You are on page 1of 20

Reference Number: C-3185131-10-FEA

Page 1 of 20

BANDLOCK 2 CLOSURE CALCULATIONS - ASME VIII DIV 1


Description
[2019] (Code stamped)
Client FLOW POWER & ENERGY SINGAPORE PTE LTD
Client’s Purchase Order No SPO-0000992
GD Contract No 3185131
24-inch Nominal Size Horizontal Bandlock 2 Closure,
Closure Basic Description
Band Size 10 x 38, Small Section Seal
G.A. & Parts list 1277-2094 / 3185131

Rev Date Description Pages Prepared by Checked by


00 26-Feb-2020 First Issue 20 CBB DPP

THE INFORMATION HELD IN THIS DOCUMENT COMPLIES


WITH THE REQUIREMENTS OF ASME VIII DIV 1 - 2019

APPROVED BY

GD ENGINEERING L.R. VERIFICATION LTD

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 2 of 20

Foreword
Design Methodology – Bandlock2 Closure

The Bandlock 2 quick acting closure utilizes pressure loaded components which fall outside the rules provided
for "Standard" components as specified in ASME VIII Div 1.

With reference to ASME VIII Div 1 Appendix 46 (Formerly U-2 (g), calculations have been performed on the
three pressure loaded parts i.e. Neck, Door and Band using stress categorization techniques specified in ASME
VIII Div 2 Part 5 - "Design by Analysis". The allowable material design stress values used in these calculations
have been obtained from ASME VIII Div 1 UG-23. Adoption of these techniques provides solutions as safe as
those provided by Div 1 rules, as required by Appendix 46 (Formerly U-2 (g). The Finite Element method is used
to determine the stresses on the pressure loaded components with subsequent stress categorization as shown
in ASME VIII Div 2 Part 5 (Fig. 5.1).

Closure neck wall thickness and hydrostatic test pressure are calculated using ASME VIII Div 1 UG-27 and
UG-99 (b) respectively.
The closure functional design is fully in accordance with ASME VIII Div 1 UG-35.2

Locking Band

Operational and mechanical strength requirements necessitate the selection of a specific grade of steel for
this component. Duplex steel conforming to ASME II SA479 UNS S31803 (Flat Bar) has proved successful in
meeting the loading and operational requirements of the locking band.
The attachment weld between locking band and operating lug does not constitute a critical loaded weld since
its failure would not in any way affect the safe load carrying capacity of the band.

Minimum Design Metal Temperature

MDMT requirement is -20°C

Impact Test Requirements (UCS-66 M)

Thickness used for Neck is above curve C at -20°C, Therefore Impact Testing is `not mandatory’.
Thickness used for Door (UCS-66(a)(1)(a)(-3)) is above curve D at -20°C, Therefore Impact Testing is ‘not
mandatory’.
Impact testing for Duplex Locking Bands 10mm or thinner & if -29˚C & warmer is exempt as per UHA-
51(d)(3)(a), as the MDMT is -20°C and band thickness is 10mm, impact testing is “not mandatory”.
Pressure Warning Screw (ASME II SA479 316), Impact testing is “not mandatory” as per UHA-51 (d)(1)(a).

Loadings (UG-22)

The loads considered in the design of the closure are as follows.


1. Internal Design pressure & MAWP (as defined in UG-21)
2. Cyclic and dynamic reactions due to pressure variations.
All loads specified in UG-22 other than those specified above are not applicable.

Units used in Calculations

In accordance with ASME VIII Div.1 Appendix 33, any conversions are in accordance with Appendix-GG.

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 3 of 20

CONTENTS
1. GENERAL ............................................................................................................................................................ 4
1.1. Introduction ............................................................................................................................................................... 4
1.2. Software .................................................................................................................................................................... 4
1.3. Model Details ............................................................................................................................................................. 4
1.4. Notation ..................................................................................................................................................................... 4
1.5. Design Parameters ..................................................................................................................................................... 5
1.6. Material Properties .................................................................................................................................................... 5
2. CALCULATIONS .................................................................................................................................................. 5
2.1. Dimensional Data ...................................................................................................................................................... 5
2.2. Neck Wall Thickness Calculation to ASME VIII Div. 1 (UG-27) using corroded I/Dia. ................................................ 6
2.3. Minimum Hydrotest Calculation of Closure to ASME VIII Div. 1 (UG-99 (b))............................................................. 6
2.4. Hoop Stress Check at Test (Cold and New) for Closure Neck .................................................................................... 6
2.5. Stress Check at Test (Cold and New) for Flat head to ASME VIII Div. 1 UG-34 Fig. (m) ............................................. 6
2.6. Flat Head Calculation to ASME VIII Div. 1 UG-34 Fig. (m) .......................................................................................... 6
2.7. MAWP using Neck Wall Thickness Calculation to ASME VIII Div.1 UG-27 ................................................................. 7
2.8. MAWP using Flat Head Calculation to ASME VIII Div.1 UG-34 Fig. (m) ..................................................................... 7
2.9. MAWP of Locking band ............................................................................................................................................. 7
3. MODEL DETAILS ................................................................................................................................................ 7
3.1. Geometry ................................................................................................................................................................... 7
3.2. Analytical Model ........................................................................................................................................................ 7
3.3. Boundary Conditions ................................................................................................................................................. 7
3.4. Mesh Detail ................................................................................................................................................................ 8
3.5. Mesh Refinement ...................................................................................................................................................... 8
3.6. Material Information ................................................................................................................................................. 9
4. VALIDATION ...................................................................................................................................................... 9
5. RESULTS – MAWP ........................................................................................................................................... 10
5.1. Stress Classification Lines ........................................................................................................................................ 10
5.2. Allowable Stress Values ........................................................................................................................................... 10
5.3. Stress Classification Results ..................................................................................................................................... 11
5.4. Stress Classification Line A-A (Door) ........................................................................................................................ 12
5.5. Stress Classification Line B-B (Door) ........................................................................................................................ 13
5.6. Stress Classification Line C-C (Hub).......................................................................................................................... 14
5.7. Stress Classification Line D-D (Hub) ......................................................................................................................... 15
5.8. Stress Classification Line E-E (Neck)......................................................................................................................... 16
5.9. Stress Classification Line F-F (Band)......................................................................................................................... 17
5.10. Stress Classification Line G-G (Band) ................................................................................................................... 18
5.11. MAWP estimation of locking band using FE Analysis .......................................................................................... 19
6. CONCLUSIONS ................................................................................................................................................. 20

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 4 of 20

1. GENERAL
1.1. Introduction

The report details the calculations to demonstrate that the loaded components in a 24-inch
nominal size horizontal bandlock 2 closure satisfies the necessary stress requirements as per
ASME VIII Division 1 [2019] (Code Stamped).
1.2. Software

This analysis was carried out using ANSYS Workbench Mechanical Release 19.1
1.3. Model Details

See document TDS/3185131/10 for model details.


1.4. Notation

ASME VIII 2019 notation will be used throughout this report. A summary of the notation used
in this report is given below.
S1, S2, S3, S4 Stress Categories
Pm Primary Membrane Equivalent Stress
Pb Primary Bending Equivalent Stress
Q Secondary Membrane Plus Bending Equivalent Stress ASME VIII Div. 2
Part 5
F Peak Equivalent Stress
S Maximum Allowable Stress
Sa Fatigue Equivalent Stress
Factor Depending Upon The Method Of Attachment Of Head, Shell Dimensions,
C And Other Items As Described In Table 4.6.1.
CA Corrosion Allowance
D Inside Diameter Of A Shell/ Head /Pipe wall

d Diameter, Or Short Span, Measured As Indicated In Figure Shown In Table 4.6.1.

En Weld Joint Factor (See Paragraph 4.2.4),


P Internal Design Pressure
Pt Minimum Hydrostatic Test Pressure
Pt(Actual) Actual Hydrostatic Test Pressure
S Allowable Stress Value From Annex 3.A Evaluated At The Design Temperature
Allowable Stress From Annex 3.A For The Head Evaluated At The Design
Sho Temperature
t Minimum Required Thickness Of The Flat Head Or Cover
tn Minimum Required Thickness Of A Shell
σh Hoop Stress At Test
σy Yield Stress
St Allowable Stress At The Test Temperature
MAWP Maximum Allowable Working Pressure

Subscripts
n, d and l Neck, door and locking band

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 5 of 20

1.5. Design Parameters

Design Pressure for closure 4.69 MPa


MAWP of closure 10.06 MPa
Closure Hydrotest Pressure 13.09 MPa
Vessel Hydrotest Pressure 5.87 MPa
Design temperature -20°C to 94°C
Corrosion allowance 3 mm
Cyclic Requirements Not Specified - 2000 Cycles used

1.6. Material Properties

Door: Allowable Stress Values Taken from ASME II Part D Table 1A and Yield from table Y-1

Material ASME II SA516 GRADE 70N


Yield Strength 262 MPa @ Test temperature up to 40°C
Allowable Stress 138 MPa @ 94°C

Hub: Allowable stress values taken from ASME II Part D table 1A and Yield from table Y-1

Material ASME II SA350 LF2 Class 1


Yield Strength 248 MPa @ Test temperature up to 40°C
Allowable Stress 138 MPa @ 94°C
Allowable Stress 138 MPa @ Test temperature up to 40°C

Locking band: Allowable stress values taken from ASME II Part D Table 1A

Material ASME II SA 479 UNS S31803


Allowable Stress 177 MPa @ 94°C

2. CALCULATIONS
2.1. Dimensional Data
Closure Bore (Di) 560.4 mm
Corroded Bore 566.4 mm
Closure Neck min. wall Thickness 24.6 mm
Sealing diameter 608.5mm
Locking Band thickness 10 mm
Closure door thickness 94 mm

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 6 of 20

2.2. Neck Wall Thickness Calculation to ASME VIII Div. 1 (UG-27) using corroded I/Dia.

𝑃𝑅
𝑡𝑛 = + 𝐶𝐴
𝑆𝐸 − 0.6𝑃

4.69 × 283.2
𝑡𝑛 = +3
(138 × 1) − (0.6 × 4.69)

𝑡𝑛 = 𝟏𝟐. 𝟖𝟑 𝒎𝒎

Actual neck wall thickness used is 24.6 mm. Wall thickness therefore meets code requirements

2.3. Minimum Hydrotest Calculation of Closure to ASME VIII Div. 1 (UG-99 (b))
𝑃𝑡(𝑐𝑎𝑙𝑐) = 1.3 × 𝑀𝐴𝑊𝑃 × 𝑀𝑖𝑛(𝑆𝑡 ⁄𝑆 …)
𝑃𝑡(𝑐𝑎𝑙𝑐) = 1.3 × 10.06 × 1
𝑃𝑡(𝑐𝑎𝑙𝑐) = 𝟏𝟑. 𝟎𝟖 𝑴𝑷𝒂
The closure minimum hydro-test pressure is 13.09 MPa.
The actual closure hydrotest pressure used will be equal to vessel hydrostatic test pressure of
5.87 MPa as specified by client.

2.4. Hoop Stress Check at Test (Cold and New) for Closure Neck
𝐷𝑖 × 𝑃𝑡(𝐶𝑎𝑙𝑐)
𝜎ℎ = ( ) × 100%
2 × 𝑡𝑛 × 𝜎𝑦
560.4 × 13.09
𝜎ℎ = ( ) × 100%
2 × 24.6 × 248
𝜎ℎ = 𝟔𝟎. 𝟏𝟑% 𝑜𝑓 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 𝑦𝑖𝑒𝑙𝑑
2.5. Stress Check at Test (Cold and New) for Flat head to ASME VIII Div. 1 UG-34 Fig. (m)

2
𝑑 𝐶𝑃𝑡(𝐶𝑎𝑙𝑐)
𝜎ℎ = ( ) × ( ) × 100%
𝑡 𝐸𝜎𝑦
608.5 2 0.3 × 13.09
𝜎ℎ = ( ) ×( ) × 100%
94 1 × 262
𝜎ℎ = 𝟔𝟐. 𝟖𝟏 % 𝑜𝑓 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 𝑦𝑖𝑒𝑙𝑑

2.6. Flat Head Calculation to ASME VIII Div. 1 UG-34 Fig. (m)

𝑡 = 𝑑√𝐶𝑃⁄𝑆𝐸 + 𝐶𝐴

𝑡 = 608.5√(0.3 × 4.69)⁄(138 × 1) + 3 = 𝟔𝟒. 𝟒𝟓 𝒎𝒎


Actual door thickness used is 94 mm. Door thickness therefore meets the code requirements.
This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 7 of 20

2.7. MAWP using Neck Wall Thickness Calculation to ASME VIII Div.1 UG-27

(𝑡 − 𝐶𝐴) × 𝑆𝐸
𝑀𝐴𝑊𝑃𝑛 =
𝑅 + 0.6 × (𝑡 − 𝐶𝐴)

(24.6 − 3) × (138 × 1)
𝑀𝐴𝑊𝑃𝑛 = = 𝟏𝟎. 𝟎𝟕 𝑴𝑷𝒂
283.2 + 0.6 × (24.6 − 3)
2.8. MAWP using Flat Head Calculation to ASME VIII Div.1 UG-34 Fig. (m)
𝑡 − 𝐶𝐴 2
(
) × (𝑆𝐸)
𝑀𝐴𝑊𝑃𝑑 = 𝑑
𝐶
94 − 3 2
( ) × (138 × 1)
𝑀𝐴𝑊𝑃𝑑 = 608.5 = 𝟏𝟎. 𝟐𝟗 𝑴𝑷𝒂
0.3

2.9. MAWP of Locking band


Locking Band MAWP is estimated by FEA and the details can be found in the section 5.11
𝑀𝐴𝑊𝑃𝑙 = 𝟏𝟎. 𝟓 𝑴𝑷𝒂

The MAWP is 10.06 MPa limited by Closure Neck. Therefore, MAWP meets requirements.

3. MODEL DETAILS
3.1. Geometry
Parts were modelled with reference to GD Engineering drawings:
Neck : 6275-0058
Door : 6282-0880
Locking Band : 6297-0682

3.2. Analytical Model

A two-dimensional axisymmetric model was used, composed of 2D 8 node quadrilateral


solid elements. 2D contact elements were placed at the locking Band – neck, locking Band
– door interfaces. All applicable parts are modelled in corroded condition for MAWP

3.3. Boundary Conditions

The neck was constrained at the termination end; it had also been extended so that this
restraint did not impose artificial loading on the model. MAWP load (considering the
worst case compared to design pressure) of 10.06 MPa is applied to the relevant door
and neck surfaces up to the outside face of the seal groove (See Figure 1).

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 8 of 20

Frictional contacts
applied to these
Neck Constrained surfaces with 0.2
About This line coefficient
UY=0 Pressure Load as indicated
Applied as Indicated

Figure 1: Boundary Condition

3.4. Mesh Detail

Contac 172 2-D 3-Node Surface-to-Surface Contact


Contact Elements Target 169 2-D Target Band
Frictional Contact with 0.2 friction coefficient
Mesh Type Plane 183 2D 8 node quadrilateral elements
Element Size Hub 2 mm Door 2 mm Band 1 mm
With refinement of 0.2mm at required regions
Number of Nodes 58740
Number of Elements 18922

3.5. Mesh Refinement

Areas of Refined Mesh

Figure 2: Mesh Refinement


This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 9 of 20

3.6. Material Information


Elastic modulus
Poisson's Ratio
(MPa)
Door 198.32 x 10^3 0.30
Hub 198.32 x 10^3 0.30
Band 194.48 x 10^3 0.31

4. VALIDATION

To validate the analysis, the following check was made.


The calculated value of Hoop Stress for MAWP is given by:

𝑀𝐴𝑊𝑃 × 𝐷𝑖 (𝐶𝑜𝑟𝑟𝑜𝑑𝑒𝑑 𝑐𝑜𝑛𝑑𝑖𝑡𝑖𝑜𝑛)


σh =
2 × 𝑡 (𝐶𝑜𝑟𝑟𝑜𝑑𝑒𝑑 𝑐𝑜𝑛𝑑𝑖𝑡𝑖𝑜𝑛 )

10.06 × 566.4 (𝐶𝑜𝑟𝑟𝑜𝑑𝑒𝑑 𝑐𝑜𝑛𝑑𝑖𝑡𝑖𝑜𝑛)


𝜎ℎ =
2 × (24.6 − 3) (𝐶𝑜𝑟𝑟𝑜𝑑𝑒𝑑 𝑐𝑜𝑛𝑑𝑖𝑡𝑖𝑜𝑛 )

𝜎ℎ = 𝟏𝟑𝟏. 𝟗 𝑴𝑷𝒂

From the analysis the magnitude of hoop stress as described in Figure 3 is found in the range of
131.57 MPa to 132 MPa.

Figure 3: Hoop Stress Verification

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 10 of 20

5. RESULTS – MAWP
5.1. Stress Classification Lines

Figure 4: Location of Stress Classification Lines


5.2. Allowable Stress Values

The following calculations are derived from ASME VIII Division 2 Part 5 -’Design by Analysis’
Stress Categories and Limits of equivalent stress Ref. Fig 5.1

S1 = Pm ≤S MPa
S2 = Pm+ Pb ≤ 1.5 S MPa
S3 = Pm+ Pb+ Q ≤ 3.0 S MPa
S4 = Pm+ Pb+ Q+ F (Fatigue) ≤ 2 Sa MPa

The table below summarizes the maximum equivalent stress allowed in the individual
components. The fatigue equivalent stress (Sa) is obtained from graphs in ASME VIII Division
2, ANNEX 3-F Design Fatigue Curves Figures 3-F.1M and 3-F.3M based upon 2000 cycles.

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 11 of 20

Note: Fatigue assessment is done according to ASME VIII Div-2 Clause 5.5.3 Eq. 5.36. Half of
the total stress range is compared with alternating stress at 2000 cycles. Fatigue strength
utilization factor (S4/S4_allow.) is calculated for each section of the part as detailed in section
5.3.

Maximum Allowable Equivalent Stress in MPa

ASME II SA350 ASME II SA516 ASME II SA479 UNS


Allowable LF2 Class 1 Grade 70N S31803
stress
Hub & Neck Door Band
S1 138 138 177
S2 207 207 265.5
S3 414 414 531
S4 450 450 600

5.3. Stress Classification Results

S4 =
S1 S1/ S2 S2/ S3 S3/ S4/
Part SCL S3/2
S1_allow. S2_allow. S3_allow. S4_allow.
MPa MPa MPa MPa
Door A-A 7.67 0.06 143.13 0.69 139.30 0.34 69.65 0.15
Door B-B 40.49 0.29 44.42 0.21 92.64 0.22 46.32 0.10
Hub C-C 18.41 0.13 132.11 0.64 311.71 0.75 155.86 0.35
Hub D-D 66.50 0.48 115.99 0.56 303.65 0.73 151.83 0.34
Neck E-E 108.03 0.78 133.28 0.64 139.28 0.34 69.64 0.15
Band F-F 129.22 0.73 248.99 0.94 373.34 0.70 186.67 0.31
Band G-G 155.27 0.88 164.83 0.62 163.78 0.31 81.89 0.14

The table above shows that the utilization ratios at all parts are less than 1.0.

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 12 of 20

5.4. Stress Classification Line A-A (Door)

Membrane 7.666 MPa


Bending (Inside) 135.46 MPa
Bending (Outside) 135.46 MPa
Membrane+Bending (Inside) 143.13 MPa
Membrane+Bending (Center) 7.666 MPa
Membrane+Bending (Outside) 127.79 MPa
Peak (Inside) 3.8222 MPa
Peak (Center) 2.9728e-004 MPa
Peak (Outside) 3.8204 MPa
Total (Inside) 139.3 MPa
Total (Center) 7.6657 MPa
Total (Outside) 123.97 MPa

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 13 of 20

5.5. Stress Classification Line B-B (Door)

Membrane 40.49 MPa


Bending (Inside) 14.463 MPa
Bending (Outside) 14.425 MPa
Membrane+Bending (Inside) 44.416 MPa
Membrane+Bending (Center) 40.504 MPa
Membrane+Bending (Outside) 41.54 MPa
Peak (Inside) 77.254 MPa
Peak (Center) 7.025 MPa
Peak (Outside) 35.804 MPa
Total (Inside) 92.64 MPa
Total (Center) 42.493 MPa
Total (Outside) 76.992 MPa

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 14 of 20

5.6. Stress Classification Line C-C (Hub)

Membrane 18.406 MPa


Bending (Inside) 127.55 MPa
Bending (Outside) 122.04 MPa
Membrane+Bending (Inside) 132.11 MPa
Membrane+Bending (Center) 18.747 MPa
Membrane+Bending (Outside) 119.98 MPa
Peak (Inside) 180.12 MPa
Peak (Center) 19.32 MPa
Peak (Outside) 47.631 MPa
Total (Inside) 311.71 MPa
Total (Center) 26.711 MPa
Total (Outside) 79.692 MPa

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 15 of 20

5.7. Stress Classification Line D-D (Hub)

Membrane 66.497 MPa


Bending (Inside) 67.3 MPa
Bending (Outside) 66.379 MPa
Membrane+Bending (Inside) 65.148 MPa
Membrane+Bending (Center) 66.193 MPa
Membrane+Bending (Outside) 115.99 MPa
Peak (Inside) 268.52 MPa
Peak (Center) 9.5088 MPa
Peak (Outside) 47.451 MPa
Total (Inside) 303.65 MPa
Total (Center) 61.567 MPa
Total (Outside) 101.37 MPa

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 16 of 20

5.8. Stress Classification Line E-E (Neck)

Membrane 108.03 MPa


Bending (Inside) 54.648 MPa
Bending (Outside) 56.107 MPa
Membrane+Bending (Inside) 133.28 MPa
Membrane+Bending (Center) 108.01 MPa
Membrane+Bending (Outside) 108.17 MPa
Peak (Inside) 12.552 MPa
Peak (Center) 5.4275 MPa
Peak (Outside) 12.465 MPa
Total (Inside) 139.28 MPa
Total (Center) 106.1 MPa
Total (Outside) 111.62 MPa

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 17 of 20

5.9. Stress Classification Line F-F (Band)

Membrane 129.22 MPa


Bending (Inside) 123.71 MPa
Bending (Outside) 125.02 MPa
Membrane+Bending (Inside) 51.886 MPa
Membrane+Bending (Center) 129.91 MPa
Membrane+Bending (Outside) 248.99 MPa
Peak (Inside) 72.051 MPa
Peak (Center) 18.615 MPa
Peak (Outside) 182.56 MPa
Total (Inside) 68.853 MPa
Total (Center) 117.12 MPa
Total (Outside) 373.34 MPa

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 18 of 20

5.10. Stress Classification Line G-G (Band)

Membrane 155.27 MPa


Bending (Inside) 9.8193 MPa
Bending (Outside) 9.9253 MPa
Membrane+Bending (Inside) 145.86 MPa
Membrane+Bending (Center) 155.32 MPa
Membrane+Bending (Outside) 164.83 MPa
Peak (Inside) 21.618 MPa
Peak (Center) 12.112 MPa
Peak (Outside) 21.982 MPa
Total (Inside) 143.27 MPa
Total (Center) 156.98 MPa
Total (Outside) 163.78 MPa

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 19 of 20

5.11. MAWP estimation of locking band using FE Analysis

The analytical modal for MAWP analysis of the locking band is same as explained under
section 3.3. The MAWP is arrived by iterative process by varying the pressure until the band
maximum utilization factor reaches close to 1.0. The MAWP for locking band is estimated to
be 10.5 MPa

Maximum Allowable Equivalent Stress in MPa for MAWP


ASME II SA479
Allowable UNS S31803
stress
Band
S1 177
S2 265.5
S3 531
S4 600

Stress classification result for the band at MAWP


S4 =
S1 S1/ S2 S2/ S3 S3/ S4/
Part SCL S3/2
S1_allow. S2_allow. S3_allow. S4_allow.
MPa MPa MPa MPa
Band F-F 134.74 0.76 259.69 0.98 389.96 0.73 194.98 0.32

Stress Classification Line F-F (band) at MAWP

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.
Reference Number: C-3185131-10-FEA
Page 20 of 20

Membrane 134.74 MPa


Bending (Inside) 129.11 MPa
Bending (Outside) 130.47 MPa
Membrane+Bending (Inside) 54.333 MPa
Membrane+Bending (Center) 135.46 MPa
Membrane+Bending (Outside) 259.69 MPa
Peak (Inside) 75.404 MPa
Peak (Center) 19.454 MPa
Peak (Outside) 190.81 MPa
Total (Inside) 71.883 MPa
Total (Center) 122.18 MPa
Total (Outside) 389.96 MPa

6. CONCLUSIONS

The calculations documented within this report show that the 24” Nominal Size Horizontal
Bandlock 2 Closure with Design pressure of 4.69 MPa, MAWP of 10.06 MPa & Hydrotest
pressure of 5.87 MPa satisfies all the requirements as per ASME VIII Division1 [2019] (Code
Stamped).

This Document is copyrighted by CELEROS Flow Technology and is being transmitted to the recipient, who by receiving it, acknowledges that CELEROS FT owns the
copyright in the Document, and agrees to not to distribute or make public the Document in whole or in part to any third-parties, copy or reproduce the Document in
whole or in part except to the extent necessary pursuant to a written agreement between the parties, or to make any use of it that is not the subject of a written
agreement between CELEROS FT and the recipient. Recipient also agrees to return or destroy any copies of the Document upon request by CELEROS FT.

You might also like