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Service Manual

Trucks
Group 35
Release 03
Fault codes, External lighting control unit (LCM)
MID 216

20 023077
Foreword
The descriptions and service procedures contained in this manual are based on designs
and methods studies carried out up to April 2005.

The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.


In service procedures where the title incorporates an operation number, this is a
reference to V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:

Note: Indicates a procedure, practice, or condition that must be followed in order to have
the vehicle or component function in the manner intended.

Caution: Indicates an unsafe practice where damage to the product could occur.
Warning: Indicates an unsafe practice where personal injury or severe damage to the
product could occur.

Danger: Indicates an unsafe practice where serious personal injury or death could occur.

Volvo Truck Corporation


Göteborg, Sweden

This handbook replaces the following information:


SHB Group 35 TSP 20017863

Order number: 20 023077

© 2005 Volvo Truck Corporation, Göteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in


retrieval system, or transmitted in any forms by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Truck Corporation.
ENG16618
Contents
Specifications ............................................................. 2 MID 216 PSID 25 Trailer lighting left side ................. 54
Control unit outer lighting (LCM/SLCM), signal MID 216 PSID 26 Trailer lighting right side ............... 55
descriptions ................................................................ 2 MID 216 PSID 27 Snow plow lights .......................... 56
Switch main lighting, signal descriptions .................... 8 MID 216 PSID 28 Warning light, sound indication .... 57
Tools .......................................................................... 10 MID 216 PSID 29 Indication bulb warning light ........ 58
Special tools ............................................................. 10 MID 216 PSID 30 Switch light, warning light ............ 59
Other special equipment .......................................... 10 MID 216 PSID 31 Switch light fog light front ............. 60
MID 216 PSID 32 Switch light fog light rear ............. 61
Malfunction ............................................................... 11 MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
MID 216 Light control module, fault codes ............... 11 light, check ................................................................ 62
MID 216 SID 231 SAE J1939 Control link ................ 15 MID 216 PSID 33 Stalk switch full/dipped beam ...... 76
MID 216 SID 240 Program memory ......................... 16 MID 216 PSID 34 Power supply 1 ............................ 77
MID 216 SID 250 SAE J1708 Information link ......... 17 MID 216 PSID 35 Power supply 2 ............................ 78
MID 216 SID 253 Calibration memory EEPROM ..... 19 MID 216 PSID 36 Power supply 3 ............................ 79
MID 216 SID 254 Control unit .................................. 20 MID 216 PSID 37 Power supply 4 ............................ 80
MID 216 PSID 1 Headlight left side .......................... 21 MID 216 PSID 38 Power supply 5 ............................ 81
MID 216 PSID 2 Dipped beam (left side) ................. 22 MID 216 PSID 39 Power supply 6 ............................ 82
MID 216 PSID 3 Full beam (right side) ..................... 23 MID 216 PSID 40 Voltage supply starting key drive
MID 216 PSID 4 Dipped beam (right side) ............... 24 position ..................................................................... 83
MID 216 PSID 5 Fog light front ................................. 25 MID 216 PSID 41 Stalk switch direction indicator .... 84
MID 216 PSID 6 Fog light rear, fog light trailer ......... 26 MID 216 PSID 42 Rheostat instrument lighting ........ 85
MID 216 PSID 7 Spot light ....................................... 27 MID 216 PSID 44 Alarm and central lock feedback . 86
MID 216 PSID 8 Reverse light .................................. 28 MID 216 PSID 56 Switch light .................................. 87
MID 216 PSID 9 Reverse light trailer ........................ 29 MID 216 PSID 58 Blackout lighting indication light
MID 216 PSID 10 Brake light left side ...................... 31 emitting diode ........................................................... 88
MID 216 PSID 11 Brake light right side .................... 32 MID 216 PSID 59 Reduced light .............................. 89
MID 216 PSID 12 Brake light trailer .......................... 33 MID 216 PSID 60 Reduced brake light ..................... 90
MID 216 PSID 13 Direction indicator (left front) ....... 34 MID 216 PSID 61 Additional light ............................. 91
MID 216 PSID 14 Direction indicator (right front) ..... 36 MID 216 PSID 62 Change over to reduced mode .... 92
MID 216 PSID 15 Direction indicator (left rear) ........ 38 MID 216 PSID 63 Change over to black out mode ... 93
MID 216 PSID 16 Direction indicator (right rear) ...... 39 MID 216 PSID 64 Interior cab lighting ...................... 94
MID 216 PSID 17 Direction indicator trailer (left MID 216 PSID 65 Trailer detection, signal ................ 95
side) .......................................................................... 40 MID 216 PSID 66 Trailer detection, power supply .... 96
MID 216 PSID 18 Direction indicator trailer (right MID 216 PSID 200 J1939 Data link interruption,
side) .......................................................................... 41 engine ECU .............................................................. 97
MID 216 PSID 19 Relay intermittent wiper ............... 42 MID 216 PSID 201 J1939 Data link interruption,
MID 216 PSID 19 Relay intermittent wiper, check .... 43 vehicle ECU .............................................................. 98
MID 216 PSID 20 Instrument panel lighting ............. 45 MID 216 PSID 202 J1939 Data link interruption,
MID 216 PSID 21 Parking light right front, position instrument ................................................................. 99
light left roof .............................................................. 46 MID 216 PSID 206 J1939 Data link interruption,
MID 216 PSID 22 Parking light left front, position retarder ECU .......................................................... 100
light right roof, identification light .............................. 48 MID 216 PSID 214 J1939 Data link interruption,
MID 216 PSID 23 Tail light left, side marking light body builder control unit ......................................... 101
left rear ..................................................................... 50 Feedback
MID 216 PSID 24 Tail light right, side marking light
right rear ................................................................... 52 Operation Numbers

1
Group 35 External lighting control unit Specifications

Specifications
Control unit outer lighting (LCM/SLCM), signal descriptions
LC1 & LC2, input signals

T3015732

T3016668

T3016669
Conditions:

• Breakout box 9998551 connected to adapter 9990025


between the control unit and cable harness.

• Ignition key in the drive position.

• Measuring voltage.

U = direct current voltage (V)

Ubat = battery voltage

The measuring points in brackets indicate the terminal


in the connector.

Terminal Signal type Measurement points Nominal value Other


LC1_1 Not connected
LC1_2 Not connected
LC1_3 Not connected
LC1_4 Light switch 1 4 - 39 U≈ 0 V Position 0 or parking
(LC1_4 - PC1_21) lights
U ≈ 3.5 -30 V Position driving lights
or spot lights
LC1_5 Switch, trailer with LED lights 5 - 39 U ≈ 3.5 -30 V Aftermarket solution
(LC1_5 - PC1_21)

2
Group 35 External lighting control unit Specifications

Terminal Signal type Measurement points Nominal value Other


LC1_6 Not connected
LC1_7 Not connected
LC1_8 Lights switch, fog lights front 8 - 39 U≈ 0 V Light switch
Light switch (LC1_8 - PC1_21) depressed
Switch to reduced mode
U ≈ 3.5-Ubat V
LC1_9 Not connected
LC1_10 Light switch 2 10 - 39 U≈ 0 V Position parking lights
(LC1_10 - PC1_21) or spot lights
U ≈ 3.5-Ubat V Position 0 or driving
lights
LC1_11 Switch, hazard lights 11 - 39 U≈ 0 V Switch depressed
(LC1_11 - PC1_21)
LC1_12 Contact, brake light 12 - 39 U ≈ 3.5-Ubat V
(LC1_12 - PC1_21)
U≈ 0 V Brake pedal
depressed
LC1_13 Stalk switch, full / dipped beams, 13 - 39 U ≈ 3.5-Ubat V
switching (LC1_13 - PC1_21)
U≈ 0 V Stalk switch in switch
position
LC1_14 Light switch, fog lights rear 14 - 39 U≈ 0 V Light switch, pulled
Switch to blackout mode (LC1_14 - PC1_21) out
U ≈ 3.5-Ubat V
LC1_15 Contact, brake light 15 - 39 U ≈ 3.5-Ubat V
(LC1_15 - PC1_21)
U≈ 0 V Brake pedal
depressed
LC1_16 Switch, turn signal light, left-hand 16 - 39 U≈ 0 V Left-hand position
position (LC1_16 - PC1_21)
U ≈ 3.5-Ubat V Rest position
LC1_17 Switch, turn signal light, right-hand 17 - 39 U≈ 0 V Left-hand position
position (LC1_17 - PC1_21)
U ≈ 3.5-Ubat V Rest position
LC1_18 Brake light signal to vehicle control 18 - 39 U ≈ 3.5-Ubat V
unit (LC1_18 - PC1_21)
U≈ 0 V Brake pedal
depressed
LC2_1 Starter motor active 1 - 27 U ≈ Ubat Ignition key in the start
(LC2_1 - PC2_9) position
LC2_2 Contact, reversing light 2 - 27 U≈ 0 V Gear lever in reverse
(LC2_2 - PC2_9)
LC2_3 Not connected
LC2_4 Switch, snow plough lights (option) 4 - 27 U≈ 0 V Switch activated
(LC2_4 - PC2_9) (snow plough lights)
U ≈ 3.5-Ubat V Switch in rest position
LC2_5 Switch, windscreen wipers, 5 - 27 U ≈ Ubat Windscreen washer
windscreen washer (LC2_5 - PC2_9) active
LC2_6 Input, alarm 6 - 27 U ≈ 3.5-Ubat V
(LC2_6 - PC2_9)
U≈ 0 V Alarm controls turn
signal light
LC2_7 Rheostat, instrument lighting 7 - 27 U ≈ 3 -26 V 10-90 % of Ubat
(LC2_7 - PC2_9)
LC2_8 Not connected
LC2_9 Not connected

3
Group 35 External lighting control unit Specifications

Terminal Signal type Measurement points Nominal value Other


LC2_10 Stalk switch, windscreen wipers, 10 - 27 U ≈ Ubat Switch in the
intermittent position (LC2_10 - PC2_9) intermittent position.
U≈ 0 V Switch in rest position
LC2_11 Windshield wiper motor, active 11 - 27 U ≈ Ubat Windshield wiper
(LC2_11 - PC2_9) arms moving
LC2_12 Stalk switch, full / dipped beams, 12 - 27 U≈ 0 V Switch in flash position
flash position (LC2_12 - PC2_9)
LC2_13 SAE J1939 low 13 - 27 U ≈ 0 -3 V
(LC2_12 - PC2_9)
LC2_14 Not connected
LC2_15 Indicator light, warning light 15 - 27 U ≈ 0 V / Ubat Warning light active
(LC2_15 - PC2_9) (switching)
U ≈ 10 -20 V
LC2_16 SAE J1939 high 16 - 27 U ≈ 2 -5 V
(LC2_16 - PC2_9)
LC2_17 SAE J1708 A 17 - 27 U ≈ 2 -5 V
(LC2_17 - PC2_9)
LC2_18 SAE J1708 B 18 - 27 U ≈ 0 -3 V
(LC2_1 8- PC2_9)

4
Group 35 External lighting control unit Specifications

PC1 & PC2, output signals

T3015732

T3016669

T3016668
Conditions:

• Breakout box 9998551 connected to adapter 9990025


between the control unit and cable harness.

• Ignition key in the drive position.

• Measuring voltage.

U = direct current voltage (V)


Ubat = battery voltage

The measuring points in brackets indicate the terminal


in the connector.

Terminal Signal type Measurement points Nominal value Other


PC1_1 Power supply 4 19 - 39 U ≈ Ubat
(PC1_1 - PC1_21)
PC1_2 Fog light front 20 - 39 U ≈ Ubat Fog lights activated
Blackout lighting, indicator LED (PC1_2 - PC1_21)
Reduced lighting
PC1_3 Ignition key in the drive position 21 - 39 U ≈ Ubat Ignition key in the
(PC1_3 - PC1_21) drive position
U≈ 0 V Ignition key in the
off position / radio
position / drive
position
PC1_4 Turn signal light, right, trailer 22 - 39 U ≈ Ubat / 0 V Right turn signal
(PC1_4 - PC1_21) (switching) light activated, trailer
connected

5
Group 35 External lighting control unit Specifications

Terminal Signal type Measurement points Nominal value Other


PC1_5 Brake light, right 23 - 39 U ≈ Ubat Brake pedal
(PC1_5 - PC1_21) depressed
PC1_6
PC1_7 Reversing lights 25 - 39 U ≈ Ubat Gear lever in reverse
(PC1_7 - PC1_21)
PC1_8 Full beam, left 26 - 39 U ≈ Ubat Full beam activated
(PC1_8 - PC1_21)
PC1_9 Power supply 1 27 - 39 U ≈ Ubat
(PC1_9 - PC1_21)
PC1_10 Parking light, left, trailer 28 - 39
(PC1_10 - PC1_21)
PC1_11 Dipped beam, right 29 - 39 U ≈ Ubat Dipped beam,
(PC1_11 - PC1_21) activated
PC1_12 Not connected
PC1_13 Fog light rear 31 - 39 U ≈ Ubat Rear fog lights
Brake light, reduced (PC1_13 - PC1_21) activated
PC1_14 Intermittent wiper relay output 32 - 39 U ≈ Ubat Windscreen wiper
(PC1_14 - PC1_21) function inactive
PC1_15 Not connected
PC1_16 Power supply 6 34 - 39 U ≈ Ubat
(PC1_16 - PC1_21)
PC1_17 Parking light, left-hand side, front 35 - 39 U ≈ Ubat Parking light, active
(PC1_17 - PC1_21)
PC1_18 Not connected
PC1_19 Turn signal light, right, front 37 - 39 U ≈ Ubat / 0 V Right turn signal light
(PC1_19 - PC1_21) (switching) activated
PC1_20 Turn signal light, left, front 38 - 39 U ≈ Ubat / 0 V Left turn signal light
(PC1_20 - PC1_21) (switching) activated
PC1_21 Ground terminal, control unit 39 - ground U≈ 0 V
(PC1_21 - ground)
PC2_1 Reversing lights, trailer 19 - 27
(PC2_1 - PC2_9)
PC2_2 Power supply 3 20 - 27 U ≈ Ubat
(PC2_2 - PC2_9)
PC2_3 Parking light, left-hand side, front 21 - 27 U ≈ Ubat Parking light, active
(PC2_3 - PC2_9)
PC2_4 Parking light, right, trailer 22 - 27 U ≈ Ubat Parking light active
(PC2_4 - PC2_9)
PC2_5 Dipped beam, left 23 - 27 U ≈ Ubat Full beam active
(PC2_5 - PC2_9)
PC2_6 Not connected
PC2_7 Brake lights, trailer 25 - 27 U ≈ Ubat Brake pedal
(PC2_7 - PC2_9) depressed
PC2_8 Parking light, right-hand side, front 26 - 27 U ≈ Ubat Parking light, active
(PC2_8 - PC2_9)
PC2_9 Ground terminal, control unit 27 - ground U≈ 0 V
(PC2_9 - ground)
PC2_10 Turn signal light, left, rear 28 - 27 U ≈ Ubat / 0 V Left turn signal light
(PC2_10 - PC2_9) (switching) activated
PC2_11 Parking light, left-hand side, rear 29 - 27 U ≈ Ubat Parking light, active
(PC2_11 - PC2_9)

6
Group 35 External lighting control unit Specifications

Terminal Signal type Measurement points Nominal value Other


PC2_12 Instrument lighting 30 - 27 U ≈ 3 -26 V 10-90 % of Ubat
(PC2_12 - PC2_9)
PC2_13 Turn signal light, right, rear 31 - 27 U ≈ Ubat Right turn signal light
(PC2_13 - PC2_9) activated
PC2_14 Full beam, right 32 - 27 U ≈ Ubat Full beam active
(PC2_14 - PC2_9)
PC2_15 Power supply 5 33 - 27 U ≈ Ubat
(PC2_15 - PC2_9)
PC2_16 Turn signal light, left, trailer 34 - 27 U ≈ Ubat / 0 V Left turn signal light
(PC2_16 - PC2_9) (switching) activated, trailer
connected
PC2_17 Brake light, left 35 - 27 U ≈ Ubat Brake pedal
(PC2_17 - PC2_9) depressed
PC2_18 Relay, plough lights 36 - 27 U ≈ Ubat Plough lights
Trailer detection, voltage supply (PC2_18 - PC2_9) activated, sensor
activated
PC2_19 Power supply 2 37 - 27 U ≈ Ubat
(PC2_19 - PC2_9)
PC2_20 Spotlight 38 - 27 U ≈ Ubat Spot light active
Interior cab lights (PC2_20 - PC2_9)
PC2_21 Audible indication, warning light 39 - 27 U ≈ Ubat Warning light
(PC2_21 - PC2_9) activated

7
Group 35 External lighting control unit Specifications

Switch main lighting, signal descriptions

Conditions:

• Breakout box 9998551 with adapter 9813194


connected between the light switch and cable harness.

• Ignition key in the drive position.

T3016590 • Measuring voltage.

U = direct current voltage (V)

Ubat = battery voltage

The measuring points in brackets indicate the terminal


in the connector.

T3016670

Terminal Signal type Measurement Nominal value Other


points
1 Light switch 1 31 - 46 U ≈ 3.5-Ubat V Position 0 or driving lights
(1 - 16)
U≈ 0 V Position parking lights or
spot lights
2 Light switch 2 32 - 46 U≈ 0 V Position 0 or parking lights
(2 - 16)
U ≈ 3.5-Ubat V Position driving lights or
spot lights
3 Not connected
4 Switch, fog light, rear 34 - 46 U ≈ 3.5-Ubat V
(4 - 16)
U≈ 0 V Light switch, pulled out
5 Switch, fog light, front 35 - 46 U ≈ 3.5-Ubat V
(5 - 16)
U≈ 0 V Light switch depressed
6 Indicator light, fog light, rear 36 - 46 U ≈ Ubat Light on
(6 - 16)
U≈0 Light off.
7 Indicator light, fog light, front 37 - 46 U ≈ Ubat Light on
(7 - 16)
U≈ 0 V Light off.
8 Switch, hazard warning lights 38 - 46 U ≈ 3.5-Ubat V
(8 - 16)
U≈ 0 V Button depressed
9 Indicator light, warning light 39 - 46 U ≈ Ubat / 0 V Warning light active.
(9 - 16) (switching)
U ≈ 6 -9 V Background lighting (30 %
of Ubat)
10 Not connected
11 Backlighting, light switch 41 - 46 U ≈ 2 -26 V
(11 - 16)

8
Group 35 External lighting control unit Specifications

Terminal Signal type Measurement Nominal value Other


points
12 Voltage supply rheostat, dash 42 - 46 U ≈ Ubat
illumination (12 - 16)
13 Rheostat, instrument lighting 43 - ground U ≈ 2 -26 V
(13 - ground)
14 Voltage supply rheostat, headlight 44 - 46 U ≈ Ubat
beam adjustment (14 - 16)
15 Rheostat, headlight range 45 - 46 U ≈ 2 -26 V
adjustment (15 - 16)
16 Ground terminal 16 - ground U≈ 0 V
(46 - ground)

9
Group 35 External lighting control unit Tools

Tools
Special tools
The following special tools are required for work on the external lighting control unit. The
tools can be ordered from Volvo Parts AB by quoting the specified part number.

T8008662
T3011357

9990025 9998551
Adapter Breakout box

Other special equipment


Like special tools, the tools below can be ordered from Volvo Parts AB by quoting the
specified part number.

T3011358 T3009536

9510060 9813194
Multimeter Adapter

10
Group 35 External lighting control unit Malfunction

Malfunction
MID 216 Light control module, fault codes
MID: SID:
Message Identification Description (identification of Subsystem Identification Description (identification of
control unit). component).
PID: PSID:
Parameter Identification Description (identification of Proprietary Subsystem Identification Description
parameter (value)). (Volvo-unique identification of component).

PPID: FMI:
Proprietary Parameter Identification Description (Volvo Failure Mode Identifier (identification of fault type). See
unique identification of parameter (value)). “FMI table” page 14.

For more detailed information concerning these


designations, see service information group 0 “Vehicle
Electronics”.

Fault code Component / function FMI Section


“MID 216 SID 231 SAE J1939 Control
MID 216 SID 231 SAE J1939 Control link 2
link” page 15
“MID 216 SID 240 Program memory”
MID 216 SID 240 Program memory 2
page 16
“MID 216 SID 250 SAE J1708 Information
MID 216 SID 250 SAE J1708 Information link 2, 3, 4, 9
link” page 17
“MID 216 SID 253 Calibration memory
MID 216 SID 253 Calibration memory, EEPROM 2, 12, 13
EEPROM” page 19
MID 216 SID 254 Control unit 12 “MID 216 SID 254 Control unit” page 20
“MID 216 PSID 1 Headlight left side”
MID 216 PSID 1 Full beam, left 5, 6
page 21
“MID 216 PSID 2 Dipped beam (left side)”
MID 216 PSID 2 Dipped beam, left 5, 6
page 22
“MID 216 PSID 3 Full beam (right side)”
MID 216 PSID 3 Full beam, right 5, 6
page 23
“MID 216 PSID 4 Dipped beam (right
MID 216 PSID 4 Dipped beam, right 5, 6
side)” page 24
MID 216 PSID 5 Fog lights, front 5, 6 “MID 216 PSID 5 Fog light front” page 25
“MID 216 PSID 6 Fog light rear, fog light
MID 216 PSID 6 Fog lights, rear 5, 6
trailer” page 26
MID 216 PSID 7 Spotlights 5, 6 “MID 216 PSID 7 Spot light” page 27
MID 216 PSID 8 Reversing lights 5, 6 “MID 216 PSID 8 Reverse light” page 28
“MID 216 PSID 9 Reverse light trailer”
MID 216 PSID 9 Reversing lights, trailer 3, 4, 5, 6
page 29
“MID 216 PSID 10 Brake light left side”
MID 216 PSID 10 Brake light, left 5, 6
page 31
“MID 216 PSID 11 Brake light right side”
MID 216 PSID 11 Brake light, right 5, 6
page 32
“MID 216 PSID 12 Brake light trailer”
MID 216 PSID 12 Brake lights, trailer 5, 6
page 33
“MID 216 PSID 13 Direction indicator (left
MID 216 PSID 13 Turn signal light, left, front 5, 6, 12
front)” page 34
“MID 216 PSID 14 Direction indicator
MID 216 PSID 14 Turn signal light, right, front 5, 6, 12
(right front)” page 36

11
Group 35 External lighting control unit Malfunction

Fault code Component / function FMI Section


“MID 216 PSID 15 Direction indicator (left
MID 216 PSID 15 Turn signal light, left, rear 5, 6
rear)” page 38
“MID 216 PSID 16 Direction indicator
MID 216 PSID 16 Turn signal light, right, rear 5, 6
(right rear)” page 39
“MID 216 PSID 17 Direction indicator
MID 216 PSID 17 Turn signal light, left, trailer 5, 6
trailer (left side)” page 40
“MID 216 PSID 18 Direction indicator
MID 216 PSID 18 Turn signal light, right, trailer 5, 6
trailer (right side)” page 41
“MID 216 PSID 19 Relay intermittent
MID 216 PSID 19 Relay, intermittent wiper 3, 4
wiper” page 42
“MID 216 PSID 20 Instrument panel
MID 216 PSID 20 Instrument panel lighting 3, 4
lighting” page 45
Parking light right front, position light left “MID 216 PSID 21 Parking light right
MID 216 PSID 21 3, 4
roof front, position light left roof” page 46
“MID 216 PSID 22 Parking light left front,
Parking light left front, position light right
MID 216 PSID 22 3, 4, 5, 6 position light right roof, identification light”
roof, identification light
page 48
“MID 216 PSID 23 Tail light left, side
MID 216 PSID 23 Tail light left, side marking light left rear 3, 4, 5, 6
marking light left rear” page 50
Tail light right, side marking light right “MID 216 PSID 24 Tail light right, side
MID 216 PSID 24 3, 4, 5, 6
rear marking light right rear” page 52
“MID 216 PSID 25 Trailer lighting left
MID 216 PSID 25 Trailer lighting left side 5, 6
side” page 54
“MID 216 PSID 26 Trailer lighting right
MID 216 PSID 26 Trailer lighting right side 5, 6
side” page 55
“MID 216 PSID 27 Snow plow lights”
MID 216 PSID 27 Snow plow lights 3, 4
page 56
“MID 216 PSID 28 Warning light, sound
MID 216 PSID 28 Warning light, sound indication 3, 4
indication” page 57
“MID 216 PSID 29 Indication bulb warning
MID 216 PSID 29 Indicator light, warning light 3, 4
light” page 58
“MID 216 PSID 30 Switch light, warning
MID 216 PSID 30 Light switch, warning light 12
light” page 59
“MID 216 PSID 31 Switch light fog light
MID 216 PSID 31 Light switch, fog lights, front 12
front” page 60
“MID 216 PSID 32 Switch light fog light
MID 216 PSID 32 Light switch, fog lights, rear 12
rear” page 61
“MID 216 PSID 33 Stalk switch full/dipped
MID 216 PSID 33 Switch full / dipped beam 12
beam” page 76
“MID 216 PSID 34 Power supply 1” page
MID 216 PSID 34 Power supply 1 3, 4
77
“MID 216 PSID 35 Power supply 2” page
MID 216 PSID 35 Power supply 2 3, 4
78
“MID 216 PSID 36 Power supply 3” page
MID 216 PSID 36 Power supply 3 3, 4
79
“MID 216 PSID 37 Power supply 4” page
MID 216 PSID 37 Power supply 4 3, 4
80
“MID 216 PSID 38 Power supply 5” page
MID 216 PSID 38 Power supply 5 3, 4
81
“MID 216 PSID 39 Power supply 6” page
MID 216 PSID 39 Power supply 6 3, 4
82

12
Group 35 External lighting control unit Malfunction

Fault code Component / function FMI Section


Power supply, ignition key in driving “MID 216 PSID 40 Voltage supply starting
MID 216 PSID 40 3, 4
position key drive position” page 83
“MID 216 PSID 41 Stalk switch direction
MID 216 PSID 41 Warning, turn signal light 12
indicator” page 84
“MID 216 PSID 42 Rheostat instrument
MID 216 PSID 42 Rheostat, instrument lighting 3, 4
lighting” page 85
“MID 216 PSID 44 Alarm and central lock
MID 216 PSID 44 Alarm and central lock feedback 12
feedback” page 86
MID 216 PSID 56 Switch light 12 “MID 216 PSID 56 Switch light” page 87
Blackout lighting indication light emitting “MID 216 PSID 58 Blackout lighting
MID 216 PSID 58 6
diode indication light emitting diode” page 88
“MID 216 PSID 59 Reduced light” page
MID 216 PSID 59 Reduced light 5, 6
89
“MID 216 PSID 60 Reduced brake light”
MID 216 PSID 60 Reduced brake light 5, 6
page 90
“MID 216 PSID 61 Additional light” page
MID 216 PSID 61 Additional light 4
91
“MID 216 PSID 62 Change over to
MID 216 PSID 62 Change over to reduced mode 12
reduced mode” page 92
“MID 216 PSID 63 Change over to black
MID 216 PSID 63 Change over to black out mode 12
out mode” page 93
“MID 216 PSID 64 Interior cab lighting”
MID 216 PSID 64 Interior cab lighting 5, 6
page 94
“MID 216 PSID 65 Trailer detection,
MID 216 PSID 65 Trailer detection, signal 12
signal” page 95
“MID 216 PSID 66 Trailer detection,
MID 216 PSID 66 Trailer detection, power supply 3, 4
power supply” page 96
SAE J1939 Open-circuit, data link, “MID 216 PSID 200 J1939 Data link
MID 216 PSID 200 9
engine control unit interruption, engine ECU” page 97
SAE J1939 Open-circuit, data link, “MID 216 PSID 201 J1939 Data link
MID 216 PSID 201 9
vehicle control unit interruption, vehicle ECU” page 98
SAE J1939 Data link interruption, “MID 216 PSID 202 J1939 Data link
MID 216 PSID 202 9
instrument interruption, instrument” page 99
SAE J1939 Open-circuit, data link, “MID 216 PSID 206 J1939 Data link
MID 216 PSID 206 9
retarder interruption, retarder ECU” page 100
“MID 216 PSID 214 J1939 Data link
J1939 Data link interrupt, body builder
MID 216 PSID 214 9 interruption, body builder control unit”
control unit
page 101

13
Group 35 External lighting control unit Malfunction

FMI table
FMI Display text SAE text
0 Value too high Data applicable, but above normal operating range.
1 Value too low Data applicable, but below normal operating range.
2 Incorrect data Intermittent or incorrect data.
3 Electrical fault Abnormally high voltage or short-circuit to higher voltage.
4 Electrical fault Abnormally low voltage or short-circuit to lower voltage.
5 Electrical fault Abnormally low current or open-circuit.
6 Electrical fault Abnormally high current or short-circuit to ground.
7 Mechanical fault Incorrect response from the mechanical system.
8 Mechanical or electrical Abnormal frequency.
fault
9 Communication fault Abnormal update rate.
10 Mechanical or electrical Abnormally high variations.
fault
11 Unknown fault Unidentifiable fault.
12 Component fault Defective unit or component.
13 Incorrect calibration Values outside calibration values.
14 Unknown fault Special instructions.
15 Unknown fault Reserved for future use.

14
Group 35 External lighting control unit Malfunction

MID 216 SID 231 SAE J1939 Control link

General information
Component: Control Unit LCM, (external lighting) (A27).

Fault code

FMI 2
Intermittent or incorrect data.
Conditions for fault code:
• If the control unit cannot communicate via SAE J1939,
it will assume there is a fault and a fault code will be set.
T3014623
Possible cause:
• Interruption in the cable between the LCM control unit
and other control units.
• Short circuit to earth in the cable between the LCM
control unit and other control units.
• Short circuit to voltage in the cable between the LCM
control unit and other control units.
• Faulty LCM control unit.
Noticeable external symptoms:
• Yellow lamp on.
• Message shown in the menu.
• Brake lights do not work.
Appropriate check:
• Fault-trace the SAE J1939 control link, see separate
service information group 371 “Data links, fault tracing”.

15
Group 35 External lighting control unit Malfunction

MID 216 SID 240 Program memory

General information
The program memory contains rules for the control unit
functions.

Component: Control Unit LCM, (external lighting) (A27).

Fault code

FMI 2
Intermittent or incorrect data.

T3014623
Conditions for fault code:
• If the control unit cannot use the software, the control
unit interprets this as a fault and a fault code is stored.

Possible cause:
• Fault during programming.
Noticeable external symptoms:
• Red light is lit.
• Limp Home active.
• The external lighting control unit is not working.
Appropriate check:
• Reprogram the control unit.

16
Group 35 External lighting control unit Malfunction

MID 216 SID 250 SAE J1708 Information link


Fault code

FMI 2
Intermittent or incorrect data.
Conditions for fault code:
• If the control unit cannot interpret information via the
SAE J1708 data link the control unit interprets this as a
fault and a fault code is stored.
Possible cause:
• Incorrect message.
T3014623
• Interferences with the SAE J1708 Information link.
General information Noticeable external symptoms:
The SAE J1708 data link is used to communicate with • Yellow lamp on.
other control units (the engine and brake control units for Appropriate check:
example). • Check whether the same fault is present in several
control units.
Component: Control Unit LCM, (external lighting) (A27).

Cable harness: 1000. FMI 3


Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the control unit detects a short-circuit to power supply
in any of the terminals for the SAE J1708 information
link the control unit interprets this as a fault and a fault
code is stored.

Possible cause:
• Short-circuit to power supply in the cable harness
between the external lighting control unit and other
control units.

Noticeable external symptoms:


• Yellow lamp on.
Appropriate check:
• Checks the voltage on the control unit terminals for
the SAE J1708 information link. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the control unit detects a short-circuit to ground in
any of the terminals for the SAE J1708 information link
the control unit interprets this as a fault and a fault
code is stored.

Possible cause:
• Short-circuit to ground in the cable harness between
the external lighting control unit and other control units.

Noticeable external symptoms:


• Yellow lamp on.
Appropriate check:
• Checks the voltage on the control unit terminals for
the SAE J1708 information link. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

17
Group 35 External lighting control unit Malfunction

FMI 9 FMI 12
Abnormal update rate. Defective unit or component
Conditions for fault code: Conditions for fault code:
• If messages do not arrive at the SAE J1708 information • The information link (SAE J1708) not working internally
link within a reasonable period the control unit in the engine control unit.
interprets this as a fault and a fault code is stored.
Possible cause:
Possible cause: • Internal fault in the control unit.
• Open-circuit in the cable harness between the external Appropriate check:
lighting control unit and other control units.
• Checks the voltage on the control unit terminals for
Noticeable external symptoms: the SAE J1708 information link. For the terminals on
• Yellow lamp on. the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
Appropriate check: page 2.
• Checks the voltage on the control unit terminals for
the SAE J1708 information link. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

18
Group 35 External lighting control unit Malfunction

MID 216 SID 253 Calibration memory EEPROM

General information
The calibration memory is used to store temporary data
(fault codes for example).

Component: Control Unit LCM, (external lighting) (A27).

Fault code

FMI 2
Intermittent or incorrect data.

T3014623
Conditions for fault code:
• If the checksum in the control unit EEPROM is not
correct, the control unit interprets this as a fault and a
fault code is stored.

Possible cause:
• Fault when programming software, data sets or
parameters.
• Fault when storing a fault code.
Appropriate check:
• Reprogram the control unit.
FMI 12
Defective unit or component
Conditions for fault code:
• Internal checks detect hardware fault.
Possible cause:
• Faulty control unit.
Appropriate check:
• Cut power supply to control unit for at least 15 seconds.
• Reprogram the control unit.
• Change control unit if the fault persists.
FMI 13
Values outside calibration values.
Conditions for fault code:
• If the control unit EEPROM is empty, the control unit
interprets this as a fault and a fault code is stored.

Possible cause:
• Fault when programming software, data sets or
parameters.
• Fault when storing a fault code.
Appropriate check:
• Cut power supply to control unit for at least 15 seconds.
• Reprogram the control unit.
• Change control unit if reprogramming does not work or
if the fault persists.

19
Group 35 External lighting control unit Malfunction

MID 216 SID 254 Control unit

General information
Component: Control Unit LCM, (external lighting) (A27).

Fault code

FMI 12
Defective unit or component.
Conditions for fault code:
• If the control unit’s internal controller detects a fault, a
fault code will be set.
T3014623
Possible cause:
• Unknown fault.
Noticeable external symptoms:
• Red light is lit.
• Message shown in the menu.
• Only parking lights, dipped beam and warning lights
working.
• Limp Home active.
Appropriate check:
• Cut power supply to control unit for at least 15 seconds.
• Cut the power by disconnecting the negative battery
cable.
• Reprogram the control unit.
• Change control unit if the fault persists.

20
Group 35 External lighting control unit Malfunction

MID 216 PSID 1 Headlight left side


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Left full beam does not light.
Appropriate check:
• Replace left full beam bulb.
• Fault-trace the power supply to the left full beam bulb
for an open-circuit between the control unit and the
bulb. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for the left full beam bulb for an
open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for left main
beam is higher than 5.4A (old model) or 3.1A (new
T3015593 model) respectively, the control unit will interpret it as
a fault and a fault code will be set.
General information
Power for the left full beam bulb is supplied via a separate Note: If the voltage to the control unit is higher than 30.5V
terminal in the control unit when full beam is activated. and the current <20A, a fault code will not be set.
Component: Bulb, full beam (E01), Control Unit LCM, Possible cause:
(external lighting) (A27). • Short-circuit to ground in the cable harness between
the control unit and the left full beam bulb.
Cable harness: 1000, 1502.
Noticeable external symptoms:
Fault code • Yellow lamp on.
• Icon on.
FMI 5 • Message shown in the menu.
Abnormally low current or open-circuit. • Left full beam does not light.
Appropriate check:
Conditions for fault code:
• If the current on the control unit output for left main • Fault-trace the power supply to the left full beam
bulb for a short-circuit to ground between the control
beam is lower than 0.1A, the control unit will interpret it
unit and the bulb. Use the wiring diagram. For the
as a fault and a fault code will be set.
terminals on the control unit and their nominal values,
Possible cause: see “Control unit outer lighting (LCM/SLCM), signal
• Defective bulb. descriptions” page 2.
• Open-circuit in the cable harness between the control
unit and the left full beam bulb.
• Open-circuit in the cable harness between the left full
beam bulb and ground.

21
Group 35 External lighting control unit Malfunction

MID 216 PSID 2 Dipped beam (left side)


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Left dipped beam does not light.
Appropriate check:
• Replace left dipped beam bulb.
• Fault-trace the power supply to the left dipped beam
bulb for an open-circuit between the control unit and
the bulb. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for the left dipped beam bulb for
an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the lamp current connected to the control unit output
for the left dipped beam is higher than 2.9A, the control
unit will interpret it as a fault and a fault code will be set.

Note: If the voltage to the control unit is higher than 30.5V


T3016671 and the current <20A, a fault code will not be set.
General information Possible cause:
Power for the left dipped beam bulb is supplied via a
separate terminal in the control unit when dipped beam
• Short-circuit to ground in the cable harness between
the control unit and the left dipped beam bulb.
is activated.
Noticeable external symptoms:
Note: If the vehicle is equipped with gas discharge lamps,
a fault code will not be set if a lamp blows (old model).
• Yellow lamp on.
• Icon on.
Component: Bulb, dipped beam (E02), Control Unit LCM, • Message shown in the menu.
(external lighting) (A27). • Left dipped beam does not light.
Appropriate check:
Cable harness: 1000, 1502.
• Fault-trace the power supply to the left dipped beam
bulb for a short-circuit to ground between the control
Fault code unit and the bulb. Use the wiring diagram. For the
terminals on the control unit and their nominal values,
FMI 5 see “Control unit outer lighting (LCM/SLCM), signal
Abnormally low current or open-circuit. descriptions” page 2.

Conditions for fault code:


• If the current on the control unit output for left dipped
beam is lower than 0.1A, the control unit will interpret it
as a fault and a fault code will be set.

Possible cause:
• Defective bulb.
• Open-circuit in the cable harness between the control
unit and the left dipped beam bulb.
• Open-circuit in the cable harness between the left
dipped beam bulb and ground.

22
Group 35 External lighting control unit Malfunction

MID 216 PSID 3 Full beam (right side)


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Right full beam does not light.
Appropriate check:
• Replace right full beam bulb.
• Fault-trace the power supply to the right full beam bulb
for an open-circuit between the control unit and the
bulb. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for the right full beam bulb for
an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the lamp current connected to the control unit output
for the right main beam is higher than 5.4A, the control
T3015595 unit will interpret it as a fault and a fault code will be set.
General information Note: If the voltage to the control unit is higher than 30.5V
Power for the right full beam bulb is supplied via a and the current <20A, a fault code will not be set.
separate terminal in the control unit when full beam is
activated. Possible cause:
• Short-circuit to ground in the cable harness between
Component: Bulb, full beam (E01), Control Unit LCM, the control unit and the right full beam bulb.
(external lighting) (A27). • Too many / powerful bulbs directly connected to the
control unit.
Cable harness: 1000, 1503.
Noticeable external symptoms:
Fault code • Yellow lamp on.
• Icon on.
FMI 5 • Message shown in the menu.
Abnormally low current or open-circuit. • Right full beam does not light.
Appropriate check:
Conditions for fault code:
• If the current on the control unit output for right main • Fault-trace the power supply to the right full beam
bulb for a short-circuit to ground between the control
beam is lower than 0.1A, the control unit will interpret it
unit and the bulb. Use the wiring diagram. For the
as a fault and a fault code will be set.
terminals on the control unit and their nominal values,
Possible cause: see “Control unit outer lighting (LCM/SLCM), signal
• Defective bulb. descriptions” page 2.
• Open-circuit in the cable harness between the control
unit and the right full beam bulb.
• Open-circuit in the cable harness between the right
full beam bulb and ground.

23
Group 35 External lighting control unit Malfunction

MID 216 PSID 4 Dipped beam (right side)


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Right dipped beam does not light.
Appropriate check:
• Replace right dipped beam bulb.
• Fault-trace the power supply to the right dipped beam
bulb for an open-circuit between the control unit and
the bulb. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for the right dipped beam bulb
for an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for right dipped
beam is higher than 2.9A, the control unit will interpret
it as a fault and a fault code will be set.

Note: If the voltage to the control unit is higher than 30.5V


T3016672 and the current <20A, a fault code will not be set.
General information Possible cause:
Power for the right dipped beam bulb is supplied via a
separate terminal in the control unit when dipped beam
• Short-circuit to ground in the cable harness between
the control unit and the right dipped beam bulb.
is activated.
• Too many / powerful bulbs directly connected to the
control unit.
Note: If the vehicle is equipped with HID bulbs the fault
code is not stored when a bulb is defective. Noticeable external symptoms:
Component: Bulb, dipped beam (E02), Control Unit LCM, • Yellow lamp on.
(external lighting) (A27). • Icon on.
• Message shown in the menu.
Cable harness: 1000, 1503. • Right dipped beam does not light.
Appropriate check:
Fault code • Fault-trace the power supply to the right beam bulb for
a short-circuit to ground between the control unit and
FMI 5 the bulb. Use the wiring diagram. For the terminals on
Abnormally low current or open-circuit. the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
Conditions for fault code: page 2.
• If the current on the control unit output for right dipped
beam is lower than 0.1A, the control unit will interpret it
as a fault and a fault code will be set.

Possible cause:
• Defective bulb.
• Open-circuit in the cable harness between the control
unit and the right dipped beam bulb.
• Open-circuit in the cable harness between the right
dipped beam bulb and ground.

24
Group 35 External lighting control unit Malfunction

MID 216 PSID 5 Fog light front


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Front fog light does not light.
Appropriate check:
• Check both front fog light bulbs.
• Fault-trace the power supply to both front fog light
bulbs for an open-circuit between the control unit and
all bulbs. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for both front fog light bulbs for
an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for the front fog
lights is higher than 5.8A, the control unit will interpret
it as a fault and a fault code will be set.

Note: If the voltage to the control unit is higher than 30.5V


and the current <20A, a fault code will not be set.

Possible cause:
T3015597
• Short-circuit to ground in the cable harness between
General information the control unit and the front fog light bulb.
Power for the front tractor fog light bulbs is supplied via • Too many / powerful bulbs directly connected to the
a separate terminal in the control unit when the rear fog control unit.
lights are activated using the light switch. Noticeable external symptoms:
Component: Bulb, fog light (E07), Control Unit LCM, • Yellow lamp on.
(external lighting) (A27). • Icon on.
• Message shown in the menu.
Cable harness: 1000, 1502, 1503. • Front fog light does not light.
Fault code Appropriate check:
• Fault-trace the power supply to both front fog light
bulbs for a short-circuit to ground between the control
FMI 5 unit and the bulb. Use the wiring diagram. For the
Abnormally low current or open-circuit. terminals on the control unit and their nominal values,
see “Control unit outer lighting (LCM/SLCM), signal
Conditions for fault code: descriptions” page 2.
• If the current on the control unit output for the front
fog lights is lower than 500 mA, the control unit will
interpret it as a fault and a fault code will be set.

Possible cause:
• Both front fog light bulbs defective.
• Open-circuit in the cable harness between the control
unit and both front fog light bulbs.
• Open-circuit in the cable harness between ground and
both front fog light bulbs.

25
Group 35 External lighting control unit Malfunction

MID 216 PSID 6 Fog light rear, fog light trailer


Possible cause:
• Both rear fog light bulbs and trailer fog light bulbs
defective.
• Open-circuit in the cable harness between the control
unit and both rear fog light bulbs and the trailer fog
light bulbs.
• Open-circuit in the cable harness between both rear
fog light bulbs, the trailer fog light bulbs and ground.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Rear fog light does not light.
Appropriate check:
• Check all rear fog light bulbs.
• Fault-trace the power supply to both rear fog light
bulbs and the trailer fog light bulbs for an open-circuit
between the control unit and all bulbs. Use the wiring
diagram. For the terminals on the control unit and
their nominal values, see “Control unit outer lighting
(LCM/SLCM), signal descriptions” page 2.
• Fault-trace the ground for both rear fog light bulbs and
the trailer fog light bulbs for an open-circuit. Use the
wiring diagram.

FMI 6
T3016673
Abnormally high current or short-circuit to ground.
General information Conditions for fault code:
Power for the rear tractor fog light bulbs and the trailer fog • If the current on the control unit output for the rear fog
lights is supplied via a separate terminal in the control lights is higher than 3.5 A, the control unit will interpret
unit when the rear fog lights are activated using the light it as a fault and a fault code will be set.
switch.
Note: If the voltage to the control unit is higher than 30.5V
Note: The rear fog lights can only be activated when and the current <20A, a fault code will not be set.
other rear lighting is lit.
Possible cause:
Component: Bulb, fog light, rear (E21); Control unit LCM • Short-circuit to ground in the cable harness between
(external lighting) (A27); Trailer connector, 15-pin (X03) the control unit and the rear fog light bulb or one of
/ Trailer connector, 7-pin 24S (X05). the trailer fog light bulbs.

Cable harness: 1000, 1040, 1063.


• Too many / powerful bulbs directly connected to the
control unit.

Fault code Noticeable external symptoms:


• Yellow lamp on.
FMI 5 • Icon on.
Abnormally low current or open-circuit.
• Message shown in the menu.
• Rear fog light does not light.
Conditions for fault code: Appropriate check:
• If the current on the control unit output for the rear fog • Fault-trace the power supply to both rear fog light
lights is lower than 0.1 A, the control unit will interpret it bulbs and the trailer fog light bulbs for a short-circuit
as a fault and a fault code will be set. to ground between the control unit and the bulb. Use
the wiring diagram. For the terminals on the control
unit and their nominal values, see “Control unit outer
lighting (LCM/SLCM), signal descriptions” page 2.

26
Group 35 External lighting control unit Malfunction

MID 216 PSID 7 Spot light


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Spotlights in the headlight module not lit.
Appropriate check:
• Check both spotlight bulbs in the headlight module.
• Fault-trace the power supply to both spotlight bulbs
in the headlight modules for an open-circuit between
the control unit and all bulbs. Use the wiring diagram.
For the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.
• Fault-trace the ground for both spotlight bulbs in the
headlight modules for an open-circuit. Use the wiring
diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for spotlights
is higher than 5.8A (old model) or 6.9A (new model)
respectively, the control unit will interpret it as a fault
and a fault code will be set.

T3015599
Note: If the voltage to the control unit is higher than 30.5V
and the current <20A, a fault code will not be set.
General information
Power for the spotlights is supplied via a separate terminal Possible cause:
in the control unit when the full beam is activated and the • Short-circuit to ground in the cable harness between
light switch is in the lower spotlight position. the control unit and spotlight bulb.
Note: If there is a relay connected for extra spotlights, the
• Too many / powerful bulbs directly connected to the
control unit.
fault code for a blown bulb will not be set.
Noticeable external symptoms:
Component: Bulb, spotlight (E03), Control Unit LCM,
(external lighting) (A27).
• Yellow lamp on.
• Icon on.
Cable harness: 1000, 1502, 1503. • Message shown in the menu.
• Spotlights not lit.
Fault code Appropriate check:
• Fault-trace the power supply to both spotlight bulbs
FMI 5 in the headlight modules for a short-circuit to ground
between the control unit and the bulb. Use the wiring
Abnormally low current or open-circuit.
diagram. For the terminals on the control unit and
Conditions for fault code: their nominal values, see “Control unit outer lighting
• If the current on the control unit output for the spotlights (LCM/SLCM), signal descriptions” page 2.
is lower than 500 mA, the control unit will interpret it as
a fault and a fault code will be set.

Possible cause:
• Both spotlight bulbs in the headlight modules defective.
• Open-circuit in the cable harness between the control
unit and both spotlight bulbs in the headlight modules.
• Open-circuit in the cable harness between both
spotlight bulbs in the headlight modules and ground.

27
Group 35 External lighting control unit Malfunction

MID 216 PSID 8 Reverse light


• If the current on the control unit output for the reversing
light is lower than 0.1A, the control unit will interpret it
as a fault and a fault code will be set.

Possible cause:
• Both reversing light bulbs defective.
• Open-circuit in the cable harness between the control
unit and both reversing light bulbs.
• Open-circuit in the cable harness between both
reversing light bulbs and ground.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Reversing lights not lit.
Appropriate check:
• Check both reversing light bulbs.
• Fault-trace the power supply to both reversing light
bulbs for an open-circuit between the control unit and
all bulbs. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for both reversing light bulbs for
an open-circuit. Use the wiring diagram.

FMI 6
T3016674
Abnormally high current or short-circuit to ground.
General information
Power for the tractor reversing light bulbs is supplied via Conditions for fault code:
a separate terminal in the control unit when reverse gear • If the current on the control unit output for reversing
is selected. light is higher than 13.4 A (old model) or 2.25 A (new
model) respectively, the control unit will interpret it as
Note: In certain cases the reversing lights can be a fault and a fault code will be set.
activated manually via a separate switch.
Note: If the voltage to the control unit is higher than 30.5V
Note: If there is a relay connected for reversing light, the and the current <20A, a fault code will not be set.
fault code for a blown bulb will not be set (new model).
Possible cause:
Note: If the vehicle has an I-shift gearbox, there is no • Short-circuit to ground in the cable harness between
reversing lights connection between the stalk switch and the control unit and reversing light bulb.
the lighting control unit. In this case the reversing lights • Too many / powerful bulbs directly connected to the
are activated by a J1587 message that is sent from the control unit.
stalk switch to the LCM.
Noticeable external symptoms:
Component: Bulb, reversing light (E06), Control unit LCM • Yellow lamp on.
(external lighting) (A27), Reversing warning unit, acoustic • Icon on.
(H03), Switch, acoustic reversing warning unit (S73). • Message shown in the menu.
Cable harness: 1000, 1040. • Reversing lights not lit.
Appropriate check:
Fault code • Fault-trace the power supply to the reversing light
bulbs for a short-circuit to ground between the control
FMI 5 unit and the bulb. Use the wiring diagram. For the
Abnormally low current or open-circuit. terminals on the control unit and their nominal values,
see “Control unit outer lighting (LCM/SLCM), signal
Conditions for fault code: descriptions” page 2.

28
Group 35 External lighting control unit Malfunction

MID 216 PSID 9 Reverse light trailer


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit output is the same as
or higher than the control unit feed voltage (Ubat) when
the output is activated, the control unit will interpret this
as a fault and the fault code will be set.

Possible cause:
• Short-circuit to voltage in the cable harness between
the control unit and bulb.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
T3016675
• The trailer reversing lights remain lit all the time.
• Trailer reversing lights do not come on.
General information
Power for the trailer reversing light bulbs is supplied via Appropriate check:
a separate terminal in the control unit when reverse gear • Check all trailer reversing light bulbs.
is selected. • Check the voltage feed to all the trailer reversing
lamps in case there is a short-circuit to Ubat between
Note: In certain cases the reversing lights can be the control unit and all the lamps, using the electrical
activated manually via a separate switch. schematic diagram. For control unit connections
and expected values, see “Control unit outer lighting
Note: If a relay for extra trailer reversing lights is (LCM/SLCM), signal descriptions” page 2.
connected, the defective bulb fault code is not stored.

Note: If the vehicle has an I-shift gearbox, there is no FMI 4


reversing lights connection between the stalk switch and Abnormally low voltage or short-circuit to ground.
the lighting control unit. In this case the reversing lights
are activated by a J1587 message that is sent from the Conditions for fault code:
stalk switch to the LCM. • If the voltage at the control unit output is lower than
approx. 2V (10% of Ubat) when the output is activated,
Component: Control unit LCM (external lighting) (A27); the control unit will interpret this as a fault and the fault
Trailer connector, 15-pin (X03) / Trailer connector, 7-pin code will be set.
24S (X05).
Possible cause:
Cable harness: 1000, 1063. • Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Trailer reversing lights come on.
Appropriate check:
• Fault-trace the power supply to the trailer reversing
light bulbs for a short-circuit to ground between the
control unit and the bulb. Use the wiring diagram. For
the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.

29
Group 35 External lighting control unit Malfunction

FMI 5 FMI 6
Abnormally low current or open-circuit. Abnormally high current or short-circuit to ground.
Conditions for fault code: Conditions for fault code:
• If the current on the control unit output for the trailer • If the current on the control unit output for the trailer
reversing lights is lower than 0.1 A, the control unit will reversing lights is higher than 5.8A, the control unit will
interpret it as a fault and a fault code will be set. interpret it as a fault and a fault code will be set.

Possible cause: Note: If the voltage to the control unit is higher than 30.5V
• All trailer reversing light bulbs defective. and the current <20A, a fault code will not be set.
• Open-circuit in the cable harness between the control Possible cause:
unit and all trailer reversing light bulbs.
• Open-circuit in the cable harness between all trailer • Short-circuit to ground in the cable harness between
reversing light bulbs and ground. the control unit and trailer reversing light bulb.
• Too many / powerful bulbs directly connected to the
Noticeable external symptoms: control unit.
• Yellow lamp on. Noticeable external symptoms:
• Icon on.
• Message shown in the menu. • Yellow lamp on.
• Trailer reversing lights do not come on. • Icon on.
• Message shown in the menu.
Appropriate check: • Trailer reversing lights do not come on.
• Check all trailer reversing light bulbs. Appropriate check:
• Fault-trace the power supply to all trailer reversing light
bulbs for an open-circuit between the control unit and • Fault-trace the power supply to the trailer reversing
all bulbs. Use the wiring diagram. For the terminals on light bulbs for a short-circuit to ground between the
the control unit and their nominal values, see “Control control unit and the bulb. Use the wiring diagram. For
unit outer lighting (LCM/SLCM), signal descriptions” the terminals on the control unit and their nominal
page 2. values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.
• Fault-trace the ground for all trailer reversing light bulbs
for an open-circuit. Use the wiring diagram.

30
Group 35 External lighting control unit Malfunction

MID 216 PSID 10 Brake light left side


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Left brake light does not light.
Appropriate check:
• Replace left brake light bulb.
• Fault-trace the power supply to the left brake light bulb
for an open-circuit between the control unit and all
bulbs. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for the left brake light bulb for an
open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for left brake
light is higher than 1.8 A (new model) or 2.6 A (old
T3016676 model) respectively, the control unit will interpret it as
a fault and a fault code will be set.
General information
Power for the left tractor brake light bulbs is supplied via Note: If the voltage to the control unit is higher than 30.5V
a separate terminal in the control unit when the brakes and the current <20A, a fault code will not be set.
are applied.
Possible cause:
Note: The brake light is lit automatically if deceleration • Short-circuit to ground in the cable harness between
exceeds certain limits. See separate Service Information the control unit and the left brake light bulb.
“Control unit, external lighting, design and function” group • Too many / powerful bulbs directly connected to the
35. control unit.
Component: Bulb, brake light (E09), Control Unit LCM, Noticeable external symptoms:
(external lighting) (A27). • Yellow lamp on.
Cable harness: 1000, 1040. • Icon on.
• Message shown in the menu.
Fault code • Left brake light does not light.
Appropriate check:
FMI 5 • Fault-trace the power supply to the left brake light
bulb for a short-circuit to ground between the control
Abnormally low current or open-circuit. unit and the bulb. Use the wiring diagram. For the
Conditions for fault code: terminals on the control unit and their nominal values,
• If the current on the control unit output for left brake see “Control unit outer lighting (LCM/SLCM), signal
light is lower than 0.1A, the control unit will interpret it descriptions” page 2.
as a fault and a fault code will be set.

Possible cause:
• Left brake light bulb defective.
• Open-circuit in the cable harness between the control
unit and the left brake light bulb.
• Open-circuit in the cable harness between the left
brake light bulb and ground.

31
Group 35 External lighting control unit Malfunction

MID 216 PSID 11 Brake light right side


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Right brake light does not light.
Appropriate check:
• Replace right brake light bulb.
• Fault-trace the power supply to the right brake light
bulb for an open-circuit between the control unit and
all bulbs. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for the right brake light bulb for
an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for right brake
light is higher than 1.8 A (new model) or 2.6 A (old
T3016677 model) respectively, the control unit will interpret it as
a fault and a fault code will be set.
General information
Power for the right tractor brake light bulbs is supplied via Note: If the voltage to the control unit is higher than 30.5V
a separate terminal in the control unit when the brakes and the current <20A, a fault code will not be set.
are applied.
Possible cause:
Note: The brake light is lit automatically if deceleration • Short-circuit to ground in the cable harness between
exceeds certain limits. See separate Service Information the control unit and the right brake light bulb.
“Control unit, external lighting, design and function” group • Too many / powerful bulbs directly connected to the
35. control unit.
Component: Bulb, brake light (E09), Control Unit LCM, Noticeable external symptoms:
(external lighting) (A27). • Yellow lamp on.
Cable harness: 1000, 1040. • Icon on.
• Message shown in the menu.
Fault code • Right brake light does not light.
Appropriate check:
FMI 5 • Fault-trace the power supply to the right brake light
bulb for a short-circuit to ground between the control
Abnormally low current or open-circuit. unit and the bulb. Use the wiring diagram. For the
Conditions for fault code: terminals on the control unit and their nominal values,
• If the current on the control unit output for right brake see “Control unit outer lighting (LCM/SLCM), signal
light is lower than 0.1A, the control unit will interpret it descriptions” page 2.
as a fault and a fault code will be set.

Possible cause:
• Right brake light bulb defective.
• Open-circuit in the cable harness between the control
unit and the right brake light bulb.
• Open-circuit in the cable harness between the right
brake light bulb and ground.

32
Group 35 External lighting control unit Malfunction

MID 216 PSID 12 Brake light trailer


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Trailer brake light does not come on.
Appropriate check:
• Check all trailer brake light bulbs.
• Fault-trace the power supply to all trailer brake light
bulbs for an open-circuit between the control unit and
all bulbs. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for the trailer brake light bulbs
for an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
T3016678
Conditions for fault code:
General information • If the current on the control unit output for the trailer
Power for the trailer brake light bulbs is supplied via a brake lights is higher than 10.5A, the control unit will
separate terminal in the control unit when the brakes are interpret it as a fault and a fault code will be set.
applied.
Note: If the voltage to the control unit is higher than 30.5V
Note: The brake light is lit automatically if deceleration and the current <20A, a fault code will not be set.
exceeds certain limits. See separate Service Information
“Control unit, external lighting, design and function” group Possible cause:
350. • Short-circuit to ground in the cable harness between
the control unit and trailer brake light bulb.
Note: Fault codes are erased when the trailer is
uncoupled.
• Too many / powerful bulbs directly connected to the
control unit.
Note: If the vehicle is adapted for a 12 V trailer the fault Noticeable external symptoms:
code is not stored when a bulb is defective.
• Yellow lamp on.
Component: Control unit LCM (exterior lighting) (A27), • Icon on.
Trailer connection 15-pin unit (X03) / Trailer connection • Message shown in the menu.
7-pin unit 24N (X04). • Trailer brake light does not come on.
Cable harness: 1000, 1063.
Appropriate check:
• Fault-trace the power supply to all the trailer brake light
bulbs for a short-circuit to ground between the control
Fault code unit and the bulb. Use the wiring diagram. For the
terminals on the control unit and their nominal values,
FMI 5 see “Control unit outer lighting (LCM/SLCM), signal
Abnormally low current or open-circuit. descriptions” page 2.

Conditions for fault code:


• If the current on the control unit output for the trailer
brake lights is lower than 500 mA, the control unit will
interpret it as a fault and a fault code will be set.

Possible cause:
• Open-circuit in the cable harness between the control
unit and all trailer brake light bulbs.
• Open-circuit in the cable harness between all trailer
brake light bulbs and ground.
• All the trailer brake light bulbs have blown.

33
Group 35 External lighting control unit Malfunction

MID 216 PSID 13 Direction indicator (left front)


Appropriate check:
• Check both left front turn signal light bulbs.
• Fault-trace the power supply to both left front turn
signal light bulbs for an open-circuit between the
control unit and all bulbs. Use the wiring diagram. For
the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.
• Fault-trace the ground for both left front turn signal light
bulbs for an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for left direction
indicator is higher than 1.7A, the control unit will
interpret it as a fault and a fault code will be set.

Note: If the voltage to the control unit is higher than 30.5V


and the current <20A, a fault code will not be set.

Possible cause:
• Short-circuit to ground in the cable harness between
the control unit and the left front turn signal light bulb.
• Too many / powerful bulbs directly connected to the
T3015605 control unit.
General information Noticeable external symptoms:
Power for the left front tractor turn signal light bulbs is
supplied via a separate terminal in the control unit when
• Yellow lamp on.
the left turn signal light is activated.
• Icon on.
• Message shown in the menu.
Component: Bulb, turn signal light (E13), Control Unit • Indicator lamp flashes at twice the speed.
LCM, (external lighting) (A27). Appropriate check:
Cable harness: 1000, 1502. • Fault-trace the power supply to both left front turn
signal light bulbs for a short-circuit to ground between
the control unit and the bulb. Use the wiring diagram.
Fault code For the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
FMI 5 signal descriptions” page 2.
Abnormally low current or open-circuit.
Conditions for fault code: FMI 12
• If the current on the control unit output for left direction Defective unit or component
indicator is lower than 0.1A, the control unit will
Conditions for fault code:
interpret it as a fault and a fault code will be set.
• If the current on the control unit output for left direction
Possible cause: indicator is lower than 1.2A, the control unit will
interpret it as a fault and a fault code will be set.
• Both left front turn signal light bulbs are defective.
• Open-circuit in the cable harness between the control Possible cause:
unit and both left front turn signal light bulbs.
• Open-circuit in the cable harness between both left • One left front turn signal light bulb is defective.
front turn signal light bulbs and ground. • Open-circuit in the cable harness between the control
unit and one left front turn signal light bulb.
Noticeable external symptoms: • Open-circuit in the cable harness between one left
front turn signal light bulb and ground.
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Indicator lamp flashes at twice the speed.

34
Group 35 External lighting control unit Malfunction

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• One left front turn signal light bulb does not light.
Appropriate check:
• Change the front left direction indicator bulb that
is not working.
• Fault-trace the power supply to the left front turn signal
light bulb that does not light for an open-circuit between
the control unit and the bulb. Use the wiring diagram.
For the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.
• Fault-trace the ground for the left front turn signal light
bulb that does not light for an open-circuit. Use the
wiring diagram.

35
Group 35 External lighting control unit Malfunction

MID 216 PSID 14 Direction indicator (right front)


Appropriate check:
• Check both right front turn signal light bulbs.
• Fault-trace the power supply to both right front turn
signal light bulbs for an open-circuit between the
control unit and all bulbs. Use the wiring diagram. For
the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.
• Fault-trace the ground for both right front turn signal
light bulbs for an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for front right
direction indicator is higher than 1.7A, the control unit
will interpret it as a fault and a fault code will be set.

Note: If the voltage to the control unit is higher than 30.5V


and the current <20A, a fault code will not be set.

Possible cause:
• Short-circuit to ground in the cable harness between
the control unit and the right front turn signal light bulb.
• Too many / powerful bulbs directly connected to the
T3015606 control unit.
General information Noticeable external symptoms:
Power for the right front tractor turn signal light bulbs is
supplied via a separate terminal in the control unit when
• Yellow lamp on.
the right turn signal light is activated.
• Icon on.
• Message shown in the menu.
Component: Bulb, turn signal light (E13), Control Unit • Right front turn signal light does not light.
LCM, (external lighting) (A27). Appropriate check:
Cable harness: 1000, 1503. • Fault-trace the power supply to both right front turn
signal light bulbs for a short-circuit to ground between
the control unit and the bulb. Use the wiring diagram.
Fault code For the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
FMI 5 signal descriptions” page 2.
Abnormally low current or open-circuit.
Conditions for fault code: FMI 12
• If the current on the control unit output for front right Defective unit or component
direction indicator is lower than 0.1A, the control unit
Conditions for fault code:
will interpret it as a fault and a fault code will be set.
• If the current on the control unit output for front right
Possible cause: direction indicator is lower than 1.2A, the control unit
will interpret it as a fault and a fault code will be set.
• Both right front turn signal light bulbs are defective.
• Open-circuit in the cable harness between the control Possible cause:
unit and both right front turn signal light bulbs.
• Open-circuit in the cable harness between both right • One right front turn signal light bulb is defective.
front turn signal light bulbs and ground. • Open-circuit in the cable harness between the control
unit and one bulb.
Noticeable external symptoms: • Open-circuit in the cable harness between one bulb
and ground.
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Right front turn signal light does not light.

36
Group 35 External lighting control unit Malfunction

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• One right front turn signal light bulb does not light.
Appropriate check:
• Replace the right front turn signal light bulb that
does not light.
• Fault-trace the power supply to the right front turn
signal light bulb that does not light for an open-circuit
between the control unit and the bulb. Use the wiring
diagram. For the terminals on the control unit and
their nominal values, see “Control unit outer lighting
(LCM/SLCM), signal descriptions” page 2.
• Fault-trace the ground for the right front turn signal
light bulb that does not light for an open-circuit. Use
the wiring diagram.

37
Group 35 External lighting control unit Malfunction

MID 216 PSID 15 Direction indicator (left rear)


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Left rear turn signal light does not light.
Appropriate check:
• Replace the left rear turn signal light bulb.
• Fault-trace the power supply to the left rear turn signal
light bulb for an open-circuit between the control
unit and all bulbs. Use the wiring diagram. For the
terminals on the control unit and their nominal values,
see “Control unit outer lighting (LCM/SLCM), signal
descriptions” page 2.
• Fault-trace the ground for the left rear turn signal light
bulbs for an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for rear left
T3016679 direction indicator is higher than 2.6 A (old model) or
General information 1.8 A (new model) respectively, the control unit will
Power for the left rear tractor turn signal light bulbs is interpret it as a fault and a fault code will be set.
supplied via a separate terminal in the control unit when
Note: If the voltage to the control unit is higher than 30.5V
the left turn signal light is activated.
and the current <20A, a fault code will not be set.
Component: Bulb, turn signal light (E13), Control Unit
Possible cause:
LCM, (external lighting) (A27).
• Short-circuit to ground in the cable harness between
Cable harness: 1000, 1040. the control unit and the left rear turn signal light bulb.
• Too many / powerful bulbs directly connected to the
Fault code control unit.

Noticeable external symptoms:


FMI 5 • Yellow lamp on.
Abnormally low current or open-circuit. • Icon on.
• Message shown in the menu.
Conditions for fault code: • Left rear turn signal light does not light.
• If the current on the control unit output for rear left Appropriate check:
direction indicator is lower than 0.1A, the control unit
will interpret it as a fault and a fault code will be set. • Fault-trace the power supply to the left rear turn signal
light bulb for a short-circuit to ground between the
Possible cause: control unit and the bulb. Use the wiring diagram. For
• The left rear turn signal light bulb is defective. the terminals on the control unit and their nominal
• Open-circuit in the cable harness between the control values, see “Control unit outer lighting (LCM/SLCM),
unit and the left rear turn signal light bulb. signal descriptions” page 2.
• Open-circuit in the cable harness between the left rear
turn signal light bulb and ground.

38
Group 35 External lighting control unit Malfunction

MID 216 PSID 16 Direction indicator (right rear)


Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Right rear turn signal light does not light.
Appropriate check:
• Replace the right rear turn signal light bulb.
• Fault-trace the power supply to the right rear turn
signal light bulb for an open-circuit between the control
unit and all bulbs. Use the wiring diagram. For the
terminals on the control unit and their nominal values,
see “Control unit outer lighting (LCM/SLCM), signal
descriptions” page 2.
• Fault-trace the ground for the right rear turn signal light
bulbs for an open-circuit. Use the wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for rear right
T3016680 direction indicator is higher than 2.6A, the control unit
General information will interpret it as a fault and a fault code will be set.
Power for the right rear tractor turn signal light bulbs is
Note: If the voltage to the control unit is higher than 30.5V
supplied via a separate terminal in the control unit when
and the current <20A, a fault code will not be set.
the right turn signal light is activated.
Possible cause:
Component: Bulb, turn signal light (E13), Control Unit
LCM, (external lighting) (A27). • Short-circuit to ground in the cable harness between
the control unit and the right rear turn signal light bulb.
Cable harness: 1000, 1040. • Too many / powerful bulbs directly connected to the
control unit.
Fault code Noticeable external symptoms:
• Yellow lamp on.
FMI 5 • Icon on.
Abnormally low current or open-circuit. • Message shown in the menu.
• Right rear turn signal light does not light.
Conditions for fault code:
• If the current on the control unit output for rear right Appropriate check:
direction indicator is lower than 0.1A, the control unit • Fault-trace the power supply to the right rear turn
will interpret it as a fault and a fault code will be set. signal light bulb for a short-circuit to ground between
the control unit and the bulb. Use the wiring diagram.
Possible cause: For the terminals on the control unit and their nominal
• The right rear turn signal light bulb is defective. values, see “Control unit outer lighting (LCM/SLCM),
• Open-circuit in the cable harness between the control signal descriptions” page 2.
unit and the right rear turn signal light bulb.
• Open-circuit in the cable harness between the right
rear turn signal light bulb and ground.

39
Group 35 External lighting control unit Malfunction

MID 216 PSID 17 Direction indicator trailer (left side)


• Open-circuit in the cable harness between the left
trailer turn signal light bulbs and ground.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Left trailer turn signal light does not light.
Appropriate check:
• Check the left trailer turn signal light bulbs.
• Fault-trace the power supply to the left trailer turn
signal light bulbs for an open-circuit between the
control unit and all bulbs. Use the wiring diagram. For
the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.
• Fault-trace the ground for the left trailer turn signal light
bulbs for an open-circuit. Use the wiring diagram.

T3016681
FMI 6
General information Abnormally high current or short-circuit to ground.
Power for the left trailer turn signal light bulbs is supplied
via a separate terminal in the control unit when the left Conditions for fault code:
turn signal light is activated. • If the current on the control unit output for the left trailer
direction indicator is higher than 5.2 A, the control unit
Note: Fault codes are erased when the trailer is will interpret it as a fault and a fault code will be set.
uncoupled.
Note: If the voltage to the control unit is higher than 30.5V
Note: If the vehicle is adapted for a 12 V trailer the fault and the current <20A, a fault code will not be set.
code is not stored when a bulb is defective.
Possible cause:
Component: Control unit LCM (exterior lighting) (A27),
Trailer connection 15-pin unit (X03) / Trailer connection
• Short-circuit to ground in the cable harness between
the control unit and the left trailer turn signal light bulbs.
7-pin unit 24N (X04).
• Too many / powerful bulbs directly connected to the
control unit.
Cable harness: 1000, 1063.
Noticeable external symptoms:
Fault code • Yellow lamp on.
• Icon on.
FMI 5 • Message shown in the menu.
Abnormally low current or open-circuit. • Left trailer turn signal light does not light.
Conditions for fault code: Appropriate check:
• If the current on the control unit output for the left trailer • Fault-trace the power supply to the left trailer turn
direction indicator is lower than 500 mA, the control signal light bulbs for a short-circuit to ground between
unit will interpret it as a fault and a fault code will be set. the control unit and the bulb. Use the wiring diagram.
For the terminals on the control unit and their nominal
Possible cause: values, see “Control unit outer lighting (LCM/SLCM),
• Left trailer turn signal light bulbs are defective. signal descriptions” page 2.
• Open-circuit in the cable harness between the control
unit and the left trailer turn signal light bulbs.

40
Group 35 External lighting control unit Malfunction

MID 216 PSID 18 Direction indicator trailer (right side)


• Open-circuit in the cable harness between the right
trailer turn signal light bulbs and ground.
• Right trailer turn signal light bulbs are defective.
Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Right trailer direction indicator does not come on.
Appropriate check:
• Check the left trailer turn signal light bulbs.
• Fault-trace the power supply to the left trailer turn
signal light bulbs for an open-circuit between the
control unit and all bulbs. Use the wiring diagram. For
the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.
• Fault-trace the ground for the right trailer turn signal
light bulbs for an open-circuit. Use the wiring diagram.
T3016682

General information FMI 6


Power for the right trailer turn signal light bulbs is supplied Abnormally high current or short-circuit to ground.
via a separate terminal in the control unit when the right
Conditions for fault code:
turn signal light is activated.
• If the current on the control unit output for the right
Note: Fault codes are erased when the trailer is trailer direction indicator is higher than 5.2 A, the
uncoupled. control unit will interpret it as a fault and a fault code
will be set.
Note: If the vehicle is adapted for a 12 V trailer the fault
code is not stored when a bulb is defective. Note: If the voltage to the control unit is higher than 30.5V
and the current <20A, a fault code will not be set.
Component: Control unit LCM (exterior lighting) (A27),
Trailer connection 15-pin unit (X03) / Trailer connection Possible cause:
7-pin unit 24N (X04). • Short-circuit to ground in the cable harness between
the control unit and the right trailer turn signal light
Cable harness: 1000, 1063. bulbs.
• Too many / powerful bulbs directly connected to the
Fault code control unit.
Noticeable external symptoms:
FMI 5 • Yellow lamp on.
Abnormally low current or open-circuit. • Icon on.
• Message shown in the menu.
Conditions for fault code: • Right trailer direction indicator does not come on.
• If the current on the control unit output for the right Appropriate check:
trailer direction indicator is lower than 500 mA, the
control unit will interpret it as a fault and a fault code • Fault-trace the power supply to the right trailer turn
will be set. signal light bulbs for a short-circuit to ground between
the control unit and the bulb. Use the wiring diagram.
Possible cause: For the terminals on the control unit and their nominal
• Open-circuit in the cable harness between the control values, see “Control unit outer lighting (LCM/SLCM),
unit and the right trailer turn signal light bulbs. signal descriptions” page 2.

41
Group 35 External lighting control unit Malfunction

MID 216 PSID 19 Relay intermittent wiper


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit output is the same as
or higher than the control unit feed voltage (Ubat) when
the output is activated, the control unit will interpret this
as a fault and the fault code will be set.

Possible cause:
• Short-circuit to voltage in the cable harness between
the control unit and bulb.

Noticeable external symptoms:


• Intermittent wiping and wiping combined with
windscreen washer do not function.
Note: Constant wiping still functions.

Appropriate check:
• “MID 216 PSID 19 Relay intermittent wiper, check”
page 43.

FMI 4
Abnormally low voltage or short-circuit to ground.
Conditions for fault code:
• If the voltage at the control unit output is lower than
approx. 2V (10% of Ubat) when the output is activated,
the control unit will interpret this as a fault and the fault
code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• The windscreen wipers run constantly.
T3014626
Appropriate check:
General information
The external lighting control unit controls the windscreen • “MID 216 PSID 19 Relay intermittent wiper, check”
page 43.
wiper intermittent function and the wiping combined with
windscreen washer function.
The external lighting control unit receives a signal
when the windscreen wiper switch is in the washer or
intermittent positions. The signal is transmitted by the
windscreen wiper switch. When the external lighting
control unit logic activates the windscreen wipers, the
intermittent wiper relay is grounded via terminal PC1_14.
The intermittent wiper relay supplies power to the
windscreen wiper motor via the windscreen wiper switch.

Component: Relay, intermittent wiper (K07), Control Unit


LCM, (external lighting) (A27).
Cable harness: 1000, 1501.

42
Group 35 External lighting control unit Malfunction

35107-2
MID 216 PSID 19 Relay intermittent wiper, check
Special tools: 9998551, 9990025
Other special equipment: 9510060
NOTE
• During fault-tracing check the relevant connectors.
Check for loose connections, contact resistance
and oxidation. For a more detailed description of
fault-tracing cables and connectors, see service
information group 371.

• Do not use the chassis as a ground when taking


readings. Use the door stop or ground plate in the
rear combined light.

• The measuring points in brackets indicate the terminal


in the connector.

Appropriate tests in the PC tool


The following tests are useful for a closer examination of
the component function:

• “36303-8 Intermittent wiper, test”


Measurement at control unit
1
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Windscreen wipers in rest position

Measurement points Nominal value


22 - 39 U ≈ Ubat V
(PC1_14 - PC1_21)

9998551 , 9990025 9510060

43
Group 35 External lighting control unit Malfunction

2
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.


Note: The terminal is supplied with power for a short
period during activation. Use the “Max Min” function
on the multimeter and check that the “Min” voltages
is correct.

Measurement points Nominal value


22 - 39 U≈ 0 V
(PC1_14 - PC1_21)

9998551 , 9990025 9510060

Measurement at component
1
Conditions:

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Windscreen wiper stalk switch in rest position.

Measurement points Nominal value


85 - Ground U ≈ Ubat V

9510060

2
Conditions:

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Windscreen wipers activated by control unit.

Note: The terminal is supplied with power for a short


period during activation. Use the “Max Min” function
on the multimeter and check that the “Min” voltages
is correct.

Measurement points Nominal value


85 - Ground U≈ 0 V

9510060

Verification
Check that the error has been remedied by checking
the windscreen wiper function or by using the tester in
VCADS Pro (see “Appropriate tests in the PC tool”
page 43).
44
Group 35 External lighting control unit Malfunction

MID 216 PSID 20 Instrument panel lighting


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage on the control unit output for instrument
panel lighting is higher than approx. 26V (90% of Ubat),
the control unit interprets this as a fault and a fault
code is stored.

Possible cause:
• Short-circuit to voltage in the cable harness between
the control unit and bulb.

Appropriate check:
• Check all bulbs for instrument panel lighting.
• Check the power supply for all bulbs in the instrument
panel lighting for an open circuit between the control
unit and all the bulbs with the help of a wiring diagram.
T3014624
For control unit connections and expected values,
see “Control unit outer lighting (LCM/SLCM), signal
descriptions” page 2.
• Check the ground connection for all bulbs in the
instrument panel lighting for an open circuit with the
help of a wiring diagram.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage on the control unit output for instrument
panel lighting is lower than approx. 2V (10% of Ubat),
the control unit interprets this as a fault and a fault
T3017769 code is stored.
General information Possible cause:
The control unit supplies the instrument, radio, etc., with • Open-circuit in the power supply in the cable harness
a voltage signal. between the control unit and bulb.
Component: Light switch (S01), Control Unit LCM, • Open-circuit in the cable harness between the control
unit and the bulb.
(external lighting) (A27).
• Short-circuit to ground in the cable harness between
Cable harness: 1000. the control unit and bulb.
• Contact resistance or oxidation.
Appropriate check:
• Check the power supply for all bulbs in the instrument
panel lighting for a short circuit to ground between the
control unit and bulb with the help of a wiring diagram.
For control unit connections and expected values,
see “Control unit outer lighting (LCM/SLCM), signal
descriptions” page 2.

45
Group 35 External lighting control unit Malfunction

MID 216 PSID 21 Parking light right front, position light left roof
Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit output is the same as
or higher than the control unit feed voltage (Ubat) when
the output is activated, the control unit will interpret this
as a fault and the fault code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Parking light right front and roof position light left are
on constantly.
• Parking light right front and roof position light left do
not come on.

Appropriate check:
• Check all bulbs for parking light right front, roof position
light left and identification lights.
T3015611
• Check voltage feed connection to all bulbs for parking
light right front, roof position light left and identification
General information lights in case of a short-circuit to Ubat between
Power for the right front tractor parking lights and left roof the control unit and the lamps, using the electrical
position light bulbs is supplied via a separate terminal schematic diagram. For control unit connections
in the control unit when the light switch is in the parking and expected values, see “Control unit outer lighting
lights, driving lights or spotlights position. (LCM/SLCM), signal descriptions” page 2.
Component: Bulb, parking lights, front (E08), position
light (E12), Side marker lights (E11), Control unit LCM FMI 4
(external lighting) (A27). Abnormally low voltage or short-circuit to ground.

Cable harness: 1000, 1006, 1503. Conditions for fault code:


• If the voltage at the control unit output is lower than
approx. 2V (10% of Ubat) when the output is activated,
the control unit will interpret this as a fault and the fault
code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Parking light right front and roof position light left are
on constantly.

Appropriate check:
• Check power supply to all bulbs for parking light right
front, roof position light left and identification lights for
short circuit to ground between the control unit and
bulb with the help of a wiring diagram. For control unit
connections and expected values, see “Control unit
outer lighting (LCM/SLCM), signal descriptions” page
2.

46
Group 35 External lighting control unit Malfunction

FMI 5 FMI 6
Abnormally low current or open-circuit. Abnormally high current or short-circuit to ground.
Conditions for fault code: Conditions for fault code:
• If the current on the control unit output for front right • If the current on the control unit output for front right
parking light, left roof position light and identification parking light, left roof position light and identification
lights is lower than 0.1A, the control unit will interpret it lights is higher than 1.4V, the control unit will interpret
as a fault and a fault code will be set. it as a fault and a fault code will be set.

Possible cause: Note: If the voltage to the control unit is higher than 30.5V
• All lamps for parking lights right front, roof position light and the current <20A, a fault code will not be set.
left and identification lights have blown.
Possible cause:
• Break in the cable harness between the control unit
and all parking light right front, roof position light left • Short circuit to ground in the cable harness between
and identification light bulbs. the control unit and parking light right front, roof
position light left and identification light front lamps.
• Break in the cable harness between all parking light
right front, roof position light left, identification light • Too many / powerful bulbs directly connected to the
bulbs and ground. control unit.

Noticeable external symptoms: Noticeable external symptoms:


• Yellow lamp on. • Yellow lamp on.
• Icon on. • Icon on.
• Message shown in the menu. • Message shown in the menu.
• Parking light right front, roof position light left and • Parking light right front, roof position light left and
identification light front do not come on. identification light front do not come on.

Appropriate check: Appropriate check:


• Check all bulbs for parking light right front, roof position • Check power supply to all bulbs for parking light right
light left and identification lights. front, roof position light left and identification lights for
short circuit to ground between the control unit and
• Check power supply to all bulbs for parking light right bulb with the help of a wiring diagram. For control unit
front, roof position light left and identification lights for
open circuits between the control unit and bulb with the connections and expected values, see “Control unit
help of a wiring diagram. For control unit connections outer lighting (LCM/SLCM), signal descriptions” page
and expected values, see “Control unit outer lighting 2.
(LCM/SLCM), signal descriptions” page 2.
• Check ground connection to all bulbs for parking light
right front, roof position light left and identification lights
for open circuits with the help of a wiring diagram.

47
Group 35 External lighting control unit Malfunction

MID 216 PSID 22 Parking light left front, position light right roof,
identification light
Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit output is the same as
or higher than the control unit feed voltage (Ubat) when
the output is activated, the control unit will interpret this
as a fault and the fault code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Parking light left front, roof position light right and
identification light are on constantly.
• Parking light left front, roof position light right and
identification light do not come on.

Appropriate check:
• Check all left front parking light, right roof position light
and identification light bulbs.
T3015612
• Check voltage feed connection to all bulbs for parking
light left front, roof position light right and identification
General information lights in case of a short-circuit to Ubat between
Power for the left front tractor parking lights, right roof the control unit and the lamps, using the electrical
position light and identification light bulbs is supplied via a schematic diagram. For control unit connections
separate terminal in the control unit when the light switch and expected values, see “Control unit outer lighting
is in the parking lights, driving lights or spotlights position. (LCM/SLCM), signal descriptions” page 2.

Component: Bulb, parking lights, front (E08), position


light (E12), Side marker lights (E11), Control unit LCM FMI 4
(external lighting) (A27). Abnormally low voltage or short-circuit to ground.

Cable harness: 1000, 1006, 1502. Conditions for fault code:


• If the voltage at the control unit output is lower than
approx. 2V (10% of Ubat) when the output is activated,
the control unit will interpret this as a fault and the fault
code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Parking light left front, roof position light right and
identification light are on constantly.

Appropriate check:
• Fault-trace the power supply to all left front parking light
bulbs, right roof position light bulbs and identification
light bulbs for a short-circuit to ground between the
control unit and the bulb. Use the wiring diagram. For
the terminals on the control unit and their nominal
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.

48
Group 35 External lighting control unit Malfunction

FMI 5 FMI 6
Abnormally low current or open-circuit. Abnormally high current or short-circuit to ground.
Conditions for fault code: Conditions for fault code:
• If the current on the control unit output for front left • If the current on the control unit output for front left
parking light, right roof position light and identification parking light, right roof position light and identification
lights is higher than 0.1A, the control unit will interpret lights is higher than 1.4V, the control unit will interpret
it as a fault and a fault code will be set. it as a fault and a fault code will be set.

Possible cause: Note: If the voltage to the control unit is higher than 30.5V
• All left front parking light, right roof position light and and the current <20A, a fault code will not be set.
identification light bulbs are defective.
Possible cause:
• Open-circuit in the cable harness between the control
unit and all left front parking light bulbs, right roof • Short-circuit to ground in the cable harness between
position light bulbs and identification light bulbs. the control unit and the left front parking light bulb, the
left roof position light bulb and the front identification
• Open-circuit in the cable harness between all left front light bulb.
parking light bulbs, right roof position light bulbs and
identification light bulbs and ground. • Too many / powerful bulbs directly connected to the
control unit.
Noticeable external symptoms:
Noticeable external symptoms:
• Yellow lamp on.
• Icon on. • Yellow lamp on.
• Message shown in the menu. • Icon on.
• Left front parking light, right roof position light and front • Message shown in the menu.
identification light do not light. • Left front parking light, right roof position light and front
identification light do not light.
Appropriate check:
Appropriate check:
• Check all left front parking light, right roof position light
and identification light bulbs. • Fault-trace the power supply to all left front parking light
bulbs, right roof position light bulbs and identification
• Fault-trace the power supply to all left front parking light light bulbs for a short-circuit to ground between the
bulbs, right roof position light bulbs and identification
light bulbs for an open-circuit between the control control unit and the bulb. Use the wiring diagram. For
unit and the bulb. Use the wiring diagram. For the the terminals on the control unit and their nominal
terminals on the control unit and their nominal values, values, see “Control unit outer lighting (LCM/SLCM),
see “Control unit outer lighting (LCM/SLCM), signal signal descriptions” page 2.
descriptions” page 2.
• Fault-trace the ground for all left front parking light
bulbs, right roof position light bulbs and identification
light bulbs for an open-circuit. Use the wiring diagram.

49
Group 35 External lighting control unit Malfunction

MID 216 PSID 23 Tail light left, side marking light left rear
Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit output is the same as
or higher than the control unit feed voltage (Ubat) when
the output is activated, the control unit will interpret this
as a fault and the fault code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Front left parking light, left tail light and rear left side
marking light remain lit all the time.
• Front left parking light, left tail light and rear left side
marking light do not come on.

Appropriate check:
• Check bulbs.
• Check the voltage feed connection for all bulbs in the
left tail light and rear left side marking light in case of
a short-circuit to Ubat between the control unit and
the lamps, using the electrical schematic diagram.
For control unit connections and expected values,
see “Control unit outer lighting (LCM/SLCM), signal
T3016683
descriptions” page 2.
General information
Power for the left tractor tail light and left rear side marker
light bulbs is supplied via a separate terminal in the FMI 4
control unit when the light switch is in the parking lights, Abnormally low voltage or short-circuit to ground.
driving lights or spotlights position. Conditions for fault code:
Component: Bulb, tail light (E10), Side marker light (E11), • If the voltage at the control unit output is lower than
Control Unit LCM, (external lighting) (A27). approx. 2V (10% of Ubat) when the output is activated,
the control unit will interpret this as a fault and the fault
Cable harness: 1000, 1040, 1077. code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.
Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Tail light left and side marking light left rear are on
constantly.

Appropriate check:
• Fault-trace the power supply to the left tail light and left
rear side marker light bulbs for a short-circuit to ground
between the control unit and the bulb. Use the wiring
diagram. For the terminals on the control unit and
their nominal values, see “Control unit outer lighting
(LCM/SLCM), signal descriptions” page 2.

50
Group 35 External lighting control unit Malfunction

FMI 5 FMI 6
Abnormally low current or open-circuit. Abnormally high current or short-circuit to ground.
Conditions for fault code: Conditions for fault code:
• If the current on the control unit output for left tail light • If the current on the control unit output for left tail light
and rear left side marking light is lower than 0.1A, the and rear left side marking light is higher than 1.5A (new
control unit will interpret it as a fault and a fault code model) or 1.7A (old model) respectively, the control unit
will be set. will interpret it as a fault and a fault code will be set.

Possible cause: Note: If the voltage to the control unit is higher than 30.5V
• All left tail light and left rear side marker light bulbs are and the current <20A, a fault code will not be set.
defective.
Possible cause:
• Open-circuit in the cable harness between the control
unit and all left tail light and left rear side marker light • Short-circuit to ground in the cable harness between
bulbs. the control unit and the left tail light bulb or left side
marker light bulb.
• Open-circuit in the cable harness between all left tail
light and left rear side marker light bulbs and ground. • Too many / powerful bulbs directly connected to the
control unit.
Noticeable external symptoms:
• Yellow lamp on. Noticeable external symptoms:
• Icon on. • Yellow lamp on.
• Message shown in the menu. • Icon on.
• Left tail light and left rear side marker lights do not light. • Message shown in the menu.
• Left tail light and left rear side marker lights do not light.
Appropriate check:
Appropriate check:
• Check bulbs.
• Fault-trace the power supply to all left tail light and left • Fault-trace the power supply to the left tail light and left
rear side marker light bulbs for an open-circuit between rear side marker light bulbs for a short-circuit to ground
the control unit and the bulb. Use the wiring diagram. between the control unit and the bulb. Use the wiring
For the terminals on the control unit and their nominal diagram. For the terminals on the control unit and
values, see “Control unit outer lighting (LCM/SLCM), their nominal values, see “Control unit outer lighting
signal descriptions” page 2. (LCM/SLCM), signal descriptions” page 2.
• Fault-trace the ground terminal to all left tail light and
left rear side marker light bulbs for an open-circuit. Use
the wiring diagram.

51
Group 35 External lighting control unit Malfunction

MID 216 PSID 24 Tail light right, side marking light right rear
Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit output is the same as
or higher than the control unit feed voltage (Ubat) when
the output is activated, the control unit will interpret this
as a fault and the fault code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Front left parking light, right tail light and rear right side
marking light remain lit all the time.
• Front left parking light, right tail light and rear right side
marking light do not come on.

Appropriate check:
• Check all right tail light and right rear side marker light
bulbs.
• Check the voltage feed connection for all bulbs in the
right tail light and rear right side marking light in case
of a short-circuit to Ubat between the control unit and
the lamps, using the electrical schematic diagram.
For control unit connections and expected values,
T3016684
see “Control unit outer lighting (LCM/SLCM), signal
General information descriptions” page 2.
Power for the right tractor tail light and right rear side
marker light bulbs is supplied via a separate terminal in
the control unit when the light switch is in the parking FMI 4
lights, driving lights or spotlights position. Abnormally low voltage or short-circuit to ground.

Component: Bulb, tail light (E10), Side marker light (E11), Conditions for fault code:
Control Unit LCM, (external lighting) (A27). • If the voltage at the control unit output is lower than
approx. 2V (10% of Ubat) when the output is activated,
Cable harness: 1000, 1040, 1077. the control unit will interpret this as a fault and the fault
code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Tail light right and side marking light right rear are on
constantly.

Appropriate check:
• Fault-trace the power supply to all right tail light and
right rear side marker light bulbs for a short-circuit to
ground between the control unit and the bulb. Use
the wiring diagram. For the terminals on the control
unit and their nominal values, see “Control unit outer
lighting (LCM/SLCM), signal descriptions” page 2.

52
Group 35 External lighting control unit Malfunction

FMI 5 FMI 6
Abnormally low current or open-circuit. Abnormally high current or short-circuit to ground.
Conditions for fault code: Conditions for fault code:
• If the current on the control unit output for right tail light • If the current on the control unit output for right tail light
and rear right side marking light is lower than 0.1A, the and rear right side marking light is higher than 1.7A,
control unit will interpret it as a fault and a fault code the control unit will interpret it as a fault and a fault
will be set. code will be set.

Possible cause: Note: If the voltage to the control unit is higher than 30.5V
• All right tail light and right rear side marker light bulbs and the current <20A, a fault code will not be set.
are defective.
Possible cause:
• Open-circuit in the cable harness between the control
unit and all right tail light and right rear side marker • Short-circuit to ground in the cable harness between
light bulbs. the control unit and the right tail light bulb or right rear
side marker light bulb.
• Open-circuit in the cable harness between all right tail
light and right rear side marker light bulbs and ground. • Too many / powerful bulbs directly connected to the
control unit.
Noticeable external symptoms:
• Yellow lamp on. Noticeable external symptoms:
• Icon on. • Yellow lamp on.
• Message shown in the menu. • Icon on.
• Right tail light and right rear side marker lights do not • Message shown in the menu.
light. • Right tail light and right rear side marker lights do not
light.
Appropriate check:
• Check all right tail light and right rear side marker light Appropriate check:
bulbs. • Fault-trace the power supply to all right tail light and
right rear side marker light bulbs for a short-circuit to
• Fault-trace the power supply to all right tail light and ground between the control unit and the bulb. Use
right rear side marker light bulbs for an open-circuit
between the control unit and the bulb. Use the wiring the wiring diagram. For the terminals on the control
diagram. For the terminals on the control unit and unit and their nominal values, see “Control unit outer
their nominal values, see “Control unit outer lighting lighting (LCM/SLCM), signal descriptions” page 2.
(LCM/SLCM), signal descriptions” page 2.
• Fault-trace the ground terminal to all right tail light and
right rear side marker light bulbs for an open-circuit.
Use the wiring diagram.

53
Group 35 External lighting control unit Malfunction

MID 216 PSID 25 Trailer lighting left side


• Open-circuit in the cable harness between all left trailer
lighting bulbs and ground.
• Fault in the trailer cable harness.
Noticeable external symptoms:
• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Left trailer parking light and left trailer side marker
lights do not light.
Appropriate check:
• Check bulbs.
• Fault-trace the power supply to all left trailer lighting
bulbs for an open-circuit between the control unit and
bulb. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for all left trailer lighting bulbs
T3016685 for an open-circuit. Use the wiring diagram.
General information FMI 6
Power for the left trailer parking light and left side marker
Abnormally high current or short-circuit to ground.
light bulbs is supplied via a separate terminal in the
control unit when the tractor lighting is lit. Conditions for fault code:
Note: Fault codes are erased when the trailer is
• If the current on the control unit output for left trailer
lighting is higher than 10A, the control unit will interpret
uncoupled. it as a fault and a fault code will be set.
Note: If the vehicle is adapted for a 12 V trailer the fault Note: If the voltage to the control unit is higher than 30.5V
code is not stored when a bulb is defective. and the current <20A, a fault code will not be set.
Component: Control unit LCM (exterior lighting) (A27), Possible cause:
Trailer connection 15-pin unit (X03) / Trailer connection • Short-circuit to ground in the cable harness between
7-pin unit 24N (X04). the control unit and all left trailer lighting bulbs.
Cable harness: 1000, 1063.
• Too many / powerful bulbs directly connected to the
control unit.

Fault code Noticeable external symptoms:


• Yellow lamp on.
FMI 5 • Icon on.
Abnormally low current or open-circuit. • Message shown in the menu.
• Left trailer parking light and left trailer side marker
Conditions for fault code: lights do not light.
• If the current on the control unit output for left trailer Appropriate check:
lighting is lower than 0.1A, the control unit will interpret
it as a fault and a fault code will be set. • Fault-trace the power supply to all left trailer lighting
bulbs for a short-circuit to ground between the control
Possible cause: unit and bulb. Use the wiring diagram. For the
• All left trailer lighting bulbs are defective. terminals on the control unit and their nominal values,
• Open-circuit in the cable harness between the control see “Control unit outer lighting (LCM/SLCM), signal
unit and all left trailer lighting bulbs. descriptions” page 2.

54
Group 35 External lighting control unit Malfunction

MID 216 PSID 26 Trailer lighting right side


• Fault in the trailer cable harness.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• Right trailer parking light and right trailer side marker
lights do not light.

Appropriate check:
• Check all right trailer lighting bulbs.
• Fault-trace the power supply to all right trailer lighting
bulbs for an open-circuit between the control unit and
bulb. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.
• Fault-trace the ground for all right trailer lighting bulbs
for an open-circuit. Use the wiring diagram.

T3016686 FMI 6
General information Abnormally high current or short-circuit to ground.
Power for the right trailer parking light and right side Conditions for fault code:
marker light bulbs is supplied via a separate terminal in
the control unit when the tractor lighting is lit.
• If the current on the control unit output for right trailer
lighting is higher than 10A, the control unit will interpret
Note: Fault codes are erased when the trailer is it as a fault and a fault code will be set.
uncoupled. Note: If the voltage to the control unit is higher than 30.5V
Note: If the vehicle is adapted for a 12 V trailer the fault and the current <20A, a fault code will not be set.
code is not stored when a bulb is defective. Possible cause:
Component: Control unit LCM (exterior lighting) (A27), • Fault in the trailer cable harness.
Trailer connection 15-pin unit (X03) / Trailer connection • Short-circuit to ground in the cable harness between
7-pin unit 24N (X04). the control unit and all right trailer lighting bulbs.
• Too many / powerful bulbs directly connected to the
Cable harness: 1000, 1063. control unit.

Fault code Noticeable external symptoms:


• Yellow lamp on.
FMI 5 • Icon on.
Abnormally low current or open-circuit. • Message shown in the menu.
• Right trailer parking light and right trailer side marker
Conditions for fault code: lights do not light.
• If the current on the control unit output for right side Appropriate check:
trailer lighting is lower than 0.1A, the control unit will
interpret it as a fault and a fault code will be set. • Fault-trace the power supply to all right trailer lighting
bulbs for a short-circuit to ground between the control
Possible cause: unit and bulb. Use the wiring diagram. For the
• All right trailer lighting bulbs are defective. terminals on the control unit and their nominal values,
• Open-circuit in the cable harness between the control see “Control unit outer lighting (LCM/SLCM), signal
unit and all right trailer lighting bulbs. descriptions” page 2.
• Open-circuit in the cable harness between all right
trailer lighting bulbs and ground.

55
Group 35 External lighting control unit Malfunction

MID 216 PSID 27 Snow plow lights


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
T3017770
• If the voltage at the control unit output is the same as
General information or higher than the control unit feed voltage (Ubat) when
Bulbs for snowplough lights are powered via a separate the output is activated, the control unit will interpret this
connection on the control unit when the tractor lighting as a fault and the fault code will be set.
is on.
Possible cause:
Note: The fault code is deleted when the snowplough • Blown bulb.
is uncoupled. • Short circuit to ground in cable harness between
control unit and component.
Note: If the vehicle is adapted for a 12 V trailer the fault
code is not stored when a bulb is defective. Noticeable external symptoms:
• Yellow lamp on.
Component: Control unit LCM (exterior lighting) (A27). • Icon on.
Cable harness: 1000, 1063.
• Message shown in the menu.
• Snow plough lights remain lit all the time.
• snowplough lights do not come on.
Appropriate check:
• Check all bulbs for snowplough lights.
• Check the voltage feed to all the snow plough lamps in
case there is a short-circuit to Ubat between the control
unit and the lamps, using the electrical schematic
diagram. For control unit connections and expected
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.
• Reprogram the control unit.
FMI 4
Abnormally low voltage or short-circuit to ground.
Conditions for fault code:
• If the voltage at the control unit output is lower than
approx. 2V (10% of Ubat) when the output is activated,
the control unit will interpret this as a fault and the fault
code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
• snowplough lights come on.
Appropriate check:
• Check the power supply for all bulbs in the snowplough
lights for a short circuit to ground between the control
unit and bulb with the help of a wiring diagram.
For control unit connections and expected values,
see “Control unit outer lighting (LCM/SLCM), signal
descriptions” page 2.

56
Group 35 External lighting control unit Malfunction

MID 216 PSID 28 Warning light, sound indication


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the control unit detects a short circuit to voltage on
the output for warning light, sound indication, it will
interpret it as a fault and a fault code will be set.
Possible cause:
T3017771
• Short-circuit to voltage in the cable harness between
General information the control unit and light switch.
Warning light, sound indication is activated by the control
unit when the warning light is activated. Appropriate check:
• Check the power supply for the instrumentation for a
Component: Instrument (A03), Control unit LCM (exterior short circuit or an open circuit between the control
lighting) (A27). unit and the instrumentation with the help of a wiring
diagram. For control unit connections and expected
Cable harness: 1000. values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage on the control unit output for warning
light, sound indication is lower than 1.2V, the control
unit will interpret it as a fault and a fault code will be set.

Possible cause:
• Short-circuit to ground in the cable harness between
the control unit and switch.

Appropriate check:
• Check the power supply to the instrumentation for a
short circuit to ground between the control unit and
the instrumentation with the help of a wiring diagram.
For control unit connections and expected values,
see “Control unit outer lighting (LCM/SLCM), signal
descriptions” page 2.

57
Group 35 External lighting control unit Malfunction

MID 216 PSID 29 Indication bulb warning light

General information
The warning light indicator light in the light switch is
activated by the control unit when the warning light is
active.

Component: Light switch (S01), Control Unit LCM,


(external lighting) (A27).

Cable harness: 1000.

Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the control unit detects a short circuit to voltage on
the output (LC2_15) for indication bulb, warning light, it
T3014624 will interpret it as a fault and a fault code will be set.

Possible cause:
• Short-circuit to voltage in the cable harness between
the control unit and light switch.

Noticeable external symptoms:


• Indicator light lit constantly.
Appropriate check:
• “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage on the control unit output for front fog light
indication lamp is lower than 1.2V, the control unit will
T3014625 interpret it as a fault and a fault code will be set.

Possible cause:
• Short-circuit to ground in the cable harness between
the control unit and switch.

Noticeable external symptoms:


• Front indication lamp does not come on.
Appropriate check:
• “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.

58
Group 35 External lighting control unit Malfunction

MID 216 PSID 30 Switch light, warning light

General information
The light switch controls which lighting should be lit.
When the warning light switch is pressed in, power is
supplied to an input on the control unit which in turn
activates the warning light.

Component: Light switch (S01), Control Unit LCM,


(external lighting) (A27).

Cable harness: 1000.

Fault code

FMI 12
Defective unit or component.
Conditions for fault code:
• If the warning light switch is held in for more than
T3014624 60 seconds the control unit interprets this as a fault
and a fault code is stored.

Possible cause:
• User error.
• Defective light switch.
• Short-circuit to ground in the cable harness between
the control unit and switch.

Noticeable external symptoms:


• The warning light goes out after 60 seconds.
Appropriate check:
• “36415-2 Light switch, test”.
• “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.

T3014625

59
Group 35 External lighting control unit Malfunction

MID 216 PSID 31 Switch light fog light front

General information
The light switch controls which lighting should be lit.
When the light switch is pressed in, power is supplied to
an input on the control unit which in turn activates the
front fog light.

Component: Light switch (S01), Control Unit LCM,


(external lighting) (A27).

Cable harness: 1000.

Fault code

FMI 12
Defective unit or component.
Conditions for fault code:
• If the light switch is held in for more than 60 seconds
T3014624 the control unit interprets this as a fault and a fault
code is stored.

Possible cause:
• User error.
• Defective light switch.
• Short-circuit to ground in the cable harness between
the control unit and switch.

Noticeable external symptoms:


• The front fog light goes out after 60 seconds.
Appropriate check:
• “36415-2 Light switch, test”.
• “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.

T3015908

60
Group 35 External lighting control unit Malfunction

MID 216 PSID 32 Switch light fog light rear

General information
The light switch controls which lighting should be lit. When
the light switch is pulled out, power is supplied to an input
on the control unit which in turn activates the rear fog light.

Component: Light switch (S01), Control Unit LCM,


(external lighting) (A27).

Cable harness: 1000.

Fault code

FMI 12
Defective unit or component.
Conditions for fault code:
• If the light switch is held out for more than 60 seconds
the control unit interprets this as a fault and a fault
T3014624 code is stored.

Possible cause:
• User error.
• Defective light switch.
• Short-circuit to ground in the cable harness between
the control unit and switch.
Noticeable external symptoms:
• The rear fog light goes out after 60 seconds.
Appropriate check:
• “36415-2 Light switch, test”.
• “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.

T3017772

61
Group 35 External lighting control unit Malfunction

35108-2
MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch light, check
Special tools: 9998551, 9990025
Other special equipment: 9510060, 9813194
NOTE
• During fault-tracing check the relevant connectors.
Check for loose connections, contact resistance
and oxidation. For a more detailed description of
fault-tracing cables and connectors, see service
information group 371.

• Do not use the chassis as a ground when taking


readings. Use the door stop or ground plate in the
distribution box.

• The measuring points in brackets indicate the terminal


in breakout box 9998551.

• The measuring points in brackets indicate the terminal


in the connector.

Appropriate tests in the PC tool


The following tests are useful for a closer examination of
the component function:

• “36415-2 Light switch, test”.


Measurement at the component
between the component and the
control unit
Position 0
1
Conditions:

• Adapter 9813194 with breakout box 9998551 between


the light switch and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in position 0.

Measurement points Nominal value


31 - 46 U ≈ 3.5 -30 V
(1 - 16)
32 - 46 U≈ 0 V
(2 - 16)

9998551 9813194 , 9510060

62
Group 35 External lighting control unit Malfunction

Position parking lights


2
Conditions:

• Adapter 9813194 with breakout box 9998551 between


the light switch and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in the parking light position.

Measurement points Nominal value


31 - 46 U ≈ 0V
(1 - 16)
32 - 46 U≈ 0 V
(2 - 16)

9998551 9813194 , 9510060

Position driving lights


3
Conditions:

• Adapter 9813194 with breakout box 9998551 between


the light switch and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in the driving lights position.

Measurement points Nominal value


31 - 46 U ≈ 3.5 -30 V
(1 - 16)
32 - 46 U ≈ 3.5 -30 V
(2 - 16)

9998551 9813194 , 9510060

63
Group 35 External lighting control unit Malfunction

Position spotlight
4
Conditions:

• Adapter 9813194 with breakout box 9998551 between


the light switch and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in the spotlight position.

Measurement points Nominal value


31 - 46 U≈ 0 V
(1 - 16)
32 - 46 U ≈ 3.5 -30 V
(2 - 16)

9998551 9813194 , 9510060

Rear fog light/Reduced brake light


5
Conditions:

• Adapter 9813194 with breakout box 9998551 between


the light switch and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch, pulled out.

Measurement points Nominal value


34 - 46 U≈ 0 V
(4 - 16)
36 - 46 U ≈ Ubat
(6 - 16)

9998551 , 9813194 9510060

64
Group 35 External lighting control unit Malfunction

Front fog light/Blackout lighting, indication


LED/Reduced lighting
6
Conditions:

• Adapter 9813194 with breakout box 9998551 between


the light switch and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch depressed.

Measurement points Nominal value


35 - 46 U≈ 0 V
(5 - 16)
37 - 46 U ≈ Ubat
(7 - 16)

9998551 9813194 , 9510060

Hazard warning lights


7
Conditions:

• Adapter 9813194 with breakout box 9998551 between


the light switch and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Warning light switch depressed.

Measurement points Nominal value


38 - 46 U≈ 0 V
(8 - 16)
39 - 46 U ≈ Ubat / 0 V (Switching)
(9 - 16) U ≈ 6 - 9 V (Background
lighting)

9998551 9813194 , 9510060

65
Group 35 External lighting control unit Malfunction

Rheostat, instrument lighting


8
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in the driving lights position.

Measurement points Nominal value


42 - 46 U ≈ Ubat
(12 - 16)
43 - 46 U ≈ 2 -26 V
(13 - 16)

9998551 9813194 , 9510060

Background lighting
9
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in the driving lights position.

Measurement points Nominal value


41 - 46 U ≈ 4-26 V
(11 - 16)

9998551 9813194 , 9510060

66
Group 35 External lighting control unit Malfunction

Checking component
Position 0
10
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Cable harness disconnected.

• Measuring resistance using a multimeter.

• Ignition key in off position.

• Light switch in position 0.

Measurement points Nominal value


31 - 46 R ≈ O.L.
(1 - 16)
32 - 46 R≈0
(2 - 16)

9998551 9813194 , 9510060

Position parking lights


11
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Cable harness disconnected.

• Measuring resistance using a multimeter.

• Ignition key in off position.

• Light switch in the parking light position.

Measurement points Nominal value


31 - 46 R≈0
(1 - 16)
32 - 46 R≈0
(2 - 16)

9998551 9813194 , 9510060

67
Group 35 External lighting control unit Malfunction

Position driving lights


12
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Cable harness disconnected.

• Measuring resistance using a multimeter.

• Ignition key in off position.

• Light switch in the driving lights position.

Measurement points Nominal value


31 - 46 R ≈ O.L.
(1 - 16)
32 - 46 R ≈ O.L.
(2 - 16)

9998551 9813194 , 9510060

Position spotlight
13
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Cable harness disconnected.

• Measuring resistance using a multimeter.

• Ignition key in off position.

• Light switch in the spotlight position.

Measurement points Nominal value


31 - 46 R≈0
(1 - 16)
32 - 46 R ≈ O.L.
(2 - 16)

9998551 9813194 , 9510060

68
Group 35 External lighting control unit Malfunction

Rear fog light/Reduced brake light


14
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Cable harness disconnected.

• Measuring resistance using a multimeter.

• Ignition key in off position.

• Light switch, pulled out.

Measurement points Nominal value


34 - 46 R≈0
(4 - 16)

9998551 , 9813194 9510060

Front fog light/Blackout lighting, indication


LED/Reduced lighting
15
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Cable harness disconnected.

• Measuring resistance using a multimeter.

• Ignition key in off position.

• Light switch depressed.

Measurement points Nominal value


35 - 46 R≈0
(5 - 16)

9998551 , 9813194 9510060

69
Group 35 External lighting control unit Malfunction

Hazard warning lights


16
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Cable harness disconnected.

• Measuring resistance using a multimeter.

• Ignition key in off position.

• Warning light switch depressed.

Measurement points Nominal value


38 - 46 R≈0
(8 - 16)

9998551 , 9813194 9510060

Rheostat, instrument lighting


17
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Cable harness disconnected.

• Measuring resistance using a multimeter.

• Ignition key in off position.

Measurement points Nominal value


42 - 46 R ≈ 5.0 k
(12 - 16)
43 - 46 R ≈ 0.5-5.0 k
(13 - 16)

9998551 , 9813194 9510060

70
Group 35 External lighting control unit Malfunction

Headlight range adjustment


18
Conditions:

• Adapter 9813194 with breakout box 9998551


connected to the light switch.

• Cable harness disconnected.

• Measuring resistance using a multimeter.

• Ignition key in off position.

Measurement points Nominal value


44 - 46 R ≈ 0-11 k
(14 - 16)

9998551 , 9813194 9510060

Checking sub-systems
Position 0
19
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in position 0.

Measurement points Nominal value


4 - 39 U≈ 0 V
(LC1_4 - PC1_21)
10 - 39 U ≈ 3.5 -30 V
(LC1_10 - PC1_21)

9998551 , 9990025 9510060

71
Group 35 External lighting control unit Malfunction

Position parking lights


20
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in the parking light position.

Measurement points Nominal value


4 - 39 U≈ 0 V
(LC1_4 - PC1_21)
10 - 39 U≈ 0 V
(LC1_10 - PC1_21)

9998551 , 9990025 9510060

Position driving lights


21
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in the driving lights position.

Measurement points Nominal value


4 - 39 U ≈ 3.5 -30 V
(LC1_4 - PC1_21)
10 - 39 U ≈ 3.5 -30 V
(LC1_10 - PC1_21)

9998551 , 9990025 9510060

72
Group 35 External lighting control unit Malfunction

Position spotlight
22
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch in the spotlight position.

Measurement points Nominal value


4 - 39 U ≈ 3.5 -30 V
(LC1_4 - PC1_21)
10 - 39 U≈ 0 V
(LC1_10 - PC1_21)

9998551 , 9990025 9510060

Fog lights, rear


23
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch, pulled out.

Measurement points Nominal value


14 - 39 U≈ 0 V
(LC1_14 - PC1_21)
31 - 39 U ≈ Ubat
(PC1_13 - PC1_21)

9998551 , 9990025 9510060

73
Group 35 External lighting control unit Malfunction

Fog lights, front


24
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Light switch depressed.

Measurement points Nominal value


8 - 39 U≈ 0 V
(LC1_8 - PC1_21)
20 - 39 U ≈ Ubat
(PC1_2 - PC1_21)

9998551 , 9990025 9510060

Hazard warning lights


25
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

• Warning light switch depressed.

Measurement points Nominal value


11 - 39 U≈ 0 V
(LC1_11 - PC1_21)
15 - 27 1 U ≈ Ubat (Flashing)
(LC2_15 - PC2_9)
1
NOTE! Connector LC2 & PC2

9998551 , 9990025 9510060

74
Group 35 External lighting control unit Malfunction

Rheostat, instrument lighting


26
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

Measurement points Nominal value


7 - 271
U ≈ 2 -26 V
(LC2_7 - PC2_9)
1
NOTE! Connector LC2 & PC2

9998551 , 9990025 9510060

Background lighting
27
Conditions:

• Adapter 9990025 with breakout box 9998551 between


the external lighting control unit and cable harness.

• Measuring voltage using the multimeter.

• Ignition key in the drive position.

Measurement points Nominal value


30 - 27 1
U ≈ 4-26 V
(PC2_12 - PC2_9)
1
NOTE! Connector PC2

9998551 , 9990025 9510060

Verification
Check that the error has been remedied using the tester in
PC tool (see “Appropriate tests in the PC tool” page 62).

75
Group 35 External lighting control unit Malfunction

MID 216 PSID 33 Stalk switch full/dipped beam

General information
The full beam / dipped beam stalk switch supplies power
to an input on the control module when switching between
full and dipped beam.

Component: S02 Stalk switch full/dipped beam, Control


unit LCM (exterior lighting) (A27).

Cable harness: 1000.

Fault code

FMI 12
Defective unit or component.
T3014628
Conditions for fault code:
• If the full beam / dipped beam switch is held in the
switching position for more than 60 seconds the control
unit interprets this as a fault and a fault code is stored.

Possible cause:
• User error.
• Defective switch.
• Short-circuit to ground in the cable harness between
the control unit and bulb.
Noticeable external symptoms:
• Full beam goes out after 60 seconds, dipped beam
remains lit.

Appropriate check:
• “36423-2 Switch full beam / dipped beams, test”
• Fault-trace the cable harness for a short-circuit to
ground between the control unit and the switch. Use
the wiring diagram. For the terminals on the control
unit and their nominal values, see “Control unit outer
lighting (LCM/SLCM), signal descriptions” page 2.

76
Group 35 External lighting control unit Malfunction

MID 216 PSID 34 Power supply 1


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage on the control unit input (PC1_9) for
power supply 1 is higher than 30.5V, the control unit
will interpret this as a fault and a fault code will be set.
Note: If the voltage to the control unit is higher than 30.5
V the overload fault code (FMI6) will not be set (I<20A),
only for short-circuits (I > 20A) in the lighting circuits.

Possible cause:
• Alternator fault.
• Jump starting has been used.
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Information light is lit.
• Fault code shown in the menu.
Appropriate check:
• Check whether other control units have power supply
fault codes. If so carry out a charging test on the
vehicle.
• Check the voltage in the instrument, see “Service
Information Group 3810, OP 38121-6”.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage on the control unit input for power supply
1 is lower than 7V, the control unit will interpret it as a
fault and a fault code will be set.

T3018080
Possible cause:
General information • A blown fuse in the electrical centre at the battery box
or a blown fuse in the fuse centre under the instrument
The control unit is supplied with power directly from the panel.
batteries via six 25A fuses (A02L) wired after the main • Open-circuit in the cable harness between the battery
switch. These fuses are located beneath the instrument box and the control unit.
panel. They are connected after a common 125 A fuse • Short-circuit to ground in the cable harness between
that is located in the battery box. the battery box and control unit.
Note: The fault code is stored for one power supply at a • Low battery voltage.
time. If there are faults in several power supplies at the Noticeable external symptoms:
same time the active fault code must be remedied before • Icon on.
the next one can be read off. • Message shown in the menu.
Component: Control Unit LCM, (external lighting) (A27). • Certain lamps will not light, refer to Service Information
350, description, “Control unit, exterior lighting (LCM)”.
Cable harness: 1000, 1435, 1460. Appropriate check:
• Check battery voltage.
• Fault-trace the power supply for an open-circuit or
short-circuit to ground between the battery and control
unit. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

77
Group 35 External lighting control unit Malfunction

MID 216 PSID 35 Power supply 2


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit input (PC1_19) for
power supply 2 is higher than 30.5V, the control unit
will interpret this as a fault and a fault code will be set.
Note: If the voltage to the control unit is higher than 30.5
V the overload fault code (FMI6) will not be set (I<20A),
only for short-circuits (I > 20A) in the lighting circuits.

Possible cause:
• Alternator fault.
• Jump starting has been used.
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Information light is lit.
• Fault code shown in the menu.
Appropriate check:
• Check whether other control units have power supply
fault codes. If so carry out a charging test on the
vehicle.
• Check the voltage in the instrument, see “Service
Information Group 3810, OP 38121-6”.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage on the control unit input for power supply
2 is lower than 7V, the control unit will interpret it as a
fault and a fault code will be set.

T3018080
Possible cause:
General information • A blown fuse in the electrical centre at the battery box
or a blown fuse in the fuse centre under the instrument
The control unit is supplied with power directly from the panel.
batteries via six 25A fuses (A02L) wired after the main • Open-circuit in the cable harness between the battery
switch. These fuses are located beneath the instrument box and the control unit.
panel. They are connected after a common 125 A fuse • Short-circuit to ground in the cable harness between
that is located in the battery box. the battery box and control unit.
Note: The fault code is stored for one power supply at a • Low battery voltage.
time. If there are faults in several power supplies at the Noticeable external symptoms:
same time the active fault code must be remedied before • Icon on.
the next one can be read off. • Message shown in the menu.
Component: Control Unit LCM, (external lighting) (A27). • Certain lamps will not light, refer to Service Information
350, description, “Control unit, exterior lighting (LCM)”.
Cable harness: 1000, 1435, 1460. Appropriate check:
• Check battery voltage.
• Fault-trace the power supply for an open-circuit or
short-circuit to ground between the battery and control
unit. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

78
Group 35 External lighting control unit Malfunction

MID 216 PSID 36 Power supply 3


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit input (PC2_2) for
power supply 3 is higher than 30.5V, the control unit
will interpret this as a fault and a fault code will be set.
Note: If the voltage to the control unit is higher than 30.5
V the overload fault code (FMI6) will not be set (I<20A),
only for short-circuits (I > 20A) in the lighting circuits.

Possible cause:
• Alternator fault.
• Jump starting has been used.
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Information light is lit.
• Fault code shown in the menu.
Appropriate check:
• Check whether other control units have power supply
fault codes. If so carry out a charging test on the
vehicle.
• Check the voltage in the instrument, see “Service
Information Group 3810, OP 38121-6”.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage on the control unit input for power supply
3 is lower than 7V, the control unit will interpret it as a
fault and a fault code will be set.

T3018080
Possible cause:
General information • A blown fuse in the electrical centre at the battery box
or a blown fuse in the fuse centre under the instrument
The control unit is supplied with power directly from the panel.
batteries via six 25A fuses (A02L) wired after the main • Open-circuit in the cable harness between the battery
switch. These fuses are located beneath the instrument box and the control unit.
panel. They are connected after a common 125 A fuse • Short-circuit to ground in the cable harness between
that is located in the battery box. the battery box and control unit.
Note: The fault code is stored for one power supply at a • Low battery voltage.
time. If there are faults in several power supplies at the Noticeable external symptoms:
same time the active fault code must be remedied before • Icon on.
the next one can be read off. • Message shown in the menu.
Component: Control Unit LCM, (external lighting) (A27). • Certain lamps will not light, refer to Service Information
350, description, “Control unit, exterior lighting (LCM)”.
Cable harness: 1000, 1435, 1460. Appropriate check:
• Check battery voltage.
• Fault-trace the power supply for an open-circuit or
short-circuit to ground between the battery and control
unit. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

79
Group 35 External lighting control unit Malfunction

MID 216 PSID 37 Power supply 4


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit input (PC1_1) for
power supply 4 is higher than 30.5V, the control unit
will interpret this as a fault and a fault code will be set.
Note: If the voltage to the control unit is higher than 30.5
V the overload fault code (FMI6) will not be set (I<20A),
only for short-circuits (I > 20A) in the lighting circuits.

Possible cause:
• Alternator fault.
• Jump starting has been used.
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Information light is lit.
• Fault code shown in the menu.
Appropriate check:
• Check whether other control units have power supply
fault codes. If so carry out a charging test on the
vehicle.
• Check the voltage in the instrument, see “Service
Information Group 3810, OP 38121-6”.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage on the control unit input for power supply
4 is lower than 7V, the control unit will interpret it as a
fault and a fault code will be set.

T3018080
Possible cause:
General information • A blown fuse in the electrical centre at the battery box
or a blown fuse in the fuse centre under the instrument
The control unit is supplied with power directly from the panel.
batteries via six 25A fuses (A02L) wired after the main • Open-circuit in the cable harness between the battery
switch. These fuses are located beneath the instrument box and the control unit.
panel. They are connected after a common 125 A fuse • Short-circuit to ground in the cable harness between
that is located in the battery box. the battery box and control unit.
Note: The fault code is stored for one power supply at a • Low battery voltage.
time. If there are faults in several power supplies at the Noticeable external symptoms:
same time the active fault code must be remedied before • Icon on.
the next one can be read off. • Message shown in the menu.
Component: Control Unit LCM, (external lighting) (A27). • Certain lamps will not light, refer to Service Information
350, description, “Control unit, exterior lighting (LCM)”.
Cable harness: 1000, 1435, 1460. Appropriate check:
• Check battery voltage.
• Fault-trace the power supply for an open-circuit or
short-circuit to ground between the battery and control
unit. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

80
Group 35 External lighting control unit Malfunction

MID 216 PSID 38 Power supply 5


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit input (PC2_15) for
power supply 5 is higher than 30.5V, the control unit
will interpret this as a fault and a fault code will be set.
Note: If the voltage to the control unit is higher than 30.5
V the overload fault code (FMI6) will not be set (I<20A),
only for short-circuits (I > 20A) in the lighting circuits.

Possible cause:
• Alternator fault.
• Jump starting has been used.
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Information light is lit.
• Fault code shown in the menu.
Appropriate check:
• Check whether other control units have power supply
fault codes. If so carry out a charging test on the
vehicle.
• Check the voltage in the instrument, see “Service
Information Group 3810, OP 38121-6”.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage on the control unit input for power supply
5 is lower than 7V, the control unit will interpret it as a
fault and a fault code will be set.

T3018080
Possible cause:
General information • A blown fuse in the electrical centre at the battery box
or a blown fuse in the fuse centre under the instrument
The control unit is supplied with power directly from the panel.
batteries via six 25A fuses (A02L) wired after the main • Open-circuit in the cable harness between the battery
switch. These fuses are located beneath the instrument box and the control unit.
panel. They are connected after a common 125 A fuse • Short-circuit to ground in the cable harness between
that is located in the battery box. the battery box and control unit.
Note: The fault code is stored for one power supply at a • Low battery voltage.
time. If there are faults in several power supplies at the Noticeable external symptoms:
same time the active fault code must be remedied before • Icon on.
the next one can be read off. • Message shown in the menu.
Component: Control Unit LCM, (external lighting) (A27). • Certain lamps will not light, refer to Service Information
350, description, “Control unit, exterior lighting (LCM)”.
Cable harness: 1000, 1435, 1460. Appropriate check:
• Check battery voltage.
• Fault-trace the power supply for an open-circuit or
short-circuit to ground between the battery and control
unit. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

81
Group 35 External lighting control unit Malfunction

MID 216 PSID 39 Power supply 6


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit input (PC1_16) for
power supply 6 is higher than 30.5V, the control unit
will interpret this as a fault and a fault code will be set.
Note: If the voltage to the control unit is higher than 30.5
V the overload fault code (FMI6) will not be set (I<20A),
only for short-circuits (I > 20A) in the lighting circuits.

Possible cause:
• Alternator fault.
• Jump starting has been used.
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Information light is lit.
• Fault code shown in the menu.
Appropriate check:
• Check whether other control units have power supply
fault codes. If so carry out a charging test on the
vehicle.
• Check the voltage in the instrument, see “Service
Information Group 3810, OP 38121-6”.

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage on the control unit input for power supply
6 is lower than 7V, the control unit will interpret it as a
fault and a fault code will be set.

T3018080
Possible cause:
General information • A blown fuse in the electrical centre at the battery box
or a blown fuse in the fuse centre under the instrument
The control unit is supplied with power directly from the panel.
batteries via six 25A fuses (A02L) wired after the main • Open-circuit in the cable harness between the battery
switch. These fuses are located beneath the instrument box and the control unit.
panel. They are connected after a common 125 A fuse • Short-circuit to ground in the cable harness between
that is located in the battery box. the battery box and control unit.
Note: The fault code is stored for one power supply at a • Low battery voltage.
time. If there are faults in several power supplies at the Noticeable external symptoms:
same time the active fault code must be remedied before • Icon on.
the next one can be read off. • Message shown in the menu.
Component: Control Unit LCM, (external lighting) (A27). • Certain lamps will not light, refer to Service Information
350, description, “Control unit, exterior lighting (LCM)”.
Cable harness: 1000, 1435, 1460. Appropriate check:
• Check battery voltage.
• Fault-trace the power supply for an open-circuit or
short-circuit to ground between the battery and control
unit. Use the wiring diagram. For the terminals on
the control unit and their nominal values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

82
Group 35 External lighting control unit Malfunction

MID 216 PSID 40 Voltage supply starting key drive position


Fault code

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage at the control unit input for the start key
position is lower than 7 V.
• If the engine cranks (key in start position) for more
than 60 seconds.

Possible cause:
• Defective starter switch.
• Defective fuse “F17”.
• Short-circuit to ground in the cable harness between
the distribution box and control unit.
T3015986
• Low battery voltage.
General information Noticeable external symptoms:
The control unit receives information about when the • Yellow lamp on.
ignition key is in the drive position. This is used to activate • Icon on.
the control unit. • Message shown in the menu.
• The automatic dipped beam function does not operate.
If no signal is received, the control unit is turned off unless
terminal 15 information is transmitted on the SAE J1708 Appropriate check:
data link or the vehicle speed on the SAE J1939 CAN is • Check fuse “F17”.
greater than 10 km/h. • Check battery voltage.
• Check voltage at control unit.
Component: Fuse, LCM control (F17), Control Unit LCM, • Check for a short-circuit to ground between the control
(external lighting) (A27). unit and the electrical centre with the help of a wiring
diagram.
Cable harness: 1000.

83
Group 35 External lighting control unit Malfunction

MID 216 PSID 41 Stalk switch direction indicator

General information
The turn signal light stalk switch connects one input
on the control unit to ground when left is selected and
another when right is selected.

Component: Stalk switch, turn signal light (S13), Control


Unit LCM, (external lighting) (A27).

Cable harness: 1000.

Fault code

FMI 12
Defective unit or component.
T3014629
Conditions for fault code:
• If the control unit detects that the turn signal light
switch is reading both left and right at the same time,
the control unit interprets this as a fault and a fault
code is stored.

Possible cause:
• Short-circuit to ground in the cable harness between
the control unit and turn signal light switch.
• Defective turn signal light switch.
Noticeable external symptoms:
• The turn signal light does not function.
Appropriate check:
• “36424-2 Turn signal light switch, test”
• Fault-trace the cable harness for a short-circuit to
ground between the control unit and the switch. Use
the wiring diagram. For the terminals on the control
unit and their nominal values, see “Control unit outer
lighting (LCM/SLCM), signal descriptions” page 2.

84
Group 35 External lighting control unit Malfunction

MID 216 PSID 42 Rheostat instrument lighting


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the background lighting input on the
control unit is more than approximately 26 V (90 % of
Ubat), the control unit interprets this as a fault and a
fault code is stored.

Possible cause:
• Short-circuit to voltage in the cable harness between
the control unit and bulb.

Noticeable external symptoms:


Appropriate check:
• “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.
T3014624

FMI 4
Abnormally low voltage or short-circuit to lower voltage.
Conditions for fault code:
• If the voltage at the background lighting input on the
control unit is less than approximately 2 V (10 % of
Ubat), the control unit interprets this as a fault and a
fault code is stored.

Possible cause:
• Open-circuit in the power supply in the cable harness
between the control unit and bulb.
• Open-circuit in the cable harness between the control
unit and the bulb.
• Short-circuit to ground in the cable harness between
the control unit and bulb.
• Contact resistance or oxidation.
T3015675
Noticeable external symptoms:
General information
The control unit receives a voltage signal from the light Appropriate check:
switch that determines the brightness. • “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.
Component: Light switch (S01), Control Unit LCM,
(external lighting) (A27).

Cable harness: 1000.

85
Group 35 External lighting control unit Malfunction

MID 216 PSID 44 Alarm and central lock feedback

General information
The signal/light is active when grounded.

The frequency of the signal defines the frequency of the


flashing light.

The output signal is sent via the “warning flasher” function


in the LCM control unit.

Fault code
T3017765 FMI 12
Defective unit or component.
Conditions for fault code:
• The signal is grounded for longer than 60 seconds.
Possible cause:
• Signal short-circuited to ground.
• External alarm/central locking installed that does not
function according to Volvo specifications.

Noticeable external symptoms:


• Lamp on constantly for 60 seconds.
• Lamps do not flash when activating alarm/central lock.
Appropriate check:
• Ensure that external alarm/central lock functions
according to Volvo specifications.
• Check cable harness for short-circuit to ground.
• Disconnect the signal to LCM control unit and check
whether fault code persists.

• Fault code persists — defective control unit


• Fault code not remaining — fault in cable harness
or other system.
Fault trace alarm/central lock.

86
Group 35 External lighting control unit Malfunction

MID 216 PSID 56 Switch light

General information
The light switch controls which lighting should be lit.
When the light switch is pressed in, power is supplied to
an input on the control unit which in turn activates the
front fog light.

Component: Light switch (S01), Control Unit LCM,


(external lighting) (A27).

Cable harness: 1000.

Fault code

FMI 12
Defective unit or component.
Conditions for fault code:
• If the light switch is held in for more than 60 seconds
T3014624 the control unit interprets this as a fault and a fault
code is stored.

Possible cause:
• User error.
• Defective light switch.
• Short-circuit to ground in the cable harness between
the control unit and switch.

Noticeable external symptoms:


• Vehicle lights extinguished after 60 seconds.
Appropriate check:
• “36415-2 Light switch, test”.
• “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.

T3015908

87
Group 35 External lighting control unit Malfunction

MID 216 PSID 58 Blackout lighting indication light emitting diode


Fault code

FMI 5
Abnormally low current or open-circuit.
Conditions for fault code:
• If the current on the control unit output for blackout
lighting, indication LED is lower than 500 mA, the
control unit will interpret it as a fault and a fault code
T3017766
will be set.
General information Possible cause:
Component: Light switch (S01), Control Unit LCM, • Break in the cable harness between the control unit
(external lighting) (A27). and light switch.
Cable harness: 1000.
• Break in the cable harness between the light switch
and ground.

Appropriate check:
• Check power supply to light switch for break between
the control unit and light switch. For control unit
connections and expected values, see “Control unit
outer lighting (LCM/SLCM), signal descriptions” page
2.
• Check the ground connection for the light switch for an
open circuit with the help of a wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for the blackout
lighting, indication LED is higher than 5.8A, the control
unit will interpret it as a fault and a fault code will be set.

Note: If the voltage to the control unit is higher than 30.5V


and the current <20A, a fault code will not be set.

Possible cause:
• Short circuit to ground in the cable harness between
the light switch and the control unit.

Appropriate check:
• Check the power supply for the light switch for a short
circuit to ground between the control unit and the light
switch with the help of a wiring diagram. For control
unit connections and expected values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

88
Group 35 External lighting control unit Malfunction

MID 216 PSID 59 Reduced light


Fault code

FMI 5
Abnormally low current or open-circuit.
Conditions for fault code:
• If the current on the control unit output for the reduced
light is lower than 500 mA, the control unit will interpret
it as a fault and a fault code will be set.
T3017766
Possible cause:
General information • Break in the cable harness between the control unit
Component: Light switch (S01), Control Unit LCM, and light switch.
(external lighting) (A27). • Break in the cable harness between the light switch
and ground.
Cable harness: 1000.
Appropriate check:
• Check power supply to light switch for break between
the control unit and light switch. For control unit
connections and expected values, see “Control unit
outer lighting (LCM/SLCM), signal descriptions” page
2.
• Check the ground connection for the light switch for an
open circuit with the help of a wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for the reduced
light is higher than 5.8A, the control unit will interpret it
as a fault and a fault code will be set.

Note: If the voltage to the control unit is higher than 30.5V


and the current <20A, a fault code will not be set.

Possible cause:
• Short circuit to ground in the cable harness between
the light switch and the control unit.
• Front fog light does not light.
Appropriate check:
• Check the power supply for the light switch for a short
circuit to ground between the control unit and the light
switch with the help of a wiring diagram. For control
unit connections and expected values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

89
Group 35 External lighting control unit Malfunction

MID 216 PSID 60 Reduced brake light


Fault code

FMI 5
Abnormally low current or open-circuit.
Conditions for fault code:
• If the current on the control unit output for reduced
brake light is lower than 0.1A, the control unit will
interpret it as a fault and a fault code will be set.

T3017767 Possible cause:


General information • Break in the cable harness between the control unit
and light switch.
Component: Light switch (S01), Control Unit LCM,
(external lighting) (A27). • Break in the cable harness between the light switch
and ground.
Cable harness: 1000. Appropriate check:
• Check the power supply to the light switch for an
open circuit between the control unit and all the bulbs
with the help of a wiring diagram. For control unit
connections and expected values, see “Control unit
outer lighting (LCM/SLCM), signal descriptions” page
2.
• Check the ground connection for the light switch for an
open circuit with the help of a wiring diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for the reduced
brake light is higher than 3.5A, the control unit will
interpret it as a fault and a fault code will be set.

Note: If the voltage to the control unit is higher than 30.5V


and the current <20A, a fault code will not be set.

Possible cause:
• Short circuit to ground in the cable harness between
the light switch and the control unit.

Appropriate check:
• Check the power supply for the light switch for a short
circuit to ground between the control unit and the light
switch with the help of a wiring diagram. For control
unit connections and expected values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

90
Group 35 External lighting control unit Malfunction

MID 216 PSID 61 Additional light


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit output is the same as
or higher than the control unit feed voltage (Ubat) when
the output is activated, the control unit will interpret this
as a fault and the fault code will be set.

Possible cause:
• Short circuit to ground in cable harness between
control unit and component.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
T3014624
• Extra lighting constantly on.
• Extra lighting does not light.
Appropriate check:
• Check all extra lighting bulbs.
• Check the voltage feed to all the extra lighting bulbs in
case there is a short-circuit to Ubat between the control
unit and all the lamps, using the electrical schematic
diagram. For control unit connections and expected
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.

FMI 4
Abnormally low voltage or short-circuit to ground.
Conditions for fault code:
• If the voltage at the control unit output is lower than
approx. 2V (10% of Ubat) when the output is activated,
the control unit will interpret this as a fault and the fault
T3015908 code will be set.

General information Possible cause:


The light switch controls which lighting should be lit. • Short circuit to ground in cable harness between
When the light switch is pressed in, power is supplied to control unit and component.
an input on the control unit which in turn activates the
front fog light. Noticeable external symptoms:
• Yellow lamp on.
Component: Light switch (S01), Control Unit LCM, • Icon on.
(external lighting) (A27). • Message shown in the menu.
• Extra lighting lit.
Cable harness: 1000.
Appropriate check:
• Check the power supply for the extra lighting bulbs for
a short circuit to ground between the control unit and
the bulb with the help of a wiring diagram. For control
unit connections and expected values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

91
Group 35 External lighting control unit Malfunction

MID 216 PSID 62 Change over to reduced mode

General information
The light switch controls which lighting should be lit.
When the light switch is pressed in, power is supplied to
an input on the control unit which in turn activates the
front fog light.

Component: Light switch (S01), Control unit LCM (exterior


lighting) (A27).

Cable harness: 1000.

Fault code

FMI 12
Defective unit or component.
Conditions for fault code:
• If the light switch is held in for more than 60 seconds
T3014624 the control unit interprets this as a fault and a fault
code is stored.

Possible cause:
• User error.
• Defective light switch.
• Short-circuit to ground in the cable harness between
the control unit and switch.

Noticeable external symptoms:


• The front fog light goes out after 60 seconds.
Appropriate check:
• “36415-2 Light switch, test”.
• “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.

T3015908

92
Group 35 External lighting control unit Malfunction

MID 216 PSID 63 Change over to black out mode

General information
The light switch controls which lighting should be lit. When
the light switch is pulled out, power is supplied to an input
on the control unit which in turn activates the rear fog light.

Component: Light switch (S01), Control Unit LCM,


(external lighting) (A27).

Cable harness: 1000.

Fault code

FMI 12
Defective unit or component.
Conditions for fault code:
• If the light switch is held out for more than 60 seconds
the control unit interprets this as a fault and a fault
T3014624 code is stored.

Possible cause:
• User error.
• Defective light switch.
• Short-circuit to ground in the cable harness between
the control unit and switch.
Noticeable external symptoms:
• The rear fog light goes out after 60 seconds.
Appropriate check:
• “36415-2 Light switch, test”.
• “MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch
light, check” page 62.

T3017772

93
Group 35 External lighting control unit Malfunction

MID 216 PSID 64 Interior cab lighting


Fault code

FMI 5
Abnormally low current or open-circuit.
Conditions for fault code:
• If the current on the control unit output for the interior
cab lighting is lower than 500 mA, the control unit will
interpret it as a fault and a fault code will be set.
T3017768

General information Possible cause:


Component: Light switch (S01), Control unit LCM (exterior • Bulbs for interior cab lighting blown.
lighting) (A27). The Lighting Control Module (LCM) • Break in the cable harness between the control unit
controls all interior lighting except for the instrument panel and light switch.
and button illumination lamps. • Break in the cable harness between the light switch
and ground.
Cable harness: 1000
Appropriate check:
• Check bulbs for interior cab lighting.
• Check power supply to interior cab lighting for break
between the control unit and light switch with the help
of a wiring diagram. For control unit connections
and expected values, see “Control unit outer lighting
(LCM/SLCM), signal descriptions” page 2.
• Check the ground connection for the interior cab
lighting for an open circuit with the help of a wiring
diagram.

FMI 6
Abnormally high current or short-circuit to ground.
Conditions for fault code:
• If the current on the control unit output for interior
lighting is higher than 5.8A (old model) or 6.9A (new
model) respectively, the control unit will interpret it as
a fault and a fault code will be set.

Note: If the voltage to the control unit is higher than 30.5V


and the current <20A, a fault code will not be set.

Possible cause:
• Short circuit to ground in the cable harness between
the light switch and the control unit.

Appropriate check:
• Check the power supply to the interior cab lighting for a
short circuit to ground between the control unit and the
switch with the help of a wiring diagram. For control
unit connections and expected values, see “Control
unit outer lighting (LCM/SLCM), signal descriptions”
page 2.

94
Group 35 External lighting control unit Malfunction

MID 216 PSID 65 Trailer detection, signal

General information
Component: Control Unit LCM, (external lighting) (A27).

Cable harness: 1000.

Fault code

FMI 12
Defective unit or component.
Possible cause:
• Defective sensor for trailer detection.
T3017773
• Break or short circuit in the cable harness.
• Trailer lighting is not connected correctly to sensor.
Noticeable external symptoms:
• Yellow lamp on.
• Message shown in the menu.
Appropriate check:
• Short circuit LC1_5 to ground and check whether the
trailer lighting comes on.
• Check the trailer lighting connection to the sensor.

95
Group 35 External lighting control unit Malfunction

MID 216 PSID 66 Trailer detection, power supply


Fault code

FMI 3
Abnormally high voltage or short-circuit to higher voltage.
Conditions for fault code:
• If the voltage at the control unit output is the same as
or higher than the control unit feed voltage (Ubat) when
the output is activated, the control unit will interpret this
as a fault and the fault code will be set.

Possible cause:
• Short circuit to ground in cable harness between
T3017773
control unit and component.
General information • Defective sensor for trailer detection.
The sensor for trailer detection is powered via a separate Noticeable external symptoms:
connection on the control unit when the trailer is coupled. • Yellow lamp on.
Note: Fault codes are erased when the trailer is
• Icon on.
uncoupled.
• Message shown in the menu.
Appropriate check:
Component: Control unit LCM (exterior lighting) (A27).
• Check the power supply to all the sensors for trailer
Cable harness: 1000, 1063. detection for an open circuit between the control unit
and the sensor with the help of a wiring diagram.
For control unit connections and expected values,
see “Control unit outer lighting (LCM/SLCM), signal
descriptions” page 2.
• Check the ground connection to the sensors for trailer
detection for an open circuit with the help of a wiring
diagram.

FMI 4
Abnormally low voltage or short-circuit to ground.
Conditions for fault code:
• If the voltage at the control unit output is lower than
approx. 2V (10% of Ubat) when the output is activated,
the control unit will interpret this as a fault and the fault
code will be set.

Possible cause:
• Short circuit to ground in the cable harness between
the control unit and the sensor.

Noticeable external symptoms:


• Yellow lamp on.
• Icon on.
• Message shown in the menu.
Appropriate check:
• Check the power supply to the sensors for trailer
detection for a short circuit to ground between the
control unit and the sensor with the help of a wiring
diagram. For control unit connections and expected
values, see “Control unit outer lighting (LCM/SLCM),
signal descriptions” page 2.

96
Group 35 External lighting control unit Malfunction

MID 216 PSID 200 J1939 Data link interruption, engine ECU
General information
The control units share important information via the SAE
J1939 CAN. If a control unit is missing a message from
another control unit this fault code is used to indicate the
control unit that is expected to transmit the message via
the SAE J1939 CAN.

For further information regarding the SAE J1939 CAN,


see service information group 0, “Vehicle Electronics”

Note: The fault codes is only stored if the message


disappears during the operating cycle. The message
must have been sent earlier during that operating cycle.
The control unit automatically configures itself to the
control units available in the vehicle.

Fault code

FMI 9
Abnormal update rate.
Conditions for fault code:
• If the control unit does not receive the message within
a specific period from the engine control unit via the
SAE J1939 CAN, the control unit interprets this as a
fault and a fault code is stored.
Possible cause:
• Open-circuit in the SAE J1939 CAN between the
external lighting control unit and the engine control unit.

Appropriate check:
• Fault-trace the SAE J1939 CAN, see service
information “Fault-tracing SAE J1939, CAN”.

97
Group 35 External lighting control unit Malfunction

MID 216 PSID 201 J1939 Data link interruption, vehicle ECU
General information
The control units share important information via the SAE
J1939 CAN. If a control unit is missing a message from
another control unit this fault code is used to indicate the
control unit that is expected to transmit the message via
the SAE J1939 CAN.

For further information regarding the SAE J1939 CAN,


see service information group 0, “Vehicle Electronics”

Note: The fault codes is only stored if the message


disappears during the operating cycle. The message
must have been sent earlier during that operating cycle.
The control unit automatically configures itself to the
control units available in the vehicle.

Fault code

FMI 9
Abnormal update rate.
Conditions for fault code:
• If the control unit does not receive a message from the
vehicle control unit within a specific time period via the
SAE J1939 control link, the control unit interprets it as
a fault and a fault code is set.
Possible cause:
• Open-circuit in the SAE J1939 CAN between the
external lighting control unit and the vehicle control
unit.

Appropriate check:
• Fault-trace the SAE J1939 CAN, see service
information “Fault-tracing SAE J1939, CAN”.

98
Group 35 External lighting control unit Malfunction

MID 216 PSID 202 J1939 Data link interruption, instrument


General information
The control units share important information via the SAE
J1939 CAN. If a control unit is missing a message from
another control unit this fault code is used to indicate the
control unit that is expected to transmit the message via
the SAE J1939 CAN.

For further information regarding the SAE J1939 CAN,


see service information group 0, “Vehicle Electronics”

Note: The fault codes is only stored if the message


disappears during the operating cycle. The message
must have been sent earlier during that operating cycle.
The control unit automatically configures itself to the
control units available in the vehicle.

Fault code

FMI 9
Abnormal update rate.
Conditions for fault code:
• If the control unit does not receive a message from the
instrument within a specific time period via the SAE
J1939 control link, the control unit interprets it as a
fault and a fault code is set.
Possible cause:
• Break on SAE J1939 control link between the outer
lighting control unit and the instrument.

Appropriate check:
• Fault-trace the SAE J1939 CAN, see service
information “Fault-tracing SAE J1939, CAN”.

99
Group 35 External lighting control unit Malfunction

MID 216 PSID 206 J1939 Data link interruption, retarder ECU
General information
The control units share important information via the SAE
J1939 CAN. If a control unit is missing a message from
another control unit this fault code is used to indicate the
control unit that is expected to transmit the message via
the SAE J1939 CAN.

For further information regarding the SAE J1939 CAN,


see service information group 0, “Vehicle Electronics”

Note: The fault codes is only stored if the message


disappears during the operating cycle. The message
must have been sent earlier during that operating cycle.
The control unit automatically configures itself to the
control units available in the vehicle.

Fault code

FMI 9
Abnormal update rate.
Conditions for fault code:
• If the control unit does not receive the message within
a specific period from the retarder control unit via the
SAE J1939 CAN, the control unit interprets this as a
fault and a fault code is stored.
Possible cause:
• Open-circuit in the SAE J1939 CAN between the
external lighting control unit and the retarder control
unit.

Appropriate check:
• Fault-trace the SAE J1939 CAN, see service
information “Fault-tracing SAE J1939, CAN”.

100
Group 35 External lighting control unit Malfunction

MID 216 PSID 214 J1939 Data link interruption, body builder control
unit
General information
The control units share important information via the SAE
J1939 CAN. If a control unit is missing a message from
another control unit this fault code is used to indicate the
control unit that is expected to transmit the message via
the SAE J1939 CAN.

For further information regarding the SAE J1939 CAN,


see service information group 0, “Vehicle Electronics”

Note: The fault codes is only stored if the message


disappears during the operating cycle. The message
must have been sent earlier during that operating cycle.
The control unit automatically configures itself to the
control units available in the vehicle.

Fault code

FMI 9
Abnormal update rate.
Conditions for fault code:
• If the control unit does not receive a message from
the body builder control unit within a specific time
period via the SAE J1939 control link, the control unit
interprets it as a fault and a fault code is set.

Possible cause:
• Break on SAE J1939 control link between the vehicle
control unit and the body builder control unit.
Appropriate check:
• Fault-trace the SAE J1939 CAN, see service
information “Fault-tracing SAE J1939, CAN”.

101
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One of our objectives is that workshop personnel should have access to correct and
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when using this manual would be greatly appreciated.
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To From

Volvo Parts Corporation .......................................................................


Dept. Operation Development 31001 .......................................................................

SE-405 08 GÖTEBORG .......................................................................

SWEDEN .......................................................................

.......................................................................

Fax +46 31 661057 .......................................................................

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Comments/proposals
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Concerns Service Manual: ...........................................................................................................................


Operation Numbers
The operation numbers used in this manual refer to V.S.T.

35107-2 MID 216 PSID 19 Relay intermittent wiper, check .............................................................................................. 43

35108-2 MID 216 PSID 29/30/31/32/42/56/61/62/63 Switch light, check ......................................................................... 62


Volvo Truck Corporation
Göteborg, Sweden

20 023077 English 1500.04.05 Printed in Sweden

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