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Streamlined LCA of Paper Supply Systems: Delivering Sustainable Solutions in A More Competitive World
Streamlined LCA of Paper Supply Systems: Delivering Sustainable Solutions in A More Competitive World
Supply Systems
Final Report
April 2012
April 2012
Reference: 0111587/13/01
Signed:
Position: Partner
Overview
The study has undergone peer review and this report incorporates comments
from the review process. The scope of this study did not consider the socio-
economic impacts of the different paper scenarios, which would be a parallel
but separate research project.
The results of this research provide Defra with data to add to the evidence
base on paper supply and will inform decisions on the development of policy
in this area. The data may also be used to inform performance reporting and
monitoring of related projects.
(1) As such, paper supply systems and countries that provide relatively minor quantities to the UK are therefore not
included in the scenarios assessed in this study.
EX1
Approach and Scope
It was agreed from the outset that the streamlined LCA would consider the
following environmental impacts and indicators:
abiotic depletion, ie the consumption of non-living resources;
global warming potential (GWP) as a measure of climate change;
water use; and
energy demand.
The functional units employed for this study, which allow for comparability
between different supply scenarios, were defined as follows:
typical supply of office paper to the UK Government over a 12 month
period; and
one tonne of paper.
(1) http://www.iso.org/iso/catalogue_detail.htm?csnumber=37456
(2) http://www.iso.org/iso/catalogue_detail?csnumber=38498
EX2
As well as these main scenarios, three sensitivity analyses were undertaken
that tested the influence of the following:
changes in transport distances for incoming fibre feedstock;
changes in transport distances for distribution of the finished paper
production HM Government; and
changes in energy source for pulp and paper production.
Results
Abiotic depletion impacts (1) are lowest for Scenario 5b: Recycled (BiC),
resulting in 71 t Sb-eq ‘per annum’ and 3 kg Sb-eq ‘per tonne’; and highest for
Scenario 2a: Closed Loop Recycled (ave), resulting in 315 t Sb-eq ‘per annum’
and 13 kg Sb-eq ‘per tonne’.
Global warming impacts (2) are lowest for Scenario 4b: Virgin (BiC), resulting
in 13 kt CO2-eq ‘per annum’ and 0.55 t CO2-eq ‘per tonne’; and highest for
Scenario 2a: Closed Loop Recycled (ave), resulting in 45 kt CO2-eq ‘per
annum’ and 1.9 t CO2-eq ‘per tonne’.
Water demand (3) is lowest for Scenario 5b: Recycled (BiC), resulting in 135 Ml
‘per annum’ and 5.6 m3 ‘per tonne’; and highest for Scenario 4a: Virgin (ave),
resulting in 2,274 Ml ‘per annum’ and 95 m3 ‘per tonne’.
Cumulative energy demand (4) is lowest for Scenario 5b: Recycled (BiC),
resulting in 372 TJ ‘per annum’ and 15.5 GJ ‘per tonne’, of which 56% is
renewable energy; and highest for Scenario 4a: Virgin (ave), resulting in 1375
TJ ‘per annum’ and 57 GJ ‘per tonne’, of which 79% is renewable energy.
(1) Abiotic depletion refers to the depletion of non-living (abiotic) resources (eg fossil fuels, minerals, clay, peat), measured
in terms of antimony equivalents (Sb-eq).
(2) Global warming potential (GWP) is a measure of greenhouse gas (GHG) emissions contributing to global warming,
measured in terms of carbon dioxide equivalents (CO2-eq).
(3) Water use refers to the quantity of water consumed over the life cycle, including the embodied water of materials used
in the process, measured in cubic metres (m3). The water use modelled in this study excludes cooling water.
(4) Energy demand refers to the quantity of energy consumed over the life cycle, including embodied energy of the
materials used in the process, measured in megajoules (MJ). This excludes the calorific value of biogenic matter.
EX3
Influence of energy generation
The key factor that influences the environmental performance of the scenarios
is the proportion of energy that is sourced from fossil fuels. The combustion
of fossil fuels serves to increase all the environmental impacts and indicators
assessed in this study.
Therefore, it follows that the ‘best-in-class’ scenarios, which make use of paper
supply systems using a low proportion of fossil fuels in the energy mix, are
shown consistently to perform better across all impacts and indicators
assessed in this study. However, there is some uncertainty with regard to the
actual fuels used at the mill that the ‘best-in-class’ scenarios are based on. It is
possible that the actual energy mix would comprise a higher proportion of
fossil fuels, which would negatively impact on the environmental
performance of the ‘BiC’ options.
The study showed that, although less influential than energy generation,
efficient transport routes will improve the environmental performance of all
paper supply options.
With regard to ‘best-in-class’ options, which are represented by low fossil fuel
consumption and high efficiency, there is little discernible difference between
recycled or virgin options. However, with regard to the ‘average’ options, the
influence of varying levels of fossil fuels is more apparent. Typically, virgin
mills are able to make use of biomass waste from the pulping process as a fuel,
which carries very little environmental burden. Recycling mills do not
produce the same biomass waste from the recycling process and are therefore
more dependent on externally sourced fuels, which are likely to be fossil-
based.
Summary
The key issue for reducing environmental impact of paper production is in the
energy source used and, by association, the sophistication of the technology
used. Choice of recycled fibre and shorter transport distances also play a role,
albeit a far lesser one.
EX4
fuels (eg biomass) and that is located in relatively close proximity to both
waste paper sources and to its customers presents the most favourable option
in terms of environmental impacts. This does not necessarily indicate a
preference for a closed loop system.
EX5
CONTENTS
LIST OF ABBREVIATIONS 1
1 INTRODUCTION 2
6 INTERPRETATION 45
7 CONCLUSIONS 47
8 REFERENCES 48
LIST OF ABBREVIATIONS
BiC Best-in-class
BREF Best Available Technique Reference Notes
CED Cumulative energy demand
CHP Combined Heat & Power
CO2-eq Carbon dioxide equivalents (measure for GWP)
Defra Department for Environment and Rural Affairs
GWP Global warming potential
LCA Life cycle assessment
LCI Life cycle inventory
Sb-eq Antimony equivalents (a measure for abiotic [non-
renewable] resource depletion)
SOW Sorted office waste
WRAP Waste and Resources Action Programme
For recycled paper, one option under review is a ‘closed loop’ recycling
system. Although the actual recycling processes are generally the same as for
conventional paper recycling, here the same stock of paper is used, recycled
and then reused, over and over.
(1) http://www.iso.org/iso/catalogue_detail.htm?csnumber=37456
(2) http://www.iso.org/iso/catalogue_detail?csnumber=38498
ERM has completed a streamlined life cycle assessment (LCA) that assesses
the environmental performance of office paper supply scenarios that might be
operated in the UK.
The office paper supply scenarios comprise a mix of paper supply systems,
which were selected by Defra, in combination with data on paper purchasing
across HM Government, as collated by Buying Solutions. The paper supply
systems and country sources were selected based on their predominance in
the UK paper supply. As such, paper supply systems and countries that
provide relatively minor quantities to the UK are not included in the scenarios
assessed in this study.
The results of this research will both inform decisions on the development of
future policy in this area and provide a more robust evidence base for Defra’s
and Buying Solutions’ discussions regarding paper purchasing. The data may
also be used to inform performance reporting and monitoring of related
projects.
The study has undergone peer review and this report incorporates comments
from the review process. The scope of this study did not consider the socio-
economic impacts of the different paper scenarios, which would be a parallel
but separate research project.
The functional units employed for this study are defined as follows.
This study follows a cradle-to-grave approach. This means that all the major
life cycle stages related to the paper supply systems are considered, from raw
material extraction, through production, to distribution, use and end of life.
Energy and material inputs are traced back to the extraction of resources and
emissions and wastes from each life cycle stage are quantified.
A general flow diagram summarising the life cycle stages and system
boundaries for the paper supply systems is provided in Figure 2.1.
(1) UK public offices paper consumption has been calculated based on an estimated increase of 2.8% on total consumption
in 2009 (see Annex A Life Cycle Inventory Data). The data are a result of the Cabinet Office ‘deep dive’.
(2) grams per square metre.
(3) It should be noted that whilst these terms are still used to denote recycled paper sources (ie before and after the
consumer uses it), the National Association of Paper Merchants (NAPM) prefers the use of 'genuine recovered fibres’ to
avoid potential confusion about the source of recycled fibre: http://www.napm.org.uk/recycled_mark.htm and
http://www.wrap.org.uk/downloads/2._Recycled_paper_content_definition.a8e4d09d.2965.pdf
Environment: Resources
T
Extraction & Forestry Raw Material Inputs
Sorted Office Waste
T
Pulp Production
Other Product Systems
Secondary Transit T T
Energy Supply Systems
Packaging
T
Paper Production Primary Packaging
T
RDC & Retail
Use
T
End of life
Extraction & processing of Electricity from natural
Energy source
substituted materials gas
Avoided processes
Environment: Air, Land & Water
Distribution
Use
End of life
wastewater treatment;
production of fuels and electricity consumed by processes; and
waste collection and waste management (landfill, incineration, recycling).
The use of recycled materials has the potential to reduce the amount of virgin
material that is required to be produced. The reduced impact resulting from
the production of a smaller quantity of virgin material is included in
environmental assessments and can be allocated either to the acquisition of
the recycled material or to recycling the material at the end of the products’
life. Different allocation methods are considered to be appropriate, depending
on the properties of the materials in question and the control the producer has
over the recycling process or material choices. No single approach to the
determination of the allocation of recycling impacts can be said conclusively to
be correct.
For this study, the chosen method for allocating recycling impacts is the
‘recycled content’ method, otherwise known as the ‘100-0’ method. This
means that 100% of the reduced impact from production of less virgin
material is allocated to the acquisition of the recycled material. This method
has been selected based on the properties of paper recyclate and the extent to
which a producer of recycled paper has control over material choices.
The ‘recycled content’ method selected for this study aligns with the
requirements for the allocation of impacts from recycled materials as set in
PAS 2050:2011 ‘Specification for the assessment of the life cycle greenhouse
Certain elements of the life cycle have been excluded to ensure that the scope
of the study remains pragmatic with respect to the desired outcome. The
reason for doing so is to limit the resources expended in calculating the
environmental flows associated with small and insignificant inputs.
(1) http://www.bsigroup.com/en/Standards-and-Publications/How-we-can-help-you/Professional-Standards-
Service/PAS-2050/PAS-2050/
In practice, all flows for which there is life cycle inventory data will be
included. For flows where inventory data are not available, the cut-off
criteria, along with expertise as to the environmental relevance of the flow,
will be used to judge significance and whether additional effort is required to
generate new inventory data.
For the processes included within the system boundaries, all known inputs
and outputs are included in the inventory. The study was undertaken as a
desk-based review of published data, from which life cycle inventory data in
relation to paper production systems were extracted. As such, no primary
data collection exercise was undertaken for the purposes of this study.
The full source list and life cycle inventory data are provided in Annex A Life
Cycle Inventory.
Where specific data are not available, and estimates or assumptions have been
applied, these are described and specified in Annex A Life Cycle Inventory.
For life cycle modelling, the generation of inventories and the calculation of
environmental impacts, the LCA software tool SimaPro has been used.
SimaPro is a software tool specifically designed for LCA (SimaPro 2009).
The impact assessment method used in this study is the problem oriented
approach developed by CML (Centre for Environmental Science, Leiden
A number of LCA impact assessment methods have been developed. For this
study, the CML 2001 (December 2007) method has been used to assess global
warming and resource depletion impacts. In addition, water and cumulative
energy demand environmental indicators were assessed using the SimaPro
LCA software.
As agreed with Defra, the streamlined LCA will consider the following
environmental impacts and indicators:
(1) www.cml.leiden.edu
(2) www.lcia-recipe.net/ - ReCiPe was developed to provide a single impact assessment method that combines both mid-
point and end-point analysis. It is so named as it is intended to provide a recipe to calculate life cycle impact category
indicators. The capitalized letters represent the major contributors to the project, being RIVM and Radboud
University, CML, and PRé.
(3) www.pre-sustainability.com/content/simapro-lca-software
Normalisation and weighting of the results have not been undertaken in this
study.
Secondary data for average production of paper in Europe were sourced from
the BREF for Pulp and Paper. This document is a European Commission
reference document for best available techniques for the industry and
compiles average production data and techniques. Therefore, it is considered
to be the most appropriate source to represent average European production
for this study.
The data provided in the BREF for Pulp and Paper relate to production in
2001, and so it cannot be said to be current. It would be preferable to use data
that relate to more recent production, ideally within the last two years.
However, the current draft for the updated BREF for Pulp and Paper (2010)
does not update the production data from those provided in 2001. Therefore,
the data provided in the 2001 BREF and which have been used in this
assessment, are considered to be the most appropriate available.
(1) http://www.waterfootprint.org/?page=files/WaterFootprintAssessmentManual
The water demand indicator in this assessment presents the volume of water
consumed in the life cycle. However, this does not take into account local
conditions, which will influence the importance of water removals to the local
environment. Nevertheless, this indicator is still useful in terms of identifying
production systems that have a high water demand. A more detailed
understanding of how important this is to the local environment would
require additional analysis.
This study considers the direct environmental impact of the life cycle of paper
production. It is recognised that there are consequential impacts of certain
material or energy source choices that could be of significance to the
environmental impacts and indicators assessed in this study. For example,
increased use of biomass energy could encourage the production of biomass
as a feedstock for energy generation, which will have implications on
greenhouse gas emissions, in particular land use change.
2.3.4 Accounting for the number of times paper fibres are recycled
The number of times that fibres are reused and the allocation of the original
winning of virgin fibre impacts over each use have not been considered in this
study. The allocation of the virgin fibre winning impacts over several
lifetimes of the fibre will reduce the impact of virgin paper which, given that
the ‘age’ of each fibre is uncertain, might present a misleadingly optimistic
result. However, this study attributes the full burden of winning the virgin
fibre to the first product life cycle, which is consistent with the 100:0 approach
and reflects the product specifications.
As fibres are limited in the number of times they can be recycled, due to loss
of physical properties and loss through pulping, there is a need to maintain
fibre properties by introducing higher quality fibres in each cycle. This can be
achieved by introducing virgin fibre or waste paper with the required fibre
properties. Such inputs are generally seen by higher fibre inputs to pulping
processes than are output as paper.
Table 3.1 provides a description of the scenarios assessed in the LCA. The
scenarios are further described in Section 3, which includes detail relating to
the paper supply options.
The office paper supply systems that make up the scenarios have been defined
to represent ‘typical’ European production. However, there can be
considerable variation in the operation from mill to mill, which can influence
the environmental performance of the paper produced. Based on previous
published studies on paper production, it is known that energy consumption
from the pulp and paper making processes accounts for a considerable
proportion of the impact. Therefore, in order to identify the likely range in the
environmental performance of the office paper supply scenarios, they are
further sub-divided in terms of ‘average’ and ‘best-in-class’ technology.
Scenario Scenario Name Paper Supply and Technology Option Waste Management Option
Number
1 Business-As-Usual (BAU)
40% Recycled (average) 100% recycled in UK
3% Recycled Closed Loop (average) Returned to source for closed loop recycling
4a Virgin (ave)
100% Virgin (average) 100% recycled in UK
4b Virgin (BiC)
100% Virgin (best-in-class) 100% recycled in UK
5a Recycled (ave)
100% Recycled (average) 100% recycled in UK
5b Recycled (BiC)
100% Recycled (best-in-class) 100% recycled in UK
3.2 PAPER SUPPLY SYSTEM DESCRIPTIONS
3.2.1 Recycled
(1) The characteristics for 'average European technology' are assumed based on the BREF for Pulp and Paper.
(2) The Recycled (BiC) system is modelled using data for Steinbeis Mill, which is used to represent a ‘best-in-class’ recycled
pulp and paper mill. It is assumed that there is no difference between the closed loop and unclosed loop pulp and paper
production system in terms of the operations undertaken at the mill for pulp and paper production (ie all inputs and
outputs at the mill are the same).
(3) Clarification on the specific fuels utilised at Steinbeis Mill for generation of on-site energy was not received. Therefore,
the energy mix modelled for the ‘Best-in-Class’ system in this study was assumed by ERM based on an alternative
European recycled paper mill (confidential data).
The finished paper is packed and loaded onto road vehicles for transport to
the UK, assumed to be via the Calais-Dover Channel crossing. Upon arrival in
the UK, the paper is transported by road to various HM Government locations
in the UK.
At end of life, 100% of the used recycled paper is managed by recycling within
the UK.
Figure 3.1 shows the key material and energy flows in the life cycle of the
recycled paper supply system.
post‐consumer paper
pre‐consumer paper emissions to air
Pulp
pulping chemicals emissions to water
Production
energy and fuels solid wastes
water
recycled pulp
papermaking emissions to air
Paper
energy and fuels emissions to water
Production
water solid wastes
primary packaging
road transport
Distribution
energy and fuels emissions to air
emissions to water
road transport solid wastes
Retail
energy and fuels
Use
waste lorry
road transport End of Life waste to recycling
energy and fuels
Life cycle inventory data used to model the environmental impacts of the
recycled paper supply system, including sources and any manipulations or
assumptions, are provided in Annex A Life Cycle Inventory.
Two virgin paper production systems are modelled in this study to represent
‘best-in-class’ and ‘average’ technology as follows:
Virgin (average): this system refers to virgin paper contained in Scenario
1: Business-As-Usual, Scenario 3a: Closed Loop Recycled (ave) & Virgin (ave),
Table 3.2 Fuel Sources for On-Site Energy Generation for Virgin Paper Supply System
(CEPI)
Hydro 5% 26% 0% 0% 0% 0%
Biomass 29% 9% 37% 31% 12% 22%
Natural Gas 7% 8% 6% 5% 28% 13%
Fuel Oil 0% 0% 0% 6% 3% 0%
Coal 0% 0% 0% 0% 0% 8%
Peat 2% 0% 0% 0% 0% 0%
(1) The characteristics for 'average European technology' are assumed based on the BREF for Pulp and Paper and Ecoinvent
LCI data.
(2) CEPI (2006) ’Looking good in print: CHP and the use of biomass in the European pulp and paper industry,’
http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-and-on-site-power-
production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-of-biomass-in-the-european-pulp-and-
paper-industry.html
(3) The Virgin (BiC) system is modelled using data from Ecoinvent, modified to represent a ‘best-in-class’ mill. Total
energy consumption (ie total MJ) for virgin pulp and paper production is taken from the Ecoinvent dataset. The soufce of
the energy (ie from fossil or renewable sources) is based on on-site energy generation capabilities at Steinbeis Mill, which is
a recently upgraded facility with advanced on-site energy generation technology. The energy consumption from the
Ecoinvent dataset, comprising a mix of fossil and renewable sources, was modified to represent the same proportional mix
of fuel sources as that at Steinbeis Mill, whilst the total energy consumption remained the same.
It is assumed that wood logs and chips are sourced from within country and
transported by road, rail and sea to an integrated virgin pulp and paper
production facility. Virgin pulp produced at the facility is mixed with
externally sourced pulp to produce a partially-integrated virgin paper
product (3). The facility is a dedicated virgin pulp and paper mill that
produces solely office paper.
The finished paper is packed and loaded onto road vehicles for transport to
the closest appropriate port. The paper is transported by sea to the UK,
whereupon it is transported by road to warehouse storage prior to delivery to
various HM Government locations in the UK.
Figure 3.2 shows the key material and energy flows in the life cycle of the
virgin paper supply system.
Life cycle inventory data used to model the environmental impacts of the
virgin paper supply system, including sources and any manipulations or
assumptions, are provided in Annex A Life Cycle Inventory.
(1) Clarification on the specific fuels used at Steinbeis Mill for generation of on-site energy was not received. Therefore, the
energy mix modelled for the ‘Best-in-Class’ system in this study was assumed by ERM based on an alternative European
recycled paper mill (confidential data).
(2) Office for National Statistics via DEFRA
(3) It is commonplace at European virgin paper facilities to produce paper that contains both internally and externally
produced pulps. The proportions of internal and external pulps are based on average European data sourced from
Ecoinvent.
wood
emissions to air
pulping chemicals Pulp
emissions to water
energy and fuels Production
solid wastes
water
virgin pulp
papermaking chemicals emissions to air
Paper
energy and fuels emissions to water
Production
water solid wastes
primary packaging
road transport
Distribution
energy and fuels emissions to air
emissions to water
road transport solid wastes
Retail
energy and fuels
Use
wastewater treatment
waste lorry
packaging to landfill
road transport End of Life
packaging to recycling
energy and fuels
packaging to incineration
A closed loop recycled paper system is defined as one in which the same core
pool of paper fibre is used and reused. This should be differentiated from
conventional recycling systems, where the source of the waste paper feedstock
is relatively uncertain. However, with each recycling cycle, there is inevitable
fibre loss (fibres can generally only be recycled up to about six times (1)) and
therefore it is necessary to supplement the closed loop supply with some
additional waste paper fibre.
The closed loop recycled paper supply system modelled in this study
represents recycled paper consumed by HM Government which is produced
in a closed loop recycling system. Sorted office waste (SOW) is sourced from
HM Government Departments in the UK and transported to an integrated
recycled pulp and paper production facility in Germany (2). The SOW
comprises all waste paper produced at HM Government Departments and
includes purchased office paper, as well as some additional waste paper from
received mail.
The facility is a dedicated recycled pulp and paper mill that solely produces
office paper. It is assumed that SOW sourced externally to the closed loop
system, and equating to approximately 10% of the total fibre input, is added to
(1) http://www.paper.org.uk/information/factsheets/recovery_and_recycling.pdf
(2) The closed loop recycled paper currently sourced by HM Government is produced at Steinbeis Mill in Germany.
Two closed loop recycled paper production systems are modelled in this
study to represent ‘best-in-class’ and ‘average’ technology as follows.
Closed Loop Recycled (average): this system refers to closed loop recycled
paper contained in Scenario 1: Business-As-Usual, Scenario 2a: Closed Loop
Recycled (ave), and Scenario 3a: Closed Loop Recycled & Virgin (ave). The pulp
and paper production facility is modelled based on ‘average’ European
technology (1). Energy for the pulp and paper production process is
sourced from a mix of grid electricity, liquid fuels and on-site generation.
On-site energy generation comprises a mix of renewable generation,
comprising hydropower; and co-generation, comprising CHP fuelled by
natural gas and biogenic wastes. It is assumed that 100% of biogenic
waste used for energy generation is sourced from on-site processes (ie not
externally sourced biomass).
Closed Loop Recycled (best-in-class): this system refers to closed loop
recycled paper that is contained in Scenario 2b: Closed Loop Recycled and
Scenario 3b: Closed Loop Recycled & Virgin. The pulp and paper production
facility is modelled based on ‘best-in-class’ European technology (2). 100%
of the energy for the pulp and paper production process is sourced from
on-site generation, which comprises co-generation (CHP) fuelled by
natural gas and biogenic waste (3). It is assumed that 100% of biogenic
waste used for energy generation is sourced from on-site processes (ie not
externally sourced biomass).
Spent fibres that are not suitable for further recycling are disposed of, as
sludge, to sanitary landfill.
The finished paper is packed and loaded onto road vehicles for transport to
the UK. Upon arrival in the UK, the paper is transported by road to various
UK Government locations in the UK. The road vehicles used to transport the
finished product to the UK returns via the same route, carrying a load of SOW
for use as feedstock in recycling processes at the closed loop mill.
At end of life, the used paper is transported via the same route back to the
closed loop mill.
(1) The Closed Loop Recycled (ave) system is modelled using data for Steinbeis Mill, modified with data from the BREF for
Pulp and Paper to represent an ‘average’ mill. It is assumed that there is no difference between the closed loop and
unclosed loop recycled pulp and paper production system in terms of the operations undertaken at the mill. The Steinbeis
Mill dataset was modified using energy consumption for the production of average recycled paper from the BREF, which
comprises a mix of fossil and renewable sources. This is opposed to the 100% on-site energy generation using ‘best-in-
class’ advanced technology at Steinbeis Mill.
(2) ‘Best-in-Class’ technology is based on operations at Steinbeis Mill in Germany, which currently produces a closed loop
recycled paper product to HMRC. Steinbeis Mill is a recently upgraded facility that uses advanced on-site energy
generation technology.
(3) Clarification on the specific fuels used at Steinbeis Mill for generation of on-site energy was not received. Therefore, the
energy mix modelled for the ‘Best-in-Class’ system in this study was assumed by ERM based on an alternative European
recycled paper mill (confidential data).
pulping chemicals
energy and fuels emissions to air
Pulp
water emissions to water
Production
sorted office waste solid wastes
paper
recycled pulp
papermaking emissions to air
Paper
energy and fuels emissions to water
Production
water solid wastes
primary packaging
road transport
Distribution
energy and fuels emissions to air
emissions to water
road transport solid wastes
Retail
energy and fuels
Use
waste lorry
waste to closed loop
road transport End of Life
recycling
energy and fuels
Life cycle inventory data used to model the environmental impacts of the
closed loop recycled paper supply system, including sources and any
manipulations or assumptions, are provided in Annex A Life Cycle Inventory.
Table 3.3 provides a summary of the paper supply and waste management
options for each scenario, including a description of the technology type
employed.
Recycled Average Energy for the pulp and paper production process is sourced from a mix The characteristics for 'average European technology' are assumed based
of grid electricity, liquid fuels and on-site generation. On-site energy on the BREF for Pulp and Paper.
generation comprises a mix of renewable generation (hydro) and co-
generation (CHP) fuelled by natural gas and biogenic wastes.
Best-in-Class 100% of the energy for the pulp and paper production process is sourced Best-in-Class pulp and paper production is based on operations at
from on-site generation, which comprises co-generation (CHP) fuelled by Steinbeis Mill in Germany, a recently upgraded facility that uses
natural gas and biogenic waste (1). advanced on-site energy generation technology.
Virgin Average Energy for the pulp and paper production process is sourced from a mix The characteristics for 'average European technology' are assumed based
of grid electricity, liquid fuels and on-site generation. On-site energy on the BREF for Pulp and Paper.
generation comprises a mix of renewable generation (hydro) and co-
generation (CHP) fuelled by fossil fuels and biogenic wastes. The specific
mix of fuels used for on-site energy generation varies according to the
country of production.
Best-in-Class 100% of the energy for the pulp and paper production process is sourced Best-in-Class pulp and paper production is based on operations at
from on-site generation, which comprises co-generation (CHP) fuelled by Steinbeis Mill, a recently upgraded facility that uses advanced on-site
natural gas and biogenic waste (1). energy generation technology.
Closed Average Energy for the pulp and paper production process is sourced from a mix The characteristics for 'average European technology' are assumed based
Loop of grid electricity, liquid fuels and on-site generation. On-site energy on the BREF for Pulp and Paper.
Recycled generation comprises a mix of renewable generation (hydro) and co-
generation (CHP) fuelled by natural gas and biogenic wastes.
Best-in-Class 100% of the energy for the pulp and paper production process is sourced Best-in-Class pulp and paper production is based on operations at
from on-site generation, which comprises co-generation (CHP) fuelled by Steinbeis Mill, which currently produces a closed loop recycled paper
natural gas and biogenic waste (1). product to HMRC. The mill is a recently upgraded facility that uses
advanced on-site energy generation technology.
(1) Clarification on the specific fuels used at Steinbeis Mill for generation of on-site energy was not received. Therefore, the energy mix modelled for the Closed Loop system in this study was assumed by
ERM based on an alternative European recycled paper mill (confidential data).
4 IMPACT ASSESSMENT RESULTS
The following section presents the streamlined LCA results for the office
paper supply scenarios. The paper supply systems have been assessed based
on the following environmental impact categories and indicators:
abiotic depletion;
global warming;
cumulative energy demand; and
water use.
Section 4.1 provides the streamlined LCA results for the different paper supply
system scenarios. A description of the scenarios assessed is provided in Table
3.1 and Table 3.3.
Table 4.1 and Table 4.2 provide a summary of the LCA results by the four
paper production scenarios given in Table 3.1 according to ‘per annum’ and
‘per tonne’.
The following sections provide a further breakdown of the results for each
scenario for the environmental impacts and indicators assessed. Figure 4.1 to
Figure 4.4 provide a graphical representation of the results, broken down by
the key contributors.
23
Table 4.1 LCA Results per annum
‘Average’ production results in greater abiotic depletion and global warming impacts
than ‘BiC’ production.
Scenario 2a: Closed Loop Recycled (average) has the greatest impact from
abiotic depletion and global warming of the scenarios assessed, resulting
in 315 t Sb-eq and 45 kt CO2-eq ‘per annum’ (13 kg Sb-eq and 1.9 tonnes
CO2-eq ‘per tonne’). Impacts from abiotic depletion and global warming
are largely associated with the relatively high use of fossil fuels in the
‘average’ production of recycled pulp and paper. The impact for Scenario
2a: Closed Loop Recycled (average) is slightly greater than for Scenario 5a:
Recycled (average) due to additional fossil fuel consumption from the
greater transport distances for the closed loop system – mainland Europe
compared with UK.
The Best-in-Class scenarios have the lowest impact from abiotic depletion
and global warming of the scenarios assessed, all resulting in relatively
similar impacts. ‘BiC’ is lower than ‘average’ due to low use of fossil fuels
in ‘best-in-class’ production of pulp and paper. Scenario 5b: Recycled (BiC)
has the lowest abiotic depletion impact, resulting in 71 t Sb-eq ‘per annum’
(3 kg Sb-eq ‘per tonne’), whereas Scenario 4b: Virgin (BiC) has the lowest
global warming impact, resulting in 14 kt CO2-eq ‘per annum’ (0.6 tonnes
CO2-eq ‘per tonne’).
Scenario 4a: Virgin (average) has the greatest water demand of the scenarios
assessed, resulting in 2,274 Ml ‘per annum’ and 94.7 m3 ‘per tonne’. The
greater water demand for ‘average’ production when compared with
‘best-in-class’ production is due to the higher consumption of fossil fuels.
Scenario 5b: Recycled (BiC) has the lowest water demand of the scenarios
assessed, resulting in 135 Ml ‘per annum’ (5.6 m3 ‘per tonne’). The low
water demand is associated with the low use of fossil fuels in the ‘best-in-
class’ production of pulp and paper. The water demand for recycled (BiC)
is slightly lower than for closed loop recycled (BiC) due to lower fuel
consumption for the shorter transport distance of incoming fibre.
‘Average’ production results in higher cumulative energy demand (CED) than ‘BiC’
production
Scenario 4a: Virgin (average) has the greatest CED of the scenarios assessed,
resulting in 1,375 TJ ‘per annum’ (57.3 GJ ‘per tonne’). 79% of the CED is
renewable energy, the majority of which is embodied in the biogenic
virgin material.
Scenario 5b: Recycled (BiC) has the lowest CED of the scenarios assessed,
resulting in 135 TJ ‘per annum’ (5.6 GJ ‘per tonne’). The low CED is
associated with the relatively low consumption of fossil fuels for ‘best-in-
class’ production of pulp and paper.
25
4.2 BREAKDOWN OF LCA RESULTS
Figure 4.1 provides a breakdown of the LCA results for abiotic depletion,
indicating the key contributors to the total impact results.
Scenario 2a: Recycled Closed Loop (average) has the greatest abiotic depletion
impact, resulting in 13.1 kg Sb-eq per tonne of paper. The majority of the
impact is from energy, accounting for 87% of the total, which is due to the
relatively high proportion of fossil fuels used in the ‘average’ European
mix.
Scenario 5b: Recycled (BiC) has the lowest resource depletion impact,
resulting in 3.0 kg Sb-eq per tonne of paper. The comparatively low
resource depletion impacts for Scenario 5b are due to the low proportion of
fossil fuels used in the ‘Best-in-Class’ European mix.
In general, scenarios representing ‘average’ production result in a greater
abiotic depletion impact than those representing ‘best-in-class’ production.
Scenarios representing virgin paper (Scenarios 4a and 4b) are generally
lower than scenarios representing recycled and closed loop recycled paper.
This is particularly noticeable when comparing the ‘average’ production
scenarios. The reason for this is that ‘average’ European virgin paper
production, as modelled in this study, comprises a partially integrated mill
that makes use of on-site energy generation. Integration between pulp
and paper production results in a more energy efficient process, which
reduces the energy requirement per tonne of paper. On-site energy
generation makes use of waste wood and pulping residues which reduces
the need for fossil fuel combustion. Both these factors are influential in
reducing abiotic depletion impacts.
26
Figure 4.1 LCA Results of Office Paper Supply Scenarios – Abiotic Depletion (kg Sb-eq per tonne)
14.0
12.0
10.0
kg Sb‐eq per tonne of office paper
8.0
6.0
4.0
2.0
‐
Business‐As‐Usual Closed Loop Closed Loop Closed Loop Closed Loop Virgin (ave) Virgin (BiC) Recycled (ave) Recycled (BiC)
Recycled (ave) Recycled (BiC) Recycled (ave) + Recycled (BiC) +
Virgin (ave) Virgin (ave)
As shown in Figure 4.1, energy is a key contributor to resource depletion
across all the scenarios assessed, accounting for 52% to 90% of the total
impacts for ‘average’ production and 29% to 43% of total impacts for ‘best-
in-class’ production. The abiotic depletion impact from energy is
associated with the combustion of fossil fuels. Therefore, the ‘best-in-class’
scenarios (Scenario 2b, Scenario 3b, Scenario 4b and Scenario 5b), which are
characterised by a low proportion of fossil fuels in the energy mix,
consequently have a much lower abiotic depletion impact from energy.
Transport is a relatively important contributor to abiotic depletion across
all the scenarios assessed, accounting for between 6% and 38% of the total
impacts. Abiotic depletion impacts for transport are associated with the
combustion of fossil-based fuels (eg diesel).
Impacts from transport are greater in absolute terms for the closed loop
scenarios: 2a, 2b, 3a and 3b due to the longer transport distances associated
with the closed loop system. In terms of relative importance to the overall
impact, transport has a greater effect on the four BiC scenarios (Scenarios
2b, 3b, 4b and 5b), as it makes up a greater proportion.
Figure 4.2 provides a breakdown of the LCA results for global warming
potential, indicating the key contributors to the total impact results.
Scenario 2a: Closed Loop Recycled (ave) has the greatest GWP, resulting in
1.9 t CO2-eq per tonne of paper. The majority of the impact is from energy,
accounting for 80% of the total, which is due to the relatively high
proportion of fossil fuels used in the ‘average’ European mix.
Scenario 4b: Virgin (BiC) has the lowest GWP, resulting in 0.55 t CO2-eq per
tonne of paper. The majority of the impact is from transport, accounting
for 31% of the total. Energy is also an important contributor to GWP,
accounting for 30% of the total. However, the contribution from energy to
global warming potential is lower than for other paper supply systems
due to the low proportion of fossil fuels in the energy mix for ‘Best-in-
Class’ European technology. The GWP from energy and transport are
both due to the combustion of fossil fuels.
In general, scenarios representing ‘average’ production result in a greater
GWP impact than those representing ‘best-in-class’ production.
28
Figure 4.2 LCA Results of Office Paper Supply Scenarios – Global Warming Potential (tonnes CO2-eq per tonne)
2.0
1.8
1.6
1.4
t CO2‐eq per tonne of office paper
1.2
1.0
0.8
0.6
0.4
0.2
‐
Business‐As‐Usual Closed Loop Closed Loop Closed Loop Closed Loop Virgin (ave) Virgin (BiC) Recycled (ave) Recycled (BiC)
Recycled (ave) Recycled (BiC) Recycled (ave) + Recycled (BiC) +
Virgin (ave) Virgin (ave)
30
4.2.3 Water Use
Figure 4.3 provides a breakdown of the LCA results for water use over the life
cycle, indicating where the key contributions are made.
Scenario 4a: Recycled Virgin (average) is shown to have the greatest water
consumption, resulting in 94.7 m3 per tonne of paper. The majority of the
water demand is associated with the production of virgin feedstock,
accounting for 91% of the total.
Scenario 2b: Recycled Closed Loop (BiC) has the lowest water consumption,
resulting in 5.6 m3 per tonne of paper. The lower water consumption is
attributable to the low consumption of fossil fuels in the ‘Best-in-Class’
energy mix.
In general, scenarios representing ‘average’ production result in a greater
GWP impact than those representing ‘best-in-class’ production.
Chemicals used for pulp and paper production contribute significantly to
water use across all the scenarios assessed, accounting for 6% to 77% of the
total. The chemicals used for the production of virgin paper result in a
greater water demand than those used for the production of recycled
paper.
Transport does not account for significant water use for any of the
scenarios assessed.
31
Figure 4.3 LCA Results of Office Paper Supply Scenarios – Water Use (m3 per tonne)
100
90
80
70
m3 per tonne of office paper
60
50
40
30
20
10
0
Business‐As‐Usual Closed Loop Closed Loop Closed Loop Closed Loop Virgin (ave) Virgin (BiC) Recycled (ave) Recycled (BiC)
Recycled (ave) Recycled (BiC) Recycled (ave) + Recycled (BiC) +
Virgin (ave) Virgin (ave)
Figure 4.4 provides a breakdown of the LCA results for cumulative energy
demand over the life cycle, indicating where the key contributions are made.
Scenario 4a: Virgin (average) is shown to have the greatest cumulative
energy demand, resulting in 57.3 MJ per tonne of paper. The majority of
the cumulative energy demand is attributable to the energy itself,
embodied in fossil fuels used for the production of pulp and paper. The
greater energy demand is associated with the relatively high production of
fossil fuel based energy for ‘average’ European production.
Scenario 2b: Closed Loop Recycled (BiC) has the lowest cumulative energy
demand, resulting in 15.5 MJ per tonne of paper. The cumulative energy
demand for ‘Best-in-Class’ scenarios is lower when compared with
‘average’ scenarios, due to the improved energy efficiency in the pulp and
paper production process. Furthermore, embodied energy in fuels used
for pulp and paper production is lower due to the low proportion of fossil
fuels in the ‘Best-in-Class’ energy mix.
Energy is a significant contributor to cumulative energy demand across all
the scenarios with the exception of virgin, which is represented by a
relatively high proportion of non-renewable energy. The extraction of
non-renewable energy and fuels is associated with high embodied energy.
Production of virgin fibre contributes most significantly to CED for
scenarios with virgin content. The majority of this is categorised as
renewable energy embodied in the biogenic material.
Transport contributes a moderate proportion to the cumulative energy
demand for the scenarios assessed. The embodied energy is associated
with the energy required to extract and refine fuels for transport.
Nonetheless, as with GWP, transport has a greater effect on the four BiC
scenarios (Scenarios 2b, 3b, 4b and 5b), in terms of relative importance to the
overall impact, as it provides a greater proportion of the whole.
33
Figure 4.4 LCA Results of Office Paper Supply Scenarios – Cumulative Energy Demand (GJ-eq per tonne)
60
50
40
GJ‐eq per tonne of office paper
30
20
10
‐
Business‐As‐Usual Closed Loop Closed Loop Closed Loop Closed Loop Virgin (ave) Virgin (BiC) Recycled (ave) Recycled (BiC)
Recycled (ave) Recycled (BiC) Recycled (ave) + Recycled (BiC) +
Virgin (ave) Virgin (ave)
The following provides a summary of the key findings from the results of the
streamlined LCA.
In general, the office paper supply scenarios representing ‘best-in-class’
production perform better than those representing ‘average’ production.
The key reasons for this are the low fossil fuel content in the energy mix
and the energy efficiency of the production process. However, there is
some uncertainty with regard to the actual fuels used at the mill that the
‘best-in-class’ technology is based on. It is possible that the energy mix in
practice is comprised of a higher proportion of fossil fuels, which would
impact negatively on the environmental performance of ‘best-in-class’
scenarios. In lieu of more accurate data on the German mill, another
European mill similar in nature has been used to model the scenario.
When considering the ‘best-in-class’ scenarios, there is very little difference
in the performance of virgin, recycled or closed loop recycled paper. This
demonstrates that when the impacts from energy are reduced, due to the
use of low impact fuels, the different paper types can deliver essentially
the same performance, taking account of site-specific differences and the
quality of data.
Energy makes a key contribution to all of the scenarios, across all
environmental impacts and indicators assessed. This is largely attributable
to the combustion of fossil fuels.
Transport is a key contributor to abiotic depletion and global warming
impacts of all scenarios. Transport has a greater influence on the best in
class scenarios, due to the energy contribution to environmental impacts
being lower. Moreover, it is greater in absolute terms for the closed loop
scenarios that have assumed transport to mainland Europe for recycling,
rather than recycling in the UK.
Chemicals used for pulp and paper production are a key contributor to
overall water consumption for all the scenarios. Chemicals for virgin
paper production have a greater water demand than those for recycled
paper production.
Embodied energy in fossil fuels used for transport and for the production
of pulp and paper accounts for the major proportion of cumulative energy
demand across all the scenarios.
The next section presents some sensitivity analyses that further test the figures
and results presented in the streamlined LCA.
35
5 SENSITIVITY ANALYSES
Due to the nature of the study, it was deemed important to perform some
sensitivity analyses of the results to test any variance in the major contributors
to the environmental impacts - primary energy sources and transport
distances. Hence, three sensitivity analyses of the results were undertaken.
These focus on the following:
changes in transport distances for incoming fibre feedstock;
changes in transport distances for distribution of the finished paper
production HM Government; and
changes in energy source for pulp and paper production.
The key transport stages in the life cycle of the paper production systems were
investigated to indicate the significance of the mill location with regard to the
overall environmental impacts.
For this sensitivity analysis, it was assumed that all fibre inputs (ie wood for
virgin and SOW for recycled and closed loop recycled) were sourced locally to
the pulp and paper production facility. A ‘local’ distance is defined as 200 km.
The incoming transport distances assumed in the original LCI data are
provided in Table 5.1. For the original LCI data, it was assumed that fibre
feedstock is sourced within the country of production for recycled and virgin
paper supply systems. The closed loop recycled feedstock is sourced from the
UK and transported to Germany.
Table 5.1 Original Analysis’ Incoming transport Distances of Fibre Input to Pulp &
Paper Production
Figure 5.1 to Figure 5.4 show a comparison of the LCA results for each scenario
and the impact of local sourcing of fibre inputs. The following is evident from
the results of the sensitivity analysis.
Reducing incoming transport distance for fibre inputs reduces the impact
of Scenario 2a and 2b: Closed Loop Recycled.
Scenario 1 and Scenario 3a and b contain only a proportion of closed loop
recycled paper, with other paper types (recycled or virgin) accounting for
36
the remainder. For these scenarios, the impact of reducing incoming
transport distance is shown to be less. This is due to the impacts of other
factors, such as energy consumption, being more significant to the overall
impact, which consequently overshadows any benefit from reduced
incoming transport distances.
An incoming transport distance of 200 km for fibre input does not make a
significant difference to the environmental impact results for Scenario 1, 4 or 5
for any of the environmental impacts or indicators assessed.
Scenario 1 comprises a mix of recycled, virgin and closed loop recycled paper,
of which recycled and virgin make up the most significant proportions.
Closed loop recycled paper accounts for only 3% of the paper supply.
Scenario 4 is comprised of virgin paper only, and Scenario 5 is comprised of
recycled paper only.
For both recycled and virgin paper, is was assumed in the original LCI data
that fibre input was locally sourced, represented as 300 km and 100 km
respectively. Therefore, varying the incoming transport distance to 200 km
does not make a discernible difference to the results.
Given that fibre input to the closed loop recycled paper system requires long
transport distances from the UK to Germany, reducing these distances to
represent local sourcing significantly reduces the impacts.
Abiotic depletion is reduced by 10%.
Global warming potential (GWP) is reduced by 10%.
Cumulative energy demand is reduced by 3-5%.
There is no significant impact on water use.
37
Figure 5.1 Sensitivity Analysis of Transport Distances – Local Sourcing of Fibre Inputs:
Abiotic Depletion
14
12
kg Sb‐eq per tonne of office paper
10
Figure 5.2 Sensitivity Analysis of Transport Distances – Local Sourcing of Fibre Inputs:
Global Warming
2.00
1.80
1.60
1.40
t CO2‐eq per tonne of office paper
1.20
1.00
0.80
0.60
0.40
0.20
0.00
38
Figure 5.3 Sensitivity Analysis of Transport Distances – Local Sourcing of Fibre Inputs:
Water Use
100
90
80
70
m3 per tonne of office paper
60
50
40
30
20
10
Figure 5.4 Sensitivity Analysis of Transport Distances – Local Sourcing of Fibre Inputs:
Cumulative Energy Demand
60
50
MJ‐eq per tonne of office paper
40
30
20
10
39
Scenario 3a&b: Closed Loop Recycled & Virgin
An incoming transport distance of 200 km for fibre input does not make a
discernible difference to the environmental impact results for Scenario 3a:
Closed Recycled & Virgin (ave). Although Scenario 3 is comprised mostly of
closed loop recycled paper and there is a benefit from reducing the incoming
distance for fibre input, this is overshadowed by other impacts associated with
‘average’ technology, namely energy consumption. This demonstrates that,
although impacts from transport distances can be significant, other factors,
namely energy, are likely to have more influence on the total results.
However, when considering Scenario 3b: Closed Loop Recycled & Virgin (BiC),
which is influenced less by the combustion of fossil fuels, it can be seen that
the reduced transport distance from local sourcing of SOW makes a difference
to the environmental performance across impacts and indicators.
For this sensitivity analysis, it was assumed that the finished paper product is
distributed 200 km, instead of being transported long distances from different
countries.
The outgoing transport distances assumed in the original LCI data are
provided in Table 5.2.
Figure 5.5 to Figure 5.8 show a comparison of the LCA results for each scenario
and the impact of local sourcing of fibre inputs.
40
Figure 5.5 Sensitivity Analysis of Transport Distances – Local Distribution of Finished
Paper Product: Abiotic Depletion
14
12
kg Sb‐eq per tonne of office paper
10
2.00
1.80
1.60
t CO2‐eq per tonne of office paper
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00
41
Figure 5.7 Sensitivity Analysis of Transport Distances – Local Distribution of Finished
Paper Product: Water Use
100
90
80
m3 per tonne of office paper
70
60
50
40
30
20
10
60
50
MJ‐eq per tonne of offcie paper
40
30
20
10
42
o a decrease in global warming potential of 8-13%; and
o a decrease in cumulative energy demand of 2-6%.
Reducing distribution distance does not have a significant impact on water
use for any of the scenarios assessed.
The energy mix for the pulp and paper production processes was investigated
to identify its significance with regard to overall environmental impacts.
The environmental impacts that result from energy consumption can vary
considerably, depending on the energy source (eg electricity, natural gas,
hydro power). Various mixes of energy source might be used at pulp and
paper mills in Europe, and these are likely to result in different environmental
impacts. Therefore, the streamlined LCA results presented in the sections
above were further investigated to identify the potential variation in
environmental impacts when different energy/ fuel sources were employed.
The paper production systems were defined and modelled to represent the
potential high-low extremes in environmental impacts as follows.
Recycled – high fossil fuel: a high proportion of fossil fuels (eg natural gas,
coal) in the energy mix results in higher environmental impacts. This is
modelled based on data for average European production from the BREF
for pulp and paper.
Recycled – low fossil fuel: replacement of fossil fuels with a non-fossil
based fuel (eg biomass) results in lower environmental impacts. This is
modelled based on total energy consumption data for average European
production if recycled paper from the BREF for pulp and paper. The fuels
are assumed based on the mix at a European paper mill known to use a low
fossil fuel mix (confidential data).
Virgin – high fossil fuel: a high proportion of fossil fuels (eg natural gas,
coal) in the energy mix results in higher environmental impacts. This is
modelled based on total energy consumption data for average European
production of virgin paper from the BREF for pulp and paper. The energy
sources are assumed based on average fuel mixes for the countries in each
region assessed (Scandinavia, Iberian Peninsula, Russia).
Virgin – low fossil fuel: replacement of fossil fuels with a non-fossil based
fuel (eg biomass) results in lower environmental impacts. This is modelled
based on total energy consumption data for average European production
of virgin paper from the BREF for pulp and paper. The fuels are assumed
based on the mix at a European paper mill known to use a low fossil fuel
mix (confidential data). Figure 5.9 shows the potential variation in the LCA
results for individual paper supply systems based on high-low fossil fuel
consumption as the energy source for pulp and paper production.
43
Figure 5.9 Sensitivity Analysis of Energy Source – by Paper Production System
120%
100%
80%
60%
%
40%
20%
0%
Abiotic depletion Climate change Water depletion Energy
Figure 5.9 shows that high fossil fuel consumption in the energy mix results in
greater impacts across all environmental indicators. The energy consumption
itself remains constant between high-low fossil fuel variants, showing that the
types of fuel used and the specific mix has the potential substantially to vary
the overall result. Clearly, carbon-intensive sources such as coal and gas, as
used in the UK’s national grid network, will contribute more to climate
change impacts than other, renewable sources.
44
6 INTERPRETATION
The results of the streamlined LCA show that the environmental impacts from
recycled paper can be greater than those for virgin paper if average
technology is used. The majority of the impact for both recycled and virgin
paper is attributable to the combustion of fossil fuels for pulp and paper
production.
There are other, wider, implications to consider when comparing virgin and
recycled sources of paper that were beyond the scope of this study, such as
woodland biodiversity and diverting waste paper from landfill. It was
assumed for this study that all Government paper is recycled.
The streamlined LCA results show that the ‘best-in-class’ scenarios perform
better across all environmental impacts and indicators. However, the
assumptions made regarding ‘best-in-class’ technology are the key influencing
factor in determining this low environmental impact. In particular, the
advanced on-site energy generation plant, which makes use of a biogenic
waste as a significant proportion as its fuel, reduces the significance of energy
consumption on the total life cycle.
Indeed, there is still some uncertainty regarding the type of fuel used for on-
site energy generation at the best-in-class closed loop recycled mill. This will
have an effect on the results and should be taken into account when assessing
45
the environmental merits of closed loop recycling (based on this one mill)
versus otherwise conventional paper recycling. This has been taken into
account in the sensitivity analysis, wherein tests were carried out on high and
low fossil fuel content energy mixes.
With regard to the scenarios assessed in this study, SOW for conventional
recycled paper is assumed to be sourced within the same country as the paper
production facility, whereas the closed loop SOW is sourced from a much
greater distance. Based on these assumptions, Scenario 5b (conventional
recycled paper produced at the best-in-class mill) results in lower
environmental impacts than does the closed loop recycled paper system. This
is due to the shorter transport distances involved.
However, should the SOW source for the closed loop system also be located
within the same country as paper production, it is likely that the
environmental impacts would be the same as for conventional recycled paper
produced at the same best-in-class mill.
46
7 CONCLUSIONS
47
8 REFERENCES
Full life cycle inventory (LCI) data are provided in Annex A of this report.
1. CEPI (2006) ’Looking good in print: CHP and the use of biomass in the
European pulp and paper industry,’
http://www.powergenworldwide.com/index/display/articledisplay/280
234/articles/cogeneration-and-on-site-power-production/volume-
7/issue-6/features/looking-good-in-print-chp-and-the-use-of-biomass-in-
the-european-pulp-and-paper-industry.html
8. WRAP 2002, Analysis of household waste composition and factors driving waste
increases, Dr. J. Parfitt, WRAP, December 2002.
48
Annex A
Scenario Scenario Name Paper Supply and Technology Option Waste Management Option
Number
1 Business-As-Usual (BAU)
40% Recycled (average) 100% recycled in UK
3% Recycled Closed Loop (average) Returned to source for closed loop recycling
4a Virgin (ave)
100% Virgin (average) 100% recycled in UK
4b Virgin (BiC)
100% Virgin (best-in-class) 100% recycled in UK
5a Recycled (ave)
100% Recycled (average) 100% recycled in UK
5b Recycled (BiC)
100% Recycled (best-in-class) 100% recycled in UK
Scenario specifications were provided by DEFRA, based on estimated consumption of office paper in the UK in 2010.
A2 PAPER SUPPLY SYSTEM DATA
Scenarios 1 to 5, as described in Table 1.1, are comprised of different combinations of three different paper supply systems. The
following sections provide a life cycle inventory data for the paper supply systems assessed.
The paper supply systems that make up the scenarios have been defined to represent ‘typical’ European production. However,
there can be considerable variation in the operation from mill to mill, which can influence the environmental performance of the
paper produced. Based on previous published studies on paper production, it is known that energy consumption from the pulp
and paper making processes accounts for a considerable proportion of the impact. Therefore, in order to identify the likely range
in the environmental performance of the paper supply scenarios, they are further sub-divided in terms of ‘average’ and ‘best-in-
class’ technology.
A2.1 RECYCLED
Two recycled paper production systems are modelled in this study to represent ‘best-in-class’ and ‘average’ technology, as
follows.
Recycled (average): this system refers to recycled paper contained in Scenario 1: Business-As-Usual and Scenario 5a: Recycled
(ave). The pulp and paper production facility is modelled based on ‘average’ European technology (1). Energy for the pulp
and paper production process is sourced from a mix of grid electricity, liquid fuels and on-site generation. On-site energy
generation comprises a mix of renewable generation, comprising hydropower; and co-generation, comprising Combined
Heat & Power (CHP) fuelled by natural gas and biogenic wastes.
Recycled (best-in-class): This system refers to recycled paper that is contained in Scenario 5b: Recycled (BiC). The pulp and
paper production facility is modelled based on ‘best-in-class’ European technology (2). 100% of the energy for the pulp and
(1) The characteristics for 'average European technology' are assumed based on the BREF for Pulp and Paper.
(2) ‘Best-in-Class’ technology is based on operations at Steinbeis Mill in Germany, which currently produces a closed loop recycled paper product to HMRC. Steinbeis Mill is a recently upgraded facility
that uses advanced on-site energy generation technology.
paper production process is sourced from on-site generation, which comprises co-generation (CHP) fuelled by natural gas
and biogenic waste (1).
The facility is a dedicated recycled pulp and paper mill that produces solely office paper.
Fibre inputs
Post-consumer kg 1,270 Source: Bref, Table 5.3, maximum value of range, assuming no virgin inputs.
paper
Waste paper, mixed, from public collection, for further treatment/RER U, modified to remove any
transport
Chemicals inputs
Kaolin kg 21.23 Source: Total additive inputs from Bref, Table 5.3, adapted per chemical using EcoInvent “Paper,
recycling, with deinking, at plant/RER U”
Aluminium kg 3.41 Source: Total additive inputs from Bref, Table 5.3, adapted per chemical using EcoInvent “Paper,
Sulphate recycling, with deinking, at plant/RER U”
Starch kg 11.13 Source: Total additive inputs from Bref, Table 5.3, adapted per chemical using EcoInvent “Paper,
recycling, with deinking, at plant/RER U”
Sodium Hydroxide kg 3.37 Source: Total additive inputs from Bref, Table 5.3, adapted per chemical using EcoInvent “Paper,
recycling, with deinking, at plant/RER U”
Sodium Silicate kg 2.68 Source: Total additive inputs from Bref, Table 5.3, adapted per chemical using EcoInvent “Paper,
recycling, with deinking, at plant/RER U”
(1) Clarification on the specific fuels utilised at Steinbeis Mill for generation of on-site energy was not received. Therefore, the energy mix modelled for the ‘Best-in-Class’ system in this study was
assumed by ERM based on an alternative European recycled paper mill (confidential data).
Unit Data per tonne of Comments / Sources
paper
Hydrogen kg 4.52 Source: Total additive inputs from Bref, Table 5.3, adapted per chemical using EcoInvent “Paper,
Peroxide recycling, with deinking, at plant/RER U”
Rosin Size kg 5.25 Source: Total additive inputs from Bref, Table 5.3, adapted per chemical using EcoInvent “Paper,
recycling, with deinking, at plant/RER U”
Chemicals, kg 1.59 Source: Total additive inputs from Bref, Table 5.3, adapted per chemical using EcoInvent “Paper,
unspecified recycling, with deinking, at plant/RER U”
Water
Disposal, sludge from pulp and paper production, 25% water, to sanitary landfill/CH SNI
Energy
Grid electricity kWh 1,759 Average of energy use from Bref Table 5.2 & 5.3, allocated to electricity using CEPI data
http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html
Fuel Oil, light kWh 20 Average of energy use from Bref Table 5.2 & 5.3, allocated to light fuel oil using CEPI data
http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html
Fuel Oil, heavy kWh 152 Average of energy use from Bref Table 5.2 & 5.3, allocated to heavy fuel oil using CEPI data
http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html
Hydro power kWh 25 Average of energy use from Bref Table 5.2 & 5.3, allocated to hydro power electricity using CEPI data
http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html
CHP - Biomass kWh 258 Average of energy use from Bref Table 5.2 & 5.3, allocated to biomass CHP using CEPI data
http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html
Allocated totally to heat production as it will capture all emissions related to combustion of fuels
Heat, at cogen 6400kWth, wood, emission control, allocation heat /CH SNI
CHP – Natural Gas kWh 871 Average of energy use from Bref Table 5.2 & 5.3, allocated to natural gas CHP using CEPI data
http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html
Allocated totally to heat production as it will capture all emissions related to combustion of fuels
Outputs
Fibres inputs
Waste paper, mixed, from public collection, for further treatment/RER U, modified to
remove any transport from the collection system to the recycling facility
Chemicals
Water
Water, surface
Energy
Primary energy kWh 1,691 Source: http://www.stp.de/umweltbilanz.html?&L=1, assuming that 15% of fuel used is
natural gas, while 85% is biomass based on previous ERM experience in the paper
industry
Allocated totally to heat production as it will capture all emissions related to combustion
of fuels
Of which natural gas kWh 254 Heat, at cogen 1MWe lean burn, allocation energy/RER SNI
Of which biomass kWh 1,437 Heat, at cogen 6400kWth, wood, allocation energy/CH SNI
Outputs
Disposal, sludge from pulp and paper production, 25% water, to sanitary landfill/CH
SNI
Disposal, ash from paper prod. sludge, 0% water, to residual material landfill/CH SNI
Unit Input / tonne Comments
Disposal, sludge from pulp and paper production, 25% water, to sanitary landfill/CH
SNI
The recycled paper supply system represents production of European recycled paper. It is assumed that sorted office waste
(SOW) is sourced from within-country and transported to an integrated recycled pulp and paper production facility.
Incoming transport
The finished paper is packed and loaded onto road vehicles for transport to the UK, via the Calais-Dover Channel crossing.
Upon arrival in the UK, the paper is transported by road to warehouse storage prior to delivery to various HMRC locations in
the UK.
Table 2.4 Recycled (average and best-in-class) – Outgoing Transport of Finished Product
Outgoing transport
Default UK.
A2.1.4 Use
At end of life, 100% of the Recycled paper is recycled. It is assumed that the discarded paper is collected and sorted within the
UK, prior to onward transport to a paper recycling facility. A default waste transport distance of 30 km is assumed for the
collection of the discarded paper.
The ‘0/100’ approach to allocating impacts from recycling has been employed for this study. This means that 0% of the burden
from recycling at end of life is attributed to the recycled paper system generating material for recycling (ie waste to recycling).
The virgin paper supply system represents production of European virgin paper consumed by HM Government (1), which
comprises paper production in different European regions, as follows:
Scandinavia, comprising Finland, Norway and Sweden (53%);
Iberian Peninsula, comprising Portugal and Spain (41%); and
Russia (6%).
It is assumed that the Scandinavian virgin paper system is sourced equally from Finland, Norway and Sweden. Similarly, it is
assumed that the Iberian Peninsula Virgin paper system is sourced equally from Portugal and Spain.
Two virgin paper production systems are modelled in this study to represent ‘best-in-class’ and ‘average’ technology as follows:
Virgin (average): this system refers to virgin paper contained in Scenario 1: Business-As-Usual, Scenario 3a: Closed Loop Recycled
(ave) & Virgin (ave), Scenario 3b: Closed Loop Recycled (BiC) & Virgin (ave) and Scenario 4a: Virgin (ave).
The pulp and paper production facility is modelled based on ‘average’ European technology (2). Energy for the pulp and
paper production process is sourced from a mix of grid electricity, liquid fuels and on-site generation. On-site energy
generation comprises a mix of renewable generation (hydro) and co-generation (CHP) fuelled by natural gas and biogenic
wastes. Energy for the pulp and paper production process is sourced from a mix of grid electricity, liquid fuels and on-site
Table 2.5 Fuel Sources for On-Site Energy Generation for Average Virgin Paper Supply System (CEPI)
Table 2.6 provides a description of the LCI data used to model the energy consumption of average Virgin pulp and paper
production.
Energy Source Spain Portugal Sweden Slovak Rep (proxy Norway Finland
for Russia)
Grid electricity Electricity, high Electricity, high Electricity, high Electricity, high Electricity, high Electricity, high
voltage, voltage, voltage, voltage, production voltage, production voltage, production
production ES, at production PT, at production SE, at RER, at grid/RER NO, at grid/NO SNI FI, at grid/FI SNI
grid/ES SNI grid/PT SNI grid/SE SNI SNI
(1) CEPI (2006) ’Looking good in print: CHP and the use of biomass in the European pulp and paper industry,’
http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html
Energy Consumption based on CEPI article
Biomass, to Heat, at cogen Heat, at cogen Heat, at cogen Heat, at cogen Heat, at cogen Heat, at cogen
heat 6400kWth, wood, 6400kWth, wood, 6400kWth, wood, 6400kWth, wood, 6400kWth, wood, 6400kWth, wood,
emission control, emission control, emission control, emission control, emission control, emission control,
allocation allocation allocation allocation heat/CH allocation heat/CH allocation heat/CH
heat/CH SNI heat/CH SNI heat/CH SNI SNI SNI SNI
Natural Gas, to Heat, at cogen Heat, at cogen Heat, at cogen Heat, at cogen Heat, at cogen 1MWe Heat, at cogen 1MWe
heat 1MWe lean burn, 1MWe lean burn, 1MWe lean burn, 1MWe lean burn, lean burn, allocation lean burn, allocation
allocation allocation allocation allocation heat/RER heat/RER SNI heat/RER SNI
heat/RER SNI heat/RER SNI heat/RER SNI SNI
Virgin (best-in-class): this system refers to virgin paper that is contained in Scenario 4b: Virgin (BiC). The pulp and paper
production facility is modelled based on ‘best-in-class’ European technology (1). 100% of the energy for the pulp and paper
production process is sourced from on-site generation, which comprises co-generation (CHP) fuelled by natural gas and
biogenic waste (2).
(1) ‘Best-in-Class’ technology is based on operations at Steinbeis Mill in Germany, which currently produces a closed loop recycled paper product to HMRC. Steinbeis Mill is a recently upgraded facility
that utilises advanced on-site energy generation technology.
(2) Clarification on the specific fuels utilised at Steinbeis Mill for generation of on-site energy was not received. Therefore, the energy mix modelled for the ‘Best-in-Class’ system in this study was
assumed by ERM based on an alternative European recycled paper mill (confidential data).
Data for virgin paper is based on EcoInvent data that represents average European production (Paper, woodfree, uncoated, at
integrated mill/RER (1)). Ecoinvent is a licensed database and therefore full inventory data are not provided. However, Table 2.7
describes the data that have been used to model the Virgin paper supply system. All Ecoinvent data used for this model have
been modified to exclude capital burdens (ie inputs from infrastructure). The energy inputs have also been modified to
accommodate different countries and their typical fuel inputs. Those typical energy uses were based on data from CEPI, and
show for instance Scandinavian countries would have inputs of hydropower, while Russian mills would typically have coal
inputs for heat production. Typical transport distances used in Ecoinvent have also been modified to accommodate the different
countries under study, and the average distance that a delivery to DEFRA would require.
Fibres inputs
Hardwood Source: EcoInvent, data used: Industrial wood, hardwood, under bark, u=80%, at forest road/RER SNI
Softwood Source: EcoInvent, data used: Industrial wood, softwood, under bark, u=140%, at forest road/RER SNI
Chips, from saw mill Source: EcoInvent, data used: Chips, Scandinavian softwood (plant-debarked), u=70%, at plant/NORDEL SNI
External Sulphate pulp Source: EcoInvent, data used: Sulphate pulp, average, at regional storage/RER SNI
Fillers
Limestone Source: EcoInvent, data used: Limestone, milled, loose, at plant/CH SNI
Chemicals
Quicklime Source: EcoInvent, data used: Quicklime, milled, loose, at plant/CH SNI
CO2, liquid Source: EcoInvent, data used: Carbon dioxide liquid, at plant/RER SNI
Hydrogen Peroxide Source: EcoInvent, data used: Hydrogen peroxide, 50% in H2O, at plant/RER SNI
Sulphuric Acid Source: EcoInvent, data used: Sulphuric acid, liquid, at plant/RER SNI
Magnesium Sulphate Source: EcoInvent, data used: Magnesium sulphate, at plant/RER SNI
Sodium Chloride Source: EcoInvent, data used: Sodium chloride, powder, at plant/RER SNI
Sodium Chlorate Source: EcoInvent, data used: Sodium chlorate, powder, at plant/RER SNI
Sodium Hydroxide Source: EcoInvent, data used: Sodium hydroxide, 50% in H2O, production mix, at plant/RER SNI
AKD Sizer Source: EcoInvent, data used: AKD sizer, in paper production, at plant/RER SNI
Sulfur Dioxide Source: EcoInvent, data used: Sulphur dioxide, liquid, at plant/RER SNI
Other additives Source: EcoInvent, data used: Chemicals organic, at plant/GLO SNI
Water
Out Source: EcoInvent, data used: Treatment, sewage, to wastewater treatment, class 5/CH SNI
Energy
Total purchased energy1 Total average energy imported on-site, based on inputs from Paper, woodfree, uncoated, at integrated mill/RER U,
EcoInvent
As six typical paper producer countries were modelled, different energy mixed were used per country, based on
CEPI data. For more information, refer to table “Fuel used per country”
Outputs
Waste, ash Source: EcoInvent, data used: Disposal, wood ash mixture, pure, 0% water, to sanitary landfill/CH SNI
Waste water sludge Source: EcoInvent, data used: Disposal, sludge from pulp and paper production, 25% water, to sanitary landfill/CH
SNI & Disposal, ash from paper prod. sludge, 0% water, to residual material landfill/CH SNI
Hazardous waste Source: EcoInvent, data used: Disposal, hazardous waste, 0% water, to underground deposit/DE SNI
Waste to incineration Source: EcoInvent, data used: Disposal, municipal solid waste, 22.9% water, to sanitary landfill/CH SNI & Disposal,
municipal solid waste, 22.9% water, to municipal incineration/CH SNI
Table 2.8 Virgin (best-in-class) – Pulp and Paper Production
Fibres inputs
Hardwood Source: EcoInvent, data used: Industrial wood, hardwood, under bark, u=80%, at forest road/RER SNI
Softwood Source: EcoInvent, data used: Industrial wood, softwood, under bark, u=140%, at forest road/RER SNI
Chips, from saw mill Source: EcoInvent, data used: Chips, Scandinavian softwood (plant-debarked), u=70%, at plant/NORDEL SNI
External Sulphate pulp Source: EcoInvent, data used: Sulphate pulp, average, at regional storage/RER SNI
Fillers
Limestone Source: EcoInvent, data used: Limestone, milled, loose, at plant/CH SNI
Chemicals
Quicklime Source: EcoInvent, data used: Quicklime, milled, loose, at plant/CH SNI
CO2, liquid Source: EcoInvent, data used: Carbon dioxide liquid, at plant/RER SNI
Hydrogen Peroxide Source: EcoInvent, data used: Hydrogen peroxide, 50% in H2O, at plant/RER SNI
Sulphuric Acid Source: EcoInvent, data used: Sulphuric acid, liquid, at plant/RER SNI
Magnesium Sulphate Source: EcoInvent, data used: Magnesium sulphate, at plant/RER SNI
Sodium Chloride Source: EcoInvent, data used: Sodium chloride, powder, at plant/RER SNI
Sodium Chlorate Source: EcoInvent, data used: Sodium chlorate, powder, at plant/RER SNI
Sodium Hydroxide Source: EcoInvent, data used: Sodium hydroxide, 50% in H2O, production mix, at plant/RER SNI
AKD Sizer Source: EcoInvent, data used: AKD sizer, in paper production, at plant/RER SNI
Sulfur Dioxide Source: EcoInvent, data used: Sulphur dioxide, liquid, at plant/RER SNI
Other additives Source: EcoInvent, data used: Chemicals organic, at plant/GLO SNI
Water
LCI Data Description Comments
Out Source: EcoInvent, data used: Treatment, sewage, to wastewater treatment, class 5/CH SNI
Energy
Total purchased energy1 Total average energy imported on-site, based on inputs from Paper, woodfree, uncoated, at integrated mill/RER U,
EcoInvent.
Assumed that 15% of fuel used is natural gas, while 85% is biomass based on previous ERM experience in the paper
industry. Allocated totally to heat production as it will capture all emissions related to combustion of fuels
Outputs
Waste, ash Source: EcoInvent, data used: Disposal, wood ash mixture, pure, 0% water, to sanitary landfill/CH SNI
Waste water sludge Source: EcoInvent, data used: Disposal, sludge from pulp and paper production, 25% water, to sanitary landfill/CH
SNI & Disposal, ash from paper prod. sludge, 0% water, to residual material landfill/CH SNI
Hazardous waste Source: EcoInvent, data used: Disposal, hazardous waste, 0% water, to underground deposit/DE SNI
Waste to incineration Source: EcoInvent, data used: Disposal, municipal solid waste, 22.9% water, to sanitary landfill/CH SNI & Disposal,
municipal solid waste, 22.9% water, to municipal incineration/CH SNI
Spain
Chemicals Road Leuna (DE) to Asturias 2,168 Transport, lorry >16t, fleet average/RER SNI
(ES)
Calculated based on assumed source of Germany
due to dominance in European chemicals industry
Fillers Road Default 500 Transport, lorry >16t, fleet average/RER SNI
Portugal
Chemicals Road Leuna (DE) to Aveirol 2,523 Transport, lorry >16t, fleet average/RER SNI
(PT)
Calculated based on assumed source of Germany
due to dominance in European chemicals industry
Fillers Road Default 500 Transport, lorry >16t, fleet average/RER SNI
Wood Road Default 100 Transport, lorry >16t, fleet average/RER SNI
Sweden
Chemicals Road Leuna to Rostock (DE) 388 Transport, lorry >16t, fleet average/RER SNI
Distance estimated
Road Gedser (DK) to Börlange 850 Transport, lorry >16t, fleet average/RER SNI
Fillers Road Default 500 Transport, lorry >16t, fleet average/RER SNI
Wood Road Default 100 Transport, lorry >16t, fleet average/RER SNI
Finland
Chemicals Road Leuna to Hamburg (DE) 385 Transport, lorry >16t, fleet average/RER SNI
Distance estimated
Sea Hamburg (DE) to Helsinki 1320 Transport, barge/RER SNI
(FI)
Distance estimated
Road Helsinki to Lappeenranta 230 Transport, lorry >16t, fleet average/RER SNI
(FI)
Distance estimated
Fillers Road Default 500 Transport, lorry >16t, fleet average/RER SNI
Wood Road Default 100 Transport, lorry >16t, fleet average/RER SNI
Norway
Chemicals Road Leuna to Hamburg (DE) 385 Transport, lorry >16t, fleet average/RER SNI
Distance estimated
Fillers Road Default 500 Transport, lorry >16t, fleet average/RER SNI
Wood Road Default 100 Transport, lorry >16t, fleet average/RER SNI
Russia
Chemicals Road Default 500 Transport, lorry >16t, fleet average/RER SNI
Wood Road Default 100 Transport, lorry >16t, fleet average/RER SNI
The finished paper is packed and loaded onto road vehicles for transport to the closest appropriate port. The paper is
transported by sea to the UK, whereupon it is transported by road to warehouse storage prior to delivery to various HMRC
locations in the UK.
Table 2.9 Virgin (average and best-in-class) – Outgoing Transport of Finished Product
Spain
Paper Road Asturias to Gijon (ES) 50 Transport, lorry >16t, fleet average/RER SNI
Portugal
Paper Road Figueira da Foz (PT) to 20 Transport, lorry >16t, fleet average/RER SNI
port
Sweden
Paper Road Borlange to Goteborg (SE) 442 Transport, lorry >16t, fleet average/RER SNI
Sea Goteborg (SE) to Hull 926 Transport, barge/RER SNI
(UK)
Finland
Paper Road Lappeenranta to Helsinki 230 Transport, lorry >16t, fleet average/RER SNI
(FI)
Norway
Paper Road Levanger to Throndheim 81 Transport, lorry >16t, fleet average/RER SNI
(NO)
Russia
Paper Road North Karelia to St 500 Transport, lorry >16t, fleet average/RER SNI
Petersburg (RU)
Road Stockholm to Goteborg 468 Transport, lorry >16t, fleet average/RER SNI
(SE)
A2.2.4 Use
At end of life, 100% of the Virgin paper is recycled. It is assumed that the discarded paper is collected and sorted within the UK,
prior to onward transport to a paper recycling facility. A default waste transport distance of 30 km is assumed for the collection
of the discarded paper.
The ‘0/100’ approach to allocating impacts from recycling has been employed for this study. This means that 0% of the burden
from recycling is attributed to the virgin system generating material for recycling (ie waste to recycling).
A closed loop recycled paper system is defined as one in which the same core pool of paper fibre is used and reused. This should
be differentiated from conventional recycling systems, where the source of the waste paper feedstock is relatively uncertain.
However, with each recycling cycle, there is inevitable fibre loss (fibres can generally only be recycled up to about six times (1))
and therefore it is necessary to supplement the closed loop supply with some additional waste paper fibre.
The closed loop recycled paper supply system modelled in this study represents recycled paper consumed by HM Government
which is produced in a closed loop recycling system. Sorted office waste (SOW) is sourced from HM Government Departments
in the UK and transported to an integrated recycled pulp and paper production facility in Germany (2). The SOW comprises all
waste paper produced at HM Government Departments and includes purchased office paper, as well as some additional waste
paper from received mail.
The facility is a dedicated recycled pulp and paper mill that solely produces office paper. It is assumed that SOW sourced
externally to the closed loop system, and equating to approximately 10% of the total fibre input, is added to replenish any fibre
loss. Externally-sourced SOW is assumed to be sourced from Germany and transported by road to the closed loop recycled pulp
and paper production facility.
Two closed loop recycled paper production systems are modelled in this study to represent ‘best-in-class’ and ‘average’
technology as follows.
(1) http://www.paper.org.uk/information/factsheets/recovery_and_recycling.pdf
(2) The closed loop recycled paper currently sourced by HM Government is produced at Steinbeis Mill in Germany.
Closed Loop Recycled (average): this system refers to closed loop recycled paper contained in Scenario 1: Business-As-Usual,
Scenario 2a: Closed Loop Recycled (ave), and Scenario 3a: Closed Loop Recycled & Virgin (ave). The pulp and paper production
facility is modelled based on ‘average’ European technology (1). Energy for the pulp and paper production process is sourced
from a mix of grid electricity, liquid fuels and on-site generation. On-site energy generation comprises a mix of renewable
generation, comprising hydropower; and co-generation, comprising CHP fuelled by natural gas and biogenic wastes.
Closed Loop Recycled (best-in-class): This system refers to closed loop recycled paper that is contained in Scenario 2b: Closed
Loop Recycled and Scenario 3b: Closed Loop Recycled & Virgin. The pulp and paper production facility is modelled based on
‘best-in-class’ European technology (2). 100% of the energy for the pulp and paper production process is sourced from on-site
generation, which comprises co-generation (CHP) fuelled by natural gas and biogenic waste (3).
Table 2.10 Closed Loop Recycled – Production of Pulp and Paper (average)
Fibres inputs
Kaolin kg 74.4 Source: Based on data extracted from http://www.stp.de/umweltbilanz.html?&L=1, adjusted using
EcoInvent “Paper, recycling, with deinking, at plant/RER U”
Kaolin, at plant/RER SNI
Aluminium Sulphate kg 11.9 Source: Based on data extracted from http://www.stp.de/umweltbilanz.html?&L=1, adjusted using
EcoInvent “Paper, recycling, with deinking, at plant/RER U”
Aluminium sulphate, powder, at plant/RER SNI
Starch kg 39 Source: Based on data extracted from http://www.stp.de/umweltbilanz.html?&L=1, adjusted using
EcoInvent “Paper, recycling, with deinking, at plant/RER U”
Potato starch, at plant/DE SNI
(1)
(2)
(3) Clarification on the specific fuels utilised at Steinbeis Mill for generation of on-site energy was not received. Therefore, the energy mix modelled for the ‘Best-in-Class’ system in this study was
assumed by ERM based on an alternative European recycled paper mill (confidential data).
Unit Input / Comments
tonne
Sodium Hydroxide kg 11.8 Source: Based on data extracted from http://www.stp.de/umweltbilanz.html?&L=1, adjusted using
EcoInvent “Paper, recycling, with deinking, at plant/RER U”
Sodium hydroxide, 50% in H2O, production mix, at plant/RER SNI
Sodium Silicate kg 9.4 Source: Based on data extracted from http://www.stp.de/umweltbilanz.html?&L=1, adjusted using
EcoInvent “Paper, recycling, with deinking, at plant/RER U”
Sodium silicate, spray powder 80%, at plant/RER SNI
Hydrogen Peroxide kg 15.8 Source: Based on data extracted from http://www.stp.de/umweltbilanz.html?&L=1, adjusted using
EcoInvent “Paper, recycling, with deinking, at plant/RER U”
Hydrogen peroxide, 50% in H2O, at plant/RER SNI
Rosin Size kg 18.4 Source: Based on data extracted from http://www.stp.de/umweltbilanz.html?&L=1, adjusted using
EcoInvent “Paper, recycling, with deinking, at plant/RER U”
Rosin size, in paper production, at plant/RER SNI
Chemicals unspecified kg 5.6 Source: Based on data extracted from http://www.stp.de/umweltbilanz.html?&L=1, adjusted using
EcoInvent “Paper, recycling, with deinking, at plant/RER U”
Chemicals inorganic, at plant/GLO SNI
Coating Pigments kg 202 Source: http://www.stp.de/umweltbilanz.html?&L=1
Grid electricity kWh 1,759 Average of energy use from BREF Table 5.2 & 5.3, allocated to electricity using CEPI data
(http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html)
Electricity, high voltage, production RER, at grid/RER SNI
Unit Input / Comments
tonne
Fuel Oil, light kWh 20 Average of energy use from BREF Table 5.2 & 5.3, allocated to electricity using CEPI data
(http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html)
Heat, light fuel oil, at industrial furnace 1MW/RER SNI
Fuel Oil, heavy kWh 152 Average of energy use from BREF Table 5.2 & 5.3, allocated to electricity using CEPI data
(http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html)
Heat, heavy fuel oil, at industrial furnace 1MW/RER SNI
Hydro power kWh 25 Average of energy use from BREF Table 5.2 & 5.3, allocated to electricity using CEPI data
(http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html)
Electricity, hydropower, at power plant/SE SNI
CHP - Biomass kWh 258 Average of energy use from BREF Table 5.2 & 5.3, allocated to electricity using CEPI data
(http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html)
Allocated totally to heat production as it will capture all emissions related to combustion of fuels
Heat, at cogen 6400kWth, wood, emission control, allocation heat /CH SNI
CHP – Natural Gas kWh 871 Average of energy use from BREF Table 5.2 & 5.3, allocated to electricity using CEPI data
(http://www.powergenworldwide.com/index/display/articledisplay/280234/articles/cogeneration-
and-on-site-power-production/volume-7/issue-6/features/looking-good-in-print-chp-and-the-use-
of-biomass-in-the-european-pulp-and-paper-industry.html)
Allocated totally to heat production as it will capture all emissions related to combustion of fuels
Heat, at cogen 1MWe lean burn, allocation heat/CH SNI
Outputs
Disposal, ash from paper prod. sludge, 0% water, to residual material landfill/CH SNI
Rejects and recovered paper kg 14 Source: http://www.stp.de/umweltbilanz.html?&L=1
Disposal, sludge from pulp and paper production, 25% water, to sanitary landfill/CH SNI
Table 2.11 Closed Loop Recycled – Production of Pulp and Paper (best-in-class)
Fibres inputs
Waste paper, mixed, from public collection, for further treatment/RER U, modified to
remove any transport from the collection system to the recycling facility
Chemicals
Water
Water, surface
Energy
Primary energy kWh 1,691 Source: http://www.stp.de/umweltbilanz.html?&L=1, assuming that 15% of fuel used is
natural gas, while 85% is biomass based on previous ERM experience in the paper
industry
Allocated totally to heat production as it will capture all emissions related to combustion
of fuels
Of which natural gas kWh 254 Heat, at cogen 1MWe lean burn, allocation energy/RER SNI
Of which biomass kWh 1,437 Heat, at cogen 6400kWth, wood, allocation energy/CH SNI
Outputs
Disposal, sludge from pulp and paper production, 25% water, to sanitary landfill/CH
SNI
Disposal, ash from paper prod. sludge, 0% water, to residual material landfill/CH SNI
Disposal, sludge from pulp and paper production, 25% water, to sanitary landfill/CH
SNI
A2.3.1 Closed Loop Recycled (average and best-in-class) – Incoming transport of production materials
The closed loop recycled paper supply system represents production of closed loop recycled paper that is supplied to HMRC
from Steinbeis Mill in Germany. It is assumed that sorted office waste (SOW) is sourced from HMRC in the UK and transported
to the closed loop recycled paper production facility in Germany.
Incoming transport
The finished paper is packed and loaded onto road vehicles for transport to the UK, via the Calais-Dover Channel crossing.
Upon arrival in the UK, the paper is transported by road to warehouse storage prior to delivery to various HMRC locations in
the UK.
Table 2.13 Closed Loop Recycled Paper (average and best-in-class) – Outgoing Transport of Finished Product
Outgoing transport
Finished Closed Road 805 Transport, lorry >16t, fleet average/RER SNI
Loop Recycled
Estimated distance from Steinbeis Mill (DE) to Calais (FR).
paper
Sea 47 Transport, barge/RER SNI
Default UK.
A2.3.3 Use
At end of life, 100% of the Closed Loop Recycled paper is recycled in the closed loop system. It is assumed that the discarded
paper is collected and returned to the same facility as it was originally produced and following the same route as the inward
transport step.
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