Models USSS--1, USSS--2

and USSS--2A
\
Pneumatic Stunners

Rear Handle for

Knocker Box
USSS--2A

Side Handle for U.S. Patent No. 6,135,871 Rear Handle for “V” or
Knocker Box Patents Pending Worldwide Center Track Restrainer
USSS--1 USSS--1

EQUIPMENT TABLE OF
SELECTION . . . . . . . . . . . . . Ordering No. CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . Page

USSS--1 Stunner (see page 4) • Notice to Employer and Safety Director 2

AST--101 Stunner Tester, 115V . 4016004
AST--101 Stunner Tester, 230V . 4016005
USSS--2 Stunner (see page 4)
AST--102 Stunner Tester, 115V . 4016007
AST--102 Stunner Tester, 230V . 4016008
USSS--2A Stunner (see page 4)
AST--103 Stunner Tester, 115V . 4016009
AST--103 Stunner Tester, 230V . 4016010
Air Compressor Package (see page 4)
Air Filter--Regulator--Lubricator . . 3022100
Multi--Set Point Regulator, 115V . 3063374
Multi--Set Point Regulator, 230V 3063375
Balancer . . . . . . . . . . . . . . . . . . . . . . 4042046
• Notice to Operators, Maintenance
and Cleanup Personnel . . . . . . . . . . . . . . 3
• Part Numbers . . . . . . . . . . . . . . . . . . . . . . . 4
• Main Components . . . . . . . . . . . . . . . . . . . 5
• Parts Diagram and List . . . . . . . . . . . . . . . 6
• Specifications . . . . . . . . . . . . . . . . . . . . . . 16
• Installation Instructions . . . . . . . . . . . . . . 16
• Operation Instructions . . . . . . . . . . . . . . 16
• Maintenance Instructions . . . . . . . . . . . . 17
• Troubleshooting Chart . . . . . . . . . . . . . . 24

JARVIS
PRODUCTS CORPORATION
®
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 notice to employer
and safety director
Model USSS--1 / USSS--2 page 2 of 28

Keep body parts clear

NOTICE TO EMPLOYER AND SAFETY DIRECTOR

AVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any mal-
functioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Ensure that all employees are instructed not to walk in front of the tool during its use, and to never put
fingers, hands or other parts of the body directly in front of the tool.
4. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PER-
SONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s); give one
copy to the maintenance foreman; and give one copy to the sub--contract cleanup / internal cleanup fore-
man. Additional copies will be provided upon request.
5. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Ensure eye and ear protection is worn at all times when operating the tool.
7. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
8. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.

JARVIS
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
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notice to operators, maintenance
and cleanup personnel
page 3 of 28 Model USSS--1 / USSS--2

Keep body parts clear

NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL

ANY MALFUNCTIONING TOOL MUST BE REMOVED FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR

1. Disconnect air hose and shut the power off in accordance with OSHA’s lockout/tagout procedures (29
CFR 1910.147) before performing any repair or maintenance.
2. Disconnect air hose -- or have the air hose disconnected -- in accordance with OSHA’s lockout/tagout
procedures (29 CFR 1910.147) before performing any cleanup.
3. Disconnect air hose when the tool is not being used.
4. Never put fingers, hands or other parts of the body directly in front of the tool.
5. Always wear eye and ear protection when operating the tool.
6. Always keep all body parts away from the stunning rod guide when triggers are activated.
7. Test the tool prior to use or daily. Using the Jarvis Stunner Tester is the preferred testing method; how-
ever the following procedure can also be used: Depress the main handle trigger and displace the stun-
ning rod guide by pushing it against an uninflated rubber tire. The stunner should not activate until the
auxiliary handle trigger is depressed. After the tool has been activated, release both triggers to prepare
for the next firing. The stunning rod guide must return to the extended position. If the tool malfunctions,
remove it from service and report or repair it immediately.
8. Never squeeze the triggers unless you want to use the tool.
9. Never make modifications or alterations to the tool. Replace any missing or illegible labels.

JARVIS
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
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 stunner and compressor
part numbers
Model USSS--1 / USSS--2 page 4 of 28

Stunner Part Numbers

Stunner Side Handle for Knocker Rear Handle for “V” or Rear Handle for Knocker
Type Box Center Track Restrainer Box
USSS--1 4044004 4044005 4044013
USSS--2 4044006 4044007 n/a
USSS--2A 4044011 4044010 4044012

Air Compressor Packages ( 250 psi / 17.24 bars )

Voltage / Hertz Horsepower Part Number
460 / 60 10 4061366
415 / 50 10 4061380
380 / 50 10 4061379
575 / 60 5 4061363
460 / 60 5 4061361
415 / 50 5 4061378
380 / 60 5 4061364
380 / 50 5 4061362
230 / 60 5 4061376
220 / 50 5 4061377

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main components
page 5 of 28 Model USSS--1 / USSS--2

USSS--1 / USSS--2
Main Components

Side Handle Assembly

Knocker Box
Figure D

Rear Handle
Assembly
Figures E and F

Nose Assembly
Figure A

Hanger for Hanger for

Knocker Box “V” or Center
Main Housing Track Restrainer
Assembly
Figure B

Catch Housing
Assembly
Figure C

Main Handle
Assembly
Figure F

JARVIS
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
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 parts diagram and list
Model USSS--1 / USSS--2 page 6 of 28

Figure A
Nose Assembly

USSS--2A

**

** USSS--2

USSS--1
BB

* Tighten to 60--65 lbf--ft

** Tighten to 8--9 lbf--ft
Install with flat side
B Tighten to 5--6 lbf--ft facing flat side.
BB Not used in current tools
ITEM PART NO. PART NAME QTY
ITEM PART NO. PART NAME QTY 21 1014205 Head Contact Spring 1
1 1013300 External Retaining Ring 1 22 1071174 Adj. Head Contact, USSS2 1
2 1004440 Cupped Washer 1 23 1055847 Socket Head Cap Screws 4
3 1014198 Spring 1 24 1071275 Adj. Head Contact, USSS2A 1
4 1058195 Stunning Rod Guide, USSS1 1 25 1014211 Spring 1
5 1035675 O--ring, USSS1 1 26 1073003B Socket Head Cap Screws 10
6 1073006** Socket Head Cap Screw 7 27 1004437 Washer 15
7 1004434 Ribbed Lock Washer Pair 19 28 1058214 Nose Hsg. Cover, USSS2A 1
8 1002530 Nose Housing Cover, USSS1 1 29 1058212 Sliding Rod Guide, USSS2A 1
9 1073005* Socket Head Cap Screw 6 30 1035710 O--ring, USSS2A 3
10 1004435 Ribbed Lock Washer Pair 6 31 1016744 Nose Housing, USSS2A 1
11 32 1058213 Rod Guide Pilot 1
12 1035676 O--ring, USSS1 2 33 1071274 Bumper, USSS2A 2
13 1071083 Nose Housing, USSS1 1 3035080 Seal Kit, Nose & Body, USSS1
14 1071119 Bumper (two per stunner) 2 (includes items 5, 12, 36, 47,
1071082BB Bumper (one per stunner) 1 54, 57, 63 and 64)
15 1071149 Bumper, USSS2 2 3035087 Seal Kit, Nose & Body, USSS2
16 1035691 O--ring, USSS2 2 (includes items 16, 19, 36, 47,
17 1071175 Nose Housing, USSS2 1 54, 57, 63 and 64)
18 1002561 Nose Housing Cover, USSS2 1 3035092 Seal Kit, Nose & Body, USSS2A
19 1035690 O--ring, USSS2 1 (includes items 30, 36, 47, 54,
20 1058204 Stunning Rod Guide, USSS2 1 57, 63 and 64)

JARVIS
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
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parts diagram and list
page 7 of 28 Model USSS--1 / USSS--2
Figure B
Main Housing
Assembly

BB

* Tighten to 25--30 lbf--ft

** Tighten to 45--50 lbf--ft
B Rod and piston tool 8039207 is available
for items 34, 35 and 37
BB Cylinder liner tool 8039194 is available

for item 38
ITEM PART NO. PART NAME QTY
34 1020383B Stunning Rod, USSS1 1
35 1065081B Rod Piston, USSS1 1
36 1035674 O--ring 1
37 1007407B Locking Nut USSS1 1
3065021 Rod and Piston Assy, USSS1 **
(items 34, 35 and 37)
38 1009178BB Cylinder Liner 1
39 1020404 Stunning Rod End, USSS2 1
40 1020403 Stun Rod & Piston, USSS2 1
41 1007413 Stunning Rod Nut, USSS2 1 *
3065025 Rod and Piston Assy, USSS2
(items 39--41)
42 1002575 End Cap 1
43 1020414 Stun Rod & Piston, USSS2A 1
3065028 Rod and Piston Assy, USSS2A
(items 41--43)
44 1071079 Catch Release Tube 1
45 1071078 Catch Supply Air Tube 1
46 1017382 Danger Label 2
47 1035668 Seal 19
48 3016490 Main Housing (includes 1
items 44--54, 59, 60, 62, 63)
49 1027081 Stud 3
50 1027080 Stud 6
51 1007397 Hex Lock Nut 10
52 1029430 Spacer 4
53 1027079 Stud 4
54 1035012 O--ring 4
55 1042562 Hanger Bracket 1
56 1022326 Check Valve 1
57 1035279 O--ring 1
58 1007398 Hex Jam Nut 5
59 1071081 Swivel Bolt Backup 2
60 1073007* Hex Head Screw 4
61 1004433 Hanger Swivel Washer 2
62 1036336** Hanger Swivel Bushing 2
63 1035210 O--ring 8
64 1035208 O--ring 2

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PRODUCTS CORPORATION
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 parts diagram and list
Model USSS--1 / USSS--2 page 8 of 28

Figure C
Catch Housing
Assembly

* Tighten to 15--18 Ibf--ft.

ITEM PART NO. PART NAME QTY
65 1035672 O--ring 1
66 1073012 Socket Set Screw 6
67 1035673 O--ring 1
68 1032662 Catch Base Plate, USSS1 1
69 1035671 Seal 2
70 3065022 Catch Release Piston, USSS1 1
71 1032725 Catch Base Plate, USSS2, 2A 1
72 3065026 Catch Rel. Piston, USSS2, 2A 1
73 1035670 Seal 1
74 1016668 Catch Piston Cylinder 1
75 1004436 Ribbed Lock Washer Pair 9
76 1007396* Hex Lock Nut 6
77 1051253 Elbow Fitting 2
78 1071091 Blue Tubing ft
79 1071077 Catch Release Dog 6
80 1010530 Catch Pivot Pin 6
3032026 Catch Base Plate Assy
(items 65--69, 79 and 80)
3035081 Seal Kit, Catch Hsg. (includes
items 47, 65, 67, 69, and 73)

JARVIS
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
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parts diagram and list
page 9 of 28 Model USSS--1 / USSS--2

Figure D
Auxiliary Side Handle
Assembly

Knocker Box

*
*
*

* not used in current tools

ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY
81 1004471 Split Lock Washer 3 96 1019252 Auxiliary Handle 1
82 1042614 Handle Bracket Rod 1 97 1018170 Auxiliary Handle Trigger 1
83 1032755 Handle Mtg. Plate, Thin 1 98 1010531 Roll Pin 1
84 1032665 Handle Mtg. Plate, Thick 1 99 1042563* Auxiliary Handle Bracket 1
85 1007264 Acorn Nut 3 100 1042565* Rod Handle Bracket 1
86 1007319 Hex Nut 1
87 1004391 Split Lock Washer 2
88 1042613 Auxiliary Handle Bracket 1 3042034* Handle Bracket Assembly
89 1029429 Spring Spacer 1 (includes items 58, 84, 99
90 1014199 Spring 1 and 100)
91 1022325 Handle Valve and Spool 1 3042046 Handle Bracket Assembly
(includes item 63) (includes items 55, 58, 60,
92 1029428 Top Spacer 1 81--83 and 86--88)
93 1051249 Hose Fitting 4 3019320 Auxiliary Handle Assembly
94 1071084 Trigger Stop 1 (includes items 6, 7, 51 and
95 1051260 Exhaust Muffler 1 89--98)

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PRODUCTS CORPORATION
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 parts diagram and list
Model USSS--1 / USSS--2 page 10 of 28

Figure E
Auxiliary Rear Handle Assembly

“V” or Center Track Restrainer

ITEM PART NO. PART NAME QTY

101 1029443 Spacer 1
102 1042583 Hanger Bracket 1
103 1055921 Hex Head Screw 1
104 1055136 Hex Head Screw 2
105 1004233 Lock Washer 2
106 1042581 Support Arm 2
107 1007410 Hex Jam Nut 1
108 1007408 Acorn Nut 2
109 1042580 Auxiliary Handle Bracket 1
110 page 9 Auxiliary Handle Assembly 1
111 1029442 Spacer 2
112 1027083 Handle Mounting Stud 1
3042035 Auxiliary Handle Kit (items
(87, 101--109, 111 and 112)

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parts diagram and list
page 11 of 28 Model USSS--1 / USSS--2
Figure F
Auxiliary Rear Handle Assembly

Knocker Box

ITEM PART NO. PART NAME QTY

113 1055928 Hex Head Screw 2
114 1004483 Retaining Washer 2
115 1036384 Hanger Bracket Bushing 2
116 1042497 Hanger Bracket 1

3042049 Auxiliary Handle Mtg. Kit

(items 87, 104--106, 108,
109 and 111--116)

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 parts diagram and list
Model USSS--1 / USSS--2 page 12 of 28

Figure G
Main Handle
Assembly

**

* Sleeve Removal Tool 8039195

is available for items 122 and 136
** Spool Removal Tool 8039208 is
available for item 136
ITEM PART NO. PART NAME QTY
129 1029427 Trigger Valve Spacer 1
130 1022324 Trigger Valve Body 1
131 1050239 Reducer Bushing 1
132 1059149 Hose Assembly, 18 in 1
133 1051025 Quick Connect Plug 1
ITEM PART NO. PART NAME QTY 134 1051308 Quick Connect Socket 1
117 1035437 O--ring 1 135 1059015 Hose Assy, 16 ft w/item 134 1
118 1035218 O--ring 1 3059045 Coiled Hose Assy, 25 ft
119 1022322 Main Valve Body 1 (with item 134)
120 1004432 Spring Washer 2 136 1022337 Trigger Valve Sleeve and 1
121 1035667 O--ring 10 Spool (includes item 121)
122 1022323 Main Valve and Spool 1 137 1014196 Spring 1
(includes item 121) 138 1032661 Exhaust Plate 1
123 1014197 Spring 1 139 1010529 Roll Pin 1
124 1002529 Main Valve Cover 1 140 1018169 Main Handle Trigger 1
125 1073010 Socket Head Cap Screw 3 141 1073004 Socket Head Cap Screw 2
126 1035165 O--ring 1 142 1019251 Main Handle 1
127 1073009 Socket Head Cap Screw 1 3035082 Seal Kit, Handles (includes
128 1071076 Trigger Valve Keeper 1 items 63, 117, 118, 121, 126)

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tubing connection diagram
page 13 of 28 Model USSS--1 / USSS--2

Figure H
Tubing Connections

Tubing “B” Tubing “A”

Tubing “C”

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 parts diagram
Model USSS--1 / USSS--2 page 14 of 28
Figure I
Multi--Set Point Regulator
3063374 115V
3063375 230V

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calibration procedure
and list
page 15 of 28 Model USSS--1 / USSS--2

ITEM PART NO. PART NAME QTY

27 1050880 Nipple, 4 inch 1
28 1042603 Support Bracket 1
29 1073066 Pan Head Screw 5
30 1050015 Reducer Bushing 1
ITEM PART NO. PART NAME QTY 31 1050882 Nipple 2
1 1016757 Electrical Enclosure 1 32 1050881 Union 2
2 1032764 Mounting Plate 1 33 1007414 Hex Nut 4
3 1007192 Hex Nut 6 34 1071215 Volume Booster 1
4 1004164 Split Washer 6 35 1022341 Lubricator 1
5 1004320 Flat Washer 6 36 1042604 Support Bracket 1
6 1055484 Pan Head Screw 6 37 1022340 Servo Valve 1
7 1042620 Terminal Rail 1 38 1050071 Reducing Bushing 1
8 1063496 Terminal Block, Yellow/Green 2 39 1050012 Street Elbow 1
9 1063494 Terminal Block, Grey 1 40 1001230 Cord with Connector 1
10 1063363 Terminal Marker 3 41 1032734 Mounting Plate 1
11 1063455 Terminal Block, Fuse 1 42 1016725 Electrical Enclosure 1
12 1063473 Fuse, Time Delay 1 43 1050883 Bulkhead Fitting 2
13 1063456 Terminal Marker 2 44 1017410 Wiring Diagram, 115V 1
14 1055010 Pan Head Screw 2 1017411 Wiring Diagram, 230V
15 1004022 Internal Lock Washer 2 45 1017001 Name and Information Label 1
16 1072112 Power Supply 1 46 1055274 Drive Screw 4
17 1001194 Power Cord, 115V 1 47 1022342 Ball Valve 1
3001078 Power Cord, 230V 48 1017414 Pressure On/Off Label 1
18 1011248 Strain Relief Connector 2 49 1034089 Air Filter 1
19 1007249 Locking Nut 1 50 1005174 Switch, Two Position 1
20 1071217 Gage Mounting Bracket 1 51 1017415 Small, Medium, Large Label 1
21 1050060 Coupling 1 52 1005193 Switch, Three Position 1
22 1051169 Connector Elbow 2 53 1025061 Pressure Gage 1
23 1061455 Plastic Tubing 19 in 54 1034092 In Line Air Filter 1
24 1051232 Exhaust Muffler 1 55 1051124 Connector Elbow 1
25 1007199 Locking Nut 1 56 1061455 Plastic Tubing 13 in
26 1012121 Clamp 1 57 1050423 Tubing Connector 1

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 specifications, installation
and operation instructions
Model USSS--1 / USSS--2 page 16 of 28

SPECIFICATIONS 2.1 Install compressor in a location that allows good

air circulation and easy access from stunning
USSS--1 box.
Operating Pressure 160--190 psi 11--13.1 bar
2.2 Install the air multi--set point regulator at the op-
Air Consumption (per cycle) 1.45 ft3 41 L erator’s station.
Penetrating Shaft Diameter 0.625 in 15.9 mm
2.3 Connect hose assembly (item 135) to multi--set
Control Handles Pneumatic Dual Trigger point regulator.
Overall Dimensions (l x w x h)
19 x 5.5 x 15 in 3 Install balancer:
483 x 140 x 381 mm 3.1 Install a balancer over the stunning box to sus-
Weight 32.4 lbs 14.7 kg pend Pneumatic Stunner. Jarvis part number
USSS--2, 2A 4042046 is available.
Operating Pressure 190--245 psi 13.1--16.9 bar 4 Install Pneumatic Stunner:
Air Consumption (per cycle) 1.45 ft3 41 L 4.1 Mount stunner (with balancer) hanging from a
Non--Penetrating Shaft Dia. 1.375 in 34.9 mm rail that allows movement lengthways across the
Control Handles Pneumatic Dual Trigger stunning box.
Overall Dimensions (l x w x h) 5 Fill the air lubricator:
19 x 5.5 x 15 in 5.1 Use SAE 10 oil approved for USDA H1 service
483 x 140 x 381 mm to lubricate the air and to extend service life of
Weight 35.8 lbs 16.3 kg bumpers (items 14, 15 or 33).
5.2 Adjust the lubricator to obtain three to four
INSTALLATION INSTRUCTIONS
drops of oil for every use of the stunner.
IMPORTANT: ALWAYS DISCONNECT AIR HOSE IN 6 Connect the Pneumatic Stunner to air line:
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT
6.1 Ensure auxiliary handle trigger (item 97) and
PROCEDURES (29 CFR 1910.147) BEFORE
main handle trigger (item 140) move freely be-
PERFORMING ANY MAINTENANCE OR REPAIRS.
fore the stunner is connected to the air line.
ALL WIRING MUST BE DONE IN ACCORDANCE WITH 6.2 Connect quick connect socket (item 134) on
NATIONAL, STATE AND LOCAL ELECTRICAL CODES.
hose assembly (item 135) to quick connect plug
Refer to Figures A through G on pages 6--12 for refer- (item 133) on tool.
enced items.
For USSS--1 OPERATION INSTRUCTIONS
1 Install compressor for operating between 160 and Note: Eye and ear protection must be worn at all times
190 psi (11--13.1 bar). while operating the USSS- 1 / USSS- 2, 2A Pneumatic
1.1 Install compressor in a location that allows good Stunner.
air circulation and easy access from stunning
Note: Always disconnect quick connect socket (item
box.
134) on hose assembly (item 135) when tool is not being
1.2 Install the air filter--regulator--lubricator at the used. Use care when removing this connector. It is eas-
operator’s station. ier to remove the connector if the air in the line is
1.3 Connect hose assembly (item 135) to air filter-- vented.
regulator--lubricator.
Operating air pressure must range between 160 and 190
For USSS--2, 2A psi for the USSS--1 and between 190 and 245 psi for the
2 Install compressor for operating between 190 and USSS--2, 2A. Jarvis compressor packages are available.
245 psi (13.1--16.9 bar). See page 4 for part numbers.

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operation and
maintenance instructions
page 17 of 28
1 Connect air hose.
2 Each day, before you begin operation, go through
the following check list:
2.1 Make sure that the compressed air supply is at
the proper pressure and that the lubricator is up
to the full mark.
2.2 Make sure the tool is working correctly. Use
Jarvis AST--101 Stunner Tester for USSS--1,
AST--102 Stunner Tester for USSS--2 or
AST--103 Stunner Tester for USSS--2A to insure
stunning rod (item 34, 40 or 43) is traveling at
the proper speed. As an alternative, the follow-
ing procedure can be used: Depress the main
handle trigger (item 140) and displace the stun-
ning rod guide (item 4, 20 or 29) by pushing it
against an unmounted rubber tire. The stunner
should not activate until the auxiliary handle
trigger (item 97) is depressed. If the tool mal-
functions, remove it from service and report the
problem to your supervisor immediately.
2.3 Make sure that the stunner moves freely on the
balancer.
3 Guide stunner to the animal’s head.
Note: Keep body parts away from stunning rod guide
(item 4, 20 or 29) when triggers are activated.
4 Depress and hold the main handle trigger (item 140)
to arm the stunner.
5 Displace the stunning rod guide (item 4, 20 or 29)
against the head of the animal.
6 Depress the auxiliary handle trigger (item 97) to re-
lease and fire the stunning rod (item 34, 40 or 42).
The stunning rod will extend and then retract into
stunning rod guide (item 4, 20 or 29).
Note: Tool is inoperable until both both auxiliary and
main handle triggers have been released.
7 Repeat procedure for next animal placed in stun-
ning box.
8 Disconnect quick connect socket (item 134) on
hose assembly (item 135) from quick connect plug
(item 133) on tool after stunning has been com-
pleted.
MAINTENANCE INSTRUCTIONS
JARVIS
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
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Model USSS--1 / USSS--2
ALWAYS DISCONNECT THE AIR SUPPLY IN ACCOR-
DANCE WITH OSHA’S LOCKOUT/TAGOUT PROCE-
DURES (29 CFR 1910.147) BEFORE PERFORMING ANY
MAINTENANCE OR REPAIRS.
Refer to Figures A through G on pages 6--12 for refer-
enced items.
Refer to Troubleshooting Chart on pages 24--26 for trou-
bleshooting procedures.
Always disconnect quick connect socket (item 134) on
hose assembly (item 135) from quick connect plug
(item 133) on tool before attempting any maintenance
or repairs. Use care when removing this connector. It
is easier to remove the connector if the air in the line is
vented.
1 DAILY:
1.1 Remove nose housing (item 13, 17 or 31) from
main housing (item 48).
1.2 Check condition and operating smoothness of
stunning rod guide (item 4, 20 or 29). Lubricate
with light oil or replace if necessary.
1.3 On USSS--1, check condition of external retain-
ing ring (item 1) and spring (item 3). Replace if
necessary.
1.4 Remove stunning rod assembly. Check condi-
tion of rod (item 34, 40 or 43), rod piston (item
34), piston o--ring (item 36) and stunning rod nut
(item 37 or 41).
1.5 Look inside cylinder liner (item 38) to make sure
catch release dog set screws (item 66) have not
loosened. Tighten or replace if necessary.
1.6 Check condition of bumpers (item 14, 15 or 33).
Replace or rotate if necessary.
1.7 Spray oil on stunning rod o--ring (item 36) and
around inside of cylinder liner (item 38).
1.8 Install stunning rod assembly and nose housing.
Tighten socket head screws (item 9) to 60--65
lbs--ft.
1.9 Check tightness and condition of socket head
cap screws (items 6, 9, 26, 125, 127 and 141) and
hanger swivel bushings (item 62). Replace if
necessary.
1.10 Check all air hoses for wear. Replace if neces-
sary.
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 maintenance instructions
Model USSS--1 / USSS--2 page 18 of 28

1.11 Check condition and operating smoothness of
auxiliary handle trigger (item 97) and main han-
dle trigger (item 140). Lubricate or replace if
necessary.
1.12 Check condition of hanger bracket (item 55, 102
or 116) and tightness of hex jam nuts (items 58
or 107). Replace if necessary.
2 WEEKLY:
2.1 Remove nose housing cover (item 8, 18 or 28).
2.2 Remove stunning rod guide (item 4, 20 or 29).
2.3 Check condition of all o--rings and replace if
necessary.
2.4 Spray oil around nose housing cover and stun-
ning rod guide o--rings (item 5 and 12, 16 and 19
or 30).
2.5 Reinstall nose housing cover (item 8, 18 or 28)
and tighten screws (item 6) to 8--9 lbf--ft or item
26 to 5--6 lbf--ft.
2.6 Remove trigger valve (item 136) and main valve
(item 122). Blow out any debris that may be
present.
2.7 Remove, inspect and clean check valve (item
56). Replace if necessary.
3 MONTHLY:
3.1 Remove catch housing assembly. Refer to sec-
tion 14.
3.2 Inspect and clean all parts.
3.3 Replace all of the following after 80,000 cycles:
catch housing assembly o--ring (item 65), catch
dog o--ring (item 67), catch base plate seal (item
69), catch release cylinder seal (item 69) and
catch release piston seal (item 73).
4 NOSE DISASSEMBLY:
4.1 Remove (6) socket head cap screws (item 9),
ribbed lock washers (item 10) and spring wash-
ers (item 11) from nose housing (item 13, 17 or
31).
4.2 Remove nose housing (item 13, 17 or 31) from
main housing (item 48) by sliding complete as-
sembly off stunning rod (item 34, 40 or 43).
4.3 Remove socket head cap screws (item 6 or 26)
and ribbed lock washers (item 7 or 27) from nose
housing cover (item 8, 18 or 28).
4.4 Remove housing nose cover (item 8, 18 or 28)
and o--ring (item 5 or 19) from nose housing
(item 8 or 18).
For USSS--1
4.5 Remove external retaining ring (item 1), cupped
washer (item 2), spring (item 3) and stunning
rod guide (item 4) from nose housing cover
(item 8).
For USSS--2, 2A
4.6 Loosen (2) socket head cap screws (item 23) in
adjustable head contact (item 22 or 24). Re-
move adjustable head contact (item 22 or 24),
head contact spring (item 21 or 25) and stunning
rod guide (item 20 or 29) from nose housing
cover (item 18 or 28).
4.7 Inspect all parts for wear and replace if neces-
sary.
5 NOSE INSTALLATION:
5.1 Reverse steps and procedures outlined in section
4. See special notes below:
5.1.1 Apply Jarvis 1315 White Grease to o--rings
(item 5 and 12, 16 and 19 or 30) before insert-
ing them into tool.
For USSS--1, 2
5.1.2 Tighten (4) socket head cap screws (item 6)
to 8--9 Ibf--ft.
5.1.3 Tighten (6) socket head cap screws (item 9)
to 60--65 lbf--ft.
For USSS--1
5.1.4 Ensure external retaining ring (item 1) is
seated correctly in groove on stunning rod
guide (item 4) for USSS--1.
For USSS--2A
5.1.5 Tighten (6) socket head cap screws (item 26)
to 5--6 Ibf--ft.
5.1.6 Tighten (6) socket head cap screws (item 9)
to 60--65 lbf--ft.
6 BUMPER DISASSEMBLY:
6.1 Remove nose assembly. Refer to section 4.
6.2 Remove o--rings (item 12, 16 or 30) and bum-
pers (item 14, 15 or 33).
6.3 Inspect bumpers for wear and replace if neces-
sary.

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PRODUCTS CORPORATION
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maintenance instructions
page 19 of 28
7 BUMPER INSTALLATION:
7.1 Reverse steps and procedures outlined in section
6. See special notes below:
7.1.1 Make sure bumpers are installed with flat
side facing flat side. See Figure A, page 6.
7.1.2 Refer to section 5 for correct installation of
nose assembly.
8 STUNNING ROD DISASSEMBLY:
8.1 Remove nose assembly. Refer to section 4.
8.2 Remove bumpers. Refer to section 6.
8.3 Remove catch housing assembly. Refer to sec-
tion 14.
8.4 Remove stunning rod assembly (items 34--37,
39--41 or 41--43) from catch base plate (item 68
or 71). Inspect stunning rod for wear and sharp-
en end (USSS--1 only) or replace stunning rod
end (USSS--2, 2A) if necessary.
8.5 Use disassembly tool 8039207 to unthread lock-
ing nut (item 37) from stunning rod (item 34).
See Figure 1.
Figure 1
Piston Clamp
Stunning Rod
Clamp
Rod and Piston
Disassembly Tool
8039207
8.5.1 Tighten assembly into piston clamp using
two threaded handles. Secure stunning rod
clamp to stunning rod. Hold stunning rod
clamp in a vise and use handles to unthread
locking nut from stunning rod.
8.6 Inspect stunning rod (item 34, 40 or 43), o--ring
(item 36) and locking nut (item 37 or 41) for
wear.
9 STUNNING ROD INSTALLATION:
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Model USSS--1 / USSS--2
9.1 Reverse steps and procedures outlined in section
8. See special notes below:
9.1.1 Make sure stunning rod piston (item 35) is
tightly secured with locking nut (item 37).
Use Loctite 271 on threads.
9.1.2 Refer to section 15 for correct installation of
catch housing assembly.
9.1.3 Refer to section 7 for correct installation of
bumpers.
9.1.4 Refer to section 5 for correct installation of
nose housing assembly.
10 CYLINDER LINER DISASSEMBLY:
10.1 Remove nose assembly. Refer to section 4.
10.2 Remove bumpers. Refer to section 6.
10.3 Remove catch housing assembly. Refer to sec-
tion 14.
10.4 Remove stunning rod. Refer to section 8.
10.5 Use removal/installation tool 8039194 to re-
move cylinder liner (item 38). See Figure 2.
Figure 2
Cylinder Liner
Insertion/Removal
Tool 8039194
10.5.1 Insert tool into cylinder liner from catch end
of main housing (item 48).
10.5.2 Gently tap on rod to dislodge cylinder liner.
10.5.3 Carefully twist cylinder liner (item 38) out of
main housing (item 48).
10.6 Remove and discard o--rings (item 64) from
main housing (item 48).
Note: Replace o--rings (item 64) whenever cylinder liner
is removed.
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Model USSS--1 / USSS--2
10.7 Inspect cylinder liner for wear and replace if
necessary.
10.8 Inspect catch release tube (item 44), catch sup-
ply air tube (item 45) and seals (item 47) for
wear. Replace if necessary.
11 CYLINDER LINER INSTALLATION:
11.1 Reverse steps and procedures outlined in section
10. See special notes below:
11.1.1 Apply Jarvis 1315 White Grease to o--rings
(item 64) and to o--ring grooves inside of
main housing (item 48). Ensure o--rings
(item 64) are in correct position.
11.1.2 Insert cylinder liner (item 38) into nose hous-
ing end of main housing (item 48). Insert
tool 8039194 into nose housing end of cylin-
der liner. See Figure 2.
11.1.3 Gently tap on rod end of tool to seat cylinder
liner.
11.1.4 Refer to section 15 for correct installation of
catch housing assembly.
11.1.5 Apply Jarvis 1315 White Grease to seals
(item 47) and to inside of main housing (item
48).
11.1.6 Refer to section 8 for correct installation of
stunning rod.
11.1.7 Ensure catch release tube (item 44) and catch
supply air tube (item 45) align with air pas-
sages on catch base plate (item 68 or 71) and
nose housing (item 13, 17 or 31).
11.1.8 Refer to section 7 for correct installation of
bumpers.
11.1.9 Refer to section 5 for correct installation of
nose assembly.
12 HANGER BRACKET DISASSEMBLY:
Note: If hex head screws (item 60) do not have to be re-
moved, skip to steps 12.6 and 12.7.
12.1 Remove nose assembly. Refer to section 4.
12.2 Remove bumpers. Refer to section 6.
12.3 Remove catch housing assembly. Refer to sec-
tion 14.
12.4 Remove stunning rod. Refer to section 8.
12.5 Remove cylinder liner. Refer to section 10.
12.6 Remove hex jam nuts (item 58) while holding
hanger swivel bushings (item 62).
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PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
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maintenance instructions
page 20 of 28
For Knocker Box Side Handle Assembly
12.7 Remove hanger bracket (item 55) and hanger
swivel washers (item 61).
For Rear Handle Assembly
12.8 Remove hex head screws (item 104), lock wash-
ers (item 105) and support arms (item 106). Re-
move acorn nuts (item 108) and lock washers
(item 87) if necessary to remove complete han-
dle mounting bracket.
12.9 Remove hanger swivel bushings (item 62) and
o--rings (item 63).
12.10 Remove hex head screws (item 60) and swivel
bolt backups (item 59) from inside of main hous-
ing (item 48).
12.11 Inspect all parts for wear and replace if neces-
sary.
13 HANGER BRACKET INSTALLATION:
13.1 Reverse steps and procedures outlined in section
12. See special notes below:
13.1.1 Tighten hex head screws (item 60) to 25--30
Ibf--ft.
13.1.2 Tighten hanger swivel bushings (item 62) to
45--50 Ibf--ft.
13.1.3 Use Loctite 271 on hex head screws (item
60), hanger swivel bushings (item 62) and
hex jam nuts (item 58).
13.1.4 Refer to section 11 for correct installation of
cylinder liner.
13.1.5 Refer to section 9 for correct installation of
stunning rod.
13.1.6 Refer to section 15 for correct installation of
catch housing assembly.
13.1.7 Refer to section 7 for correct installation of
bumpers.
13.1.8 Refer to section 5 for correct installation of
nose assembly.
14 CATCH HOUSING DISASSEMBLY:
14.1 Remove (6) hex lock nuts (item 76) and ribbed
lock washers (item 75).
14.2 Separate catch piston cylinder (item 74) from
catch base plate (item 68 or 71). Two m6 x 1
screws can be inserted into threaded holes in
catch cylinder to assist if necessary.
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maintenance instructions
page 21 of 28
14.3 Remove o--ring (item 65), seal (item 69), seal
(item 73) and catch release piston (item 70 or
72).
14.4 Remove catch base plate (item 68 or 71) from
main housing (item 48).
14.5 Remove o--ring (item 67).
14.6 Remove (6) socket set screws (item 66) securing
catch pivot pins (item 80).
14.7 Remove (6) catch pivot pins (item 80) and (6)
catch release dogs (item 79) from catch base
plate (item 68 or 71).
Note: A twisting motion may be needed to remove catch
pivot pins from catch base plate.
14.8 Inspect all parts for wear and replace if neces-
sary.
15 CATCH HOUSING INSTALLATION:
15.1 Reverse steps and procedures outlined in section
14. See special notes below:
15.1.1 Make sure that flats on catch pivot pins (item
80) are aligned with socket set screws (item
66). Use Loctite 271 on threads.
15.1.2 Make sure o--ring (item 67) is properly
installed in groove of catch base plate (item
68 or 71).
15.1.3 Apply Jarvis 1315 White Grease to seals
(items 47, 69 and 73), o--ring (item 65) and
to inside of main housing (item 48).
15.1.4 Make sure catch release tube (item 44) and
catch supply air tube (item 45) align with air
passages on catch base plate (item 68 or 71)
and nose housing (item 13, 17 or 31).
15.1.5 Be careful not to pinch seal (item 73) when
inserting catch release piston (item 70 or 72)
into catch piston cylinder (item 74).
15.1.6 Tighten hex lock nuts (item 76) to 15--18 Ibf--
ft.
16 AUXILIARY HANDLE DISASSEMBLY:
16.1 Remove hose fittings (item 93) and blue tubing
(item 78) connections between auxiliary handle
(item 110) and catch housing assembly, and be-
tween auxiliary handle and main handle.
16.2 Remove (3) acorn nuts (item 85) and ribbed lock
washers (item 75) securing handle mounting
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Model USSS--1 / USSS--2
plate (item 84) to studs (item 49) on main hous-
ing (item 48).
16.3 On rear auxiliary handle assembly also remove
hex jam nuts (item 58) while holding hanger
swivel bushings (item 62); remove hex head
screws (item 104), lock washers (item 105) and
support arms (item 106).
16.4 Remove auxiliary handle assembly from main
housing.
16.5 Examine seals (item 47) on studs (item 49). Re-
place if necessary.
16.6 Remove (3) socket head cap screws (item 6), (2)
hex lock nuts (item 51) and (1) ribbed lock
washer (item 7) securing auxiliary handle brack-
et (item 88 or 99) to auxiliary handle (item 110).
16.7 Remove auxiliary handle bracket (item 88 or
99).
16.8 Remove exhaust muffler (item 95) from auxilia-
ry handle (item 110). Clean or replace muffler.
16.9 Remove spring spacer (item 89) and spring
(item 90).
16.10 Remove (2) socket head cap screws (item 23)
and trigger stop (item 94) from auxiliary handle
(item 110).
16.11 Remove roll pin (item 98) and auxiliary handle
trigger (item 97) from auxiliary handle (item
110).
16.12 Use a 3/8 inch diameter brass rod to push on the
top spacer (item 92) to remove the handle valve
spool and sleeve (item 91) from the auxiliary
handle (item 110).
16.13 Remove (6) o--rings (item 63) on handle valve
sleeve (item 91).
16.14 Inspect all parts for wear and replace if neces-
sary.
17 AUXILIARY HANDLE INSTALLATION:
17.1 Reverse steps and procedures outlined in section
16. See special notes below:
17.1.1 Apply Jarvis 1315 White Grease to o--rings
(item 63).
17.2 Remove seal (item 47), check valve (item 56)
and o--ring (item 57) from main housing (item
48).
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Model USSS--1 / USSS--2
17.2.1 Remember to insert top spacer (item 92) be-
fore inserting handle valve sleeve (item 91)
into bore in auxiliary handle (item 110).
17.2.2 Carefully insert hanger valve spool (item 91)
into hanger valve sleeve. Do not force spool
into sleeve.
18 MAIN HANDLE DISASSEMBLY:
18.1 Remove fitting (item 93) and blue tubing (item
78) connection to auxiliary handle (item 110).
18.2 Remove (4) hex lock nuts (item 51) and (4)
ribbed lock washers (item 7) securing main han-
dle (item 142) to studs (item 53) in main housing
(item 48).
Note: If removal of stud (item 53) is necessary, nose as-
sembly and cylinder liner (item 38) must be removed to
access hex lock nut (item 51). Refer to section 10.
18.3 Remove (5) socket head cap screws (item 125)
and (5) ribbed lock washers (item 27) securing
exhaust plate (item 138) to main valve body
(item 119), trigger valve body (item 130) and
main handle (item 142).
18.4 Remove exhaust plate (item 138).
18.5 Remove trigger valve body (item 130) and main
handle (item 142) from main valve body (item
119).
18.6 Remove o--ring (item 126) from top of trigger
valve body (item 130).
18.7 Remove (2) socket head cap screws (item 141)
and (2) ribbed lock washers (item 7) from main
valve body (item 119).
18.8 Separate main handle (item 142) from trigger
valve body (item 130).
18.9 Remove (3) socket head cap screws (item 125)
and (3) ribbed lock washers (item 7) from main
valve body (item 119).
18.10 Remove main valve body (item 119) from main
housing (item 48).
18.11 Remove o--rings (items 117 and 118) from top of
main valve body (item 119).
18.12 Remove (4) socket head cap screws (item 26)
and (4) ribbed lock washers (item 27) from main
valve cover (item 124).
18.13 Remove main valve cover (item 124) from main
valve body (item 119).
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maintenance instruction
page 22 of 28
18.14 Remove spring (item 123) from main valve
spool (item 122).
18.15 Carefully remove main valve spool from main
valve sleeve.
Note: There are no seals inside the valve. The spool is
a very close fit in the sleeve and will leak or bind if
scratched.
18.16 Use valve sleeve removal tool 8039195 to re-
move main valve sleeve (item 122) from main
valve body (item 119). See Figure 3.
Figure 3
Rubber Sleeve
Valve Sleeve
Removal Tool
8039195
18.16.1 Insert the tool into main valve sleeve. Turn
wing nut counterclockwise while holding
hex nut with a wrench until rubber sleeve
grips main valve sleeve. Carefully remove
main valve sleeve.
18.17 Remove spring washer (item 120).
18.18 Remove (6) o--rings (item 121).
18.19 Remove socket head cap screw (item 127) and
ribbed lock washer (item 7) from trigger valve
keeper (item 128).
18.20 Remove trigger valve keeper (item 128), trigger
valve spacer (item 129) and spring (item 137).
18.21 Use trigger valve spool removal tool 8039208 to
carefully remove trigger valve spool (item 136)
from trigger valve body (item 130). See Figure
4.
18.21.1 Insert the slotted end of the tool into the hole
in the trigger valve spool. Turn the wing nut
counterclockwise while preventing the hex
nut from turning to expand the end of the tool.
Carefully remove the trigger valve spool.
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maintenance instructions
page 23 of 28 Model USSS--1 / USSS--2

18.26 Inspect all parts for wear and replace if neces-

Figure 4 sary.
19 MAIN HANDLE INSTALLATION:
19.1 Reverse steps and procedures outlined in section
18. See special notes below:
19.1.1 Apply Jarvis 1315 White Grease to seals
(item 47) and o--rings (items 57 and 121).
19.1.2 Carefully insert main valve spool (item 122)
Valve Spool into main valve (item 122). Do not force
Removal Tool main valve spool into main valve sleeve.
8039208 19.1.3 Carefully insert trigger valve spool (item
136) into trigger valve sleeve (item 136). Do
not force trigger valve spool into trigger
18.22 Use valve sleeve removal tool 8039195 to re- valve sleeve.
move the trigger valve sleeve (item 136) from 19.1.4 Make sure tapered end of check valve (item
trigger valve body (item 130). See Figure 3. 56) is toward main housing (item 48). See
18.22.1 Insert the tool into sleeve. Tighten wing nut Figure 5.
while preventing the hex nut from turning Toward Figure 5
until rubber sleeve grips the trigger valve Main
sleeve. Carefully remove sleeve. Housing Tapered
18.23 Remove spring washer (item 120). End
18.24 Remove (4) o--rings (item 121).
Check
18.25 Remove roll pin (item 139) and main handle Valve
trigger (item 140) from main handle (item 142).

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PRODUCTS CORPORATION
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 troubleshooting chart
Model USSS--1 / USSS--2 page 24 of 28

Troubleshooting Chart
Refer to Figures A through G on pages 5--12 for referenced items.

Problem Probable Cause Solution

Delay in stunning rod firing.
Stunner does not activate.
Plugged nose housing (item 13, 17
or 31) air passages.
Plugged catch release tube (item
44) or catch supply air tube (item
45).
Plugged blue tube (item 78)
between catch piston cylinder (item auxiliary handle and catch piston cylinder.
74) and “B” or “C” on auxiliary
handle (item 110).
Debris between stunning rod guide
(item 4, 20 or 29) and stunning rod
(item 34, 40 or 43).
Plugged trigger valve (item 136).
Plugged main valve (item 122).
Plugged nose housing (item 13, 17
or 31) air passages.
Plugged catch release tube (item
44) or catch supply air tube (item
45).
Plugged blue tube (item 78)
between catch piston cylinder (item auxiliary handle and catch piston cylinder.
74) and “B” or “C” on auxiliary
handle (item 110).
Plugged handle valve (item 91).
Defective cylinder liner o--rings
(item 64).
Blow air through nose housing air passages.
Unclog if necessary.
Blow air through tubes. Unclog if necessary.
Blow air through blue tubes between
Disassemble nose assembly and clean
stunning rod guide and stunning rod.
Pull trigger (item 140) and release. Air
should fill main housing and exhaust
through exhaust plate (item 138) when trig-
ger is released. If not, remove, disassemble
and clean all trigger valve components.
Pull both triggers (item 97 and 140) and
release trigger (item 97). Air should fill
main housing and exhaust through exhaust
plate (item 138) when trigger is released. If
not, remove, disassemble and clean all
main valve components
Blow air through nose housing air passages.
Unclog if necessary.
Blow air through tubes. Unclog if necessary.
Blow air through blue tubes between
Remove hose from top of catch housing
going to “C” on auxiliary handle (item
110). Air should flow when stunning rod
guide is actuated. If not, remove, disas-
semble and clean all handle valve parts.
If air leaks past the liner, it flows through
check valve (item 56) and moves main
valve preventing air from pressurizing the
stunning rod piston (item 34, 40 or 43).
Replace and lubricate o--rings.

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troubleshooting chart
page 25 of 28 Model USSS--1 / USSS--2

Troubleshooting Chart (cont’d)

Refer to Figures A through G on pages 5--12 for referenced items

Problem Probable Cause Solution

Stunner fires before stunning Deteriorated catch release piston seal Replace and lubricate seal.
rod activation. (item 73).
Worn locking nut (item 37 or 41). Replace stunning rod locking nut.
Worn catch release dogs (item 79) or Replace catch release dogs or catch pivot
catch pivot pins (item 80). pins.
Stunning rod piston (item 35, 40 or Remove and clean stunning rod piston
43) sticking to liner (item 38). and cylinder liner.
Deteriorated catch tension o--ring Replace o--ring.
(item 67).
Stunning rod does not return Defective check valve (item 56). Replace check valve.
after activation.
Check valve (item 56) Reinstall if necessary.
installed backwards
Plugged nose housing (item 13, 17 Blow air through nose housing air passages.
or 31) air passages. Unclog if necessary.
Plugged catch release tube (item 44) Blow air through tubes. Unclog if necessary.
or catch supply air tube (item 45).
Plugged blue tube (item 78) Blow air through blue tubes between
between catch piston cylinder (item auxiliary handle and catch piston cylinder.
74) and “B” or “C” on auxiliary
handle (item 110).
Defective main valve spring (item Replace spring.
123).
Plugged handle valve (item 91). Remove hose from top of catch housing
going to “C” on auxiliary handle (item
110). Air should flow when stunning rod
guide is actuated. If not, remove, disas-
semble and clean all handle valve parts.
Damaged or worn bumper (item 14, Replace bumper. Clean out air passages.
15 or 33). Change bumpers more often.
Air escaping from nose hous- Damaged stunning rod o--ring Replace o--ring.
ing when trigger is pressed. (item 36).
Damaged main valve o--ring Replace o--ring.
(item 121).
Damaged stunning rod guide o--ring Replace o--ring.
(item 5, 19 or 30).
Damaged nose o--ring (item 12, 16 Replace o--ring.
or 30).

JARVIS
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
6244002:. TEL. 860--347--7271 FAX. 860--347--6978 WWW. jarvisproducts.com

Model USSS--1 / USSS--2
Refer to Figures A through G on pages 5--12 for referenced items
Problem
Air escaping from exhaust
plate (item 138) when trigger
is pressed.
Bumper breaks into several
pieces or chunks.
JARVIS
6244002:.
troubleshooting chart
page 26 of 28
Troubleshooting Chart (cont’d)
Probable Cause Solution
Damaged trigger valve o--ring Replace o--rings.
(item 121).
Replace bumpers more often. Clean air passages and valves to pre-
vent future problems.
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
TEL. 860--347--7271 FAX. 860--347--6978 WWW. jarvisproducts.com
notes
page 27 of 28 Model USSS--1 / USSS--2

JARVIS
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
6244002:. TEL. 860--347--7271 FAX. 860--347--6978 WWW. jarvisproducts.com
Model USSS--1 / USSS--2 page 28 of 28

PRODUCTS CORPORATION

JARVIS
® PRODUCTS CORPORATION

JARVIS
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
® UNITED
33 ANDERSON STATES
ROAD, OF AMERICA
MIDDLETOWN, E--MAIL jarvis.products.corp@snet.net
CONNECTICUT 06457--4926
6244002:. TEL. 860--347--7271 • FAX. 860--347--6978 • WWW.jarvisproducts.com
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
6244002:. TEL. 860--347--7271 FAX. 860--347--6978 WWW. jarvisproducts.com