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公司简介
Company Profile

世界 500 强——新兴际华集团有限公司,由解放军总后勤部原生产部及所辖军需企事业单位整编重组脱钩而

来。目前作为国务院国资委监管的中央企业,是集资产管理、资本运营和生产经营于一体的大型国有独资公司。

新兴铸管股份有限公司是新兴际华集团的核心企业,是以铸管、钢铁、机械等多业并举,跨地区、跨行业、

集科工贸于一体的上市公司,是全国 520 家重点企业之一, 2016 年公司实现销售收入 521.6 亿元。

新兴铸管股份有限公司拥有河北邯郸、安徽芜湖、湖北黄石、新疆库尔勒、湖南益阳、广东阳江等八大离心

球墨铸铁管及管件生产基地 , 下设十个生产厂 , 生产 DN80 至 DN2600mm、长度为 6 米和 8.15 米的各种规格、

专注输水安全 各种涂层的离心球墨铸铁管,年生产能力为 3.8 万公里管道。新兴铸管的综合技术实力和生产规模位居世界前列。

目前国内市场占有率 45% 以上,超过 30% 的产品出口到世界 120 个国家和地区。

承载品质生活
目前已形成新兴铸管、新兴管件、新兴钢铁、新兴复合管、新兴格板等系列产品。公司连续 13 年创造铸管产

量、技术经济指标、出口创汇、市场占有率等多项中国企业新纪录,连续 8 年入选“中国最具发展潜力的上市公司

50 强” ,2017 年公司荣获“2015-2016 年度全国优秀水利企业”荣誉称号。

整体通过了 GB/T28001 职业健康安全管理体系、ISO14001 环境管理体系和 ISO9001 质量管理体系认证。

公司的离心球墨铸铁管通过了法国 BV、韩国 KS 等质量认证,其“新兴”商标为中国驰名商标。

Focus on water delivery safety Xinxing Cathay International Group Co., Ltd., one of the world’s top 500 enterprises, was reorganized from
the original production department of the general logistics department of PLA and military enterprises and institution.
At present, as a central enterprise supervised by the SASAC (State-owned Assets Supervision and Administration

To provide high quality life Commission) of the state council, it is a large state-owned company that integrates asset management, capital
operation and production management.
Xinxing Ductile Iron Pipes Co., Ltd, as the core enterprise of Xinxing Cathay International Group, is a listed
company that combines the construction of pipe, steel, machinery and other industry simultaneously, and trans-
regional, cross-industry, integrated operation of science, industry and trade. It’s one of the 520 key enterprises in the
country and the company owned ¥52.16 billion sales revenue in 2016.
Xinxing Ductile Iron Pipes Co., Ltd. has eight production bases of large centrifugal ductile iron pipes and fittings,
which located in Handan, Hebei province; Wuhu, Anhui province; Huangshi, Hubei province; Korla, Xinjiang Uygur
Autonomous region; Yiyang, Hunan province; Yangjiang, Guangdong province and so on, which has ten production
plants, producing all kinds of centrifugal ductile iron pipes with various specifications and coatings of DN80 to
DN2600mm, length of 6meters and 8.15meters, which has 38000 kilometers pipeline annual production capacity. Its
comprehensive technical strength and production scale rank forefront of the world. Currently the domestic market share
is more than 45%, and over 30% of the products are exported to 120 countries and regions.
So far, the company has formed Xinxing pipes, Xinxing fittings, Xinxing iron and steel, Xinxing composite pipe,
Xinxing steel bar grating and other series products. The company has been creating many new records of Chinese
enterprises in pipe production, technical and economic indicators, export earnings and market share for 13consecutive
years, and has been selected as “China’s most potential for the development of listed companies 50 top” for 8
consecutive years. In 2017 the company was honored the “2015-2016 National outstanding water conservancy
enterprises”.
The company has passed GB/T28001 occupational health and safety management system, ISO14001
environmental management system and ISO9001 quality management system certification. The company’s centrifugal
ductile iron pipes has passed the French BV, Korea KS and other quality certification, and it’s “Xinxing” trademark is
a well-known trademark in China.

2 01
离心球墨铸铁管介绍 离心球墨铸铁管介绍

Introduction of centrifugal ductile iron pipes Introduction of centrifugal ductile iron pipes

球墨铸铁材料具有同碳钢接近的力学性能,如机械强度高、韧性好等,同时具有铸铁特有的耐腐蚀性能,
逐渐成为当今世界给排水领域最安全可靠的管材。
新兴铸管股份有限公司可以提供符合 ISO 2531/7186 或 EN 545/598 等标准要求、规格范围为 DN80 ~
DN2600mm 的球墨铸铁管产品。

The ductile iron material features similar mechanical properties with carbon steel, such as high mechanical
strength, good ductility, and the same anti-corrosion performance as cast iron. Therefore, it has gradually become
the world’s most safe and reliable pipes in the field of water supply and drainage.
Xinxing Ductile Iron Pipes Co., Ltd. provides ductile iron pipe products ranging from DN80 ~ DN2600mm in
accordance with ISO 2531/ISO7186 or EN 545/EN598.

制造工艺介绍 Manufacturing process 日本宫城大地震各种管材被害情况


Breakage rate table

管种 平均破损率 / 公里 备注
Pipe Average breakage rate/KM Note

DIP( 球管) 0.04

ᰴ༯ᨡඵ ႃ༯ូ᠏ ုӑ‫ܫ‬ေ ሏॷ฻ฌ


灰铁管、塑料管每公里平均被害
.PMUFOJSPOGSPN $PNQPTJUJPOBEKVTUNFOU 4QIFSPJEJ[JOH $FOUSJGVHBMDBTUJOH CIP( 灰铁管) 0.17 率为球墨铸铁管的四倍。
CMBTUGVSOBDF JOUIFFMFDUSJDGVSOBDF
The average damage rate of CIP
VP(塑料管) 0.17 and VP per kilometer is four times
of DIP.

SP(钢管) 1.24
ඵԍតᰎ ੪ᇜ ‫إ‬ᩥ ᤞ༢ ሦ᧘
1SFTTVSFUFTU 1PMJTIJOH ;JODDPBUJOH "OOFBMJOH 8FJHIJOH

ඵซЯ๕ Щၷ ܱ‫ܞ‬ጼᯏ๕ࡏ‫إ‬๕ ੇֶКः


$FNFOUNPSUBSMJOJOH $VSJOH 4QSBZPGFYUFSOBM 1BDLJOHTUPSBHF
GJOJTIJOHMBZFS

球墨铸铁管制造工艺
Manufacturing process for ductile iron pipe

性能指标 球墨铸铁管 灰铁管 钢管


Performance indicators Ductile iron pipes Gray iron pipes Steel pipes
实验压力
抗拉强度 (MPa) Experimental pressure
≥ 420 150 ~ 260 ≥ 400
Tensile strength
公称直径 K9 级水压实验压力 MPa
抗弯强度 (MPa) Nominal diameter Pressure of K9 level hydrostatic experiment
≥ 590 200 ~ 360 ≥ 400
Bending strength

DN40 ~ 1000 ≥ 10 80-300 6.0


延伸率(%)
- ≥ 18
Elongation DN1100 ~ 2600 ≥ 7 350-600 5.0
弹性模量(N/mm2) 700-1000 4.0
约 16×104 约 11×104 约 16×104
Elastic modulus
1100-2000 2.7
硬度 (HB)
≤ 230 - 约 140
Hardness 2200-2600 2.0
02 03
离心球墨铸铁管介绍 柔性接口球墨铸铁管

Introduction of centrifugal ductile iron pipes Flexible joint ductile iron pipe

T 型接口球墨铸铁管接口介绍 Description of T-type joint ductile iron pipe

密封原理 Sealing principle ଣ԰


插口
Spigot
4QJHPU
੾԰
承口
4PDLFU
ᑛ‫ڔ‬
胶圈
Socket Rubber
3VCCFSHBTLFU
gasket

T 型接口的结构如图所示。接口安装时,管子的插口外壁挤压安放在承口
内的橡胶圈,使其压缩变形而产生一定的接触压力,利用橡胶圈的自密封作用
来保持接口的密封性。

The structure of the T-type joint is shown in the figure. During joint

installation, the external spigot is extruded on the rubber ring inside the socket, so

that the compression deformation can generate a certain of contact pressure, and T 型接口结构示意图

the sealing function of the rubber ring is used to keep the joint tight. T-type joint structure

接口特点 Joint features


新兴铸管拥有专业的技术团队为客户提供系统管材连接的解决方案。目前离心球墨铸铁管接口种类分为以下几种 :

Xinxing ductile iron pipe owns a professional technical team to provide customers with pipe connection solutions. At present, the types of 该接口具有结构简单,安装方便,密封性能好等特点。在承口结构上考虑
centrifugal ductile iron pipe joint are divided into the following: 了密封圈的定位和接口的偏转,通过控制插口的安装深度,使得接头具有一定
的轴向伸缩量,因此,这种接口能适应一定的基础沉降,同时可利用其偏转角
防腐涂层
Anti-corrosion coating θ 实现管线长距离的转向安装,接口偏转安装如图所示。
接口型式 规格范围
Joint type Specification range 胶圈由硬胶和软胶两部分组成,硬胶对管道接口有一定支撑和对心作用,
内防腐涂层 外防腐涂层 接口偏转示意图
Internal lining External coating 同时安装时也需要更大的推力。 Joint deflection

T 型接口
DN80~2000 The joint has the characteristics of simple structure, convenient installation and sound sealing performance. The positioning of the sealing
柔性接口 T-type joint 水泥砂浆内衬 锌+
rings and the deflection of the joint are considered during socket structure design. By controlling the installation depth of the spigot, the joint has
Flexible joint XT2 型接口 水泥砂浆内衬 高氯化聚乙烯终饰层
DN80~2600
XT2-type joint a certain axial flexibility. Therefore, this joint can adapt to certain foundation subsidence, and can utilize its deflection angle θ to realize long-
+ 环氧封面涂层、 锌+
TF 接口 distance steering installation of pipelines, the joint deflection installation is shown in the figure.
DN80~1200 聚氨酯涂层 环氧树脂终饰层
自锚接口 TF joint The rubber ring consists of two parts, i.e. the hard rubber and soft rubber. The hard rubber can support and align the pipe joints, and
环氧陶瓷涂层 聚氨酯涂层
Self-anchored joint 新兴锚接口 greater thrust is needed during installation.
DN1400~2600 Cement mortar lining Zinc + high chlorinated
Xanchor joint
Cement mortar lining polyethylene finishing
刚性 焊接法兰接口
DN80~2000 +epoxy seal coat layer
Rigid Welded flange joint
Polyurethane lining Zinc + epoxy coating
XTJ 顶管
DN250~2000 Ceramic epoxy lining Polyurethane coating 使用领域 Application field
XTJ jacking pipe

适 用 于 DN80~DN300 的 XT2 St 自 锚 接 口 球 墨 铸 铁 管, 适 用 于 DN300~DN1200 的 SIA Wb 自 锚 接 口 球 墨 铸 铁 管, 适 用 于 有 / 无压输水(饮用水、污水等)管线;

DN1400~DN2000 的新兴锚 ® 自锚接口球墨铸铁管。 地下 / 地上铺设,且管道的敷设坡度不超过 20%(地上铺设)或 25%(地下铺设)时。

XT2 St Self-Anchored joint ductile iron pipes suitable for DN80~DN300, SIA Wb Self-Anchored joint ductile iron pipes suitable for Pressure/non-pressure water supply (potable water, sewage, etc.) pipeline;
DN300~DN1200, Xanchor ® Self-Anchored joint ductile iron pipes suitable for DN1400~DN2000. Belowground/aboveground lying, and the pipe laying slope does not exceed 20% (aboveground) or 25% (belowground).

04 05
柔性接口球墨铸铁管 柔性接口球墨铸铁管

Flexible joint ductile iron pipe Flexible joint ductile iron pipe

技术参数
Technical parameters
XT2 型接口球墨铸铁管接口介绍 Description of XT2-type joint
ductile iron pipe

ଣ԰
插口 ੾԰
承口 ᑛ‫ڔ‬
胶圈
Spigot
4QJHPU Socket
4PDLFU Rubber
3VCCFSHBTLFU
gasket

T 型接口球墨铸铁管技术参数表
Technical Parameters of T-type Joint Ductile Iron Pipe

C 级管 1
K9 1
单支管道 C-class

末端位移量
DE D P θ Lu XT2 型接口结构示意图
DN Single pipe end
(mm) (mm) (mm) ( °) (mm) enom PFA enom PFA XT2-type joint
displacement
(mm) (mm) (bar) (mm) (bar)

80 98 140 85 6 4.4
密封原理 Sealing principle
100 118 163 88 6 4.4
64
125 144 190 91 6 4.5
XT2 型接口的结构如图所示,其密封原理与 T 型接口类似,由于胶圈尾部为唇形结构,随着管线内部压力的不断升高,胶圈密封面
150 170 217 94 5 522 6 4.5 40 与承插口的接触面就越紧密,密封性就越好,从而保证了可靠的密封性能。
200 222 278 100 6.3 62 4.7
The structure of XT2-type joint is shown in the figure. Its sealing principle is similar with that of T-type joint. As the sealing ring adopts
250 274 336 105 6.8 54 5.5
lip-shaped structure, along with pipeline internal pressure rising, the tighter sealing surface of the sealing ring and contact face of socket and
300 326 393 110 7.2 49 6.2
spigot, the better sealing, so as to ensure reliable sealing performance.
350 378 448 110 7.7 45 6.3
6000
400 429 500 110 4 418 8.1 42 6.5
450 480 540 120 8.6 40 6.9 30
500 532 604 120 3 314 9 38 7.5 接口特点 Joint features
600 635 713 120 9.9 36 8.7
700 738 824 150 10.8 34 8.8 与 T 型接口类似。由于 XT2 型接口的密封胶圈采用唇形结构,管子安装时受到的胶圈阻力较小;(T 型胶圈也可使用)。
800 842 943 160 261 11.7 32 9.6
Similar with the T-type joint, as the sealing ring of XT2-type joint adopts the lip-shaped structure, the resistance of the sealing ring is
900 945 1052 175 12.6 31 10.6
smaller when the pipe is installed (T-type sealing gasket can also be used).
1000 1048 1158 185 13.5 30 11.6
2.5
1100 1152 1270 202 14.4 29 12.6
1200 1255 1378 217 15.3 28 13.6 25
1400 1462 1600 242 261/355 17.1 28 15.7 使用领域 Application field
1500 1565 1710 253 6000/8150 18 27 16.7
1600 1668 1821 266 18.9 27 17.7 同 T 型接口。
1800 1875 2043 297 20.7 26 19.7 The same with T-type join。
2 209/284
2000 2082 2262 319 22.5 26 21.8
1
符合 ISO 2531-2009 标准要求的首选压力等级的 C 级管。
1
C-Class pipe of preferred pressure class complying with ISO 2531-2009

06 07
柔性接口球墨铸铁管 自锚管接口球墨铸铁管

Flexible joint ductile iron pipe Self-anchored joint ductile iron pipe

技术参数
Technical parameters

XT2 型接口球墨铸铁管技术参数表
Technical Parameters of XT2-type Joint Ductile Iron Pipe

C 级管 1
K9 1
单支管道 C-class
末端位移量
DE D P θ Lu
DN Single pipe end
enom PFA enom PFA
(mm) (mm) (mm) ( °) (mm)
displacement
(mm) (bar) (mm) (bar)
(mm)

80 98 140 92.5 6 4.4


100 118 163 94.5 6 64 4.4
150 170 217 100.5 6 4.5
5 522 40
200 222 278 105.5 6.3 62 4.7
250 274 336 105.5 6.8 54 5.5
300 326 393 107.5 7.2 49 6.2 自锚接口采用特殊的机械设计,将承插口锚固在一起,防止接口滑脱,同时保留了滑入式接口的柔性,允许一定的偏转角度。利用
350 378 448 110.5 7.7 45 6.3 自锚接口能够将轴向力相互传递的特点,通过该段管线与周围土壤所产生的摩擦力和被动土压力,有效地抵消轴向和径向产生的水力推力,
400 429 500 112.5 6000 8.1 42 6.5 从而可以取代支墩的功能,实现免支墩设计。
450 480 540 115.0 8.6 40 6.9 30 新兴铸管设计生产的自锚接口具有柔性可偏转、结构简单、承压能力高、抗拔脱能力可靠等特点,因此可应用于以下领域 :
500 532 604 117.5 9 38 7.5 ◆ 空间、时间或经济条件不适合设置支墩的情况;

600 635 713 122.5 418 9.9 36 8.7 ◆ 管线铺设时,地上铺设管线坡度超过 20% 或地下铺设管线坡度超过 25% 的情况;
4
700 738 824 147.5 10.8 34 8.8 ◆ 具有一定地基沉降的情况。

800 842 943 147.5 11.7 32 9.6 本手册分别介绍了适用于 DN80~DN1200 的 TF 自锚、SIA Wb 自锚接口球墨铸铁管,适用于 DN1400~DN2000 的新兴锚 ®
(Xanchor®)自锚接口球墨铸铁管。
900 945 1052 147.5 12.6 31 10.6
1000 1048 1158 157.5 13.5 30 11.6
The self- anchored joint adopts special mechanical design, anchoring the socket and spigot to prevent the joint slipping, at the same
1200 1255 1377 167.5 418/568 15.3 28 13.6
time retaining the flexibility of the sliding-into joint, allowing a certain deflection angle. Using the convey characteristics of axial force of self-
1400 1462 1610 245.0 17.1 28 15.7
3 314/426 25 anchored joint, through the friction and passive earth pressure generated by pipeline and the surrounding soil, it can effectively offset the axial
1600 1668 1820 275.0 18.9 27 17.7
and radial hydraulic thrust, so that replace the function of the concrete blocks to achieve the design of free concrete blocks.
1800 1875 2050 285.0 2.5 261/355 20.7 27 19.7
6000/8150 The self-anchored joint, designed and produced by Xinxing ductile iron pipes, has the characteristics of flexible deflection, simple
2000 2082 2266 290.0 2 209/284 22.5 26 21.8
structure, high pressure bearing capacity and reliable ability to resist pullout, so it can be applied in the following fields.
2200 2288 2482 328.0 24.3 25 23.8
◆ Conditions for not suitable for concrete blocks accounting for apace, time or economic conditions;
2400 2495 2702 346.5 1.8 188/256 26.1 25 25.8
◆ Conditions for the slope of the ground laying pipelines exceeding 20% or underground laying over 25% when pipelines laid;
2600 2702 2921 365.0 27.9 25 27.9
◆ Conditions for a certain foundation settlement;
1
符合 ISO 2531-2009 标准要求的首选压力等级的 C 级管。
1 This manual describes TF self-anchored and SIA Wb self-anchored joint ductile iron pipes suitable for DN80~DN1200 and
C-Class pipe of preferred pressure class complying with ISO 2531-2009
Xanchor®self-anchored ductile iron pipes suitable for DN1400~DN2000.
08 09
自锚管接口球墨铸铁管 自锚管接口球墨铸铁管

Self-anchored joint ductile iron pipe Self-anchored joint ductile iron pipe

技术参数
TF 自锚管接口球墨铸铁管接口介绍 Description of the TF self-anchored Technical parameters
joint ductile iron pipe

૕ဗ
挡环-PDLJOHSJOH
Locking ring ཝဗ
焊环 Welded
8FMEFECFBE
bead

接口构造 Joint structure ԍР


压兰(MBOE
Gland ᑛ‫ڔ‬
胶圈 Rubber
3VCCFSHBTLFU
gasket

ᤌଌᛃಟ
连接螺栓#PMUTBOEOVUT
Bolts and nuts

TF 自锚接口采用了 T 型接口的密封结构。相比 T 型接口,


它增加了焊接在管子插口端的焊环、活动开口挡环、特殊压兰以
及连接螺栓等附件,使接口具有较好的抗拔脱能力。挡环和压兰
之间可以滑动,使接口具有一定的轴向伸缩和偏转能力。

TF self-anchored joint adopts the sealing structure of T-type

joint. Compared with the T-type joint, it increases a welded bead


TF 型接口结构示意图 TF 自锚接口球墨铸铁管技术参数表
on the spigot end of the pipe, an open-end locking ring, a special
TF self-anchored joint structure Technical Parameters of TF Self-anchored Joint Ductile Iron Pipe
gland and connecting bolts to provide the joint with good anti-

slippage performance. The locking ring and the gland can slide between each other, so that the joint has a certain axial stretching and deflection

capacity.
单支管道 K9
末端位移量
工作原理 Working principle
DN
DE D P θ
Single pipe end
Lu
mm mm mm ° mm enom PFA1
displacement
压力管线在拐弯、三通等处产生的轴向推力使接口处的承插口组件产生相对位移。插口端轴向应力通过焊环、挡环、压兰、连接螺
(mm) mm bar
栓传递给承口,从而实现了轴向应力的传递,使接口具备防滑脱能力。当形成约束连接一定长度的管道与周围土壤的摩擦力超过管道内部
产生的轴向应力时,就能保证管道的安全运行,从而避免了砌筑混凝土支墩 ( 镇墩)。 80 98 243 85 6.0
100 118 264 88 5 522 6.0
The axial thrust forces produced at the bending places and tees of the pressure pipeline will cause the socket and spigot components to
150 170 321 94 6.0
have relative displacement. Axial stress generated at spigot is passed on to the socket through welded bead, locking ring, gland and connecting

bolts, enabling the transmission of axial stress to equip the joint with good anti-slippage performance. When the friction between the restrained
200 222 375 100 6.3 25

pipeline and its surrounding soil is greater than the axial stress generated inside the pipe, safe operation of the pipeline can be guaranteed, thus 250 274 433 105 4 418 6.8

avoiding the set-up of concrete block. 300 326 509 7.2


350 378 567 110 7.7
400 429 591.6 6000 8.1
使用领域 Application field
450 480 675 3 314 8.6
在下列情况下可通过铺设一定长度的自锚接口球墨铸铁管来防止管线接口滑脱 : 500 532 700 120 9.0
1. 弯头、三通、异径管和堵头等处;
600 635 811 9.9
2. 当管线的敷设坡度超过 20%(地上铺设)或 25%(地下铺设)时; 16
700 738 935 150 10.8
3. 设置混凝土支墩不经济时(如大口径高压管线等)或在某些特殊情况下,设置支墩措施不能实施时,如 : 2 209
800 842 1048 160 11.7
A 施工场地过于狭窄,没有空间设置规范规定的支墩;
900 945 1158 175 12.6
B 施工工期紧张等。 157
1000 1048 1308 185 13.5
1.5
In the following cases, a certain length of self-anchored ductile iron pipes can be used to prevent pipeline joint slippage: 1100 1152 1420 200 14.4
157/213 6000/8150 10
1. Places such as bends, tees, reducers and plugs, etc; 1200 1255 1539 215 15.3
2.When the pipeline laying slope exceeds 20% (aboveground) or 25% (belowground);
注:如果需要其他厚度级别或者更高压力的管道,请联系我们。
3. When the concrete block is uneconomical (such as large diameter high-pressure pipeline, etc.) or in some special cases, the set of
Note: For pipes with other thickness class or with higher pressure, please contact us.
block measures cannot be implemented, for example:

A. The construction site is too narrow; there is no space to set up specified concrete block;

B. Construction schedule is tight.


10 11
自锚管接口球墨铸铁管 自锚管接口球墨铸铁管

Self-anchored joint ductile iron pipe Self-anchored joint ductile iron pipe

SIA Wb 自锚接口球墨铸铁管 SIA Wb self-anchored joint ductile iron pipe


使用领域 Application field
同 TF 自锚接口,此外该接口型式还可用于水平定向钻(HDD)施工。
接口介绍 Joint structure
It's the same as the TF self-anchored joint; besides this joint type can also be used for horizontal directional drill (HDD) construction.

支撑体 Support Body


焊环 Welding ring
挡环 Ocking-ring
插口 Spigot
XT2 胶圈 XT2 rubber
SIA Wb 球铁管 SIA Wb self-anchored joint 技术参数
Technical parameters

SIA Wb 自锚接口结构示意图
SIA Wb self-anchored joint structure


SIA Wb 接口的结构如图所示,接口主要包括承口、插口、挡环,承口的端部径向向内延伸形成一完整的环形壁部,插口的端部设 DN80-DN1200 SIA Wb 接口球墨铸铁管尺寸参数表
置插口凸起(焊环),挡环为分体式结构,其包括多个挡环和多个橡胶支撑体;挡环上设置有固定孔,用来固定橡胶支撑体。 Technical Parameters of SIA Wb Self-anchored Joint Ductile Iron Pipe

SIA Wb 接口球墨铸铁管是一种滑入式柔性自锚接口球墨铸铁管,承口内带有自锚仓和密封仓,插口端带有焊环,该接口管道通过
承受轴向力实现自锚,规格范围为 DN300-DN1200。 DE D1 P L Lu
DN
(mm) (mm) (mm) (mm) (mm)
The structure of the SIA Wb joint is shown in the figure. The joint mainly includes socket, spigot, and locking-ring. The end of the socket

extends radically into a complete ring wall, end of spigot has a bump (welding ring), and the locking-ring is divided into the split structure, which 80 98 160 135 85

comprises a number of locking-rings and rubber support bodies. The locking-ring is arranged with a fixing hole for fixing the rubber support 100 118 182 144 92
body.
150 170 239 150 95
SIA Wb joint ductile iron pipe is a sliding type flexible self-anchored ductile iron pipe, with the self-anchor bin and seal silo, the socket end
200 222 292 155 100
with a welding ring. The joint pipeline through the axial force to achieve self-anchored. The specification range is fromDN300 to DN1200.
250 274 345 160 103

300 326 405 171 108


密封原理 Working principle
350 378 461 175 110
SIA Wb 接口采用 XT2 胶圈进行接口密封,其密封原理与 XT2 型接口相同。
400 429 516 182 115 5900
The SIA Wb joint adopts the XT2 rubber ring to seal the joint, and its sealing principle is identical to the XT2-type joint.
450 480 568 186 115

500 532 631 200 120


工作原理 Working principle
600 635 738 223 136
SIA Wb 接口自锚原理是:利用挡环组与插口焊环相互锚固产生可靠的自锚能力,挡环组包括多个挡环与橡胶支撑体,支撑体在承
700 738 848 250 151
口自锚仓内可将挡环均匀地向管道轴心支撑,形成一个环形整体,具有较大柔性,同时,支撑体使得挡环始终与插口外壁及焊环紧紧接触,
保证接口拥有可靠的自锚性能。 800 842 964 265 161

The self-anchored principle of SIA Wb joint is: the reliable self-anchor ability is produced by the mutual anchoring of the self- anchored 900 945 1072 281 170

component and the spigot welding ring, the self-anchor component comprises a plurality of locking-rings and rubber support body, the support 1000 1048 1180 285 172
body can uniformly support the locking ring to the shaft center of the bearing in the self-anchored bin, forming a circular whole, with greater
1100 1152 1291 298 182
flexibility. At the same time, the supporting body makes the lockingring tightly contact with the outer wall of spigot and the welding ring, ensuring 8000
1200 1255 1414 323 192
the reliable jointself-anchoring performance.
12 13
自锚管接口球墨铸铁管 自锚管接口球墨铸铁管

Self-anchored joint ductile iron pipe Self-anchored joint ductile iron pipe

技术参数 ® ®
Technical parameters 新兴锚 接口球墨铸铁管 Xanchor self-anchored ductile iron pipe

前挡块 Front
Ғ૕‫ڱ‬ stopper
'SPOUTUPQQFS
Ց૕‫ڱ‬
后挡块 Rear
3FBSTUPQQFS
stopper
ஃ୞‫ڔ‬
支撑圈 Rubber
3VCCFSTVQQPSUFS
supporter

ଣ԰ ૕ဗ ஃ୞ʹ ཝဗ 95ᑛ‫ڔ‬ 4*"8Cုᨡኮ ࠛ࠰‫ڔ‬


密封圈 Rubber gasket
3VCCFSHBTLFU
4QJHPU 0DLJOHSJOH 4VQQPSU#PEZ 8FMEJOHSJOH 95SVCCFS 4*"8CTFMGBODIPSFEKPJOU

SIA Wb 接口球墨铸铁管性能参数表
Technical Parameters of SIA Wb Self-anchored Joint Ductile Iron Pipe

新兴锚 ® 接口结构示意图
K9 Xanchor® Self-anchored Joint structure
单支管道 挡环数量 支撑体(含螺钉)数量
接口偏转角 θ 末端位移量 (个) 允许回拖力
DN Deflection Single pipe end
(块/套)
Rubber Supporter
接口介绍 Joint structure
e PFA Allowable Pulling
Blocker quantity (including bolts)
新兴锚 ® 接口的结构如图所示,它采用了 XT2 型接口的密封结构,承口内设计有密封腔和挡块仓两个环形腔,密封腔安装 XT2 密
(° ) displacement Strength
(unit/set) (mm) (Mpa)
(mm) Quantity (unit)
(KN) 封胶圈,挡块仓安装自锚组件,自锚组件由挡块 A、挡块 B、支撑胶圈和插口焊环组成。

80 6.0 4 30 The structure of the Xanchor® joint is shown in figure. It adopts the sealing structure of the XT2-type joint. The socket is designed with

100 6.0 4 44 two annular chambers, i.e. sealed chamber and stopper chamber, and the sealed chamber is installed with the XT2 rubber gasket and the

stopper chamber is installed with self-anchored components which are comprised of the block A, block B, and the supporting ring and welded
150 6.0 4 91
bead.
200 6.3 4 155

250 3 308 6.8 4 236 密封原理 Working principle

新兴锚 ® 接口采用 XT2 胶圈进行接口密封,其密封原理与 XT2 型接口相同。


300 7.2 4 334
3 6
350 7.7 3 337 The Xanchor® joint adopts the XT2 rubber ring to seal the joint, and its sealing principle is identical to the XT2-type joint.

400 8.1 3 434

450 8.6 3 543 工作原理 Working principle

500 9.0 2.5 556 新兴锚 ® 接口的自锚工作原理与传统自锚接口有较大区别,其核心是利用前后两排刚性挡块提供可靠的防滑脱能力,同时前后排挡


块沿挡块仓环向的滑动使接口具有较大的柔性,该设计使新兴锚 ® 接口与其他自锚接口相比结构更简单,安装更方便,同时具有更大的轴
600 9.9 2.5 792
2 205 向抗拔脱能力和柔性。
700 10.8 2.5 1069
The anchor principle of Xanchor® joint is quite different from the traditional self-anchored joint. The core is to provide reliable anti-
800 11.7 2.5 1392
slip capability through two rows of rigid blocks. Meanwhile, the circular sliding of the front and rear rows of blocks along the stopper chamber
900 1.5 154 12.6 2.5 1753 provides the joint with greater flexibility. Compared with other self-anchored joint, Xanchor® joint features simpler structure, easier installation,
4 8
greater axial pullout capability and flexibility.
1000 1.2 123 13.5 2.5 2157

1100 14.4 2 2085


1.1 153 使用领域 Application field
1200 6 12 15.3 2 2474

注:根据需要,也可以提供更高允许工作压力或允许拖拉力的管道。 与 TF 接口相同。
Note: Pipes with higher PFA or higher drag force are also available. The same with TF joint.
14 15
自锚管接口球墨铸铁管 XTJ 球墨铸铁管顶管

Self-anchored joint ductile iron pipe XTJ ductile iron jacking pipe

技术参数
Technical parameters
XTJ 球墨铸铁顶管 XTJ ductile iron jacking pipe

ขР
法兰'MBOHF
Flange ଣ԰
插口 Spigot
4QJHPU
ຉі‫ژ‬
混凝土$PODSFUFDFNFOU
Concrete cement ᑛ‫ڔ‬
胶圈 Rubber
3VCCFSHBTLFU
gasket

ᨂ኏
钢筋 4UJGGFOFEQMBUF
Stiffened plate ੾԰
承口 Socket
4PDLFU

DN1400 ~ DN2600 新兴锚 ® 接口尺寸参数


Xanchor® Self-anchored Joint structure

DE D P L Lu
DN
mm mm mm mm mm
1400 1462 1602 328 212

1500 1565 1714 342 225 XTJ 球墨铸铁顶管结构示意图


XTJ ductile iron jacking pipe structure
1600 1668 1824 361 235

1800 1875 2045 408 260


8000
2000 2082 2276 425 270

2200 2288 2492 469 314


管体结构 Pipe structure
2400 2495 2715 490 334

2600 2702 2938 512 350 XTJ 顶管的结构如图所示,它是在 T 型接口球墨铸铁管的外壁上整体包覆了一个筒状结构的钢筋混凝土保护层,在管子的插口部位


焊接顶推法兰。顶管施工时,顶推力通过焊接在插口处的带筋板的法兰均匀地传递给承口端面,从而保证在顶推操作中不会造成插口变形
及外保护层的损坏。
接口允许偏转角 θ 单支管道 挡块 A 数量 挡块 B 数量 K9 级 1
末端位移量
Allowable (个) (个) The structure of the XTJ jacking pipe, as shown in the figure, is to make a tubular reinforced concrete protective layer on the external wall
DN Single pipe end
Deflection Blocker A quantity Blocker B quantity
displacement of T-type joint pipe. There is a jacking flange welded on the spigot of the pipe. During the pipe jacking, the jacking force is evenly transmitted
(° ) (unit) (unit) enom(mm) PFA(bar)
(mm) from the flange with the ribbed plate welded at the spigot to the socket, thus ensuring the spigot deformation and the outer protective layer

damage will not be caused during the pushing operation.


1400 1.2 167 21 21 17.1

1500 21 21 18.0
1.1 153
1600 23 23 18.9 应用领域 Application field
1800 1 139 25 25 20.7
16 管线需要穿越公路、铁路、河流及地面建筑等障碍物,而施工现场不允许或难以在地面开挖管沟等施工工程。
2000 27 27 22.5
0.8 111 XTJ 顶管采用 T 型柔性接口,具有密封性能好,施工快捷等特点,更可靠的内外防腐可以适应更多的土壤埋设环境和不同介质的输送。
2200 29 29 24.3
Pipelines need to cross roads, railways, rivers and ground buildings, while trench excavation is not allowed or difficult to prepare on
2400 31 31 26.1
0.75 104 construction site.
2600 33 33 27.9
XTJ jacking pipe adopts T-type flexible joint, which has the advantages of good sealing performance, fast construction and so on. More

注 1:如果需要其他厚度级别或者更高压力的管道,请联系我们。 reliable internal and external anti-corrosion can be adapted to more soil burial environments and transmission of different media.
Note: For pipes with other thickness class or with higher pressure, please contact us.

16 17
XTJ 球墨铸铁管顶管 涂层介绍

XTJ ductile iron jacking pipe Coatings introduction

技术参数
Technical parameters 土壤腐蚀性复杂对管材的外防腐性能提出更高要求
The complex soil corrosion requires higher external corrosion resistance of pipelines.

我国地域辽阔,不同地区土壤的腐蚀性差别较大,在深入研究全国各地的典型腐蚀性土壤的前提下,新兴铸管有能力为客户量身定
做不同的外防腐涂层来确保管线长期安全运行。

China has a vast territory, and the corrosion of soil in different regions is relatively different. Under the premise of intensive study of typical

corrosive soils across the country, Xinxing ductile iron pipes have the ability to tailor different external anti-corrosion coatings for customers,

and ensure long-term safe operation of pipelines.

XTJ 球墨铸铁顶管技术参数表 下图展示了我公司在国内各地典型土壤地区进行的管道涂层的腐蚀性实验


Technical Parameters of XTJ Ductile Iron Jacking Pipe
The following figures show that the corrosive experiments of pipeline coatings of our
company in typical soils areas of our country.
允许顶推力
尺寸参数 Dimensions 总重 Allowable jacking force
DN Total weight
壁厚级别 DE D A Lu
(kg/ 支) kN Tonf
Wall thickness class mm mm mm mm
4000 518
250 274 344 100 920 94
6000 773
4000 639
300 326 399 105 1240 127
6000 953
4000 767
350 378 450 105 1270 129 滨海浸盐渍土 灰漠土 潮土 红壤
6000 1145
4000 907 Coastal saline soil Desert grey soil Moisture soil Red soil
400 429 504 105 1350 138
6000 1353
4000 1046
450 480 553 115 1560 159
6000 1556 新兴铸管公司提供基本的外防腐涂层是锌层,此涂层在大多数土壤环境中具有很好的防腐性能,但是,在特殊情况下,锌层的保护
4000 1268
500 532 618 115 1910 195 不能抵抗强腐蚀性土壤的侵蚀,因此附加使用聚乙烯套作为防腐层或者使用特殊涂层等强防腐手段对管子加以保护。新兴铸管公司可根据
6000 1890
4000 1626
对管道埋设的土壤环境,以及土壤腐蚀性的判断,帮助用户设计能够满足使用要求且性价比合适的管道外防腐方案。下表为不同腐蚀等级
600 635 728 115 2720 278
6000 2423 土壤中推荐的防腐涂层方案。
4000 2281
700 738 853 145 2720 277
6000 3385 The basic external anti-corrosion coating that Xinxing Ductile Iron Pipes Company provides is the Zinc layer, which has good anti-
K9
4000 2661
800 842 959 155 3300 337 corrosion performance in most soil environments. However, in special circumstance, the protection of Zinc layer cannot resist the erosion
6000 3992
4000 3171 of strong corrosive soils, so it is necessary to protect the pipe by using polyethylene sleeve as an anti-corrosion layer or special coating.
900 945 1067 170 4140 422
6000 4706 According to the soil environment of the buried pipeline, and the judgment of soil corrosive, Xinxing Ductile Iron Pipes Company can help
4000 3685 customers to design pipeline anti-corrosion scheme that meeting using requirements as well as high cost performance. Different anti-corrosion
1000 1048 1173 180 5080 518
6000 5376
schemes recommended according to various corrosive soils are as the table below :
4000 5046
1200 1255 1400 210 7240 739
6000 7349
4000 6154
1400 1462 1604 237 9020 920 防腐级别 管子
6000 8963
Anti-Corrosion level pipes
4000 7749
1600 1668 1825 261 12360 1261
6000 11255 一般腐蚀性 锌 + 高氯化聚乙烯终饰层
4000 9523 General corrosive Zinc + HCPE finishing layer
1800 1875 2047 292 12360 1261
6000 13826 锌铝稀土合金 + 蓝色环氧涂层
4000 11352 较强腐蚀性 Zn-Al rare earth alloy + blue epoxy coating
2000 2082 2266 314 16970 1731
6000 16459 corrosive 锌 + 高氯化聚乙烯终饰层 + 聚乙烯套
注:1. 可根据客户要求提供带灌浆孔的顶管; Zinc + HCPE finishing layer + PE sleeve
2. 可以提供其他壁厚级别的顶管产品,详细技术参数欢迎咨询。
Note:1. Jacking pipes with grout hole are also available according to clients' requirement. 特强腐蚀性 特殊涂层(聚氨酯涂层)
2. Jacking pipes with other thickness class are also available, please contact us for more technical info. highly corrosive Special coating (PU coating)

18 19
涂层介绍 相关证书

Coatings introduction Relevant certificate

聚乙烯膜在现场施工
Construction of PE film on site

标准涂层管道
Standard coating pipeline

锌层表面涂刷终饰层 聚氨酯外涂层管道
Finishing Layer on PU coating pipe
Zinc coating Surface

铝粉漆外涂层管道
Aluminum powder paint coated pipe

20 21
应用案例 应用案例

Project cases Project cases

江苏省徐州市骆马湖水源地及第二地面水厂工程 外喷聚氨酯内自锚铸管用于特力尼达与多巴哥工程
Luoma Lake and second ground water works Inner self-anchored ductile iron pipes coatedexternal
engineering in Xuzhou City, Jiangsu Province PU used to Trinidad and Tobago project
(口径:DN1600-1800mm 工作压力:0.6Mpa 长度:50km) (口径:DN1000mm 工作压力:2.0Mpa 长度:40km )

山东省青岛市 特立尼达与多巴哥工程 陕西省延安引黄工程


西海岸引水工程 Trinidad and Tobago Yan’an Yellow River
The west coast water project diversion project in
diversion project in Qingdao (口径:DN1000mm 工作压 Shanxi Province
City, Shandong Province 力:1.7Mpa 长度:40km) (口径:DN600-1600mm
(口径:DN1200-1400mm 工 工作压力:2.5Mpa 长度:
作压力:1.1Mpa 长度 110km) 46km )

新郑市政管网
非开挖工程 长沙市地下综合管廊工程
Xinzheng Municipal Rail transit line 2 1st stage
network trenchless project project of Zhengzhou City
(口径:DN400mm 工作压力: (口径:DN1200mm 工作
1.0Mpa 长度:100 米 ) 压力:自流 长度:7km )

河南省郑州地铁消防管工程 土耳其 - 北塞浦路斯输水工程


Fire fighting pipe project in the subway Turkey-Northern Cyprus water delivery project
in Zhengzhou City, Henan Province (口径:DN80-1500mm 工作压力:1.0-2.6Mpa 长度:64km )
(口径:DN150mm 工作压力:1.6Mpa 长度:13km)

TF 自锚铸管用于巴拿马市政供水工程
TF self-anchored pipe used to
Panama municipal water supply project
(口径:DN600mm 工作压力:1.5Mpa 长度:12km )

22 23
24 25
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