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Article history: Corrosion of steel in concrete is one of the major causes of premature deterioration of reinforced concrete
Received 5 November 2009 structures, leading to structural failure. To prevent the failure of concrete structures because of corrosion,
Accepted 30 January 2010 impermeable and high performance concretes should be produced various mineral admixtures. In this
Available online 6 February 2010
study, plain and reinforced concrete members are produced with mineral admixtures replacing cement.
Ground granulated blast-furnace slag (GGBFS) has replaced cement as mineral admixture at the ratios of
Keywords: 0%, 25% and 50%. The related tests have been conducted at the ages of 28 and 90, after exposing these
A. Concrete
produced plain and reinforced concrete members to two different curing conditions. The unit weight,
I. Corrosion
E. Mechanical
ultrasonic pulse velocity, splitting tensile and compressive strength tests are conducted on plain concrete
members. Half-cell potential and accelerated corrosion tests are also conducted on reinforced concrete
members. According to the test results, it is concluded that the curing age and type are important and
corrosion resistant concrete can be produced by using GGBFS mineral admixture at the ratio of 25%.
Ó 2010 Elsevier Ltd. All rights reserved.
1. Introduction Many studies, using GGBFS, have been conducted in order to in-
crease the corrosion resistance of reinforcement embedded in con-
Concrete and reinforced concrete are the most widely used con- crete. Yeau and Kim [19] evaluated the corrosion resistance of two
struction materials [1,2]. Corrosion of reinforcing steel in concrete types of Portland cement mixed with GGBFS varying from 0% to
has been recognized as a serious problem throughout the world 55% and carried out permeability, diffusivity, surface area of corro-
[3–5]. Reinforced concrete structures provide excellent service un- sion on embedded steel and potential measurements and found
der certain environmental conditions [2,6]. It is well known that that the coefficient of permeability of Type I cement concrete
the high alkaline medium provided by the cement matrix in con- was lower than that of Type V cement concrete. The corrosion
crete maintains the steel bar in a passive state, where the corrosion probability of steel rebar in Type V cement concrete was higher
rate is significantly low due to the formation of a layer of iron oxide than that of steel rebar in Type I cement concrete. The results
on the surface of steel [7]. The corrosion of steel in concrete nor- showed that the corroded surface area (%) depends on the thick-
mally occurs as a result of either the reduction in alkalinity at ness of the concrete cover, as well as the amount of GGBFS re-
the steel, due to carbonation of concrete or leaching of alkalis, or placed. These results suggest that the resistance to steel
the presence of a significant quantity of chloride ions in the con- corrosion is better in Type I cement with higher amount of GGBFS
crete [8]. The aggressive chloride ions can be originated either from [20].
the use of contaminated mix ingredients in the mix and/or from Jau and Tsay [21] evaluated the slag cement subjected to sea-
the surrounding environment in the hardened state [6]. Corrosion water corrosion by conducting various investigations such as
of steel produces rust products, which have the volume of 3–8 compressive strength, permeability, electrical resistance, concen-
times greater than an original metal. This generates the stress tration of chloride ions corrosion potential and pore size distribu-
causing cracking and spalling of the concrete cover, which further tion at various ages and concluded that slag concrete with 20–
accelerates corrosion [9]. A variety of chemical and mineral admix- 30% substitution has best corrosion resistance properties [20].
tures are used in practice to reduce corrosion activity, including Pal et al. [22] studied the corrosion behavior of embedded rein-
calcium nitrite (CN), silica fume (SF), fly ash (FA), and ground forcement under different proportions of slag. In this study corro-
granulated blast-furnace slag (GGBFS); other admixtures are avail- sion of steel has been examined electrochemically and also by an
able, but these four are the most commonly used [10–18]. accelerated carbonation test. According to the test results, as the
slag content increases, the corrosion rate, weight loss, half-cell
potentials and the carbonation depth are found to be decreased
* Corresponding author. Tel.: +90 222 239 3750x3118; fax: +90 222 239 3613. [20].
E-mail address: ahmetrb@ogu.edu.tr (A.R. Boğa).
0261-3069/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.matdes.2010.01.057
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I.Bekir Topçu, A.R. Boğa / Materials and Design 31 (2010) 3358–3365 3359
In the work made by Luo et al. [23] in order to investigate the crushed stones I and II are used 40%, 25% and 35%, respectively,
chloride binding property and chloride diffusion of the GGBFS con- in mixture grain size distribution.
crete, total and free chloride amounts, for five different depths as
0–10 mm, 10–20 mm, 20–30 mm, 30–40 mm and 40–50 mm, are
2.1.4. Water
determined in the mortars produced with GGBFS having the fine-
Eskisßehir tap water was used in concrete production. This water
ness of 4650 cm2/g. According to this study, the improvements
was proven to be suitable for using as mixing water based on a
are seen in the porosity of ordinary Portland cement concrete pro-
chemical analysis of the water corresponding TS 1247 [24].
duced with GGBFS and chloride diffusion coefficient decrease sig-
nificantly. It is also reported that chloride binding capacity
increases independently from both the chloride ingress through in- 2.1.5. Steel reinforcements and NaCl solution
side and outside. Fourteen millimeter diameter deformed steel reinforcement
In this study, plain and reinforced concrete members are pro- was used for the preparation of reinforced concrete specimens to
duced with mineral admixtures replacing cement. Ground granu- attempt corrosion tests. According to TS 708 [25] the minimum
lated blast-furnace slag (GGBFS) has replaced cement as mineral yield strength of this steel is 420 MPa and the minimum tensile
admixture at the ratios of 0%, 25% and 50%. The related tests have strength is 500 MPa. In experimental setup, for corrosion industrial
been conducted at the ages of 28 and 90, after exposing these pro- type of NaCl salt was used for obtaining solution.
duced plain and reinforced concrete members to two different cur-
ing conditions. The unit weight, ultrasonic pulse velocity, splitting 2.2. Mix proportions of concrete
tensile and compressive strength tests are conducted on plain con-
crete members. Half-cell potential and accelerated corrosion tests CEM I 42.5 R was used in concrete mixtures. By using 300 kg/m3
are also conducted on reinforced concrete members. dosage cement, concrete specimens were produced reference spec-
imens and specimens contain 25% and 50% GGBFS. These speci-
2. Experimental studies mens were cured at two different periods as 28 and 90 days and
two different curing conditions. Thus 12 series of concrete mixture
2.1. Materials used were produced. The amounts of materials used in 1 m3 concrete
are given in Table 2.
2.1.1. Cement
In experimental studies, the CEM I 42.5 R Portland cement 2.3. Specimen preparation and testing
_
which is produced by ÇIMSA (Eskisßehir cement factory) at TS EN
197-1:2000 standard was used. The chemical, physical and All produced specimens were demoulded after 24 h and ex-
mechanical properties of this cement are given in Table 1. posed to two different types of curing conditions until the related
tests have been conducted. In the first curing condition, the speci-
2.1.2. Ground granulate blast-furnace slag mens were kept under continuous air curing conditions till the
In experimental studies, ground granulate blast-furnace slag tests (uncontrolled relative humidity and temperatures media,
which is produced by KARÇIMSA_ was used. The chemical and phys- C1). In the second one, the specimens were kept under continuous
ical properties of this ground granulate blast-furnace slag are given water curing conditions with 20 ± 2 °C temperature (standard
in Table 1. water curing, C2). The tests were conducted at the ages of 28 and
90 days.
2.1.3. Aggregates
Eskisßehir Osmaneli sand and Söğüt Zemzemiye crushed stone 2.3.1. Compressive test
aggregates were used. The maximum particle size of aggregates Compressive strength test carried out for the dimensions of
is 31.5 mm. As a result of experiment, the specific gravities of sand, 150 150 150 mm cube specimens. Three specimens from each
crushed stone I and II are 2620, 2710 and 2710 and the unit mixture were tested for each of the parameters investigated for
weights are 1550, 1720 and 1770 kg/m3, respectively. Sand, different curing conditions (C1 and C2) and ages (28 and 90 days).
Copper rod
5.00 60
Ultrasonic pulse velocity, km/sn
C1(28) C1(28)
4.60 40
4.40 30
0 25 50 0 25 50
GGBFS, % GGBFS, %
Fig. 5. The variation in concrete ultrasonic pulse velocities with respect to slag Fig. 7. The variation in concrete compressive strengths with respect to slag ratio.
ratio.
Aldeaa et al. [29] have also reported that using slag as mineral 0.5
Control (90)
0.3
3.5. Impressed voltage test
0.2
After the impressed voltage tests, steel in the reinforced con-
crete corroded and specimens are damaged. Damaged specimens 0.1
are shown in Fig. 8. Because of the volume of corrosion products
(rust) is 2.5–6 times bigger than the volume of the steel used in 0.0
concrete, these corrosion products make big tensile in the hard- 0 100 200 300 400 500
ened concrete. Over against the big tensile, hardened concrete Time, h
cracks and splits off [30–33].
Immediate increments in corrosion currents are observed dur- Fig. 9. The change in corrosion currents of specimens exposed to C1 curing with
respect to time.
ing the moment of this deterioration in concrete. Time-dependent
change in corrosion currents and immediate current increments
due to corrosion deterioration is shown below in the time-depen-
0.5
dent corrosion current figures (Figs. 9 and 10).
Control (28)
respect to time are presented in Fig. 9. If the Fig. 9 is evaluated, it is
noticed that corrosion currents decrease with the usage of GGBFS 0.3
at the ratio of 25% in the series exposed to C1 curing during 28
and 90 days and the deterioration occurrence times extend. 0.2
As seen from Fig. 9, the deterioration occurrence times shorten
and corrosion currents increase with the usage of 50% GGBFS for 0.1
the series exposed to C1 curing during 28 days. The pozzolanic
reaction cannot completely take place for the usage of GGBFS at 0.0
the ratio of 50% for the series exposed to C1 curing during 28 days 0 100 200 300 400 500 600
and the concrete becomes permeable. Cl ions quickly enter into Time, h
the reinforcements embedded in these permeable concretes and
thus, the deterioration occurrence times have shortened in the ser- Fig. 10. The change in corrosion currents of specimens exposed to C2 curing with
respect to time.
ies produced with 50% GGBFS.
When Fig. 9 is considered, it is seen that deterioration occur-
rence times extend with the increase in curing ages. It is concluded In Fig. 10, the corrosion currents of the series exposed to C2 cur-
that hydration reactions completely take place with increasing ing are shown. When Fig. 10 is discussed, the deterioration occur-
ages, the concrete becomes more impermeable with elapsed time rence times in specimens extend for C2 curing with the increase in
and thus, deterioration occurrence times extend. curing ages like C1 curing. As seen from Fig. 10, in the series ex-
posed to C2 curing, corrosion currents decrease and the deteriora-
tion occurrence times extend when 25% GGBFS is used. When Figs.
9 and 10 are compared to each other, better results are obtained
from the series exposed to C2 curing. Thus, it is revealed that water
curing is an important issue in order to obtain corrosion resistance.
In Fig. 11, the variation of deterioration occurrence times versus
GGBFS ratio are given. When Fig. 11 is considered, the deteriora-
tion occurrence times of specimens containing 0%, 25% and 50%
GGBFS increase at the ratios of 41%, 47% and 66% with the increase
in curing ages of the series exposed to C1 curing, respectively. The
deterioration occurrence times of series exposed to C2 curing also
increase with the increase in curing ages. The increments are as
49% for the series containing 0% GGBFS, as 43% and 39% for the ser-
ies containing 25% and 50% GGBFS, respectively. It is seen that
increasing curing ages is quite beneficial.
In Fig. 11, the deterioration occurrence times of series exposed
to C2 curing instead of C1 curing during the same ages extend. For
instance, when the series containing 25% GGBFS are considered,
the deterioration occurrence times extend at the ratios of 22%
and 18%, respectively, with the application of C2 curing to series
during 28 and 90 days. It is also seen that C2 curing method appli-
cation to concrete is quite beneficial.
As seen from Fig. 11, the longest deterioration occurrence times
have been obtained from the usage of 25% GGBFS for both curing
conditions. In the specimens kept under C1(28), C2(28), C1(90)
and C2(90), the deterioration occurrence times have increased at
the ratios of 11%, 23%, 15% and 18%, respectively, compared to
Fig. 8. The view of the deteriorated specimens. the control series with usage of 25% GGBFS. The deterioration
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I.Bekir Topçu, A.R. Boğa / Materials and Design 31 (2010) 3358–3365 3363
100
3.6. Half-cell potential test
0
0 25 50 In Fig. 13, the variation of half-cell potentials of series with
GGBFS, % GGBFS after exposing to different curing conditions is presented
with respect to time. ASTM C 876 limit values were given in Table
Fig. 11. The change in deterioration occurrence times with respect to slag ratio. 3 [26,27]. When Fig. 13 is considered, the half-cell potentials of ser-
ies with 25% GGBFS exposed to C2 curing have remained under
uncertain area at the end of 90 days and they have not passed
occurrence times of all series, except the C1(28) one, extend with through the area in which possible corrosion is available. However,
the usage of 50% GGBFS compared to control series. While deteri- all of the other series have passed trough the area in which corro-
oration occurrence times are decreasing, with the 50% GGBFS sion is possible. According to the half-cell potentials seen in Fig. 13,
replacing cement, at the ratio of 11% compared to control series, it is observed that C2 curing application is more important than C1
the ones of C2(28), C1(90) and C2(90) increase at the ratios of curing application. The pozzolanic reactions have not completely
14%, 5% and 6%, respectively. As seen from the results, using 25% taken place in the series containing 50% GGBFS due to water curing
GGBFS is quite enough to obtain corrosion resistance. conditions during 28 days before exposing to NaCl solutions. As a
Güneyisi and Gesoğlu [28] have obtained similar results to this result of this, the corrosion possibilities in produced specimens
study that the amount of slag replacing cement, increasing curing have increased because of being more permeable.
time and exposing to water curing increase the deterioration According to the test results, it is seen that corrosion potentials
occurrence times. do not pass through the area in which possible corrosion is avail-
In Fig. 12, the variation of initial corrosion current with respect able with the increase in slag amount similar to the Yeau and Kim’s
to slag ratio is shown. As seen from Fig. 12, the initial corrosion [19] study. Besides, Cheng et al. [34] have also mentioned in their
currents increase with the increase in GGBFS ratio in the series ex- paper that using high amounts of GGBFS decreases the corrosion
posed to C1 and C2 curing during 28 days. In the series produced rate. Jau and Tsay [21] have replaced slag by cement at the ratios
with GGBFS, pozzolanic reactions have not completely taken place of 0–50% and the 10–30% replacement ratios are found to have
in 28 days. Therefore, concrete produced with GGBFS mineral higher corrosion potential, or higher resistance to corrosion like
admixture have become more permeable. The increases in initial the results obtained in this study.
corrosion currents have been observed due to the permeable struc-
ture of concrete. When Fig. 12 is considered, the initial corrosion
currents decrease with increase in the GGBFS ratio for both C1
and C2 curing during 90 days. It can be said that the pozzolanic 0
Half cell potential (CSE), mV
250 -800
Initial corrosion current, mA
C1(28)
0 28 56 90
212
C2(28) Time of immersion in NaCl solution, days
200
C1(90) Fig. 13. The change in half-cell potentials of GGBFS series with respect to time after
C2(90) exposing to different curing conditions.
150
98
100
76
64
51
42
50 28 Table 3
25 19 21
16 11 ASTM C 876 limit values.
When the experimental results are considered, it is observed According to the conclusions above, the usage of GGBFS at the
that the deterioration occurrence times extend with the exposure ratio of 25% to replace cement in concrete production and exposing
of C2 curing instead of C1 conditions, the increase in the GGBFS concrete to C2 curing during 90 days significantly improve the cor-
amount replacing cement and the increase in curing time. Fur- rosion resistance of the reinforcement in concrete.
thermore, another factor causing to the extending in occurrence
times is also the chloride binding of GGBFS. In other words, be-
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I.Bekir Topçu, A.R. Boğa / Materials and Design 31 (2010) 3358–3365 3365