Crankshaft Pulley - Remove and Install - Engines With an Automatic Belt

2009/06/02
Tensioner (KENR6216)

SMCS - 1205 i02929973

S/N: LC41-99999

Removal Procedure
Start By:

a. Remove the alternator belt. Refer to Disassembly and Assembly, "Alternator Belt -
Remove and Install".

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component

life.

Illustration 1 g01249049

1. Use a suitable tool in order to prevent the crankshaft from rotating. Remove bolts
(1).

2. Remove thrust block (2).

3. Carefully remove the assembly of the crankshaft pulley from the crankshaft.

4. Follow Step 4a through Step 4b in order to disassemble the crankshaft pulley.

a. Remove bolts (5).

b. Remove crankshaft pulley (4) from crankshaft adapter (3).

Installation Procedure

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component

life.
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 1. Ensure that the crankshaft adapter, the pulley and the thrust block are clean and
free from damage. Replace any components that are damaged.

Illustration 2 g01249049

2. If necessary, follow Step 2a through Step 2b in order to assemble the crankshaft

pulley.

a. Install crankshaft pulley (4) to crankshaft adapter (3).

b. Install bolts (5) to the assembly of the crankshaft pulley, and the crankshaft
adapter. The bolts should be evenly spaced.

c. Tighten the bolts to a torque of 78 N·m (58 lb ft).

3. Ensure that the front of the crankshaft is clean and free from damage. Install the
assembly of crankshaft pulley (3) to the crankshaft.

Illustration 3 g01471632

4. Align the holes in the thrust block with the holes in the crankshaft.
Note: Ensure chamfered Holes (X) in the thrust block. Face toward the front of the
engine.

5. Install thrust block (2) to the assembly of the crankshaft pulley.

6. Install bolts (1) to thrust block (2).

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 7. Use a suitable tool in order to prevent the crankshaft from rotating. Tighten the bolts
to a torque of 115 N·m (85 lb ft).

8. Repeat Step 7 in order to ensure correct torque.

End By:

a. Install the alternator belt. Refer to Disassembly and Assembly, "Alternator Belt -
Remove and Install".

4441-UP, 4631-UP, 5031-UP, 5441-UP, 5461-UP, 5F51-UP, A5D1-UP, B3D1-UP, B5E1-

UP, B5P1-UP, C341-UP, C4E1-UP, C5R1-UP, C5W1-UP, C5X1-UP, C5Y1-UP, CB51-UP,
CH31-UP, CH51-UP, D3W1-UP, D4B1-UP, D4D1-UP, D5W1-UP, DAN1-UP, DH61-UP,
DJL1-UP, DJM1-UP, EBL1-UP, ECK1-UP, ERP1-UP, FFF1-UP, GEK1-UP, GLD1-UP,
GLE1-UP, GTD1-UP, HJR1-UP, J3A1-UP, J3H1-UP, J5B1-UP, JLF1-UP, JLM1-UP, JTD1-
UP, JWK1-UP, K3D1-UP, K3J1-UP, K5E1-UP, KNP1-UP, LC41-UP, LC51-UP, LLL1-UP,
LYR1-UP, M451-UP, M4C1-UP, M4P1-UP, M4S1-UP, M5B1-UP, MFC1-UP, MMM1-UP,
MPC1-UP, MXB1-UP, P5F1-UP, PFM1-UP, PHC1-UP, PRA1-UP, RBA1-UP, RBM1-UP,
RLN1-UP, RRR1-UP, S4P1-UP, SAT1-UP, SCD1-UP, SWC1-UP, TWC1-UP, W3H1-UP,
W5M1-UP, WWW1-UP, YYY1-UP

PPI-0006E44A
2021/02/16
11:58:08+03:00
i02554017
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