Professional Documents
Culture Documents
公司简介
Company Profile
世界 500 强——新兴际华集团有限公司,由解放军总后勤部原生产部及所辖军需企事业单位整编重组脱钩而
来。目前作为国务院国资委监管的中央企业,是集资产管理、资本运营和生产经营于一体的大型国有独资公司。
新兴铸管股份有限公司是新兴际华集团的核心企业,是以铸管、钢铁、机械等多业并举,跨地区、跨行业、
新兴铸管股份有限公司拥有河北邯郸、安徽芜湖、湖北黄石、新疆库尔勒、湖南益阳、广东阳江等八大离心
承载品质生活
目前已形成新兴铸管、新兴管件、新兴钢铁、新兴复合管、新兴格板等系列产品。公司连续 13 年创造铸管产
量、技术经济指标、出口创汇、市场占有率等多项中国企业新纪录,连续 8 年入选“中国最具发展潜力的上市公司
Focus on water delivery safety Xinxing Cathay International Group Co., Ltd., one of the world’s top 500 enterprises, was reorganized from
the original production department of the general logistics department of PLA and military enterprises and institution.
At present, as a central enterprise supervised by the SASAC (State-owned Assets Supervision and Administration
To provide high quality life Commission) of the state council, it is a large state-owned company that integrates asset management, capital
operation and production management.
Xinxing Ductile Iron Pipes Co., Ltd, as the core enterprise of Xinxing Cathay International Group, is a listed
company that combines the construction of pipe, steel, machinery and other industry simultaneously, and trans-
regional, cross-industry, integrated operation of science, industry and trade. It’s one of the 520 key enterprises in the
country and the company owned ¥52.16 billion sales revenue in 2016.
Xinxing Ductile Iron Pipes Co., Ltd. has eight production bases of large centrifugal ductile iron pipes and fittings,
which located in Handan, Hebei province; Wuhu, Anhui province; Huangshi, Hubei province; Korla, Xinjiang Uygur
Autonomous region; Yiyang, Hunan province; Yangjiang, Guangdong province and so on, which has ten production
plants, producing all kinds of centrifugal ductile iron pipes with various specifications and coatings of DN80 to
DN2600mm, length of 6meters and 8.15meters, which has 38000 kilometers pipeline annual production capacity. Its
comprehensive technical strength and production scale rank forefront of the world. Currently the domestic market share
is more than 45%, and over 30% of the products are exported to 120 countries and regions.
So far, the company has formed Xinxing pipes, Xinxing fittings, Xinxing iron and steel, Xinxing composite pipe,
Xinxing steel bar grating and other series products. The company has been creating many new records of Chinese
enterprises in pipe production, technical and economic indicators, export earnings and market share for 13consecutive
years, and has been selected as “China’s most potential for the development of listed companies 50 top” for 8
consecutive years. In 2017 the company was honored the “2015-2016 National outstanding water conservancy
enterprises”.
The company has passed GB/T28001 occupational health and safety management system, ISO14001
environmental management system and ISO9001 quality management system certification. The company’s centrifugal
ductile iron pipes has passed the French BV, Korea KS and other quality certification, and it’s “Xinxing” trademark is
a well-known trademark in China.
2 01
离心球墨铸铁管介绍 离心球墨铸铁管介绍
Introduction of centrifugal ductile iron pipes Introduction of centrifugal ductile iron pipes
球墨铸铁材料具有同碳钢接近的力学性能,如机械强度高、韧性好等,同时具有铸铁特有的耐腐蚀性能,
逐渐成为当今世界给排水领域最安全可靠的管材。
新兴铸管股份有限公司可以提供符合 ISO 2531/7186 或 EN 545/598 等标准要求、规格范围为 DN80 ~
DN2600mm 的球墨铸铁管产品。
The ductile iron material features similar mechanical properties with carbon steel, such as high mechanical
strength, good ductility, and the same anti-corrosion performance as cast iron. Therefore, it has gradually become
the world’s most safe and reliable pipes in the field of water supply and drainage.
Xinxing Ductile Iron Pipes Co., Ltd. provides ductile iron pipe products ranging from DN80 ~ DN2600mm in
accordance with ISO 2531/ISO7186 or EN 545/EN598.
管种 平均破损率 / 公里 备注
Pipe Average breakage rate/KM Note
SP(钢管) 1.24
ඵԍតᰎ ੪ᇜ إᩥ ᤞ༢ ሦ᧘
1SFTTVSFUFTU 1PMJTIJOH ;JODDPBUJOH "OOFBMJOH 8FJHIJOH
球墨铸铁管制造工艺
Manufacturing process for ductile iron pipe
Introduction of centrifugal ductile iron pipes Flexible joint ductile iron pipe
T 型接口的结构如图所示。接口安装时,管子的插口外壁挤压安放在承口
内的橡胶圈,使其压缩变形而产生一定的接触压力,利用橡胶圈的自密封作用
来保持接口的密封性。
The structure of the T-type joint is shown in the figure. During joint
installation, the external spigot is extruded on the rubber ring inside the socket, so
that the compression deformation can generate a certain of contact pressure, and T 型接口结构示意图
the sealing function of the rubber ring is used to keep the joint tight. T-type joint structure
Xinxing ductile iron pipe owns a professional technical team to provide customers with pipe connection solutions. At present, the types of 该接口具有结构简单,安装方便,密封性能好等特点。在承口结构上考虑
centrifugal ductile iron pipe joint are divided into the following: 了密封圈的定位和接口的偏转,通过控制插口的安装深度,使得接头具有一定
的轴向伸缩量,因此,这种接口能适应一定的基础沉降,同时可利用其偏转角
防腐涂层
Anti-corrosion coating θ 实现管线长距离的转向安装,接口偏转安装如图所示。
接口型式 规格范围
Joint type Specification range 胶圈由硬胶和软胶两部分组成,硬胶对管道接口有一定支撑和对心作用,
内防腐涂层 外防腐涂层 接口偏转示意图
Internal lining External coating 同时安装时也需要更大的推力。 Joint deflection
T 型接口
DN80~2000 The joint has the characteristics of simple structure, convenient installation and sound sealing performance. The positioning of the sealing
柔性接口 T-type joint 水泥砂浆内衬 锌+
rings and the deflection of the joint are considered during socket structure design. By controlling the installation depth of the spigot, the joint has
Flexible joint XT2 型接口 水泥砂浆内衬 高氯化聚乙烯终饰层
DN80~2600
XT2-type joint a certain axial flexibility. Therefore, this joint can adapt to certain foundation subsidence, and can utilize its deflection angle θ to realize long-
+ 环氧封面涂层、 锌+
TF 接口 distance steering installation of pipelines, the joint deflection installation is shown in the figure.
DN80~1200 聚氨酯涂层 环氧树脂终饰层
自锚接口 TF joint The rubber ring consists of two parts, i.e. the hard rubber and soft rubber. The hard rubber can support and align the pipe joints, and
环氧陶瓷涂层 聚氨酯涂层
Self-anchored joint 新兴锚接口 greater thrust is needed during installation.
DN1400~2600 Cement mortar lining Zinc + high chlorinated
Xanchor joint
Cement mortar lining polyethylene finishing
刚性 焊接法兰接口
DN80~2000 +epoxy seal coat layer
Rigid Welded flange joint
Polyurethane lining Zinc + epoxy coating
XTJ 顶管
DN250~2000 Ceramic epoxy lining Polyurethane coating 使用领域 Application field
XTJ jacking pipe
XT2 St Self-Anchored joint ductile iron pipes suitable for DN80~DN300, SIA Wb Self-Anchored joint ductile iron pipes suitable for Pressure/non-pressure water supply (potable water, sewage, etc.) pipeline;
DN300~DN1200, Xanchor ® Self-Anchored joint ductile iron pipes suitable for DN1400~DN2000. Belowground/aboveground lying, and the pipe laying slope does not exceed 20% (aboveground) or 25% (belowground).
04 05
柔性接口球墨铸铁管 柔性接口球墨铸铁管
Flexible joint ductile iron pipe Flexible joint ductile iron pipe
技术参数
Technical parameters
XT2 型接口球墨铸铁管接口介绍 Description of XT2-type joint
ductile iron pipe
ଣ
插口
承口 ᑛڔ
胶圈
Spigot
4QJHPU Socket
4PDLFU Rubber
3VCCFSHBTLFU
gasket
T 型接口球墨铸铁管技术参数表
Technical Parameters of T-type Joint Ductile Iron Pipe
C 级管 1
K9 1
单支管道 C-class
末端位移量
DE D P θ Lu XT2 型接口结构示意图
DN Single pipe end
(mm) (mm) (mm) ( °) (mm) enom PFA enom PFA XT2-type joint
displacement
(mm) (mm) (bar) (mm) (bar)
80 98 140 85 6 4.4
密封原理 Sealing principle
100 118 163 88 6 4.4
64
125 144 190 91 6 4.5
XT2 型接口的结构如图所示,其密封原理与 T 型接口类似,由于胶圈尾部为唇形结构,随着管线内部压力的不断升高,胶圈密封面
150 170 217 94 5 522 6 4.5 40 与承插口的接触面就越紧密,密封性就越好,从而保证了可靠的密封性能。
200 222 278 100 6.3 62 4.7
The structure of XT2-type joint is shown in the figure. Its sealing principle is similar with that of T-type joint. As the sealing ring adopts
250 274 336 105 6.8 54 5.5
lip-shaped structure, along with pipeline internal pressure rising, the tighter sealing surface of the sealing ring and contact face of socket and
300 326 393 110 7.2 49 6.2
spigot, the better sealing, so as to ensure reliable sealing performance.
350 378 448 110 7.7 45 6.3
6000
400 429 500 110 4 418 8.1 42 6.5
450 480 540 120 8.6 40 6.9 30
500 532 604 120 3 314 9 38 7.5 接口特点 Joint features
600 635 713 120 9.9 36 8.7
700 738 824 150 10.8 34 8.8 与 T 型接口类似。由于 XT2 型接口的密封胶圈采用唇形结构,管子安装时受到的胶圈阻力较小;(T 型胶圈也可使用)。
800 842 943 160 261 11.7 32 9.6
Similar with the T-type joint, as the sealing ring of XT2-type joint adopts the lip-shaped structure, the resistance of the sealing ring is
900 945 1052 175 12.6 31 10.6
smaller when the pipe is installed (T-type sealing gasket can also be used).
1000 1048 1158 185 13.5 30 11.6
2.5
1100 1152 1270 202 14.4 29 12.6
1200 1255 1378 217 15.3 28 13.6 25
1400 1462 1600 242 261/355 17.1 28 15.7 使用领域 Application field
1500 1565 1710 253 6000/8150 18 27 16.7
1600 1668 1821 266 18.9 27 17.7 同 T 型接口。
1800 1875 2043 297 20.7 26 19.7 The same with T-type join。
2 209/284
2000 2082 2262 319 22.5 26 21.8
1
符合 ISO 2531-2009 标准要求的首选压力等级的 C 级管。
1
C-Class pipe of preferred pressure class complying with ISO 2531-2009
06 07
柔性接口球墨铸铁管 自锚管接口球墨铸铁管
Flexible joint ductile iron pipe Self-anchored joint ductile iron pipe
技术参数
Technical parameters
XT2 型接口球墨铸铁管技术参数表
Technical Parameters of XT2-type Joint Ductile Iron Pipe
C 级管 1
K9 1
单支管道 C-class
末端位移量
DE D P θ Lu
DN Single pipe end
enom PFA enom PFA
(mm) (mm) (mm) ( °) (mm)
displacement
(mm) (bar) (mm) (bar)
(mm)
600 635 713 122.5 418 9.9 36 8.7 ◆ 管线铺设时,地上铺设管线坡度超过 20% 或地下铺设管线坡度超过 25% 的情况;
4
700 738 824 147.5 10.8 34 8.8 ◆ 具有一定地基沉降的情况。
800 842 943 147.5 11.7 32 9.6 本手册分别介绍了适用于 DN80~DN1200 的 TF 自锚、SIA Wb 自锚接口球墨铸铁管,适用于 DN1400~DN2000 的新兴锚 ®
(Xanchor®)自锚接口球墨铸铁管。
900 945 1052 147.5 12.6 31 10.6
1000 1048 1158 157.5 13.5 30 11.6
The self- anchored joint adopts special mechanical design, anchoring the socket and spigot to prevent the joint slipping, at the same
1200 1255 1377 167.5 418/568 15.3 28 13.6
time retaining the flexibility of the sliding-into joint, allowing a certain deflection angle. Using the convey characteristics of axial force of self-
1400 1462 1610 245.0 17.1 28 15.7
3 314/426 25 anchored joint, through the friction and passive earth pressure generated by pipeline and the surrounding soil, it can effectively offset the axial
1600 1668 1820 275.0 18.9 27 17.7
and radial hydraulic thrust, so that replace the function of the concrete blocks to achieve the design of free concrete blocks.
1800 1875 2050 285.0 2.5 261/355 20.7 27 19.7
6000/8150 The self-anchored joint, designed and produced by Xinxing ductile iron pipes, has the characteristics of flexible deflection, simple
2000 2082 2266 290.0 2 209/284 22.5 26 21.8
structure, high pressure bearing capacity and reliable ability to resist pullout, so it can be applied in the following fields.
2200 2288 2482 328.0 24.3 25 23.8
◆ Conditions for not suitable for concrete blocks accounting for apace, time or economic conditions;
2400 2495 2702 346.5 1.8 188/256 26.1 25 25.8
◆ Conditions for the slope of the ground laying pipelines exceeding 20% or underground laying over 25% when pipelines laid;
2600 2702 2921 365.0 27.9 25 27.9
◆ Conditions for a certain foundation settlement;
1
符合 ISO 2531-2009 标准要求的首选压力等级的 C 级管。
1 This manual describes TF self-anchored and SIA Wb self-anchored joint ductile iron pipes suitable for DN80~DN1200 and
C-Class pipe of preferred pressure class complying with ISO 2531-2009
Xanchor®self-anchored ductile iron pipes suitable for DN1400~DN2000.
08 09
自锚管接口球墨铸铁管 自锚管接口球墨铸铁管
Self-anchored joint ductile iron pipe Self-anchored joint ductile iron pipe
技术参数
TF 自锚管接口球墨铸铁管接口介绍 Description of the TF self-anchored Technical parameters
joint ductile iron pipe
ဗ
挡环-PDLJOHSJOH
Locking ring ཝဗ
焊环 Welded
8FMEFECFBE
bead
ᤌଌᛃಟ
连接螺栓#PMUTBOEOVUT
Bolts and nuts
slippage performance. The locking ring and the gland can slide between each other, so that the joint has a certain axial stretching and deflection
capacity.
单支管道 K9
末端位移量
工作原理 Working principle
DN
DE D P θ
Single pipe end
Lu
mm mm mm ° mm enom PFA1
displacement
压力管线在拐弯、三通等处产生的轴向推力使接口处的承插口组件产生相对位移。插口端轴向应力通过焊环、挡环、压兰、连接螺
(mm) mm bar
栓传递给承口,从而实现了轴向应力的传递,使接口具备防滑脱能力。当形成约束连接一定长度的管道与周围土壤的摩擦力超过管道内部
产生的轴向应力时,就能保证管道的安全运行,从而避免了砌筑混凝土支墩 ( 镇墩)。 80 98 243 85 6.0
100 118 264 88 5 522 6.0
The axial thrust forces produced at the bending places and tees of the pressure pipeline will cause the socket and spigot components to
150 170 321 94 6.0
have relative displacement. Axial stress generated at spigot is passed on to the socket through welded bead, locking ring, gland and connecting
bolts, enabling the transmission of axial stress to equip the joint with good anti-slippage performance. When the friction between the restrained
200 222 375 100 6.3 25
pipeline and its surrounding soil is greater than the axial stress generated inside the pipe, safe operation of the pipeline can be guaranteed, thus 250 274 433 105 4 418 6.8
A. The construction site is too narrow; there is no space to set up specified concrete block;
Self-anchored joint ductile iron pipe Self-anchored joint ductile iron pipe
SIA Wb 自锚接口结构示意图
SIA Wb self-anchored joint structure
SIA Wb 接口的结构如图所示,接口主要包括承口、插口、挡环,承口的端部径向向内延伸形成一完整的环形壁部,插口的端部设 DN80-DN1200 SIA Wb 接口球墨铸铁管尺寸参数表
置插口凸起(焊环),挡环为分体式结构,其包括多个挡环和多个橡胶支撑体;挡环上设置有固定孔,用来固定橡胶支撑体。 Technical Parameters of SIA Wb Self-anchored Joint Ductile Iron Pipe
SIA Wb 接口球墨铸铁管是一种滑入式柔性自锚接口球墨铸铁管,承口内带有自锚仓和密封仓,插口端带有焊环,该接口管道通过
承受轴向力实现自锚,规格范围为 DN300-DN1200。 DE D1 P L Lu
DN
(mm) (mm) (mm) (mm) (mm)
The structure of the SIA Wb joint is shown in the figure. The joint mainly includes socket, spigot, and locking-ring. The end of the socket
extends radically into a complete ring wall, end of spigot has a bump (welding ring), and the locking-ring is divided into the split structure, which 80 98 160 135 85
comprises a number of locking-rings and rubber support bodies. The locking-ring is arranged with a fixing hole for fixing the rubber support 100 118 182 144 92
body.
150 170 239 150 95
SIA Wb joint ductile iron pipe is a sliding type flexible self-anchored ductile iron pipe, with the self-anchor bin and seal silo, the socket end
200 222 292 155 100
with a welding ring. The joint pipeline through the axial force to achieve self-anchored. The specification range is fromDN300 to DN1200.
250 274 345 160 103
The self-anchored principle of SIA Wb joint is: the reliable self-anchor ability is produced by the mutual anchoring of the self- anchored 900 945 1072 281 170
component and the spigot welding ring, the self-anchor component comprises a plurality of locking-rings and rubber support body, the support 1000 1048 1180 285 172
body can uniformly support the locking ring to the shaft center of the bearing in the self-anchored bin, forming a circular whole, with greater
1100 1152 1291 298 182
flexibility. At the same time, the supporting body makes the lockingring tightly contact with the outer wall of spigot and the welding ring, ensuring 8000
1200 1255 1414 323 192
the reliable jointself-anchoring performance.
12 13
自锚管接口球墨铸铁管 自锚管接口球墨铸铁管
Self-anchored joint ductile iron pipe Self-anchored joint ductile iron pipe
技术参数 ® ®
Technical parameters 新兴锚 接口球墨铸铁管 Xanchor self-anchored ductile iron pipe
前挡块 Front
Ғڱ stopper
'SPOUTUPQQFS
Ցڱ
后挡块 Rear
3FBSTUPQQFS
stopper
ஃڔ
支撑圈 Rubber
3VCCFSTVQQPSUFS
supporter
SIA Wb 接口球墨铸铁管性能参数表
Technical Parameters of SIA Wb Self-anchored Joint Ductile Iron Pipe
新兴锚 ® 接口结构示意图
K9 Xanchor® Self-anchored Joint structure
单支管道 挡环数量 支撑体(含螺钉)数量
接口偏转角 θ 末端位移量 (个) 允许回拖力
DN Deflection Single pipe end
(块/套)
Rubber Supporter
接口介绍 Joint structure
e PFA Allowable Pulling
Blocker quantity (including bolts)
新兴锚 ® 接口的结构如图所示,它采用了 XT2 型接口的密封结构,承口内设计有密封腔和挡块仓两个环形腔,密封腔安装 XT2 密
(° ) displacement Strength
(unit/set) (mm) (Mpa)
(mm) Quantity (unit)
(KN) 封胶圈,挡块仓安装自锚组件,自锚组件由挡块 A、挡块 B、支撑胶圈和插口焊环组成。
80 6.0 4 30 The structure of the Xanchor® joint is shown in figure. It adopts the sealing structure of the XT2-type joint. The socket is designed with
100 6.0 4 44 two annular chambers, i.e. sealed chamber and stopper chamber, and the sealed chamber is installed with the XT2 rubber gasket and the
stopper chamber is installed with self-anchored components which are comprised of the block A, block B, and the supporting ring and welded
150 6.0 4 91
bead.
200 6.3 4 155
注:根据需要,也可以提供更高允许工作压力或允许拖拉力的管道。 与 TF 接口相同。
Note: Pipes with higher PFA or higher drag force are also available. The same with TF joint.
14 15
自锚管接口球墨铸铁管 XTJ 球墨铸铁管顶管
Self-anchored joint ductile iron pipe XTJ ductile iron jacking pipe
技术参数
Technical parameters
XTJ 球墨铸铁顶管 XTJ ductile iron jacking pipe
ขР
法兰'MBOHF
Flange ଣ
插口 Spigot
4QJHPU
ຉіژ
混凝土$PODSFUFDFNFOU
Concrete cement ᑛڔ
胶圈 Rubber
3VCCFSHBTLFU
gasket
ᨂ
钢筋 4UJGGFOFEQMBUF
Stiffened plate
承口 Socket
4PDLFU
DE D P L Lu
DN
mm mm mm mm mm
1400 1462 1602 328 212
1500 21 21 18.0
1.1 153
1600 23 23 18.9 应用领域 Application field
1800 1 139 25 25 20.7
16 管线需要穿越公路、铁路、河流及地面建筑等障碍物,而施工现场不允许或难以在地面开挖管沟等施工工程。
2000 27 27 22.5
0.8 111 XTJ 顶管采用 T 型柔性接口,具有密封性能好,施工快捷等特点,更可靠的内外防腐可以适应更多的土壤埋设环境和不同介质的输送。
2200 29 29 24.3
Pipelines need to cross roads, railways, rivers and ground buildings, while trench excavation is not allowed or difficult to prepare on
2400 31 31 26.1
0.75 104 construction site.
2600 33 33 27.9
XTJ jacking pipe adopts T-type flexible joint, which has the advantages of good sealing performance, fast construction and so on. More
注 1:如果需要其他厚度级别或者更高压力的管道,请联系我们。 reliable internal and external anti-corrosion can be adapted to more soil burial environments and transmission of different media.
Note: For pipes with other thickness class or with higher pressure, please contact us.
16 17
XTJ 球墨铸铁管顶管 涂层介绍
技术参数
Technical parameters 土壤腐蚀性复杂对管材的外防腐性能提出更高要求
The complex soil corrosion requires higher external corrosion resistance of pipelines.
我国地域辽阔,不同地区土壤的腐蚀性差别较大,在深入研究全国各地的典型腐蚀性土壤的前提下,新兴铸管有能力为客户量身定
做不同的外防腐涂层来确保管线长期安全运行。
China has a vast territory, and the corrosion of soil in different regions is relatively different. Under the premise of intensive study of typical
corrosive soils across the country, Xinxing ductile iron pipes have the ability to tailor different external anti-corrosion coatings for customers,
18 19
涂层介绍 相关证书
聚乙烯膜在现场施工
Construction of PE film on site
标准涂层管道
Standard coating pipeline
锌层表面涂刷终饰层 聚氨酯外涂层管道
Finishing Layer on PU coating pipe
Zinc coating Surface
铝粉漆外涂层管道
Aluminum powder paint coated pipe
20 21
应用案例 应用案例
江苏省徐州市骆马湖水源地及第二地面水厂工程 外喷聚氨酯内自锚铸管用于特力尼达与多巴哥工程
Luoma Lake and second ground water works Inner self-anchored ductile iron pipes coatedexternal
engineering in Xuzhou City, Jiangsu Province PU used to Trinidad and Tobago project
(口径:DN1600-1800mm 工作压力:0.6Mpa 长度:50km) (口径:DN1000mm 工作压力:2.0Mpa 长度:40km )
新郑市政管网
非开挖工程 长沙市地下综合管廊工程
Xinzheng Municipal Rail transit line 2 1st stage
network trenchless project project of Zhengzhou City
(口径:DN400mm 工作压力: (口径:DN1200mm 工作
1.0Mpa 长度:100 米 ) 压力:自流 长度:7km )
TF 自锚铸管用于巴拿马市政供水工程
TF self-anchored pipe used to
Panama municipal water supply project
(口径:DN600mm 工作压力:1.5Mpa 长度:12km )
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