Professional Documents
Culture Documents
EQUIPMENT TABLE OF
SELECTION . . . . . . . . . . . . . Ordering No. CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
Models SEC 280--4 • Notice to Employer and Safety
with DC Brake . . . . . . . . . . . page 11 Director . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
• Notice to Operators, Maintenance
with Mechanical Brake . . . . page 13 and Cleanup Personnel . . . . . . . . . . . . . . . . . . . 3
Blade (280mm) • Parts Diagram and List . . . . . . . . . . . . . . . . . . . . 4
78 Tooth, Skip Tooth . . . . . . 1023388 • Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 13
• Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
150 Tooth, Tip to Root . . . . . 1023288
• Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
72 Tooth, Tip to Root . . . . . . 1023393
• Installation Instructions . . . . . . . . . . . . . . . . . . . 18
Noise Reduction . . . . . . . . . . 1023295 • Operation Instructions . . . . . . . . . . . . . . . . . . . . 19
Balancer . . . . . . . . . . . . . . . . . . . . 4042035 • Maintenance Instructions . . . . . . . . . . . . . . . . . 19
JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
notice to employer
and safety director
Model SEC 280--4 page 2 of 24
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Ensure that all employees are instructed not to walk in front of the tool during its use.
4. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL”. Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
5. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Ensure that eye protection is worn in accordance with OSHA’s eye and face protection requirements
(29 CFR 1910.133) when operating the tool.
7. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
8. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
notice to operators, maintenance
and cleanup personnel
page 3 of 24 Model SEC 280--4
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts diagram and list
Model SEC 280--4 page 4 of 24
Figure A
**
♦
** Wrench 8039147 is included.
Y Not used in current tools.
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts diagram and list
page 5 of 24 Model SEC 280--4
Figure B *
D
ITEM PART NO. PART NAME QTY
43 1055831 Oval Head Slotted Screw 8
44 1002340 Switch Cover 1
45 1035438 Switch Cover Seal 1
46 3005017 Switch Assembly 1
47 1019145 Front Handle 1
1019165 Front Handle (no trigger)
48 1035282 O-ring 1
49 1042310 Handle Mtg. Bracket, Left 1
50 1012119 Split Collar 2
51 1042317 Hanger Bracket 1
52 1042389 Hanger Bracket Half 1
53 1063209* Trigger Plug 1
54 Table 1* Trigger Cord 1
55 1042391 Hanger Bracket Half 1
56 1055612 Socket Head Cap Screw 2
57 1042311 Handle Mtg. Bracket, Right 1
58 1055832 Oval Head Slotted Screw 2
59 Table 1 Electric Plug, Motor 1
60 Table 1 Electric Cord, Motor 1
61 1011260* Strain Relief Connector 1
62 Table 1 Strain Relief Connector 1
63 1017083 Danger Label 1
64 1002339* Rear Handle Cover 1
1002349D Rear Handle Cover D Used on SEC 280--4 DC brake models with single cord only.
(includes item 63) * Used on SEC 280--4 DC brake models with dual cords only.
65 1035414 Rear Handle Cover Gasket 1
ITEM PART NO. PART NAME QTY
66 1013220 Internal Retaining Ring 1
67 1004257 Ring Washer 1 80 1010362 Dowel Pin 1
68 1035413 Diaphragm Seal 1 81 1018162 Trigger Lever with item 77 1
69 1005104 Electric Switch 2 82 1055848 Cup Point Set Screw 1
70 1055834 Pan Head Slotted Screw 1 83 1007283 Hex Jam Nut 2
71 1042282 Switch Holder 1 84 1004227 Internal Tooth Lock Washer 2
72 1010356 Dowel Pin 1 85 1055777 Cheese Head Screw 3
73 1018126 Switch Actuating Lever 1 86 1018127 Trigger Lever 1
74 1010167 Roll Pin (incl. with item 76) 2 87 1059067 Conduit Assembly 1
75 1055913 Self Tapping Screw 2 88 1055725 Pan Head Screw 2
76 1019144 Rear Handle (2 Trig.) 1 89 1004274 Flat Washer 1
1019141 Rear Handle (1 Trig.) 90 1014137 Spring 1
77 1014097 Spring 1 91 1029320 Lever Stop Spacer 1
78 1055828 Oval Head Screw 1 92 1010355 Threaded Pin 2
79 1035439 O--ring 1 93 1055847 Socket Head Cap Screw 3
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts diagram and list
Model SEC 280--4 page 6 of 24
Figure C
Mechanical
Brake
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts diagram and list
page 7 of 24 Model SEC 280--4
Figure E Control Box Assembly
Direct Current Braking with Dual Cords
See Table 1, page 11 for part numbers
Figure E above shows general control box layout with dual cords.
For specific voltages, see appropraite wiring diagram label inside
cover.
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts diagram
Model SEC 280--4 page 8 of 24
Figure F
Figure F above shows general control box layout with single cord.
For specific voltages, see appropraite wiring diagram label inside
cover.
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts diagram and list
page 9 of 24 Model SEC 280--4
Control Box Assembly 42V DC Brake Only. Figure G
Direct Current Braking with Dual Cords.
* * * * * *
See page 10 for items 30--56 part numbers.
ITEM PART NO. PART NAME QTY D Used on control box assembly with single cord only.
1 1063607 Transformer, T1 1 * Used on control box assembly with dual cords only.
2 1072310 Fuse F2 1 ITEM PART NO. PART NAME QTY
3 1072091 Fuse F1, 115V 1 15 1001119 Electric Cord 1
1063862 Fuse F1, 230V 16 1063455 Fuse Terminal Block 1
4 1063632 Overload Mounting Adapter 1 17 1011262 Cord Connector 2
5 1063631 Overload Relay 1 18 1007266 Locking Nut 2
6 1063656 Heater Pack 1 19 1063208* Electrical Outlet 1
1063655* Heater Pack (1 Trigger) 20 1063624* Electrical Outlet 1
7 1055863 Pan Head Screw 2 21 1063662* Grommet 2
8 1004242 Lock Washer 2 22 1063625* Electrical Plug 1
9 1011248* Cord Connector 1 23 1001108* Electric Cord 1
10 1007249* Locking Nut 1 24 1063520 Gray Terminal Block 6
11 1001089* Electric Cord 1 25 1063494* Gray Terminal Block 7
12 1001107 Electric Cord 2 1063494D Gray Terminal Block 9
13 1011249* Cord Connector 2 26 1063495 Blue Terminal Block 1
1011249D Cord Connector 1 27 1063496 Yel/Green Terminal Block 2
14 1007256* Locking Nut 2 28 1032386 Mounting Plate 1
1007256D Locking Nut 1 29 1042300 Terminal Rail 1
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts diagram and list
Model SEC 280--4 page 10 of 24
Figure H
See page 9 for items 1--29 part numbers. Control Box Assembly 42V DC
* Used on control box assembly with dual cords only. Brake Only. Direct Current Braking
D Used on control box assembly with single cord only. with Single Cord.
ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY
30 1016416* Electrical Enclosure 1 47 1017210* Connection Diagram 1
1016572D Electrical Enclosure 1017339D Connection Diagram
31 1063363* Terminal Marker 9 48 1004216 Flat Washer 2
1063363D Terminal Marker 11 49 1063605 Bridge Rectifier 1
32 1063456 Terminal Marker 7 50 1063446 Terminal Ring 4
33 1055803 Pan Head Screw 6 51 1063079 Terminal Ring 5
34 1004247 External Lock Washer 6 52 1063759 SCR Rectifier 1
35 1063570 Fuse 1 53 1060068 Threaded Insert 6
36 1063702 Suppressor, 2 Sup 1
54 1055845 Pan Head Screw 8
37 1063502 Terminal Fork 9
55 1072186 Dual SCR Rectifier 3
38 1063571 ATD/Brake Circuit Board 1
39 1029445 Spacer 4 56 1063633 Ring Terminal 12
40 1004244 Internal Lock Washer 4 57 1063629D Base Connector w/gasket 1
41 1073072 Plastic Screw 4 58 1063627D Insert Connector (Female) 1
42 1061617 Heat Sink 1 59 1055979D Hex Head Screw 4
43 1063757 Suppressor, 1 Sup 1 60 1004226D Plain Washer 4
44 1055741 Cheese Head Screw 8 61 1004227D Internal Tooth Washer 4
45 1004230 Lock Washer 16 62 1007318D Hex Nut 4
46 1017085 Danger Label 1 63 1001159D Grey Cord 2 ft
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts list
page 11 of 24 Model SEC 280--4
D Indicates part numbers for single cord only. Note: Single cord part numbers are used in current models -- subject to availability.
* Indicates part numbers for dual cords only. N/A indicates item is not applicable.
Saw Voltage/Hz 42v/50 115v/50 208v/60 220v/50 230v/60 380v/50 380v/60 415v/50 460v/60 575v/60
SEC 280--4, 2 Trig 4004075* 4004067* 4004079* 4004068* 4004069* 4004070* 4004071* 4004072* 4004073* 4004074*
4004187• 4004188• 4004189• 4004190• 4004191• 4004120• 4004192• 4004193• 4004194• 4004195•
Control Box, 2 Trig 3063117* 3063118* 3063119* 3063112* 3063074* 3063113* 3063113* 3063114* 3063115* 3063116*
3063260• 3063261• 3063262• 3063263• 3063263• 3063206• 3063206• 3063264• 3063265• 3063266•
1 Hex Spacer 1029445 1029445 1029445 1029445 1029445 1029445 1029445 1029445 1029445
2 Internal Lock Washer 1004244 1004244 1004244 1004244 1004244 1004244 1004244 1004244 1004244
3 Plastic Screw 1073072 1073072 1073072 1073072 1073072 1073072 1073072 1073072 1073072
4 Heater Pack 1063659 1063658 1063657 1063657 1063656 1063656 1063656 1063655 1063655
5 Auxiliary Contacts 1063528 1063528 1063528 1063528 1063528 1063528 1063528 1063528 1063528
6 Starter 1063557 1063667 1063527 1063527 1063527 1063527 1063385 1063544 1063544
7 Pan Head Screw 1055910 1055910 1055910 1055910 1055910 1055910 1055910 1055490 1055490
8 Internal Lock Washer 1004227 1004227 1004227 1004227 1004227 1004227 1004227 1004006 1004006
9 Suppressor 1, 2 Trig * 1063709* 1063701* 1063701* 1063701* 1063701* 1063701* 1063701* 1063709* 1063709*
Suppressor 1, 2 Trig D 1063709D 1063701D 1063701D 1063701D 1063701D 1063701D 1063701D 1063709D 1063709D
Suppressor 1, 1 Trig * 1063709* N/A* 1063701* N/A* 1063701* N/A* N/A* N/A* N/A*
Suppressor 1, 1Trig D N/AD N/AD N/AD N/AD 1063701D N/AD N/AD N/AD N/AD
10 Suppressor 3, 2 Trig * 1063709* 1063703* 1063703* 1063703* 1063703* 1063703* 1063703* 1063709* 1063709*
Suppressor 3, 2 Trig D 1063709D 1063703D 1063703D 1063703D 1063703D 1063703D 1063703D 1063709D 1063709D
Suppressor 3, 1 Trig * 1063709* N/A* 1063703* N/A* 1063703* N/A* N/A* N/A* N/A*
Suppressor 3, 1TrigD N/AD N/AD N/AD N/AD 1063703D N/AD N/AD N/AD N/AD
11 End Clamp Terminal 1063362 1063362 1063362 1063362 1063362 1063362 1063362 1063362 1063362
12 Terminal Marker 1063363 1063363 1063363 1063363 1063363 1063363 1063363 1063363 1063363
13 Fuse Terminal Block 1063390 1063390 1063390 1063390 1063390 1063390 1063390 1063455 1063455
14 Fuse 1063781 1063537 1063537 1063537 1063559 1063559 1063559 1063348 1063348
15 Terminal Marker 1063363 1063363 1063363 1063363 1063363 1063363 1063363 1063456 1063456
16 Locking Nut* 1007266* 1007266* 1007266* 1007266* 1007266* 1007266* 1007266* 1007266* 1007266*
17 Cord Connector* 1011262* 1011262* 1011262* 1011262* 1011262* 1011262* 1011262* 1011262* 1011262*
18 Cord* 1001097* 1001097* 1001097* 1001097* 1001098* 1001098* 1001098* 1001098* 1001098
19 Locking Nut 1007256 1007256 1007256 1007256 1007256 1007256 1007256 1007256 1007256
20 Cord Connector 1011249 1011249 1011249 1011249 1011249 1011249 1011249 1011249 1011249
21 Locking Nut 1007249 1007249 1007249 1007249 1007249 1007249 1007249 1007249 1007249
22 Cord Connector 1011248 1011248 1011248 1011248 1011248 1011248 1011248 1011248 1011248
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts list
Model SEC 280--4 page 12 of 24
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
parts list and wiring diagram
page 13 of 24 Model SEC 280--4
Saw Voltage/Hz 42v/50 115v/50 208v/60 220v/50 230v/60 380v/50 380v/60 415v/50 460v/60 575v/60
SEC 280--4, 1 Trig 4004147 4004155 4004156 4004157 4004148 4004153 4004158 N/A 4004149 N/A
31 Housing and Stator 3016391 3016399 3016401 3016402 3016403 3016389 3016404 N/A N/A N/A
pg 4 Assembly
94 Electrical Cord 1001157 1001095G 1001095G 1001095G 1001095G 1001095G 1001095G N/A N/A N/A
pg 6 G Spiral cord
95 Strain Relief 1011328 1011260 1011260 1011260 1011260 1011260 1011260 N/A N/A N/A
pg 6 Connector
116 Handle Cover 1002418 1002415 1002415 1002415 1002415 1002415 1002415 N/A N/A N/A
pg 6
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
wiring diagrams
Model SEC 280--4 page 14 of 24
Wiring Diagrams DC Braking Models
For specific voltages and frequency, refer to
wiring diagram label inside control box cover.
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
wiring diagrams
page 15 of 24 Model SEC 280--4
Wiring Diagrams DC Braking Models (cont’d)
For specific voltages and frequency, refer to
wiring diagram label inside control box cover.
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
wiring diagram and
brake timer settings
Model SEC 280--4 page 16 of 24
Wiring Diagrams DC Braking Models (cont’d)
For specific voltages and frequency, refer to
wiring diagram label inside control box cover.
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
special tools
page 17 of 24 Model SEC 280--4
BEARING EXTRACTION
NEEDLE BEARING
TOOL 8039083
ASSEMBLY TOOL 8039091
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
specifications and
installation instructions
Model SEC 280--4 page 18 of 24
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
operation and
maintenance instructions
page 19 of 24 Model SEC 280--4
OPERATION INSTRUCTIONS 4 Unplug the tool.
1 Plug in the tool. MAINTENANCE INSTRUCTIONS
2 Each day, before you begin operation, perform the ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR-
following:
DANCE WITH OSHA’S LOCKOUT/TAGOUT PROCEDURES
2.1 Make sure that the tool moves freely on its ba-
(29 CFR 1910.147) BEFORE INSTALLING OR REMOVING A
lancer.
BLADE. ALWAYS DISCONNECT THE POWER SUPPLY IN
2.2 Make sure that the saw is working correctly.
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT PROCE-
Check for the correct operation of the trigger(s)
prior to use or daily. DURES (29 CFR 1910.147) BEFORE PERFORMING ANY RE-
Always use two hands when starting and stopping the PAIRS OR MAINTENANCE.
tool. Continue holding the tool with two hands until the Refer to figures A through C on pages 4--6 for referenced
saw blade comes to a complete stop. items.
2.2.1 For SEC 280--4 models equipped with a 1 PRIOR TO USE OR DAILY:
single trigger, depress the rear trigger and 1.1 Add Jarvis 1315 White Grease to grease fitting
the tool should start. Release the trigger and (item 40) on the right angle gear housing (item
the tool should stop within 2.5 seconds. 16).
2.2.2 For dual anti-tie-down control handles 1.2 Make sure that the saw is working correctly.
(front and the rear handles), depress each Check for the correct operation of the trigger(s)
trigger separately and the tool should not prior to use or daily.
start. Depress one trigger, then pause one Always use two hands when starting and stopping the
second and depress the other trigger and the
tool. Continue holding the tool with two hands until the
tool should not start. Repeat this procedure
reversing the triggers. Depress both trig- saw blade comes to a complete stop.
gers simultaneously (within one half second 1.2.1 For models equipped with a single trigger,
of each other) and the tool should start. With depress the rear trigger and the tool should
the tool running, release one trigger and the start. Release the trigger and the tool should
tool should stop within 2.5 seconds. Con- stop within 2.5 seconds.
tinue holding the depressed trigger and then 1.2.2 For dual anti-tie-down control handles
depress the other trigger. The tool should (front and the rear handles), depress each
not start. Repeat this procedure holding the trigger separately and the tool should not
other trigger. start. Depress each trigger separately and
If the tool malfunctions, remove it from service and re- the tool should not start. Depress one trig-
port the problem to your supervisor immediately. ger, then pause one second and depress the
other trigger and the tool should not start.
3 Make the cut:
Repeat this procedure reversing the trig-
3.1 Position the saw. gers. Depress both triggers simultaneously
3.2 Depress the rear trigger or both triggers simulta- (within one half second of each other) and
neously (within one half second of each other), the tool should start. With the tool running,
as applicable, and make the cut. release one triggers and the tool should stop
3.3 When the desired length of cut is reached, re- within 2.5 seconds. Continue holding the
lease the trigger(s). This will stop the blade from depressed trigger and then depress the other
rotating. Continue holding the tool with two trigger. The tool should not start. Repeat
hands until the saw blade comes to a complete this procedure holding the other trigger.
stop. If the tool malfunctions, repair it or remove it from ser-
3.4 Withdraw the saw from the carcass. vice immediately.
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
maintenance instructions
Model SEC 280--4 page 20 of 24
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
maintenance instructions
page 21 of 24 Model SEC 280--4
5.1.2 Jarvis inner ring assembly tool, part num- 6.9 Remove o--ring (item 30) from housing (item
ber 8039090, is available to assemble inner 31).
ring (item 20) onto pinion gear (item 19).
6.10 Inspect all parts for wear and replace if neces-
5.1.3 Make sure the beveled end of external re- sary.
taining ring (item 10) is facing away from
7 MOTOR ASSEMBLY:
crown gear teeth (item 13). See Figure 3 be-
low. 7.1 Reverse steps and procedures outline in section
6. See special notes below.
7.1.1 Jarvis rotor and motor cover assembly tool,
Figure 3 part number 8039089, is available to as-
semble rotor and shaft coupling (items 28
and 37) into cover and bearing (items 24 and
CROWN GEAR
26).
7.1.2 Make sure the beveled end of internal re-
taining ring (item 38) is facing toward rotor
and shaft coupling (items 28 and 37). See
Figure 4 below.
Figure 4
EXTERNAL
RETAINING RING SHAFT COUPLING
ROTOR
INTERNAL
RETAINING RING
6 MOTOR DISASSEMBLY:
6.1 Remove blade as described in section 2.
6.2 Remove gear housing as described in section 4.
6.3 Remove (4) cheese head screws (item 15), mo-
tor front cover (item 24), o-ring (item 25) and ro-
tor assembly (items 26-29, 37 and 38) from
housing (item 31).
6.4 Place front cover and rotor assembly in arbor
press and press rotor (item 28) and shaft cou-
pling (item 37) from motor front cover (item 8 REAR HANDLE DISASSEMBLY FOR DC
24). BRAKE MODELS:
6.5 Remove internal retaining ring (item 38). 8.1 Remove oval head screws (items 43 and 58).
6.6 Press ball bearing (item 26) from front motor 8.2 Remove rear handle cover (item 64) and gasket
cover (item 24). (item 65).
6.7 Place rotor (item 28) in arbor press and press 8.3 Disconnect input wiring from terminals on elec-
shaft coupling (item 37) and square key (item tric switches (item 69). Make note of wiring
27) from rotor. connection locations for re--assembly.
6.8 Turn rotor around and press ball bearing (item 8.4 Remove switch and lever assembly (items
29) from rotor (item 28). 69-75).
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
maintenance instructions
Model SEC 280--4 page 22 of 24
8.4.1 Remove dowel pin (item 72). 10.8 Press dowel pin (item 107) from handle and re-
move trigger lever (item 108), spring (item 109)
8.4.2 Remove pan head screw (item 70).
and spring plunger (item 110).
8.4.3 Remove switch activating lever (item 73) 10.9 Inspect all parts for wear and replace if neces-
and electric switches (item 69) from switch sary.
holder (item 71).
11 REAR HANDLE ASSEMBLY FOR MECHANI-
8.5 Remove rear handle (item 76). CAL BRAKE MODELS:
8.6 Remove internal retaining ring (item 66), ring 11.1 Reverse steps and procedures outlined in section
washer (item 67) and diaphragm seal (item 68). 10. Connect wiring to noted locations from
8.7 Press dowel pin (item 80) from handle and re- steps 10.3 and 10.4.
move trigger lever (item 81). 12 FRONT HANDLE TRIGGER DISASSEMBLY:
8.8 Remove spring (item 77). 12.1 Remove rear handle cover as described in sec-
tion 8, step 8.1.
8.9 Inspect parts for wear and replace if necessary.
12.2 Disconnect wiring from front handle switch as-
9 REAR HANDLE ASSEMBLY FOR DC BRAKE sembly (item 46) at terminal block located in-
MODELS: side rear handle assembly. Make note of wiring
9.1 Reverse steps and procedures described in sec- connection locations for re--assembly.
tion 8. Connect wiring to noted locations in step 12.3 Remove conduit assembly (item 87).
8.3. 12.4 Remove (3) socket head screws (item 93).
10 REAR HANDLE DISASSEMBLY FOR ME- 12.5 Remove front handle assembly.
CHANICAL BRAKE MODELS:
12.6 Remove oval head screws (item 43), front han-
10.1 Remove hex head screws (items 96 and 118) and dle switch cover (item 44) and switch cover seal
washers (item 117). (item 45).
10.2 Remove rear handle cover (item 116) and gasket 12.7 Pull out switch assembly (item 46) and o-ring
(item 115). (item 48).
10.3 Disconnect input wiring from terminals on push 12.8 Remove socket head screws (item 1) and hanger
button switch (item 97). Make note of wiring bracket (item 51).
connection locations for re--assembly. 12.9 Remove socket head screws (item 56) and hang-
10.4 Remove socket head screws (item 114) and er bracket halves (items 52 and 55).
switch mounting plate (item 98). 12.10 Remove (2) threaded pins (item 92) and trigger
10.5 Remove cheese head screws (item 99) and push lever (item 86).
button switch (item 97) from switch mounting 12.11 Remove pan head screw (item 88), flat washer
plate (item 98). (item 89) and spring (item 90).
10.6 Remove socket head screws (items 34 and 113) 12.12 Inspect parts for wear and replace if necessary.
and rear handle (item 105). 13 FRONT HANDLE TRIGGER ASSEMBLY:
10.7 Remove dowel pin (item 100), trigger bushing 13.1 Reverse steps and procedures outlined in section
(item 103) and u--cup seal (item 104) from rear 12. Connect wiring to noted locations from step
handle. 12.2.
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
notes
page 23 of 24 Model SEC 280--4
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978
Model SEC 280--4 page 24 of 24
PRODUCTS CORPORATION
JARVIS
PRODUCTS CORPORATION
JARVIS
®PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL jarvis.products.corp@snet.net
6204009::::
UNITED STATES OF AMERICA• FAX. 860--347--6978 • WWW.jarvisproducts.com
TEL. 860--347--7271
6204009::::
TEL. 860-347-7271 FAX. 860-347-6978