SALES GAS FUEL SUPPLY SYSTEM FOR

NEW SALINE WATER CONVERSION

CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

SALES GAS FUEL SUPPLY SYSTEM FOR

NEW SALINE WATER CONVERSION
CORPORATION

BI-21-00097

METHOD OF STATEMENT

FIBER OPTIC CABLE & DATA

COMMUNICATION EEQUIPMENT
INSTALLATION
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

REVISION RECORD

CONSTRUCTION PROJECT MANAGER

00 05/24/2022 E&I ENGINEER

MANAGER

REV DATE PREPARED BY CHECKED BY APPROVED BY

CONTRACT NO: BI-21-00097 DOCUMENT NO: SAEG-MS- WCC -001

 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

Table Of Contents

Content
s
1. Scope.......................................................................................................................................................................4
2. Purpose...................................................................................................................................................................4
3. Definition.................................................................................................................................................................4
4. References & Industry codes...................................................................................................................................5
5. Roles and responsibilities........................................................................................................................................6
5.1 QA / QC Engineer.............................................................................................................................................6
5.2 Construction Manager.....................................................................................................................................6
5.3 Site Engineer....................................................................................................................................................6
5.4 Site Supervisor.................................................................................................................................................7
5.5 Safety Officer...................................................................................................................................................7
6. Sequence of work....................................................................................................................................................7
6.1 Preparation......................................................................................................................................................7
6.2 Communication system installation procedure................................................................................................7
6.3 CCTV Central cabinet installation.....................................................................................................................9
6.4 DESK TOP Type operator console installation..................................................................................................9
6.5 CCTV Camera installation...............................................................................................................................10
6.6 Fiber Optic Cable Installation.........................................................................................................................11
7. TOOLS AND EQUIPMENT........................................................................................................................................12
8. Health, Safety & Environment...............................................................................................................................12
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

1. Scope

This method statement defines the type and extent of the installation and inspection to be carried out
for Instrumentation works, as follows, Installation of Instrument cables, conduits, instrument junction
boxes (AJB and DJB), Installation of instrument cable and Grounding cable, RTU system, structural
support, testing and termination of cables and Testing, are in conformance to the specified standards
and requirements.

2. Purpose
The purpose of this method statement is to ensure that the Instrumentation works including testing
and inspection are carried out in accordance with the project specifications and manufacturer’s
recommendations as well as to meet acceptance workmanship and Saudi Aramco installation
standards.

3. Definition

PQP Project Quality Plan Quality Control

QCP Procedure Inspection Test Plan
ITP Saudi Aramco Project Management Team
SAPM Quality Assurance/Quality Control
T Saudi Aramco Desktop Standards
QA/Q
C
SADS
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

4. References & Industry codes

The following references define the Saudi Aramco standard and specification for the installation,
testing and pre-commissioning of electrical works.
NFPA 70               -National Electrical Code (NEC)
NFPA 72               - National Fire Protection Association
SAES-B-014 - Safety requirements for plant and operation support building
SAES-B-064 - Electrical Area Classification
SAES-P-111 - Grounding
SAES-P-114 - Power System and Equipment
Protection SAES-P-104 - Wiring methods and
materials
SAES-P-123 - Lightings
SAES-B-006 - Fireproofing in Onshore Facilities
SAES-J-902 - Electrical Systems for
Instrumentation SAES-P-100 - Basic Power System
Design Criteria SAES-P-116 - Switchgear and Control
Equipment
SAES-J-601 - Emergency Shutdown and Isolation Systems
SAES-Z-001 - Process Control Systems
GI- 2.100 - Work permit system
GI- 2.102 - Pressure testing
safety
GI- 2.721 - Electrical Arc flash Hazard mitigation
GI- 6.007 - Reporting of contractor on-job injuries, occupational illnesses
GI- 6.012 - Isolation, lockout and use of Hold tags
GI- 2.703 - Electrical load planning and
connections CSM- 3.3- GENERAL REQUIREMENTS
CSM-3.5 - Hazardous (Classified) Location
CSM-3.6 - Work on Live Electrical
Equipment’s
CSM-3.7 - Work Near Overhead Power Lines and Underground Cable
CSM-3.9 - Work inside Substation
CSM-5.4 - Electrical Lock Outland Tag Out (Lock, Clear, Tag,Try)
CSM-11.4 - Requirement for Specific Types of Hand Tools
CSM-11.7 - Portable Electric Power Tools and Extension
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

Cords CSM-11.9 - Fixed Electric Tools

CSM-4.3 - General Requirements
CSM-4.4 - Pressure Test
Procedure CSM-4.5 - Test Medium
CSM-4.6 -Test Equipment

5. Roles and responsibilities

5.1 QA / QC Engineer
The Contractor/Sub-contractor’s QA/QC engineer shall be responsible for the following:
5.1.1 Ensure that the approved method and materials to be used are in conformance with the
project specifications.
5.1.2 Organize inspections and surveillance in accordance with ITPs and ensure that the quality
of work will be in accordance with the project specifications.
5.1.3 Conducts inspection duties to make sure that the work is performed in accordance with
the applicable standards and specifications and drawings as specified in thecontract.
5.1.4 Prepares the applicable SATIP /SAIC /SATR and issues Request for Inspection (RFI).
Ensures that all the pre-requisite works prior to raising an RFI are completed by the
construction department.
5.1.5 Marks up field changes on the drawings and updates and redlines drawing that has
changed during the installation of the work. Submits the redlined drawings to the Project
Manager / Construction Manager for further actions.
5.1.6 Reviews records and test results as proof that the work inspected conforms to
specifications and keeps an efficient record of all RFI's and test results.

5.2 Construction Manager

Construction Manager shall be responsible for the overall implementation of this
procedure, coordination with vendor / provides the drawing and materials necessary to
ensure efficient execution of the work in accordance with the project specification.

5.3 Site Engineer

The Contractor/sub-contractor’s Site Engineer shall be responsible for the overall safe
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

execution of the complete activities at site including, but not limited to;
5.3.1 Confirming the Installation locations from schedule of approved construction drawings.
5.3.2 Organizing tools and equipment required to be used at the work site.
5.3.3 Assigning work crew.
5.3.4 Plan, Monitor and advice about the activities to be carried out at site as per this Method
statement & ITP.

5.4 Site Supervisor

The Contractor/sub-contractor’s Supervisor shall be responsible for the safe execution of
the following activities:
5.4.1 Prepare and obtain working permits.
5.4.2 Organize and perform a pre-job safety toolbox meeting to be held prior to commencing of
the work each day.
5.4.3 Selecting and assigning competent work crew. The details of the activity shall be
communicated to the work crew.
5.4.4 Organizing tools and equipment required for the work site.

5.5 Safety Officer

The Contractor/sub-contractor’s Safety shall be responsible for safe condition of the
following activities:
5.5.1 Ensuring work activities have valid permits and monitor the condition of the work area
and workers executing the work safely.
5.5.2 Ensuring all workers has participated with the tool box meeting prior start of work.
5.5.3 Ensuring all equipment has passed inspection and safe to use prior to the startwork.
5.5.4 Ensuring the entire worker is wearing proper PPE during the execution of work activities.

6. Sequence of work

6.1 Preparation

6.1.1 Prepare valid work permit.

6.1.2 Ensure that “Issued for Construction” drawing are available.
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

6.1.3 Ensure pre-cast foundation for stanchion is available if needed.

6.1.4 Materials & manpower are all prepared.

6.2 Communication system installation procedure

6.2.1 All permanent materials (including fabricated supports), consumables, construction

area and resources shall be prepared and checked prior to installation works.
6.2.2 Ensure that all Electrical Equipment and materials, which would suffer damage or
deterioration from exposure to the elements has been properly stored indoor, off the
ground in suitable warehousing.
6.2.3 Materials and equipment to be installed shall be inspected to ensure the conditions.
Should there be factory and handling damages found in the equipment and/or
materials, Subcontractor shall record to QC Material Receiving Inspection report form
and immediately inform EPC for disposition.
6.2.4 Ensure that working areas are ready for installation of electrical equipment, properly
turned over to Subcontractor Electrical Department by Building subcontractor with a
duly accomplished Work Transfer Sheet.
6.2.5 All equipment foundation, base plates, cable entries, oil pits and firewalls (if any) shall
be checked for its line and grade against actual dimension of the equipment.
Foundation of particular equipment shall be checked to include stub-up prior to
acceptance of work transfer sheet. Surveyor shall verify the elevation of the
equipment and to be incorporated in the “AS-BUILT” drawings. Any deviations found
against AFC drawings, shall be brought to the attention of Company.
6.2.6 Work Transfer Sheet shall be duly signed and processed by other subcontractors or
discipline for the preceding works to avoid confusion and discrepancies in the work
responsibilities.
6.2.7 Architectural finishing works of the building (needed for selected activities) shall have
been completed; in particular, room ventilation, temperature, and humidity level shall
be within the limits recommended by the equipment vendor. Indoor equipment to be
installed in the building shall be maintained at required room temperature.
6.2.8 Review all references such as the latest Approved for Construction (AFC) drawings,
layout, and technical scope of work, work permit requirements, and work procedures
including safety standard requirements.
6.2.9 Equipment that has been shipped in sections and/or has loose components shall be
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

identified and checked with corresponding equipment package lists.

6.2.10 Equipment tags shall be identified and scheduled with respect to the latest issued
Approved for Construction drawings as well as to the approved milestones schedules.

6.3 CCTV Central cabinet installation

6.3.1 Survey and study the designed location of CCTV central cabinet.
6.3.2 Check locations and provide markings to which elevations, mounting height and
orientations should conform in the latest issued Approved    for Construction
drawings.
6.3.3 Fabricate and install cabinet rack for CCTV central cabinet at communication room.
6.3.4 Verify the installed support against equipment to be installed if suited as per
requirements of Company technical scope of works and latest    Approved for
Construction Drawing.
6.3.5 Prior to installation of cable tray underneath tile flooring at Communication room the
following item shall be considered.
6.3.6 Base plate of cable tray supports shall be anchored at the floor   through expansion
bolt floor drilling at communication room.
6.3.7 Align the cable tray supports and ensure that tray routes are accessible starting from
end of trench to Central Control Building cable entry.
6.3.8 Cable tray installation shall be underneath floor tiles at communication room.
Complete with fittings and accessories as    per  requirement.
6.3.9 CCTV central cabinet shall be in placed to the rack and properly leveled and aligned.
Fixing bolt shall be properly tight.
6.3.10 CCTV monitor, controller, receiver, converter and other accessories shall be installed
and aligned according to the latest issued approved    for construction drawing.
6.3.11 Provide earth bonding between junction boxes and trays as well as conduits and shall
be connected to the allocated grounding bus bar.
6.3.12 For touch up painting for every steel surface, edging caused by cutting, drilling,
welding and grinding, refer to project spec.
6.3.13 CCTV central cabinet shall be inspected. QC inspector shall witness the activities. The
result shall be recorded using appropriate and approved forms reflected on SATIP.

6.4 DESK TOP Type operator console installation

 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

6.4.1 Survey and study the designed location of console desk top in the control room.
6.4.2 Check locations and provide markings to which elevations, mounting height and
orientations should conform in the latest issued Approved for Construction drawings.
6.4.3 Fabrication and installation of support for patch panel shall be as per installation
detail. Ensure that the orientation shall comply with the  drawing layout.
6.4.4 Install local junction box/patch panel and conduits, routed from wall to ceiling down
to desk top with complete fittings and accessories.
6.4.5 Install/assemble console desk top and accessories.
6.4.6 Cable interconnection (patch cord cable), from data Telecommunication panel to
patch panel down to console desk top by   plugging in the patch.
6.4.7 QC shall inspect the completed activity for console desktop and patch panel, conduits
and patch cord installation. Mock-up installation shall be requested and recorded
using appropriate and approved forms    reflected on SATIP.

6.5 CCTV Camera installation

6.5.1 Check locations and provide markings to which elevations, mounting height and
orientations should conform in the latest issued Approved    for Construction
drawings.
6.5.2 Camera shall be installed, in placed manually taking into consideration all necessary
precaution to prevent material damages    due to poor handling, lack of information
and manual installation
6.5.3 Support for camera base shall be fabricated and installed as per approved detailed
drawing.
6.5.4 Brackets (vendor supply) for camera shall be available for mounting.
6.5.5 Enclosure type patch panel junction box shall be installed as per vendor
recommendation and latest issued approved for construction
6.5.6 Supports for conduits shall be fabricated and installed as per site
6.5.7 Conduits shall be installed as per latest issued approved for construction drawing.
6.5.8 For touch up painting for every steel surface, edging caused by cutting, drilling,
welding and grinding, refer to project spec.
6.5.9 QC shall inspect the completed activity for CCTV Camera, junction boxes and
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

peripherals installed and its supports.   Mock-up installation shall be requested and
recorded using appropriate and approved forms reflected on SATIP.

6.6 Fiber Optic Cable Installation

6.6.1 Site plan, cable specifications, drawings and related documents shall be prepared and
reviewed with regards to respective areas and tackled all aspects to consider logistic
and resources
6.6.2 For underground cable installation, ensure that trenches are of proper route, width,
depth and sand bedding dimensions as shown on approved for construction drawings.
Compaction         requirement shall be    as per Saudi Aramco standard. QC inspection
shall be requested and recorded using appropriate and approved forms reflected on
SATIP.
6.6.3 Sand bedding/sand filling materials to be used shall be as per SAES-T-928 of the
approved type of cable use and free from any sharp stones, debris and contaminant
materials.
6.6.4 When communication, signal and power cable run in parallel at underground,
segregation distance shall be followed and maintained.
6.6.5 For above ground cable installation, cable tray and conduit shall be free from sharp
edges, foreign objects and unnecessary bends. Before installing cables, remove
foreign object, burrs and moisture from conduit and equipment enclosures.
6.6.6 Provide earth bonding between junction boxes and trays as well as conduits and shall
be connected to the allocated grounding bus.
6.6.7 Cable management in-charge shall confirm that the individual cable lengths are taken
from the designated cable drums.
6.6.8 Cable pulling tension and bending radius shall not exceed the limitations
recommended by the cable manufacturer. Refer to SAES-T-481Sec. 6 paras. 6.11.
6.6.9 Cable pulling for fiber optic cable shall be conducted manually. It shall be secured and
protected from falling objects, debris and         should be avoided to cross in the walk
way without any cover for
6.6.10 Prior to fit up of cable glands, check the cable gland schedule to conform to the
correct size, type and area classification. Where        glands are to be installed in
hazardous areas, the certification of       the gland shall be verified.
6.6.11 Before tightening the cable gland ensure that the cable tails are of correct tails and
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

undamaged during stripping, earth is terminated    and tagged as required, and the
outer sheath of the cable is contained within the gland.
6.6.12 Fiber optic fibers shall be spliced using fusion splicing equipment or approved
mechanical splices. Refer to SAES-T- 624 Sec. 4 sub-4.7.5.
6.6.13 Terminate all wiring or cable connections according to the wiring diagram, installing all
termination requirements including identification required to which non-corroding
material with cable reference numbers.

7. TOOLS AND EQUIPMENT

7.1 Welding Machine

7.2 Boom Truck
7.3 Insulation Tester
7.4 Straight/Telescopic Step Ladder
7.5 Spirit Level
7.6 Cable Rollers, Stands, and Jack’s
7.7 Common Hand Tools
7.8 Electric Power Tools (i.e drill etc.)
7.9 Multi-meter
7.10 Surveying Equipment
7.11 Termination Tools

All tools utilized in a classified area should be intrinsically safe and suitable for hazardous areas.

8. Health, Safety & Environment

8.1 Secure the approved work permit from the concerned company Representative before starting any
work.
8.2 Fire Watcher with Fire Extinguisher shall be assigned at work area whenever there is hot work.
 SALES GAS FUEL SUPPLY SYSTEM FOR
NEW SALINE WATER CONVERSION
CORPORATION

(SWCC) YANBU, PHASE-3 PROJECT REV 00 STATUS IFA

DOCUMENT NO: SAEG-MS-WCC-003

8.3 All electrical tools shall be checked and color-coded.

8.4 Hazardous area and its precautionary measure requirements shall be properly discussed to the
working crew following all safety requirements.
8.5 Continuous monitoring and checking shall be conducted by concerned supervisor/foreman to
detect and correct unsafe practices while performing the work activities.
8.6 Provide warning sign and sufficient barricade on working areas to avoid unauthorized entry. Only
assigned personnel shall be allowed in the area.
8.7 Safety harness with double lanyards shall be used when working at elevated temporary platforms
(1.8 meters and above).
8.8 Safety Supervisor shall monitor the work activities to help and protect all assigned workers against
exposure to safety hazards. He shall ensure that Personal Protective Equipment(PPE’s) are being
supplied and used and shall comply with company and Saudi Aramco applicable general instruction
and standards.
8.9 Toolbox meeting shall be conducted by Electrical Supervisor daily so that work activities will be
properly coordinated to all concerned and all safety measures will be carried out on the entire work
duration.
8.10 Housekeeping shall be maintained and working area shall be kept clean and tidy in accordance with
Site Housekeeping Procedure.
8.11 Job Hazard and Risk Assessment of this procedure shall be disseminated and explained to workers
for safety awareness.

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