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SECTION 405505
POWER PLANT CRITICAL VALVES
Rev. Nature of
No. Date By Checked Approval Pages Revisions
A 3/26/12 C. Jackson B. Rogers J. Nobe All Initial Issue
0 5/18/12 C. Jackson T. Goretzky J. Nobe All Issued for
Purchase
1 6/25/12 C. Jackson T. Goretzky J. Nobe All Revised Valve
Tag No.
2 10/8/12 C. Jackson T. Goretzky J. Nobe All Revised Valve
Tag No.
3 11/14/12 C. Jackson A. Johnston J. Nobe All Added Valve Tag
No. 0-AS-MOV-
001
SECTION 405505
PART 1 GENERAL..................................................................................................................................1
1.1 SUMMARY...............................................................................................................................1
1.2 REFERENCES...........................................................................................................................1
1.3 REFERENCE SPECIFICATIONS............................................................................................2
1.4 SUBMITTALS...........................................................................................................................2
1.5 MARKING AND IDENTIFICATION.......................................................................................3
1.6 DELIVERY, STORAGE, AND HANDLING...........................................................................4
PART 2 PRODUCTS................................................................................................................................4
2.1 SITE CONDITIONS..................................................................................................................4
2.2 COMPONENTS.........................................................................................................................4
2.3 SOURCE QUALITY CONTROL............................................................................................10
PART 3 EXECUTION............................................................................................................................11
3.1 INSTALLATION.....................................................................................................................11
3.2 SUPPLEMENTS......................................................................................................................11
SECTION 405505
PART 1 GENERAL
1.1 SUMMARY
A. This specification establishes the requirements for the design, fabrication, testing,
delivery, and performance of the critical large bore valves.
1.2 REFERENCES
A. The following specifications are included for reference and form and integral part of this
specification:
1. Section 013300, Document Submittal Requirements.
2. Section 013600, General Design Requirements.
3. Section 016500, Product Shipment, Delivery, Receiving, and Storage.
4. Section 260505, Low Voltage AC Induction Motors.
5. Section 260504, Electrical Requirements for Packaged Mechanical Equipment.
6. Section 409040, I&C Requirements for Packaged Mechanical Equipment.
1.4 SUBMITTALS
B. Nameplates:
1. Durable metal nameplate permanently attached to yoke, cover, or top of valve.
2. At a minimum, include manufacturer’s name, figure number, type, serial
number, size, pressure class, body material, seat material, and bonnet material.
C. Identification Tags:
1. Each valve shall be legibly marked in accordance with MSS SP-25.
2. In addition to nameplates, each valve accessory and loose item shall be furnished
with a permanently attached metal identification tag stamped with applicable
Critical Valve Data Sheet number, tag number, and purchase order number.
3. Identification tags shall be 18-gauge stainless steel, attached with 18-gauge
braided Monel or Stainless Steel wire, and metal seal or similar wire holding
device.
4. Characters on stamp shall be 3/16 inch, minimum, in height.
5. Location of tag shall not interfere with installation or operation of valve.
B. Shipping:
1. When items are shipped in containers, identify each container with at least
manufacturer’s name, material description, size, purchase order number, and
applicable valve tag number.
2. The ends of all valves shall be sealed to prevent entry of foreign materials.
3. Protect butt weld ends with wood, wood fiber, or plastic covers.
4. All entrances to internal wiring shall be protected to prevent entrance of
moisture, dust, dirt, and other deleterious material.
5. Drain unit of liquid prior to shipment.
6. Unit shall be disassembled only to such extent as may be necessary to facilitate
field handling and to prevent damage during shipment.
7. Loose components shall be strung on wire and securely attached to valve or be
furnished in a box and shipped as a unit with equipment.
8. Ship metal seated valves in closed position.
9. Metal seated swing check valves shall be blocked closed and furnished with
instructions (attached to valve) to remove blocking before installation.
C. Identify shipping boxes by Purchase Order number, Owner’s name, Buyer’s name,
Project name, Project location, equipment number, and description of contents. Use ink,
paint, or other indelible material markings. Securely affix a copy of the completed
packing list to each separate shipping package.
PART 2 PRODUCTS
A. The site location and conditions for the equipment specified herein are provided in
Section 013600, General Design Requirements.
2.2 COMPONENTS
A. Critical Valve Data Sheets: See supplemental information attached at end of section.
B. Valves:
1. General:
a. Valves and accessories shall conform to the Critical Valve Data Sheet,
and requirements of this Specification.
b. Critical Valve Data Sheets specify quantity, size, type of valve, pressure
rating, end connection, materials for each type of valve and accessories.
c. Valves shall be new and shall not contain asbestos materials (e.g.,
bonnet gaskets, stem packing).
d. Non-return valves shall have removable access for inspection and
maintenance.
e. Butt Weld Ends:
1) Beveled in accordance with ASME B16.25.
2) Bored to match pipe schedule specified on Critical Valve Data
Sheet.
3) Schedule bore ends for carbon steel shall be beveled in
accordance with ASME B16.25 Fig. 2(a).
4) Schedule bore ends for alloy steel shall be beveled in accordance
with ASME B16.25 Fig. 4, 5(b) or 6(b).
5) Backing rings are prohibited.
2. Valve Accessories: When accessories are specified on the Critical Valve Data
Sheet, they shall be manufacturer’s standard, unless otherwise specified herein,
and shall consist of, but not be limited to, the following:
a. Drain Connections: Size for each valve in accordance with MSS-SP-45
and shall be plugged.
b. Bypasses:
1) Size in accordance with Series A of MSS-SP-45.
2) Include bypass valve and pipe.
c. Locking Devices: Allows valve to be locked open or closed with
standard padlock.
C. Factory Finish:
1. Surface Preparation:
a. In accordance with manufacturer’s standard practice.
b. Nameplates, identification tags, and machined mating shall not be
painted.
c. Stem of rising stem valves and exposed threads shall be coated with anti-
seize lubricant.
D. Operators:
1. General:
a. Manual gear operators shall be of the worm gear type for quarter turn
valves.
b. The gear shall be in totally enclosed grease packed and sealed gear case.
c. The gear shall be of the self-locking type to a hold a position with a
locking stem thread on the valve.
d. All operators (hand wheel or gear) shall be sized in accordance with
MSS SP-91. Each operator shall transmit the torque required to seat or
unseat the valve against the maximum differential pressure. The
F. Special Tools:
1. If required, manufacturer shall quote and provide one complete set of special
tools required for installation and adjustment of the valves and operators.
A. Valves and appurtenances shall be products of well-established firms who are fully
experienced, minimum five years, reputable and qualified in the manufacture of the
particular equipment to be furnished.
B. Where practical, valves of the same type shall be identical, and the product of one
Manufacturer, varying only with size. Exception to this requirement may be taken when
the Manufacturer’s standard product line does not include all necessary sizes.
C. Tests:
1. Manufacturer shall perform nondestructive examination (NDE) of all buttweld
ends. The type of NDE performed shall be in accordance with the buttweld
requirements of Table 136.4 of ASME B31.1. All NDE procedures and
acceptance criteria shall in be accordance with ASME B16.34. Radiography, in
accordance with the Special class requirements of AMSE B16.34, is required for
all high pressure (class 900# and greater) cast valves, sizes 2-1/2 inches and
larger. Ultrasonic examination is required for all high-pressure forged valves,
sizes 2-1/2 inches and larger.
2. Each metallic valve shall have both its shell and seat pressure tested in
accordance with applicable manufacturing standard.
3. Hydrostatic seat test for gear operated valves shall be performed on completely
assembled valve with seat closed by applicable manual gear or motor operator.
4. Valves pressure rated in accordance with ASME B16.34 shall meet seat leakage
requirements of MSS SP-61.
5. Hydrostatic seat closure test is required.
6. If bypass is required to be furnished, then bypass shall be welded to main valve
and hydrostatically tested with the main valve.
7. Torque and limit switches shall be set by the valve actuator manufacturer after
assembly with the valve
8. Each completed electric motor operated valve assembly shall be cycled from full
open to full closed and back to full open for verification of limit and torque
switch function and setting, and ability of motor operator to open and close valve
after seat leakage test has been performed.
D. Inspection: Buyer shall have right to inspect at any stage of fabrication equipment,
materials, and associated QA/QC documentation covered by this specification including
Suborder(s). Supplier shall include this notation on any Suborder(s).
PART 3 EXECUTION
3.1 INSTALLATION
A. General:
1. All valves shall be installed in strict accordance with manufacturer’s instructions.
2. Orient handwheels as shown on Buyer’s Drawings.
3. If handwheel orientation is not shown on Drawings, valve stems shall be in
vertical position.
4. Assemble valve operator to valve such that the manual handwheel and electrical
indicators and pushbuttons are accessible.
3.2 SUPPLEMENTS
A. The supplements listed below, following “End of Section,” are a part of this
Specification:
1. Critical Valve Index.
2. Critical Valve Data Sheet(s).
END OF SECTION
Valve Data
Sheet Description Rev Date
VCBG01 Check, CL 300, BW, AS (1-¼% Chrome) 0 5/18/12
VGDG02 Gate, CL 600, BW, AS (1-¼% Chrome) 0 5/18/12
VGDG03 Gate, CL 600, BW, AS (1-¼% Chrome) 0 5/18/12
VGDK01 Gate, Special CL 600, BW, AS (9% Chrome) 0 5/18/12
VGHK01 Gate, CL 2500, BW, AS (9% Chrome) 0 5/18/12
VLBC02 Globe, CL 300, BW, CS 3 11/14/12
SECTION 405505
VALVE DATA SHEET VCBG01
Item Description
Type Check, Tilting Disc.
Rating Class 300.
Standards ASME B16.34, ASME B16.10.
Ends Buttweld, ASME B16.25, Schedule Std.
Body Material Alloy Steel, ASTM A217/A217M, Grade WC6.
Cover Type & Material Bolted, Alloy Steel, ASTM A217/A217M, Grade WC6.
Disc ASTM A217/A217M, Grade WC6, Hardfaced, Cobalt Chrome or
Approved Substitute.
Seat Renewable, Hardfaced, Cobalt Chrome or Approved
Substitute.
Gasket Flexible Graphite.
Size 6”
Quantity 1
Design Conditions 250 psig @ 710 932 degrees F
P.O. Number 2352-07
Tag No(s) 0-CRS-V-031
Ref. P&ID(s) M-AS012
Ref. Line No(s) 1-CRS-6”-36013600-CJBA-H
Notes:
1. Class 900 body was used to achieve tilting disc option.
SECTION 405500
VALVE DATA SHEET VGDG02
Item Description
Type Gate.
Rating Class 600.
Standards ASME B16.34, ASME B16.10.
Ends Buttweld, ASME B16.25, Schedule Std. (Note 3)
Body Material Alloy Steel, ASTM A217/A217M Grade WC6.
Bonnet Type/Material Pressure Seal, Alloy Steel, ASTM A217/A217M Grade WC6.
Disc Type/Material Parallel Disc, ASTM A217/A217M Grade WC6 or ASTM
A182/A182M Grade F11 CL 2. Hardfaced, Cobalt Chrome or
Approved Substitute. (Note 1)
Seat/Back Seat Renewable, Hardfaced, Cobalt Chrome or Approved
Substitute. (Note 1)
Stem Type/Material OS&Y, 13CR.
Stem Packing/Seals Flexible Graphite.
Body Gasket/Seals Flexible Graphite.
Operator Handwheel w/Bevel Gear Operator & Wrench Adapter.
Valve Service Open-Close.
Accessories (per par. Locking Device.
2.2.B.2) Single Valve Equalizing Line. (Note 2)
Size 6”
Quantity 1
Design Conditions 700 psig @ 750 F
P.O. Number 2352-07
Tag No(s) 3-CRS-V-028
Ref. P&ID(s) M-AS02AS01
Ref. Line No(s) 3-CRS-6”-3600-CJDA-H
Notes:
1. Bi-directional seating is required.
2. Provide bonnet over-pressurization protection and pressure locking prevention.
3. RT of buttweld ends.
SECTION 405500
VALVE DATA SHEET VGDG03
Item Description
Type Gate, Venturi.
Rating Class 600.
Standards ASME B16.34, ASME B16.10 Short Pattern.
Ends Buttweld, ASME B16.25, Schedule 40. (Note 5)
Body Material Alloy Steel, ASTM A217/A217M Grade WC6.
Bonnet Type/Material Pressure Seal, Alloy Steel, ASTM A217/A217M Grade WC6.
Disc Type/Material Parallel Disc, ASTM A217/A217M Grade WC6 or ASTM
A182/A182M Grade F11 CL 2. Hardfaced, Cobalt Chrome or
Approved Substitute. (Note 3)
Seat/Back Seat Renewable, Hardfaced, Cobalt Chrome or Approved
Substitute. (Note 3)
Stem Type/Material OS&Y, 13CR.
Stem Packing/Seals Flexible Graphite.
Body Gasket/Seals Flexible Graphite.
Operator Motor Operator w/Manual Gear Operator. (Note 2)
Valve Service Open-Close
Accessories (per par. Bypass, Double Valve External Configuration. (Note 4)
2.2.B.2)
Size 20” (Note 1)
Quantity 2
Design Conditions 700 psig @ 750 F
P.O. Number 2352-07
Tag No(s) 1-CRS-MOV-005
2-CRS-MOV-005
Ref. P&ID(s) M-MS05
Ref. Line No(s) 1-CRS-20”-3603-CJDA-H
2-CRS-20”-3603-CJDA-H
Notes:
1. Venturi style, Size 20x18x20.
2. Manufacturer to specify open/close time.
3. Bi-directional seating is required.
4. Provide bonnet over-pressurization protection and pressure locking prevention.
5. RT of buttweld ends.
SECTION 405505
VALVE DATA SHEET VGDK01
Item Description
Type Gate, Venturi.
Rating Intermediate Class 620.
Standards ASME B16.34, ASME B16.10 Short Pattern.
Ends Buttweld, ASME B16.25, Schedule 0.625” Nominal Wall. (Note 4)
Body Material Alloy Steel, ASTM A217/A217M Grade C12A.
Bonnet Type/Material Pressure Seal, Alloy Steel, ASTM A217/A217M Grade C12A.
Disc Type/Material Parallel Disc, ASTM A182 Grade F91. Hardfaced, Cobalt Chrome or
Approved Substitute. (Note 2)
Seat/Back Seat Renewable, Hardfaced, Cobalt Chrome or Approved Substitute. (Note
2)
Stem Type/Material OS&Y, 13CR.
Stem Packing/Seals Flexible Graphite.
Body Gaskets/Seals Flexible Graphite.
Operator Motor Operator w/Manual Gear Operator. (Note 1)
Valve Service Open-Close.
Accessories (per par. Bypass, Double Valve External Configuration. (Note 3)
2.2.B.2)
Size 20” (Note 5)
Quantity 2
Design Conditions 700 psig @ 1068 degrees F
P.O. Number 2352-07
Tag No(s) 1-HRS-MOV-004
2-HRS-MOV-004
Ref. P&ID(s) M-MS06
Ref. Line No(s) 1-HRS-20”-3801-CPDB-H
2-HRS-20”-3801-CPDB-H
Notes:
1. Manufacturer to specify open/close time.
2. Bi-directional seating is required.
3. Provide bonnet over-pressurization protection and pressure locking prevention.
4. RT of buttweld ends.
5. Venturi style, Size 20x18x20.
SECTION 405505
VALVE DATA SHEET VGHK01
Item Description
Type Gate.
Rating Class 2500.
Standards ASME B16.34, ASME B16.10 Short Pattern.
Ends Buttweld, ASME B16.25, Schedule 160. (Note 4)
Body Material Alloy Steel, ASTM A217/A217M Grade C12A.
Bonnet Type/Material Pressure Seal, Alloy Steel, ASTM A217/A217M Grade C12A.
Disc Type/Material Parallel Disc, ASTM A182 Grade F91. Hardfaced, Cobalt Chrome or
Approved Substitute. (Note 2)
Seat/Back Seat Renewable, Hardfaced, Cobalt Chrome or Approved Substitute. (Note
2)
Stem Type/Material OS&Y, 13CR.
Stem Packing/Seals Flexible Graphite.
Body Gaskets/Seals Flexible Graphite.
Operator Motor Operator w/Manual Gear Operator. (Note 1)
Valve Service Open-Close.
Accessories (per par. Bypass, Double Valve External Configuration. (Note 3)
2.2.B.2)
Size 12”
Quantity 2
Design Conditions 2520 psig @ 1068 degrees F
P.O. Number 2352-07
Tag No(s) 1-HPS-MOV-003
2-HPS-MOV-003
Ref. P&ID(s) M-MS01
Ref. Line No(s) 1-HPS-12”-3700-CPGA-H
2-HPS-12”-3700-CPGA-H
Notes:
1. Manufacturer to specify open/close time.
2. Bi-directional seating is required.
3. Provide bonnet over-pressurization protection and pressure locking prevention.
4. RT of buttweld ends.
SECTION 405500
VALVE DATA SHEET VLBC02
Item Description
Type Globe.
Rating Class 300.
Standards ASME B16.34, ASME B16.10, API Std. 600.
Ends Butt Weld, ASME B16.25, Standard Weight Bore.
Body Material Carbon Steel, ASTM A216/A216M, Grade WCB or ASTM
A105/A105M.
Bonnet Type/Material Bolted, Carbon Steel, ASTM A216/A216M, Grade WCB or ASTM
A105/A105M.
Bolting ASTM A193/A193M, Grade B7.
Disc Type/Material 13CR, Solid Wedge, Plain or Flexible.
Seat Type/ Material Renewable, Seal Welded, Hardfaced, Stellite or Approved Substitute.
Stem OS&Y, 13CR.
Stem Packing/Seals Nonasbestos.
Body Gasket/Seals Nonasbestos.
Operator Motor w/Handwheel.
Valve Service Modulating.
Accessories (per par. Locking Device.
2.2.B.2)
Size 6”
Quantity 1
Design Conditions 200 psig @ 750 degrees F
P.O. Number 2352-07 (Change Order #1)
Tag No(s) 0-AS-MOV-001
Ref. P&ID(s) M-AS01
Ref. Line No(s) 0-AS-6”-0100-CSBA-H
Notes:
1. Valve shall have equal percentage trim characteristics.
2. Valve opening time shall be 5 minutes.
3. Valve shall have capability of being stopped at any intermediate position from remote location.