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VOLVO
TP 3978032
2005
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Vehicles with SRS (Airbag)/SIPS bag/
IC (Inflatable Curtain)
Warning!
Extra caution must be exercised when working on vehicles equipped with SRS/SIPS bag/IC
in order to avoid:
1. Personal injuries when performing repair work.
2. Damage or malfunction of the SRS/SIPS bag/IC system.
Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may
affect the SRS/SIPS bag/IC systems must always be performed by an authorised Volvo
workshop.
In case of doubt, consult the SRS and SIPS bag/IC service manual.
General recommendations
• Be especially careful when working on or around SRS, SIPS, and IC components.
• Make sure that no wires are pinched, frayed, or pierced.
• Never install accessories by the sensors.
• Where applicable, work on the steering wheel, steering shaft, or steering gear must be done
in accordance with the methods in the SRS section of VADIS.
• Certain components of the aforementioned systems must be grounded while working. Read
the appropriate sections in VADIS.
• Install no accessories in the areas between the A and B pillars, the B and C pillars, and the C
and D pillars.
Test terminal
Data link connector in the passenger compartment.
Volvo models are sold in versions adapted for different markets. These
adaptations depend on factors such as legal requirements, taxation, and
market demands.
This manual may therefore include illustrations and text that do not apply to
the vehicles in your country.
Vehicles with SRS (Airbag)/SIPS bag/ Group 32 Generator and voltage regulator
IC (Inflatable Curtain)..................................................... 2 Power supply ............................................................... 55
Abbreviations ................................................................. 5 Power supply, Diesel ................................................... 56
How to use the wiring diagrams 1:2............................... 6
Electrical distribution 1:2................................................ 8
Group 33 Starting system
Starting system ............................................................ 57
Relays Starting system, Diesel ................................................ 58
Ignition switch and relays............................................. 10
Central electrical unit in engine compartment R1-R14 11
Central Electronic Module (CEM) R15-R18................. 12
Group 35 Lighting
Relays - soldered......................................................... 13 High and low beam ...................................................... 59
High and low beam (Bi-Xenon) .................................... 60
Manual beam length adjustment.................................. 61
Fuses Automatic headlamp levelling (Bi-Xenon) .................... 62
Engine compartment central electrical unit F1-F8 ........ 14 Position/Parking lights, Tail lights .............................. 63
Engine compartment central electrical unit F9-F18 ...... 15 Position/Parking lights, Tail lights (Bi-Xenon) ............ 64
Engine compartment central electrical unit F20-F32 .... 16 Fog lights ..................................................................... 65
Engine compartment central electrical unit F33-FH1.... 17 Fog lights LHD, Japan ................................................. 66
Central Electronic Module (CEM) F43-F52................... 18 Brake lights .................................................................. 67
Central Electronic Module (CEM) F53-F66................... 19 Reversing lights ........................................................... 68
Central Electronic Module (CEM) F68-F86................... 20 Follow-me-home lighting.............................................. 69
Battery, PF1-PF2 .......................................................... 21 Interior lighting 1:2 ....................................................... 70
Instrument and control illumination .............................. 72
Ground connections Auxiliary light................................................................ 73
Overview...................................................................... 22
31/3 - 31/10 ................................................................. 23 Group 36 Additional electrical equipment
31/11 - 31/66 ............................................................... 24 Rain Sensor ................................................................. 74
31/67 - 31/84 ............................................................... 25 Direction indicators and flashing hazard lights .......... 75
31/88 - 31/114 ............................................................. 26 Direction indicators and flashing hazard lights
31/115 - Ground connections in chassis...................... 27 (Bi-Xenon) ................................................................. 76
Windscreen wiper/washer............................................ 77
Control modules Headlamp washer ........................................................ 78
Overview of locations................................................... 28 Wiper/washer, rear window.......................................... 79
Overview of designations............................................. 29 Horn ........................................................................ 80
Central Electronic Module (CEM) 1:2 .......................... 30 Immobilizer/Control module steering column lock
Data communication Low speed CAN 1:2 ................... 32 (SCL) ........................................................................ 81
Data communication LIN 1:2 ....................................... 34 Keyless Vehicle 1:2 ..................................................... 82
Data communication High speed CAN ........................ 36 Parking assistance, rear .............................................. 85
Data communication MOST ....................................... 37 Parking assistance, front.............................................. 86
Start Control Module (SCU)......................................... 38 Accessory Electronic Module (AEM)............................ 87
Accessory Electronic Module (AEM) ........................... 39
Group 37 Wiring and fuses
Group 23 Fuel system Diagnostics system ...................................................... 88
Engine management system, 4-CYL 1.8l 1:2 .............. 40 12V outlet..................................................................... 89
Engine management system, 5-CYL 1:2 ..................... 42 Towbar cable harness, 4-pin........................................ 90
Engine management system, 5-CYL Turbo 1:2........... 44 Towbar cable harness, 7-pin........................................ 91
Engine management system Diesel 1:2 ...................... 46 Towbar cable harness, 13-pin ..................................... 92
Emission control 4-CYL 1.8l ........................................ 48
Emission control, 5-CYL .............................................. 49 Group 38 Instruments
Emission control, 5-CYL Turbo.................................... 50 Seat belt reminder ....................................................... 93
Driver information module............................................ 94
Group 26 Cooling system
Cooling fan................................................................... 51 Group 39 Other
Cooling fan Diesel........................................................ 52 Multimedia & Traffic information .................................. 95
Audio 1:2...................................................................... 96
Group 27 Engine control Mobile phone 1:2 ......................................................... 98
Cruise control................................................................ 53 Subwoofer.................................................................. 100
Cruise control, Diesel.................................................... 54 Handsfree .................................................................. 101
The first part is a type number that describes the This manual contains a section with a list of branch-
type of component in question, for example 3/xx. ing points. This list shows all the components that
are connected to each branching point.
The second part of the designation is a serial
number, e.g. x/2. The location of the branching points is shown in the
"Cable harness routing in vehicle" section.
Together, this constitutes a component designation,
e.g. 3/2. C. Connectors
Connectors provide a bridge between two cable har-
At the end of the manual is a list of components,
nesses and are described in the "Connectors" sec-
where, with the help of the component designation,
tion.
you can read off the name of the component, for
example, 3/2 = light switch.
D. Electrical distribution
List of type numbers Operation of the fuses and relays is shown in the
"Electrical distribution" section.
The list shows which type of component that respec-
tive type numbers refer to, for example, 3/x = switch,
6/x = electric motor, etc.
E. Data communication
Today’s cars contain CAN and MOST networks that
1 Battery transfer information. Connections to these networks
2 Relay are not shown in their entirety in the respective wir-
3 Switch ing diagram. Complete information on CAN and
4 Control module MOST communication is found in the section "Con-
5 Driver information module trol modules".
6 Electric motor
7 Sensor F. Abbreviations
8 Actuator A number of different abbreviations are used in the
9 Heating element manual. These are explained in the section "Abbre-
10 Lamp viations".
11 Fuse
15 Electrical distribution rail/ G. Component location
Central electrical unit
16 Audio There is a section at the end of the manual in which
17 Service/diagnostics the appearance and location of components is
18 Contact reel described in numerical order.
19 Meter
20 Ignition component/shunt
27 Optics
31 Ground connection
63 Branching point
64 Connector
A E C F B D List of symbols
1 1
= Ground connection
LIN F4 F18 via wiring
CAN 2 2
A:6
LIN
A:8
4/56 = Ground connection on
E:22
E:21
RD-BU
RD-YE
component/chassis
2/80
D:14
CEM R2
= Screened wire
D:15
F:16
F:14
1
F79
= Branching point
CAN
2
64/90
GN-YE
10
GN-YE
E:14 LIN = Twisted cable
C:45
= Electrical connection
GN-BK
MAN
1
10/48
10/18 A:3 A:2 C:2 C:3 C:1 C:3 C:1 C:4 A:2 A:3
10/17 = CAN communication
BACK
BACK
2
FOG
FOG
TAIL
TAIL
UP
UP
STOP
STOP
TURN
TURN
MAN
63/53
= CAN low data signal
10/55
10/48
10/18
C:3 A:3 A:2 C:1 C:2 C:4 C:3 A:4 A:1 C:1
10/17 (CAN L)
TAIL TAIL
BK
STOP
BK
BK
BACK STOP
TURN FOG BACK FOG TURN
UP
= MOST communication
UP
= LIN communication
BK
BK
= Data communication
1 = Connector connected
to component
1/1
12V BK
6/25 A:1
50
31/3
1 1
BK M 30 B:1
31/4 31
PF2 PF1
2 2 RD
6/26 B:1
B+ ACM
G
RD
31
RD
L
A:3
15/31
2/82
R10 64/113
GN-BU
RD-OG 3 6
5
F12 1 2
RD-OG
F14
F17
F10
2/165
3
5
64/90
GY-OG
1 2
31
2/35 64/90=15/31A
1 2 R13 BK-RD
RD-GN 4
5 GY 11
3
3
2/142
5 R5 GN-RD
RD-BK 6
BK BK
63/120
1 2
F24 63/121
2/32 64/90=15/31A
PETROL
BK
R14
RD-OG
RD-OG 1 2 BK-BU
21
5
3
F36
GN-BU
F9 GN-BU
41
F34 GN-BU 31/114
12
RD-OG RD
GN-YE
F35
F32 64/90=15/31A
DIESEL
5 CYL T
GN-YE 35
63/13
BK-WH
GN-BU
GN-YE
W/O T
GN-YE
GY
GN-YE
40
GN-BU
14
GN-YE
39
A B C DEF
TP3978032 S40 (04-)/V50 2005 8
Electrical distribution 2:2
Overview
A B C D EF
15/31
2/17
RD-BU R2 1 2 BK-BU
GY DIESEL
5
F20 3
BK-WH
GN-BU
GN-YE
RD-OG
64/111
F26 RD
5
F3 RD-OG
F30 RD
13
PETROL
F31 64/90=15/31A
RD
F2
RD-OG
63/231
F16 RD-WH
GN-BU
F6 3/1 B:7
RD-WH
64/90=15/31A 30
F23 5
RD
23
F4 50 S X 15
B:1
B:2
B:5
B:3
F18
2/22
GN-WH
RD-GN
GY-BK
R11 1 2 BK-YE
17
YE
5 GN-YE
18
RD-BU
F27
A:42
A:15
A:30
A:17
3
RD-BU 64/90=15/31A
2/34 4/56
R4
E:20
RD-OG 1 2
E:23 G:18
5
CEM
E:22
3
RD-YE E:21 E:9
F29
2/182 CAN E:1
R9 BK-YE G:9
RD-GN E:30
G:11 LIN
RD-BK 1 2 BK-RD
5
RD-WH F11
3
F8
F7
F1
64/861
F5 RD
1
F21
3
1
B
Position Terminal
30
15
50
S
X
Key Out X
4 0 X X
I X X X
II X X X X
8
III X X X X
Relays, general
The diagram indicates two or three different designations for the relay’s position. This
is described below.
5 5
5 5
5
5 5
5
5 5 5 5 5 5
5 5
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