FOR CONSTRUCTION

0 12-Aug-21 N.V.HAU S.I.KIM B.G.KANG FOR CONSTRUCTION

C 28-Oct-19 N.V.HAU S.I.KIM Y.H.KANG FOR APPROVAL
B 13-Oct-19 N.V.HAU S.I.KIM Y.H.KANG FOR APPROVAL
A 30-Sep-19 N.V.HAU S.I.KIM Y.H.KANG FOR APPROVAL
Rev. Date Prepared Checked Approved Details of Revision
Owner

Owner's Engineer

Contractor

DOOSAN HEAVY INDUSTRIES VIETNAM

Sub-Supplier

Project
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 x 600MW)

Title
INSPECTION AND TEST PLAN FOR
TRANSFORMER INSTALLATION

Document No.
Rev. Page-No.
NS2-DH01-P0ZEN-140010
0 8
 ID No. NS2-DH01-P0ZEN-140010
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 x 600MW) Rev: 0

INSPECTION AND TEST PLAN FOR TRANSFORMER INSTALLATION

Codes & Standards Participation by

No. Description of Inspection and Test Acceptance Criteria Record Format Sampling frequency Remark
Procedure, Manual Sub-Contractor Contractor Owner

1.0 Material Verification

- Correct Item, No damage

1.1 Material inspection Approved Construction Drawing Refer the Material Inspection H W W 100%
- Refer to Approved Drawing & Packing List

Not over
- NS2-DD09-P0ZEN-140010 - Method
Check impact recorder records for any - Lateral (X AXIS) : 2G
1.2 Statement for Transformer installation NS2-DH01-P0ZEN-140010 (2) H W W 100%
abnormal impacts during transit - Longitudinal (Y AXIS) : 3 G
- Manufacturer's manual
- Vertical (Z AXIS) : 2G

2.0 Rail installtion

Approved Construction Drawing

2.1 Check the proper location NS2-YD00-P0BAT-140005 TOC: EL.4800 NS2-DH01-P0ZEN-140010 (1) H W S 100%
NS2-YD00-P1BBT-140005
Approved Construction Drawing
- GSUT: 18000 mm
2.2 Length of the Rails NS2-YD00-P0BAT-140005 NS2-DH01-P0ZEN-140010 (1) H W S 100%
- UAT: 11000 mm
NS2-YD00-P1BBT-140005
Approved Construction Drawing
- GSUT: 1600 mm
2.3 Distance bewteen Rails NS2-YD00-P0BAT-140005 NS2-DH01-P0ZEN-140010 (1) H W W 100%
- UAT 1009 mm
NS2-YD00-P1BBT-140005

Manufacturer's manual - GSUT, M16 = 75NM

2.4 Bolt tightening NS2-DH01-P0ZEN-140010 (1) H W W 100%
Approved Construction Drawing - UAT, M20 = 150NM

3.0 Transformer on foudation

Approved Construction Drawing

Check the center line of Transformer as approved
3.1 On foudation NS2-YD00-P0BAT-140005 NS2-DH01-P0ZEN-140010 (2) H W S 100%
drawings
NS2-YD00-P1BBT-140005

- GSUT: HV Bushing in West side, Radiator in

Approved Construction Drawing
North side, Local Panel in South side.
3.2 Orientation check NS2-YD00-P0BAT-140005 NS2-DH01-P0ZEN-140010 (2) H W S 100%
- UAT: HV Bushing in West side, MV Bushings
NS2-YD00-P1BBT-140005
in East side, Local Panel in South side.

4.0 Transformer Installation

- NS2-DD09-P0ZEN-140010 - Method
4.1 Check the joints for oil leak No leakage found NS2-DH01-P0ZEN-140010 (3) H W W 100%
Statement for Transformer installation

Inspect cable glands & cable end - NS2-DD09-P0ZEN-140010 - Method - All cable entry points are installed with Glands
4.2 NS2-DH01-P0ZEN-140010 (3) H W W 100%
connections Statement for Transformer installation - Cables in good arrangement and connection
 ID No. NS2-DH01-P0ZEN-140010
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 x 600MW) Rev: 0

INSPECTION AND TEST PLAN FOR TRANSFORMER INSTALLATION

Codes & Standards Participation by

No. Description of Inspection and Test Acceptance Criteria Record Format Sampling frequency Remark
Procedure, Manual Sub-Contractor Contractor Owner

- NS2-DD09-P0ZEN-140010 - Method
4.3 Check transformer oil level. Statement for Transformer installation - Between Max - Min level NS2-DH01-P0ZEN-140010 (3) H W W 100%
- IEC 60076

- Earthing cable size, quantity (Rail, Neutral,

- Earthing typical installation
4.4 Check earthing and Grounding Body) NS2-DH01-P0ZEN-140010 (3) H W W 100%
- Construction Drawing
- Location as Transformer outline drawing

Approved Construction Drawing - On center of NGR Foundation

4.5 Neutral Panels are installed as per Drawing NS2-DD09-P0ZEN-140010 (3) H W W 100%
NS2-YD00-P1BBT-140005 - EL +4800mm

Approved Construction Drawing - No damage to equipment is found

4.6 Final Check NS2-DD09-P0ZEN-140010 (3) H W W 100%
NS2-YD00-P1BBT-140005 - Cleaning on TR, suround area in clearence

5.0 Test at Errection Step

IEC 60076(2011) Cl.11.12 /

5.1 Core Insulation Resistance Min. 100Mohm (at 1min) NS2-DH01-P0ZEN-140010 (4) H W R 100%
IEC 60076-3(2013) Cl. 9

Insulation Resistance(each winding to

5.2 IEC 60076(2011) Cl.11.1.12 Min. 1000Mohm (at 1min) NS2-DH01-P0ZEN-140010 (4) H W R 100%
ground and between windings)

5.3 Polarization Index Test(5000V) IEC 60076(2011) Cl.11.1.12 PI: Over 1.3 (R10/R1) NS2-DH01-P0ZEN-140010 (4) H W S 100% For Reference

Breakdown Voltage >70kV (Main TR)

The qualified result of oil
ASTM D1816-97 Breakdown Votage > 35kV (UAT)
5.4 Insulation Oil Sample Analyze (by Lab) NS2-DH01-P0ZEN-140010 (4) H W R 100% test will be decied by Lab
ASTM D1533-00 PPM < 20% (UAT)
(Testing Center)
PPM< 10% (Main TR

Abbreviation: S: Surveillance R: Report Review RW : Random Witness W: Witness Inspection H: Hold Inspection
 ID. NS2-DH01-P0ZEN-140010
INSPECTION AND TEST PLAN FOR
TRANSFORMER INSTALLATION Rev. 0

CONTENTS

1. Inspection Report For Rail installation

2. Inspection Report For Transformer on foundation

3. Inspection Report For Transformer Installation

4. Inspection Report For Transformer Measurement Result

DOC. NS2-DH01-P0ZEN-140010 Rev.0

 NGHI SON
NGHI SON22 BOT
BOT THERMAL
THERMAL POWER POWER PLANT PROJECT
PLANT PROJECT

Inspection Report For Rail installation EPC Contractor

Report No. Sub-Contractor

Equipment Unit

Inspection Item Date

Drawing Number Sheet No.

Construction RESULT
Inspection
Inspection Item Drawing/ Remark
part Code & Standard Accept Reject N/A

Check the foundation of the rail as

TOC. EL: +4800
per approved drawing

-GSUT: 1800 mm
Length of the rail
- UAT: 11000 mm

Rail
Distance between the rails as per - GSUT: 1600 mm
approved construction drawing - UAT 1009 mm

- GSUT, M16 =
75NM
Torque check for rail fixed bolt
- UAT, M20 =
150NM

<Remarks & Comments>

Subcontractor Contractor Owner's/ Owners Engineer

Signature

Full Name

Date

ITP Doc.No.: NS2-DH01-P0ZEN-140010(1)

 NGHINGHI
SON SON2 2BOT THERMAL
BOT THERMAL POWERPOWER PLANT PROJECT
PLANT PROJECT
EPC Contractor
Inspection Report For Transformer on foundation

Report No. Sub-Contractor

Equipment Unit

Inspection Item Date

Drawing Number Sheet No.

Construction RESULT
Inspection
Inspection Item Drawing/ Remark
part Code & Standard Accept Reject N/A

- Method Statement
Check impact recorder records for - Not over (X)2G,
TR body any abnormal impacts during (Y)3G, Z(2G)
transit - Manufacturer's
manual

Transformer is
located with center
TR body On foudation check as per approved
construction
drawing

Certainly, not
TR body Transformer is fixed to foundation
movable

<Remarks & Comments>

Subcontractor Contractor Owner's/ Owners Engineer

Signature

Full Name

Date

ITP Doc.No.: NS2-DH01-P0ZEN-140010(2)

 NGHINGHI
SONSON
2 BOT THERMAL
2 BOT THERMAL POWER
POWER PLANT PROJECT
PLANT PROJECT
EPC Contractor
Inspection Report For Transformer Installation
Report No. Sub-Contractor

Equipment Unit

Inspection Item Date

Drawing Number Sheet No.

Construction RESULT
Inspection
Inspection Item Drawing/ Remark
part Code & Standard Accept Reject N/A

- Installed on main
body with a sloop pipe
connect to main TR
Transformer Conservator - Oil level is shown
correctly on Level
Gauge (refer to Oil
Curve)

Joints are tightned

Transformer Radiator bank
with no oil leak

Panel is unseal with no

damage found
Transformer Local control Panel
Panel cover is
grounded

Transformer
information is fully
Transformer Check nameplate and correctly described
as per construction
drawing

Joints are installed

Transformer Check the joints certainly without oil
leak

Quantity and location

Transformer Check Valves & Pipe plugs is correct as per
construction drawing

Between Max-Min
Transformer Check Transformer oil level level
(Refer to Oil Curve)

- Fixed on foundation
certainly
Panel NGR Panel - Panel is grounded
- No damage found
- Cable entry is sealed
 Construction RESULT
Inspection
Inspection Item Drawing/ Remark
part Code & Standard Accept Reject N/A

- Glands are installed

for every single core
cable
Cable Cable connection - Cables are connected
as shown in
construction drawing
- Good arrangement

- Cleaning
- No damage is found
Bushing Bushing - Oil level between
max-min line
- No oil leak

- Silicagel is filled and

in blue coulor
Breather Check the breather
- Oil filled up to the
red line in oil bowl

All the damaged points

Painting Touch up paint in installation and
transport were painted

- TR cleaning
- TR area in good
General Final check
clearance
- No damage is found

rd Test result of Oil

Oil Oil test by Lab (3 Party)
samples are qualified

<Remarks & Comments>

Subcontractor Contractor Owner's/ Owners Engineer

Signature

Full Name

Date

ITP Doc.No.: NS2-DH01-P0ZEN-140010(3)

 NGHI SON 2 BOT
NGHI THERMAL
SON 2 BOT POWER
THERMAL POWER PLANT
PLANT PROJECTPROJECT

Inspection Report For Transformer Measurement Result EPC Contractor

Report No. Sub-Contractor

Equipment Unit

Inspection Item Date

Drawing Number Sheet No.

Inspection result

Construction RESULT
Inspection
Inspection Item Drawing/ Remark
part Code & Standard Accept Reject N/A

Testing Site test after installation IEC-60076

TEST INSTRUMENT MAKE/MODEL SERIAL NUMBER CALIBRATION

Insulation Resistance(MΩ) Measurement

Time(Min.) HV - EARTH LV - EARTH HV - LV AMBIENT(℃) REMARK

1
5
10
PI

Core Insulation Resistance(MΩ) Measurement(1000V)

Time Core-E Core-Core Clamp Core Clamp- E Ambient (℃) Remark

1 Min
<Remarks & Comments>

Subcontractor Contractor Owner's/ Owners Engineer

Signature

Full Name

Date

ITP Doc.No.: NS2-DH01-P0ZEN-140010(4)