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SERVICE MANUAL Eraraeccacarrrr veer veetee lal 2g omen aera ld ms HAMMOND = COMBO ORGAN st eck fo ott mol. ral speaker jock SPECIFICATIONS: Wit 105 ln, Power Source eee AC 120. + Dinamo 44 # Accesories: Less Wi, 96" H., 25°. Ho-1296 am PRODUCT SERVICE For product service, contact nearest authorized Hammond Service Center or write to: Manager, Product Service, Hammond Organ Company, 4200 West Diversey Avenue, Chicago, Illinois 60639. Parts are also Available by Contacting Product Service as Mentioned Above. IMPORTANT: Always supply model designation and serial number when writing, TABLE OF CONTENTS SECTION -HOW THE ORGAN OPERATES 11 GENERAL 12 CABINETRY 13. TONE SOURCE 14 MANUAL 15 TONE BARS 1-8 PRESET OR TAB VOICING 17 PERCUSSION 18 REPEAT rm 14 4 4 4 4 4 ce 19 PEDALS 12 110 VIBRATO 42 111 VOLUME 12 112 BRILLIANCE 12 113 EXPRESSION PEDAL 12 114 REVERBERATION 12 115 EXTERNAL INPUT 12 116 REMOTE TONE CABINET 12 117 AMPLIFIER 12 SECTION II — DISASSEMBLY AND MAINTENANCE 24 GENERAL 24 22 TOP PANEL 24 23 UPPER MANUAL ASSEMBLY 24 24 END BLOCKS-LOWER MANUAL 24 25 LOWER MANUAL ASSEMBLY 24 26 TONE BAR ASSEMBLY 24 27 POWER SWITCH AND UPPER RIGHT END BLOCK 24 28 END BLOCK POTENTIOMETER, 24 29 ROCKER TAB (REMOVAL) 24 240 PRINTED WIRING BOARDS 22 241 UPPER OR LOWER MANUAL KEYS 22 242 POWER SUPPLY 22 243 REVERB UNIT ACCESS 22 244 EXPRESSION PEDAL 22 248 LOWER SECTION COVER 22 246 POWER SUPPLY (LOWER SECTION) 22 247 PEDAL KEY BOARD ASSEMBLY 22 MAINTENANCE AND SERVICE HINTS 248 TEST AND ADJUSTMENT PROCEDURE 24 thu 2410 SECTION II! — DIAGRAM AND TEXT GENERAL a LIST OF ILLUSTRATIONS Figure 341 LOGIC DIAGRAM (21) 32 32 LOGIC DIAGRAM (2.2) 33 33 DIVIDER BOARD LAYOUT & R.C. LIST 34 (228-20316) 34 DIVIDER BOARD THEORY 38 (229-2036) 3:5 GATE AND PERCUSSION AMP BOARD 36 LAYOUT AND THEORY —(219-04312), 36 PRE. AND REVERB AMP BOARD a7 LAYOUT AND THEORY (21951306) 3.7 PEDAL BOARD LAYOUT AND THEORY 38 (223-1731) 38 MIXTONE BOARD LAYOUT AND THEORY. 39 (232.02311) 3:9 POWER SUPPLY BOARD LAYOUT AND THEORY 340 (224.05311) 3:10 30W POWER AMPLIFIER MODULE LAYOUT AND THEORY (218-02311) 341 341 MDD GENERATOR-TWO PACAGE SYSTEM VIBRATOABLE LAYOUT AND THEORY (228-19312) 342 342 MDD BUFFER BOARD LAYOUT AND THEORY 343 (22338341) SECTION IV — ILLUSTRATION PARTS LIST 41 INDEX 44 X-5 — 18050K GENERAL PERFORMANCE DESCRIPTION 11 GENERAL ‘This section contain a briaf description of the various sections of the instrument. 1.2 CABINETRY The metal frame and wood panels-coated with vinyl leather and CHS- form the case work. Case has a metal handle for carring and removable key cover. 13. TONE SOURCE ‘The X65 (18050) utilizes the single master oscillator with the muitiderivative divider (MDD) system. The twelve (12) .C.'s mounted on the 229-20316 (DV-4B) Divider Generator Board provide the division of outputs and provide the sine wave tones -seventy nine (79) tones- made Use of by the instrument 1.4 MANUAL ‘The 18050K uses two (2) 44 note Manual that Upper Manual has 10 contacts under each key. ‘The Manuals provide means of switching signals from 229-20316 Generator Board and keying voltage to the 219:04312 Gate & Percussion Board, The lowest one of these contacts is used {or switching voltage for Gate & Percussion, and Others are used for switching the signal directly. 15 TONE BARS ‘Three Groups of Tone Bars complement the Upper Manual, Pedal and Lower Manual. They carry the footage markings and vary loudness. 1.6 PRESETS OR TAB VOICING The three (3) Presets Tabs may bring in preset tones instead of the setting of the upper Tone Bars, And the One (1) Preset Tab may bring in those of lower Tone Bars. W 18 They may be used individually, The presets have the following Tone Bar structure. Lower Tone Bars Preset Ensemble 068665 444 Upper Tone Bars String ‘oosaae 666 Full Tibias 806808 006 ‘Theater Brass 248868 666 Depression of either Preset Tab disconnects the setting of the Tone Bars, and all Tabs turn to “Off” position and restore the Tone Bars, ‘On Upper Presets, the righthand Tab has priority ‘over the leftshand Tabs. The Tabs used are of the ‘eurtent switch type. The Preset Tabs are located ‘on the lower lefthand End Block Assembly, The End Block also contains other Tabs whose funetions are the following: Percussion (Second Harmonic, Third Harmonic, Decay, Repest), Vibrato and Leslie (Acoustic-Tremoto). PERCUSSION Percussion Tones are switched on by the Tabs, Which are Second Harmonie and Third Harmonic. Each footage of the pitch corresponds to 4” and, 2.2/3! of Tone Bars. Percussion affects all upper Tone Bar setting, but not Preset Tones. It has ‘two decay times, approximately 1.5 seconds {Slow} and 80 msec. (Fast), REPEAT “The same Percussion gate can be activated by a reiteration or repeat Oscillator, and affect the same Percussions, The Oscillator rate is variable from 13 times/10 seconds to 500 msec. The Repeat Rate control is located on the lower righthand End Block Assembly. The End Block ‘also contains other Tabs and controls whose functions are the following: Pedal, String Bass, Mute, Reverb, Volume, and Brilliance. uw 2 19 1410 112 PEDALS A 13 note Spinet Pedal of the Block Module Design is used. The keying contacts are used the Rocker type, with the middle contact used for Common. A series of latching D.C. gates determines the desired bass note. These contacts ‘are wired High-Note Select. The latching Keyer Gates hold for at least two (2) seconds, but rolease instantly with the next pedal depressed. The solected output is then amplified to produce the 8" bass note and then frequency-divided one (1) time in FF circuit to produce the 16" bass ote. An output gate controls the Pedal Sustain, envelope. The sustain decay time is selected by ‘String Bass Tabs, those its decay times are follow Tab Decay Time String Bass I 360 msec. String Bass II 700 msec. String Bass III (I+ 11) 1.6 seo. ‘The Bass Note is selected 8” and 16" by Pedal Tab. ‘The Mute Tab affects all Bass Tones. VIBRATO A Master Oscillator Vibrato offers three (3) widths at one speed that affects all. voices. ‘This rate is 6.6 + 0.2 Hertz. Vibrato I is wider than I, and the two Tabs are additive, so the Vibrato is widest when both on. VOLUME This Knob controls the overall volume of the ‘organ soft to loud, and its variable range is about 30 0B. BRILLIANCE This Knob controls the overall tone of the organ soft to bright, then gradually attains 2 slope of 6 dB/octave and alters the response about 16 68 at 3000 Hz, 13 14 116 17 EXPRESSION PEDAL ‘The assembly is made of steel frame, utilizing @ single chennel “The variable range is about 22 4B at minimum position. REVERBERATION Taree (3) degrees of Reverb. are available, which affects all organ tones. EXT. INPUT ‘An input suitable for other Signal-generating devices is provided and located under the right- hand Lower End Block of the cabinet. REMOTE TONE CABINET A [ack is provided suitable for an 8 ohm Speaker, A socket is provided suitable for a Leslie 910 Tone Cabinet. The signals are taken from the organ output following the Leslie Selector Tabs, and On/Off, Fast/Slow control Tabs are coupled through the Standard Cable to the Tone Cabinet. Jack and socket are located on amplifier in the Pedal Cabinet. AMPLIFIER. ‘A single channel 30 Watt Block Module Design is provided and located in the Pedal Unit Assembly. CC = WY 24 GENERAL This section contains instructions for removal of specific astemblies of the organ, Step 2-2 thru 213 provide disassembly procedures for the Upper Section (Manual Keyboard) of the organ. Steps 214 thru 2-17 provide disassembly procedures for the Lower Section of the organ. ‘The removal of some subassemblies and un- plugging connectors or unsoldering is obvious ‘These will not be discussed. For reassembly, use reverse procedures UPPER SECTION 22 TOP PANEL a} Two (2) bronze sorews (6% long) located under Upper Section must be removed FIRST. (Note — See Figure 2-1 for location). b) Near top and center of each side of Upper Section remove bronze screw. ©) From front of top panel, lifting evenly, raise ‘top to swing up position. 23 UPPER MANUAL ASSEMBLY ‘Soe figure’ 2-1 for location ~ Remove six (6) 1" long bronze screws from under side of Upper Section. 'b) Raise manual to swing up position. (Do not lifeby keys). 24 END BLOCKS — LOWER MANUAL a) Remove two (2) phillips screws from rear of ‘each End Block Assembly. bb) Carefully lft up and avoid marring or scratch- ing. 2.5 LOWER MANUAL ASSEMBLY a) Lower Manual End Blocks should be removed first to avoid damage to case or other assemblies. 1b) See Figure 2-1 for location. Remove four (4) 1" long bronze screws from under side and toward front of Upper Section. ¢} Carefully, Manual can be placed in up right position. (De not lift by keys) 26 27 28 29 TONE BAR ASSEMBLY 8) Unplug Upper and Lower tone bar connectors for T.G-15 (B) PWB assembly located under Upper Manual Assembly. bb) Remove self tapping serews mounting Tone Bars to Upper Manual Assembly. POWER SWITCH AND UPPER MANUAL RIGHT HAND END BLOCK. a) Follow steps 22 thru 23. bb) Remove End Block, by removing one (1) screw at rear, top of End Block. Screw located under felt. ) Raise mani dd) Between Front Strip, remove small. scrow fastening strip to End Block. Lift up End Block. @) From under side of End Block, remove two (s) screws fastening cover to switch. Remove cover. 4) To remove power switch — after End Block is loose from Manual, remove two (2) black sorews from top of End Bleck. Switch now can be removed ftom under side of End Block Reassemble in reverse procedure and from under End Block ‘TO REMOVE END BLOCK POTENTIOMETERS 8) Follow step 2-2 thru 25, 'b) Remove knob of potentiometer. (Volume, Brilliance, or Repeat), by loosening small set screw in knob. ©) Remove End Block by removing two (2) screws top rear of End Block. Lift Block. 4) Remove hax nut securing potentiometer to End Block, Potentiometer can be removed from bottom side of Assembly. ROCKER TABS (REMOVAL) 4) Proceed as stated in Stepes 2-2 thru 2-4 b) From under side of End Block, remove top and bottom serow of associated Rocker Tab ‘Assembly. Rocker Tab will ift out. 2 22 DISASSEMBLY CONTINUED. 240 an 242 243 PRINTED WIRING BOARDS (REMOVAL) a) The removal of PWB Assemblies is quite obvious and will not be necessary to describe. TO REPLACE UPPER OR LOWER MANUAL KEYS. a) Follow Steps 22 thru 23, Upper Manual and thru 25 Lower Manual bb) Remove several locking “S" Springs holding plastic: covered rod in area of key or keys to be replaced. ch Remove key spring from rear of key channel a) Lift rear of key channel slightly and in a forward motion carefully remove key and channel assembly from manual, In the removal of sharp (black) keys, it will be necessary to remove neighboring keys. Reassemble in reverse pro- cedure. c} NOTE ~ Key contact adjustment can be made by turning most forward serew on key and channel assembly (in or out) for key depth. POWER SUPPLY a) Follow steps 2-2 thru 2:3. bb) Remove six (6) screws fastening cover above power supply assembly — Remove cover. ) From under side, right rear of Upper Section remove four (4) screws, See Figure 2-1 for location. d) Carefully unplug and lift assembly out ACCESS TO REVERB UNIT 8) Follow Steps 2-2 thru 2-3 b) Remove six (6) serews fastening cover above power supply. Remove cover. ©) Remove two (2) screws and fasteners hold EF-12 PWB. 4) Remove four (4) serawes fastening MG-4 PWE ‘to hinged panel. Carefully unplug and remove, @) Remove four (4) nuts and washers from rear of swing panel. £) Carefully raise panel and gsin access to revert assembly. LOWER SECTION 2:14 EXPRESSION PEDAL ASSEMBLY a) Remove four {4) nuts fastening base of Assembly to Lower Section. b) Lift out. ©) To remove pedal from the metal base, Rubber mat of pedal can be removed by lifting edges of mat. Mat will lift and peel off. d) With mat removed, remove four (4) screws holding motal pedal to Base Section and separate, Reassembly in reverse procedure. 2.15 TO REMOVE LOWER SECTION COVER a) From under side of Lower Section. Remove ten (10) phillips screws. bb) Cover will lit off 2:16 POWER SUPPLY ASSEMBLY a) Remove cover as stated in Step 2-15, 'b) Remove four (4) nuts fastening amp to wood base. 247 PEDAL KEYBOARD ASSEMBLY a) Remove six (6) nuts and washers mountiig keyboard assembly to wood base. b) Podal assembly will lift off ‘e) Contact switch assemblies can be removed by Joosening screws at each end of switch modul and slide away from screw and lift up. Feassemble in reverse procedure, SCREWS FOR LOWER MANUAL ASSY SCREW FOR LOWER MANUAL ASSY FIXING UPPER MANUAL SCREW: POWER SUPPLY SCREWS V SCREWS FOR TOP PANEL ASSY (g¥" LONG) FIGURE 24 2a ‘TEST AND ADJUSTMENT PROCEDURES 5 (18050K) ; saa | Depress Tab, or Crcilioscope Step ] Test& Test Point | Depre# Tab. 0° Tay Keys Adjust Orciloecove Trig Preperations 1 | Connect Pedat Connector, Main ‘Amp. Connector {v)] Connact Ext. Sp. 1 Out of Main Amp. a8 Fig, 1 And Power Switch i t0 "ON" (a |All Tabs are to “OFF”. All Control Knob ae to "MAX." Power Supply 2 (a) | Indicator Light Note: Coatiem {b) | Terminals on PS-5(B) Light “ON”. Board GNO~—82 (@LU) |-26~-27.5v 0.6. GND~—B1 (GRN)| —14~~15" D.C. GND~= 81 (ORN) + 14~+ 155” D.C GND~EX? (BRN) + 184 21" D.C Note: Confirm AC | Line and GND are OPEN”. Tune & Seale 3a)| Across Speaker | Upper Man. Tone/ |Midale Key A on] Col Lt on atone Bar8'to8 |Up. Man. MG-(b) Ba ) All Foot & All |All Keys Note: 268 MIN. Sounde {tov keys next to) Excnpt Seale Repeated ‘Output Level 4(a}| Across Speaker | Up. Man. 8° Tone/|Midele Key Con| Pot, VR1 on | Conform Upper Bartos Upper & Lower’ | PA33(8) Bd. | Man, & Lower Man, Low. Man, 8! Tone! Man issame level Pear 108 (b)] Ensemble Tab. Mid. C, E, & Pot. VR1 on B.4v ems. to"ON". Gon Lower | PA'SBBd. Manual String Tab. to ON |i. GE, & 4.5 £ 0.5v ms Full TibiesTeb. [Gon Upper 452 050 ome ‘Theater Brass Tab. Manu 4. £050 me re) Upper Man, Tone Note: Al teva Bar are: 20% MAX. 16 Tone/ Bar 350 rms se 2evems Bo 2bveme a 2oveme 2a 20vems, zm 2avrme 1a 230 ime me 23, rms re Bu rms, 24 sep | Test Test Point | DAP T OFT Pay Keys dust Deslitpe {e) Lower Man. Tone | Bar 8 Tone/Ber 2.90 ms ee Beane 22 2m 2G 22m. iis 220m. ae Bivens * 2av ime eda 5a) Pedal ecsy Time | Pedal Tab. & | Pedal Key Cot | Pot. VAZon | 1.5300 ‘Across Speaker ‘String Bass I & High Note '$8-5(B) Bu, I'tab. to "ON" Sing Bass Ta 150 msec tovore. 15 mise. String Bess Tab 400 mee Tio"ON" Eaommec Srring Bass Tab. 800 mec TrevOn" EB0mec (b) | Hl Pedal Level Pedal Tone Bar | Pedal Key Cof | Pot. VR1 on 3.4y rms. Across Spesker | to High Noe | Sete) Pada Tab. to 8" | Peel Key G 454 060 rms Pedal Key C of Sav 0.0 me Low Note Pedal Tone Bar | Pedal Key C of 2:3v £0.50 ms toe High None Pedal Tab. t0 8 te Tab, to ee Giai| Across Speaker | Full Tibis Tab, | id. Key Con | Levels at 2048 1o"ON" Up.itan, "| ~~24a8 wen Exp, Pedal MAX ToniIN, {Covel is 0d8 at Exp. Pedal MAX) Noise Love 7 )| Acros Speaker | All Tabs t0 ON S mv rms, MAX. (Except Reverb Tab. & Mute Tab.) All Tone Bars to 8| All Tabs to OFF | Mid. Key C ‘All Tone Bars to | on Up. Man. (OFF), and | & Low. Man. Percussion Tab.s 10 ON 10 mv rms. MAX. No noise occurs. “NOTE: During Test Procedure The Following Must Be Maintained Unies: Otherwise Stoted ‘All Convol Knobs and Expression Pedal at Maximum 1, All Tabs and All Tone Bars in the Off Peston, 25 step Bia) 96) (oh 10 fa) 116) ) @ “OFF” from & Il +0 "0N"" Depress Tab, oF Daaloxcope Tost & Tex Point | DUP TS. oF | Pay Keys Aust eattocope Teg Biilianee& Frea, Response ‘cows Speker | Upper Man. Tone/| Upper Man. Key | Point of Bil Bere tod | Per Lowest Nate Volume Mix Up. an: Key F | MIN. Oa (St t0 of Highest Note_| Value Conta) S48 408 “tae 2048 | Percussion ‘Aeross Speaker | Second Harmonic | Midcle Key Con |Pot VR20n | &:1600msec, | 3 ‘a. t0"ON" | Upper Manual” PA-33(8) Boars Decay Tab. to "Siow" Not Decay Tab 1:90 me. tora" “Third Harmonie | Check a same to Tebasinstep. | Second te do Se. Harm. | Harmonic Tob Repeat Acros Speaker | Second Harmonic | Middle Key Con fet Volume | t:800+100 mse, | 4 Tab. to"ON" | Upper Ment | to "Siow" Decay Tab 0 pei Repeat Tab to "ON", ane De peitto Rei 19+ times? Tato Fae Sowiin,) | 10sec Reto Ft; 7047 mao Fart (MAX) Vibrato Test Point Vibrato & IL ot VRIon |: 152 mse 5 R-26 on MG-4(8) Bd.| Tab. to “ON” MG-4(8) Board (6.8Hz) 6 Pot VR2on | By eP G48) Bord Vibrato 1 & ov Yansto "OFE” Vibrato Ta apo 7 "ON" Vibrato It Tob, arp o"ON" “Test Pint Low, Man, Tone | Middle Key Gon| Pot.vR20n | vee 7 Rasa onPAs6 | Bar8'to8 | Lower Manual | PAO Board Bowral Tost Point ewrbT&tl, | Mid.Keye | Pot.vRaon | About 70m | 8 RevetbTab.&Eer |Tabio“ON” |tacon | PASE-Boad | Decay tow Man, Timo! 2.5: s0. Bslnce Ear ot, vR30n | Samo Lovel on Paso Boerd | Reve 26 Step Depress Tab. or Extend Tone Bat scilloscope Test & Test Point fr Other Ind Play Keys Adjust iia) 12(@) 134) ‘Other Operation = | Leslie Socket; Leslie ON/OFF | Note: That Pin 6 is grounded (to Pin 1) and that 9 Pin7,Pon6,&1 | to "ON" Pin 7 is removed from ground {Pin 1). Loslie Slow/Fast | If Tab. is to Slow, Pin 7 will be grounded. to "Fast Pin 6 and Pin 7 are removed from ground {Pin 1). Leslie ON/OFF Saree Ear Ensemble Tab. _|Note: Same Tone as Tone Bar Setting fo ON" tower Man. Tone/ cer bassest Sing Tab to Same Tone a5 Tore Ba Sitting, ing Upper Man, Tone/ Bart ooeeonese Pull Tbe Tab ae foroN pln soesodooe Seater rast Tab.| ——litto = won wo as | assess 1“ 16 ‘Test of Mechanism Operation 8) Confirm that Tone Bars are easy 10 operat ‘operation, and that Mark 8 is visible. ). Confirm that Keyboards are operational ©) Confirm that Expression Padal is narmal to operate and to stop at will 4d). Confirm that position of Knob Mark is normal 2] Confirm that Pedal Keys are normal to operate. f} Confirm that Tab.s are normal to operate. 2, and that one Tone Bar doesn’t disturb other Tone Bar Assombly a} Confirm that Cabinet can be put on the Leo. b) Confirm that Pedal Unit can be smoothly inserted €) Confirm that Knob Bolts can be set normally. Step “Test & Test Point Adjust Oscilloscope or Other Indication | Fig ‘Main Ampli 16 (2) Preparations Connection as Fig. 10, 11 10 ‘Across Ext. Sp. Out tb) | Test Point Pot. VRI on Sot 10mV, and about afteral " R26 on PW-27(8) PW-27(B) Board | Minute 35mV + 5mV Board Note: Set VR1 to turn left, and turn right, Stop at 10mV Point. {c) ‘Across Ext. Sp. Out | Input: 0.3V rms. (1000H2) .... . Output: 16V 10 ‘Note: Confirm that Output Wave Form is normal oF not. (a) | Test Point GND....+ Vee +30y ~+95v DC GND 111) + Veo Sov ~ —35v DC FIGURE MONITOR SPEAKER EXT. SP, OUT Fig. 1 ELecTRoNic VOLTMETER OSCILLOSCOPE 10% of NORMAL LEVEL Fig. 2 a 28 4 MAX. 10 mse DECAY TIME 10% of NORMAL LEVEL ies Fi. \eveL = DECAY TIME MGA) Boa ood osciLtoscore Fig. 5 [RE qos O Ls tS Fig. 6 1A 29 ‘osciLLoscoPe O ASS Bosrd Sea \ Ale {=e ° i o ° LOWER RIGHT HAND END BLOCK ————— 7 | CBLECTRONIC VOLT METER Reeaeour Cc) O_O mo(27 2 Fig. 8 Gi 9G) ® O6® etectaonic iwout ext. spout WoLTMeNeR OscILLOScorE Fig. 10 ai bated ? oscitvaton = DUMMY RESISTANCE os PS TaVaned ELECTRONIC VOLT METER, =] [0 o Fig 11 240 CC nisin DDD 31 GENERAL This section contains schematic diagrams. and text to illustrate and provide information necessary to proper organ servicing, at ‘V-a16] BIIDER GENER yo BOARD 220-2050 LL fen veot eee ae fe eee as q connector | | Sa Hi 18" ] | UPPER MANUAL KEY ASSY. LOWER MANUAL KEY ASSY. (p407 THROUGH Patz 32 FIGURE 341 LOGIC DIAGRAM (2-1) ear 16—15i60" Micron 83, 232-0281 PROTO pro4}.s704 ® pro3),s703, a Pa-s3i6) GATEEPERCUSSION ‘AMP.BOARD aoa? FIGURE 32 33 LOGIC DIAGRAM (22) = eo é Mieousit Rp i Fee =} see = -s0v wee INEON PL. 9° sockeT FOR LESLIE "78251 MAINAMR UNIT at. 1405-07402 pie i010: ee roe soe = en aS c 2 29 Jor pius SP SOCKET uneour power | Bg Sate Actzoy ng yong a BEEBE EE Bisse os Se fa ‘aera rien ih ite ala gain bv-a(B) RC LIST CAPACITORS 01 C5, 96 018 022 027 033 (C80 thru 84, 39 thru 94 C10 thru 12, 75 thru 79, 85 thru 88 8, 9, 34 thru 36, 73, 74, 108, 119, 120 C5 thru 7, 31 thru 33, 104 thru 107, 113 thre 118 C1 thru 4, 23, 30, 101 thru 103, 112 (C25 thru 28, 98 thru 100, 109 thru 111 C58 thru 60, 97, 130 thru 132, 141 thru 144 C55 thru 57, 127 thru 129, 137 thru 140 (653, 54, 124 thru 126, 134 thru 136 Cc thea 82, 121 thru 128, 133, 190 hea 186, 162 thru 169 5 ath i COLOR POSS ee ee c.g TE cata seas ae PE ane ee a ’ 7 REZ ehhh Gee ge Swe He APS Ze AAA Aa 3 Toned. nose eee ricncbeceetnnn sae RIS thru 24 Tee emer 10K RI thru 12 22K R25 thru 36, 47K R73 thru 84, 86 thru 88, 94, 97 thru 123, 135,137 thru 141, 143, 144, 151 thru 156, 162, 167, 168 Be ever aM 1th Hees 68K se nuns, 104 100K R150 etideccvetd to ae i sei : ie eee a5 — TAS TG) Fe) re) 8) 4 Tae eseRATT daaders ee eee 2 4 FiGuRe33 (229-20316) DIVIDER BOARD LAY OUT & RC. LIST cis cv? | | cis ci23 = NOTES 1 D2THROUGH 074 306-01017 182473 or 306-01005 181555 IC) THROUGH IC12.319-O1007 MM5824 2 UNLESS OTHERWISE SPECIFIED ALL RESISTORS ARE IN OHMS. £5%.1/4WATT. ALL CAPACITORS ARE IN MICROFARADS, AND i ie CI70 ARE USED MYLAR TYPE.+10%. SYMBOL DENOTES NUMBERS IN TERMINAL SYMBOL DENOTES NUMBERS IN PLUS 4 C NOTE THROUGH E NOTE ARE 6STAGES, AND F NOTE THROUGH 8 NOTE ARE 7 STAGES. CURCUITS OF EACH NOTES ARE ALL SIMILARLY. FIGURE 3-4 v.48 (229-20316) DIVIDER BOARD 36 THEORY ree C 70 | Raa Ras cio Rio R22 c34 Re2 R94 ia Lo 1H REE R70 cse £ | 14 Ee By 229-20318 22 Frequency Divider and Filter Assembly DV contains twelve (12) IC packages ‘and Sine Wave Filters. ‘These packages contain all circuitry associated with dividing the top octave frequencies actually used in the organ. The IC is a MOS type enclosed in a dual Inline package, and it provides six stages of binary division to produce six octave-related outputs of the tone generator. Each output of the IC is connected a sine wave filter, Three groups of the filters from top octave operate as follows; the square wave from divider is transformed into a triangular wave by CR. low pass filter (ex: C1 end Rt), and is additionally DIVIDER GENERATOR BOARD ‘0718 © SCHMATIC AND LaYoUT #1 transformed into similar sine waves by a diode clippers (ex: D1 and 013). Other groups of the filters consist_of only CR type with 2 sloping character of 12 dB per octave, (ex: C73, R73, C85, and R85} ‘A voltage for a common line of diodes, D1 through 1D72, is smoothed by C171. It is about —6 volts D.C. and is added to bus bars of the keyboard. When this vottage is much different from the mean value for the signal of divider out (over 0.3 volt), a key noise will be loud. } 2 Ps.5(B) 224-0531 POWER SUPPLY BOARD ‘This board provides the power supply regulated Circuits for the organ circuits. ‘The outputs are unregulated for the LED Pilot light and Expression Pedal light, and the voltage outputs are regulated for the organ circuits. The current is about 16Na for LED. on terminals 6 and 7, and about 100Ms for the Expression light on terminals 8 and 9. The voltage outputs are +15 volts, on ‘terminal 12, 14 volts on terminal 14, and —27 volts on terminal 16; The output of +15 volts and 14 volts are used for the control and pro-ampittir, and the outputs of —14 volts and —27 volts are Used for generators. Leo PL + (CURRENT OUT) teua Faeoy @) AC2IV Ac27v COM swores 1 01308-01029 t8201 D2 306-01024 18271 3 Say-nan0! 022-8.28 0} 303-0027 28019264 Sos-osoan 20460 3.4 305-1003 28A7330 5.6 305 01013, 2saasoy 2 UNLESS DINERWISe sPeClIED ALCRESISTORS ARE IN OHMS. £64. 1/4WATT. CAPACITORS ABE IN MICROFARADS ‘SYMBOL DENOTES NUMBERS TW TERMINALS ‘The regulated voltages are referenced trom zener diode 03, its voltage is approximately +6 volts. ‘The +15 volts Is decided by resistor R7 and 8, the —14 volts is decided by resistor R14 and R16, and the —27 volts is decidad by resistor 9 and R10. ‘The resistor R12 protects the transistor 5 and 6 from over lozd. HEAT SINK 341-08003 HEAT SINK 341-06004 2246-05311 7224-05271 /AWATT, 208, N TERMINALS. FIGURE SO PS-5(B) (224-05311) POWER SUPPLY BOARD. LAYOUT & THEORY 310 & is IO Omron, EI teorr-an es ee emen 30 WATT POWER AMPLIFIER MODULE This Amplifier is formed by two (2) stages. The first stage. is @ differential voltage amplifier, and the second stage is @ voltage and power amplifier of the symmetrical inverted darlington type. A. differential amplifier (Operational Amplifier) sed for the input circuit keeps the output at D.C. ground by compensating the bias of the output transistors. This circuit makes symmetry-comple- mentary output practical by eliminating the bias problems. 1.C. 1 is blased equally to ground with R2 and Fa. Since the load is connected to Pin 2 of IC. 1 through R4, ground potential is achieved at the load. ‘The I.C. feedback path from the load to Pin 2 of LLC. 1 also presents a convenient way to apply A.C. feedback. The amount of feedback is controlled by 3 and Ra and their ratio determines the overall gain of the amplifier. The very high opén loop gain, which permits the large negative feedback, is due to LC. 1 which operates class A with D.C. to high frequency. MAIN AN snore, 11 a2 sa. a a rey 08 os a19—23001 337—08013 30801017 305-0304 s0s—04012 30502010 30501009 05—0e07 ec Wo. 192 a 2 28 1 38 2 RESISTORSIRS, 0.813 AI6R 3 UNLESS OTHERWISE SPECE ALL RESISTORS ARE IN OM ALL CAPAEITORS ARE Im 4 © svweot oewores wu ‘Two diodes, part of the important f In order for drops across the voltage plus the sr through the this current ‘across the O of anproxin crossover ¢i the voltege voltage is op The quiese adjusting Vi counterclock in 2 of ly AC. lied by overall op gain, | 13 KEYS 16' TAB ' v ' ' PEDALS: 13 KEYS 8" TAB 1 ' 1 1 | 1 y LOW OCTAVE | MED OCTAVE ' HIGH OCTAVE BASS 1 BASS BASS ‘ 13 NOTES 5 NOTES 7 NOTES X5 BASS RANGE Figure eLoex mur De Fequee S en | | 15 PEDAL & PEDAL To LOWER MAUAL salt Toete bracaan ca | al |! yt Ren Dohs eee velo Frou 13 PEDALS Of 20 Love vawuat Kes 1513, 1504, x0 1505 Frqure X5 BASS GENERATOR BOARD FUNCTIONAL BLOCK DIAGRAM FOR PEDALS AND PEDALS TO a Invest 1 wore BIT mE mmionire cemen srace | ET 1a yap Lone ‘f a wera) SELECTED taste | 10-7 p> —— Paerig ast mon |g i steer 7 5 nrenrens ering inputs > > to oy nerve nied se.etr Saran nl My ACTIVE 108 Gh a} ‘eit wie? i i al EAABLE cove 8 | Twvearea 2 oir ‘waist eae Ie, 283 tts 1,10 re a ate 10 ow au seme eave ee at p Fiver unin) 7, 08 Ite ol FAVELOPE GENERATOR au Oyu 0m DATA USE (OF KEYS OHM, 1 KETS UP) @Qry fuss SELECT DATA sus STRING ass as XS BASS GENERATOR BOARD NAL BLOCK DIAGRAM FOR PEDALS AND PEDALS TO LOWER MANUAL AEINVERTED invere tam, asta snr atte 2 or ante ir sore st FeabEcies seer cove seLecr cane sececr cane Ho GENERATOR. SD A SQUARE YE (CLOCKS) 8 C srurmen cau” EE exo seuecran uf aurietexe) * Tascte uv seLeer-rents 4 ios setecr mt Tavearen 2 sit ‘our arent? [02 laniatt/euate unis cout tes 7, 10 vos a, 8, 411 108 4,5, 88 cove aie gy use siouis J te wre envecore exes vss scuect Teenie nus fue $<] an) Fates aan) PE la 7, 0, 0 ted ia 1s Ls as ect [high sass STGMALS | I ENTELOPE GENERATOR rat ri a 8! a “- m8 STRING BASS aes WSS (OV RETS OOM, -10¥ KENE UP) Ass SELECT OATA BUSS EF-24 BASS GEN. BOARD 223-35386 Eh Mure 07.08.09 re_| [stam] | srmme eass | | sass | | “aass | | mute (3506 150511 2) ah Boe 2 (06 PSOE XS BASS GENERATOR BOARD {LOGIC DIAGRAM we isle uw F CEMA GEG FEF EVs cf of 8 ADA Gr fe 4 Rips 501 Iso ers eF-24 foe Th hake STSGURMIEOARD) vl] fot tome 2 is el 223-35386 z ‘bo en 2 bce 2 cea —# sSaure 7-08.09 ee roy envevore | GEN, a8 Ca en ics! eo be 0) Bp Oy Os 05 8 te hy et ent ee ay 59 5 yy DIDDE LADDER qi ei acy Dy Oy Og 8 (1506 15053 50S XS BASS GENERATOR BOARD Logic DIAGRAM HAMMOND PART NUMBER J 319-009001 MOTOROLA NUMBER MC 14592 CP RCA NUMBER CD 4532 E 8 BIT ENCODER HAMMOND PART NUMBER J 319-010001 MOTOROLA NUMBER MC 14512 CP Vpp =PINI6 Vg =PIN8 DATA SELECTOR Figure 6 8-BIT ENCODER TRUTH TABLE 7 INPUT OUTPUT =, | 07 | ps [05 | va | 03 | v2 | [oo [es [az [a [ao [eo o;x{x]|x]x]fx]x}x |x }o}fofot}fo}o 1/o}o]fo}o}o}ojo]}o}ojo]fofo]1 vf r[ xx] xfxfx fx Px fa i) 0 rfo} vx) x | x Lx] oe ee 1} 1]}o0]0 }}ofo]4 x] x!) x |x [eee 1} o} 1] 0 v1] of oo] o| 1 |x }.x.) % | eile ay Oe} o | 0 1] o}o];o0/ of 1] xix x ier (Poti i t 1] 0 1{oro};o}o};oj}i}x}x}fi1]fofi1fo]o 1}/o}]o};o}o}o}]o}1r] xi fo}ojifo 1) oes mons aro | MOM uOrwifo | ol eens iio} | ee GO ea X= Dont Care Logicl=High LogicO=Low D7 isthe highest priorityand DO is the lowest. The priority encoder is inhibited when the chip-enable input E) is low. When E, is high, the binary representation of the highest priority input appears on output lines @2-QO,and the group select line GS ishigh to indicate that priority inputs are present. The enable-out Eo) is high when no priority inputs are present. Figure 7 8-CHANNEL DATA SELECTOR Yo se TRUTH TABLE c [8 [a [innit Joisasce ofofofo 0 ofloli]}o 0 o}1]o] 0 0 o}i fifo 0 1]ofo]o 0 1fo}i|o 0 r}1r}fo}o 0 rfrfirfio 0 olele|t 0 0 ololo]} o 1 [on | Figure 8 Figure X-5 PRIORITY SELECT INPUTS UMKEY PEDALKEY #1 #2 #3 #4 #s #6 “7 #8 #9 0 a #2 43 4 m5 6 “7 HB m9 0 #1 #2 #3 #4 #s #6 #7 #8 #9 mo an m2 #13 F Note FF Note G Note GH Note A Note AM Note B Note CH Note Note Df Note Note Note . Note Note Note Note Note Note oer> gers Note Note Note Note Note Note Note Note Note eer Qoztmysga 3305-2 3805-3 1808-7 3808.9 1505-10 38041 3804.5 3504.8 4504.9 4804-10 3503-6 3803-7 5503-8 5500-9 3803-10 3803-11 3808-12 3808-13 803-14 3803-15 (3803-1 3803-2 3503.3 3803-4 1508-5 3505-5 1305-6 1805-7 3804.2 3804-3 3504-4 3504-5 3503-1 DTof1C3 pind D6 of1C3 pin3 DS of IC3 pin? Dd of C3 pin D3 of IC3 pin 13 D2of1C3 pin 12 D1 of IC3 pin 11 DO of IC3 pin 10 D7 of 1C2 pin 4 D6 of C2 pin DS of C2 pin2 D4 of C2 pin 1 D3 of C2 pin 12 D2 of C2 pin 11 D1 of C2 pin 10 DoofIC2 pind D7ofiCi pind Db of ICI ping DS of ICI pin2 D4ofICI pint Of C3 pin 10 D7ofIC2 pind D6 of C2 pin3 DS of 1C2 pin2 D4 of 1C2 pint D7 ofIC3 pin D6 of1C3 pin3 DS of IC3 pin 2 D4 of 1C3 pint D3 of1C3 pin 13, D2 oFIC3 pin 12 Di of 13 pin tt DO of C3 pin 10 Semetning rotten! NIHON HAMOND, LTD. 2-30, 2-chome, Shinkitaj NIHON HAMMOND SERVICE NEWS SERVICE DEPARTMENT 1a, Suminoe-ku, Osaka, Japan + 559 Volume 1 Number 1 SEPTEMBER 1977 (— — NEW X-5 CHANGES Eight new pages for the NEW X-5 (18150K) Appendix HO-I296A are enclosed. ‘These pages should be inserted into your NEW X-5 (18150K) Appendix in place of the pages that are there now. Three of the pages, 3-8A-3-9A (ADD-1), 3-8A:3-9A (ADD-2) and 3-8A° 3.94 (ADD-3), concern changes in the M.D.D. Genrator Board and the M.D.D. Buffer Board, Five of the pages, 3-13A (ADD-1), 3-15A (ADD-1), 3-16A (ADD-1), 4-7A (ADD-1) and 4-74 (ADD-2), concern changes in the Power Supply Unit and the Main Amp. Assy. TWO NEW SERVICE SHEETS Service information for two models is enclosed. A complete manual, H000-006023 JR for 123JMR and HO00-006041 JR for 124JMR. NIHON HAMMOND SERVICE NEWS Volume 1 Number 1 SEPTEMBER 1977 MODEL NEW X-5 (18150K) SUBJECT: MISPRINTED NEW X-5 (18150K) SERVICE MANUAL, CORRECTION: Refer to schematic (NOTES 1.) of 228-19312 M.D.D. Generator Board on Page 3-8A in NEW X-5 (18150K) service manual HO-1296A.. WRONG: at 305-03014 2SC373 02 THROUGH a6 305-03040 25C9450 RIGHT: Q1 THROUGH a3 305-03063 2SC1675L or K 04 THROUGH 06 305-03040 25C9450 SUBJECT: ADD PITCH CONTROL IN 220V & 240V AREA (Serial No. 572263 Up) See detail as follows. MDD POWER GENERATOR 8D SUPPLY BD. MG-4D or PS-17 MG140 Potetiometer PS32 Black Wire _10KB prog, Green Wire Yellow Wire CABLE ASSY T CAUTION: MG-4D is added pin-terminal 2P (J203) to MG-48. PARTS: Pin Terminal 2P (J203) 317-03081 5028-20 Cable Assy T 4105-03421 Connector 2P (P203) 317-03001 2139-2 Connector Pin (for P203) 317-03009 2478-TL Connector Pin (for P102) 314-07001 1380-TL Potentiometer 10KB 309-17002 EVC-BOAS15, Blind #2 4401-02418 Bracket 4401-03497 Potentiometer Knob 304-02047 FT-20S SUBJECT: ADD NEW TYPE M.D.D, GENERATOR BOARD IS USED 1-CHIP LSI (s-50240) Except 120V Area Refer to Appendix Page 3-8A-3-9A (ADD-1), 3-8A-3.9A (ADD-2} and 3-8A-3-94 (ADD:3). NIHON HAMMOND SERVICE NEWS voiume 1 number 1 SEPTEMBER 1977 MODEL NEW X-5 (18150K) SUBJECT: ADD NEW TYPE POWER SUPPLY UNIT & MAIN AMP ASSY Refer to appendix Pages 3-13A (ADD-1), 3-154 (ADD-), 3-16A (ADD-1), 4-7A (ADD-1) and 4-7A (ADD-2), SUBJECT: CIRCUIT CHANGES ON NEW TYPE MAIN AMP ASSY IN 220V & 240V AREA CORRECTION: Changes Value of Fuses F1 and F2 (1AT) to 1.6 AT on the 224-1521 PS-34 Fuse Board in the New Type Main Amp Assy. (Serial No. 572263 Up) SUBJECT: CIRCUIT CHANGES ON NEW TYPE POWER SUPPLY UNIT IN 220V & 240V AREA CORRECTION: Changes value of Fuses F1 and F2 (0.63A} to 315 mAT on the 224-15206 PS-33 Fuse Board in the New Type Power Supply Unit (Serial No. 578268 Up and No.580591 Down) CORRECTION: Changes value of Fuses F1 and F2 (315 mAT) to 400 mAT on the 224 18206 PS-33 Fuse Board in the New Type Power Supply Unit (Serial No. 580692 Up) SUBJECT: BASS GENERATOR P.W.B. (EF-24) 223-35286 REVISION For output level up. (Serial No, 02200 Up) CORRECTION: Refer to schematic of 223-35386 Bass Generator Board on Page 3-7A in NEW X-5 service manual HO-1296A. Change value of resistor R11 (5600) to 4700, DIFFERENCE BETWEEN NEW TYPE AND OLD TYPE POWER SUPPLY UNIT DIFFERENCE BETWEEN NEW TYPE AND OLD TYPE MAIN AMP. ASSY £100 8 120V AREA > PRESENTED SERVICE MANUAL (OLD TYPE) ADD (NEW TYPE) 105-09201 T00v7, POWER SUPPLY UNIT ieoen soy ‘os-00725 (100) POWER SUPPLY UNIT AEs tot ()SockeTop (1412.8) __(c) FUSE BO (P5234) (@1 AG POWER ORBLE (TO MAIN ANE) (ao socker ee / so fuse 0 ap @ 3 peodc |; 3 3 owen SUPPLY : ramen surrey g /| san pe edhe 5 te \ / a / E£__sace:s1e-o4oo1_ {TRANSFORMER _ NV £__snctare-c10o1 /_THansForen 156718) SBS) 08 See Er oor Fe 100 erin roeviey BmOWrale oun toy nore wore tee siro1o1s 28) IPD sote se 203.490 eer Sates cm Aero coe 90108 fehan Ano) (©) poverSuelycoes 3808001 100V any ws foeSipiycoa ——Sgononn Sau uy Pomme cos SSSR vente pe | ee ee (©) Fa Bove oy atest S208) (6 Foe Board Ay ewes 5238) r0v fegeas Blass e2a0 ov CHANGE: SERIRL NG. ‘ieaz UpC{IDY AREA SERIALNO. S65690 UpCI20V AREA! Tsuen non Tesora —ro0n AAR ones 7105-09206 _(120V) ‘MAIN AMP. ASSY 10509230 {120V) JACK 31804001 (e) cimcurr ‘SaTEIs NEON LaMP an8.02008 BREAKER 14 [veasueassya — |_socxerseai7o1015 (b) CIRCUIT BREAKER 1A [NEON LAMe 308-02008 SOCKET 9° s17.01015 cai28) ia) BIN SOCKET 5 a) ne SocKeT 3 1c) JACK 316 91001, Taiz8) (56 7615) [FRONT ViEW ore Note: Note (3) abe Any 0 rosa7a1s [ah BIN Socket ‘308-43001 ‘Ac Sockat 3° 30500008 ica} 10) Circuit Breaker 1A 0202020 (8-1) {) Cireit Breaker 14 30202008 (NW-IS| CSA only (Gireut reaker 1A 30202020 N81 UL 8 10DV only CHANGE: SERIAL NO. SERIAL NO, ssaoaar sassaa vp (1o0v AREA Up (120V AREA) 4-7A (ADD-1) DIFFERENCE BETWEEN NEW TYPE AND OLD TYPE POWER SUPPLY UNIT DIFFERENCE BETWEEN NEW TYPE AND OLD TYPE MAIN AMP. ASSY “= 220V & 240V AREA|> PRESENTED SERVICE MANUAL (OLD TYPE) ‘ADD (NEW TYPE} {el POWER SUPPLY CORD etaaaT a0) POWER SUPPLY UNIT 105-09208(230V1 owen sureuy unit Weouaaz— 2OY) (Gl AG Power Gnis (a) Socker 99141281 eyFuse sD es200) SMW) euse eo ws 2) SOCKET 9 _—_wiFuse epieszz61, womsocxerse \ \ a acsoceersr \ wa 7 \ \ Ske] CHANGE: SERIAL. [m=] 4 3} rower surety ep Loa Z a, ee pea I. ae | Lee] ae a a | (c) TRANSFORMER (E-06) ‘Ic] TRANSFORMER. [For View. TORVEW) Teer suniy Pw Ay sotiane wen Prove: ipo ews Ay 2248201 san pero mae em, een Ruan BS Ory glee oe Gee ey aan rot Sines wag Eke, foe aati ore Se ows a. Be Le na tip a whoa Snes ae < 98 eect SS ven No. 01800 Up MAIN AMP. ASSY 10508207 (250¥) MAIN AMP, ASSY vosca1 —za0v) yosogea2 (2a0vh (6) CIRCUIT BREAKER vast) JACK 21804001, (56-7615), SOCKET 9 21701015 NEON LAMP_318.07005 NEON LAMP_s08.07006 ie 351 at emoker |= ak ast FUSE 8D (5.94) Psa (0) CABLE ASSY.@ (owes 14128) EROTVEW) nove note: Tn) Cable Assy ros.07615 (a) DIN Sockets 3034001 AcSocker oF Sto.0000s cma iN ears aaoorone Ib) Ciro Besker 14 ozz00s —(ww35) (oy Fuse Bod Assy Zuis2i 1°53 {e) Fonstormer 290%) 307.7068 (Ea). {6} Trarsormer (ov ~ 2zov) 307-04108 CHANGE: SERIALNO, 01800 Up 47 (ADD-2) Mer apo ss or.c2 Seonogs 2sctars. ork S30 Mecie | 29arm0 ‘Seemoe Trrae enc 311 fa00a THEMVAL COMPENSATOR CAPAC ce Silctoms POLYeTYRENE Fiumewrac AALLRESITORS ARE IN OMS, [4,118 WATT. ‘3 Q)SvidoL DENOTES NUMBERS IN TERMINALS MDD GENERATOR BOARD 228-19337 MG-14 ~Spene237 FIGURE 3-7-3-8 (ADD-1) MDD GENERATOR BOARD MG-14A (228-19337) SCHEMATIC DIAGRAM AND LAYOUT 3-8A-3-9A (ADD-1) Dsci.taroR ar oO, oO ® @ ® @ Sth PP FIGURE 3-7-3-8 (ADD-2) MG-14A (228-19231) =? T =f oo __l BLOCK DIAGRAM OF M.D.D. GENERATOR BOARD AND THEORY 3-8A-3-9A (ADD-2) PDN BO Gia, ra. cha. Wi, 12. A. RUA FS, VT, (2 and Gk fot VANS nl to ah the ears facies. The wares xen! eau truth C18 OND) nd rv Ee reduced for “Vir fa Va by covmetog 12082 Ovo ten (Wa and by 02 and 8D, te cnet 2) wari toning “Tuning contol a 20-2 mh vay oe [0 ta 2¥1 onthe ring pentane (10K ota rvs ltr “1B, MDD GENERATOR BD MG-14A 228-19237 i CONVERSION PROCEDURE [from EF-12A & MG-4D (MG-4B) to MG-14A] 1, Change the Tab. Switch (Vibrato I, II) Circuit in the Lower L. H. End Block Assy. See (FIGURE 3) 2. Take off the blue wires from P901-6 to wire end (Soldered to Vibrato tab, switch) and from J901-6 to P202-3. 3. Locate P201 plug. Remove the wires from Pin 1 (-27V DC) end Pin 2 (14V DC). And insert Pin 1 (with blue wire) into P201-2, Pin 2 (with green wire) intoP201-1. 4, Connect P201, P202, P203 and P301 Plugs to MG-14, . ona 3 ee fe ee Doe aules| lecatame ore [a] [a] x0" TQ rromucras FIGURE 37-38 (ADD-3) M.D.D. GENERATOR BOARD MG-14A (228-1937) CONVERSION PROCEDURE 3-BA-3-9A (ADD-3) uawuousnyu i i 1 scoxo-se | SP aiweinban | © ! i 96 oTS. > @ snouanvads uxe] Loos iia FIGURE 3-12 (ADD-1) X-5 MAIN AMPLIFIER (105-09329-32) SCHEMATIC OF MAIN AMPLIFIER UNIT 3-13A (ADD-1) ik T= ——3"; 8 2 rT; 4. AG POWER CABLE 5 TRANSFORMER FIGURE 3-14 (ADD-1) X-5 POWER SUPPLY (105-09325-8) SCHEMATIC OF POWER SUPPLY 3-15A (ADD-1) a 2 NOVO IAN SIRLY iow 100V & 120V SUPPLY _p§-17 -224-14316 ‘220 & 240V SUPPLY mae eee ne eg Ng | PS arene Gece A FIGURE 3-15 (ADD-1) PS-17 (224-14316)-PS-32 (224-15301) SCHEMATIC OF POWER SUPPLY BOARD 3-16A (ADD-1) AND LAYOUT APPENDIX LIST OF ILLUSTRATIONS x5 LOGIC DIAGRAM NO. 1 ete eeevers (2105-09301) .... LOGIC DIAGRAM NO. 2 .eeeeseerseceeees (105709301) .eeeeeeeeeeee a3 DIVIDER GENERATOR BOARD DV-4(C) ...... (22920318) ..--..+ An 4 BASS CENERATOR BOARD EF-24 ....0h.s.... (223-35386) ...- a5 POWER SUPPLY UNIT ....s0+ + (105-9302) POWER SUPPLY BOARD PS-17 (224-14216) M.D.D. GENERATOR BOARD MG-4(B) (228-19212) SET UP PROCEDURE PARTS LIS’ THE ABOVE ARE NEW BOARDS USED IN THE UPDATED MODEL X-5 WITH "BASS TO LOWER MANUAL" COUPLER. SCHEMATICS FOR THOSE BOARDS COMMON TO BOTH X-5 MODELS ARE LISTED BELOW. SEE THE EXISTING X-5 (HO-1296) SERVICE MANUAL. GATE & PERCUSSION AMP. BOARD PA-33 ....(219-04312) PRE & REVERB AMP BOARD PA-56 ... +(219-51306) se .eee seco ree MIXTONE BOARD TG-15 (B) + (23202311) 3OW POWER AMP MODULE ...eeeeseeeeee++, (218-0231) M.D.D. BUFFER BOARD ss... + (2039-35341)... ce, fi.-ogspese gee {DIVIDER GEN. iBoano ‘2209-20318 eFa24 BASS GEN. BOARD 223-35386 ah ebe Salsas as05% 15 P505 LOGIC DIAGRAM NO. 1. 1105-09301 UPPER MANUAL KEY ASSY.1AK-520D1 LOWER MANUAL KEY ASSY IAK-64041 PEOAL KEY ASSY.IPK=301 1503 S03 Bs peor ds fy Ie ro~1s1FOOFE cart ONE Be, 23202311 EXPRESSION PEDAL ut Hl Pootteyap a) [2] [5] fra] 2 FR.9| csr ‘pease as Pro\uror proahsro4, areapencussion| "AMP. BOARD 219-Daste Serie o | AINA BOARD B secant ney | Fa $ exr.secaxen iy 5 } sansur p i> QD x =H D)ncon er ea Ns Sa 23, sp socker 3329] 308-01081 agr-ta7s| 42) (FOR LESLIE oS onsss! See es puna Jprioat He i rs om lscousn| lacousni | i : nee Prop 102 rower surety i Pie —— PE onan oa oro FI ree ee -010- $ ungour | 0:0 { i 020- 5 | “Te te Fe ExT INPUT 003, Tea Fuse es BSS ) a2amtasat oe, | + a | W Ure PS comcast Ro) ss005 ¥Lady ee ‘bane ' F wp hE eo Be Leon rons POWER = Long SwiicH Acov ka i LOGIC DIAGRAM NO. 2 1105-09301 = eae Satan © sow su Zl e0 eso | 3 oT - ore }Ouwzs oy 1& 1 1 t ae a3 1 Od ow cen LO roy tes aso f 4 zou i H Be LLoiie soo 1d 2p cae HO 2 ley 19 3 or 306-01005 181555 1G) THROUGH 1C12.319-01007 MM5824 ALL RESISTORS ARE IN OHMS. +5%.1/4WATT. ‘ALL CAPACITORS ARE IN MICROFARADS. AND. HAOUGH C170 ARE USEO MYLAR TYPE. +10%, ‘SYMBOL DENOTES NUMBERS IN TERMINAL, SYMBOL DENOTES NUMBERS IN PLUG. CURCUITS OF EACH NOTES ARE ALL SIMILARLY. 2 UNLESS OTHERWISE SPECIFIED: F NOTE THROUGH B NOTE ARE 7STAGES. 1 O2THROUGH O74 306-01017 18247: 4 C NOTE THROUGH E NOTE ARE BSTAGES.AND DIVIDER GENERATOR BOARD DV-4(C) 229-20318 = NOTES 3 Q 229-20318 DIVIDER GENERATOR BOARD 229=20218 © SCHMATIC AND LAYOUT #1 Raa Ra. S79 470_a10 oureur| wanuat com @? PEDAL com. -w@—b-8 erage +woTes: ©1 01 THROUGH O26 ‘OA THROUGH DAS RAY THROUGH RAS © 03,05THROUGH a D oraz0¢ 10 1c1 THROUGH 163, 1G4 THROUGH 18. 1c7 1C8 THROUGH 1C14 ic1s MANUAL ——— 50s ——, -— ©9O9@ [arspomponton crt com nize nis: ATH ROOK? 100K 3068-01017 152473 3206-01027 DAN~4 [DIODE ARRAY! 320-9704 6-3 3u [RESISTOR ARRAY! 305-0108 2547330 305-03040 2509450 305-03023 25C10006R 319-0900! MC14532CP 18 BIT PRIORITY ENCODER] 319-1001 MC14512CPIG Ch. DATA SELECTOR! 3219-06007 MC14025CPITRIPLE NOR GATE! 3819-06006 MC14011CPIQUAD NAND GATE] 319-0304 MC14013CPIOUAL O FLIP FLOP! 2 UNLESS OTHERWISE SPECIFIED. ALL RESISTORS ARE IN OHMS,+5%,1/4WATT. ALL CAPACITORS ARE IN MICROFARADS. AND C14 ARE USE WITH TANTALUM, 2108. ‘SYMBOL DENOTES NUMBERS IN PLUG. MANUAL & PEDAL KEYING INPUT +5 4504 sof 503 rouse 201 poo] | Re a 80K" 02, tes 24 0s 0607 1 a201 te2 ey ol PT nee [ae is DE re = = Ice tes 1e4 Dep ce © B AP A Ge OG Fe F SS eet cLock INPUT esas ones oF 0900 ter cxel cz0. sy Sip 223-3586 7223-35386 BASS GENERATOR BOARD EF-24 223-35386 porkhea 341 ” Aage zazho-40) * Aczl }ozbI-S01 ATTAINS Ads € ‘L3Y90S BSONd ‘STVNIWU3L NI SYISWAN S310N30 TOGWAS ® z “SQVUVIONSIW NI 38V SHOLISVdVS T1V +03141939dS 3SIMYIHLO SSIINN L SILON® AOZLOV UIISITdWV NIV OL AMdNt ‘LX LNO INIT 1INI0S dé SS > OOOOOO = } 42010-1006 - 00 O IAQEZ F ADOLIGO=-3 s 2010-208 IATNO ADZ!}ING0=3 UAWNHOSSNVYL £08d et-Sd bpcpl-p2Z "pg asnd VAOEZIeverl-Hee AINO 61010-z0e B1010-20£ QLEML-~22 “PH AIddNS HAMOd di-Sd OOOOOO torr A-6 Power Supply Unit 105-09302 eu JRRENT OUT) SMA ay By HEAT SINK Re 299 341-8008 HEAT SINK PEM Gai-06004 Acziv. = ACZIV. COM ‘= NOTES 30 3 1023 1621 — -D6=887-0BOTP-ROZOER 1024 182Z1 0 03,08 337-06013 ROISEC 05° -337-06015 ROZ7ES Qi 305-04005 280234 2.03 305-01013 2saaa0y 2 UNLESS OTHERWISE SPECIFIED: ALL ALL Sy RESISTORS ARE IN OHMS, £10%,1/2WATT. CAPACITORS ARE IN MICROFARADS. SYMBOL DENOTS NUMBERS IN TERMINALS. ©+20v 4 EXP.LAMP —@ sno J reo] $-@ GND PRE. AMPLIFIER | g-w! roy -® 27 GENERATER Lowe! 224-14316 224=146216 POWER SUPPLY BOARD PS-17 22414216 o 2 S7ORO-see EB HD ACHE TE TEST AND ADJUSTMENT PROCEDURES 5 (18150) WITH BASS TO LOWER MANUAL COUPLER step | Test & Test Poin | DAP" T®D OFT pany Keys Adjust Orcitoscore Trig Propertions 1 (a1 | Connect Peal Connector, Main ‘Amp. Connector tor] Connect Ext. Sp 1 Out of Main Amp. a8 Fig. 1 And Power Seitch sto "ON" - tiautabsaeto | 7 Tas All Contr Knots are to MAX" Power Supply 2 a) | Indicator Light Note: Confirm (o)| Terminals on P5219 Light "ON" Board Tent. 12 (BLU) |-25 TO -27,5v TERM 10 {GRN}|-13 TO 15v TERM. 8 (ORN)|+14 TO 415. 5v TepM 7 (BAN) [+18 TO $210 Note: Contrm AC Line and GND are - "open Tune & Seale 4a) | Across Speaker | Upper Man. Tone/ |Midule Key A on] Coit Lt on [aa He Bar8't08 |Up.Man. | MGd{(B) Bd tb) All Foot & All |All Keys Note: 348 MIN. ‘Sounds {two keys next to) Except Seale Repeated. Output Love co 4 (a) | Across Speaker Up. Man. 8 Tone/ |Middle Key Con | Pot. VR1 on Conform Upper Bar toe Upper & Lover | PA33(B) 84. | Man. & Lower Man tw. Man. Tone| Aan, issare level [Bar to 8 ® Enamble Tab, |iid.c,£,& | Pot. VRion | 1.2v rms. "ON Gon tower pasta 1 5v 40.3 amb. ‘String Tab. to ON |Mid. C, E, & 1.5v 40.3v rms. Full Tibias Tab. |G on Upper 1.8v +0.4v rms. ‘Theater Bras Tab. | Mana te Upper Man. Tone Note: Alllevels | 1-4 ms. ar ae820% MAX. 0.9v rms. 16 Tone/Bae 119e ead, svg" Lov rae. 4 0.75v rms. 22/3" ” 0.75v rms. we 2 0.75v rms. 74 a 0.75v rms. wile 0.8v rms. DEPRESS TAByOR loscritoscoPe | STEP TEST & TEST POINT| EXTEND TONE BAR | PLAY KEYS apust [OR OTHER IND. __| FIG. ©) Lower Man.Tone Bar 8'Tone/Bar Lov rms 4) Tone/ Bar Jo.9v rms. 2-2/3" Tone/Bar 0. 75v rms: 2'Tone/Bar 0.75v rms. 1-3/5'Tone/Bar 0. 75v rms. 1-1/3'Tone/Bar 0.75v rms. L'Tone/Bar 0.8v rms. Bass 5(a) | 1 Bass Level | Bass Tonebar Pedal Key ¢ |Pot.VR1 on |1.0v rms. across ro 8 of high note| EP-24 Speaker Bass Tab. to Pedal Key ¢ L.fvi0.5v rae. 8 Pedal Key C 1.8vE0.5v rms of Low Note Bass ToneBar Pedal Key ¢ (b)| 1 Bass Decay Time across Speaker (©)| Manual Bass Across Speaker 6(a)| Across Speaker Noise Level 7(a)| Across Speaker to 8 Bass Tab to a Mute Tab to ONT String Bass ‘Tab to "OFF" String Bass Tab I to "on" String Bass Tab 11 to "ON" String Bass Tab 1 & TT to "ON" Bass to lower Tab to "ON" Extent of Expression Pedal Tull Tibies Tab to "ON" ALL tabs to WON" (Except Reverb Tab & Mute Tab.) ALL Tonebar to 8 All Tabs to ToEF ALL ToneBar £0 0 (OFF), and Percussion Tabs Hatt of High Note| Pedal Key C of High Nore Lower Man. Rey lowest F toc of 20 notes. Mid.Key C. on Up.Man. Mid. Key C. on Up.Man & Low. Man. Time are +15% MAX NOTE: Tab are MAK.) NOYE:ALL decay 150 msec. 1. String Bass Tab & Mute Bass tab. 2. Manual Bass note is Low Note Select, and 16'only. Level is at -20dB~ -26dB When Exp. Pedal MAX to MIN. (Level {8 dB at Exp.Pedal 0.92v40.5v rms. | 400 msec. 800 msec. 1500 msec. ‘achieved except 2nv rms MAK. 4 omy rms. MAK. Wo. noise occurs NOTE: During Test Procedure the following aust be maintained unless otherwise stated. a. All Control Knobs & Expression Pedal at Maximum. Arto. b. All Tabs and all Tone Bars in the off position. step ata 9 (0 tb) 10 (2) Ne) wo) (el Test & Test Point Depress Tab, or Extond Tone Bar| Briliance& Freq, Response ‘Across Speaker Percussion Across Speaker Repeat ‘Aaross Speaker Vibrato Test Point P.26 on MG-4(B) Ba Rover’ Test Point R43 & Jd on PASE Boar Test Point Reverb Tab. & Ear Balance Ear Bar 4’ to B Second Harmonic Tab. to"ON" Decay Tab. to "Slow" Next Decay Tab. to "Fast" Third Harmonie Tab. as in step to do See. Harm. Tab. ‘Second Harmonic Tab. 10 "ON" “ON, and Decay Tab. to “Fast” Vibrato 1 & 1 Tab. to “ON” Vibrato 1 & I Tab. to “OFF” Vibrato I Tab, to "ON" Vibrato Il Tab, to "ON" Low. Man, Tone Bar 8'to8 Reverb I & II Tab. to “ON” Play Keys Upper Man. Tone/| Upper Man. Key F of Lowest Note) Volume Max. Up. Man. Key F of Highest Note Middle Key Con Upper Manual Check as same to Second Harmonic Middle Key Con Upper Manuat Middle Key Con Lower Manual | id. Key © | EaGon Low. Man, Adjust Point of Brill MIN. 048 (Set to Volume Control) 208 — 408, ~13d8 ~ 2008 Pot VR2.0n PA-33(8) Board Reit Volume ee Reit to Slow (MIN) | Rait to | Fast (MAX.) Pot. VAI on MG-41B) Board Pot. VR2 on MG:4(B) Board Pot. VR2 on PA‘56 Board pst, VR on eoue beacon Pass necd Oscilloscope or Other Ind 111500 msec. 1 90 msec. + 500+100 msec. Reit; 13+3 times 10 sec. Reit; 70+7 msec 1.152 msee, (6.8H2) By pp ov Dupe 4vpp vee ‘About 70 mv & ‘Same Level on Revert, Fig Ad step Test & Test Point Depress Tab. oF Extend Tone Bar Play Keys Adjust ‘Oscilloscope or Other Ind Fig, 12a) 12 1a) 136) Other Operation Lule Socket Pin, Pon 6.8.1 Ear Leslie ON/OFF 10 "ON" Leslie Slow/Fast to “Fast” Leslie ON/OFF 10 “OFF” Ensemble Tab. t0"ON" Lower Man. Tone/| Bar sets to: 686444 String Tab. 10 ean Upper Man. Tone/ Bar sets to: onseaa6es Full Tibias Tab. to "ON" = do~, sats ‘806808006 Theater Brass Tab, to "ON" do — sets ea836d666 Note: That Pin 6 is Pin 7 is removed from ground (Pin 1), Tab, Pin 6 and Pin 7 are Note: Same Tone at Same Tone at ~ ditto ~ ~ ditto — returned to Slow, Pin 7 will Tone Bar Setting 4s Tone Bar Setting. ‘rounded (to Pin 1) and that be grounded. removed from ground {Pin 1). « 15 A-a2 ‘Test of Mechanism Operation 8) Contirm that Tone Bars are easy to operate, and that one Tone Bar doesn’t disturb other Tone Bar operation, and that Mark 8 is visible. b)_ Confirm that Keyboards are operational ©) Confirm that Expression Pedal is normal to operate and to stop at will. 4] Confirm that position of Knob Mark is normal 2) Confirm that Pedal Keys are normal to operate. ) Confirm that Tab.s are normal to operate. ‘Assembly 4) Confirm that Cabinet can be put on the Leg b) Confirm that Pedal Unit can be smacthly inserted Confirm that Knob Bolts ean be set normally Step Test & Test Point | ‘Adjust Oscilloscope or Other Indication | Fig. Main Amplifier 16 (a) Preparations Connection as Fig. 10, 11 10 Across Ext. Sp. Out tb) Test Point Pot. VAT on. Sot 10mY, and about afteral " 26 on PW-27(8) PW.27(8) Board | Minute 35mV + 5mV Board Note: Set VR1 to turn left, and turn right, ‘Stop at 10mV Point. fe Across Ext. Sp. Out | Input: 0.3V rms. (1000H2) ..... Output: 16V 10 Note: Confirm that Output \Wave Form is normal or not. (a) | Test Point GND....+ Vee + 30V ~+35V DC GND |.) + Vee —30V ~ ~35V DC FIGURE MONITOR SPEAKER EXT. SP. OUT r ©a4 Fig.1 evecrronic VOLTMETER — QSciLLoscore ao z 2 10% of NORMAL LEVEL Fig. 2 a ‘ MAX, TO mee DECAY TIME Fig. @ 10% of NORMAL LEVEL Fig. 3 Level DECAY TIME: MGA(6) Board oo9 oscintoscore Fig. LRH} oe O Lo [Ee Lo Lf and Fig. 7 Fig. 8 Fig.11 FAS8 Boars a OscILLoscorE O ooo \ LOWER RIGHT HAND END BLOCK ELECTRONIC VOLT METER LESLIE OUT INPUT EXT. sP_OUT © Oc OSCILLATOR son O O_® mBOS8 O59 ELecnowic VOLTMETeR OSCILLOSCOPE OQ} |O Pw.2718) Board DUMMY RESISTANCE ELECTRONIC VOLT METER O oe A-aS PARTS LIST X-5 (18150K) (WITH PEDAL COUPLER) MDD_BUFFER BOARD (EI 223-35342 ‘TRANSISTOR QI thru Ql2 2809459 305-03040 DIODE DI THRU D11 182473 306-01017 D12 (12 Volt Zener) 022-124 33702005 MDD GENERATOR BOARD (MG-4B) 228-19212 re-1 319-03001 or 319-0302 1-2 319-01005 1c-3 3219-01006 ‘TRANSISTOR QL THRU Q3 28C1675 305-03063 Q4 THRU Q6 2809459 305-03040 . DIODE DL 182206 306-0501 D2, D3 182473 306-01017 D4 (5.6 Zener) RD-5.6 EB 337-06014 - DIVIDER GENERATOR BOARD (DV 4~C) 229-20218 T¢-1 THRU 12 115824, 319-01007 DIODE D2 THRU D 74 182473 or 306-01017 181555 4306-01005 BASS GENERATOR BOARD (EF-24) 2223-35386 C~1 THRU IC-3 MC14532 CP(8 Bit Priority Enécoder) 319-0901 10-4 THRU IC-6 MC14512 CP(8 CH. Data Selector) 319-10001 1-7 MC14025 CP (Triple Nor Gate) 319-06007 ¢-8 THRU 1C-14 MC14011 GP (Quad Nand Gate) 319-06006 1e-15 MC14013 CP (Dual D Flip Flop) 319-0304 ‘TRANSISTOR Qi, 92,04 2809459 305-03040 Q3,Q5 THRU Q9 28A7330 305-0108 quo 28C10006R 305-03023 DIODE DL THRU D21 182473 306-01017 DA-1 THRU DA~6 (DIODE ARRAY) — DAN=4 306-0027 RA-1 THRU RA~6 (RESISTOR ARRAY) 8-33u 320-97004 C LOWER MANUAL ASSEMBLY AK-6498 PEDAL KEY ASSEMBLY PK-3D MAIN AMP UNIT Circuit Breaker Transformer Bridge Diode Pak MAIN AMP BOARD 1-1 ‘TRANSISTOR qn Qe 3 rg Qs DIODE D1, D2 (15v Zener) D3, D4 1 amp. s-5188) PW 278 NPCLS1A 280945Q 280381 28B536 28A627, 28D188 RDLSEC 182473 PRE AND REVERB AMP BOARD (PA~56: 16-1 TRANSISTOR Ql, Q7, 98 Q2 THRU Q6 Q9 q10 DIODE D1 THRU D3 POWER SUPPLY UNIT Power Transformer Power Transformer Fuse Board Fuse Board Fuse Fuse POWER SUPPLY BOARD PS-17 ‘TRANSISTOR QL Q2, 93 DIODE DL D2 D3, D4 (15v Zener) DS (27v Zener) A148. HO-1296 (A) MPCI51A 28A493GR 2SC1000GR 28c509¥ 28A509¥ 182473 120V E-O6ul 100V & 230v E-06 100v,120v, 230¥ 100v & 120v 230v 280234 28a490Y 1p2c1 1B2Z.1 RDISEC RD27EB 3M DIV 5/76 5A 3A, PS-23 PRINTED U 1105-07402 302-02004 3307-01079 3306-01021, 218-0221 319-23001 305-03040 305-04012 305-02010 305-01009 305-04011 337-06013 306-01017 2219-51206 319-2301 305-01006 305-03023 305-03041 305-01014 306-01017 1005-09302 1307-01078 307-0107 2246-14341 2224-14342 302-01018 302-01019 2264-14216 | 305~04005 305-01013 3306-01023 306-01024 337-06013 337-06015 aehy Top Wiev Bottom Wiev aH -w avy ek sR 4 1 & S H © ba ps t r ul ia T J > 4 bh @ BOW wy om 2 un bm 4k ov ov an 7 6 F 4 3 ta 23 4 Ff 6 4 t FR cK OR if I Fogle hows aN yoB H «ba F +1ev atisv My ge24 ep u024 MHS E2Y Seon seta Mes me. CD 074 dow Wer pin heom pubibed cD Yo 2d pin: EE NA 8 DONE YCED> Aa mH 5824 es z ov “ DooF Stot 2of AC. od by verall gain, 10 to. high NOTES viet a5 MAIN AMP BOARD PW—2718) 218-02311/218-02211 gig—zan01 ypctsia vet 33706013 AD-15EC 306—01017 182473 Sos—o2040 2sc98s0 30506012 780381 3502010 25856 s05—01008 25a627 305—02011 250188 2 RSISTORSINS ROAD AEA ane 0%.1/2WATT. 2 UNLESS OTHERWISE SPECIFIED AUL RESISTORS AE I OHMS t5%,1/4 WATT ALL capacTORs ae mv wtcnoranAns, 4 svweou aewores nuwaens wv renwinats Two diodes, D3, and D4, and transistor Q1 represent part of the load seen by LLC. 1 and perform the important function of biasing the output transistors. In order for Q2 and Q3 10 be biased on, the voltage drops across collecter to emitter of Qt must equal the voltage drops across the emitters O2 and 03 plus the drops across R14 and BIG. The current throuigh the Q1 is determined by R10 end R11, and this current, in turn, determines the voltage drop. across the Q1 by VR1. A Q4, Q5 quiescent current lof approximately 100Ma is necessary to prevent crossover distortion, then this current determines the voltage drop across R12, ar R20, and the voltage is approximately 35 Mv. ‘The quiescent current must be determined by adjusting VR1 to clockwise completely, and then ‘counterclockwise to achieve 100Ma, Transistors, 2 and Q4, 3 and Q5, are Inverted Darlington connected. O2 and O4 is like a NPN wansistor, O3 and QS is ike a PNP transistor. RG pad R18, and CB across the load provides high frequency stabilization. C7 is high frequency compensation of second stage amplifier, and C3 is high frequency compensation af overall amplifier:— FIGURE 3410, ‘30W POWER AMP MODULE (218-02311) LAYOUT & THEORY an rayne aMeg % Sok- 7 Highest input number is let through. : 1 Do Ey 4° ar ne we Yr oboe lear wey wl ye Q, EI must be "1" to let data out on Qx Ho Pore Coo hes x 2 =|

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