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Journal of Materials Processing Tech.

271 (2019) 568–583

Contents lists available at ScienceDirect

Journal of Materials Processing Tech.


journal homepage: www.elsevier.com/locate/jmatprotec

Effect of stacking fault energy on the evolution of microstructure and texture T


during blast assisted deformation of FCC materials
Anuj Bishta,b,c, Lailesh Kumarb, Janardhanraj Subburajc, Gopalan Jagadeeshc, Satyam Suwasb,

a
Centre for Nanoscience and Engineering, Indian Institute of Science, Bangalore, India
b
Department of Materials Engineering, Indian Institute of Science, Bangalore, India
c
Department of Aerospace Engineering, Indian Institute of Science, Bangalore, India

ARTICLE INFO ABSTRACT

Associate Editor: Z. Cui Effect of stacking fault energy (SFE) on microstructural and crystallographic aspect of high-velocity deformation
Keywords: of FCC metals (Ni, Cu, and austenitic stainless steel) via blast assisted deformation have been investigated in this
Blast loading work. Microstructural changes have been probed via XRD line profile analysis and electron back-scattered dif-
Stacking fault energy fraction methods along with TEM analysis for selected samples. The texture of all deformed material tends
Shockwave towards a developed α-fiber, which is observed to be strain-dependent. The relative fraction of Brass to Goss
Texture texture components increases with a decrease in SFE. The annealing twin boundaries, present in the initial
Convoluted multiple whole profile material, transform in segments or full to high angle random boundary in all the material due to the dislocation
EBSD
pile-up. However, the microstructure of the deformed material depends heavily on the SFE, with nickel showing
dislocation cells, and, austenitic stainless steel (ASS) has a mix of features of homogeneous dislocation, de-
formation bands, and deformation twins. Relatively thick deformation twins form in grains having orientations
other than {110} plane normal to the blast direction. The overall microstructure of ASS gives an impression of a
superimposed microstructure. Such structure is expected to be a result of shock passage through the material
followed by macroscopic straining. No such superimposed microstructure has been observed in nickel which is
attributed to recovery behavior prevalent in high SFE materials.

1. Introduction exposed to shock/blast wave deform at strain-rates ˜1000 s−1.


The shock/blast assisted deformation of metal plates find the ap-
To develop an understanding of the plastic deformation of materials plication in high-velocity sheet metal forming operations. Nagaraja
under extreme conditions is highly warranted because of its immense et al. (2012b) demonstrated the clinical applications of micro-blast
technological significance. Although the processes involving deforma- assisted metal foil forming process in drug delivery, where the energy of
tion of materials at high strain rate are of particular importance, the micro-blast is used to deliver micro-particles in the body. He re-
however, the strain rates for most of the processes involving shock or ported that the process parameters such as the particle velocity, spray
blast waves are not clearly estimated. In order to analyze the response cone angle and velocity distribution of jet were dependent on the de-
of such deformation process to materials it is necessary to determine the formation behavior of the blast-loaded foil. Nagaraja et al. (2012a) also
strain rates involved in the process. In this regard, the study by carried out the finite element analysis of the deformation of the foil
Gharababaei et al. (2010) pertaining to the mid point deflection of coupled with experiments and demonstrated plastic hinge effect and
circular plates of mild steel, copper, and aluminium subjected to blast different failure modes. However, this study did not consider any ma-
loading is noteworthy. The authors reported a measured localized strain terial variable that would influence the deformation behavior of the
rate of the order of the order of 742 s−1 in the process. In another study, metal foil subjected to blast loading.
Tiwari et al. (2009) investigated the full field transient plate deforma- Madhavan et al. (2014a) studied the development of microstructure
tion during blast loading using 3D image correlation and reported that and deformation texture in Ni-60Co (wt%) on unidirectional rolling and
the strain rate prevalent in this phenimenon was in the range of emphasized the role of deformation twinning and Brass-type shear band
1500–4000 s−1. Based on these studies, it can be said that metal plates in the development of Brass-type texture. Madhavan and Suwas (2015)

Corresponding author at: Department of Materials Engineering, Indian Institute of Science, Bangalore 560012, India.

E-mail addresses: toninegi01@gmail.com (A. Bisht), kumarlailesh.mit@gmail.com (L. Kumar), janardhanraj@super-wave.in (J. Subburaj),
jaggie@iisc.ac.in (G. Jagadeesh), satyamsuwas@iisc.ac.in (S. Suwas).

https://doi.org/10.1016/j.jmatprotec.2019.04.029
Received 12 January 2018; Received in revised form 5 April 2019; Accepted 15 April 2019
Available online 25 April 2019
0924-0136/ © 2019 Elsevier B.V. All rights reserved.
A. Bisht, et al. Journal of Materials Processing Tech. 271 (2019) 568–583

also studied the deformation texture in Ni-20Co (wt%) after rolling and was deformed to two different strain levels, referred as “def1” and
reported the development of copper-type texture. The stacking fault “def2”, with the strain of latter (def2) being higher than former (def1).
energy (SFE) of Ni-20Co (˜100 mJ/m2) is higher than Ni-60Co alloy Blast waves of different strength were used to deform different mate-
(˜15 mJ/m2), which clearly indicated the response of face-centered rials to similar strain levels. The strength of blast wave was varied by
cubic (FCC) material to plastic deformation on SFE, and hence the final changing the oxy-hydrogen fill pressure. The head-on pressure experi-
texture. Ray (1995) clearly stated the role of SFE on the evolution of enced by the sample was measured using a PCB 113B22 sensor. The
Brass-type or Copper-type texture during rolling. A more recent com- recorded head-on pressure profile of the detonation wave is shown in
prehensive documentation by Madhavan et al. (2016) addresses the Fig. 1b. The area under the curve of pressure profile gives the impulse
evolution of rolling texture in a series of Ni-Co alloys with different per unit area. The peak blast pressure, the impulse per unit area and the
stacking fault energies, and the study reconfirms that the SFE of the impulse values used in the present investigation are tabulated in
material is the deciding factor for the type of crystallographic texture Table 1. The pressure profile shows an ideal blast wave profile with
formed in FCC materials. exponential decay. It should be noted that although the peak pressure
In a previous study on shock assisted deformation of Al, carried out and impulse values are relatively low, the impulse per unit area is
by Ray et al. (2015), substantial texture changes were observed as a significantly high.
result of shock assisted deformation. In a later study, Bisht et al. (2017)
investigated the shock assisted deformation of copper in big metal 2.3. Strain measurement after blast exposure
plates and reported changes in texture and microstructure including a
change in the character of twin boundaries. Although these studies The deformed material is obtained as hat shaped. A typical sample
were carried out on two FCC materials representing different group (blast loaded copper) is shown in Fig. 2a. The midsection of the sample
stacking faults energies, a systematic investigation on the effect of SFE is schematically shown in Fig. 2b. A triaxial state of strain exists at any
in FCC materials with entire range of SFE values subjected to shock/ point in the deformed shape which can be represented by strain along
blast wave assisted deformation pertaining to their response to micro- three directions, namely, circumferential strain, radial strain, and
structural and textural changes, has not been reported. In the present thickness strain. The radial and circumferential strains at the center of
investigation, the microstructural response of FCC materials subjected the disc are the same. The thickness strain at the center of the hat-
to a miniaturized blast loading pertaining to material and micro- shaped disc is obtained from the mid-point deflection (h) (Ray et al.,
structural parameters is investigated. Three FCC materials, namely, 2015) as
nickel (SFE˜128 mJ m−2), copper (SFE ˜ 78 mJ m−2) and austenitic
r2 r2
stainless steel (SFE˜20 mJ m−2), having SFE in decreasing order, have t = ln = ln
2 h 2 h (1)
been selected to elucidate the role of stacking fault energy on the post-
blast evolution of microstructure and texture. Where
r 2 + h2
2. Methods =
2h (2)

2.1. Materials and processing r is the radius of exposed area (4 mm) (shown in Fig. 2b), h is the mid-
point deflection (marked in Fig. 2b), and, is the radius of curvature.
Pure nickel, OHFC copper, and austenitic stainless steel (ASS) were
received in the form of sheets of thickness 3–6 mm. These materials 2.4. Microstructure and texture characterization
were thermo-mechanically processed to break the initial microstructure
and obtain different starting textures. The grain size of the material was All the samples were characterized via X-ray line profile analysis
tailored in the similar size range. The as-received materials were mul- and electron back-scattered diffraction (EBSD) technique. The X-ray
tistep cross rolled (MSCR) at room temperature to get final thickness diffraction (XRD) patterns were recorded on the rolling plane (here
reduction of 90%. Thereafter, the samples were annealed to obtain rolling plane refers to that of the sheet samples prior to subjecting to
strain free recrystallized grains. The initial reduction to high strain level blast wave exposure) of the sample. The XRD patterns of the blast wave
ensured more or less uniformity in the strain, so that subsequent an- exposed samples were recorded at the mid-point deflection of the de-
nealing would lead to uniform recrystallization. After cold rolling, formed sample. The line profile analyses (LPA) of the patterns were
nickel was annealed at 350 °C for 5 min, copper at 400 °C for 3 min, and carried out for quantitatively estimating the microstructural features.
austenitic stainless steel at 900 °C for 1 h. The processed materials were The deformed samples were cut along a plane passing through the
cut to discs of 12 mm diameter. All the samples were thinned down to center of the disc to expose the transverse plane. The sectioning was
200 μm thickness for further blast experiments. done in such a manner that the plane was parallel to the initial rolling
direction. EBSD characterization was done on the transverse plane of
2.2. Experimental procedure for blast wave treatment the material at the mid-point deflection (along y as shown in Fig. 2b) to
get orientation related microstructural information. The details of mi-
The discs from the as-processed materials were subjected to a high crostructural attributes and micro-texture were extracted from the
strain rate loading on the normal plane of the disc by exposing them to EBSD data.
the blast wave generated using detonation-driven miniaturized shock For recording the X-ray diffraction patterns, the samples were me-
tube (MST), developed by Janardhanraj and Jagadeesh (2016). High- tallographically polished. The measurement was carried out in Bruker
pressure detonation wave was created in the tube by combustion of the D8 Discover diffractometer using Co Kα radiation, operated at 40 kV
in-situ generated oxyhydrogen mixture. After attaining the required and 40 mA. The patterns were recorded using point source X-ray taking
pressure, the gaseous mixture was detonated by triggering a hot wire. A into account the small area and curvature at the mid-point deflection.
steady detonation wave was produced which travels along the length of Step size of 0.02o and scan speed of 5 s/step was used. Whole profile
the tube. The MST was operated in detonation mode. The schematic of fitting of the obtained XRD pattern was executed using extended con-
the experimental setup is shown in Fig. 1a. A detailed description of the volutional multiple whole profile (eCMWP), a program for X-ray line
setup and its operation can be found elsewhere (Janardhanraj and profile analysis developed by Ribárik et al. (2001). The information
Jagadeesh, 2016). pertaining to different microstructural features, for example, crystallite
Each of the three materials Nickel, Copper and Austenitic Stainless size, dislocation density and planar defect density, were obtained from
Steel, obtained after the treatment mentioned in the preceding section, the eCMWP analysis.

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A. Bisht, et al. Journal of Materials Processing Tech. 271 (2019) 568–583

Fig. 1. (a) Schematic of the experimental setup (miniaturized shock tube (MST)). (b) Head-on blast wave pressure profile for various oxy-hydrogen fill pressures.

Table 1 loaded samples. The discs were thinned down by mechanical polishing
Blast wave parameters obtained for various oxyhydrogen fill pressures. to a thickness of ˜80 μm. The thinned discs were subjected to electro-
Oxyhydrogen fill Peak pressure Impulse per unit Impulse (mN-
polishing using an electrolyte consisting of perchloric acid and ethanol
pressure (bar) (MPa) area (Pa-s) s) (for nickel and austenitic stainless steel samples) at −30 °C in Fishione
Twin-Jet Electropolisher®. The samples were loaded in the TEM in such
5 24.6 482.9 24.3 a manner that the orientations of the grains observed in the TEM are
6 37.0 593.4 29.8
parallel to shock direction (n direction as shown in Fig. 2b).
8 55.6 827.5 41.6
10 71.1 965.6 48.6
3. Results

For EBSD, samples were metallurgically polished followed by The results pertaining to blast loading experiments performed in
electro-polishing. EBSD was performed in a scanning electron micro- MST and the microstructural features of the blast loaded samples are
scope (SEM) (FEI SIRION) with an accelerating voltage of 25 kV. Step presented in the following sub-sections.
size within the range of 0.1–0.15 μm was used for various samples. For
few cases, scans were repeated with a large step size of 0.5 μm to obtain 3.1. Measured experimental parameters: impulse and effective strain
better statistics, especially for determination of texture. Also, in some
cases, a finer scan with a step size of 50 nm was recorded over a small As mentioned in section 2.2, blast waves of different peak impulses
area for better resolution of microstructural features. Post-processing of were generated by varying oxyhydrogen fill pressures. The peak pres-
the EBSD data was carried out using TSL OIM™ analysis software. sure, impulse per unit area and impulse values corresponding to the
Beausir and Fundenberger (2015) developed a robust open source oxyhydrogen fill pressure are given in Table 1. The oxyhydrogen fill
software called JTEX for texture analysis. Microtexture information pressures and strains achieved at the mid-point deflection for various
from the EBSD data was plotted and further texture analysis was carried samples are listed in Table 2.
out using JTEX. The coarse scan data is near representative of the local
macrotexture. The orientation distribution function (ODF) was calcu- 3.2. Microstructural features of the blast loaded material
lated from the so-obtained EBSD data. The volume fraction of important
texture components was estimated from the ODF by integrating the 3.2.1. X-ray diffraction based investigations
elemental volume Δφ1·ΔΦ·Δφ2 with 10° integral range. The X-ray diffraction patterns recorded for all the blast loaded
Further, finer microstructural examinations were performed using a samples were analyzed and fit using eCMWP software to obtain in-
FEI Tecnai F30 transmission electron microscope (TEM) operating at formation pertaining to the defects in the microstructure. The im-
300 kV. TEM investigation was carried out for selected samples, portant microstructural parameters obtained from the analysis are
namely, nickel (high SFE) and austenitic stainless steel (low SFE). Discs listed in Table 3.
of 3 mm diameter were extracted from the central region of the blast The initial nickel sample has coarse strain-free grains in micrometer

Fig. 2. (a) Sectioned copper sample subjected to blast loading. (b) Schematic representation of sectioned sample indicating the area of investigation.

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Table 2 deformation. The volume fraction of G component decreases and then


Oxyhydrogen fill pressures used and the strains obtained in blast loaded nickel, increases again with strain. The fraction of G is higher than Bs in nickel
copper, and austenitic stainless steel (ASS) samples. def2 sample. The S component develops with strain. With strain, the Cu
Sample ID Oxyhydrogen Mid-point deflection Thickness strain component weakly appears for def1 condition and then disappears
fill pressure (bar) h (mm) again for def2 as observed from in 2 = 45° ODF section in Fig. 3b and
c.
Ni def1 8 1.23 0.09
The texture of initial copper is relatively weaker compared to nickel.
Ni def2 10 2.12 0.25
Cu def1 5 1.12 0.08 The texture of copper comprises of Bs as the major texture component
Cu def2 8 2.86 0.41 followed by C and S (Fig. 3d). A weak α-fiber is present in the initial
ASS def1 8 1.61 0.15 sample. After blast induced deformation, the α-fiber further develops
ASS def2 10 2.50 0.33
(Fig. 3e and f), especially the Bs and G texture components located on
the fiber. The volume fractions of Bs and G components increase with
strain and is almost equal for the def2 sample. The C component ap-
Table 3
pears for def1 sample and then disappears at higher strain, for the def2
Microstructural parameters obtained from XRD LPA for blast loaded nickel,
copper, and austenitic stainless steel (ASS) samples. sample. With strain, the Cu and S components decrease and completely
get diminished for the def2 condition.
Sample ID β ρ (x1015 m 2)
x area (nm) dtwin (nm) The initial texture of the austenitic stainless steel (ASS) has Bs as the
Ni initial > 1 μm – – 1.3
major component and a weak G component (Fig. 3g). A weak α-fiber is
Ni def1 112 – – 1.8 present in the initial sample. After blast deformation, the α-fiber further
Ni def2 278 – – 0.7 develops with displaced Bs component. This can be noticed in the
Cu initial > 1 μm – – 1.4
2 = 0° section of Fig. 3h and i. As a result, the volume fraction of Bs
Cu def1 > 1 μm – – 1.5
component decreases. The G component gets strengthened. Overall, Bs
Cu def2 367 – – 2.1
ASS initial > 1 μm 1e-5 > 1 μm 0.6 and G are the major components of texture with latter being higher in
ASS def1 > 1 μm 1.58 23 1.47 volume fraction. The C component is absent in the initial material and
ASS def2 > 1 μm 3.23 11 3.30 does not develop. The S and Cu components are present in a small
fraction in the initial sample. The volume fraction of these component
does not change much with deformation.
(μm) range. For def1 sample of nickel, the dislocation density increases
with increase in strain to def2 condition. However, it was observed that 3.2.3. Microstructural evolution on blast loading
the crystallite size first decreases from micrometer range to 112 nm and The microstructural evolution in the blast loaded nickel, copper and
then increases to 278 nm with an increase in strain from initial to def1 austenitic stainless steel samples were investigated primarily by ana-
to def2. lyzing the EBSD data. Results are discussed using micrographs based on
In the copper sample, the dislocation density increases with increase inverse pole figure (IPF) map, kernel average misorientation (KAM)
in strain. The grains are coarse in the initial material. On deformation maps and grain boundary maps. In Figs. 4–6, the IPF maps represent the
due to blast loading, the grains remain coarse till def1 condition. local crystal orientation in the map on the sheet plane (ND), however,
However, at higher strain for def2 sample, a crystallite size as 367 nm is the morphological features depict that on the transverse plane. The
predicted by XRD LPA indicating ultrafine subgrain formation at the KAM map gives information pertaining to local misorientation in the
higher strain level. material with respect to its neighbours and hence in the local strain
On deformation of austenitic stainless steel (ASS), the dislocation distribution. Different types of grain boundaries are superimposed on
density increases with strain. Moreover, nano-sized deformation twins the maps to understand their interplay. The grain boundaries include
are predicted by XRD LPA. The average distance between twin high-angle random grain boundary (HARB) (boundaries with mis-
boundaries (β parameter) indicates that the density of twin boundaries orientation between the neighbouring grains above 15°), low-angle
increases with strain. Nevertheless, subgrain formation is not predicted grain boundary (LAGB) (misorientation 5°–15°), very low angle grain
in this case as can be identified from the coarse crystallite size even for boundary (VLAB) (misorientation 2°–5°) and the coincidence site lattice
the def2 condition. (CSL) boundaries. The CSL for FCC crystals includes the Σ3 CSL
boundary (twin boundary) has axis-angle misorientation of < 111 >
3.2.2. Texture evolution on blast loading 60° and Σ9 CSL boundary has < 110 > 38.9° misorientation.
As reported by Suwas et al. (2002), Copper {112} < 111 > (Cu), S The IPF maps of nickel, copper and ASS samples before and after
{132} < 643 > , Cube {100} < 001 > (C), Brass {110} < 112 > (Bs) deformation are shown in Figs. 4–6, respectively. The initial micro-
and Goss {110} < 100 > (G) are the important FCC texture compo- structure of all the material displays a recrystallized strain free micro-
nents in rolling. These components lie very close in the pole figure structure. Abnormal grain growth is noticed at some locations in the
hence are difficult to be distinguished and quantify. In order to have a initial nickel sample, as confirmed by the presence of few large grains
lucid understanding of texture, orientation distribution functions (ODF) containing enclosed small grains. It is clear from the IPF maps of all the
have been plotted, where the texture components are distinguishable. materials that after blast loading, the grains get elongated in the sheet
The relevant 2 sections of the ODF ( 2 = 0°, 45°, and 65°), which plane parallel to the rolling direction and compressed along the blast
contain the mentioned important texture components, of the blast- direction. The orientation variation can be observed inside the grains
loaded samples are shown in Fig. 3. The volume fractions of important post-blast treatment indicating strain accumulation inside the grains.
texture components are included in Table 4. The grain size distribution, grain orientation spread (GOS), kernel
The texture of the initial nickel (Ni) sample has C and G as the major average distribution (KAM) and misorientation plots for nickel, copper
texture components (Fig. 3a). After blast deformation, the α-fiber starts and ASS samples are shown in Figs. 7a–d, 8 a–d and 9 a–d respectively.
forming which can be observed in 2 = 0° sections of the ODF in Fig. 3b The macroscopic trend exhibited by nickel, copper, and ASS are similar.
and c. The C component moves towards G component along with the There is a little change in grain size distribution after deformation and a
development of Bs component as the strain is increased from def1 to slight shift towards smaller grain size is observed. The GOS value re-
def2 sample, resulting in the formation and strengthening of the α-fiber. presents the macroscopic of strain inside the grain. The GOS distribu-
This leads to a drastic decrease in the volume fraction of C. This drastic tion widens and spreads towards higher value with strain indicating
decrease of C component signifies its unstable nature during strain accumulation in the material; however, the value still remains

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Fig. 3. Selected ODF sections 2 = 0°, 45° and 65° for the blast loaded samples: (a) nickel initial, (b) nickel def1, (c) nickel def2, (d) copper initial, (e) copper def1, (f)
copper def2, (g) austenitic stainless steel initial, (h) austenitic stainless steel def1, and (i) austenitic stainless steel def2. (colour online.)

Table 4 these values increases with strain. This is accompanied by an increase in


Volume fraction of important texture components for blast loaded nickel, the fraction of LAGBs along with VLABs in all the materials. However,
copper and austenitic stainless steel (ASS) samples. for ASS, a distinct peak of low height at 60° can still be observed in
Sample ID Volume fraction of texture components (%) addition to the broadened peak.
A small region of the samples with maximum strain (def2) was
Cube Goss Brass S Copper examined in detail to get a better understanding of the underlying
phenomena. The IPF map, the grain boundary (GB) map, and the KAM
Ni initial 5.45 3.09 0.24 0.35 0.57
Ni def1 0.70 1.56 1.79 0.33 1.00 map of the selected region for nickel, copper and ASS def2 samples are
Ni def2 0.98 3.72 2.94 0.79 0.66 shown in Figs. 10a–c, 11 a–c and 12 a–c respectively. In all the maps,
Cu initial 0.63 0.16 1.97 0.16 0.17 HARB is represented by black lines, while twin boundary is represented
Cu def1 2.85 1.22 2.10 1.07 0.11 by orange lines. Brandon’s criteria ( < 15°/ ) has been used as criteria
Cu def2 0.06 3.96 4.12 0.89 0.13
ASS initial 0.09 3.05 4.48 0.70 0.46
for identification of 3 CSL boundaries (twin boundaries). In the GB
ASS def1 0.02 4.79 4.18 0.34 0.38 map, LAGBs are shown, represented by blue lines. No new HARB ap-
ASS def2 0.01 4.04 7.32 0.40 0.07 pears to have formed, however, new LAGBs have formed which is also
reflected in the misorientation plots (Figs. 7d, 8 d and 9 d). The KAM is
distributed quite uniformly over the region investigated (Figs. 10b, 11 b
within 5° (Figs. 7b, 8 b and 9 b). The KAM distribution broadens and and 12 b). However, the overall KAM value is higher for blast loaded
shifts to the right with the strain on imposing blast assisted deforma- copper and ASS as compared to blast loaded nickel. A closer look at the
tion, indicating strain accumulation inside grains (Figs. 7c, 8 c and 9 c). KAM map of nickel reveals the formation of cell type structure (in-
The average KAM is less than 3° for all samples. More precise in- dicated by arrows in Fig. 10b). In contrast, copper and ASS exhibit the
formation related to grain boundary character distribution can be ex- formation of deformation bands as perceived by line formation in their
tracted from the misorientation plot. The peak in the misorientation respective KAM maps (Figs. 11b and 12 b). The GB maps (Figs. 10c, 11 c
angle plot (Figs. 7d, 8 d and 9 d) at 60° for all the materials indicates the and 12 c) indicate that many CSL boundaries which belong to the an-
presence of annealing twins in all the initial samples. The number nealing twins present in the initial material have changed its character
fraction at 60° misorientation decreases drastically and the spread near to HARB, either fully or in segments. It is noted that the KAM value is

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Fig. 4. Inverse pole figures (IPF) maps for the blast loaded nickel (a) initial, (b) def1, and, (c) def2. (colour online.)

lower adjacent to the HARB segments of mentioned transformed The deformation twins are observed in non G and non Bs oriented
boundaries. Such regions are marked by white circles in Figs. 10b and grains, i.e, grains not having (110) plane parallel to sheet plane. In the
12 b. The misorientation line profiles inside a grain along the arrow grain that undergoes twinning, the twinned region has (110) plane
marked in the corresponding IPF maps of nickel (Fig. 10a), copper parallel to the sheet plane. This further strengthens the α-fibre texture.
(Fig. 11a) and ASS (Fig. 12a) are shown in Figs. 10d, 11 d and 12 d, One important observation is the absence of heavily twinned region in
respectively. Both point-to-point and point-to-origin misorientation any grain. Most of the deformation twins are lenticular in shape.
profile have been plotted. The point-to-point misorientation is limited However, a few deformation twins (Fig. 13c and f) appear to have very
to 2° for a major part of the length for all material and is higher than 2° different or irregular shape which is not typical. Another interesting
only near the boundary of deformation bands (for copper and ASS). In feature observed is the set of parallel bands with nanometer thick en-
nickel, the point-to-origin misorientation (Fig. 10d) indicates the for- circled in Fig. 13c and f. These bands are aligned parallel to the blast
mation of local pockets of regions with misorientation just around 2° direction.
which reflects the formation of cell structure in the material. The point-
to-origin misorientation for copper (Fig. 11d) and ASS (Fig. 12d) in-
dicates the formation of deformation bands. 3.2.4. Transmission electron microscopy studies
A few partitioned grains of austenitic stainless steel in def2 condi- A finer-level microstructural characterization was carried out using
tion are shown in Fig. 13. Deformation twins are observed within the transmission electron microscope (TEM) for selective blast loaded
grains (Fig. 13af). The twin boundaries and HARBs are superimposed samples (nickel def2 and ASS def2). The montage of the bright field
for easy identification of the deformation twins. The deformation twins micrographs of the nickel def2 sample is shown in Fig. 14a–b. In
are distinguished from annealing twins based on the size and the sur- Fig. 14a, regions with different types of dislocation structures are evi-
rounding boundary character. The deformation twin is thinner in size dent. Dislocation cell structures are marked in the image. Regions with
and is completely surrounded by the twin boundary. The boundary no cell structure and low dislocation density are present. Also, regions
surrounding a deformation twin has a low deviation from the theore- with dense and uniformly distributed dislocations without cell structure
tical twin angle-axis relation (Σ3 CSL < 111 > 60°). On the other are observed in the TEM micrographs. Dense cell structures are shown
hand, the remnant annealing twins are big in size and have boundaries in Fig. 14b. The cell structures are predominant in the sample. The cell
having a twin as well as HARB character in different segments. The size varies from few 100 nm to 1 μm in the observed region.
latter type of annealing twins are marked by arrows in Fig. 13e and g. TEM bright field images of the deformed ASS def2 sample are shown
in Fig. 14c–d. Different regions can be identified in the micrograph

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Fig. 5. Inverse pole figures (IPF) maps for the blast loaded copper (a) initial, (b) def1 and (c) def2 samples. (colour online.)

(Fig. 14c). A region having random uniform dense dislocations is ob- spaced at distance from each other are visible which appear to be de-
served. Thin twin-like features can also be seen, as indicated by the formation twins. Micrographs at higher magnification from different
arrows in Fig. 14c. The region marked by circle shows bands of high- locations are shown in Fig. 14d. Deformation twin-like features (thin
low dislocations aligned in a parallel fashion. There is a uniform dis- lines) are indicated by the arrow. The overall microstructure is very
location background with dislocation band (near vertical) intersected complex and appears to be resulting from the superimposition of mul-
by thin deformation twin like features (inclined lines). The dislocations tiple phenomena. It should be noted that due to relatively strong texture
in the band are not in the form of a straight line as observed in case of in austenitic stainless steel samples, most of the grains in the electron
planar slip. In the region below the marked circle, thin streaks of lines transparent region are expected to be Goss (G) oriented. Thus, thick

Fig. 6. Inverse pole figures (IPF) maps for the blast loaded austenitic stainless steel (a) initial, (b) def1 and (c) def2 samples. (colour online.)

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A. Bisht, et al. Journal of Materials Processing Tech. 271 (2019) 568–583

Fig. 7. (a) Grain size distribution, (b) grain orientation spread, (c) kernel average misorientation and (d) misorientation plots for the blast loaded nickel.

deformation twins (100 nm in size) are not observed. Moreover, in G equal. This is primarily due to the complexity posed by the experi-
oriented grains, thin (few nm thick) but spatially apart distributed de- mentation along with the response of materials to the blast exposure.
formation twins are observed. The non-equilibrium nature of the test (deformation via blast waves)
makes the finer level control of the incident blast wave difficult.
Moreover, although the microstructural response of the material to
4. Discussion
shock waves is qualitatively known, the mechanical response of mate-
rial exposed to shock wave is non-linear and not very well understood.
In the previous section, results pertaining to microstructural and
Further, the mechanical response is material dependent. This further
texture evolution in nickel, copper and austenitic stainless steel (ASS)
complicates the situation due to which it is very difficult to achieve
discs blast loaded into hat-shaped samples were presented. In these
same strain value among different material. Nevertheless, the objective
specimens, the state of stress varies from mid-point deflection to outer
of the present investigation is to study the evolution of texture and
radius. As mentioned earlier, for a judicious comparison among the
microstructure with strain. With similar levels of strain value achieved
samples, all the microstructural investigations reported in this work
in each material, the evolution of microstructure and texture can be
have been carried out at the mid-point deflection of the samples. The in-
qualitatively compared and studied as a function of the material para-
plane state of stress at any point is biaxial tensile in nature with the two
meter (SFE).
stresses being equal at the mid-point deflection as mentioned earlier by
Bisht et al. (2017). The thickness stress (parallel to blast loading di-
rection) is compressive. Thus, there is a material flow in-plane of the
4.2. Strain rate between tests
disc. In the following section, a detailed discussion of the experimental
results will be presented vis-a-vis the existing knowledge in the field.
In the present study, the transient strain response of the blast as-
sisted disc was not measured. The strain achieved in samples were
4.1. Comparison of strain levels between different materials different and, hence it is expected that the strain rates between samples
are not exact. Information related to the strain rate experienced by
As mentioned earlier, in the present study, Ni, Cu, and ASS were samples between tests is important as the material behavior is depen-
subjected to blast assisted deformation. Each material was deformed to dent on the strain rate. During the test, different strain levels were
two strain levels (def1 and def2) in order to study the evolution of achieved in the disc by employing shock of varying strength. The strain
texture and microstructure with strain. The strain achieved by different rate achieved under blast assisted deformation using the method em-
materials at each level (say def1) are similar, however, they are not ployed is dependent on the impact shock parameters (pulse duration

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Fig. 8. (a) Grain size distribution, (b) grain orientation spread, (c) kernel average misorientation and (d) misorientation plots for the blast loaded copper.

(loading time)) and strain in the material. It must be noted that the sensitive to the smallest diffracting (crystallite) domain, unlike EBSD. It
shock of different strength had similar shock profile and loading time is possible to observe crystallite domains from TEM, however the region
(Fig. 1b). The strain experienced by all the samples were within an of investigation available is many a times limited and not good for
order of magnitude (Table 2). Thus, it can be said with estimation that quantification. It is possible for a grain (deformed) to have a finer
the strain rate (strain/loading time) experienced by the samples were crystallite domain within. The fraction of HARBs increases and that of
within an order of magnitude. It is known that the material displays the twin boundary decreases. There is an increase in the fraction of
strain rate sensitivity when the strain rate change by more than an LAGBs with a peak towards 2° as observed from misorientation plots.
order of magnitude (Gurao et al., 2011a). Moreover, in high strain rate Inside a grain, the uniform point-to-point misorientation, limited below
regime, the material behavior changes only when the difference in 2–3°, supports the proposition that dislocations are generated in a
strain rate is quite significant. Thus, with the samples experiencing homogeneous manner in all the materials. This is a characteristic fea-
strain rate within the same order of magnitude, it can safely be con- ture of shock/blast deformed material, where a continuous change of
cluded that strain rate had minimal effect on the test results. orientation within a grain is limited to 5°, which is in line with studies
reported earlier on shock deformed aluminium by Dhere et al. (1982)
and Ray et al. (2015), and, also in shock deformed copper by Bisht et al.
4.3. Effect of SFE on the deformed microstructure
(2017) and Higgins (1971). Short range lattice fluctuation is observed
consistently. Meyers (1978) proposed that homogeneous nucleation of
Microstructural features of nickel, copper and austenitic stainless
dislocation or in other words generation of dislocation takes place in
steel (ASS) subjected to blast loading have similarities and differences.
the material on shock passage. The homogeneous lattice fluctuation is
Grain fragmentation is not observed in any of the samples. The initial
due to the homogeneous nucleation of dislocations at the shock front
near equiaxed grains get elongated in the plane of the disc after de-
which are left behind in the material. It is expected that in such a si-
formation, as can be observed from the IPF maps (Figs. 4–6). No sign of
tuation, the KAM is uniformly distributed over the region. However, the
recrystallization was observed in any of the samples. Overall, there was
KAM spread increases with a decrease in SFE of the material, as ob-
no significant change in the grain size as well as grain size distribution,
served by comparing the KAM plots of nickel (Fig. 7c), copper (Fig. 8c)
an observation corroborated with earlier reports on shock loading of
and austenitic stainless steel (Fig. 9c). This is attributed to the SFE
copper, by Bisht et al. (2017), and of aluminium, by Ray et al. (2015).
dependence of recovery response in of the materials. Thornton et al.
Nevertheless, changes in crystallite size are observed as tabulated in
(1962) studied the dependence of cross-slip behavior of FCC material
Table 3. It should be noted that the crystallite size (obtained from XRD
on SFE and concluded that the material with high SFE recovers faster
technique) and grain size (obtained from EBSD) are completely dif-
compared to the low SFE energy material, which is attributed to the
ferent parameters and are not comparable. XRD is a bulk technique and

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Fig. 9. (a) Grain size distribution, (b) grain orientation spread, (c) kernel average misorientation and (d) misorientation plots for the blast loaded austenitic stainless
steel (ASS).

ease of dislocation climb in high SFE materials. Thus, the recovery wave treated austenitic stainless steel. Similar features are observed in
behavior of high SFE materials, in turn, governs the microstructural the TEM micrographs, where bands of high and low dislocation density
evolution. are clearly discernible (Fig. 14a). The dislocations in these bands are
The microstructure of nickel has regions of dense uniform disloca- not tangled, rather appear to be diffused (Fig. 14b). It has a uniform
tion, less dense tangled dislocations and dislocation cell structure. The background of dislocations intersected by thin deformation twins. The
latter is a dominant feature in the microstructure of nickel after ex- complex microstructure, which looks like superimposition of many
posure to blast wave and is primarily attributed to the ease of recovery microstructural features, is expected to be a result of the occurrence of
in nickel, owing to its high SFE. In contrast, the microstructures of multiple phenomena. The series of events, which could have resulted in
copper and austenitic stainless steel possess dense but uniformly dis- such a microstructure, is discussed later in this section.
tributed dislocation structure, which is also reflected in their KAM A noticeable feature of the microstructures of all the samples is the
maps. In these materials, dislocation density increases with strain. The decrease in twin boundary fraction with deformation, as seen from the
increased dislocation density is also captured in the CMWP analysis of corresponding misorientation maps. There is a corresponding increase
X-ray diffraction pattern obtained from the blast wave treated copper in the HARB fraction. The high angle region of the misorientation plot
and austenitic stainless steel. The homogeneous forest of dislocations (misorientation > 15°) approaches the McKenzie distribution with
left behind the shock front does not undergo recovery as the SFE of strain. This is primarily because of the interplay between twin bound-
copper and austenitic stainless steel are relatively low. In addition, thin aries and HARBs. The change in the character of twin boundary to
deformation twins of around 100 nm thickness have been detected in HARB, either fully or in segments, is anticipated to be a result of pile-up
the microstructure of blast loaded austenitic stainless steel in the grains of dislocation at the twin boundary, which can be seen clearly in the
which do not have {110} plane parallel to the sheet plane. However, grain boundary maps. The KAM value is relatively lower adjacent to the
most of the twinned region has {110} plane parallel to the sheet plane, HARB segments of such a twin-HARB boundary, which indicate the
which further contributes to the strengthening of α-fiber. In the grains occurrence of local strain relaxation due to the transformation of twin
which have {110} plane parallel to the sheet plane, sparsely spaced thin boundary to HARB. Bisht et al. (2017) have reported similar changes in
deformation twins are observed. All these results are supported by the shock deformed copper. The boundary transformation results in local
results of CMWP analysis of X-ray diffraction patterns. A set of bands strain relaxation as observed in the KAM maps. The transformation in
(nm thickness) aligned parallel to blast direction are observed in the IPF boundary character strictly takes place along the annealing twin
maps of various grains (Fig. 13c and f) in the microstructure of blast boundaries which were present in the initial samples. The fraction of

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Fig. 10. (a) IPF map, (b) KAM map, and, (c) grain boundary map of the selected area of nickel def2 sample. The color-coded IPF triangle and the grain boundary type
line color is shown. The KAM scale range from blue to red corresponding to 0 - 5° misorientation. (d) The misorientation line profile along arrow marked in (a). (for
appropriate depiction of the colour coded elements, please refer to the online version.)

twin boundaries transformed is directly proportional to the strain in the calculation purpose. Clearly, the impulse wave will take 0.04 μs to
material. The broken twin boundary with HARB segments results in travel the thickness (200 μm) of the material. It is therefore expected
poor twin boundary connectivity in all the deformed samples. that the microstructural features due to shock wave propagation inside
The complex microstructures observed in the blast loaded austenitic the material are generated first. These features can relax to some extent
stainless steel samples (Fig. 14b) gives an impression of superimposed due to the trailing expansion wave. Following this phenomena, mac-
microstructural features. Such a microstructure is expected to be the roscopic straining would give rise to additional microstructural features
result of multiple phenomena occurring during shock/blast loading. superimposed on the shock generated features. The interplay between
One possible explanation for the same is the difference in the material the residual microstructural features due to propagation of shock front
response time (inertial) and the speed of shock front. The inertial re- and the following macroscopic straining is not straightforward. Rather
sponse of the material can be approximated to the strain rate observed it will depend on both the material parameters as well as the macro-
during shock/blast loading. The strain rate observed in similar but scopic strain path. For instance, nickel is known for its tendency to
large-scale shock loading experiments (measured through digital image undergo recovery. Thus, the effects of both the phenomena are merged
correlation) in closed condition is reported to be of the order of few into a resultant recovered dislocation cell type structure. On the other
1000 s−1 by Gharababaei et al. (2010) and Tiwari et al. (2009), and, in hand, austenitic stainless steel, a low SFE material, does not undergo
simulations by Zajkani et al. (2014), which implies that the deformation recovery at room temperature. Thus, an imprint of both the phenomena
process takes in few tens of μs. The velocity of sound in nickel, copper is present in the microstructure of the shock (blast) treated austenitic
and austenitic stainless steel are 4900 ms−1, 3800 ms−1 and stainless steel.
5050 ms−1, respectively. The impulse wave velocity generated during A simple schematic diagram representing the steps leading to the
the shock experiment is approximated as the material sound velocity for overall microstructure is shown in Fig. 15. Assuming that the initial

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Fig. 11. (a) IPF map, (b) KAM map, and, (c) grain boundary map of the selected area of copper def2 sample. The color-coded IPF triangle and the grain boundary type
line color is shown. The KAM scale range from blue to red corresponding to 0 - 5° misorientation. (d) The misorientation line profile along arrow marked in (a). (for
appropriate depiction of the colour coded elements, please refer to the online version.)

material has no defects, a homogeneous distribution of dislocation is texture components. However, the relative fraction of the two compo-
left behind in the material due to the passage of shock wave. Some of nents (Bs and G) is observed to be dependent on the SFE of the material.
the dislocations (defects in general) may recover on coming in contact The relative fraction of Bs/G component increases with a decrease in
with the trailing expansion wave. Following the shock wave, macro- SFE, which can be observed from the ODF plots (Fig. 3) and the volume
scopic straining of material will result in the changes in microstructural fraction of the components (Table 4). The presence and intensities of
features. There are many possible outcomes with regard to micro- the other texture components depend on the specific material. The Cu, S
structural features. For example, new defects can be generated in the and Cube (C) texture components are generally weak and their volume
material to accommodate the macroscopic strain. Alternatively, the fraction is governed primarily by the SFE of the material. For the nickel
remnant defects from shock passage can rearrange to accommodate the sample, the S component continuously develops with strain whereas the
strain. Cu component first increases and then decrease. In the case of copper
sample, the S component decreases with strain, whereas the Cu com-
4.4. Effect of SFE on texture evolution ponent first increases and then decreases (fluctuates). For austenitic
stainless steel (ASS), the S component does not change much whereas
The study of texture evolution of all the experimental materials the Cu component decreases. The Cube (C) component decreases and
displays the development of a texture mainly comprising of α-fiber on fluctuates for nickel, however, is always weak. For copper and ASS, the
blast loading. The brass (Bs) and Goss (G) components are the major Cube component diminishes completely. Overall, the texture in all the

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Fig. 12. (a) IPF map, (b) KAM map, and, (c) grain boundary map of the selected area of austentic stainless steel def2 sample. The color-coded IPF triangle and the
grain boundary type line color is shown. The KAM scale range from blue to red corresponding to 0 - 5° misorientation. (d) The misorientation line profile along the
arrow marked in (a). (for appropriate depiction of the colour coded elements, please refer to the online version.)

materials converges towards a well-developed α-fiber with strain. Bisht copper and nickel subjected to MSCR. The texture primarily consisted
et al. (2017) in their earlier study on shock deformed copper and Ray of α fiber developed with a maximum at Bs. This was attributed to the
et al. (2015) in their study on shock deformed Al have reported a si- continuous destabilization of the substructure due to strain path change
milar observation, where predominant texture of the material com- which led to a higher average active number of slip systems (Gurao
prised of {hkl} < 110 > , where < 110 > direction was parallel to the et al. (2011a,b). Similarly, in the present case, the evolution of texture
loading direction. In the present investigation, it is clear that the most in all the materials is primarily attributed to the manifestation of strain
prominent feature of blast treated nickel is dislocation bands and that of path. The stable ideal orientation dependence on SFE is well established
ASS is twins. Nevertheless, all the material shows similar completely for the unidirectionally rolled (UDR) materials (Suwas and Ray, 2014),
developed α-fiber after deformation with stable texture components and, it is the most important factor that dictates whether a Bs-type or a
{110} uvw . Thus, it is expected that some factors other than these Cu-type texture will form (Smallman and Green, 1964). Öztürk (1988)
microstructural features also play a role in the development of the re- studied deformation and recrystallization texture in MSCR sheets of
sultant texture. copper and α-brass (Cu-30Zn). He reported that owing to the fact that
The evolution of texture in a material is primarily governed by the the MSCR process exhibits a four-fold symmetry, none of the orienta-
strain path (Suwas and Singh, 2003). In the present study, at the mid- tions observed in unidirectional rolling are truly stable during MSCR
point of the disc, the material flows in-plane in all direction. Similar but process. Due to the alternating changing path, the Cu component be-
different material flow behavior takes place during MSCR where ma- comes metastable. The C component may form upto certain level as a
terial flows in-plane along two perpendicular directions in successive by-product of this depletion of Cu component and is metastable
steps. As texture development is widely studied for MSCR, the concept (Öztürk, 1988). Some crystallites move away from Cu component rotate
of stability of texture components during in-plane flow of material is to {001} < 110 > , while some component moves to Bs via rotation
explained for MSCR and thereafter corollary is drawn for the texture about < 111 > TD axis (Öztürk, 1988). This repeated process results
evolution observed in the present study. Gurao et al. (2011a,b) have in a buildup of {hkl} < 110 > and C components, with the former being
studied deformation texture of copper and nickel and its dependence on predominant (Öztürk, 1988). Thus, Bs and G components often appear
strain path. They reported an increase in the volume fraction of Bs as the dominant components during MSCR. Unlike MSCR, in the present
{110} < 112 > and P(BND) {110} < 111 > texture component in study, the material flows in-plane in all direction at the mid-point of the

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Fig. 13. Few partitioned grains of austenitic stainless steel def2 sample with boundary type superimposed showing deformation twin inside the parent grain. The
color-coded IPF triangle and the grain boundary type line color are shown below for reference. The arrow indicates the twinned region which are remnant of
annealing twin from the initial sample. (colour online.)

disc. Due to this strain path, {110} uvw texture components becomes this process in all the materials even with different SFE. The effect of
the most stable component which results in a completely developed α SFE is manifested in terms of deciding the relative fraction of Bs/G
fiber. Thus, the development of a texture with α fiber takes place during texture components along α fiber and also via the appearance of weak S

Fig. 14. TEM micrographs of the blast loaded nickel def2 sample (a and b) and austenitic stainless steel def2 sample (c and d).

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Fig. 15. A schematic representation of the sequence of steps showing microstructural change resulting from shock passage followed by macroscopic deformation.

and Cu components, which are either stable or fluctuating in nature get transformed to high angle random boundaries (HARB) after blast
with strain. loading, either in segments or completely. This is attributed to dis-
The overall texture development observed in the present study is in location pile up at the twin boundaries.
accordance with the quasi-static deformation processes like cold • In austenitic stainless steel, the grains with {110} plane parallel to
rolling. Yeung and Duggan (1986) studied the texture and structure the sheet plane show uniformly but sparsely distributed thin de-
development in cross-rolled brass. In the rolling process, the texture formation twins (few nm in thickness). Relatively thicker deforma-
transformations are clearly noticeable only after a deformation above tion twins (50–150 nm thickness) are observed in the grains which
50% thickness reduction (0.51 – 0.69 true strain). In the present case of have orientation other than {110} < uvw > . Moreover, in this case,
blast loading, the texture manifestation is observed even at a relatively dislocations are arranged in bands with dense and lean dislocation.
low strain level. Gurao et al. (2011a) have studied the effect of strain • The microstructure of austenitic stainless steel, as seen under TEM,
rate (quasi-static and dynamic) on the evolution of deformation texture appears to be resulting from the combined effect of microstructural
in copper and nickel (different SFE) under compression. They observed change due to shock passage followed by macroscopic straining.
that the deformation texture shows little dependence on the SFE for a
large change in magnitude of strain rate. The SFE was reported to play a Acknowledgements
secondary role in the activation of restoration processes. This is in line
with the present findings. Funding from the Engineering and Physical Sciences Research
Council (UK) through grant EP/K028316/1 and Department of Science
5. Summary and Technology (India) through grant DST/RC-UK/14-AM/2012 for
project “Modeling of Advanced Materials for Simulation of
In this investigation, face centered cubic (FCC) materials with their Transformative Manufacturing Processes (MAST)” is gratefully ac-
stacking fault energies (SFE) ranging from high to low knowledged.
(SFENickel > SFECopper > SFEASS) were subjected to shock wave de-
formation via blast loading. The evolutions of microstructure and References
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