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Breitung, P. Baumann, H. Sommer and J. Janek, Nanoscale, 2016, DOI: 10.1039/C6NR03575B.
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Page 1 of 19 Nanoscale
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DOI: 10.1039/C6NR03575B
Ben Breitung,*a Peter Baumann,b Heino Sommer,a,b Jürgen Janek*a,c and Torsten
Brezesinski*a
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a
Battery and Electrochemistry Laboratory, Institute of Nanotechnology, Karlsruhe
Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-
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Abstract
(AFM) of nano-silicon anodes containing polymer binder and carbon black additive.
With the help of this technique, the surface topography is analyzed while
Introduction
The ever-increasing energy demands raise the need for storage systems which not
only offer high volumetric and gravimetric energy densities but also show high
reversibility. The Li-ion battery (LIB) is currently the most frequently used and most
important electrochemical energy storage technology.1–5 This is because LIBs usually
have good longevity, are safe (very small rate of failure) and can provide tailorable
energy outputs. Over the past several years, much effort has been invested to
develop novel materials to increase energy density.6–15 The chemical interactions of
different cell components during operation are, unfortunately, rather complex and can
strongly vary for different electrode materials, electrolytes and binders.16–18 Also, it
should be noted that the redox chemistry of a specific storage phase does not control
the electrochemical properties of the electrode material alone. Because lithiation and
delithiation are heterogeneous reactions leading to volume changes, both size and
morphology also affect the reversibility of the Li-storage process.19,20 To enhance the
electrochemical properties of anode or cathode materials, a detailed knowledge of
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the chemical and structural development during cycling is required. Such knowledge
can be obtained, in part, through ex situ measurements,21–23 although they provide
only limited information on the cause or source of capacity degradation and other
phenomena. Moreover, the interpretation of data from ex situ experiments and post
mortem analyses should be always carried out with care. Nevertheless, a variety of
ex situ techniques has been used to gain insight into cell reactions and the function
of battery materials and components in general.24–26 Despite the progress made in
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studying different battery chemistries, many mechanisms are not yet well understood.
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Experimental section
was performed at 25 °C at rates ranging from C/20 to C/10, with 1C = 4008 mA/gSi,
using either a BioLogic SP-150 potentiostat or MACCOR Series 4000 (Tulsa)
multichannel battery cycler. For in situ AFM, the potential was kept constant until a
current drop of 90% was achieved (CC/CV mode) before probing the electrode
surface. The AFM measurements were conducted on a Bruker AFM (Dimension Icon)
housed inside an argon-filled glovebox by use of a slightly modified ECAFM cell
(Bruker closed electrochemical cell for ECAFM) and SCM-PIT probes with spring
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constant of 2.8 N/m and Pt/Ir coating. In general, AFM was performed in peak force
Cycling performance
Prior to in situ and operando AFM measurements, the nano-Si electrodes employed
in this work were tested electrochemically in Li half-cells to ensure good capacity
retention upon cycling. A detailed overview of the slurry preparation as well as the
choice of polymer binder, electrolyte and Si material can be found elsewhere.16 The
performance was evaluated at a rate of C/10. However, the first (formation) cycle was
performed at C/20. The cut-off voltages were set to 10 mV and 1000 mV and 30 mV
and 600 mV for the cycling at C/20 and C/10, respectively. Fig. 1a shows the
performance over 150 cycles (see also capacity retention and Coulombic efficiency
over 400 cycles in Fig. S1†). A large capacity drop is observed in the first 3 cycles.
This, however, is characteristic of Si-based electrodes and is the result of different
effects (including increase in C-rate and change in potential range), which will be
described in detail below.54 Nevertheless, the nano-Si electrodes demonstrate
excellent stability, with specific capacities of ~2200 mAh/gSi. The capacity fades by
only 2.9% between the 25th and 150th cycles (~0.023% per cycle). Also, the
Coulombic efficiency stabilizes quickly above 99% (Fig. S1†). Overall, the Li-storage
properties of our model electrodes are very good, so that investigations by means of
AFM are worthwhile and can lead to interesting results.
Fig. 1b shows the voltage profiles for the first two cycles at C/20 and C/10,
respectively. While the alloying reaction of Si with Li occurs below 0.2 V with respect
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to Li/Li+ in the initial cycle, the first lithiation plateau is shifted towards higher
potentials in the second cycle. This shift is due to changes in electrode structure and
the different lithiation behavior of crystalline and amorphous Si. We note that the
lithiation/delithiation (charge/discharge) potentials in Fig. 1b cannot be directly
compared to those measured during AFM because of the different cell geometry.
However, the profiles and general trends are similar.
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Mechanical degradation
One of the major issues of Si-based electrodes is mechanical degradation due to
expansion and shrinkage of Si upon lithiation and delithiation, respectively. These
volume changes are accompanied by the generation of cracks, which may lead to
loss of electrical contact of active electrode regions. Because Si itself is an insulating
material, an interconnected and electrically conductive matrix is needed to ensure
good electron transport through the electrode.55,56 Usually, conductive carbon
additives such as Super C65 or graphite are used to achieve this.
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Fig. 2 shows white light interference microscope images of the top surface of nano-Si
electrodes before and after cycling. The mechanical degradation upon cycling is
clearly visible. The black spots represent surface cracks and pinholes. The area
fraction of “intact” electrode was calculated by use of a graphical program and found
to decrease from 99.5% (as prepared) to 96% (after 10 cycles). Fig. 2 also presents
images of two different electrodes after 150 cycles at C/10. While one of them
showed stable behavior, the other one exhibited significant capacity fading (Fig.
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S2†). The performance degradation was probably due to binder failure (or poor
Fig. 2 White light interference microscope images of nano-Si electrodes (a) before
and after (b) 10 and (c, d) 150 cycles. (c, d) Comparison of the top surface of
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electrodes with (a) stable and (b) unstable cycling behavior. The black spots
represent cracks and pinholes.
Fig. 3 Schematic showing the setup used for in situ and operando AFM of nano-Si
electrodes containing polymer binder and carbon black additive. Upon lithiation
(charging), the Si particles expand in volume and probably fracture to some extent. In
addition, SEI formation on the free electrode surface occurs.
Fig. 4 presents AFM height images obtained on a nano-Si electrode. Only a small
selection of images taken during the initial lithiation and delithiation cycle is shown for
clarity (see also images of the lithiation process in Fig. S3†). The size of the Si
particles is in the range of 50-100 nm before cycling (i.e., at open circuit voltage,
OCV). This finding is in agreement with results from SEM (Fig. S4†). In accordance
with the work of Tokranov et al., the first apparent changes – due to SEI formation –
are observed at potentials around 0.6 V.36 After this, there is no further increase in
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particle size until a potential of ~0.2 V is reached and the lithiation of Si occurs. The
expanded particles can be seen particularly well in the image obtained at the cut-off
potential of 0.01 V. Interestingly, the structure of the top surface remains virtually
unaltered during delithiation and also the total electrode height decreases only
slightly (see also Fig. 7). We attribute this to SEI formation on the freshly formed
surfaces, because the Si particles are likely to fracture to some extent during charge
and discharge. Overall, it seems that the SEI can partially fill the cavities created
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To gain more information on the first lithiation cycle and the behavior of particles, the
topographical images were transformed into SEM-like images by use of a Monte
Carlo method (see ESI for additional details).58 The data in Fig. 5 show again a fixed
area of the surface at different potentials. Two regions can be clearly identified, in
which the electrode structure changes significantly. The first major change is
observed when a potential of about 0.6 V is reached. The particles remain at their
initial positions, but the surface roughness increases due to increased SEI formation.
Upon further charging (lithiation), the surface does not change much until a potential
of 0.2 V is reached. Especially the particles indicated by the dashed circle in Fig. 5
seem to increase in size and tend to form bigger agglomerates. At 0.01 V, they have
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eventually fully merged into a large cluster. This behavior is observed in many other
regions as well, thereby indicating good electrical contact of the Si particles in the
electrode.
Collectively, the data in Figs. 4, 5 emphasize the importance of both a flexible binder
and a stable and flexible SEI to maintain the electrode integrity during cycling and to
keep the Li loss and electrolyte decomposition at a minimum.6,59,60 We note that these
results cannot be obtained with thin film electrodes and give direct support for our
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Fig. 6 AFM height images of a nano-Si electrode obtained in situ (a) before cycling
and in a (b, first cycle; d, 2nd cycle) “fully” lithiated and (c, first cycle) delithiated state.
Each image shows the same area of the top surface.
Electrode height
The height change during cycling was measured by monitoring the z-sensor position
of the cantilever. The total thickness of the nano-Si electrode (including current
collector) used for this kind of experiments was 34 µm. Fig. 7 shows the height in
arbitrary units versus the potential. As is seen, the height increase upon lithiation (first
cycle) is not linear in nature. The rate of thickness increase is highest at around 0.7 V
and below 0.25 V with respect to Li/Li+. These potentials correspond to the SEI
formation and onset of the alloying reaction, respectively. Furthermore, it is evident
that the most significant changes occur in the first lithiation cycle; the height change
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during delithiation is relatively small (~2.5%). In the 2nd lithiation cycle, the thickness
increases by only 20% compared to the first one (i.e., by 1/5th of the height change
in the first lithiation) due to the reasons mentioned above. These findings are
confirmed by cross-sectional SEM images (Fig. S5†), showing that the out-of-plane
expansion – perpendicular to the plane of the current collector – is more than 100%
after the first cycle (from approx. 14 µm to 32 µm). In contrast, the thickness increase
in the subsequent cycle is only about 4 µm. Furthermore, elemental maps from SEM-
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EDS (Fig. S6†) demonstrate the homogeneous distribution of C and Si across large
Fig. 7 Changes in electrode height measured in the first lithiation cycle – indicated by
the arrow – and after the first delithiation (blue) and 2nd lithiation (orange).
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cracks. However, apparently, such cracks can somewhat heal – at least during the
lithiation cycle – because the polymer binder used in electrodes for LIBs enables
some flexibility.
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Phase imaging
AFM phase images of the nano-Si electrodes were also taken as a function of cycle
number, because they provide additional information on the surface composition.
Phase imaging as such has been shown to be a powerful tool to detect material
differences, and thus should be suited to visualize the SEI. Fig. 9 shows phase
images collected before and after 1, 5 and 10 cycles. We note that pre-cycled
electrodes were used to allow comparable measurements. The corresponding AFM
height images are shown in Fig. S7†.
The surface of pristine electrodes appears to be uniform and smooth (Fig. 9a). After
the first cycle, the particles have expanded in volume and the surface roughness
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stabilizes after a few charge/discharge cycles. After 5 cycles (Fig. 9c), the granular
Fig. 9 AFM phase images of different nano-Si electrodes (a) before and after (b) 1,
(c) 5 and (d) 10 cycles.
Nano-indentation
Lastly, the thickness of the SEI layer on surface particles was determined by in situ
nano-indentation measurements. These are known to be very sensitive to any kind of
changes, so that a large number of measurements was performed and then
averaged. In particular, we examined the surface after the first lithiation cycle. Fig. 10
shows representative force-distance curves obtained on two different regions of the
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The growth of a patterned, multiphase SEI is certainly related to the volume changes
during cycling. These changes lead to the fact that SEI formation in Si and other
conversion-type electrodes proceeds in a dynamic and continuous manner.6 In a
recent paper, Tokranov et al. examined in detail the formation of the SEI on planar Si
islands. They showed that the SEI thickness stabilizes during the first cycle and the
properties strongly depend on the cycling conditions.49 Nie et al. reported
inhomogeneous deposition of decomposition products on the surface of Si
nanoparticles over the first few cycles, with LiF, LixSiOy and an insoluble polymeric
species as the primary SEI components when using an LiPF6/FEC electrolyte.63
However, we cannot rule out slight differences between electrodes cycled in
conventional coin cells and the ECAFM cell used here, which contained a much
larger volume of electrolyte. Nevertheless, we believe that our results closely
resemble the behavior of realistic electrodes in practical cells.
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Taken collectively, the data presented demonstrate the potential of in situ and
operando AFM as a characterization technique in the field of energy storage and
conversion. The intriguing possibility of simultaneously visualizing surface processes,
measuring the stiffness/hardness and following height changes during cycling makes
it very powerful for studying battery materials.
Conclusions
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Acknowledgements
Katja Graf is acknowledged for performing the AFM measurements. We thank Artur
Schneider for graphical assistance. This study is part of projects being funded within
the BASF International Network for Batteries and Electrochemistry.
References
1 P. G. Bruce, B. Scrosati and J.-M. Tarascon, Angew. Chem. Int. Ed. Engl.,
2008, 47, 2930–2946.
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Graphical abstract
AFM is a powerful tool suitable for in situ and operando studies of structural changes
and solid-electrolyte interphase formation in practical battery electrodes containing
polymer binder and carbon additive.
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