FOR APPROVAL

D 05-Dec-19 N.Q.HUY Y.H.KANG Y.H.KANG ADDED THE BUS DUCT INSPECTION ITEM(4)
C 22-Aug-19 N.Q.HUY Y.H.KANG Y.H.KANG REVISED AS PER THE OWNER'S COMMENTS
B 16-July-19 N.Q.HUY Y.H.KANG Y.H.KANG REVISED AS PER THE OWNER'S COMMENTS
A 04-Jun-19 N.Q.HUY Y.H.KANG Y.H.KANG FOR APPROVAL

Rev. Date Drawn Checked Approved Details of Revision

Owner

Owner’s Engineer

Contractor

DOOSAN HEAVY INDUSTRIES VIETNAM

Sub-Supplier

Project

NGHI SON 2 BOT THERMAL POWER PLANT PROJECT

Title
INSPECTION AND TEST PLAN FOR ELECTRICAL EQUIPMENT
INSTALLATION (MV, LV, MCC, PANEL)

Document No.
Rev. Page-No.

NS2-DH01-P0ZEN-140003 D 8 Pages
 CONTENTS

1) INSPECTION AND TEST PLAN

2) INSPECTION REPORT FOR ELECTRICAL EQUIPMENT INSTALLATION (MV, LV,

MCC, BUS DUCT, PANEL)

3) REFERENCE DOCUMENTS

DETAILED LEGEND

S : Surveillance Point A point where Contractor and others may carry out surveillance
of work in progress and documentation associated on an unscheduled basis, with no
notification required by any party and without amendment to the scheduled
program.

R : The documents are to be submitted to the appropriate inspectorate for review by

Owner. Note that work shall not proceed until Owner approval has been received.

W : Witness Point - That is designated to be witnessed by a specified party. The

specified party must be given reasonable advance notification prior to performing the
designated operation. If the specified party is unable to be contacted or fails to be
present, the operation may be performed without being witnessed.

H : Hold Point - A designated stopping place during or following a specified activity at

which inspection or examination is required before further work can be performed
without the approval of designated organization or authorized personnel.

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1) INSPECTION AND TEST PLAN

NGHI SON 2 BOT THERMAL POWER PLANT PROJECT ID No : NS2-DH01-P0ZEN-140003

(2 x 600MW) Rev : D
TITLE: INSPECTION AND TEST PLAN FOR Electrical Equipment (MV/LV/MCC/BUS DUCT/PANEL) Installation
Participation by
Description of Inspection and Codes & Standards Sampling
No Acceptance Criteria Record Format Sub- Remark
Test Procedure Contractor Owner frequency
Con
1. Material Receiving Inspection
Check the condition of MV, LV Packing List/ Material Packing List/ Material Refer to Material Inspection
1.1 H W W 100%
switchgear/ MCC/ Bus Duct/Panel Technical Specification Technical Specification Report
Check switchgear details with
Material Technical Material Technical Refer to Material Inspection
1.2 respect to the switchgear technical R R R 100%
Specification Specification Report
particulars.
2. Installation of 11kV Switchgear
Visual inspection of base frame
2.1 installation
AFC Drawing AFC Drawing NS2-DH01-P0ZEN-140003 (1) H W S 100%
Visual Installation inspection of
2.2 Switchgears
AFC Drawing AFC Drawing NS2-DH01-P0ZEN-140003 (1) H W W 100%
Torque Test for Main Bus bar and IEC-62271 & Refer M12 bolt: 60Nm~83Nm
2.3 Earthing bar joints. document manufacture M10 Bolt: 34Nm~48Nm NS2-DH01-P0ZEN-140003 (2) H W W 100%

Insulation Resistance Test for Main IEC-62271 & Refer

2.4 Bus bar document manufacture
50 mega-ohms minimum NS2-DH01-P0ZEN-140003 (3) H W W 100%

Contact Resistance Test for Main IEC-62271 & Refer 24micro ohm per each
2.5 Bus bar document manufacture phase at DC100A
NS2-DH01-P0ZEN-140003 (3) H W W 100%

High Voltage Test for Main Bus IEC-62271 & Refer

2.6 Bar document manufacture
30 KV DC for 1 min NS2-DH01-P0ZEN-140003 (4) H W W 100%

3. Low Voltage Switchgear / MCC / PANEL, CUBICLE

Visual inspection of base frame
3.1 installation
AFC Drawing AFC Drawing NS2-DH01-P0ZEN-140003 (1) H W S 100%
Visual Installation inspection of LV
3.2 Switchgears/MCC/PANEL, AFC Drawing AFC Drawing NS2-DH01-P0ZEN-140003 (5) H W W 100%
CUBICLE
Torque Test for Main Bus bar and IEC-60439 & Refer M12 bolt: 60Nm~83Nm
3.3 Earthing bar joints. document manufacturer M10 Bolt: 34Nm~48Nm NS2-DH01-P0ZEN-140003 (2) H W W 100%

Over 10 mega-ohms
IEC-60439 & Refer ( Referred from IEC
3.4 Insulation Resistance Test for Main
document manufacturer 60439-1 : minimum
NS2-DH01-P0ZEN-140003 (3) H W W 100%
Bus bar
1000ohm/V)
Abbreviation : S: Surveillance R: Report Review RW: Random Witness Inspection W: Witness Inspection H: Hold Inspection Acc: Accept Rej: Reject N/A: Not applicable

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 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT ID No : NS2-DH01-P0ZEN-140003
(2 x 600MW) Rev : D
TITLE: INSPECTION AND TEST PLAN FOR Electrical Equipment (MV/LV/MCC/BUS DUCT/PANEL) Installation
Participation by
Description of Inspection and Codes & Standards Sampling
No Acceptance Criteria Record Format Sub- Remark
Test Procedure Contractor Owner frequency
Con D
4. Installation of NON SEGREGATED PHASE BUS DUCT
Visual Installation inspection of
1.1 AFC Drawing AFC Drawing NS2-DH01-P0ZEN-140003 (1) H W W 100%
Bus Duct

IEC-62271 & Refer M12 bolt: 60Nm~83Nm

1.2 Torque Test for Main Bus bar NS2-DH01-P0ZEN-140003 (2) H W W 100%
document manufacture M10 Bolt: 34Nm~48Nm
Insulation Resistance Test Bus IEC-62271 & Refer
1.3 50 mega-ohms minimum NS2-DH01-P0ZEN-140003 (3) H W W 100%
Duct document manufacture
Abbreviation : S: Surveillance R: Report Review RW: Random Witness Inspection W: Witness Inspection H: Hold Inspection Acc: Accept Rej: Reject N/A: Not applicable

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2) INSPECTION REPORT FOR ELECTRICAL EQUIPMENT (MV/LV/MCC/ BUS DUCT ) INSTALLATION

OWNER INSPECTION REPORT IR No. NS2-010-EL-GT-01537_A

FOR 24/JUN/2020
CONTRACTOR DATE
MV/LV/MCC/BUS DUCT/PANEL
SUBCONTRACTOR LILAMA INSTALLATION PAGE 1 of 1

PROJECT NAME Nghi Son 2 BOT Thermal Power Plant Project UNIT NO. 1

INFORMATION DATA
The 22kV circuit breaker
System/Component Sys./Component ID

Drawing No./Rev. No. KKS No.

Related ITP Title Related ITP Para.

INSPECTION DATA & RESULTS

Verification & Approval
No ITEMS TO CHECK
YES NO N/A

1 Check the condition of switchgear while receiving ( damage, missing part).

2 Check switchgear details with respect to the switchgear technical particulars.

3 Visual inspection of base frame installation.

4 Visual Installation inspection of Switchgears/Bus Duct

D
5 Check the cable and Earthing connection.

6 Torque Test for Main Busbar/ Bus Duct and Earthing bar joints.

7 Contact Resistance Test for Main Busbar.

8 Insulation resistance check for main Busbar/ Bus Duct

9 High Voltage Test for main Busbar for MV Electrical equipment

10 Name plates and lables and warning boards.

11 Equipment arrangement and specification of each equipment on the panel

12 Alignment and elevation of the panels as per drawing approved.

13 Marking for bolts at the connections after torque test.

14 Bus bar joint protection cover and Bus bar sequence and phase identification.

15 Check the fuse rating install correctly (if any)

COMMENTS :

Sub-Contractor Contractor Owner/Owner Engineer

Full Name

Signature

Date

ITP No. NS2-DH01-P0ZEN-140003 (1)

-4-
 OWNER IR No.
TEST REPORT
CONTRACTOR
FOR DATE
MV/LV/MCC/BUS DUCT TORQUE
SUBCONTRACTOR PAGE of

PROJECT NAME Nghi Son 2 BOT Thermal Power Plant Project UNIT NO.

INFORMATION DATA

System/Component Sys./Component ID

Drawing No./Rev. No. KKS No.

Related ITP Title Related ITP Para.

MV/LV/MCC. TORQUE TEST (MAIN BUSBAR/BUS DUCT & EARTHING BUSBAR)

Test Equipment : Serial No. : Calibration Due Date :

Torque Setting Bolt Size Verification &

No Bolt Location Earthing Earthing Approval Remark
Main Busbar/ Main Busbar/
Busbar/ Bus Busbar/ Bus
Bus Duct
Duct
Bus Duct
Duct Yes No
D
1

OTHER COMMENTS :

Sub-Contractor Contractor Owner/Owner Engineer

Full Name

Signature

Date

ITP No. NS2-DH01-P0ZEN-140003 (2)

-5-
 OWNER IR No.
INSPECTION REPORT
FOR
CONTRACTOR DATE
MV/LV/MCC/BUS DUCT BUSBAR
SUBCONTRACTOR PAGE of

PROJECT NAME UNIT NO.

Nghi Son 2 BOT Thermal Power Plant Project
INFORMATION DATA

System/Component Sys./Component ID

Drawing No./Rev. No. KKS No.

Related ITP Title Related ITP Para.

MV/LV/MCC BUSBAR CONTACT RESISTANCE CHECK (µΩ)

Test Equipment: Serial No: Applied Amperage:

Manufacturer & Model Calibration Due Criteria:

Date:
L1 L2 L3

Panel KKS Verification & Approval

No. Current Resistance Current Resistance Current Resistance

Yes No

INSULATION RESISTANCE MEASUREMENT

Verification &
Phase to Phase Phase to Earth
KKS No. Approval Test Voltage
L1-L2 L2-L3 L3-L1 L1-E L2-E L3-E Yes No

5000 VDC for 1

min

OTHER COMMENTS :

Sub-Contractor Contractor Owner/Owner Engineer

Full Name

Signature

Date

ITP No. NS2-DH01-P0ZEN-140003 (3)

-6-
 OWNER IR No.

INSPECTION REPORT HIGH VOLTAGE

CONTRACTOR FOR MV SWITCHGEAR DATE

SUBCONTRACTOR PAGE of

PROJECT NAME UNIT NO.

Nghi Son 2 BOT Thermal Power Plant Project
INFORMATION DATA

System/Component Sys./Component ID

Drawing No./Rev. No. KKS No.

Related ITP Title Related ITP Para.

11kV SWITCHGEAR – HIGH VOLTAGE TEST (BUSBAR)

CALIBRATION DUE
TEST INSTRUMENT MAKER/MODEL SERIAL NO.
DATE

1. Insulation Resistance Measurement

Phase to Phase Phase to Earth Verification &

Approval Ambt.
Test Voltage
Temp.
L1-L2 L2-L3 L3-L1 L1-E L2-E L3-E
Yes No
Before HV Test
5000 VDC for
After HV Test 1 minute

2. High Voltage Test

30 kV DC shall be applied on voltage apply points for 1 minute with CB in open condition.

Verification & Approval

Test Voltage Apply Points CB Applied Voltage
Yes No
1 L1-L2+L3+E OPEN
30 kV DC for
2 L2-L1+L3+E OPEN
1 minute
3 L3-L2+L1+E OPEN

OTHER COMMENTS :

Sub-Contractor Contractor Owner/Owner Engineer

Full Name

Signature

Date

ITP No. NS2-DH01-P0ZEN-140003 (4)

-7-
 OWNER INSPECTION REPORT IR No.

FOR
CONTRACTOR NEUTRAL GROUNDING RESISTOR DATE

CUBICLE
SUBCONTRACTOR PAGE of

PROJECT NAME Nghi Son 2 BOT Thermal Power Plant Project UNIT NO.

INFORMATION DATA

System/Component Sys./Component ID

Drawing No./Rev. No. KKS No.

Related ITP Title Related ITP Para.

INSPECTION DATA & RESULTS

Verification & Approval

No ITEMS TO CHECK
YES NO N/A

1 Check the condition of panel while receiving.

2 Check panel details as per drawing approved (KKS no).

3 Visual inspection of base frame installation

4 Alignment and elevation of the panels as per drawing approved.

5 Name plates and labels and warning boards.

6 Equipment arrangement and specification of each equipment on the panel

7 Marking for bolts at the connections after torque test.

8 Check the cleanliness of panels inside and outside.

9 Check the grounding for panel.

COMMENTS :

Sub-Contractor Contractor Owner/Owner Engineer

Full Name

Signature

Date

ITP No. NS2-DH01-P0ZEN-140003 (5)

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3) REFERENCE DOCUMENTS

NS2-CH04-P0ZEN-040001 SITE QUALITY CONTROL PROCEDURE

NS2-QA00-P0ZEN-040001 QUALITY ASSURANCE PROGRAM-QUALITY MANUAL AND PLANS

NS2-YR02-P0ZEN-140001 DESIGN CRITERIA - ELECTRICAL

NS2-DD09-P0ZEN-140003 METHOD STATEMENT FOR ELECTRICAL EQUIPMENT INSTALLATION

(MV LV MCC,BUS DUCT, PANEL)

NS2-YD00-P0BBA-140010 DRAWINGS - NON SEGREGATED PHASE BUS DUCT

NS2-YD00-P0BJG-140010 OUTLINE DRAWING - GENERATOR AC, DC BUS DUCT

NS2-YD00-P0BMA-140010 OUTLINE DRAWING - 400V NON SEGREGATED PHASE BUS DUCT

NS2-YR02-P0BJG-140010 TECHNICAL SPECIFICATION - GENERATOR AC.DC BUS DUCT

NS2-YR02-P0BMA-140010 TECHNICAL SPECIFICATION - 400V NON SEGREGATED PHASE BUS

DUCT

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