JX NIPPON OIL & GAS EXPLORATION

INSPECTION TEST RECORD (ITR) - B

HIGH VOLTAGE CABLE E22-B

Project No
Project Title
Facilities
INFORMATION
Tag No. System No.
Cable Core/ Size Sub System No.
Cable To Cable From
Voltage Ref. Drawing Nos.
INSPECTION / TEST OK N/A P/L NO
1 Documents required:
a) Cable datasheet
b) Approved FAT report
c) Completed and signed off construction check sheet with punch list
status
2 Confirm proper installation of joints and terminations (stress cones).
3 Confirm proper shield/armor grounding, cable support and termination
of conductors.
4 Disconnect cable conductors at both ends. Hi-pot testing to be
performed at the MCC / SWGR end of the cable. Make sure that the
field end conductors are adequately separated to prevent corona
discharge. If corona still exists, conductors may be taped, covered with
clear plastic bags, or a corona ring or shield be used.
5 Perform shield conductor resistance test using ohm meter. Shield shall
be continuous.
6 Insulation Resistance Test. Measure and record insulation resistance
(IR) of each conductor with all other conductors and shields grounded.
Subsequently, measure IR for phase to phase conductor with other
conductor and shield grounded. Refer PTS 63.10.08.11 for suitable
test voltage and acceptable insulation reading.

Test Point Insulation Remarks

Resistance
R-YBE
Y-RBE
B-RYE

Discharge all conductors to ground for a minimum period of 1 minute.

7 Perform a DC high potential (Hi-pot) test. Individually test each
conductor with all other conductors grounded as well as all shields are
grounded. Hold the test at final test voltage for 3 minutes. Record
leakage current for every minute once test voltage achieved.
Note:
Tester will taking sometime to ramp-up to final test voltage. Values
should be in micro amps. Hi-pot test shall include the termination kits
and joints.

Test Voltage (select from table below).

Test voltage applied shall be only 75% of the value in the table below if
Hi-pot test had already been conducted earlier during FAT.
 JX NIPPON OIL & GAS EXPLORATION

INSPECTION TEST RECORD (ITR) - B

HIGH VOLTAGE CABLE E22-B

INSPECTION / TEST OK N/A P/L NO

Max 3.6 7.2 12 17.5 24 36

System
Voltage
Test 10 20 28 38 50 70
Voltage

Test Record

Volts Time Leakage Current (µA) Remarks

(Minutes) R-YBE Y-RBE B-RYE
1
2
3

Difference in leakage currents shall not differ by more than 20% for
different phases in same circuit. Further, the test results to be
compared against factory test values and any variation of more than
20% from the factory test results shall be investigated.

Discharge all conductors to ground for a minimum of 15 minutes after

each test.

8 Repeat IR test after Hi-pot test is completed.

Test Point Insulation Remarks
Resistance
R-YBE
Y-RBE
B-RYE

Discharge all conductors to ground for a minimum period of 1 minute.

9 Confirm the both ends of the each phase "R" conductor are correctly
marked by ringing out. Do the same for phase "Y" and phase "B".
10 Reconnect all conductors such that both ends of the phase "R"
conductor connect to the phase "R" termination points. Do the same
for phase "Y" and phase "B". Torque all bolts to recommended
manufacturer's standards. Record torque setting and mark the bolts.
End 'A' _________ Nm
End 'B' _________ Nm

11 Ensure all termination box covers and guards are correctly re-fitted
and identified as HV.
 JX NIPPON OIL & GAS EXPLORATION

INSPECTION TEST RECORD (ITR) - B

HIGH VOLTAGE CABLE E22-B

INSPECTION / TEST OK N/A P/L NO
12 Record any defects/shortcomings in the system punch-list.
13 Verify no dust inside enclosure /cabinet / panel and insulation surfaces
are clean
14 Verify Instruments & its accessories /electrical equipment/panel
externally clean.
COMMENT(S) AND ADDITIONAL INFORMATION

COMPLETED BY VERIFIED BY ACCEPTED BY

DESIGNATION DESB Representative NIPPON Inspector Commissioning
Engineer
COMPANY JX NIPPON JX NIPPON
NAME
SIGNATURE
DATE