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Flexural Performance of Fibre Reinforced Concrete Made With Steel and Synthetic Fibres
Flexural Performance of Fibre Reinforced Concrete Made With Steel and Synthetic Fibres
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: The ductility of concrete made with commercially available steel and synthetic fibres has been investi-
Received 27 September 2011 gated. Flexural stress–deflection relationships have been used to determine: flexural strength, flexural
Received in revised form 14 May 2012 toughness, equivalent flexural strength, and equivalent flexural strength ratio. The flexural toughness
Accepted 4 June 2012
of concrete was found to increase considerably when steel and synthetic fibres were used. However,
Available online 15 July 2012
equal dosages of different fibres did not result in specimens with the same flexural toughness. Flexural
toughness differences of almost 35 J existed even at the same fibre dosage. This also resulted in consid-
Keywords:
erable differences in the minimum required ground supported slab thickness.
Steel and synthetic fibres
Fibre reinforced concrete
Ó 2012 Elsevier Ltd. All rights reserved.
Flexural performance
Ground supported slabs
1. Introduction fibre reinforced concrete that is markedly non linear since fibres
start working after cracking of the concrete matrix. While conven-
Fibre reinforced concrete (FRC) has been widely used for indus- tional reinforced concrete keeps a reasonable linear behaviour un-
trial pavements [1–3] and small (non-structural) precast elements til the bars yield, fibre reinforced concrete has a noticeable non
or sprayed in tunnels [4–6]. Besides the non-structural elements linear response and, depending on the fibre reinforcement (content
(pipes, culverts and other small components), fibre reinforcement and type), fibre reinforced concrete has a quite complicated post-
is particularly appealing for large structural elements. Here steel fi- cracking softening behaviour.
bres may be successfully adopted in substitution, at least partly, of The residual tensile strength in the post-crack softening region
the conventional reinforcement (bars or welded mesh) to reduce has usually been ignored in the design of normal concrete. How-
labour costs (since the conventional reinforcement is placed man- ever in the case of steel fibre reinforced concrete where the post
ually) [7]. peak tensile stresses are significant and cannot be ignored, RILEM
However, the full potential of fibre reinforced concrete is still TC-162 [8,9] has produced recommendations of how this can be
not fully exploited in practice. This is mainly due to a lack of spe- estimated and incorporated into traditional reinforced concrete de-
cific rules of fibre reinforced concrete in building codes. In fact, the sign procedures.
existing rules for conventional concrete can hardly be adopted for It should be stressed, however, that fibres do not significantly
influence flexural tensile strength, as defined by the load capacity
at first crack [10].
⇑ Corresponding author. Tel.: +44 (0)28 90974023. Steel fibres for reinforcing concrete are manufactured from
E-mail address: m.soutsos@qub.ac.uk (M.N. Soutsos). cold-drawn wire, steel sheet and other forms of steel. Wire fibres
0950-0618/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2012.06.042
M.N. Soutsos et al. / Construction and Building Materials 36 (2012) 704–710 705
are the most common type used in floors. They vary in length up to Steel fibre shapes and lengths investigated were as follows:
about 60 mm, with aspect ratios (ratio of length to nominal diam- – Hooked ends, 60 mm length (HE 60).
eter) from 20 to 100, and with a variety of cross sections. Fibres, in – Wavy profile, 60 mm length (WP 60).
order to gain pull-out resistance, have enlarged, flattened or – Wavy profile, 50 mm length (WP 50).
hooked ends, roughened surface textures or wavy profiles. – Flattened ends, 50 mm length (FE 50).
The resultant composite concrete can have considerable ductil-
Dosages investigated were 30, 40 and 50 kg/m3.
ity, often termed ‘‘toughness’’. The ductility characteristic is depen-
A synthetic ‘‘structural’’ fibre was also investigated at dosage
dent on fibre type, dosage, tensile strength and anchorage
rates of 4.6 and 5.3 kg/m3:
mechanism. This ductility is utilised in the floor thickness design
– Synthetic, 4.6 kg/m3 (S 4.6).
of the Concrete Society’s Technical Report [11]. The measurement
– Synthetic, 5.3 kg/m3 (S 5.3).
of post–first–crack flexural strength is taken into account in the
calculation of design positive (sagging) moment capacities. The ef-
fect of the fibres is ignored in respect of negative (hogging) mo-
3. Materials, mix proportions and experimental procedures
ment capacity as the design criteria for ground – supported slabs
dictate that load–induced cracks should not be permitted in the The materials used for all the concrete mixes were: CEM I Portland Cement
top of the slab [11]. 42.5 N, natural sand and 20–5 mm gravel. Tap water was used for all the concrete
Ductility is commonly measured using the Japanese Standard mixes. The fibres used are shown in Fig. 1.
The mix proportions used were: 267 kg/m3 of Portland cement, 805 kg/m3 of
test method [12], as there are no relevant UK standards. JSCE-SF4
sand, 1190 kg/m3 of gravel and 189 kg/m3 of water. The total water–cement ratio
[12] uses beams in a third-point loading arrangement. Load– was therefore 0.71. The aggregate used had been previously oven dried. Allowance
deflection curves can be generated from which the equivalent flex- was made for absorption (0.9% for sand and 2.4% for gravel). The free water–cement
ural strength, Re,3 value (the average load applied as the 45 cm ratio of all mixes was therefore 0.57. Target 28 day mean compressive strength was
32.5 MPa which is typical of mixes used for ground supported slabs in the United
span beam deflects to 3 mm expressed as a ratio of the load to first
Kingdom.
crack), can be estimated. This measure is also commonly known as A pan mixer of 0.1 m3 capacity was used throughout. Gravel was placed first in
the equivalent flexural strength. It must be noted that the design the mixing drum, followed by sand, and cement. The materials were dry mixed for
approaches in previous editions of TR34 [13] were based on elastic 1 min before adding the water. Mixing continued for a further 4 min before the fi-
analyses by Westergaand [14] and Hetenyi [15]. However, designs bres were added. Two minutes of further mixing was considered sufficient for the
proper dispersion of the fibres in the mix without causing a ‘‘balling’’ effect.
for most projects of significant size in recent years have been fo-
Concrete was mixed in batch sizes of either 73 or 95 l which was sufficient for
cused on the plastic design methods that were introduced in the casting six 100 mm cubes for testing at 3 and 7-days, three 150 mm cubes for test-
1994 edition of TR34 [13]. ing at 28-days, and six 150 150 550 mm prisms. Concrete was then placed in
In ‘‘jointless’’ slab construction, steel fibres at dosages in the or- moulds which were clamped tightly to a vibrating table. These were filled to the
top and vibrated for 1 min. Specimens were cured by covering them with a wet hes-
der of 35–45 kg/m3 are used to control the width and distribution
sian sheet and a polythene sheet, prior to them being demoulded at 1 day and
of shrinkage-induced cracks. In floors with sawn joints, dosages in placed in a 20 °C curing tank up till they were tested.
the range of 20–30 kg/m3 are typical. Manufacturers should be The experimental project involved casting and testing 66 prisms of size
asked for data to demonstrate that dosages at the lower end of this 150 150 550 mm and cubes of size 100 and 150 mm.
range are effective as there is a lower limit below which continuity Cubes were tested for compressive strength using a Tonipact compression test-
ing machine which had a maximum capacity of 3000 kN, and which complied to BS
of fibres in the concrete cannot be guaranteed. It is also necessary
1881-116 [19].
to demonstrate minimum ductility for steel fibre reinforced con- Load–deflection curves were determined by loading the 28-day prism speci-
crete to be used in the limit state designs. mens as shown in Fig. 2 using a Denison Avery 100 kN test machine. The machine
Synthetic fibres made of polyolefin (blend of polypropylene and was operated in a ‘closed loop’ in order to load the specimens at a constant deflec-
tion rate rather than constant load rate. The machine was therefore controlled by
polyethylene) are being developed that have the potential to pro-
the deflection measured by one of the two Linear Variable Displacement Transduc-
vide concrete with significant ductility [16]. These fibres are not ers (LVDTs) placed on the specimen and shown in Fig. 3. Deflection control is the
yet in common use in floors but are an interesting development recommended procedure for determining the complete load deflection relationship,
in fibre reinforcement technology. i.e. including the post peak region. Japanese Standard Test Method JSCE-SF4 [20]
As with steel fibres, data should be available to demonstrate the recommends a deflection rate in the range of 1/1500 to 1/3000 of the span per min-
ute. This corresponds to 0.20–0.30 mm per minute for the 150 150 550 mm
performance of synthetic structural fibres in practice.
(span of 450 mm) specimens. 0.25 mm per minute was used. The specimens were
Further development may therefore depend on an alternative loaded until the deflection was greater than 1/150 span of specimen, i.e. more
testing technique to the commonly used beam tests and associated than 3 mm for 150 150 550 specimens.
Re,3 values. Plate tests of various types [17] are in limited use, but The ‘closed loop’ deflection control mode should use the average of two LVDTs,
one placed at the front of the specimen and a second placed at the back of the
further work is required to provide calibrated performance data
from such tests that can be used in proven design guidance.
RILEM TC162 [8,9], ACI544 [18] and Concrete Society’s Techni-
cal Report No. 34 [11], provide guidelines to designers. However,
designers hardly accept to assume responsibilities by adopting vol-
unteering guidelines or research results available in scientific pa-
pers and therefore still strongly require clearer and simpler
design rules. For this reason, further research on fibre reinforced
concrete is still needed to confirm again and again its advantages,
particularly the flexural toughness and fracture energy which are
used for design purposes.
that was used for calculating flexural strengths, flexural toughnesses, equivalent
flexural strengths and equivalent flexural strength ratios (according to JSCE-SF4
[20]).
The 28-day mean strength of plain concrete was 32.5 MPa. The
incorporation of steel fibres increased the compressive strength by
about 4 and 5 MPa for fibre dosage rates of 30 kg/m3 and 50 kg/m3.
The increases in the compressive strength of synthetic fibres were
lower, about 2 to 3 MPa for dosage rates of 4.5 to 5.3 kg/m3.
The flexural strength was determined from the failure load, i.e.
the peak value in the stress–deflection relationships, according to
following equation:
PL
fb ¼ 2
ð1Þ
bh
where fb is the flexural strength in MPa, P the failure load in N, L the
span of the specimen in mm, in this case L = 450 mm, b the width of
specimen’s cross section in mm and h is the height of specimen’s
cross section in mm.
The flexural strength of plain concrete was 4.2 MPa and incor-
poration of steel fibres appeared to increase it by about 0.4 to
0.6 MPa, see Fig. 5. The increases in the flexural strength of syn-
thetic fibres were lower, about 0.2 to 0.25 N/mm2 for dosage rates
of 4.5 to 5.3 kg/m3. It may be concluded that incorporation of fibres
did not significantly improve the flexural strength. The main ben-
efits of using fibres was the improved ductility in the post-crack re-
Fig. 3. Set up for measuring load.
gion and this could only be determined from load–deflection
measurements.
Fig. 4. Typical deflection behaviour obtained from two LVDTs, one at the front and
the other at the back of the specimen.
specimen. However, the testing frame in this work used only the front LVDT for
controlling the deflection rate. Deflection values from both LVDTs were very similar,
see Fig. 4, and therefore indicate that the effect of using only one LVDT was negli-
gible to the values thus determined. It is, however, the average of these two values Fig. 5. Flexural strengths of steel and synthetic fibre reinforced concretes.
M.N. Soutsos et al. / Construction and Building Materials 36 (2012) 704–710 707
Fig. 6. Load–deflection curves for plain concrete. Fig. 9. Load–deflection curves for WP 50 at 30, 40 and 50 kg/m3 dosage rates.
Fig. 7. Load–deflection curves for HE 60 at 30, 40 and 50 kg/m3 dosage rates. Fig. 10. Load–deflection curves for WP 60 at 30, 40 and 50 kg/m3 dosage rates.
Fig. 8. Load–deflection curves for FE 50 at 30, 40 and 50 kg/m3 dosage rates. Fig. 11. Load–deflection curves for S 4.6 and S 5.3 at 4.6 and 5.3 kg/m3 dosage rates.
708 M.N. Soutsos et al. / Construction and Building Materials 36 (2012) 704–710
Pu ¼ 2pðMp þ Mn Þ ð3Þ
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