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PETROLEUM EXPLORATION AND DEVELOPMENT

Volume 43, Issue 4, August 2016


Online English edition of the Chinese language journal

Cite this article as: PETROL. EXPLOR. DEVELOP., 2016, 43(4): 701–707. RESEARCH PAPER

Drift-off warning limits for deepwater drilling platform/riser


coupling system
LIU Xiuquan, CHEN Guoming*, CHANG Yuanjiang, JI Jingqi, FU Jingjie, SONG Qiang
Centre for Offshore Engineering and Safety Technology, China University of Petroleum, Qingdao 266580, China

Abstract: The drift-off dynamic model of deepwater drilling platform and riser coupling system was established. An analysis method on
drift-off warning limits of deepwater drilling platform and riser coupling system was proposed, and a deepwater drilling platform/riser
system was taken for case study. The analysis model of deepwater riser, wellhead and conductor coupling system and the drift-off dy-
namic model of platform were established respectively. The drift-off dynamic solver of deepwater platform was developed. The coupling
dynamic characteristics and coupling effect of the deepwater drilling platform and riser system were analyzed in combination with exam-
ple, and the analysis method for drift-off warning limits was described. The results show that: the riser load acting on platform plays a
driving role in the platform drift-off in the initial drift-off stage, and begins to inhibit the platform drift-off gradually as the drift-off dis-
placement increases; During the platform drift-off, the transient response speed of upper riser parameters is high, while the transient re-
sponse of lower riser parameters presents an obvious hysteresis effect; As the current speed increases or water depth decreases, the
drift-off warning limits of deepwater drilling platform/riser coupling system decrease and the deepwater drilling riser should be discon-
nected earlier.

Key words: deepwater drilling; drilling platform; riser; drift-off dynamic model; drift-off warning limits

Introduction limits. The dynamic characteristics of deepwater drilling riser


system have been widely studied, but in these studies, the
Mooring and dynamic positioning (DP) system are often
platform was taken as static or dynamic top boundary of
used to keep deepwater floating platform in position. DP sys-
tem is widely employed in deepwater and ultra-deepwater drilling riser, and the coupling effect between riser and plat-
drilling platform due to its convenient positioning and good form was not considered[57]. Besides, the connected envelope,
mobility. In the normal drilling process, the deepwater drilling hang-off window and installation window of deepwater drill-
platform is kept near the subsea wellhead in the horizontal ing riser system have been established while the drift-off
direction under the action of DP system to maintain the struc- warning limits of riser system have not been established spe-
tural integrity of riser system and ensure the success of deep- cific to platform/riser coupling system[810]. Based on the pre-
water drilling. However, DP system may fail, and then plat- vious study, the drift-off dynamic model of deepwater drilling
form will drift off from the subsea wellhead under the influ- platform/riser coupling system is established in this paper. An
ence of marine environment loads; in the process, the platform analysis method on drift-off warning limits of deepwater
would pull the top of riser away from the subsea wellhead drilling platform/riser coupling system is proposed. The dy-
during, so the lower marine riser package (LMRP) needs to be namic characteristics of platform/riser system and the cou-
disconnected timely before the drift-off displacement is too pling law between deepwater platform and riser are studied.
large, to avoid serious accidents, such as riser broken, subsea And the drift-off warning limits for deepwater drilling plat-
wellhead damage, BOP damage and even well blowout[14]. form/riser coupling system are determined.
Therefore, it is very important to establish drift-off warning
1. Drift-off dynamic model of deepwater drilling
limits for deepwater drilling platform/riser coupling system.
platform/riser coupling system
Dynamic analysis of deepwater drilling platform/riser cou-
pling system is the basis of the calculation of drift-off warning Fig. 1 shows the deepwater drilling platform/riser coupling

Received date: 08 Dec. 2015; Revised date: 04 May 2016.


* Corresponding author. E-mail: offshore@126.com
Foundation item: Supported by the National Key Basic Research and Development Program (973 Program), China (2015CB251203); Program for Changjiang
Scholars and Innovative Research Team in University (IRT14R58); Natural Science Foundation of Shandong Province (ZR2014EL018) and China Postdoctoral
Science Foundation (2015M570621).
Copyright © 2016, Research Institute of Petroleum Exploration and Development, PetroChina. Published by Elsevier BV. All rights reserved.
LIU Xiuquan et al. / Petroleum Exploration and Development, 2016, 43(4): 701–707

The marine environment load per unit length on the riser


above the mudline is written as:
π π
Fsea  z , t    CM Dh 2u w    CM  1 Dh 2 x 
4 4
1
 Dh CD  uw  uc  x  uw  uc  x (2)
2
The soil resistance force per unit length on the conductor
under the mudline is expressed as[14]:
Fsoil  z , x   p  z, x  Dc  z  (3)
Besides, the top of riser is under the influence of platform
drift-off, and the specific drift-off motion can be calculated
based on the drift-off dynamic model of deepwater platform.
1.2. Drift-off dynamic model of deepwater drilling platform

The drift-off analysis model of platform has close relation-


ship with its local coordinates and motion state. The global
reference frame and body-fixed reference frame are estab-
lished respectively in order to describe the motion state of
platform accurately, as shown in Fig. 2. XOY is the global
reference frame, and XbObYb is the body-fixed reference frame.
Fig. 1. Deepwater drilling platform/riser coupling system.
The angle between the global and body-fixed reference frames
system during deepwater drilling. The top end of riser is is denoted by ψ. The relationship between the global reference
hanged on drilling platform via tensioner and upper flex joint frame and body-fixed reference frame is given by:
(UFJ), and the bottom end of riser is connected to blowout cos  sin 0  u 
preventer (BOP), subsea wellhead and conductor via LMRP.   R   v   sin cos 0   v 
 (4)
The deepwater drilling platform, tensioner, riser, LMRP, BOP,  0 0 1   r 
wellhead and conductor form a complete deepwater drilling
where    y1 y2  
T
system[11]. During the normal drilling operation, the deepwater
platform suffers ocean environment loads such as wind, wave The deepwater drilling platform vibrates in six degrees of
and current, while riser system suffers wave, current loads and freedom but does not drift off under the first order wave force.
soil resistance. Besides, the deepwater platform and riser also The deepwater platform drifts off in surge, sway and yaw
interact on each other. For example, the deepwater platform under the loads of wind, current and second order wave force.
drifts off under the influence of loads of wind, wave and cur- The nonlinear body-fixed equation of drift-off motion is writ-
rent when the DP system fails. The platform will pull the top ten as[1516]:
of riser system away from subsea wellhead in the horizontal Mv  C RBv  τ curr  τ wind  τ wave  τ thruster  τ riser (5)
direction during the drift-off, and the dynamic characteristics The mass matrix of platform in equation (5), including its
of deepwater drilling riser system will change. In return, the own mass and added mass due to its motion, is defined as:
riser system will produce a driving force or restoring force to m  X u 0 0 
change the drift-off motion of the platform. Thus, the load of M   0 m  Yv Yr  (6)
deepwater platform/riser system is complex, the dynamic  0 Nv 
I z  Nr 
analysis model for the drift-off of deepwater platform and
riser should be established respectively to analyze the cou-
pling mechanics of the platform/riser system iteratively.

1.1. Dynamic analysis model of deepwater drilling riser


system
As shown in Fig. 1, the deepwater drilling riser/wellhead/
conductor system is under the combined loads of wave, cur-
rent and soil resistance. The dynamic analysis differential
equation of the system is given as[1213]:
2  2x    x 
F  z, t   2  E I r  z  2   Tr  z   
z  z  z  z 
2x
Mr  z (1)
t 2 Fig. 2. Global and body-fixed reference frames.
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LIU Xiuquan et al. / Petroleum Exploration and Development, 2016, 43(4): 701–707

The skew-symmetric Coriolis and centripetal matrix of the platform are calculated based on the developed platform
platform in equation (5) is antisymmetric matrix and can be drift-off solver, the relevant motion parameters of platform are
formulated as: transferred to the riser analysis model for riser dynamic
0 0  mv  analysis; then the riser dynamic model is analyzed in
C RB   0 0 mu  (7) ABAQUS and the coordinates of predefined nodes at the top
 mv  mu 0  of riser are extracted, the axial deformation and rotation angle
along each direction of the riser are worked out based on ex-
The loads of current and wind are in quadratic relationship
tracted coordinates, and the riser top tension can be calculated
to the relative velocity between platform and current or wind.
based on riser axial information; then the riser load acting on
The current and wind load vectors in surge, sway and yaw are
the platform is calculated according to equation (11) and fed
expressed as:
back to dynamic analysis solver of platform. The next round
τ curr  Ccx   c  ucu 2 , Ccy   c  ucu 2 , Ccz   c  ucu 2  (8)
of iterative calculation is carried out and the iterative time
τ wind  Cwdx   wd  uwd 2 , Cwdy   wd  uwd 2 , Cwdz   wd  uwd 2  (9) increment is the same in the platform drift-off solver and riser
analysis model. Finally, the drift-off dynamic analysis of
The second order wave force is in quadratic relationship to
deepwater platform/riser coupling system can be completed
the wave height, so the second order wave force is small when
through a series of iterative calculations.
the wave height is small, and increases greatly with the wave
Key parameters in the disconnection operation of deepwa-
height. The second order wave force acting on the platform is
ter drilling riser during the drift-off of platform include UFJ
formulated as:
angle, lower flex joint (LFJ) angle, telescopic joint stroke,
τ wave   2  S  w  Cwax  w,  wa  dw,

 0 wellhead bending moment and conductor stress[17]. Riser re-


sponse can be figured out according to the analysis results of
2  S  w  Cway  w,  wa  dw,2 S  w  Cwaz  w,  wa  dw
 
(10)
0 0  deepwater drilling platform/riser coupling system and then
When the DP system fails, the thruster force vector is as- compared with the critical value of key parameters. The drill-
sumed to be zero and the platform will drift off. During plat- ing riser should be disconnected when the value of any key
form drift-off analysis, the top tension and the angle of riser parameter reaches the critical value, and the point is the criti-
are extracted from dynamic analysis results of deepwater cal disconnection limit of drilling riser system during the
drilling riser system, and then the riser force vector acting on platform drift-off. On this basis, initiating disconnection point
platform can be calculated based on the extracted data, which can be determined based on the drift-off curve of platform and
is given by: disconnection time, then the preparing disconnection point
   can be calculated further based on the preparation time of riser
τ riser   T sin  rx , T sin  ry , GI p rz  (11) disconnection, finally the disconnection warning limits of
 L 
drilling riser system during the platform drift-off are deter-
2. Analysis method for the drift-off warning limits mined.
of deepwater drilling platform/riser coupling system
3. Case study
Based on the established dynamic analysis models of
3.1. Basic data
deepwater platform and riser, analysis methods for the cou-
pling dynamics and drift-off warning limits of the deepwater A deepwater semi-submersible drilling platform is selected
drilling platform/riser coupling system are proposed. for analysis. The water depth of the target well is 1342 m.
The finite element analysis model of riser/wellhead/con- Basic parameters of the platform and riser are listed in Table 1.
ductor system is built in ABAQUS: pipe element is adopted to Drag coefficient of current and wind in the direction of plat-
model the riser/wellhead/conductor system, wave and current form heading are 309 kNs2/m2 and 1.82 kNs2/m2, respec-
are defined to simulate marine environment loads; and the soil tively. The second order wave force coefficient in the direc-
resistance force on conductor is modeled by spring element. tion of platform heading is shown in Fig. 3.
The finite element model is solved by ABAQUS marine en-
3.2. Drift-off dynamic characteristics and warning limits
gineering module ABAQUS/Aqua. The dynamic analysis
of deepwater drilling platform/riser coupling system
solver for the platform drift-off is developed in FORTRAN
language. Runge-Kutta method is used to solve the nonlinear The sea state of Beaufort level 6 was selected for drift-off
equations of drift-off motion, and the dynamics of deepwater dynamic analysis of deepwater drilling platform/riser coupling
platform under the combined loads of wind, wave, current and system. It was assumed that wind velocity, wave height, wave
riser can be analyzed. period and surface current velocity were 13.8 m/s, 3 m, 6.7 s
The parameter transfer and iterative calculation between and 0.6 m/s, respectively, the direction of wind, wave and
riser analysis model and platform drift-off solver are realized current were the same, and the platform heading did not
by means of ABAQUS user-defined subroutine DISP. Firstly, change during the platform drift-off. The total analysis time
the drift-off displacement, velocity and acceleration of the was 150 s and the analysis time step was 0.5 s.
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Table 1. Basic parameters of the platform and riser


Parameters Values Parameters Values
Platform draft 17.5 m Height of LMRP 4m
7
Platform mass 4.08×10 kg Weight of LMRP 700 kN
Moment of inertia of platform in yaw 1.19×1011 kg·m2 Height of BOP 9m
11 2
Added moment of inertia of platform in yaw 1.38×10 kg·m Weight of BOP 2 000 kN
Inertial coefficient in surge 1.29 Distance between wellhead and mudline (m) 3m
Inertial coefficient in sway 2.06 Length of conductor (m) 83 m
Top tension of riser 3 MN External diameter of conductor 0.914 4 m
Riser length 1 326 m Wall thickness of conductor 0.038 1 m
External diameter of riser 0.533 4 m External diameter of surface casing 0.508 0 m
Wall thickness of riser 0.022 2 m Wall thickness of surface casing 0.025 4 m
Rotation stiffness of UFJ 12.9 kN·m/() Elasticity modulus of steel 207 GPa
Rotation stiffness of LFJ 92.0 kN·m/() Elasticity modulus of cement sheath 18 GPa

Fig. 3. Second order wave force coefficient in the direction of


platform heading. Fig. 4. Drift-off curves of platform.

Figs. 4 and 5 show drift-off curve of platform and dis-


placement response of riser system, respectively. It can be
seen that: (1) platform starts to drift off under ocean environ-
ment loads and riser force at zero time (the moment the dy-
namic positioning system fails), and the drift-off displacement
and drift-off velocity of platform increase gradually; (2) the
top of riser is pulled away from the subsea wellhead in hori-
zontal direction during platform drift-off, and the displace-
ment and the top angle of riser system change obviously under
the influence of riser deformation; (3) in the initial drift-off
stage, the deepwater riser deflects along the current and wave
direction under the ocean environment loads, the direction of Fig. 5. Displacement of deepwater riser system during drift-off.
horizontal component of riser force is the same with the
drift-off direction of platform, so the riser force acting on accuracy can be improved effectively based on drift-off
platform plays a driving role in the platform drift-off, as the analysis model of deepwater drilling platform/riser coupling
drift-off displacement of platform increases, the direction of system when the drift-off displacement of platform is large.
horizontal component of riser force is opposite to the drift-off To understand the dynamic characteristics of riser in depth
direction of platform, and the riser force acting on platform and establish drift-off warning limits of deepwater riser, the
starts to inhibit the platform drift-off; (4) overall, the riser response of key parameters of riser system are extracted, as
force acting on platform has an inhibiting effect on the plat- shown in Fig. 6. The values of all key parameters are normal-
form drift-off, the drift-off displacement of deepwater plat- ized (actual value / critical value). The critical value of UFJ
form/riser coupling system is smaller than that without riser angle, LFJ angle, telescopic joint stroke, conductor stress and
system, and the influence of riser on the drift-off of platform wellhead bending moment are 13.5°, 6°, 9.905 m, 386 MPa
increases with the drift-off displacement, so the simulation and 7.8 MN·m, respectively.
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LIU Xiuquan et al. / Petroleum Exploration and Development, 2016, 43(4): 701–707

DP system of platform fails. The platform drifts to the initiat-


ing disconnection warning limit when the drift-off time is 124
s and the drift-off displacement is 89.7 m, and the emergency
disconnection of riser should be initiated before this time. The
platform drifts to the critical disconnection warning limit
when the drift-off time is 139 s and the drift-off displacement
is 108 m, and the emergency disconnection of riser should be
completed before this time, or the riser disconnection may fail
and the riser system may be damaged.

3.3. Analysis of factors influencing drift-off warning limits


of deepwater platform/riser system
Fig. 6. Response of key parameters of deepwater riser.
The marine environment changes constantly during deep-
Fig. 6 shows that the response speed of key parameters water drilling. It is necessary to study the influence of marine
during platform drift-off are different from each other. The top elements on the drift-off warning limits of riser emergency
parameters of the riser including UFJ angle and telescopic disconnection during platform drift-off. Considering the cur-
joint stroke response quickly. The bottom parameters of riser rent has an obvious effect on both platform motion and riser
including LFJ angle, wellhead bending moment and conductor load, the drift-off warning limits of deepwater platform/riser
stress are essentially constant in the initial drift-off stage and system under different current velocities are established, as
start to change 70 s after the drift-off begins, with obvious shown in Fig. 8. Besides, deepwater platform would carry out
delay. The main reason is that the riser’s inertial effect is taken drilling and exploration in different water depths, so the
into account in transient drift-off analysis of deepwater plat- drift-off warning limits of deepwater platform/riser system
form/riser coupling system, the top of riser experiences mo- under different water depths are also established, as shown in
tions earlier during platform drift-off, and then the motion Fig. 9.
transfers to the bottom of riser gradually, so the response of Fig. 8 shows that as the current velocity increases, drift-off
bottom parameters presents an obvious hysteresis effect. warning limits of deepwater platform/riser system decrease
When the drift-off time is 139 s, the LFJ angle of the deepwa- while the distance between different warning limits increase.
ter riser reaches the critical value firstly, so the bottom dis-
connection of riser should be completed before this time. Ac-
cording to the operation guideline for deepwater riser discon-
nection during platform drift-off, the disconnection time of
riser system is 15 s and the preparation time for the riser dis-
connection is 40 s. The drift-off warning limits during plat-
form drift-off can be determined based on the platform
drift-off curve and allowable drift-off displacement of the
riser system, as shown in Fig. 7.
Fig. 7 shows that the platform drifts to the preparing dis-
connection warning limit when the drift-off time is 84 s and
the drift-off displacement is 45.6 m, and the emergency dis-
connection of riser should be prepared before this time when Fig. 8. Drift-off warning limits under different current veloci-
ties.

Fig. 7. Drift-off warning limits of deepwater drilling plat-


form/riser system. Fig. 9. Drift-off warning limits under different water depths.
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The main reason is that the riser deformation is great and key drift-off warning limits present a linear relationship with wa-
parameters of riser reach critical values easily under the in- ter depth on the whole.
fluence of high current velocity. Besides, the current also has
a great influence on the platform motion. The platform drifts Nomenclature
off more quickly as the current speed increases, so the dis-
tance between different warning limits increase with current Ccx, Ccy, Ccz—drag coefficient of current in surge, sway and yaw,
velocity. In order to disconnect riser system safely during Ns2/m2;
platform drift-off, the bottom disconnection of riser should be CD—drag coefficient;
prepared and initiated earlier in harsh marine environment. CM—inertia coefficient;
Fig. 9 shows that as the water depth increases, the drift-off CRB—skew-symmetric Coriolis and centripetal matrix;
warning limits of deepwater drilling platform/riser system Cwax, Cway, Cwaz—the quadratic drift force transfer functions in
increase, and drift-off warning limits present a linear rela- surge, sway and yaw, N/m2;
tionship with water depth on the whole. Water depth has a Cwdx, Cwdy, Cwdz—drag coefficient of wind in surge, sway and yaw,
little influence on platform motion while has a greater influ- Ns2/m2;
ence on riser deformation. When the drift-off displacement of Dc—external diameter of conductor, m;
platform is constant, the riser deformation and key parameters Dh—hydrodynamic diameter of riser, m;
of riser system increase as water depth decreases, so the E—elastic modulus of section, Pa;
drift-off warning limits are very small in shallow water, and F—externally loads on riser system, N/m;
the bottom disconnection of riser system should be prepared Fsea—marine environment hydrodynamic loads per unit length on
as soon as DP system fails, which is the main limiting factor riser, N/m;
for the safe application of DP platform in shallow water. Fsoil—soil resistance force per unit length on conductor, N/m;
G—shearing modulus of elasticity of riser, Pa;
4. Conclusions
Ip—polar moment of inertia of riser, m4;
In this study, the coupling analysis model of deepwater riser, Ir—the inertia moment of riser section, m4;
wellhead and conductor system and the drift-off dynamic Iz—the moment of inertia of platform around the z-axis, kg·m2;
model of platform are established respectively; the drift-off L—riser length, m;
dynamic solver of deepwater platform is developed; analysis m—the platform mass, kg;
methods on the dynamics and drift-off warning limits of M—mass matrix of platform;
deepwater drilling platform/riser coupling system are pro- Mr—the mass of riser per unit length, kg/m;
posed; and the parameter transfer and iterative calculation Nr—inertia moment induced in yaw, kg·m2;
between the riser analysis model and the platform drift-off Nv—the zero-frequency added mass on the platform about z axis
solver are realized, so that the dynamic analysis of deepwater due to a unit acceleration of the platform in sway, kg;
drilling platform/riser coupling system can be carried out ef- p—foundation resistance force per unit area, N/m2;
fectively. R — transformation matrix between global reference frame and
Platform starts to drift off under ocean environment loads body-fixed reference frame;
and riser force when DP system fails. and the drift-off dis- r—yaw angular velocity, rad/s;
placement and drift-off velocity increase gradually. The riser S—the wave spectrum for a given environment, m2·s;
force plays a driving role in the initial stage of platform t—time, s;
drift-off. As the drift-off time increases, the riser force starts T—riser top tension, N;
to inhibit the platform drift-off gradually. Overall, the riser Tr—effective tension of riser, N;
force acting on platform has an inhibiting effect on the plat- u, v—surge and sway velocity of platform in body-fixed reference
form drift-off. The drift-off displacement of deepwater plat- frame, m/s;
form/riser coupling system is smaller than that without riser. uc—water particle velocity induced by current, m/s;
Response speeds of key parameters of riser system during ucu—the relative velocity between platform and current, m/s;
the platform drift-off are different from each other. The top uw—water particle velocity induced by wave, m/s;
parameters of riser system response quickly. The bottom pa- u w —water particle acceleration induced by wave, m/s2;
rameters of riser are essentially constant in the initial drift-off uwd—the relative velocity between platform and wind, m/s;
stage and start to change some time after drift-off begins, v—platform velocity vector in body-fixed reference frame;
showing an obvious hysteresis effect. v —platform acceleration vector in body-fixed reference frame;
As the current speed increases, drift-off warning limits of w—wave frequency, Hz;
deepwater platform/riser coupling system decrease while the x—the horizontal displacement of the riser at any point, m;
distance between different warning limits increases. As the x —the velocity of riser, m/s;
water depth increases, the drift-off warning limits of deepwa- x —the acceleration of riser, m/s2;
ter drilling platform/riser coupling system increase, and X, Y—global reference frame;

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