OCS ENGINEERING & CONSTRUCTION (INDIA) PRIVATE LIMITED

FABRICATION ROUTING AND INSPECTION TEST PLAN

PROJECT DESCRIPTION : FABRICATION OF AIR DIVE SYSTEM - 6 MAN LIVING CHAMBER DOC.NO : OCSI -ITP-1003- 01-001

OCSI PROJECT NO : OCSI -1003-01 PREPARED BY : SUBRAMANIAN

CLIENT / PROJECT NO : FLASH TEKK ENGINEERING PTE LTD SINGAPORE / FTE-CH-1701 DATE : 20 DEC 2017

EQUIPMENT : TWIN LOCK AIR DIVE SYSTEM CHAMBER REVISION : P 0

Serial Inspection Activities / Acceptance Verifying Control OCSI FTE DNV GL
Remark
No. Type of Inspection Criteria Document Document Type Initial Type Initial Type Initial

Design Inputs & Design Verification Drawings with "Approved For

1.0 REVIEW OF 'AFC' DRAWING R R
Report Construction"Status

2.0 MATERIALS INSPECTION & VERIFICATIONS

2.0.1 Raw Materials for Pressure Retaining Parts
a) Review of Mill Certificates ASME Sect. II Part A Mill cert R/E R/E
b) Receiving Inspection (ie: Material Verification) ASME Sect. II Part A (SA-6) MVR W/E W/E
AFC Drawings
c) Receiving Inspection of free issue item (if any) ASME Standard & AFC Dwg AFC Drawing RN RN
d) Layout & Heat. No Transfer ASME Sect. II Part A (SA-6) Mill cert R/E R/E
e) Material Testing (Where Applicable) ASME Sect. II Third Party Testing Report W/E W/E

2.0.2 Raw Materials for Non- Pressure Parts

a) Review of Mill Certificates ASME Sect. II Part A Mill cert R/E R/E
b) Receiving Inspection (ie: Material Verification) ASME Sect. II Part A (SA-6) MVR R/E R/E
AFC Drawings
c) Receiving Inspection of free issue item (if any) ASME Standard & AFC Dwg AFC Drawing RN R/E
d) Layout & Heat. No Transfer ASME Sect. II Part A (SA-6) Mill cert R/E R/E

3.0 REVIEW OF PROCEDURE

a) Welding Procedure Specification WPS R R
Approved WPS, PQR &
b) Procedure Qualification Record ASME Sec IX QW402 ~ QW 410 PQR R R
WQT List
c) WPQT List WQT R R
ASME SEC. VIII DIV.1, Approved NDT
d) NDT Procedures NDT Procedures
Appendix-6 Procedures List R R
e) Painting Procedure AFC Drawings Painting Procedures AFC Drawings R R
f) Hydro test Procedure AFC Drawings Hydro test Procedures AFC Drawings R R

4.0 SHELL ROLLING & DISH HEAD FORMING

a) Layout/ Heat No. Transfer Cutting Plan V/VI V
AFC Drawings
b) Edge Preparation V/VI V
c) Shell (1 & 2) Visual & Dimensional Check (After AFC Drawings AFC Drawings
V/VI W
Rolling)
ASME Sec. VIII DIV.1

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 OCS ENGINEERING & CONSTRUCTION (INDIA) PRIVATE LIMITED

FABRICATION ROUTING AND INSPECTION TEST PLAN

PROJECT DESCRIPTION : FABRICATION OF AIR DIVE SYSTEM - 6 MAN LIVING CHAMBER DOC.NO : OCSI -ITP-1003- 01-001

OCSI PROJECT NO : OCSI -1003-01 PREPARED BY : SUBRAMANIAN

CLIENT / PROJECT NO : FLASH TEKK ENGINEERING PTE LTD SINGAPORE / FTE-CH-1701 DATE : 20 DEC 2017

EQUIPMENT : TWIN LOCK AIR DIVE SYSTEM CHAMBER REVISION : P 0

Serial Inspection Activities / Acceptance Verifying
AFC Drawings Control OCSI FTE DNV GL
Remark
No. Type of Inspection Criteria Document Document Type Initial Type Initial Type Initial
ASME Sec. VIII DIV.1
d) Dish Heads (DH1,2 & 3) Visual & Dimensional Check AFC Drawings & Forming
V/VI W
(After Forming) Report

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 OCS ENGINEERING & CONSTRUCTION (INDIA) PRIVATE LIMITED

FABRICATION ROUTING AND INSPECTION TEST PLAN

PROJECT DESCRIPTION : FABRICATION OF AIR DIVE SYSTEM - 6 MAN LIVING CHAMBER DOC.NO : OCSI -ITP-1003- 01-001

OCSI PROJECT NO : OCSI -1003-01 PREPARED BY : SUBRAMANIAN

CLIENT / PROJECT NO : FLASH TEKK ENGINEERING PTE LTD SINGAPORE / FTE-CH-1701 DATE : 20 DEC 2017

EQUIPMENT : TWIN LOCK AIR DIVE SYSTEM CHAMBER REVISION : P 0

Serial Inspection Activities / Acceptance Verifying Control OCSI FTE DNV GL
Remark
No. Type of Inspection Criteria Document Document Type Initial Type Initial Type Initial

5.0 SHELL PLATE LS#1 & LS#2

a) Fit-up Insp. UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI W
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 AFC Drawings Visual Report V/VI V/VI
c) NDE : 100% RT & MPI Approved NDT Procedure NDE Report R R

6.0 DISH HEAD TO SHELL CS#1,&CS#3

a) Fit-up Insp. UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI W
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 AFC Drawings Visual Report V/VI V/VI
c) NDE : 100% RT & MPI Approved NDT Procedure NDE Report R R

7.0 DISH HEAD TO SHELL CS#2 & CS#2A

a) Fit-up Insp. UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI W
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 AFC Drawings Visual Report V/VI V/VI
c) NDE : 100% MPI Approved NDT Procedure NDE Report R R

8.0 1'' NPT Coupling P1 ~ P43

a) Fit-up Insp UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI W
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 AFC Drawings Visual Report V/VI V/VI
c) NDE : 100% UT & DPI Approved NDT Procedure NDE Report R R

9.0 MEDLOCK (MLW1)

a) Fit-up Insp UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI W
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 AFC Drawings Visual Report V/VI V/VI
c) NDE : 100% UT & DPI Approved NDT Procedure NDE Report R R

10.0 VIEW PORT (VP 01 to 03)

a) Fit-up Insp UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI W
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 AFC Drawings Visual Report V/VI V/VI
c) NDE : 100% UT & MPI Approved NDT Procedure NDE Report R R

11.0 MANWAY ( MW-1 & MW-2)

a) Fit-up Insp UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI W
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 Visual Report V/VI V/VI
AFC Drawings
c) Manway Door Assemply AFC Drawings AFC Drawings V/VI R

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 OCS ENGINEERING & CONSTRUCTION (INDIA) PRIVATE LIMITED

FABRICATION ROUTING AND INSPECTION TEST PLAN

PROJECT DESCRIPTION : FABRICATION OF AIR DIVE SYSTEM - 6 MAN LIVING CHAMBER DOC.NO : OCSI -ITP-1003- 01-001

OCSI PROJECT NO : OCSI -1003-01 PREPARED BY : SUBRAMANIAN

CLIENT / PROJECT NO : FLASH TEKK ENGINEERING PTE LTD SINGAPORE / FTE-CH-1701 DATE : 20 DEC 2017

EQUIPMENT : TWIN LOCK AIR DIVE SYSTEM CHAMBER REVISION : P 0

Serial Inspection Activities / Acceptance Verifying Control OCSI FTE DNV GL
AFC Drawings Remark
No. Type of Inspection Criteria Document Document Type Initial Type Initial Type Initial
d) NDE : 100% UT & MPI Approved NDT Procedure NDE Report R

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 OCS ENGINEERING & CONSTRUCTION (INDIA) PRIVATE LIMITED

FABRICATION ROUTING AND INSPECTION TEST PLAN

PROJECT DESCRIPTION : FABRICATION OF AIR DIVE SYSTEM - 6 MAN LIVING CHAMBER DOC.NO : OCSI -ITP-1003- 01-001

OCSI PROJECT NO : OCSI -1003-01 PREPARED BY : SUBRAMANIAN

CLIENT / PROJECT NO : FLASH TEKK ENGINEERING PTE LTD SINGAPORE / FTE-CH-1701 DATE : 20 DEC 2017

EQUIPMENT : TWIN LOCK AIR DIVE SYSTEM CHAMBER REVISION : P 0

Serial Inspection Activities / Acceptance Verifying Control OCSI FTE DNV GL
Remark
No. Type of Inspection Criteria Document Document Type Initial Type Initial Type Initial
12.0 PAD EYE1 (LPW1)
a) Fit-up Insp UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI V
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 AFC Drawings Visual Report V/VI VI
c) NDE : 100% UT & MPI Approved NDT Procedure NDE Report R R

13.0 PAD EYE2(LPW2 )

a) Fit-up Insp UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI V
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 AFC Drawings Visual Report V/VI VI
c) NDE : 100% MPI Approved NDT Procedure NDE Report R R

14.0 SADDLE
a) Fit-up Insp UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI V
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 AFC Drawings Visual Report V/VI VI
c) NDE : 100% MPI Approved NDT Procedure NDE Report R R

15.0 BUTTONS & BRACKETS (OUT FITTINGS)

a) Fit-up Insp UW-33,ASME Sec .VIII DIV.1 Fit up Report V/VI V
AFC Drawings
b) Weld Inspection - Int & Ext Visual UW-35, ASME Sec .VIII DIV.1 Visual Report V/VI VI
R
16.0 FINAL INSPECTION ( Visual & Dimensional)
a) Internal Final Visual & Dimensinal W/VI W/VI
AFC Drawings
b) External Repot W/VI W/VI

17.0 HYDROSTATIC TEST

a) Hydrostatic test - W/VI H
b) Review of hydrostatic chart record Hydro test Procedure Test Chart R R
c) Endorsement of hydrostatic test report AFC Drawing Test Report R R
d) 100% MPI / DPI After Hydro Test (All Pressure retaing
Welds) NDT Procedure NDE Report R R

18.0 PAINTING & BLASTING INSPECTION

a) Paint verification R
b) Surface preparation ( Internal & External) V/VI
Approved Paint Spec. Painting Procedure Painting Report NA

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 OCS ENGINEERING & CONSTRUCTION (INDIA) PRIVATE LIMITED

FABRICATION ROUTING AND INSPECTION TEST PLAN

PROJECT DESCRIPTION : FABRICATION OF AIR DIVE SYSTEM - 6 MAN LIVING CHAMBER DOC.NO : OCSI -ITP-1003- 01-001

OCSI PROJECT NO : OCSI -1003-01 PREPARED BY : SUBRAMANIAN

CLIENT / PROJECT NO : FLASH TEKK ENGINEERING PTE LTD SINGAPORE / FTE-CH-1701 DATE : 20 DEC 2017

EQUIPMENT : TWIN LOCK AIR DIVE SYSTEM CHAMBER REVISION : P 0

Serial Inspection Activities / Acceptance Verifying Control OCSI FTE DNV GL
Remark
No. Type of Inspection Criteria Document Document Type Initial Type Initial Type Initial
Approved Paint Spec. Painting Procedure Painting Report NA
c) Painting inspection ( Internal & External) V/VI
d) Review of painting report V/VI

Page 6 of 7
 OCS ENGINEERING & CONSTRUCTION (INDIA) PRIVATE LIMITED

FABRICATION ROUTING AND INSPECTION TEST PLAN

PROJECT DESCRIPTION : FABRICATION OF AIR DIVE SYSTEM - 6 MAN LIVING CHAMBER DOC.NO : OCSI -ITP-1003- 01-001

OCSI PROJECT NO : OCSI -1003-01 PREPARED BY : SUBRAMANIAN

CLIENT / PROJECT NO : FLASH TEKK ENGINEERING PTE LTD SINGAPORE / FTE-CH-1701 DATE : 20 DEC 2017

EQUIPMENT : TWIN LOCK AIR DIVE SYSTEM CHAMBER REVISION : P 0

Serial Inspection Activities / Acceptance Verifying Control OCSI FTE DNV GL
Remark
No. Type of Inspection Criteria Document Document Type Initial Type Initial Type Initial

19.0 All Doors open & closing Operation AFC Drawings Inspection Report W/VI V/VI

20.0 DOCUMENTATION
a) Material & Weld Traceability Records V/E V/E
b) Weld Map V/E V/E
c) NDE reports V/E V/E
d) Manufacturer's Data Reports V/E V/E

Legend :

H = Hold point E = Endorsement C = Critical

W = Witnessed point R = Review RN = Random Inspection

VI = Visual Inspection V = Verify NA = Not Applicable

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