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8/17/2019 Inspection Test Plan for Electrical
9. S-00-TAA-Q-43-036-009 : Motor…….……………………………………….19 to 20
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
- Raw Material
General Ass’y - No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-
001
2 Installation Cable Tray, 100% Approved - Check tag numbers are correct. HSFP-EL- W W M
Ladder and Conduit drawing. 028
Installation. Vender Drawing - Verify Cable tray and tray installed as per
construction drawing.
- Check alignment as overlapped of trays.
- Check bonding jumpers installed at tray joint
connections and tight.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 Installation Cable Tray, - Check hold down clamp and brackets are installed. W
100% Approved HSFP-EL- W M
Ladder and Conduit Installation drawing. 028
- Check cable ladder properly supported.
Installation. All Route Vender Drawing
- Check cover installed(to be installed after all the
cables are tested and properly terminated)
- Check junction box supports independent from
conduit and tray.
- Check conduit supports within the specified interval
according to approved drawing.
- Check touch up of galvanizing performed
(if required)
- No sharp edges.
- No obstructions.
- Check tray Labelling
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8/17/2019 Inspection Test Plan for Electrical
3 Excavation, 100% Approved - Check using of clean sand without stone for sand HSFP-EL- W W M
backfilling(Civil), Duct, Installation drawing 029
bedding and sand filling with appropriate depth
Sand bed & Sand fill All Route
- Check the Trench route marker and symbol
(after cable testing and complete backfill)
-
4 - Check and confirm cable shall be meggered before HSFP-EL- W W M
Cable Installation All Cable Approved vender
- Installation & Visual Drawing Installation(on reel test/Only Power cable : If 001
Approved drawing
Check. required)
- Insulation resistance
- Verify cable type & configuration.
Test
- Damaged cables shall be replaced before
Sand filling
- Check and confirm cable shall be meggered before
And after installation, record of testing shall be
available.
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8/17/2019 Inspection Test Plan for Electrical
4 Cable Installation All Cable Approved vender - Check cable tags correct. HSFP-EL- W W M
- Installation & Visual Drawing 001/01B
Approved drawing - Check cable caps for protection of cable ends
Check.
Shall be properly protected after installation.
- Insulation resistance
test
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8/17/2019 Inspection Test Plan for Electrical
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
- Raw Material
General Ass’y Dra
- No Damage, Corrosion & Deformation
wing
- Shall be properly laid out on wooden supports
Receiving Insp. Pr
clear of the soil.
ocedure: S-00-TAA
-Q-43-008-001 - Check Shock indicator (if required)
2 MV/LV SWGR Each Unit - Approved vender - Check installation method as per installation W W W
-Installation & Visual Drawing HSFP-EL-
drawing. 006
Check.
- Approved drawing - Check doors and panels to ensure proper
-Busbar conductivity Check.
-Technical opening and closure.
-Insulation resistance test.
specification(SEC)
- Check paint damage, tag plate, warning label
, visual damage etc.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 MV/LV SWGR Each Unit - Approved vender - Check fuse rating, main parts rating / type. HSFP-EL- W W W
Drawing 006
-Installation & Visual - CT/VT ratios shall be visualy checked against
Check. - Approved drawing
-Busbar conductivity - Technical drawing.
Check. specification(SEC) - Check operation of safety shutter.
-Insulation resistance test
- Check busbars are installed at correct location.
- Check busbars connection tight ness and correct
phasing.
- Torque check of busbar connection as per
manufacturer recommendation.
- Check busbars conductivity (end to end)
- Check the condition of earthing bar and
connections, measure continuity of switchboard
to main earth.
-Check insulation resistance values of busbars
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8/17/2019 Inspection Test Plan for Electrical
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
- Raw Material
General Ass’y
- No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-001
2 Motor Control Center Each Unit - Approved vender - Check installation method as per installation HSFP-EL- W W W
Drawing 005
-Installation & Visual drawing.
Check. - Approved drawing - Check doors and panels to ensure proper
-Busbar conductivity Check.
-Technical opening and closure.
-Insulation resistance test. specification(SEC)
- Check paint damage, tag plate, warning label
, visual damage etc.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
3 Motor Control Center. Each Unit - Approved vender - Check fuse rating, main parts rating / type. HSFP-EL- W W W
Drawing
-Installation & Visual - Check operation of safety shutter. 005
Check. - Approved drawing
- Technical - Check busbars are installed at correct location.
-Busbar conductivity Check.
specification(SEC) - Check busbars connection tight ness and correct
-Insulation resistance test
phasing.
- Torque check of busbar connection as per
manufacturer recommendation.
- Check busbars conductivity.
- Check the condition of earthing bar and
connections, measure continuity of switchboard
to main earth.
-Check insulation resistance values of busbars
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8/17/2019 Inspection Test Plan for Electrical
1 Material Verification Each Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Delivery Material Spec.,
Drawing
- Raw Material
General Ass’y - No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-001 - Check Shock indicator or Shock record
(if required)
2 Transformer Each Unit Approved vender - Check installation method as per installation HSFP-EL-011 W W M
Drawing
-Installation & Visual drawing.
Check. Approved drawing
- Check paint damage, tag plate, warning label,
-Insulation resistance test
Technical
visual damage etc.
-Oil level & dielectric Check specification(SEC)
-Check insulation resistance for HV-earth
/ LV-earth
- Check explicit all porcelain & other bushings
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
Each Unit Approved vender - Check no-load tap changer for proper HSFP-EL-011
2 Transformer Drawing W W W
movement.
-Installation & Visual
Check. Approved drawing - Check continuity on all tap position.
-Insulation resistance test Technical - Check oil colour and smell.
specification(SEC)
-Oil level & dielectric Check - Check connection as approved drawing.
- Check neutral earthing connection.
- Measure neutral earthing, equipment earthing
continuity.
- Check oil level and pressure level.
-
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8/17/2019 Inspection Test Plan for Electrical
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
- Raw Material
General Ass’y
- No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-001
2 AC / DC UPS System Each Set - Approved vender - Check installation method as per installation HSFP-EL- W W W
Drawing drawing. 003
-Installation & Visual
Check. - Approved drawing - Check paint damage, tag plate, warning label,
HSFP-EL-
-Technical visual damage etc. 004
specification(SEC)
- Check installation of inter-connection cabling as
per approved drawing.
M (Monitoring) : Periodic and systematic check (does not imply any action will be tak en)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 AC / DC UPS System Each Set - Approved vender - Check main parts rating / type as per relevant HSFP-EL- W W W
Drawing 003
-Installation & Visual drawing.
Check. - Approved drawing
HSFP-EL-
- Check isolation switch Open / Close.
- Technical 004
specification(SEC) - Check earthing for system cubicle.
- Check battery type.
-
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8/17/2019 Inspection Test Plan for Electrical
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and W W R
Receiving Inspection Material Spec., HSFP-ST-01
- Raw Material Drawing
General Ass’y
- No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-001 - Check the group Identification number of BUS
DUCT (If required)
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 BUS DUCT Each Set - Approved vender - Check the phase sequence of the connection. HSFP-EL- W W W
-Installation & Visual Drawing - Check the connection of switchboard bus duct 010
Check.
-Busbar conductivity Check. - Approved drawing section.
-Insulation resistance test - Technical - Check busbars are installed at correct location.
specification(SEC) - Check busbar conductivity test.
- Check insulation resistance of busbar
- Check the instrument air condition.
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8/17/2019 Inspection Test Plan for Electrical
Inspection By
No Activit y Description Frequency Procedure
Spec. / Inspection Method / Acceptance Criteria Reporting
Format Sub- SEC/ Remark
s
HHI
Con OE
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
General Ass’y Drawi - No Damage, Corrosion & Deformation
ng
- Shall be properly laid out on wooden supports
Receiving Insp. Proc
clear of the soil.
edure: S-00-TAA-Q-
43-008-001
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 Distribution Board Each Unit - Approved vender - Check MCB rating, main parts rating / type. HSFP-EL- W W W
-Installation & Visual Drawing 007
Check. - Check the condition of earthing b ar and
- Approved drawing
connections, measure continuity of switchboard
- Technical
to main earth.
specification(SEC)
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8/17/2019 Inspection Test Plan for Electrical
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
- Raw Material Drawing
General Ass’y Dra
- No Damage, Corrosion & Deformation
wing
- Shall be properly laid out on wooden supports
Receiving Insp. Pr
clear of the soil.
ocedure: S-00-TAA
-Q-43-008-001
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 Motor Each Unit - Approved vender - Check power / control / space heater cable HSFP-EL- W W W
Drawing 002
-Installation & Visual are connected correctly.
Check. - Approved drawing
- Check the correct condition(Gland /Foundation
-Insulation Check.
- Technical
Level)
specification(SEC)
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8/17/2019 Inspection Test Plan for Electrical
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
- Raw Material
General Ass’y Dra
- No Damage, Corrosion & Deformation
wing
- Shall be properly laid out on wooden supports
Receiving Insp. Pr
clear of the soil.
ocedure: S-00-TAA
-Q-43-008-001
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 Cathodic Each - Approved vender - Check mechanical integrity of cable connection. HSFP-EL- W W W
Drawing 022
-Installation & Visual Set - Check epoxy encapsulation of weld.
Check. - Approved drawing
- Measure the cable resistance to pipe.
-Insulation resistance test.
- Technical
- Check location as per requirement and approved
-Installation Check of anode specification(SEC)
drawing.
- Check anode length,size, and physical damages.
- Check the reference electrode had been soaked.
- Check access point installed beneath isolation
joint.
2, Installation Check & Testing (Sacrificial Anode)
- Check no physical damages, sand bedded and
soaked prior install.
- Check Mg, anode are installed at correct location
- Check anode installed horizontally and paralled
to the pipe per vendor recommendation.
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8/17/2019 Inspection Test Plan for Electrical
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and W W R
Receiving Inspection Material Spec., HSFP-ST-01
- Raw Material Drawing
General Ass’y Dr
- No Damage, Corrosion & Deformation
awing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-00
1
2 Earthing and Bonding Each unit Approved vender - Verify the marking points for installation rod HSFP-EL- W W W
& Drawing 018
-Earthing electrode /Cable As per construction drawing.
Equipment
Route / Cable connection. Approved drawing
HSFP-EL-
- Check and verify the installation of earthing rod
-Inspection earth pit check. Technical 019
specification(SEC As per project specification.
-Electrical system earthing
)
test - Verify the completed section of depth of the
Cable as per specification and construction
-
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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Each unit Approved vender - Verify cable kicker pipes or protection pipes are HSFP-EL-
2 Earthing and Bonding W W W
& Drawing 018
-Earthing electrode /Cable Equipment adequately
Route / Cable connection. Approved drawing
- Check cable size and connection. HSFP-EL-
-Inspection earth pit check. Technical 019
- Check cable protection.
specification(SEC)
-Electrical system earthing
- Compression type splice or thermo-weld
test
connection, wrapped with insulation tape.
- Check inspection earth pit according to the
construction drawing.
- Check earth bar according to the construction
Drawing.
Check individual electrode resistance value.
- Check group or plant earth resistance value
- Check earth connection between the electrode
and the supply neutral and plant earth loop
continuity.
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8/17/2019 Inspection Test Plan for Electrical
1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and
Receiving Inspection Material Spec., HSFP-ST-01
- Raw Material Drawing
General Ass’y Dra W W R
- No Damage, Corrosion & Deformation
wing
- Shall be properly laid out on wooden supports
Receiving Insp. Pr
clear of the soil.
ocedure: S-00-TAA
-Q-43-008-001
2 Lighting System. Each unit Approved vender - Check installation method as per installation HSFP-EL- W W W
& Drawing 012
-Installation & Visual Equipment drawing.
Check. Approved drawing
- Check paint damage, tag plate, warning label
-Insulation Resistance test.
Technical
, visual damage etc.
specification(SEC)
- Check cable size and connection.
- Check lighting model and type with lamp type.
- Fixtures tag number.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 Lighting System. Each unit Approved vender - Check type of Ex-Protection. HSFP-EL- W W W
& Drawing 012
-Installation & Visual - Check spare hole / cover to seal and cover
Equipment
Check. Approved drawing tightened.
-Insulation Resistance test. - Check the earthing wire connection properly.
Technical
specification(SEC) - Verify continuity and insulation resistance.
- Check the light cable condition
(rigid or flexible conduits, cable glands)
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8/17/2019 Inspection Test Plan for Electrical
2 Lightning Protection. Each unit Approved vender - Check installation method as per installation HSFP-EL-030 W W W
& Drawing
-Installation & Visual Equipment drawing.
Check. Approved drawing
- Check tag plate, visual damage etc.
Technical
- Check cable size and connection.
specification(SEC)
- Check lightning model and type.
- Fixtures tag number.
- Check the earthing wire connection properly.
- Verify continuity and insulation resistance.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 Receptacle & Junction Box. Each unit Approved vender - Check installation method as per installation HSFP-EL- W W W
& Drawing 009
RCU. Equipment drawing.
Approved drawing
-Installation & Visual - Check paint damage, name plate, warning label HSFP-EL-
Check. Technical 013
specification(SEC , visual damage etc. incl (IP protection class)
-Insulation Resistance test
) HSFP-EL-
- Check adequate protection for fittings and cable
014
Against corrosion weather etc.
- Check earthing bonding correct. HSFP-EL-
021
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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8/17/2019 Inspection Test Plan for Electrical
2 Receptacle & Junction Box. Each unit Approved vender - Check type of IP protection class &
& Drawing HSFP-EL- W W W
RCU Ex-Protection. 009
Equipment
-Installation & Visual Approved drawing
- Check spare hole / cover to seal and cover
Check. Technical HSFP-EL-
tightened. 013
-Insulation Resistance test specification(SEC
- Inspect wiring inside the junction boxes for
HSFP-EL-
Correct wiring method and wire splicing. 014
- Verify continuity and insulation resistance.
HSFP-EL-
- Check zone applicable safety code. 021
- Check that the appropriate cover is installed for
HSFP-EL-
each type of receptacle. 021
- Verify the position of switch according to the
specification.
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M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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2 Installation Cable Tray, 100% Approved - Check hold down clamp and brackets are installed. HSFP-TE- W W M
Ladder and Conduit Installation drawing. 001
Installation. All Route - Check cable fix to cable tray and ladder properly.
Vender Drawing
- Check cable ladder properly supported.
- Check cover installed(to be installed after all the
cables are tested and properly terminated)
- Check junction box supports independent from
conduit and tray.
- Check conduit supports within the specified interval
according to approved drawing.
- Check touch up of galvanizing performed
(if required)
- No sharp edges.
- No obstructions.
Cable Installation All Cable Approved vender - Check megger test on the reel HSFP-TE- W W M
- Installation & Visual
Drawing 001
Check. (For the construction : If required)
Approved drawing
- Insulation resistance
- Verify cable type & configuration.
Test
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8/17/2019 Inspection Test Plan for Electrical
4 Cable Installation All Cable Approved vender - Check cable tags correct. HSFP-TE- W W M
- Installation & Visual 001
Drawing - Check cable caps for protection of cable ends
Check.
Approved drawing
- Insulation resistance Shall be properly protected after installation.
test
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Receiving Insp. Pr
ocedure: S-00-TAA
-Q-43-008-001
Each Unit - Approved Vender - Check name plate, tag No, HSFP-IN-004 W W W
2 CCTV Installation
Drawing - Check the camera’s are mounted on correct
-Installation & Visual
- Approved drawing
Check. location as per drawing.
- Technical
- Check the correct lighting is provided for camera
specification(SEC)
- Check power & signal cables are fixed properly
with appropriate cable marking & The cable
length is ample for movement of camera.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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Receiving Insp. Pr
ocedure: S-00-TAA
-Q-43-008-001
Each Unit - Approved Vender - Check name plate, tag No, HSFP-TE- W W W
2 PABX Installation
Drawing - Check the wiring as per construction drawing. 002
-Installation & Visual
- Approved drawing
Check. - Check the structured cabling cabinet are HSFP-TE-
- Technical 003
installed as per drawing and orientation.
specification(SEC)
- Check the earthing and arresters for telecom
cabinet(if applicable).
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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Receiving Insp.
Procedure: S-00-
TAA-Q-43-008-001
2 Junction Box Installation. Each Unit - Approved Vender - Verify the junction box identification number. HSFP-TE- W W W
-Installation & Visual Drawing 005
- Check the junction box specification(cable gland
Check. - Approved drawing
hole size and quantities and terminal block
- Technical
specification(SEC) arrangement etc.).
- Check earthing connection
- Check the junction box location.
M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)
H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
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approved drawing.
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