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MANUAL

OF

AUTOMATIC ACTUATOR

TYPE:SKZ-Z

XIANGLONG AUTOMATION INSTRUMENT CO.,LTD., JINHUA,ZHEJIANG


ADD:NO.28,HOUTONG DEVELOPMENT ZONE,WUCHENG DISTRICT
CONTENTS
1、GENERAL

2、CHARACTRISTICS

3、TECHNICAL PARAMETER

4、WORKING PRINCIPLE

5、CHECK AND ADJUST

6、INSTALLATION AND WIRING

7、USAGE AND MAINTAINACE

8、BOX-OPENING

9、TRANSPORTATION AND STORAGE

10、NOTE FOR ORDER

1
1、GENERAL
THE AUOTMATIC ACTUATOR (TYPE SKZ-Z) IS COMPOSED OF MICRO-TREATER AND
CENTRAL CORE, DROVEN THE VALVE STEM MOVE BY CPU CALCULATION FROM STANDARD
SIGNAL. THE INSTALLATION SIZE IS STANDARD OTHERWISE SPECIFIED. IT IS WIDELY USED
FOR POWER STATIONS, METALLURGY, PETRUELIUM, CHEMICALS, AND TEXTILES etc.

2、CHARACTRISTICS
1、 INPUT SIGNAL: 4-20mADC, 0-10VDC, 1-5VDC, 485, etc.
2、THE INSTALLATION SIZE IS ACCORDANCE TO THE STANDARD SIZE. ENOUGH FORCE
MOMENT.
3、THE ADJUSTMENT IS REALIZED BY SINGLE-PHASE 220V50Hz a.c. AND INPUT SIGNAL.
NO AMPLIFIER NEEDED.
4 、 THE ADJUSTMENT IS REALIZED BY KEY PANEL OPERATION WITH VALVE POSITION
PERSENTAGE DISPLAY. HAND OPERATION IS ALSO AVAILABLE.
5、 LED DIGITAL DISPLAYER(6 NUMBERS) SHOWS THE VALVE OPERATION AND ALARM
INFORMATION.
6、SHUT-SIGNAL FUNCTION CAN BE SET AT THE RANGE OF 0-100% ( EXCEPT 50%).

3、TECHNICAL PARAMETER
1、INPUT SIGNAL: 4-20mADC, 0-10VDC, 1-5VDC, 485, etc.
2、DISPLAY PERCENTAGE: 0-100%
3、BASIC TOLENRANCE: ≤1%
4、BACKSEAT TOLENRANCE: ≤1%
5、DEAD AREA: 0.005-10%, ADJUSTABLE
6、POWER: 220V50Hz
7、EVIOMENTAL TEMPERATURE: -25℃ TO 70%
8、RELATIVE HUMIDITY: 5-95%
TABLE 1
WATT
PUSH FORCE TRAVEL TRAVEL DURATION
TYPE INPUT SIGNAL CONSUMPTION
(N) (mm) (S)
( W)
SKZ-310 4-20 mADC 1-5VDC 4000 10,16,25,30 8,12.5,20,24 155
SKZ-410 4-20 mADC 1-5VDC 6400 18,30,40,60 16,24,32,50 155
SKZ-510 4-20 mADC 1-5VDC 16000 30,50,60,100 16,30,40,60 400
SKZ-610 4-20 mADC 1-5VDC 25000 30,50,60,100 16,30,40,60 1000
NOTE: ① THE TRAVEL CAN BE SPECIALLY DESIGNED ACCORDING TO CUSTOMERS’
REQIREMENT. CONNECTION NUTS ARE SPCIFIED AT THE ORDER CONTRACT
②THE DIGITAL INPUT SIGNAL CAN BE SET UP AT CUSTOMERS’ REQUIREMENT.

4、WORKING PRINCIPLE
AS THE ACTUATOR GETS THE OPERATION SIGNAL,THE CPU CALCULATES TO DRIVE
THE MOTOR AFTER AD TRANSACTION AND PHOTISOLATING, THE SPEED REDUCER
ROTATES TO OUTPUT AXLE MOVE UP-DOWN TO REALIZE THE POSITION MOVEMENT.(REFER
TO THE FOLLOWING FIGURE)
2
FORNTIER AMPLIFIER A/D TRANSACTION

OPERATION SIGNAL PHOTOISOLATING 4-20mA OUTPUT

PANEL DISPLAYER &KEYS PHOTOISOLATING D/A TRANSACTION


CPU
PHOTOISOLATING AND DRIVE RS485 CONNECTOR

SPEED REDUCING BOX FEEDBACK SIGNAL

VALVE LINEAR MOVEMENT


FIGURE 1 STRAIGHT ACTUATOR SYYSTEM DIAGRAM
ACTUATOR INCLUDING: a.c. AMPLIFER MOTOR, SPEED REDUCER AND OPERATOR
1、a.c. AMPLIFIER MOTOR:
THE ACTUATOR ADOPTS A SINGLE PHASE AMPLIFIER MOTOR OF ELECTROMAGNETIC
DRIVE WITH HEAT PROTECTION. THE SPEED REDUCING BOX OF THE ACTUATOR IS
ELIMINATED TO BE POSITIONED CORRECTLY.
WHEN HAND-OPERATION IS NEED AT SITE, REMOVE THE SWITCH TO
“HAND-OPERATION” TO APART THE MOTOR PANEL AND MOTOR WHEEL.
2、SPEED REDUCER:
THE SPEED REDUCER IS USED FOR THE CONVERTION FROM HIGH SPEED TO LOW AND
SMALL TORQUE TO BIG.
3、OPERATOR:
(1) THE INTELLIGENT OPERATOR TYPE SX-A1 HAS THE FUNCTION OF DISPLAY AND PANEL
OPERATION, THE INNER WIRING AS FIGURE 2:
1L bD

L
D
N aD 1C

C
1 2 3 4 5 6 7 8 9 10 11
+ - + - N L

220V 50Hz
INPUT SIGNAL FEEDBACK SIGNAL

FIGURE 2 INNER WIRING DIAGRAM OF THE ACTUATOR

3
4.PANEL OPERATION:

ENTER

TWO-WAY KEY (PRESS 2 SECONDS FOR IN OR OUT)

FORWARD KEY/UP KEY (PRESS 1 SECOND FOR AMOUNT UP)

BACKWARD KEY/DOWN KEY (PRESS 1 SECOND FOR AMOUNT DOWN)

OPEN AUTO

SET HAND

FIGURE 3 KEY BOARD DIAGRAM

5、CHECK AND ADJUST


THE ACTUATOR WAS ADJUSTED BEFORE DELIVERY, TO MEET THE SITE REQUIREMENT,
THE PERFORMANCE SHOULD BE CHECKED AND ADJUSTED BEFORE USAGE.(REFER TO
FIGURE 4)
INPUT SIGNAL
+ -
1 2 3 4 5 6 7

8 9 10 11 12 13 14

+ -
FEEDBACK SIGNAL 220V 50Hz

FIGURE 4 TYPE SKZ-Z EXTERNAL WIRING FOR THE ACTUATOR

1 2 31 4 5 6 7 8 9 10 11

:
+ - + -
INPUT SIGNAL 4-20mADC FEEDBACK INDICATION 4-20mADC E N L
FEEDBACK SIGNAL
1-5VDC/0-10VDC 220V/50HZ
FIGURE 5 TYPE SKZ-H EXTERNAL WIRING FOR THE ACTUATOR
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1 ZERO/FULL SET VOLUME STEPS

(1)、BY PRESSING KEY FOR ABOUT 2 SEC ,SET MODE CAN BE SELECTED 。LED

SET IS ILLUMINATED, d-1 IS DISPLAYED。

(2)、BY PRESSING BRIEFLY, NO.6 MENU CAN BE SELECTED,d-6 IS DISPLAYED。

(3)、BY PRESSING BRIEFLY,CALIBRATION SUB-MENU CAN BE SELECTED。P-6 IS

DISPLAYED。

(4)、BY PRESSING BRIEFLY,0 UNIT CAN BE SELECTED 。p-0 IS DISPLAYED。

(5)、BY PRESSING FOR ABOUT 2 SEC 。SET MODE CAN BE EXITED。LED OPEN IS

ILLUMINATED,OPEN % IS DISPLAYED。

( 6 )、 BY PRESSING BRIEFLY 。 THE HAND WHEEL OPERATION MODE CAN BE

SELECTED,LED HAND IS ILLUMINATED。

(7)、PRESS ,THE ACTUATOR MOVES AT THE MECHANICAL ZERO POSITION。

(NOTICE:THIS KEY MUST BE PRESSED BEFORE ENTERING THE NEXT SETP)

(8)、BY PRESSING BRIEFLY 。THE POSITION FEEDBACK VOLUME IS 000,THE

ZERO POSITION ALREADY SET。

(9)、PRESS ,THE ACTUATOR MOVES AT THE MECHANICAL FULL POSITION。

(NOTICE:THIS KEY MUST BE PRESSED BEFORE ENTERING THE NEXT STEP)


(10)、BY PRESSING BRIEFLY 。THE POSITION FEEDBACK VOLUME IS 100,THE

FULL POSITON IS ALREADY SET。

(11)、BY PRESSING BRIEFLY。 AUTO MODE CAN BE SELECTED。SET HAS BEEN

COMPLETED。
2 SENSITIVITY ADJUSTMENT

(1)、BY PRESSING KEY FOR ABOUT 2 SEC ,SET MODE CAN BE SELECTED 。LED

SET IS ILLUMINATED, d-1 IS DISPLAYED。

( 2 )、 BY PRESSING BRIEFLY , SENSITIVITY ADJUSTMENT MENU CAN BE

5
SELECTED,1-X IS DISPLAYED。

(3)、BY PRESSING BRIEFLY,X CAN BE ALTERED IN 0NE UNIT (THE VALUE

IS LITTLE,THE MORE THE SENSITIVITY IS HIGHER)。

(4)、BY PRESSING FOR ABOUT 2 SEC 。SET MODE CAN BE EXITED。THE VALUE

BEING CHANGED IS SAVED AUTOMATICALLY。

3 NON-SIGNAL PROTECTION MODE

(1)、BY PRESSING KEY FOR ABOUT 2 SEC ,SET MODE CAN BE SELECTED 。LED

SET IS ILLUMINATED, d-1 IS DISPLAYED。

(2)、BY PRESSING BRIEFLY, NO.2 MENU CAN BE SELECTED,d-2 IS DISPLAYED。

( 3 )、 BY PRESSING BRIEFLY, NON-SIGNAL PROTECTION MODE CAN BE

SELECTED,2-X IS DISPLAYED。

(4)BY PRESSING BRIEFLY,X CAN BE ALTERED IN TWO UNIT。


(0 IS AS OFF,

9 IS AS ON)。

(5)、BY PRESSING FOR ABOUT 2 SEC 。SET MODE CAN BE EXITED。THE VALUE

BEING CHANGED IS SAVED AUTOMATICALLY。

4 MENU EXPLANATION
CODE APLLICATION RANGE FACTORY SET

d-1 ACTUATOR STABLITY 1-(0~9) 1-(2)

d-2 NON-SIGNAL VOLUME 0,9 2-(4)

d-6 CALIBRATION SUB-MENU

p-0 ZERO/FULL SET

6、INSTALLATION AND WIRING


1 、 THE ACTUATOR SHOU BE INSTALLED IN THE ENVIROMENT OF TEMPERATURE OF
–25 ℃ TO 70 ℃ , RELATIVE HUMIDITY ≤ 95% WITH NON-CORROSIVE GAS, ANY LOOSE
CONNECTION SHOULD BE AVIODED, THE OVERALL AND INSTALLATION SIZES ARE SHOWN
AS (FIGURE 5, FIGURE 6, TABLE2, TABLE3)
2、INNER WIRING IF THE ACTUATOR SHOWS AS FIGURE 2.
3 、 ENTERNAL WIRING OF THE ACTUATOR SHOWS AS FIGURE 4, BE SURE TO INSTALL
ACCORDING TO THE INSTALLATION DIAGRAM AND THE NATIONAL STANDARD.
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NOTE; TO AVOID ANY DISTURB, THE WIRES AHPULD BE CABLE WIRE, AND APART FROM THE
POWER WIRE.

7、USAGE AND MAINTAINACE


1、SEE THE MANUAL CAREFULLY BEFORE USAGE, CHECK AND ADJUST ACCORDING TO
THE SPECIFICATIONS.
2、CHECK THE POWER, SIGNAL INPUT BE IN ACCODANCE WITH THE SPECIFICATIONS.
3 、 IF HAND OPERATION IN NEEDED AT SITE, REMOVE THE HANDLEBAR TO THE
“POSITION, AFTER OPERATION REMOVE THE HANDLEBAR BACK TO ITS POSITION.
4、HAND-OPERATION CAN ONLY BE OPERATED AT THE MOMENT OF POWER-OFF OR THE
ACTUATOR SET, NO OPERATION AT THE “AUTO” STATE.
5 、 BE SURE THAT THE ACTUATOR AXLE FORCE BE IN ACCORDANCE WITH THE
ADJUSTING OBJECT(VALVE etc.) TO AVOID OVERLOAD.
6 、 PERIODIC INSPECTION AND PERIODIC ADJUSTMENT IS NEEDED AT WORKING SITE.
THE SPEED REDUCER SHOULD BE CLEANED OR LUBRICATED PERIODICALLY.

8、BOX-OPENING
1、THE ACTUATORS SHOULD BE PACKED WITH THE WOODEN CASES, MOVE FROM THE
CASES CAREFULLY BY HANDS OR MACHINES.
2、THERE IS A SET OF MANUAL INSIDE THE CASES WITH QUALIFICATION AND A PLUG
OF 14-WIRE TYPE AZ.

9、TRANSPORTATION AND STORAGE


1 、 THE ACTUATORS SHOULD PROTECTED TO AVOID WATER CORROSION DURING
TRANSPORTATION, LOADED LIGHTLY TO AVOID ANY INSTRUMENTS DAMAGE.
2、 THE ACTUATORS SHOULD BE STORED IN THE DRY AND VENTILATE AIR HOUSE NO
MORE THAN ONE YEAR AND HALF.

10、NOTE FOR ORDER


1、MAKE CLEAR THE ACTUATOR TYPE AND INNPUT SIGNAL.
2 、 F DIGITAL INPUT IS NEEDED, SPECIAL TECHNICAL AGREEMENT WILL BE SIGNED
WITH THE CONTRACT.

7
A B
C

P H
F
6 0

5 0

4 0

G
3 0

E
2 0

1 0

D
L1
L2

OUTPUT AXLE

L3

L4
HEX BOLT

ACTUATOR INSTALLATION SIZES (CLSAP NUT CONNECTIONS)


TABLE 2
STEM FLANGE FLANGE TO FLANG BOLT NUT
LxWxH FLANGE
TYPE CONN. HOLE COINCIDE TRAVEL FLANGE THICK LENGTH LENGTH W.
AxBxC HOLE(D)
NUT(F) DIAMETER DIAMETER END(L1) (L2) (L3) (L4)

310 230X460X490 M16X1.5 ф80 2-ф11 ф60H9 10 116 18 17 40 45

310 230X460X490 M16X1.5 ф80 2-ф11 ф60H9 30 98 18 17 40 45

410 230X530X540 M16X1.5 ф105 4-ф11 ф80H9 18 159 23 17 40 50

410 230X530X540 M16X1.5 ф105 4-ф11 ф80H9 30 147 23 17 40 50

410 230X530X570 M16X1.5 ф105 4-ф11 ф80H9 60 117 23 17 40 50

510 260X630X625 M20X2 ф118 4-ф11 ф95H9 30 168 30 20 46 95

510 260X630X625 M20X2 ф118 4-ф11 ф95H9 50 148 30 20 46 95

510 260X630X625 M20X2 ф118 4-ф11 ф95H9 60 144 30 20 46 95

610 260X720X625 M20X2 ф118 4-ф14 ф95H9 30 168 30 20 46 135

610 260X720X625 M20X2 ф118 4-ф14 ф95H9 50 148 30 20 46 135

610 260X720X625 M20X2 ф118 4-ф14 ф95H9 60 144 30 20 46 135

8
C A B

P
6 0

5 0

4 0

G
3 0

E
2 0

N
1 0


0

D
N F

P
FIGURE 6 OVERALL AND INSTALLATION SIZES

LxWxH FLANGE FLANGE NOMINAL


STEM CONN FLANGE
CODE TYPE AxBxC CONN COINCIDE DIAMETER W. (KG)
NUT(F) HOLE (D)
mm DIAMETER DIAMETER (Dg)

230X460X
310 M8 ф80 2-ф10 ф60 25,32,40,50 45
490

230X530X
Ⅰ M12X1.25 ф105 4-ф11 ф80 65,80,100
540
410 50
230X460X
M16X1.5 ф118 4-ф11 ф95 125,150
575

260X630X
M16X1.5 ф118 4-ф11 ф95 200
625
Ⅱ 510 95
260X630X
M20X1.5 ф170 4-ф18 ф100 300
645

260X720X
M16X1.5 ф118 4-ф11 ф95 ф300
625
Ⅲ 610 135
260X720X
M20X1.5 ф170 4-ф18 ф100 ф500
645

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