Professional Documents
Culture Documents
133–141 (2005)
GHTMDD – 470 ISSN 0350 – 0136
Received: April 4, 2005 UDC: 544.653
Accepted: November 3, 2005
Original scientific paper
1
Faculty of Technology and Metallurgy, “Ss Cyril and Methodius” University,
P.O. Box 580, MK-1001 Skopje, Republic of Macedonia
2
Military Academy “General Mihailo Apostolski”,
Vasko Karangeleski bb, MK-1001 Skopje, Republic of Macedonia
3
Institute of Electrochemistry and Energy Systems, Bulgarian Academy of Science,
Acad. G. Bonchev Blvd. 10, BG-1113 Sofia, Bulgaria
pericap@ian.tmf.ukim.edu.mk
Electrode materials, electrodes, and cell assemblies aimed for hydrogen evolution were prepared, characterized,
and tested for their performance.
Instead of Pt-group metals, non-precious metals such as Co and Ni were used to prepare complex hypo-hyper
d-electrocatalysts grafted on TiO2 + Carbon. The catalyst composition was 10% Me + 18% TiO2 + Carbon. BET,
XRD and SEM were used to determine the structural and surface characteristics of the catalysts.
The polarization characteristics for the hydrogen evolution reaction (HER) of the basic catalyst’s series were
further improved by changing the crystallinity and/or the morphology of their components. As a result, the overpoten-
tials of hydrogen evolution on these electrocatalysts approach the corresponding ones exhibited on Pt-based electrode
materials. The catalysts deposited on support containing anatase titania grafted on multi-walled carbon nanotubes
(MWCNTs) have shown the best performance. Testing was done in aqueous alkaline cells used as gas-diffusion elec-
trodes (GDE) for hydrogen evolution.
Nafion PTFA membranes were used to prepare membrane electrode assembly (MEA) with the above electro-
catalysts. It was shown that the use of a proton exchange membrane (PEM) in the electrochemical cell for hydrogen
evolution has a number of advantages.
An unusual shape of the MEA’s polarization curves was registered. The curves steepened their slope after
reaching given overpotential (–590 mV for Ni based catalyst, –450 mV for CoNi, and –420 mV for Co ones). Such
behavior is in contrast to the Pt-based catalysts whose slope remains practically constant over the whole region of the
tested overpotentials. It is important to stress that at higher overpotentials the latter’s activity is very close to that of
non-precious metal catalysts, especially the Co-containing ones. Increasing of the temperature contributed to consid-
erable rise of catalytic activity.
Key words: hypo-hyper d-electrocatalysts; gas-diffusion electrodes (GDE); membrane electrode assembly (MEA);
proton exchange membrane (PEM); multi-wall carbon nanotubes (MWCNTs)
INTRODUCTION
Research and development in the field of hy- Hydrogen production at a competitive price is
drogen production is one of the most challenging very challenging. The electrochemical approach in
and intriguing topics today in electrochemistry and attacking this problem consists of, at least, two
science in general. Increased global demand for steps. The first one is preparation of electrode ma-
energy and the need for imminent substitution of terial with proper catalytic activity for cathodic
fossil fuels with renewable ones are the two major evolution of hydrogen. Such material is often
driving forces behind this high priority research. termed as “electrocatalyst”. The second step is of
134 P. Paunovi , O. Popovski, I. Radev
engineering nature: one should design an elec- fortunately, precious metals are expensive. The
trolysis cell in which the prepared electrocatalyst alternative, non-precious metals such as Ni, Co
will be incorporated in such a way that it will per- etc. are cheaper, but suffer of corrosion, passiva-
form its best for the hydrogen evolution process. tion, and similar problems. Hence, the optimal
(Similar is the situation with development of fuel electrode material has to satisfy both technical and
cells that reverses the same cell reaction, with a economical criteria, i.e. to be active for HER, sta-
difference being that the engineering aspect in this ble, and cheap. To avoid or reduce contribution of
case is even more important). platinum, new composite electrode materials with
Recent development in the field of conduc- high intrinsic catalytic activity and/or increased
tive membranes (polyfluorosulfonic acid/PTFE co- real surface area are being developed. Significant
polymer – Nafion PFSA, copolymer of polyben- synergetic effect has been achieved by combining
zimidiazole (PBI) [1]), and in the preparation and transition metals having proper individual catalytic
application of nano-sized catalyst powders on such activity (hyper d-metals, Co, Ni, Pt, Pd etc.) with
membrane’s walls, did create a possibility to pre- transition metals which are poor catalysts as indi-
pare extremely thin cell assemblies. MEAs (Mem- vidual metals (hypo d-metals, Ti, W, Zr etc.) [9].
brane Electrodes Assemblies) aimed for both hy- Hypo-hyper d-electrocatalysts are complex
drogen electrolysis or fuel cell operation, are com- systems that consist of support and active phase.
pact tiny cells, with as low as 25 µm thickness, Catalyst’s support contains high conductive and
where the membrane serves both as an electrolyte porous carbon and hypo d-metal oxide phase,
and separator [1–3]. This gives an opportunity to while nano particles of non-precious hyper d-metal
produce as well performing electrochemical cells, serve as active catalytic centers. Thus, the catalysts
if all the other characteristics (e.g. electrode mate- contain i) carbon black – Vulcan XC-72, ii) hypo
rial’s activity, stability, acceptable price, etc.) are d-phase (TiO2) and iii) hyper d-metallic phase (Ni,
satisfied. Co or CoNi).
In this work results are presented on our re- The hypo d-electronic phase in hyper d-
search on (i) preparation of hyper-hypo-d-electron metallic part is like a central atom of either trigo-
based electrocatalysts, (ii) testing of gas-diffusion nal or tetragonal structure unit. Metallic atoms oc-
electrodes prepared out of these catalysts in aque- cupy the outer position in the hypo-hyper struc-
ous alkaline cell, and (iii) testing of MEAs assem- tural units, thus being the active places where the
bled with these materials in proton exchange HER occurs. The main catalytic activity originates
membrane (PEM) electrolyser for hydrogen evolu- in the hyper d-metallic phase, which prevails on
tion. Full details of the former part of our research the catalyst’s surface, while the hypo d-phase con-
were reported elsewhere [4–8]; provided here is tributes to the catalyst’s overall synergetic effect
only a short description of the preparation proce- by so called Strong Metal-Support Interaction
dure. Much wider attention is paid on testing of (SMSI). The SMSI gives rise to both the electro-
materials that provided the best results during the catalytic activity of the hyper d-electronic phase
preliminary electrolysis. The investigations in this (by reinforcing it), and to the catalyst’s stability
study were performed in aqueous alkaline cell and (due to stronger adherence between the catalyst’s
PEM hydrogen electrolyser. components). SMSI as a basic idea in contempo-
rary catalysis has been termed by Tauster to ac-
count for the changes in catalytic activity when
Electrocatalysts for hydrogen evolution based metals of VIII group are supported on TiO2 in het-
on hypo-hyper d-non-precious metals erogeneous catalysis [10]. Nanostructured cata-
lysts require much stronger bonding supports, for
The choice of catalytic material for hydrogen both long-term stability, and higher activity. In this
evolution is very important. The higher the cata- respect titania has a unique role [11].
lytic activity of the material the lower the overpo- The aim of this work was to apply nanostruc-
tential for HER, and the lower the specific energy tured non-precious hypo-hyper d-electrocatalysts
consumption of the process. The most active met- in MEAs for PEM-type cells for hydrogen produc-
als are precious metals such as Pt, Re, Rh and Ir, tion. We start with a short description of the
which are electrode materials on top of which hy- characterization of these materials as electro-
drogen evolves with minimum overpotential. Un- catalysts for HER in aqueous alkaline media.
A modified sol-gel procedure for synthesis of Crystalline structure of the TiO2 hypo d-phase was
the catalysts was applied, as described in [5, 8]. not detected. SEM investigations showed that the
The final thermal treatment was performed at catalyst’s spherical particles are grouped in clus-
250 oC. The composition of the produced catalysts ters sized 100÷200 nm with good mutual adher-
was 10 % Me, 18 % TiO2 and the rest Vulcan XC- ence. The order of electrocatalytic activity [8] was
72 (Me = Ni, Co or CoNi). shown to be: Co ≥ CoNi > Ni, despite of the fact
Surface structure characterization was done that the order of BET-determined specific surface
by XRD, SEM and BET methods of analysis [4– area of the catalysts as a whole was quite opposite
8]. Ni metallic phase appeared crystalline with (Co:CoNi:Ni = 70:96:108 m2⋅g–1). This means that
grain size of 10÷20 nm, while Co showed XRD the catalysts with higher specific surface area does
spectra characteristic for amorphous state (grain not necessarily have higher activity [12]. Co parti-
size lower than 2 nm). In Co-Ni systems some Co cles are smaller than Ni (2 nm of Co particles vs.
atoms are incorporated into Ni crystalline lattices 10–20 nm of Ni) and more evenly dispersed on the
forming solid-state solution, but the prevailing catalytic surface, contributing to considerably
amount of Co still remains as amorphous phase. higher activity.
Further research was concerned with improv- rier catalyst, ii) ensures highly-developed three
ing the catalyst’s activity for HER. For this purpose, phase boundary where the electron exchange reac-
all components of the catalysts were modified sepa- tion takes place, and iii) separates the liquid reac-
rately, i.e. i) molybdenum was added into hyper d- tants from the gaseous products (hydrogen and
metallic phase, ii) hypo d-oxide phase was trans- oxygen), and provides fast transportation of liquid
formed into crystalline anatase form, and iii) reactants/gaseous products to/from the three phase
multi-walled carbon nanotubes (MWCNT) were boundary. It consists of two layers (Fig. 3). The
used as carbon substrate instead of Vulcan XC-72. electrolyte-side layer is covered by catalyst with
The effects of the modifications were discussed else- low amount of PTFE, while the gas-side layer con-
where [13]. Generally, any modification contributes sists of carbon black (Vulcan XC-72 or carbon
to higher catalytic activity for HER, especially the black acetylene) bonded with PTFE. A metal grid
introduction of MWCNT as a carbon substrate. serving as a current collector is in contact with the
To confirm these findings as well as to de- gas side layer. The composition of the catalytic
termine the integral effect of all modifications, cata- layer of the investigated GDEs is 10 % Me + 18 %
lysts containing MWCNT and anatase form of TiO2 anatase + MWCNT (Me = Co, Ni or CoNi).
were prepared for Co, Ni and CoNi systems by the The electrocatalytic activity was measured by
same preparation procedure and identical conditions. means of electrochemical steady-state galvanostatic
The structural characteristics of the hyper d- method. The polarization curves are shown in Fig. 4.
metallic components were the same as in the pre-
vious basic series, while XRD spectra showed ana- Reference electrode
Hg/HgO
tase structure of TiO2. Also, the parameter of Ni Potentiostat/
galvanostat
crystalline lattice showed different value than that
of pure Ni, indicating that some interaction oc- to bubbler
H2
curred between crystalline lattices of TiO2 and Ni. Auxiliary Working
electrode electrode
Electrochemical measurements were per-
formed in alkaline cell (Fig. 1) containing gas-
diffusion electrodes (GDE). Gas-diffusion elec- Lugin H2
trode separates the three phase gas-liquid-solid capilary from
electrolyser
system on its surface (Fig. 2). The structure of
GDE provides several functions: i) serves as a car- Fig. 1. Arrangement of a cell for electrochemical
measurements in aqueous alkaline electrolyte
136 P. Paunovi , O. Popovski, I. Radev
0
Improvement of the electrocatalytic charac-
-100 teristics is caused by both better conductive and
-200
surface characteristics of MWCNTs vs. Vulcan
Co(2) XC-72, and higher hypo-hyper d-interaction be-
η / mV
-300
CoNi(2)
Co(1)
CoNi(1) tween the metallic phase and anatase titania.
Ni(2)
-400 Hypo-hyper d-interaction where anatase TiO2 par-
-500
ticipates as hypo d-component is the strongest in
Ni(1)
both heterogeneous chemical catalysis [10] and
-600
0 20 40 60 80 100 electrocatalysis [11]. For example, interaction be-
cathodic current density/mA cm
–2
tween anatase and gold, which is a poor individual
catalyst, contributes to striking catalytic effect for
Fig. 4. Polarization curves taken at gas-diffusion electrodes many catalytic reactions [14].
containing 10 % Me + 18 % TiO2 + carbon (Me = Co, Ni or
CoNi) in 3M aqueous solution of KOH at 25 oC. However, carbon nanotubes have shown
(1) – electrodes made with amorphous TiO2 and Vulcan XC-72, higher contribution in the resulting increase of the
(2) – electrodes made with TiO2 as anatase and MWCNTs catalytic activity [15]. They possess extraordinary
conductive properties [15]. On the other side, their
structure and surface characteristics are proper for
It was found that the order of the catalytic ac- its application in catalytic systems. Previous SEM
tivity of the new series of catalysts is the same as investigations [6, 8] have shown that spherical par-
the basic series. Modifications of the catalyst’s ticles of oxide and metallic phases are grafted onto
support by means of using MWCNTS and anatase carbon nanotubes and grouped in smaller clusters
titania contributed to considerable increase of the than those grafted onto Vulcan XC-72. This causes
activity for HER. This is very pronounced in the holes between particles to appear and conse-
quently results in an increase of the inter-particle phase) surround the tube. The situation is simpler
porosity. The intrinsic geometrical shape (empty with the two-phase (solid and gas) electrolysis,
cylinder) of carbon nanotubes itself is character- which occurs in PEM electrolysers. For this rea-
ized with high trans-particle nano porosity. This is son, the catalysts deposited on MWCNTs were
favorable for better dispersion of the active cata- selected for further investigation of membrane
lytic centers (hyper d-metallic particles) through electrode assembly (MEA) in PEM-type cells for
the whole surface of the catalyst. To compare the hydrogen evolution.
level of surface roughness (the ratio of real vs.
geometrical surface area), the capacity of the dou-
ble layer (Cdl.) in MWCNTs and Vulcan XC-72
was determined by cyclic voltammetry in the po- Catalyst
tential region of 0÷100 mV vs. Hg/HgO, where H +
fuel cell simultaneously. As it can be seen from Shown in Fig. 9 are the polarization curves of
Fig. 7, when the working electrode functions as the investigated catalysts. As it can be seen, the
cathode for hydrogen evolution, the auxiliary elec- order of catalytic activity of the non-precious
trode works as anode for hydrogen oxidation, as in hypo-hyper d-electrocatalysts is the same as that in
a fuel cell. So, the hydrogen gas environment will the aqueous alkaline cell, but the trend of curves is
not be changed during operation because the hy- quite different. In this series, the curves show two
drogen used on the one electrode will be restored slopes: slight and steep rise of overpotential with
on the other one. The hydrogen supply into the test increase of the current density. The turning points,
cell is provided by alkaline hydrogen electrolyser. where the steep increase of hydrogen evolution
starts, are at –590 mV (RHE) for the Ni based
Hydrogen evolution 2H+ + 2e– = H2 catalyst, –450 mV for the CoNi based catalyst, and
(electrolyser) –420 mV for the Co based catalyst. The Pt cata-
54
6 lysts show approximately linear rise of the current
2 density, but at higher overpotentials the activity is
1
3 very close with that of non-precious catalysts, es-
4
5 pecially the Co-containing ones. Pt (E-Tek) shows
6
higher activity than Pt (Ion-Power Inc., IP), but at
Hydrogen oxidation
H2 = 2H + 2e–+
overpotentials near –650 mV its activity was satu-
(fuel cell)
rated and lower than that of Pt (IP), and even
lower than that of the Co based catalyst. This
Fig. 7. Cross section of MEA into “easy test” cell: anomalous catalytic behavior of the non-precious
1) Nafion PTFA membrane, 2) working electrode,
3) auxiliary electrode, 4) graphitized paper, 5) metal carrier
hypo-hyper d-electrocatalysts is due to the acid
of assembly, and 6) upper and lower terminal character of Nafion PTFA membrane, which is
activated with sulfuric acid. As a matter of fact, the
metallic phases Co and Ni are not stable in acidic
The small surface area of MEA (1 cm2) keeps media (i.e., some dissolving occurs), thus decreasing
the preparation procedure very simple and saves the number of active catalytic centers. But, at higher
the expensive materials, primarily the Nafion overpotentials, after cathodic reduction of the dis-
PTFA membrane. The membrane was produced by solved Me-ions, the catalytic activity for HER
evaporation of Nafion PTFA solution (Aldrich, considerably increases. At overpotential near 650
5 % solution), resulting in a very thin membrane of mV Co based catalyst exceeds the activity of Pt
20 µm. The catalytic layer containing 10 % Me + (E-Tek) and is very close to that of Pt (Ion-Power).
18 % anatase + MWCNT (Me = Co, Ni or CoNi) MWCNTs + 18% anatase + 10% Me
-400
shown in Fig. 8 [2, 3]. After that, MEA was Pt(E-Tek)
3 4
Shown in Fig. 10 are the polarization curves
of all non-precious catalytic systems at higher
Fig. 8. The position of reference electrode in the membrane
electrode assembly (MEA), 1) Nafion membrane, 2) working temperatures (50 and 80 oC). Increasing of the
electrode, 3) auxiliary electrode, and 4) reference electrode temperature contributes to considerable rise of
-200
50 C
o
80 C
lytic particles [8], but also in mixture with Pt con-
tributes to smaller Pt particles than that of pure Pt
η/ mV
-400
[16]. For example, pure Pt has particles of 4.2 nm,
-600 while Pt particles in Pt-Co mixed catalyst are
lower than 2 nm [16].
-800
The results of this study direct further re-
-1000
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 search activity toward determining the minimum
cathodic current density/ mA.cm
–2
amount of Pt in mixture with this type of non-
c) platinum catalysts, and detremining the perform-
Fig. 10. Polarization curves of MEAs of non-precious ance of the non-platinum hypo-hyper d-electro-
hypo-hyper d-electrocatalysts, containing 10 % Me + 18 % catalysts grafted on PBI membrane.
anatase + MWCNTs in PEM easy test cell at 20, 50 and 80 oC.
Me = a) Ni, b) CoNi and c) CoNi.
140 P. Paunovi , O. Popovski, I. Radev
CONCLUSION
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