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Floatless Level Controller 61F: RC Operating Principle
Floatless Level Controller 61F: RC Operating Principle
Operating Principle
Unlike ordinary level switches that use a float for level detection, the A pump is usually connected to a contactor, which in turn is con-
61F Floatless Level Controller uses electrodes to electrically detect nected to the Controller contact outputs. The Level Controller would
the liquid level. The following figures illustrate this simple operating automatically operate the pump, to control the liquid level in the
principle. tank.
However, in practice, with only two electrodes, ripples on the sur-
face of the liquid cause the Controller to jump and start, shortening
8 VAC X
Relay pump (and other equipment) life. This problem can be solved by ad-
X ding another electrode to form a self-holding circuit. The additional
Relay contacts electrode, E2, is connected in parallel with E1, as shown below.
b a
c2
E1 X a2
b2
Magnetic contactor (To) E3
X
No current flows between E1 and E3. Relay contacts
b1 a1
c1
When electrode E1 is not in contact with the conductive liquid, the PUMP OFF
electrical circuit is open, and no current flows between electrodes E1
PUMP ON
E1 and E3. Magnetic contactor (To) E3 E2
Model Selection
Basic Configuration of 61F Conductive Level Controller
To use a 61F Conductive Level Controller, the 61F itself, Electrode Holders, and Electrodes are required.
Select from the capability, function, and size to suit the application.
61F
Refer to the following Controller selection guidelines.
Basic configuration
Select from the characteristics, application examples, and shape.
Electrode Holders
Refer to page 66 for cautions about the Electrode Holders.
Electrode Holder/Electrodes
Many materials, sensitivities and mounting variations are available.
Water
supply
source
M: Electrical Motor
P: Fluid Pump
M P
Ordering Information
61F Controller Selection Guide by Installation Method
Plug-in Model
Standard Model Compact Plug-in Model
Pump OFF
(idling pre- Short-
vention) Short- B L age
age
B L
61F-GP-N
(Pages 18 to 20, 53)
61F-GP-N8
(Pages 21 to 24, 53)
Item G2 G3
Automatic water supply and drainage control Automatic water supply and
(abnormal water increase alarm) drainage control (abnormal
filling/shortage alarm)
Function Automatic pump Water supply
Water drainage
Water supply Water drainage
operation P P
Water level B L B LH
indication Upper
Full
abnormal alarm limit
Short-
B LL age
61F-G2P
61F-G2 (Pages 25 to 26, 29, 30, 54) 61F-G3
(Pages 6 to 8, 13, 52) (Pages 6 to 8, 14, 53)
61F 61F
Item G4 I Alternative
Water source level indication, Liquid level indication and alarm operation of two
prevention of pump idling due pumps
to water shortage, automatic
water supply control, and
indication of water level in tank
Function Automatic pump Elevated water tank
Water
--- ---
operation supply
Water supply souse
(constant water P
level) Pump
OFF
Pump
ON Pump
ON
Pump
OFF
B LH LM
Upper
limit
Lower
B LL limit
Short-
B LL age
Lower
B LL
limit
61F-APN2
61F-IP (Pages 34 to 43, 54)
61F-I (Pages 25 to 26, 31, 54)
(Pages 6, 17, 52)
61F-G4
(Pages 6 to 8, 15, 53)
Related Products
Relay Unit for standard Surge Suppressor Unit (for 61F-WLA Water 61F-GPN-V50 Water
models (Page 8) protecting against induced Leakage Alarm Leakage Detector
voltage) (Pages 44, 54) (Pages 68 to 71) (Pages 68 to 71)
61F 61F
Accessories
Electrode Holders
Applications General Applications Liquid with low Applications Applications Applications Applications
applications where only a specific where high where high where high where
such as water small space is resistance mounting temperature/ corrosion distance to the
supply lines available strength is high pressure resistance is water surface
required conditions are required is long
severe
Models PS-3S/-4S/-5S PS-31 BF-1 BF-3/-4/-5 BS-1 BS-1T PH-1/-2
(Two-wire
models are
also
available.)
Appearance PH-2
SUS
Hastelloy PH-1
titanium
Electrodes
Sets of Electrodes, connecting nuts, lock nuts, and spring washers are available. When ordering individual parts, refer to page 45.
Applications Purified city water, Purified city water, Sodium hydroxide, Sea water, ammonia Acetic acid, dilute
industrial water, industrial water, acetic acid, dilute water, nitric acid sulfuric acid,
sewage sewage, dilute sulfuric acid, dilute sea water
alkaline solution hydrochloric acid
Models F03-60-SUS201 F03-60-SUS316 F03-60 HAS B F03-60 HAS C F03-60 Titanium
Others
Item Model
Protective Cover F03-11
(for PS or BF electrode holders)
Electrode Separators (for preventing long electrodes from F03-14 1P (for 1 pole)
contacting with each other) F03-14 3P (for 3 poles)
F03-14 5P (for 5 poles)
61F-Gj 61F-Gj
Specifications
Standard Models
Specifications
Items General-purpose High-tempera- Long-distance High-sensitiv- Low-sensitiv- Two-wire
Controller ture Controller Controllers ity Controllers ity Controller Controller
61F-j (TDL) 61F-jT 61F-jL 2KM 61F-jH 61F-jD 61F-jR
(see note (see note 1) (for 2 km) (see note 1) (see note 1) (see note 1)
1 and 2) 61F-jL 4KM
(for 4 km)
(see note 1)
Controlling materials For control of or- For control of For control of For control of For control of For control of
and operating dinary purified ordinary puri- ordinary puri- liquids with high liquids with low ordinary puri-
conditions water or sewage fied water or fied water in specific resis- specific resis- fied water or
water sewage water cases where tance such as tance such as sewage water
in cases where the distance distilled water salt water, sew- used in com-
the ambient between sew- age water, acid bination with
temperature is age pumps and chemicals, al- Two-wire Elec-
high. water tanks or kali chemicals trode Holder
between receiv- (incorporating a
er tanks and resistor of
supply tanks is 6.8 kΩ)
long or where
remote control
is required.
Supply voltage 100, 110, 120, 200, 220, 230 or 240 VAC; 50/60 Hz
Operating voltage 85% to 110% of rated voltage
range
Interelectrode 8 VAC 24 VAC 8 VAC
voltage
Interelectrode Approx. 1 mA AC max.
current
Power consumption Approx. 3.2 VA max. (One unit)
Interelectrode 0 to approx. 4 kΩ 0 to approx. 0 to approx. Approx. 15 kΩ 0 to approx. 0 to approx. 1.1
operate resistance 5 kΩ 1.8 kΩ (for to 70 kΩ 1.8 kΩ kΩ
2 km) (see note 5)
0 to approx.
0.7 kΩ (for
4 km)
Interelectrode Approx. 15 k to Approx. 15 k to 4 k to ∞ Ω (for Approx. 300 k Approx. 5 k to Approx. 15 k to
release resistance ∞Ω ∞Ω 2 km) to ∞ Ω ∞Ω ∞Ω
2.5 k to ∞ Ω
(for 4 km)
Cable length 1 km max. 600 m max. 2 km max. 50 m max. 1 km max. 800 m max.
(see note 3) 4 km max.
Control output 2 A, 220 VAC (Inductive load: cosφ = 0.4)
5 A, 220 VAC (Resistive load)
Ambient temperature Operating: --10°C to 55°C (--10°C to 70°C for 61F-jT)
Ambient humidity Operating: 45% to 85% RH
Insulation resistance 100 MΩ min. (at 500 VDC)
(see note 4)
Dielectric strength 2000 VAC, 50/60 Hz for 1 min.
(see note 4)
Life expectancy Electrical: 500,000 operations min.
Mechanical:5,000,000 operations min.
Note: 1. The j in the model name represents G, G1, G2, G3, G4, and I.
2. The suffix “TDL” attached to the model name represents models designed for tropical regions (storage humidity of 45 to 90% RH).
3. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become
shorter as the cable diameter or number of conductors becomes larger.
4. The insulation resistance and dielectric strength indicate values between power terminals and Electrode terminals, between power
terminals and contact terminals, and between Electrode terminals and contact terminals.
5. Possible to use with 15 kΩ or less, however, this may cause reset failure.
61F-Gj 61F-Gj
U U U
U U U
Ta Tc Tb E2 E1 Ta Tc Tb E2 E1 Ta Tc Tb E2 E1
S0 S1 S2 E3 S0 S1 S2 E3 S0 S1 S2 E3
U
U
U
U
U
Ta Tc Tb E1
Ta Tc Tb E2 E1
Ta Tc Tb E2 E1
S0 S1 S2 E3
S0 S1 S2 E3
S0 S1 S2 E3
61F-Gj 61F-Gj
Note: The 61F-11H relay de-energizes when there is water present across the Electrodes, whereas the 61F relay energizes when there is
water present across the Electrodes.
Also, the terminal connections of those Controllers provided with LED indicators differ from those which have no indicators.
61F-11 Relay Units
Item 61F-11 61F-11T 61F-11L 61F-11H 61F-11D 61F-11R
Interchangeable with --- Provided Provided Not provided Provided Not provided
general-purpose
model (61F-11)
Color of band on --- Red Yellow Blue Black Green
name plate
8 7 6 5 8 7 6 5 8 7 6 5 4
4 4
8V 24 V 24 V 8V 24 V 24 V 8V 24 V 24 V
x x x x
x x
9 10 11 1 2 3 9 10 11 1 2 3 9 10 11 1 2 3
Tb2 Ta2 Tc2 Tc1 Ta1 Tb1 Tb2 Ta2 Tc2 Tc1 Ta1 Tb1 Tb2 Ta2 Tc2 Tc1 Ta1 Tb1
8 7 6 5 8 7 6 5 8 7 6 5 4
4 4
24 V 24 V 24 V 8V 24 V 24 V 8V 24 V 24 V
x x x x
x x
9 10 11 1 2 3 9 10 11 1 2 3 9 10 11 1 2 3
Ta2 Tb2 Tc2 Tc1 Tb1 Ta1 Tb2 Ta2 Tc2 Tc1 Ta1 Tb1 Tb2 Ta2 Tc2 Tc1 Ta1 Tb1
61F-Gj 61F-Gj
Connections
61F-G
Automatic Water Supply and Drainage Control
E3 E3 Pump OFF
• Connect electromagnetic switch coil terminal A to Tb. • Connect the electromagnetic switch coil terminal A to Ta.
• The pump stops (indicator ON) when the water level reaches E1 • The pump starts (indicator ON) when the water level reaches E1
and starts (indicator OFF) when the water level drops below E2. and stops (indicator OFF) when the water level drops below E2.
Ta Tc Tb E2 E1
S0 S1 S2 E3
(See note 1)
Rated voltage:
*
S0--S1: 100 or 110 or 120 VAC
A S0--S2: 200 or 220 or 240 VAC
Electromagnetic switch
Water tank
PS-3S
Stop
THR E1
Start
E2
Water supply source E3
P
M
Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta.
2. Be sure to ground terminal E3.
61F-Gj 61F-Gj
61F-GR
Two-wire Automatic Water Supply and Drainage Control
1. Water Supply 2. Drainage
Water supply Water drainage
P
(U indicator ON) (U indicator ON)
Pump OFF E1
Pump ON
• Connect electromagnetic switch coil terminal A to Tb. • Connect the electromagnetic switch coil terminal A to Ta.
• The pump stops (indicator ON) when the water level reaches E1 • The pump starts (indicator ON) when the water level reaches E1
and starts (indicator OFF) when the water level drops below E2. and stops (indicator OFF) when the water level drops below E2.
Note: 1. The two-wire models require two cables for connecting
the 61F-GR and electrode holders and three electrodes.
2. The electrode holders must be special ones for two-wire
models. (The resistance R is built into the electrode
holder for the two-wire models.)
61F-GR
200-VAC power supply
R S T Transformer
0V
61F-11R U
100 V 24 V
Relay Unit
200 V
8V
MCCB
U
U
Ta TC Tb E1
S0 S1 S2 E3
(See note 1)
Rated voltage:
S0--S1: 100 or 110 or 120 VAC
A S0--S2: 200 or 220 or 240 VAC
Electromagnetic switch
Water tank
R PS-3SR
Stop
E1
THR Start
E2
Water supply source E3
P
M
Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta.
2. Be sure to ground terminal E3.
61F-Gj 61F-Gj
61F-G1
Water tank
• The pump stops (U2 indicator ON) when the water level reaches
E1 and the pump starts (U2 indicator OFF) when the water level
in the tank drops below E2.
(U1 indicator ON) • When the level of the water supply source drops below E2’, the
E1’
(U1 indicator OFF) pump stops (U1 indicator OFF). Pump idling is prevented and the
E2’
Short- alarm sounds.
age E3’
B L
• Insert a pushbutton switch (NO contact) between E1’ and E3 as
shown by the dotted line. When starting the pump or after
Water supply recovering from a power failure, if the water supply source level
Water
source has not yet reached E1’, press the pushbutton switch to start the
supply pump by momentarily short-circuiting E1’ and E3. When the
pump stops during normal operation subsequent to an alarm
P
(U2 indicator ON) issued for a low water level (e.g., the water level does not reach
Pump OFF E1
E2’), do not press the pushbutton switch.
61F-G1
200-VAC power supply
0V Transformer
R S T U1
61F-11
24 V
Relay Unit
100 V
61F-11 U2
24 V
Relay Unit
200 V
MCCB 8V
U1
U2
U1
U2
E1’
S1 S2 E3 E2 E1 E2’ (E4)
B Alarm Push-
button
switch
Rated voltage:
S0--S1: 100 or 110 or 120 VAC
S0--S2: 200 or 220 or 240 VAC
Electromagnetic
switch
*
PS-3S
THR E1
Water tank
E2
Water supply E3
source
E1’
P E2’
E3
M
61F-G1
Application 2: Automatic Water Supply Control with Abnormal Water Shortage Alarm
Water tank • The pump stops (U2 indicator ON) when the water level reaches
Water supply
P
E1 and starts (U2 indicator OFF) when the water level drops
Pump OFF (U2 indicator ON) below E2.
E1
• If the water level drops below E4 for any reason, the pump stops
Pump ON (U2 indicator OFF) (U1 indicator OFF) and the alarm sounds.
E2
E4
(U1 indicator OFF) • Insert a pushbutton switch (NO contact) between E3 and E4.
B L
E3
When starting the pump or after recovering from a power failure,
Shortage if the water level has not yet reached E4, press the pushbutton
switch to start the pump by short-circuiting E3 and E4. If the
pump stops upon releasing the pushbutton switch, keep
pressing the pushbutton switch.
61F-G1
200-VAC power supply
0V Transformer
R S T U1
61F-11
24 V
Relay Unit
100 V
61F-11 U2
24 V
Relay Unit
200 V
8V
U1
MCCB
U2
U1
U2
E1’
S1 S2 E3 E2 E1 E2’ (E4)
Alarm
* Pushbutton
Electromagnetic
switch
switch
Rated voltage:
S0--S1: 100 or 110 or 120 VAC
S0--S2: 200 or 220 or 240 VAC PS-4S
E1
Water tank E2
THR
Water supply source E4
E3
P
M
61F-G2
Automatic Drainage Control and Water Supply with Abnormal Water Increase Alarm
1. Drainage 2. Water Supply
• Connect the electromagnetic switch terminal (T phase) to Ta1. • Connect the electromagnetic switch terminal (T phase) to Tb1.
• The pump starts (U2 indicator ON) when the water level reaches • The pump starts (U2 indicator OFF) when the water level
E1 and stops (U2 indicator OFF) when the water level drops reaches E2 and stops (U2 indicator ON) when the water level
below E2. rises to E1.
• If the water level reaches E4 for any reason, the alarm sounds • If the water level reaches E4 for any reason, the alarm sounds
(U1 indicator ON). (U1 indicator ON).
8V
U2
MCCB
U2 U1
S0
Ta1 Tc1 Tb1 Ta2 Tc2
S1 S2 E3 E2 E1 E4
(See note 1) B
Rated voltage:
S0--S1: 100 or 110 or 120 VAC
S0--S2: 200 or 220 or 240 VAC
*
Electromagnetic
switch
Reservoir
THR
E1 E4
E2
P E3
M
Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb1 to terminal Ta1.
2. Be sure to ground terminal E3.
61F-Gj 61F-Gj
61F-G3
Automatic Water Supply and Drainage Control with Abnormal Water Shortage Alarm and Water Tank Repletion
• Connect electromagnetic switch coil terminal A with Tb. • Connect the electromagnetic switch coil terminals A with Ta.
• The pump stops (U2 indicator ON) when the water level reaches • The pump starts (U2 indicator ON) when the water level reaches
E2 and starts (U2 indicator OFF) when the water level drops E2 and stops (U2 indicator OFF) when the water level drops
below E3. below E3.
• If the water level rises to E1 for any reason, the upper-limit • If the water level rises to E1 for any reason, the upper-limit
indicator turns ON and the alarm sounds (U1 indicator ON). indicator turns ON and the alarm sounds (U1 indicator ON).
• If the water level drops below E4 for any reason, the lower-limit • If the water level drops below E4 for any reason, the lower-limit
indicator turns ON and the alarm sounds (U3 indicator OFF). indicator turns ON and the alarm sounds (U3 indicator OFF).
61F-G3 for water supply
200-VAC power supply 0V Transformer
R S T 61F-11
24 V
Relay Unit U1
100 V
24 V
61F-11
Relay Unit U2
24 V
61F-11
Relay Unit U3
200 V
MCCB 8V
U2
U1 U3 U3
U1
U2
Ta Tc Tb B1 B2 Lc E1 E3 E5
S0 S1 S2 LH LL E2 E4
Alarm *
Upper Lower
B limit PL PL limit
(See note 1)
Power Power
source source
Rated voltage:
S0--S1: 100 or 110 or 120 VAC
Electromagnetic S0--S2: 200 or 220 or 240 VAC
switch
PS-5S
Water repletion
THR
E1
Water tank E2
E3
Water supply source E4
E5 Water shortage
P
M
Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta.
2. Be sure to ground terminal E5.
61F-Gj 61F-Gj
61F-G4
Water Source Level Indication, Prevention of Pump Idling Due to Water Shortage, Automatic Water Supply Control, and Indica-
tion of Water Level in Tank
• Insert four Electrodes in the water supply source and five • The pump stops (U5 indicator ON) when the water level reaches
Electrodes in the elevated water tank. E5 and starts (U5 indicator OFF) when the water level drops
below E6.
• The lower-limit indicator for the water supply source remains ON
while the water source level is below E3 (U2 indicator OFF). • If the water level reaches E4 for any reason, the tank repletion
indicator for the elevated tank turns ON (U4 indicator ON).
• When the water level rises to E2, the lower-limit indicator turns
OFF (U2 indicator ON) and the pump is ready for operation. • Insert a pushbutton switch (NO contact) between E2 and E8 as
shown by the dotted line. When starting the pump and after
• When the water level reaches E1, the upper-limit indicator turns recovering from a power failure, if the water source level has not
ON (U3 indicator ON). yet reached E2 (U2 indicator OFF), press the pushbutton switch
• The water-shortage indicator for the elevated tank remains ON to start the pump by momentarily short-circuiting E2 and E8.
while the water level in the elevated tank is below E7. The When the pump stops during normal operation subsequent to an
indicator turns OFF (U1 indicator ON) when the water level rises alarm issued for low water level (i.e., the water level has not
to E7. reached E3), do not press the pushbutton switch.
61F-G4
0V 24 V 61F-11 Relay Unit U5
200 V
0V
MK3P U2
24 V 61F-11 Relay Unit U2
Relay
X
24 V 61F-11 Relay Unit U3
100 V
8V
200 V
X U4 U3 X U1 U5 X U4 U3 U2 U5
200-VAC power supply U1
RST
S0 S1 S2 Tc TC2 B TA E8 E7 E6 E5
Water supply source
water shortage
Elevated tank
Elevated tank
lower limit
lower limit
upper limit
upper limit
shortage
repletion
repletion
Pushbutton
switch
Electromagnetic
switch *
Water tank PS-5S
Rated voltage:
S0--S1: 100 or 110 or 120 VAC
S0--S2: 200 or 220 or 240 VAC E4 Water repletion
THR
OFF
Water supply PS-4S E5
ON
E6
source E7
E8
Upper limit Water shortage
E1
ON
E2
OFF
E8 E3 Lower limit
P
M
8V
Ta Tc Tb E2 E1
S0 S1 S2 S3
*
Rated voltage:
A S0--S2: 220 or 240 VAC
Electromagnetic switch
Water tank
Stop
E1
Start
E2
E3
Water supply source
P
M
61F-I
B LH Upper
• When the water level drops below E2, the lower-limit indicator
(U1 indicator ON)
limit
turns ON and the alarm sounds (U2 indicator OFF).
E1
(U1 indicator OFF)
• When the water level reaches E2, the alarm turns OFF and the
intermediate indicator turns ON (U2 indicator ON).
LM
Middle
Lower
(U2 indicator ON) • When the water level rises to E1, the upper-limit indicator turns
B LL limit
E2
(U2 indicator OFF) ON and the alarm sounds (U1 indicator ON).
E3
61F-I
Transformer
200-VAC power supply 0V
61F-11 U1
R S T 24 V
100 V
Relay Unit
61F-11
24 V
Relay Unit U2
200 V
MCCB 8V
U1
U2 U1 U2
L1
Tc B L3 L2
S0 S1 S2 E3 E2 E1
Intermediate
Alarm B PL PL PL *
Lower
Upper limit limit
Rated voltage:
S0--S1: 100 or 110 or 120 VAC
S0--S2: 200 or 220 or 240 VAC
PS-3S
Upper alarm
E1 Intermediate
Water tank
E2 Lower alarm
Water supply source E3
P
M
8V 8V 8V
U
U U U U U
3 9 4 5 11 10 1 7 6 8 3 9 4 5 11 10 1 7 6 8 3 9 4 5 11 10 1
S0 S1 E3 E1 Ta1 Tc1 Tb1 Ta2 Tc2 Tb2 S0 S1 E3 E1 Ta1 Tc1 Tb1 Ta2 Tc2 Tb2 S0 S1 E3 E1 Ta1 Tc1 Tb1
Note: When applying a self-holding circuit, short between terminals 5 and 6 and use terminal 7 as E2.
Connections
61F-GP-N
• Connect electromagnetic switch coil terminal A to terminal 1. • Connect the electromagnetic switch coil terminal to terminal 11.
• The pump stops when the water level reaches E1 (indicator ON) • Pump starts when the water level reaches E1 (indicator ON) and
and starts when the water level drops below E2 (indicator OFF). stops when the water level drops below E2 (indicator OFF).
61F-GP-N
200-VAC power supply
R S T
8 7 6 5
MCCB
U 4
0V 24 V Control circuit
U
8V
200 V
U
3 9
10 11 1 2
(See note 1
below.)
(See note 2
Contactor below.)
THR PS-3S
Water tank
Stop
Water supply source E1
Start
E2
E3
M P
Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal 1 to terminal 11.
2. Be sure to ground terminal 4.
61F-GP-Nj 61F-GP-Nj
61F-GP-N
8 7 6 5
U 4
Power source
380 or 415 VAC 0V 24 V Control circuit
R S T N * U
8V
220 or
Source voltage: 240 V
between 3 and 9 U
3 9
10 11 1 2
A (See note 1)
Electromagnetic switch
*(See note 2 )
Stop
Water E1
tank Start
E2
Water supply source E3
P
M
Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal 1 to terminal 11.
2. Be sure to ground terminal 4.
61F-GP-N8j 61F-GP-N8j
Note: 1. The relay in the 61F-GP-N8H/-N8Y de-energizes when there is water present across the Electrodes, whereas the relay in the
61F-GP-N8HY energizes when there is water present across the Electrodes.
2. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become
shorter as the cable diameter or number of conductors becomes larger.
3. The insulation resistance and dielectric strength indicate values between power terminals and Electrode terminals, between power
terminals and contact terminals, and between Electrode terminals and contact terminals.
4. Possible to use with 10 kΩ or less, however, this may cause reset failure.
61F-GP-N8j 61F-GP-N8j
8 V (see note) 8V
24 V
61F-GP-N8Y 61F-GP-N8-V50
Power supply Power supply
24 V Control circuit
24 V Control circuit
8V 24 V
3 4 2
61F-GP-N8j 61F-GP-N8j
Connections
61F-GP-N8
E3 E3 Pump OFF
• Connect electromagnetic switch coil terminal A to terminal 2. • Connect the electromagnetic switch coil terminal A to terminal 3.
• The pump stops when the water level reaches E1 (indicator ON) • The pump starts when the water level reaches E1 (indicator ON)
and starts when the water level drops below E2 (indicator OFF). and stops when the water level drops below E2 (indicator OFF).
2 1 8 7
MCCB U
0V 8V
24 V Control circuit U
200 V
(See note 1 U
below.)
3 4 5 6
Contactor
(See note 2
below.) PS-3S
Stop
THR E1
Water tank Start
E2
E3
Reservoir
M P
Note: 1. The diagram shows the connections for the water supply. When draining, change the connection from terminal 2 to terminal 3.
2. The ground terminal must be grounded.
61F-GP-N8j 61F-GP-N8j
6 5 4 3
U Control 24 V
circuit
8V
U Transformer
7 8 1 2
A
*
Electromagnetic switch
E1 Stop
Water tank
E2
Start
Water supply source E3
P
M
Plug-in Models
Specifications
Item General-purpose Long-distance High-sensitivity Low-sensitivity
Controller Controllers Controllers Controller
61F-G1P 61F-G1PL 61F-G1PH 61F-G1PD
61F-G2P 61F-G2PL 61F-G2PH 61F-G2PD
61F-IP 61F-IPL 61f-IPH 61F-IPD
(see note 2) (see note 1)
Controlling materials For control of ordinary For control of ordinary For control of liquids with For control of liquids with
and operating purified water or sewage purified water in cases high specific resistance low specific resistance
conditions water where the distance be- such as distilled water such as salt water, sew-
tween sewage pumps age water, acid chemi-
and water tanks or be- cals, alkali chemicals
tween receiver tanks
and supply tanks is long
or where remote control
is required.
Supply voltage 100, 110, 120, 200, 220, 230 or 240 VAC; 50/60 Hz
Operating voltage range 85% to 110% of rated voltage
Interelectrode voltage 8 VAC 24 VAC 8 VAC
Interelectrode current Approx. 1 mA AC max. Approx. Approx. 1.2 mA AC max.
0.4 mA AC max.
Power consumption Approx. 6.4 VA max.
Interelectrode operate 0 to approx. 4 kΩ 0 to 1.8 kΩ (for 2 km) Approx. 15 kΩ to 0 to approx. 1.8 kΩ
resistance 0 to 0.7 kΩ (for 4 km) approx. 70 kΩ
(see note 5)
Interelectrode release Approx. 15 k to ∞ Ω 4 k to ∞ Ω (for 2 km) Approx. 300 k to ∞ Ω Approx. 5 k to ∞ Ω
resistance 2.5 k to ∞ Ω (for 4 km)
Response time Operate: 80 ms max.
Release: 160 ms max.
Cable length 1 km max. 2 km max. 50 m max. 1 km max.
(see note 3) 4 km max.
Control output 2 A, 200 VAC (Inductive load: cosφ = 0.4)
5 A, 200 VAC (Resistive load)
Ambient temperature Operating: --10°C to 55°C
Ambient humidity Operating: 45% to 85% RH
Insulation resistance 100 MΩ min. (at 500 VDC)
(see note 4)
Dielectric strength 2000 VAC, 50/60 Hz for 1 min.
(see note 4)
Life expectancy Electrical: 500,000 operations min.
Mechanical:5,000,000 operations min.
Note: 1. The relay in the 61F-G1H/-G2H/-IPH de-energizes when there is water present across the Electrodes, whereas the relay in the
61F-GP-N8HY energizes when there is water present across the Electrodes.
2. Models are available for 2 km and 4 km.
3. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become
shorter as the cable diameter or number of conductors becomes larger.
4. The insulation resistance and dielectric strength indicate values between power terminals and Electrode terminals, between power
terminals and contact terminals, and between Electrode terminals and contact terminals.
5. Possible to use with 15 kΩ or less, however, this may cause reset failure.
61F-GjP 61F-GjP
8 9 15 10 1 11 2 8 U2
9 15 10 1 11 2 8 9 15 10 1 11 2
U1 U1 U1
U1 U2 U2 U1 U2 U2 U1
24 V Control circuit U1
U1
Power 24 V Control circuit 24 V Control circuit
supply 24 V Control circuit U2 Power Power
supply 24 V Control circuit U2 supply 24 V Control circuit U2
24 V
8V 24 V
U2
8 9 15 10 1 11 2
8 9 15 10 1 11 2 8 9 15 10 1 11 2
61F-GjP 61F-GjP
Connections
61F-G1P
8 9 15 10 1 11 2
A Pushbutton switch
*
Electromagnetic
switch PS-3S
E1
Water tank
Water supply E2
THR source E3
PS-3S
E1’
E2’
P E3
M
61F-G1P
Application 2: Automatic Water Supply Control with Abnormal Water Shortage Alarm
Water tank
Water supply • The pump stops when the water level reaches E1 and starts
Water drainage when the water level drops below E2.
P
Pump OFF E1 • If the water level drops below E4 for any reason, the pump stops
and the alarm sounds.
Pump ON
E2 • Insert a pushbutton switch (NO contact) between 11 and 15.
B L
E4 • When starting the pump and after recovering from a power
Shortage
E3 failure, if the water level has not yet reached E4, press the
pushbutton switch to start the pump by short-circuiting E3 and
E4.
• If the pump stops upon release of the pushbutton switch, keep
pressing the pushbutton switch.
8 9 15 10 1 11 2
Pushbutton switch
A
* PS-4S
Electromagnetic switch
Water tank E1
E2
Water supply E3 E4
THR
source
P
M
61F-G2P
Automatic Drainage Control with Abnormal Water Increase Alarm
Application 1: Drainage
Water drainage
B L • Connect terminal 8 to power supply terminal 9.
Upper
limit
E4 • The pump starts when the water level reaches E1 and stops
E1
Pump ON when the water level drops below E2.
• If the water level reaches E4 for any reason, the alarm sounds.
Pump OFF
E2
P
E3
Alarm
B
61F-G2P
U2 7 14 6 5 12 4 3
200-VAC power supply
R S T
Transformer U1
0V
24 V
Control U1
circuit
24 V Control U
2
circuit
200 V
8V
U2
Electromagnetic 8 9 15 10 1 11 2
switch
Reservoir
THR
PS-4S
Water supply
source
E1 E4
E2
P E3
M
61F-G2P
Application 2: Water Supply
Water supply
L B
• Connect the terminal 6 to terminal 9 (power supply line).
P
Upper
limit
• The pump starts when the water level reaches E2, and stops
E4
Pump OFF
when the water level rises to E1.
E1
• If the water level reaches E4 for any reason, the alarm sounds.
Pump ON
E2
E3
B
Alarm
61F-G2P
200-VAC power supply
R S T
7 14 6 5 12 4 3
U2 U1
MCCB
U1
0V 24 V Control circuit
24 V Control circuit U2
200 V 8V
U2
8 9 15 10 1 11 2
Contactor
Water tank
THR PS-4S
E
E1 4
E3 E2
Reservoir
M P
61F-IP
• When the water level reaches E2, the indicator turns OFF and
LM
Middle the intermediate indicator turns ON.
• When the water level rises to E1, the upper-limit indicator turns
Lower
B LL limit
E2 ON and the alarm sounds.
E3
Intermediate
Lower limit
Upper limit
200-VAC power supply
Alarm B PL PL PL
RST
61F-IP
7 14 6 5 12
MCCB U1 4 3
U2 U1
U2
Transformer
0V Control U1
24 V
circuit
Control
24 V
circuit U2
200 V
8V
8 9 15 10 1 11 2
* PS-3S
Water tank Upper alarm
Water supply E1 Intermediate
source E3 E2 Lower alarm
P
M
S1 6 Relay
power supply
Rectification/ S1 5
Operation
Power
supply
Rectification
power supply
Operation
Power circuit
Level detection
circuit
supply
Rectification
S2 5 Relay
S2 6
circuit
E3 1
Surge--absorbing
7
Power circuit
Level detection
E1 7
1 Relay
E2 8
circuit
circuit
X/a Ground 8
Tb 2
Tb 2
Tc 4 X/c
Tc 4 X/c
Ta 3
Ta 3
61F-UHS/HSL 61F-UHS/HSL
Power Power
4 5 4 5
source source
3 6 3 6
2 7 2 7
1 8 1 8
E3 E2 E1
(--) (+)
61F-UHS
Automatic Operation for Water Supply and Drainage
1. Water Supply 2. Water Drainage
• Operation: When the water level reaches E1, the pump stops • Operation: When the water level reaches E1, the pump starts
and, when the water level reaches E2 or below, the pump starts. and, when the water level reaches E2 or below, the pump stops.
• Connection: Connect the contactor coil terminal to terminal 2 of • Connection: Connect the contactor coil terminal to terminal 3 of
the plug-in model. (Terminal 3 is not used.) the plug-in model. (Terminal 2 is not used.)
61F-UHS
200-VAC power supply
R S T
6 5 4 3
MCCB U
0V 24 V Control circuit U
24 V
200 V
7 8 1 2
Note: The diagram shows the connections for the water supply.
Contactor When draining, change the connection from terminal 2 to
terminal 3.
THR PS-3S
Stop
E1
Water tank
E2 Start
E3
Reservoir
M P
Specifications
Ratings
Supply voltage 100, 110, 200, 220 VAC; 50/60 Hz
Operating voltage range 85% to 110% of rated voltage
Power consumption 3 VA
Output circuit
Power circuit
5
X/c2
7 G2RK (61F-APN2) 6
8
61F-APN2 61F-APN2
Connect the output terminal Ta of the 61F-Gj to input terminal 2 of the 61F-APN2.
Connection
Connect the contactor coil terminal A to the switching contact terminals 3 and 4 of the 61F-APN2.
Operation of the two pumps can be displayed using the switching contact terminals 5 and 6 of the 61F-APN2.
Ta
61F
Tb
Power
Output
61F-APN2 1-3
Output
1-4
Contact 1
Contact 2
When the 61F-APN2 Alternate Operation Relay is used in combina- In case of water supply operation, the output contacts of the Alter-
tion with a 61F Controller, the output contacts of the Alternate nate Operation Relay will be switched after the normally closed con-
Operation Relay will not be switched (OFF) while the contactor is tacts of the 61F turn OFF upon reaching the control level, and the
being excited, and the contactor will not be excited (ON) at the mo- output contacts will be already switched when the normally closed
ment when the output contacts are switched. That is, loads such as contacts of the 61F turn OFF next time.
contactors will not be directly turned ON or OFF by the actions of the Therefore, only the continuous line current needs to be considered
output contacts of the 61F-APN2 Alternate Operation Relay. as the load capacity of the 61F-APN2 and the current can be applied
Instead, they will be turned ON or OFF by the actions of the 61F up to the rated line current of 3 A.
Controller.
61F-APN2 61F-APN2
Connections
At 200 VAC
Water Supply (When Combined with 61F-G)
The relay operation can be monitored if
indicators are connected as shown by
the dotted line.
To power source T
200-VAC power source L2 L1
R S T 61F-G
61F-APN2
U
6 5 4 3 0V 61F-11
24 V Relay Unit
MCCB
100 V
8V U
200 V
Electronic
circuit U
Ta Tc Tb E2 E1
7 8 1 2
S0 S1 S2 E3
Contactor 1 Contactor 2
PS-3S
THR THR Water tank
E1
Water supply resource Water supply resource E2
E3
P1 P2
M1 M2
61F-APN2
1 2
Tb Ta
61F-G
61F-APN2 61F-APN2
S1 S2 E3 E2 E1 E2’ E1’
7 8 1 2 (E4)
B
Alarm
Contactor 1 Contactor 2
PS-3S
THR THR Water tank
Water supply source
PS-3S
Water supply source E1
E2
E3
E1’
E2’
E3
M1 P1
M2 P2
S1 S2 E3 E2 E1 E4
7 8 1 2
Alarm
*
Contactor 1 Contactor 2
THR THR
PS-4S
Water supply source Water supply source
E
E1 4
E2
E3
M1 P1
M2 P2
61F-APN2
1 2
Tb1 Ta1
61F-G2
61F-APN2 61F-APN2
U2 U1 U3 U1 U3 U2
Ta Tc Tb B1 B2 Lc E1 E3 E5
7 8 1 2 S0 S1 S2 LH LL E2 E4
B Upper Upper
Alarm
PL limit
indi- PL limit
indi-
cator cator
Power source
Contactor 1 Contactor 2
PS-5S *
THR THR Water tank
E1
E2
Water supply source E3
E4
E5
M1 P1
M2 P2
61F-APN2
1 2
Tb Ta
61F-G3
61F-APN2 61F-APN2
61F-G4
0V 61F-11 U5
24 V
Relay Unit
The relay operation can be monitored
100 V 61F-11 U1
if indicators are connected as shown 24 V
by the dotted line. Relay Unit
200 V
To power source T U2
61F-11
24 V
200-VAC power supply L2 L1 U2 Relay Unit
R S T MK3P
61F-APN2 relay 61F-11 U3
X 24 V
Relay Unit
6 5 4 3 100 V U4
24 V 61F-11
MCCB Relay Unit
200 V 8V
Electronic
circuit X U3
X U4 U3 U1 U5 X U4 U2 U5
U1
7 8 1 2 S1 S2 TA E6
S0 TC TC2 B E8 E7 E5
Contactor 1
Contactor 2
PS-5S
THR THR * Water tank
E4
PS-4S E
Water supply source E 5
E7 6
E8
E
E 1
E3 2
E8
M1 P1
M2 P2
At 220 VAC
Water Supply (When Combined with 61F-G1P)
Electronic U1
circuit 0V 24 V Control circuit
24 V Control circuit U2
220 V 8V
U2 U1
7 8 1 2 8 9 15 10 1 11 2
Pushbutton switch
A A
Electromagnetic
*
Electromagnetic switch 1
switch 2 PS-3S
THR THR
Water
PS-3S
tank
Water supply source E1
E2
E3
E1
E2
E3
M1 P1
M2 P2
Electronic 8V
220 V
circuit
U
9 3
10 11 1 2
7 8 1 2
A A
*
Electromagnetic switch 1 Electromagnetic switch 2
THR PS-3S
THR Water tank
E1
Water supply source Water supply source E2
E3
P1 P2
M1 M2
U2 U1
6 5 4 3
Knife U1
switch 0V 24 V Control circuit
Electronic
circuit 24 V Control circuit U2
8V
220 V
U2
7 8 1 2 8 9 15 10 1 11 2
A A
*
Electromagnetic switch 1 Electromag-
netic switch 2
THR
THR
PS-4S
Water supply source
E
E1 4
E2
E3
M1 P1
M2 P2
Internal Connections
61F-03B 61F-04B
Precautions
1. Mount the Surge Suppressor Unit as close to the Controller
as possible. Adequate results may not be obtained if mounted
close to the Electrode Holder.
2. When grounding the Surge Suppressor Unit in the vicinity of
the Controller, connect the ground side of the Surge
Suppressor Unit to Electrode E3, E5, or E8 (ground terminal).
Long distance
61F-03B
Ground
Connection Sockets
PF113A-E Track-mounted Socket
PL11 Back-connecting Socket
61F 61F
Heat re-
sisting
temp.
(see note 2)
No. of 1 --- --- BF-1 ---
El t d
Electrodes 3 PS-3S(-3SR) (see note 1) PS-31 --- BF-3(-3R) (see note 2)
4 PS-4S(-4SR) (see note 1) --- --- BF-4(-4R) (see note 2)
5 PS-5S(-5SR) (see note 1) --- --- BF-5(-5R) (see note 2)
Note: 1. Those with the suffix R in their model name are for 2-wire circuits.
2. The Electrode material for PS-31 is SUS304. (Length: 300 mm)
Applications When resistance to high When corrosion When Electrode positions When Electrode positions
pressure is required. Ideal resistance is required. are distant from water are distant from water
for use in tanks where Since Teflon is used as surface. surface.
temperature or pressure the main part, the For deep well, especially For deep well and
inside the tank is high, Electrode is free from rust sewage. Several underwater pump. 2 sets
e.g. 250°C, 1.96 MPa and corrosion. Ideal for Electrodes are used in of special Electrodes
{20 kg/cm2} liquid level control in food combination. attached to cabtire cables
processing, level control Cable length: 100 m max. for upper- and lower-limit
of strong alkaline liquids, Single-core cord of control are to be
etc. 0.75 mm2 (30/0.18) suspended in water.
Withstand pressure: provided. Cable length: 100 m max.
981 kPa {10 kg/cm2} Two-core cord of
0.75 mm2 (30/0.18)
provided.
Mounting style Screw ---
Insulator material Teflon ---
Max. temperature 250°C max. (without water 150°C max. With vinyl cord: --10°C to 60°C
drips or vapor on the With chloroprene cord: --30°C to 70°C (without frost
surface of the Electrode formation)
Holder)
Appearance Heat re-
sisting
Maximum tightening
Hastelloy
torque at the terminal:
temp.:
150 _C
SUS titanium
14 kgDcm (137.2 N)
Note: 1. The BS-1 and BS-1T are pressure-proof models. The rest of models are not pressure-proof.
2. The BS-1 that uses SUS304 for clamping sections and screws of PT1/2 specifications is called BS-1S1.
3. The BS-1 that uses SUS304 for clamping sections is called BS-1S and one that uses SUS316 is called BS-1S2.
4. When using the BS-1T in liquids with low specific resistance, provide a large clearance between Electrodes. This clearance must be
varied depending on the specific resistance, for example, approximately 1 m for acid or alkali liquids.
Electrodes, Connecting Nuts, and Lock Nuts
Applicable
pp Material Electrode Models for individual Electrode assembly components
li id
liquids assembly
bl Electrode (1 m long) Connecting nut Lock nut Spring
washer
Model Model Indication Model Inscrip- Model Inscrip- Model
mark tion tion
Purified city Equivalent F03-60 F03-01 1 line F03-02 --- F03-03 --- F03-04
water, to SUS SUS201 SUS201 SUS201 SUS201 SUS201
industrial 304
water, (AISI-304)
sewage
Purified city SUS316 F03-60 F03-01 2 lines F03-02 6 F03-03 316 F03-04
water, (AISI-316) SUS316 SUS316 SUS316 SUS316 SUS316
industrial
water,
sewage,
dilute alkaline
solution
Sodium Hastelloy F03-60 F03-01 3 lines F03-02 B F03-03 B ---
hydroxide, B HASB HASB HASB HASB
acetic acid,
dilute sulfuric
acid, dilute
hydrochloric
acid
Sea water, Hastelloy F03-60 F03-01 4 lines F03-02 C F03-03 C ---
ammonia C HASC HASC HASC HASC
water, nitric
acid
Acetic acid, Titanium F03-60 F03-01 5 lines F03-02 T F03-03 T ---
dilute sulfuric CHITAN CHITAN CHITAN CHITAN
acid, sea
water
Note: 1. An Electrode assembly consists of the following parts:
One Electrode (1 m)
One connecting nut
Two lock nuts
Two spring washers
2. The material indication mark(s) are inscribed near the screw threads, and represent the material composition of the Electrode.
3. Standard Electrodes are made of stainless steel and usable in purified water, sea water, sewage, acid (except acetic acid, sulfuric
acid, etc.) and alkaline liquids. They may corrode depending upon the temperature and working conditions.
4. Corrosion-resisting Electrodes made of SUS316 (AISI-316) and acid-resisting Electrodes made of titanium or hastelloy are also
available.
Electrode
Material
indication
mark
5. When long Electrodes are required, connect them with connecting nuts and lock nuts (2 pieces) every 1 m.
61F 61F
Electrode Separators
No. of Electrodes Model When the required length of Electrode is more than 1 m, use a Sepa-
rator at each joint of two Electrodes so as to prevent the Electrodes
1 F03-14 1P from contacting one another.
3 F03-14 3P Use a one-pole type for BF Electrodes. The five-pole type can be
5 F03-14 5P used for PS-5S and PS-4S Electrodes.
Material: Ceramic
Electrode Holder
Separator
Connecting nut
Separator
Spring washer
Lock nut
Electrode
Electrode Band
• The Electrode Band consists of polyvinyl-chloride-covered
F03-05 3P, 4P, and 5P (PVC) stainless-steel wires SUS304 (AISI-304) which are free
from mutual contact. As the Electrode Band can be cut,
mounted, and removed with ease, it is most suitable for deep
wells.
Sheath: Vinyl chloride
Core: 0.3 dia. x 21, straight wire, SUS304 • Applicable Electrode Holders:
Length: 50 m max. (When ordering, specify the length by meters.) PS-3S, PS-4S, PS-5S, BF-3, BF-4, BF-5
The Electrodes come in three types: 3P, 4P, and 5P. Each of them
• Ambient operating temperature: --10°C to 60°C (with no icing)
require the following accessories that are separately sold. • The Electrode Band cannot be used in flowing water, liquids over
60°C, or liquids which corrode PVC or stainless steel.
Accessories Weight
g Electrode
(
(per 1) Application Example
3P 4P 5P
Connecting Approx. 3 4 5 Electrode Band connecting nut
nut 20 g
Weight Approx. 3 to 4 4 to 6 5 to 8
50 g
End cap Approx. 3 4 5
1g
Insulation Approx. 2 3 4
Cap 10 g
Adhesive Approx. 1 1 1 Weight
5g
Electrode Band
Electrode --- Approx. Approx. Approx.
Band weight 110 g 140 g 180 g End cap
(1m)
61F 61F
Other Accessories
F03-11 Protective Cover F03-12 Spring Clamp F03-13 Mounting Frame for installing in
concrete
Use this Cover for PS-series Electrode Used to clamp an Electrode Holder with Useful frame for burying in concrete. Cut
Holders with Mounting Frames (upper one ease, as shown in the illustrations, when as required based on the concrete depth.
in the following illustration), This Cover can the Electrode Holder is applied to a tank
also be used when installing the BF-series without a coupling. 115 dia.
Electrode Holders outdoors. Since this Squeeze the mounting frame into the 96
Cover is not water-proof, water or dust may Holder as shown below.
enter through the wire hole (lower one
Applicable Electrode Holders:
below). 80
PS-3S(R), PS-4S(R), PS-5S
100 60
Applicable Electrode Holders:
10 70
BF-3, BF-4, BF-5, PS-3S(R), PS-4S(R),
PS-5S(R)
96 72 dia.
Weight: Four, M5 x 25
112 dia. 82 dia.
mounting
60 approx. 65g screws
Operating
temp.: --10°C
to 70°C
120 dia.
Electrode
Mounting
PS-3S Electrode Holders
1. Mounting Electrode Holder 2. Attaching Electrode(s) to Electrode 3. Inserting Electrode section into
section Electrode Holder
• Screw the Electrode Holder into the • Insert each Electrode into the connecting • Fit the Electrode section into the
coupling secured at the installation nut, secure the Electrode with the clamp Electrode Holder and secure it with the
location. screws, and then tighten the lock nut. two screws.
• Connect the leads, inserted through the • Check the Electrode section for proper
hole of the rubber bushing, into the wiring, fit the rubber bushing in position,
respective terminals. and then cover the Electrode Holder with
the drip-proof cover.
Electrode section Drip-proof
Twin Electrode housing cover
clockwise Holder
Electrode
section
Rubber housing
bushing
Electrode
Electrode
Lock nut
Holder
Coupling
PS-jS
Tank
F03-12
Electrode
PS-jS
F03-12
Tank
Electrode
PS-jS
Tank Electrode
PS-jS
F03-12
F03-13
Concrete
Electrode
61F 61F
Note: Clamp screw and spring washer are not 1. Spin a locknut and a spring
provided for the BS-1T Electrode Holder washer onto each Electrode
(titanium, hastelloy B, or hastelloy C). end.
PH-1/PH-2 Electrodes
PH-1 PH-2
(See Notes 1 and 2) E2
(white)
E3 E1
(black) (white)
Control range
5 mm
Note: 1. When the distance between E1 and E3 exceeds 1 m for supplying purified city water, for example, locate a second E3 within 200 mm
of E1.
2. Even when the distance is less than 1 m, the product may not operate due to the water quality.
61F 61F
Electrode Bands
Connecting Electrode Holder and Electrode Band Mounting Weight(1)
Connect the connecting nut to the Electrode section as shown in the illustration below To mount an Electrode Band Weight on an
and secure the connecting nut with the clamp screw. Insert the Electrode Band into the Electrode Band, firmly tighten the two
lower hold of the connecting nut, and tighten the two clamp screws so that the screws A or B. The needle screws will
conductor in the Electrode Band will come into contact with the connecting nut. Then come into contact with the electrode wire
mount the Electrode Holder to the Electrode section and secure them with two (conductor) allowing the Electrode Band
mounting screws, which are provided with the model. Weight to become an electrode plate. (Be
sure to use screw holes A or B.). The
Electrode has guides for connecting
Drip-proof
cover screws as shown by the arrows below so
Electrode Connecting nut that connecting screws can be properly
section (SUS304) inserted into the conductor.
housing Securing A
screws
Connecting
Electrode Band
nut
Electrode
Band
Electrode
Holder Electrode
band
Guides
F03-10
Adhesive
In purified city water, if the distance between the long Electrode (E3) and short Electrode (E1) is more than 50 cm, install another
Electrode Band Weight as E3 in the vicinity of E1 at intervals of 15 to 20 cm, referring to Mounting Weight (2) above. An Insulation Cap
is not needed for the long Electrode.
E1 (short)
Insulation Cap
E3 (long)
Control range
Insulation Cap
E3 (long)
End cap
61F 61F
Mounting the Protective Cover on the Mounting the Protective Cover on the
PS-series Electrode Holder BF-series Electrode Holder (BF-3/4/5)
Attach the F03-12 Mounting Frame to the bottom of the PS-series Remove the two mounting screws (M5 x 25) of the BF-series Elec-
Electrode Holder as shown below. Next, place the F03-11 Protec- trode Holder and attach the two cap screws (M5 x 25) supplied with
tive Cover on top of the Electrode Holder and press on it until a click- the F03-11 Protective Cover.
ing sound is heard. For mounting purposes, the cap screw attached Next, put the Protective Cover over the top of the BF-series Elec-
to the Protective Cover is not required. trode Holder, and then tighten the supplied two screws (M3 x 20 with
washers). Refer to the following illustration.
Protective Cover
M3 x 20
Tighten here
PS-series Electrode Washer
Secure with the Holder
claw of the cover
Protective Cover
Cap screw M5 x 25
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Standard Models
61F-G
Mounting Holes
M3 screw
61F-G3 M3 screw
Mounting Holes
61F-G4
M3 screw Mounting Holes
Plug-in Models
61F-GP-N
61F-
GP-N
PF113A-E
61F-GP-N8
61F-
GP-N8
91
PF083A-E
61F 61F
61F-G1P
61F-G2P
61F-IP
61F-G1P
61F-G2P
61F-IP
14PFA
8PFA1
61F-HSL
8PFA
61F-
APN2
PF083A-E
PF0113A-E
61F 61F
Electrode Holders
PS-3S/-4S/-5S
PS-3SR/-4SR/-5SR
Mounting Holes
(see note) PF2 parallel thread Used with
(effective dia.: 58.135) coupling
9-dia. rubber
bushing (inner) 34 dia.
With
Mounting
Bracket
65 dia.
hole
Note: The PS-3SR, PS-4SR, and PS-5SR have built-in resistor of 6.8 kΩ and used for the two-wire 61F models.
11 dia.
Mounting Holes
Weight: approx. 325 g
Electrode Rubber
SUS304 3 packing
M3 29.5 dia.
F03-31 Dust-preventive rubber cap (optional)
Weight: approx. 20 g Note: Standard holder construction includes three integral
300-mm-long Electrodes. However, a model having
1,000-mm-long Electrodes is available on request.
26-dia. hole
20 dia.
BF-3/-3R
BF-4/-4R BF-3
Weight: approx. 420 g
BF-5/-5R
BF-3R
Weight: approx. 425 g
Mounting Holes
Two, 6-dia. holes
64-dia. hole
Three, 26-dia.
holes
BF-4
Weight: approx. 520 g
BF-4R
Weight: approx. 525 g Mounting Holes
Two, M5 x 25
Cast iron mounting holes
Terminal bolt
Nut M6
SUS201
Four, 26-dia.
holes
Two, 6-dia. holes Two, 6-dia. holes
BF-5
Weight: approx. 710 g
BF-5R
Weight: approx. 715 g Mounting Holes
Two, 6-dia. holes
Five, 26-dia.
holes
110 dia.
BS-1
Weight: approx. 70 g
Width across flats: 20
Terminal bolt Mounting Holes
SUS304 (M4) P=0.7 Two, M4
24 dia.
Nut (iron)
M18 P=1.5
(fine screw thread)
Terminal bolt
SUS304
BS-1T SUS316 Mounting Holes
Titanium
Hastelloy B
Hastelloy C M4 nut Width between
SUS304 flats: 20.5 Two, M4∗∗
PH-1 PH-2
(Approx. 140 g with a 1-m cord) (Approx. 235 g with a 1-m cord)
Cable OD: Vinyl 5.0 dia., Chloroprene 6.5 dia. Cable OD: Vinyl, Hypalon 6.8 dia.
Electrode Separators
F03-14 1P for one pole F03-14 3P for three poles F03-14 5P for five poles
6.5 dia. Three, 7 dia. Five, 7 dia.
20 20
28 dia.
41 46
Weight: Approx. 15 g
Weight: Approx. 30 g Weight: Approx. 30 g
Electrode Bands
F03-05 3P, 4P, 5P
Black printing
F03-06 Electrode Band Connecting Nut
Outer sheath: PVC
(1 mm wide) Core: SUS304, 0.3 dia. x 21 twisted (SUS304)
5.5 dia.
5 dia.
Connecting Sockets
Available Models
Model No. of Controller Unit Track-mounted Socket Back-connecting Socket
61F-UHS 8PFA1 PL08
61F-HSL 8PFA PL08
61F-APN2 PF083A-E PL08
61F-G1P 14PFA PL15
61F-G2P
61F-IP
61F-GP-N PF113A-E PL11
61F-GPN-V50
61F-GP-N8 PF083A-E PL08
61F-03B PF113A-E PL11
61F-04B
Track-mounted Sockets
PF083A-E Eight, M3.5 x 7 Terminal Arrangement/
sems screws
Internal Connections
Two, 4.2-dia. (Top View)
holes Mounting Holes
52 max. 25 dia.
Two, M4 or 4.5-dia. holes
21 max.
41 max.
8PFA
Terminal Arrangement/ Mounting Holes
Internal Connections
Eight, M3.5 x 7 (Top View)
sems screws
51 max.
24 max.
51 max.
24 max.
61F 61F
72 max.
31 max.
M3.5 x 11.5 sems screws for terminal screws
Terminal Arrangement/
PF113A-E Eleven, M3.5 x 5 Internal Connections
sems screws (Top View)
Mounting Holes
52 max.
Two, M4 or 4.5-dia. holes
31 max.
Back-connecting Sockets
PL08 Terminal Arrangement/ Mounting Holes
Internal Connections Two, 3.5-dia. or M3 Controller
(Top View) Unit mounting holes
31 dia.
hole
31 dia.
51 max. hole
35 max.
Approx. 20.5
61F 61F
45 max. 22 max.
61F 61F
Mounting Brackets
When the 61F-G1P/-G2P/-IP/-UHS/-HSL is mounted with a Track-mounted Socket, the Controller is held secure by Mounting Brackets at-
tached to the Socket.
61F-GP-N 61F-03B/-04B
To mount the 61F-GP-N or 61F-GPN-V50 on the PF113A-E Track- When mounting the 61F-03B/-04B on the PF113A-E Track-
mounted Socket, use the PFC-N8 Mounting Brackets attached to mounted Socket, use the PFC-A1 Mounting Bracket.
the Socket as accessories.
PFC-A1
PCF-N8
Approx.
80
61F-GP-N8/61F-APN2
To mount the 61F-GP-N8/61F-APN2 on the PF083A-E, use the
PFC-N8 Mounting Bracket.
PFC-N8
Approx.
80
61F 61F
M4 x 8
Round
head
screw
(see note 2)
M4 spring washer
(see note 2)
1 m: PFP-100N
50 cm: PFP-50N
1 m: PFP-100N2
61F 61F
Ta 0V Transformer
S0 61F-11N E1
24 V
Tc Relay Unit
S1 100 V
U E2
Tb 220 V 8V
S2
E3
Ground
Electromagnetic switch
Model SET-3 E1
current converter
+ Ta Tc Tb W E2
Model SE motor relay E3
-- C+ C-- U V
Water tank
61F 61F
Application Examples
• Level control in tanks, reservoirs, sewage plants, underground • Dispensing of liquids by volume.
wells, mixing plants etc.
• Indication of liquid buildup due to filter blockages.
• Level control for element protection in pipes, channels, and • Pollution/foul water detection for rivers, drains, etc.
irrigation systems.
• Flow detection in pipes, channels, and irrigation systems. • Alarm control warning of abnormal or dangerously high or low
levels.
• Ice bank control in cold drink dispensers, ice makers, water
chillers, bulk milk tanks, etc.
Precautions
! WARNING Consider the Response Times
Never touch any of the terminals. Doing so may result in elec- The 61F requires a response time not exceeding 80 ms for opera-
tric shock. tion or 160 ms for reset. Take these response times into account in
cases where precise sequence control is required.
Never attempt to disassemble the 61F or touch the inside of
the 61F while the power is being supplied. Doing so may result Consider the Liquids to Be Controlled
in electric shock. The 61F cannot be used for any liquid that has almost no conductiv-
ity such as sewage containing oil.
The 61F cannot be used for any flammable liquid such as gasoline,
Correct Use kerosene, or heavy oil.
Use a Power Supply with Minimal Voltage Fluc- Do Not Share Electrodes
tuation
Do not connect a single Electrode to more than one 61F. If the
Avoid connection to a power supply with a voltage fluctuation great- phases of the 8-VAC Electrode-circuit power supplies are opposite
er than or equal to +10% or --15%. to each other, as shown in Fig. 1, an internal close circuit (return cir-
Consider the Ambient Temperature cuit) is created (indicated by the arrows). The 61F may malfunction
Do not install the 61F where it may be exposed to a temperature of regardless of the liquid level when the 61F power is turned ON. This
55°C or more and a humidity of 85% or more. In particular, install the problem can be overcome by matching the power supply phases, as
61F away from heat-generating equipment incorporating coils or shown in Fig. 2, but in this configuration the internal impedance of
windings. Also avoid locations subject to high humidity or corrosive the 61F calculated from the Electrode will be approximately half as
gases. large as the internal impedance of a single 61F. The same phenom-
enon can occur if multiple (not shared) Electrodes, connected to
Avoid Vibration and Shocks separate 61F units, are installed close together inside a single tank.
Do not subject the 61F to vibration or shocks which can cause chat- Maintain sufficient clearance between Electrodes connected to
tering problems. Do not install the 61F near contactors that gener- separate 61F units so that they do not interfere with each other.
ate severe shocks while the contactors are in operation. Common leads, however, can be connected to the ground Elec-
trode.
Do Not Test with a Megaohmmeter
During insulation resistance measurements, never apply the me- Fig. 1 Internal Closed Circuit
gaohmmeter across the Electrode terminals.
Use Self-holding Electrodes
Use Self-holding (E2) Electrodes when contactor open/close con-
trol is carried out. If E1 Electrodes are used, ripples on the liquid sur-
face can cause incorrect contactor operation and damage to the
contacts.
Be sure to turn OFF the power supply before replacing the plug-in 8 VAC
8 VAC
models.
Short Wiring in Electrode Circuit
Keep the wires connecting the 61F to Electrode Holders as short as
possible. If long leads are used, the floating capacity of the leads,
and abnormal surges or noise in the Electrode circuit can cause
malfunctions.
The thicker the cables, the shorter the permitted wiring length. The
length of the cable connecting the 61F and Electrode described in
the 61F datasheet will be available if a 600-V VCT0.75-mm2, 3-core
cabtire cable is used. Test results indicate that the actual wiring
length using VCT 3.5-mm2, 3-core cable laid over the ground is 50%
of the indicated length for general-purpose applications and 80% of Fig. 2 Match Phases
the indicated length for long-distance applications. When selecting T S R
the cable specification, remember that the wiring length is further
decreased for underground cables and larger diameter cables be-
61F
cause of the increased floating capacity with the ground.
Keep Power Cables Separate from the Electrode So S2
Circuit
Do not pass the leads for the Electrode circuit through the same
duct, or near to, high-tension cables or power cables. This can
cause noise which leads to malfunctions.
61F
Ground Correctly
Ground the common Electrode terminal to reduce the effects of So S2
noise.
Use a Surge Suppressor
Connect a 61F-03B(-04B) Surge Suppressor with the 61F Elec-
trode terminals to protect the circuit from surges. This is particularly
important in lightning-prone areas. To further improve protection,
install a commercial surge suppressor in the power supply to elimi-
nate surges in the power system.
61F 61F
1m 1m PS-jS
E1 Thickness of contaminants
Bottom of tank collected between cleanings
E2 50 mm min.
E3
Use a pipe at least 4 inches in diameter.
Consider the Operating Level Cut off the end of the pipe at an angle to clear the estimated amount
of contaminants accumulating at the bottom of the tank.
Due to the liquid type and fluctuations in the power supply voltage,
the operating level may fluctuate to a small degree from the level at Drill an approximately 10-dia. vent hole at the top of the pipe.
which the liquid surface makes contact with the Electrode tip. Using an Anti-ripple Pipe:
Use an anti-ripple pipe as shown below in cases where large ripples
Use Separators are produced by a rapid fluid flow rate.
If the Electrode length reaches 1 m min., insert Separators at the
joint positions to prevent the Electrodes touching each other in the PS-jS
liquid.
Approx. 10-dia. air vent hole
4-dia. min. pipe
Electrode Holder
Tester
Ground
mA An ammeter able to read approximately 1 mA
with as low an impedance as possible.
V A voltmeter able to read a value of several volts
with as high an impedance as possible.
E1 E2 E3
Ordering Information
Water Leak Alarm 61F-WLA When ordering, to complete the part number, be sure to specify the
desired operating voltage.
Water Leak Detector 61F-GPN-V50
Example: 61F-WLA [120/240 VAC]
Desired supply voltage
Specifications
Ratings/Characteristics
Item Water Leak Alarm Water Leak Detector
Model 61F-WLA 61F-GPN-V50
Supply voltage 100/200, 110/220, 120/240 VAC 100, 110, 120, 200, 220, 240 VAC
Interelectrode voltage 24 VAC
Operating current 3 mA (AC) max.
Power consumption 8.0 VA max. 3.2 VA max.
Sensitivity Variable (0 to 50 kΩ)
Error (against the scale) Scale 0: 10 kΩ Scale 0: 10 kΩ
Scale 50: ±10 kΩ (see note 2) Scale 50: ±10 kΩ (see note 2)
Contact ratings 3 A 250 VAC, SPDT cosφ=1 3 A 250 VAC, DPDT cosφ=1
1 A 250 VAC, SPDT cosφ=0.4 1 A 250 VAC, DPDT cosφ=0.4
Indicator Provided (Power and Leak indicators) Provided (Operation indicator)
Alarm buzzer Provided Not provided
Test switch Provided Not provided
Ambient temperature --10°C to 55°C
Note: 1. For detecting leakage of water with high resistivity, use 61F-UHS or 61F-HSL ultra high-sensitivity models. (Refer to page 32.)
2. The Detector may not operate around the setting value of “0.” Adjust the sensitivity depending on the actual application.
61F-WLA/-GPN-V50 61F-WLA/-GPN-V50
Operation
Internal Circuit
61F-GPN-V50 Water Leak Detector
Rectifier/ Level
smoothing detector
24 VAC Amplifier
circuit switching
circuit
AC power source
Rectifier/
24 VAC smoothing Relay
circuit
Sensitivity
adjuster
Sensor cable
Operating Principle
When the two conductive cores of the Sensor Cable are contacted
by a liquid, a weak alternating current (as small as 3 mA max.) flows Core
across the cores. This current is amplified to operate a relay.
In practice, leakage will be detected if water drops are present be- Core
tween the core wire and the Electrode (F03-15 Sensor Cable) or de-
tecting section (F03-16 Sensor Cable). (Refer to the specifications Liquid
on page 70)
Sensor Cable Protective Cover
Item F03-25 F03-26
Appearance
Suggested use
Construction Adhesive
Adhesive
Comments Fixes the F03-15 Sensor Cable on the floor Fixes the F03-16 Sensor Cable on the floor
surface. Attach the sticker on a smooth surface. To surface. Attach the sticker on a smooth surface. To
attach it on a concrete floor, use a concrete attach it on a concrete floor, use a concrete
bonding agent. bonding agent.
61F-WLA/-GPN-V50 61F-WLA/-GPN-V50
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Three, M5 or
6-dia. mount-
ing holes
61F-
Two, M4 or 4.5 dia. holes
GPN-V50
52 max.
34±1
PF113A-E
31 max. PFC-N8 Holding
Bracket
61-
GPN-V50 Approx. 75
51 max.
31 dia. hole
35 max.
Approx. 20.5 PL11 Approx. 16
Important: Install the Water Leak Detector socket with the keyway facing down.
Sensor Cable
F03-15 Crimped electrode pair Stainless steel core
(0.3 x 12 braided)
F03-16
Transparent vinyl chloride Detecting cutaway
Installation
Connections
61F-WLA Water Leak Alarm 61F-GPN-V50 Water Leak Detector
Power
Fuse supply
LED Alarm LED
To Sensor
Rectifica- Cable
Level detec-
tion/ tion switch- Amplifica-
smoothing ing circuit tion circuit
circuit Alarm buzzer
Bottom view
Test switch
Precautions
Correct Use
(1) Use only F03-15 or F03-16 Sensor Cable. Other water conduc- (8) When measuring insulation resistance, do not conduct a meg-
tors may cause the Water Leak Alarm/Detector to malfunction, ger test between the electrode terminals.
or not operate at all because of mismatched sensitivity.
IV Cable Sensor Cable
(2) Place the Sensor Cable at a location where water leakage is
most likely to occur. For example, consider the following loca- 0m 200 m
tions: 10 to 150 m 150 m
• Under a raised floor; on the highest floor of a building; on the 200 to 300 m 100 m
ceiling
350 to 400 m 50 m
• In the vicinity of an air conditioner, or on the floor near a
humidifier Note: IV cable: 2 mm2
• On the floor near a feed-water pipe, conduit; hot-water pipe.
• On top of a power, or control panel
(3) Secure the Sensor Cable so that they touch the floor surface or
the wall near a pipe arrangement. Cover the Sensor Cable with
a F03-25 or F03-26 Protective Cover if they are installed at a
location crowed with people. However, place the cover such a
manner that water can easily reach the Sensor Cable.
(4) Keep the temperature at the installation site to within 55°C. Do
not install the Water Leak Alarm/Detector/Sensor cable in the
proximity of heat-generating equipment (such as that having a
coil or wire winding). Also, do not use it in a highly humid loca-
tion, or at a location that is subjected to corrosive gases. Do not
place the Water Leak Alarm/Detector side-by-side with a high-
capacity contactor that produces an inrush current when it oper-
ates, as such arrangement may cause chattering to occur, con-
sequently causing a malfunction of the Water Leak Alarm/De-
tector.
(5) Wiring distance of the Sensor Cable varies depending on the
water quality. When using IV cables, wire the Sensor Cable to
the length specified in the following table.
(6) Mount the 61F-WLA Water Leak Alarm/Detector on a sturdy
wall surface which is not subjected to vibration or shock. Do not
use double-sided adhesive tape, otherwise, the Detector may
detach when the adhesive tape deteriorates due to aging.
(7) When wiring the Sensor on conductive objects like metal
objects, use the F03-16.
61F-WLA/-GPN-V50 61F-WLA/-GPN-V50
NOTE: DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters to inches divide by 25.4.
R
OMRON ELECTRONICS LLC OMRON ON--LINE OMRON CANADA, INC.
One East Commerce Drive Global -- http://www.omron.com 885 Milner Avenue
Schaumburg, IL 60173 USA -- http://www.omron.com/oei Toronto, Ontario M1B 5V8
1-800-55-OMRON Canada -- http://www.omron.com/oci 416-286-6465
Cat. No. F030-E1-8 Specifications subect to change without notice Printed in U.S.A.