DAYANG ENTERPRISE SDN. BHD.
( 61505-V )
INSPECTION AND TEST PLAN (ELECTRICAL)
PROJECT : WO# : AREA :
ACTIVITY ACTIVITY INSPECTION METHODS VERIFYING DOCUMENT ACCEPTANCE CRITERIA CONTROL POINT
ITEM INSPECTOR CLIENT
1.0 MATERIAL RECEIVING INSPECTION
1.1 Material receiving inspection • Check material against DO • DO/ PO/ Mill certificate • Material receiving and inspection report H W/ R
• Dimension Check against • Manufacturer’s test report
AFC Drawings • Factory acceptance test
• Check quantity and condition documents
• Megger check for cable (on
drum)
2.0 MATERIAL VERIFICATION
2.1 Material verification and Material grade • Mill certificate • Material verification report H W/R
dimensional check Heat no • AFC drawings
Dimensional check • Manufacturer data sheet
3.0 WPS AND WQT
3.1 WPS • Approved WPS and PQR • AWS D1.1 • WPS and WQT record H W
3.2 Welder qualification • Welder ID • WQT • WQT H H/ R
• WQT • AWS D1.1 • Revalidation date record
• Welder revalidation update • Revalidation date record
4.0 INSPECTION
4.1 Fit up inspection and • Weld preparation • AFC drawing • Fit up report W W/ R
dimensional check • Alignment
• Dimensional check
4.2 Visual inspection and • Visual check • Approved WPS • Visual inspection report W W/ R
dimensional check • Dimensional check • AWS D1.1
5.0 CABLE PULLING
5.1 Pulling cables and secure to • Cable routing • Manufacturer’s data • Installation report W W/ R
cable tray • Cable type and sizes • AFC drawing • Inspection test report
• Workmanship and cable • Cable schedule
dressing • Project specification
6.0 TEST
6.1 Perform megger test and • Cable insulation • Manufacturer’s data • Inspection test report H W/ R
continuity check of cables • Megger reading • AFC drawing
• Correct end points • Cable schedule
• Project specification
DAYANG ENTERPRISE SDN. BHD.
( 61505-V )
INSPECTION AND TEST PLAN (ELECTRICAL)
PROJECT : WO# : AREA :
ACTIVITY ACTIVITY INSPECTION METHODS VERIFYING DOCUMENT ACCEPTANCE CRITERIA CONTROL POINT
ITEM INSPECTOR CLIENT
7.0 INSTALLATION
7.1 Electrical equipment installation • Tubing routing • Manufacturer’s data • Inspection test report H W/ R
• Test pressure • AFC drawing
• Duration & leak test • Project specification
• Test gauges
8.0 Termination check (cable) • Correct termination • Manufacturer’s data • Inspection test report W W/ R
• AFC drawings • AFC drawing
• Single line diagram • Cable schedule
• Project specification
9.0 Loop check • Correct loop • AFC drawing and loop • Inspection test report W W/ R
• Correct end point check
• Cable schedule
• Project specification
10.0 Earth check and resistance • Earth electrode • AFC drawings • Inspection test report H W/ R
check • Correct joints and continuity • Layout drawings
check • Project specification
• Resistance measurement
11.0 Functional check of electrical • Type and rating • Manufacturer’s data • Inspection test report H W/ R
equipment • Correct assembly and tighten • AFC drawings
of end point connection • Single line diagram
• Functional check as per • Project specification
manufacturer’s data
13.0 Compilation of QAQC • Check all QC documents and H R
documentation test report in place and sign
• As built drawings
LEGEND
H (Hold): No further work progress until the activity is verified and approval given by QAQC Department and/or Client.
I (Inspect): Verification inspection or test activity. Carried out by Operation Team or Quality Department.
R (Review): Verification of documentation, carried out after activity is done.
W (Witness): Notice to be given before activity takes place for Client or QAQC Department to witness. Activity continues if inspector or client representative not present as scheduled.
DAYANG ENTERPRISE SDN. BHD.
( 61505-V )
INSPECTION AND TEST PLAN (ELECTRICAL)
PROJECT : WO# : AREA :
PREPARED BY AGREED BY ACCEPTED BY
NAME : ALIZZAWATI BT MOHAMAD SAPA NAME : IR YEM MOHAMAD SHARIF NAME :
POSITION : QAQC ENGINEER POSITION : PROJECT MANAGER POSITION : JX NIPPON TECHNICAL AUTHORITY
DATE : DATE : DATE :
