oe = This document is best viewed at a B cover rage screen resolution of 1024 X 768. Information To set your screen resolution do the following: ae RIGHT CLICK on the DESKTOP. Rico orn Select PROPERTIES. steal Sb CLICK the SETTINGS TAB. Gysehemate MOVE THE SLIDER under SCREEN RESOLUTION = until it shows 1024 X 768. Rese Fare CLICK OK to apply the resolution. The Bookmarks panel will allow you to quickly navigate to points of interest. These are hyperlinks that can be used to navi- gate the schematic and machine views. When only one callout is showing on a machine view this [vewatr catours] button will make all of the callouts visible. This button is located in the top right corner of every machine view page. HOTKEYS (Keyboard Shortcuts) FUNCTION KEYS Zoom In “CTRL” / “+” Zoom Out __[“CTRL” /“.” FittoPage | “CTRL” / “0” (zero) Hand Tool _|“SPACEBAR” (hold down) Find “CTRL” /“F” ISI_Jo@|@o RENR6332-09 PATERPILLAR orl 2018 Schematic 966H and 972H Wheel Loader With Steel Mill Electrical System 966H: 972H: A6D1-1346 GTA1-UP RYF1-457 LCC1-UP. A6G1-5294 A7D1-565 A6J1-UP. A7G1-2061 TAL1-UP A7J1-UP Volume 1 of 3: Chassis Volume 2 of 3: Cab Volume 3 of 3: 972H STEEL MILL 1014 Caterpillar, Al Rights Reserved Printed in U.S.A,‘Schomatic | Machine ‘Schematic | Machine Component ‘Component la Location | Location la Location | Location ‘Alarm - Backup D4 ‘Sensor Lit Gylnder Head End Pressure ‘Aerator ‘Sensor. Lit Postion ‘are Suppressor NIG Sensor - Ol Pressure ‘Are Suppressor Quick Coupler Sensor - Rear Axle OW Temp. ‘Are Suppressor Secondary Steering Sensor Tut Postion ‘Are Suppressor Star Relay “Sensor Transmission OW Temperature Batteries Sensor Tranemssion Input Speed Block Asm Sensor - Trans. Output Speed (Leading) Breaker - Altemator ‘Sensor Trans. Output Speed (Traling) Breaker Belly Guard Actuator ‘Sensor Turbo inlet Pressure Breaker Hood Aewator Solenoid AIG Clare Breaker - Man ‘Solenoid ALR Prop Breaker Running Lamp En ‘Solenoid Aux Lower Prop Breaker = Start Baa ‘Solenoid Dump Prop Breakor - Unewliched Bus (Cab) 2 Solenoid Lit Ant-Drit ‘Contal Engine Ett Solenoid Lit Prop ‘Control - Hood RaiselLower E10 Solenoid - Lower Prop esis PsP ve flex fs Jo fm fe Pin fo fo fic fim fo ns fis fm fom fe fe Pre fr pe fe fee fe fis Pe fs fs fie fis fits | Yrs Yrs Fes Js fie Pes fs fo fis fs fee ire Je Pr Pee Ground -LH z Solenoid - On/ Off Pict ‘Ground RH Bs ‘Soleneid Quick Coupler 2 Motor Autoluoe Pump BS ‘Solenoid Rack Back Prop HS Motor Belly Guar 2) ‘Solenoid Reversing Fan oa) Motor Front Washer oa Solenoid - Star Ald 8 Motor Fuel Priming Pump: Ba Solenoid TR AWEDFA ES Motor Hood Actuator Ez ‘Solenoid - Variable Speed Fan 0 Motor Rear Washer ce ny ‘Solenoids -Gylnder Head (1 & 2) Ee Motor Secondary Steering a 5 Solenoids - Oylinder Head (3-6) Ea Motor Staror 3 yy Solonaids Ride Control (1&2) a Relay - Main Haz 6 Solenoids - Ride Control (9) £2 Relay Secondary Steering 18 $ Solenoids - Trane. Clutch (1-3) ns Rolay- Secondary Steering Intermediate 13 is “Solenoids - Trans. Clutch (#6) a Relay Start 6 ‘Switch ~ Autolube Pressure BS Resisior- CAN 2 ‘Switch - AIC Refrigerant 2 Sender Fusl Level Switch - Bally Guara Actuator 12 Sender TIC Temperature Switch - Brake Oil Pressure Bat Et c. Sensor Atmospherie Pressure Zz ‘Switch - Diferental Pressure ot ‘Sensor Cam Shaft Speed Timing 2 ‘Switch - Disconnect 20) Sensor Coolant Temperatura 2 ‘Sviteh- Fuel Paming Pump. EEN} Sensor Crank Shaft Speed Timing z Switch - Ground Level Shutdown car ‘Sensor Front Ave Ol Temperature a Switch - Rood Actuator Sat ‘Sensor Fuel Pressure 2 Switch - Rydraule Fiter Bypass Pressure [DS ‘Sensor Fuel Temperature a ‘Switch = Park Brake Pressure DS “Sensor Hysraulle Ol Temperature He 3 ‘Switch - Primary Steering Pressure 1s ‘Sensor- Intake Air Pressure Ez = Switch - Secondary Slearing Pressure 1s ‘Sensor Intake Manifold Air Tema E12 2 ‘Switch - Trans Fir Bypass DS 2 2 2 2 ry 2 2 3 2 8 8 a s 6 6 az CCheck Part Numbers inthe Parts Manuals for your Specific MachineResisor- CANA Tachi Speedameter Sensor Grd Lever Postion Thermostat ‘Schematic. | Machine ‘Schematic | Machine ‘Component Location | Location Component Location | Location "aall Accossary Oulak st Sensor Left Hand Brake Pedal Ht fa ‘Alarm - Implement Auaible Alot 2 ‘Sensor Lif Lover Poston =r Sa ‘Alarm Acton Z Sensor Trail Position Het Zo ‘Alarm ~ Quick Coupler 8 ‘Switch = Aatodig Kickout Sot a ‘Ave Suppressor - Forward Hom ey ‘Switch - Blowor Fan Speed 5 ‘Compressor - Operator Seat Heator Sa 3S ‘Switch - BuckelFork Select fa ‘Compressor Gp - Seat zy 38 ‘Switch - Cat Mon Sys Mode Select 59 ‘Cont - Product Link (Gateway) 4 E3 Switch - HVAC Temperature Select 2 Contral- Transmission Control System Lt 58 Switch - Implement Lockout oa 4 (Control - Caterptar Monitoring System ‘Switch - Third Funation Control Flow KS ‘Contol- Dimmer 2 ‘Sich - Variable Shit Control ES Control - Implement Control System EA 0 ‘Switch - Auto! Marual Gear Select oa Control Payload Control System Es a Switch -Autodig Mode Ea ‘Converter Valage (TOA) = ‘Swiich - Aulodig Mode Seleet ot 2 Diode - Hazard LED Panel 2 ‘Switch -Autodg Trigger Sr a Display - Groeneveld Autoube 59 ‘Switch - Beacon os fd Flasher -24V 2 Switch = Dimmer i a Fuse - Block 55 2 Switch Downshift E 5 Fuse Thermal Gut Ou ks 8 ‘Switch - Fine Modulation Ea sa (Gage Quad ET 43 ‘Switch - Forward Hom ew Zz ‘Ground - Cab 1 2 ‘Switch - Forward Horn 2 Sr 4 ‘Ground -Cab2 52 ‘Switch - Forward Horn 3 1 a ‘Ground Upper Cab 59 ‘Switch - Front Intermittent WiperWasher z. 52 Indicator - Left Hand Panel kK 9 ‘Switch - Hazard Lamp HS fd Indicator - Right Hand Pane! et 53 ‘Switch - Heated Mitror 2 5 Indicator - Genter Dash zi 3 Switch = HID Lamp) : FA Joystick -Implamant Control ez ry ‘Switch HVAC Select, Dr 5 Module-MSS Transponder Reader 3 a ‘Switch - Key Siar S 6 Motor - Blend Door Actuator 58 ‘Switch - Lit Ti Kickout Set E 5 Motor - Blower 58 ‘Switch = Neutral Override ©. 2 Motor = Front Wipar 55 ‘Switch ~ Quick Coupler Da el Motor Rear Wiper 8 ‘Switch - Rear WiperiWasher 2 Radio Product Link Z ‘Swiich Remote ENR. 54 Relay - Rear Floodlama 2 ‘Switch - Reversing Fan fa Relay Axle Cooler 2 ‘Switch - Ride Control Ea Relay - Forward Cab Floodlam 2 ‘Swich - Running Lamp ea Relay Forward Horn 2 ‘Switch - Secondary Stoarng Test fa Relay - Heated Minors Timer 2 Switch - Stop Lamp 2 Relay -VPF, a ‘Switch - Third Function vere, Sa Resistor - Blower Motor 8 ‘Switch - Transmission Gear Seledtor Zz Resistor- CAN 68 ‘Switch = Tum Signal 7 Resistor AG (1) 58 ‘Switch - POS Clear Store 4 Resistor AC (2) 58 ‘Switch - PCS Reweigh Zero 7 63 ma Sa 8 4 ‘Sensor. Tit Lever Postion (Check Part Numbers in the Pars Manuals for your Specie MachineComponent Schematic Machine Location Location Arc Suppressor - Parking Brake C8 30 Breaker - Auto Reset E8 6 Breaker - Main E7 6 Breaker - Power Switch E5 6 Control - Transmission C6 58 Control - Engine A8 8 Control - Implement Control System Bt 60 Indicator - Left Hand Panel E3 63 Relay - 1st Solenoid Disconnect E2 52 Relay - Forward Solenoid Disconnect E2 52 Relay - Override Backup Alarm D-2 52 Relay - Park Brake C-2 52 Relay - Reverse Solenoid Disconnect E2 52 Relay - Solenoid Common Disconnecct D-2 52 Relay - Start E8 6 Relay - Trans Override Indicator D-2 52 Relay - Trans Override Input D2 52 Solenoid - Parking Brake C8 30 Solenoids - Trans. Clutch (1 - 3) Bo 32 Solenoids - Trans. Clutch (4 - 6) AS 32 Switch - Custom Ground Shutdown D9 81 Switch - Parking Brake Override Eg 81 Switch - Parking Break Oil Pressure C7 35 Switch - Toggle D5 6 Switch - Toggle Power E5 6 Switch - Toggle Start E5 & Check Part Numbers in the Parts Manuals for your Specific Machine.Schematic Machine Connector Number . . Location Location CONN 1 C14 38 CONN 2 C14 38 CONN 3 1:13 39 CONN 4 H-13 39 CONN 5 C-12 8 CONN 6 D-12 8 CONN 7 E43 24 CONN 8 J10 40 CONN 9 B-8 44 CONN 10 E8 14 CONN 11 17 15 CONN 12 C6 34 CONN 13 D6 34 CONN 14 GS 42 CONN 15 G5 43 CONN 16 F-5 43 CONN 17 ES 43 CONN 18 H-4 44 CONN 19 3 45 CONN 20 J3 46 CONN 21 12,13 47 CONN 22 H-2, H-3 48 CONN 23 G3 49 CONN 44 B-5 50 CONN 45 C5 9Schematic Machine Connector Number . . Location Location CONN 14 CONN 15 CONN 16 D-18 66 CONN 17 CONN 24 CONN 25 E15 52 CONN 26 CONN 27 H-13 52 CONN 28 G-9, 1-9 54 CONN 29 G-9, 1-9 54 CONN 30 E:9 52 CONN 31 D6 59 CONN 32 CONN 33 CONN 34 K-7 79 CONN 35 CONN 37 13 63 CONN 38 13 63 CONN 39 H-3 72 CONN 40 F-3 63 CONN 41. Service Tool Conn F-2 63 CONN 42 Le 71 CONN 43 He1 69Connector Number Schematic Machine Location CONN 14 42 CONN 16 43 CONN 46 82 CONN 47 83 CONN 48 84 CONN 49 85 CONN 50 86‘Component Identifiers (GID) Module Identifier (MID") Engine Control System (MID No. 036) ib ‘Component anit [Eos 0 Susp a? [ena Shao Event Codes ase | cox Progen Paro Engine Control Failure Mode Identifiers (FMI)* Failure Description Arora ewengy. pus wath, of per. Tre False digas code tens wal yp aie Fas Oca‘Component identifiers (CID) Failure Mode [dentiiors FM Module Identier (1D) aE ur Daseitin aterpilar Monitoring System | aaa re css (OD No. 030) | oitaesicrertrin Payload Control System S| reser (Mtb No..074) 7 West rapid aor 1 Ser et Electronic Transmission Control System Electronic implement Control {HID No.084) (Md No 082) a | tas oa tae a Ter es Product Link Radi (MID No. 422) ~ Machine Security System (MID No. 124)‘Component Identifiers (CID*) Module Identifier (MID") Electronic Transmission Control System (MID No. 081) om Component oT EET 0768 | “loreal System VaaGE ‘ais0 | “Engine Speed Sonor ese | svete Sig) Failure Mode Identifiers (FMI) 268" Poprenmned Parensor Fat FMI, Failure Description Bar| ee tay @ | Dai vad af noel oprsoral nae —_____ 1] as valet bow nel peat ge, 3 Se Z| bai eat, rere ornare a SE 3 | Vato sve sora shores 580 | ne Gn sale 2 [ata bow eal rr Tow 686 ple Cont [caret bow neater pen oe 0623 |Orseora Swe @ [cure stove norma gunded or ra eee 7 | Mechanar no esondea pope 72 | Yanerissen pd Speed Sr [Atal Fenny. ple Wo prod 673 | Wanerissen Guu Speed Seso7Z [eats 0702 —| “Lever Sh (arenes Sing DPSS] [CaaS O73? | “Lot ake Peal Poston Sosa ee 7s | inary Steng Pest Sch tt_[ Fates niet ota 7st | Secon Sewing Presse Swi Te | paddeven eoremnent 0795 —| ~ Seen Steg Rey 1s [oat eta ss a operate aires {ao [Revers Sterod 37 wert ssersng tata | Fone Sono a eT 7401 | Fost Speed Cu 8 [coe not 105 |“ Seeand Spee CCE "Ts FT gos sade a nde Wl Ws OTS OCT 79st] pan Key der 223 “Ree Cont Solo) dngroces te fhRelated Electrical Service Manuals Tile For Number Erg Conta RENRODTE ‘Off Machine Switch Specification Pann Funaton ‘Actuate Deactuale [Conse Postion Low eocea veeenn ‘Normally Open (an Lam Pes wp) Bema ona] 78032005] Noman cae twosszosen) | _‘scsanenn ‘irra | pyc Fnerbypone rss esas i ee reas) Pan Sia Pema adie ettx —] i603 | nao a a oot eapa) | Ac Nomatycses a ‘efpsRahnor —] — trae sarin —| “esa op ioe a ob rapa, | Ac Nomaty ses zanarri_| Senay Sea Pere mo wreuax | eatuvira | AG Newaly Oren, ences | _FulOwertalPrenie age a8 sorrean Neal loa ‘720 psi May "Wh neeanng posse the dosed condton can be mallained upto Z800 Kea (406 ps), wh decreasing pressure ho cbsedcandlon canbe martanod down 1 17040 spa, * Conac poston a he contacts of he harness connecter, Resistor, Sender and Solenoid Specifications PartNo, ‘Component Description Resistance (Ohma)™ 207004 Solenoids Foel heton 1.08007 ‘cL Rae Prop ‘Noe Lowes Prop 7360 Sotesis”—Varibes Sosed Fa Za205 763-0872 Solenid. AIC Compressor Cuish 475208 6082 Soler’ Ave 0: Conlir Chen 8350 2165098 Soleoiss—Tranemisson Chach 7404 FEAR Soles — Ow OH Piet Berea 2ar2288 Solenoid Ride Control (3) 38) “Tame oom Alraom Tonporaure uns oerwise le(Off Machine Switch Specification PartNo, Funetion Actuate Deactuate Contact Position c Themis ron Nemally Closes Resistor, Sender and Solenoid Specifications PartNo, ‘Component Description Resistance (Ohmay> 96-1950 Restor Blower Motor Speed wea 29 ¢0 Related Electrical Service Manuals Title Payload Conor Syte Form Number RENATO‘Off-Machine Switch Specification Pane. Funetion ‘Actuate Deactuate Contact Position iras1z | panbrave Pressure arora MA THe E345 Pa] AS, Normal Oper (2200 ps May 1000 $08 fo, Nomaly Cbsad Resistor, Sender and Solenoid Specifications PartNo, ‘Component Description Resistance (Ohma)™ 2165908 Senos Transmision Cen e7a04Wire Wire nt? | wire cotr Description nie, [Wire Cotor Description Power Creu ighting Crete Conte oz a Io Bo GR | HeadLenp Low 04 YE [SS Prema n a BU | Aon inna Om 105, FO | oy Sw 5 “OR [Un Sw To Front Flood Ray 18 RO [Engine CO cH ‘GH [Tachometer Lan 2 PU [Wain Power Ry Opa Ye] Speedonsar Lane 1 ‘GR[ opr Mon Pane vin > Sa ‘Gy | Gege Lars 4 RO | Wamg Hor forware) El GY | Werng ahs To Breaker 1 2x | Votape Convers Radio 2 ee 7 ‘GY__[Fronien Wiper ‘Control Circle 725 RO__| Prost unk FSW Rado 7B Ye [xm Si Soro 2 126 PK [Xen Oot Tae ‘BO_—[ mn Sif Sal 3OFT 137 ‘OR | Front Gap Fog Lan 7a ‘OR [Xn Sif Sole 8 OFS 35 RO [ LHRH Desh iain Panel Eror—| GN] GMS Daley 4 ‘YE | Rear Cab Flood Lamps E708 P| GMs Dipiy Cae 735 ‘B—[ Convener 2 Vok Swienad Oot ERs PU__| GMS Tooker MetOaoratar Sac 1 ‘GA [Sippbrenal Sterna Eras | GN | —Downshit Sw N03 3 TGA [ito ube Pump TOPCS rae | wi | Xmen Com Tore 78 RO | Vonage Conver wanany ‘Gree | BR__| —Xmsn Cont Sead 4 Sw To Gro 180 OR [Bat rea —| PU | ~Xinen Con Nov Sw To Gnd ri GA__[ fae OF aaa eh Sree PR | msn Con Park Sake Lover Sw To Gr 7 Wt —| “Fyre GHW Powerain CHT ‘Gres [GN | “nl Con Sw To Gr WO. cr} GN | auek Coster, ‘Grer_[ Wi | nl Con Sw Ta Gra NC. AiO (08 [ Vol Sonor Spar HT PO | “Iret Cont Reversna Fan Sw NO.) ‘Ground Crue FTO Yt Trl Cont Reversng Fan Sw (NC) 20 ax | nvr Ot Aa VaR ari ‘GR [tone Ti Lever Patan 251 3k [Payless Mon = System Gnd Bria_|_— oR | ~ not Gers ower Presoronel So Ea BK __[ CNS Serve HIT BR __| Trot Cont Pit Press Sot 1 ‘BK __[ GMs Char Arie GY_—_[ “trol Cont Th Gy Peston a GA Siar Rey Cote Tranamisen Conver || —F7a5 P| Tree Sensor Coneren 7 ‘DR__| Key Sw Tranemiason Cantal ry TBR __| _Trenarisson Swit Sensor Ran aT tH Yo [Wan Power Relay Co Pree BO [Ae Cool Ch Fo Gr [Waring Hom forware) on [Sera Dts (ansra) 38 PU_[_ Key sw 6 Term, on Gy | Sera ass (ashe) Monitoring circus ] BU [et ar eer aaa GA Atematr i) Ter, aa BK [Proportional Ratan TS) 5 WH [pr Wan Acion Ar a ‘BK_—| Proportion Reta (Ro. et «| opr ton Waster 08 BK [Proportion Rew (Ferward)was |e cot Description ee Deseiton [a oar Par a —[ P| ale Caer | en ent Taso [98 [eats peru 1.09 7k | Serene Sea Fa Tse [ ve [a er Sir et sis | at eat [ifort org —| or | Ra cr sms Bu [Wises err [ve | a TOT Bi | fa Sener ‘8 —[ a [era te S| Sonera eer [ ow rable [ara oe [ak [te GY [rar ak Onset TSS feat [av [on is So Ra Tighng Crete aTt TA r “CE ay © a Pressure Temperature Level Flow Cireut Breaker ‘Symbol ‘Symbol ‘symbol symbol ‘Syme! ~ | Symbots and Definitions J 2 Fuse: Acomponentin an electrical creut that wil pen the eit too much curent flaws trough op ‘Switeh (Normally Open: A switch thal wil close al spect point (emp, press, el), The cle indicates thatthe component has **T scrow leminalsanga wre can be dsconnacied fom 1. Switch (Normally Closed): A switch that wil open at specs pont (emp, poss, ec). No cele Incicates that tho wire cannet bo Giscomoctad om tha component EET, ovine nay: tines ate compan comes a grunded ie The onda wt afte oe mace, (Ground (Case): This intcatos tat machine, 18 component does not have @ wie connected to ground Its grounded by boing fastened to the Reed Switch: A switch whose contacts are controled by a magnet. A magnet closes the contacts ofa normaly open reed swt; t ‘pens the contats ofa normaly closed reed swith, ‘Sender: A componant thats used wth @ temperature or prassure gauge, The sander measures the temperature or pressure, he n i reastance changes to gve an indeation tothe gauge ofthe temperature of pressure Relay (Magnetle Switch: A relay san slecical component thats activated by elect. 1 has eo tht makes a when current flaws tough The eleevomagnet can pon ot close tho sweh part of the rlny. Solent: Asis dota conporat ais ead by ecto I has col ht makes an eletonaart wren caer Soostongha Toe sbcomapel ca apenor doves ve or mova pel tal too owe Magna Latch Solid: A magic ith sti ea stil components acted yay and el ia by [teat —sermanert magnet. thas two cos atch and uric) fat make elcromagnet when cuenta tough tem. fo has on tarnal utah that plac te ltch ool crt open a tha te the [Harness and Wire Symbols[ Me, al of tana Aarne Mane ean attr (A. 9.6, AK AB AC, Cera een ncn ase -/~ steno Concer Staton Coe: The c* non 7 Ee mina ; Sir Recep rip 7X reconace —9_ +} 57 Pf Bnutech cones: Typical passion come B 3 BE etebetsctea ey snane st Fose Ans sxei3 = Srna esc ereeney 225.0195 Pig Re A scetrecremeret ase niet areneW Ais. "WF" Al.ae