KOBELCO SHOP MANUAL SK210.cw mea YNG6301c SsK210Vv —— MOUNTING THE BREAKER=— AND NIBBLER & BREAKER TABLE OF CONTENTS, LIST OF ADDITIONAL PARTS 1.1 Additional Parts for the Modification of the Nibbler & Breaker 12 1.2 Additional Parts for the Modification of the Breakers 16 SUMMARY 2.1 General Precautions 2.2 Basie Method to be taken when Mounting ~ 2.3 Outline of Modification ~~ HYDRAULIC CIRCUIT DIAGRAM 8.1 Hydraulic diagram for Breaker ~~~ $1 8.2 Nibbler & Breaker Circuit ~~ 82 3.3. Hydraulic Components «= 84, ELECTRIC SYSTEM DIAGRAM, FOR NIBBLER & BREAKER. Al MODIFICATION PROCEDURE, FOR NIBBLBR & BREAKER 5.1 Modification Item ~ ~ Bel 5.2 Floor Mat (Nibblor & Broakes) “BL 5.3 Modification of the Upper frame ~~~ 5-2 5.4 Modification of the Control valve ~~~ 5-3 5.5 Replacement of Return Filter of Hydraulic Tank Bed 5.6 Remote Control Piping ; P/V Be 5.7 Remote Contro] Block =~ 5.8 Remote Control Piping ; C/V 5.9 Upper Hydraulic Piping v-=mmmnm 5.7 5.10 Return Hydraulic Piping +r---mvmm 5.7 5.11 Modification of the Inshrument Panel senna 5B 5.12 Install of the Name Plate “58 6. MODIFICATION PROCEDURE FOR BREAKER 6.1 Modification Item + Gel 6.2. Floor Mat sents Be 6.3~6.5 Same as N&B (ee item 5.2~5.5) 6.6 Remote Control Piping "= “63 6.7 Remote Control Block ‘Game as N&B, See item 5.2~5.5) 6.8 Remote Control Piping ; C/V 64 6.9 Upper Hydraulic Piping 65 6.10. Return Hydraul (See item 5.10) « 6.11. Install of the Name Plate 7. MODIFICATION PROCEDURE FOR ATTACHMENT ve 8, REMINDERS ON THE USE OF NIBBLER & BREAKER ~ 9, PRECAUTIONS T0 BE EXERCISED ON BREAKERS OF DIFFERENT MANUFACTURES 10, REFERENCE. Piping BL KOBELCO CONSTRUCTION MACHINERY CO., LTD.SK210u1, SK210L.C% to one with a breaker specification or a nibbler & breaker specification. Follow the procedure given here in when changing the machine specification in the field (orvice shop). PREFACE y ‘This manual deals with items necessary for changing a standard specification machine at tonne wae A ‘Models | Applicable Machines | _Notes Models _| Applicable Machines | __No Sk210" YNO7-80001 ~ SK210LeM | ¥Q07-03501~ Revision Date of Issue Remarks First edition | September, 2000 | SSYN6s01ELIST OF ADDITIONAL PARTS How to utilize the list of addtional modification parts KIT No. A: YNa2TO1008F9 ‘This manual describes the parts which ere added and canceled on 1B: YNS2TO1O08FA the basis of "Parts Manual” for standard machines when the © YNB2TO1008FD machine is modified into the machines equipped with N&B or De enaerniGiaey breaker. at :YN32TOLOOBES ‘Tho manual consists roughly of two area : Oveanis, Asia and BU. F : YNa2T01008FB Bach of the area is divided into five parts, 1. Upper structure, 2 : ; Gs YNa2TO1O08F2 Boom, 3. STD arm, 4. LONG arm, 5. Connector, each being assigned seccuattaronet a kit number. In the ease of connector, select for ordering. But () io of quantity axe appropriate for the parts of standard machine. eee K :YNS2T0L005F4 COMPARISON TABLE FOR KIT AND ASSY NO. BY COUNTRY Table 1 GaSe ESE REAR cation bon Wak eawoel _80 TSA Tocewnal 7B Upper strocate modiiation Rito ® © © |©| © Paar [odie ote uper ame frseroacrves| — frrwrooxary| surueorea] —_ jowaroonaey Molten oth ental valve frssovoozers) — [insovoosarl vsmnvacaral — | — ‘ otteatono ta bya tank pnesnowiere| — | — Seer (eee [eee ‘emote cone ping EP) hrssssooovnrs| jsentoonenes é mormon tes froomoar| cv, Z Ge ateemn ae AUTH erm EEE lat 7 (Cm sith Baar —fistccaerro Opps pining josnnosiri] | ~__[rsmnowscrs] — frcexoomsor: + Rerun dealing ee ae SPS pe ELEC _ [+ oaieaton ft oateat yt rrmcoour| — frimaconry — | — | — ABEL, _| twa ofthe nme plate lrvarteororra] — _[ynizronrara|ynezreotsare| —_|YNszTooirare ‘Boom modiiction kit No © |@| © © |@| ® : celeriac ST ees = lft =f 8 | srr.) aeons — + 5a (180) boom yawns vans] = | ret ee eee ‘204M (8) Arm modifieation kit No @ @ @ @ @ od + Moditeation afta 2886 3} STD ae capaneora| — [ranasooairafrnasoonsere| —_ |ravaneosurs sr an. ]2901 (8) S10 am tyra ine jsisnonorors} — | Sere eee eee ~~ i “}yigboraeni| 5 einige er ik easier ee 9.390 (10'11} Arm moffenton Kt No, ~ Fe ® + Motcation ote 883009) LONG we = | = | —___ fewanomard LONG ara | +8488 011) LONG a hem eee frvstoomirs] — | PP iasoraaiee| S| Rettig hele ink jnizaoisair : 7 PTT fusisnooosry] =P CONNECTOR hrsvertoonr (Goranoesetlaneed lasso1.1 ADDITIONAL PARTS FOR THE MODIFICATION OF THE NIBBLER & BREAKER (i UPPER STRUCTURE No.] PART No. NAME ‘ry REMARK [Applicable Machines @ [YNe2To1008Fo YyN52F00077P1 12416120618 lyNs0Vvoo02sF2 1 |YNg0V00047F1 YNBHOOOI3F2 16 [YNS0Vo0009P1 ~~ PyNesHo60g2i1 1 [LesovooooaF2 2 | HH25x04004G2 8 |zi122X04000 4 2Ht32X04000 5 [2818010025 6 7 8 'ZW16X10000 |LC52S00001P3 2420R349D090 9 |2aaan1iz0D110 io jtaoRs49D840 11 |2420R349D305, 12 |YN68HOLO35P1 13 |ZS18C08065 14 |Z 180: ‘15 |ZNi8C08007 16 |PYO3M01026P1 17 |Z528C10020 18 |ZW26X10000 19 |ZS18C080: 20 | YT30M01002Fi 21 }YNO3MO01319P1 22 /YNO3M01266P2 \YNedHO0O6sF2 7 |ZH22X04000 10 |21132X04006 Li )2416Ne141 040 “18 |ZE72K06000 |) YNO6HOO017F2 ZH22X04008 esis YNosHO0034i1 1 | ¥NO3H01455P1 2, |YNOSHO1456D1 [Upper structure modification kit No. > UPPER FRAME +» TAPPED BLOCK RACK » MODIFICATION OF THE CONTROL VALVE, }> « P2 OPTION CONTROL VALVE, i » HYDRAULIC TANK ASSY > « RETURN FILTER 1 |“ REMOTE CONTROL PIPING ©) ~ PILOT VALVE, CONNECTOR CONNECTOR ELBOW CAPSCREW WASHER PRESSURE SENSOR (LOW PRESSURE) HOSE, HOSE_ *HOSE HOSE + CLAMP CAPSCREW 1 i 1 2 2 4 1 1 7 T 1 3 6 9 | 1 1 2 2 2 T 1 1 + CAPSCREW LOCK WASHER ‘APSCREW _ + LOCK ASSY PEDAL RUBBER, GONTROL BLOCK PIPING + CONNECTOR + ELBOW BLOCK LUG PLUG |}* REMOTE CONTROL PIPING (C/V) » CONNECTOR 1 Js ELBOW. + UPPER HYDRAULIC PIPING jee TUBE, 1 -- HOSS, 1PART No. NAME, 5 3 REMARK [Applicable ‘Machines 3 |ZWIH12000— 30 | YKS2HOLOLIP1 38 15, “6 17 18. 3 |ZS18C08020 )YNosHOIdsEb2 2X20H116110 1244423722010 YVO3HO1039P1 HG-33H12012G1 1244473203 24100P1005E2 ‘YNOSHOLMG6P1 |YNosH01369P1 IYN4SHO1097P1 '2818X16000 2D 12P03400 ‘21202100 ZD12A01800 '7S18C12030 ZS18C12065, 2828012040 zw 16H08000_ HGSSF16012G1 SELECTOR VALVE + BRACKET « SUPPORT. + CAPSCREW = CAPSCREW + © CAPSCREW se WASHER 2W26K12000 \ZN18C12010 YNO3HO1480P1 |YNs2Ho1066P1 \z818C12060 pave 19029 YNzZTOOI67E2 Iy¥20T01039P1_ PY: yr20T01054P1 YN20TO1414P 1 + © LOCK WASHER ee NUT «© SUPPORT + « CAPSCREW 'YNi7M00010F2_|+ INSTRUMENT PANEL ASSY SWITCH |e INSTALL OF THE NAME PLATE Pree aran leloce >» LABEL Je * LABEL je LABEL(1-2 UPPER STRUCTURE OCEANIA) ag] No.| PART No. NAME larry] Remark | pPlesble jachines © [YNe2TOLO8FA | Upper structure modification kit No. N&B) yns2K00077P1 | UPPER FRAME 2|2cerzosis —_ +» TAPPED BLOCK 3 |YNs2Fo1258P1_| IYN33HO0013F2 |» HYDRAULIC TANK ASSY 16 |YNs0Vo0009P1 |» » RETURN FILTER 1 LYNesHo0082F1 |» REMOTE CONTROL PIPING (P/V) LC30V00004F2 J+ * PILOT VALVE, 'HH25X04004G2_|« e CONNECTOR 78122 INEC __ /Z1132X04000 =» ELBOW 2 ZS18C 10025 je» CAPSCREW 2 ZW16X10000 is «WASHER 4 ILO52S00001P3 |* « PRESSURE SENSOR (LOW PRESSURE) 1 24209490 1 2444R1120D110 pe ian a /2420R349D340 1 24208849305 1 | YN68HO01035P1 3 2818008068 | 6 “14 /ZWiex0s00d 9 Eee 'ZN18C08007 1 PY03M01026P1 1 }ZS28C10020 CAPSCREW 2 2w26X10000_|+» LOCK WASHER Pea nner tnTTitEeT (9 [2818C08020 +e CAPSCREW 2 YT30M01002F1 |«« LOCK ASSY 1 |YNO3M01319P1 jee PEDAL 1 hYNO3MO01266P2 RUBBER 1 LYN64H00065F2 |* CONTROL BLOCK PIPING 7 \ZH22X04000 CONNECTOR 10 |ZH32X04006 11 [eaienei4 ‘12 |ZE72X04000 13 |ZE72X06000 |YNosk00017F2, 5 |Zrisax04006 IYNosHooos4F1 |» UPPER HYDRAULIC PIPING __1 |YNosH01455P1_ BE «HOSE 2 [YNoaHo1456D1xe} No.| PART No. NAME ery] nemarx [Applicable Machines 3 |YNosHoisseb2 |-+ HOSE T 4|ZX20H16110 _|+ » HOSE 1 5 |2aaaza722D10 | e HOSE 1 6 |YVo3H01039P1 je * CONNECTOR, 1 7 |HG38H12012G1_|+e ELBOW # 1 ~S |HGS3F16012G1 |- + ELBOW EPEeeEEEE Fea? ~ 9 |2444z3203 +e ELBOW 1 10 [2a100P1005¥1 |» « SELECTOR VALVE 1 11 |YNo3Ho1466P1_ |» e BRACKET 1 _12 |YNO3HO1369P1_|+*SUPPORT {4 13 [YN43HO1097P1" [++ CLAMP T} 14 |ze1sxie000 +e HALF CLAMP 4 15 |zD12P03400 |e O RING 2 16 |ZD12402100 |e ORING 2 a7 |zp12A01800__|*+ 0 RING 1 18 |7818C08020 |» « CAPSCREW 4 19 |Z$18C12030 |e» CAPSCREW 6 20 |zs18ciz063 — je» CAPSCREW 1 21 |zs2eciz040 |e» CAPSCREW 8 22 (zwieHosooo lee WASHER 4 | 23 [ZWi6Hi2000 —_j«» WASHER 9 24 |ZW26K12000 —_|+» LOCK WASHER 8 25 |ZNI8C12010 Jee NUT 1 28 |YNO3HO1480P1_|+ e SUPPORT 1 | 29 |YNa2HoLoG6PL ee sss fat 80 [YX82HOi011PL T 31 JZS18C12060 1 ¥Ni7Mo0010F2 29 |2479U1190F 25 'YN22T00167F2 |+ INSTALL OF THE NAME PLATE yv2001039P1 LABEL 1 [PY20TOi062Pi Jee LABEL ae 17 |Y20TO1054P1 [++ LABEL. 1 18 [YN20T01414P1_|e+ LABEL 1 (2) BOOM NOTE) COMMON TO BREAKER N&B) No.| PART No NAME lary] Remark [Applicable [yNs2To1008F2 [Boom modification kit No, NEB], BREAKER) 'yNozBoooasr2 |- 5.65M (18°6”) BOOM ASSY | 1 |YNo2Bo00gaF1 + « 5.65M (18'6”) BOOM ASSY 2) | wenbantine, sm __2 |YNo2B01205P1_ |e TAPPED BLOCK _ Heed 3 |YNO2B01206P1 +» TAPPED BLOCK a 7 4{YNo2B01207P1_|+ « TAPPED BLOCK 2 5 |YNozBoi240P1 _|+ e BRACKET 1 6 |¥No2B01242P1_|+ + BRACKET LD 7 [Applicable No.| PART No. NAME Jaty] REMARK |pPucable YNG2HOOOSOFT [+ 6 G6M (I8'6") BOOM HYDRAULIC PIPING 1 |YN42H01345P1 |+« TUBE 1 2 |YNa2HO1546P1_ |e TUBE 1 3 |YN42H01947P1_|+ + TUBE 1 4 |YNazHio1348P1 : 1 “6 |ZE72X16000 2 EE 6 |2D12A01800 1 7 |2D12.402100 1 8 j2aszr6122 2 248275924 CLAMP _ HESS | YN42HOIS66Pi |* « CLAMP ae Tr zz13x16000 [es HALF CLAMP 8 zs18C12060 |v CAPSCREW 18 zsisci20es —_|«e CAPSCREW 2 ZW26X12000 LOCK WASHER 20 ZW26K12000 —_|* + LOCK WASHER HE ‘Ts | zszsciz0s0 [+e CAPSCREW 16 ZD12P03400__|** O RING 4 (3) 2.94M (9°8") ARM OCEANIA, ASIA) NOTE) COMMON TO BREAKER [N&5) No.] PARTNo. NAME lary] REMARK [Applicable © UNGQTOLOOSS [2904 (0°8") Arm modification kit No NEB), BREAKER 'YN12B00186FE |» 2.94M (9°8") ARM ASSY YN12BO0186F1 |s « 2.94M (9°8") ARM ASSY ws bung. S10) _2|¥asnouis9Pi_|+ i | \YN4sH01200P1 eet YN43HOLO09P1 +e PLATE 'YN43HO1051P1_ |e » TAPPED BLOCK /LC42H01020P1 12818012045, ZS18C0! 12828012050 ‘2vy26X12000 ‘2w26K12000 YNasHo1icsP1 "zwi6it 100i YINASHOLIS1P1 LO02B01024P1 |+« TAPPED BLOCK YN43E00080F1 YN43H01319P1 yinasHi01820P1 NagHOU211D1 YNaSHO1005P1_ |e * CONNECTOR, 2012402100 ORING /2D12P03400 ORING lywaaHior150P1 le+BRACKBT ais nae ALP CLAMP LS43HO1005P1 |* * CLAMP 2818010030 ___ BUSHING * CAPSCREW CAPSCREW Je LOCK WASHER * LOOK WASHER, + WASHER, WASHERfea elias Applicable No. PART No. NAME lary] remark [Applicable TDLER LINK REINFORCEMENT 3 |ynuzporserp1002 |.» PLATE 2 [RH Lr (4) CONNECTOR ASSY Nap) [Applicable No.] PART No. NAME lary) remark [Applicable = [ki Noo not given because is provided after salaeion |yNasEo0006FL |» CONNECTOR ASSY 1 /¥NasHo100gP1 |» « CONNECTOR. 1 2aatatiszoD6 |e» PLUG 1 3 |zbi2P03s00__|+e ORING 11.2 ADDITIONAL PARTS FOR THE MODIFICATION OF THE BREAKER (1) UPPER STRUCTURE BREAKER No.| PART No, NAME jar) Remark [Applicable © JYN82T01008F7 [Upper structure modification kit No BREAKER] lys2ro0077P1 | UPPER FRAME, 2 |2a1eT 20618 TAPPED BLOCK 2 1258P1_|+« BRACKET 1 '2420R349D090 | « HOSE 1 2444R1120D110 |» e HOSE L 2420R849D305 1 ZN18C0801 r i 1 PYOSMOIGI6PI [+e PIN 1 zwieXos000 |e» WASHER 9 ZS18C08065 CAPSCREW 6 YNGSHO1035P1_ + « CLAMP 8 2 10 /ZW16HO8000 aa z yNesHo10ssP1 |*« BRACKET 1 12419737576 PIN 1 2419R9D4 PIN 1 HHETS5X04004¢8, BOW H Ele 23132X04000 ELBOW i lyrsovooo0dF1 js « PILOT VALVE ASSY 1 24167566 + CUSHION RUBBER, '7838C08020 CAPSCREW 2 ‘YT30MO100: + LOCK ASSY 4 | /YN68HO103952 e+ PEDAL ; T yROsMo1134P1_|+ « COVER 1 {ZW 16X12000 + WASHER, 1 2418718004 + PLATE 2 L.052800001P3 SURE. 1 /244424939 ee TEE a ‘2122x0400 * CONNECTOR 1 244422525 + CONNECTOR 1 10 ul 2 13 lyN30VO0026F2 lyNa0voo0s7F1 +» P2 OPTION CONTROL VALVE, YN33HO0013F2 |e HYDRAULIC TANK ASSY ;YN50VOO009P: 2H32X04008 2AIGN6141 '272X04000 22 72X06000 1 |¢e RETURN FILTER REMOTE CONTROL PIPING (Vy = MODIFICATION OF THE CONTROL VALVE, +e ELBOW, BLOCK «PLUG ee PLUGPART No. . NAME (Applicable REMARK [Machines as |Z818008020_ ZH22X04006 24442253 ‘yINosH00034) YN 2X20H16110 ir 1244473208 ke 7B13X16000 'ZD12P03400 lzD12402100 21012401800 2818012065 2528012040 2Z818C12060 izH132X04008__|+ « ELBOW 244411200035 |* e HOSE P1 |e * TUBE lYNOSH01456D2 j+¢ HOSE 2 16H08000 _|+« WASHER ZW16H12000 __|+* WASHER. 26K12000 (ASHER zn1sciz010 NUT yvosH01028P1_ |+ + BLOCK 2618Q16000— |e * PLUG YNo3H01480P1_|««SUPPORT _ YNa2101066P1 |» * CLAM 'YX82HO1011P1 |+ + BUSHING YNOGHOOOI7ES |= REMOTE CONTROL PIPING (CNY * CONNECTOR F2__|+ UPPER HYDRAULIC PIPING _ |» HOSE 244423722D10__ |e e HOSE. I¥vosH01039P1_|+ + CONNECTOR T |*+ ELBOW Bae Je» ELBOW SYNOSHO1466P1 | + BRACKET {O3HO1369P1 |e» SUPPORT IyN4sH01097P1_|» + CLAMP. = * HALT CLAMP ORING Je © O RING J+ + O RING s+ CAPSCREW ‘APSCREW CAPSCREW CAPSCREW CAPSCREW(1-2 UPPER STRUCTURE BREAKEr _ [Applicable No. PART No. NAME Q’TY| REMARK ‘Machines © |YNS2T01008F8 Upper structure modification kit No[BREAKEN) lyNs2F00077P1 |» UPPER FRAME 2 |2arer20618 TAPPED BLOCK, _3 [YN2F01258P1 [yNasHo0013F2 |e HYDRAULIC TANK ASSY 16 |YNsoVoo009P1 |+ + RETURN FILTER 1 IYNesHOOO49F1 |» REMOTE CONTROL PIPING (P/V) 1 |2420R849D090 HOSE 2 |244aR1120D110 + « HOSE 3 |2420R8490305, ‘4 FZNIBCO 6 |PYosMo1026P1 6 7 8 ZW16X08000 ZS18C08065, YNGSHO1O35P 9 |2818C08045 10 |zWwieHos000 11 | ¥N@sHo1038P1 12 [2419737576 241 9R9D4 rs 15 |ZH132X04000 16 |YT30Vo0004F1 17 |24162566 18 |2818C08020 19 |¥: 20 | YNesHo1039P2 21 |YRO3M01134P1 22 |zwi6X12000 23 |24187i8004 24 (LC52S 25 |244474239 26 |zh122X04000 27 |244a72525 eon ae ‘With filter ~~ PILOT VALVE ASSY CUSHION RUBBER. PS 'YNG4HO0065F2 |» CONTROL BLOCK PIPING 7 |z#22x04000 CONNECTOR 10 |2#132X04006 ELBOW 11 |2416N6141 _32 /4872X04000 _SRERKER ake [Applicable No, PART No. NAME, Qty) REMARK [iTPiines 'YNOSHOOOL7FS |» REMOTE CONTROL PIPING (CNY 2 |zH22x04006 |e e CONNECTOR. 1 5 |\zHi32X04006 je e ELBOW 1 9 |2duaz2356 1 s |a444Ra120D036 He fee eee I¥NosHooos4F2 1 |YINosHO1455P1 1 _8 |YNoario1 1 4 |Zx20Hi6110 i 5 |2444z3722D10 HOSE 1 6 |YVosHO1039P1_j» e CONNECTOR, {1 7 |H@ssH12012G1 |+ «ELBOW 4 _9|zaazs203 [ee ELBOW i 1 | ii /YNOSHOLa66P1 BRACKET Z cL + 12 |YNosHO1S69P1_ J+ « SUPPORT 1 13 |yN4sH01097P1_|+ « CLAMP 1 14 [213X16000 HALF CLAMP 2 _15 [2D12P03400_ RING 7 a. 16 |ZDi2A02100 ORING 1 : 17 {2012401800 ORING 1 18 |Z818C08020 CAPSCREW 4 19 |z818C12030 CAPSCREW 6 zo Jzs18C12065 __|e» CAPSCREW _ _j1 | 21 |Z828C12040 7 CAPSCREW 8 + 22 |zW16HO8000 WASHER 4 28 |ZW16H12000 WASHER 9 24 |zweeK12000 —_|+ e LOCK WASHER 8 _36 JaNisciz010__ |e» NUT - Seeeeeee | ak eee 36 |YVOsHOI023P1 |¢« BLOCK ans T ae 27 |Z118Q16000 + PLUG 1 28 |YNOSHOL4S0P1 + * SUPPORT 1 29 [yivs2Ho1066P1 |+* CLAMP } 2 30 |Yxs2H01012P1 USHING 1 | “BY [Z818Ci2060 «CAPSCREW i z yN22T00165F4 [+ INSTALL OF THE NAME PLATE LYN20TOI414P1_|*e+ LABEL L(2) BOOM (OCEANIA, ASIA) NOTE) COMMON TO NIBBLER & BREAKER BREAKER] No.| PART No. NAME Ty) REMARK [ppbeAble Machines @ [YNS2T0I008F2 [Boom modification kit No. BREAKER. NEB) YNO2B00083F2 [+ 5.65M (18'6”) BOOM ASSY 1. |¥No2Bo0083F1 _|« « 5.65M (18’6") BOOM ASSY (1) wan nsting, sro) __.2. [YNO2B01205P1_|+ ¢ TAPPED BLOC! 2{ ‘8 /YNO2B01206P1 TAPPED BLOCK 4 : : 4|YNozB01207P1_ | TAPPED BLOCK 2 5 |YNozB01240P1 ++ BRACKET. 1 6 |YNo2B01242P1_|+* BRACKET 1 FYIN42H00059F1 |» 5.65M (18’6") BOOM HYDRAULIC PIPING 1|yNazHo1s4sP1 + TUBE, 2 \yNazHo1s46P1 |» + TUBE _3 |¥Na2Ho1347P1_|e + TUBE He “a YNADHOIS48P1 |e TUBE oa 5 |ZB72x16000 PLUG 6 |zDiza0is00 |e O RING 7 \ZD12402100 ORING 8 |zaaz76122_ CLAMP 9 [2daaT 5924 = CLAMP” oe 10 JYNa2Ho1366P1_ |» « CLAMP 11 |zmisxi6000 je « HALF CLAMP 12 |Z818C12060 CAPSCREW as |Zs18c12i ’APSCREW _ ee “14 |2w26xi2000 + LOCK WASHER 16 |ZW26K12000 + LOCK WASHER 16 |z828612050 + CAPSCREW 17 |ZD12P03400 + ORING (3) 2.94M (9°8") ARM OCEANIA, ASIA BREAKEA) No.] PART No. NAME Jeary] remark [Applicable @ [YNSTOLOOGFS [291M G'S") vm modification kit No, YN12B00186FE_ |» 2.94M (6°8") ARM ASSY 3 |YN12B00186F1 _|+ 2.94M (9°8") ARM ASSY (1) foithbosting stb 2 |YNasHO01051 TAPPED BLOCK ce 3 [2418729560 +» TAPPED BLOCK | lYN4sHO0o80F1 |» 2.94M (9'8") ARM HYDRAULIC PIPING i |yNasHorsi9P1_[+ TUBE Lal 2 YN4SHO1S20P1 Je TUBE i : 8 \YNasH01211D1 |» «HOSE 2 j 4 |24i00P3133F1 |e STOP VALVE 2 5 |YNasHo1005P1 _|+ « CONNECTOR 2 20 2 1 [ee ORING 2 8 |YNaSHO1i50P1_ |e + BRACKET 2 9 |zm13x16000 |» e HALF CLAMP 4 10 |LS43H01005P1_|+ » CLAMP 8 i |LCs2H01020P1_|* « BUSHING “ at ja jasisciz0ds |» CAPSCREW 4 oe 13 |zgi8ci0030__|e « CAPSCREW 8BREAKER) No.| PART No. NAME REMARK [Applicable Machines ig [ASISCOROIS |» » CAPSCREW z 15 |7828012050 » CAPSCREW 8 16 [zwW26x12000 |e e LOCK WASHER 4 V7 |ZW26K12000_—_ |» + LOCK WASHER 8 1g |YN4sHo1163P1_|* + WASHER 7 4 WieHI1000 YASHER ae 20 )YN4SHO1151P1 Je» WASHER 8 _____] IDLER LINK REINFORCEMENT a WNiabOISSIPIO08 |« « PLATE 2 Re or (4) LONG ARM [OCEANIA, ASIA 5 : [Applicable No.| PART No. NAME QTY] REMARK ‘Machines ® |ENSZTOLOOY | Long arm modification kit No. BREAKER) IyNi2B00226F4 |» 9.99M (10'11") ARM ASSY 1 fYNi2Boo226F1_|- 3.39M (10"11") ARM ASSY (2) |rienbonsing, sm 2 |YN4SHO199P1_ |e PLATE _ : i 3 |YNdSHOI200P1 |e « PLATE i 4|YN4sHo1009P1_ [+ + PLATE L | 5 |YN43HO1051P1_|+« TAPPED BLOCK 2 6 |Lco2Bo1oz4P1 |» « TAPPED BLOCK 4 IzD12P03400 p | Zig 13X 1600 1 2 3 4] 5 6 |2D12A02100 1 ae 9 10 11 |LC42H01020P1 a2 |2818C12045, 18 |2818C10080 2828012000 16 |Zw26eXxi2000 17 |ZW26K12000 1g |¥NasHo116sP1 “To fzwieri 20 |YN4SHO1151P1 FyNv4sH01150P1_|» » BRACKET YN43HOOO8IF1_ |e LONG ARM HYDRAULIC PIPING YN43HO1S19P1 [++ TUBE lyN43Ho1320P1 | + TUBE lyNaaHo1211D4_|+ » HOSE TOOPS1SSFi YN43H01008P1 |e « CONNECTOR ‘STOP VALVE Je» O RING je © O RING HALF CLAMP [Ls43Ho1005P1 |» * CLAMP BUSHING CAPSCREW CAPSCREW. SCRE CAPSCREW LOCK WASHER + LOCK WASHER WASHER WASHER WASHERNo.| PART No. NAME lary] remark [Applicable TDLER LINK REINFORCEMENT 3 [ywizporserPi002 |e « PLATE 2 [RHA (5) CONNECTOR ASSY BREAKER) No.| PART No. NAME lary] remarx [Applicable = Ric No. snot given tacause Is povided alter seloation lynvastioo00481 |» CONNECTOR ASSY 1 |2444P1744D3 CONNECTOR 1 2 |agaar2ao6 + PLUG 1 3 \zp12P03800___|+ ORING 1 | 'YNssHoo00sF1 |» CONNECTOR ASSY SELECT 1|zsaspi745D4__ [+ « CONNECTOR 1 242074228D8__ |e e PLUG cae D1aP0s800 Ri1.3 ADDITIONAL PARTS FOR THE MODIFICATION OF THE NIBBLER & BREAKER (1) UPPER STRUCTURE Neg No.| PART No NAME larry] remark [Applicable © |YN32T01008FD [Upper structure modification kit No. lyNs2Fo0128P1 |e UPPER FRAME 2416720618 |e e TAPPED BLOCK. 2 lynvsgroiz9eP1_Jee BRACKET 1 YNS2PO1220P1 SUPPORT Ht: : 'yNsoVoo0s9F3 |e CONTROL VALVE 1 |YNaovoood7F1 [++ OPT2 VALVE ASSY 1 ‘YNesH00032F1_|* REMOTE CONTROL PIPING P/V) 1 {LesovooooaF2 + PILOT VALVE i 2 |HH25X04004G2__ | » CONNECTOR. 1 _3 |2H22x04000__|+e CONNECTOR i 4 |ZH32X04000 ee ELBOW oe 2, Poet 5|zsiscio025 |e» CAPSCREW 2 6 |ZW16X10000. |e» WASHER 4 7|Les2so0001p3_|+* PRESSURE SENSOR (LOW PRESSURE) | 1 242088490090 5 ei 2444R1120D110 r 2420R349D340 1 /2420R349D305 1 YNesHO1035P1_ ++ CLAMP 8 zs1sCos0s _|+« CAPSCREW _ 6 'ZW18X08000 + WASHER i 9 zw1scoso07 |e» NUT 1 PYosMo1026P1_|+« PIN a 7828010020 |+ « CAPSCREW 2 2 «+ LOCK WASHER HEHE a s+ CAPSCREW 2 - lyrsoMo1002F1 |» » LOCK ASSY 1 YNogM01319P1 |++ PEDAL i YYNOSMO1266P2 je + RUBBER 1 YNedH00069F2 |» CONTROL BLOCK PIPING 4 |24aa72336 TEE 1 7 \zx122X04000 CONNECTOR 2 10 |zH32x04006 ELBOW = 1 - 11 [2a16Neid1 BLOCK i 12 |2B72X04000 PLUG L 18 |2B72X06000 PLUG 1 + REMOTE CONTROL PIPING (CIV) eet “| YNO6HOOOS7F5 |* REMOTE CONTROL PIPING (C/V) Boom safety yNosH00037F8 |e REMOTE CONTROL PIPING (C/V) B&A safety 2 |7#22X04006—_|« e CONNECTOR 1 5 |Hs2X04006 |e» ELBOW 1 YNosHO0034F1 | UPPER HYDRAULIC PIPING i |YNosHo1456P1 [++ TUBE 1 2 |YNo3HO1456D1_|+ + HOSE.: . [Applicable No.} PART No. NAME QTY] REMARK |e es 3 [YNOSHOLISeD2 [++ HOSE T 4|Zxz0Hi6110 — |** HOSE i 5 |zaaaza722D10 |e « HOSE a 6 |yvosHo1039P1 |« « CONNECTOR a 7 |HG33Hi201261 1 8 |HG33F16012G1 | ES 9 | 244478208 . 1 10 |24100P1008F1 _|+ » SELECTOR VALVE 1 11 YNosHOI466P1_ + BRACKET 1 _12 |yNosHoisc9P1_|+ « SUPPORT cli 18 | YN43HO1097P1 ‘CLAMP eee | 14 |ZB13X16000 HALF CLAMP 4 15 |ZD12P03400 ORING 2 16 |zD12A02100 ORING 2 17 2D12A01800 ORING L ee ee “"T8"/28i8C08020 [+= CAPSCREW 4 eee 19 |zS1sci2030 CAPSCREW 6 20 )2818612065, CAPSCREW 1 21 |2828C12040 + » CAPSCREW 8 22 {zwieHos000 _|+e WASHER _|4| ~23 [2WieH 12000 WASHER F 9 : 24 |ZW26K12000 LOCK WASHER 8 26 |ZN18012010 NUT 1 28 |YNosHO1480P1 |» « SUPPORT 1 29 |YNa2H01066P1_|+« CLAMP PEE rr ce (eee “80 |YX32HO1O11PT BUSHING 1 81 [2818612060 CAPSCREW 1 YN17M00011F6_|eINSTRUMENTPANELASSY Sere Hee 3B /2478U1190F32 SWITCH Singleteonfex yN22T00172F2 |+ INSTALL OF THE NAME PLATE 13 [yNz0T01354P1_|+ + LABEL 1 (2) Boom EU NOTE) COMMON TO BREAKER N&B) No.) PART No. NAME lary] Remark [Apolieable @® [WNS2TO1008FC [Boom modification kit No. NEB, BREAKER] 1 |YNozBoooss4 | 5.65M (18’6") BOOM ASSY (1) [With bushing 2 |zaieT9aT: se TAPPED BLOGK 1 3 |zaseRza5D1 Ba Eeeereeeeee 4 eager s2Di i[Applicable No.| PART No. NAME Jarry, REMARK | pPocere YNazHo00s0Fi |» 5.65M (8'6") BOOM HYDRAULIC PIPING 1 [YN42H01345P1 |e» TUBE 1 2 |YN42H01346P1 |e» TUBE 1 3 |YNa2Ho1347P1 4 \ZD12A01800 ZD12A02100 249276122 ‘7ZB13X16000 2818C12060 '2818C12065 1ZS28C12050 2D12P03400 + HALF CLAMP, CAPSCREW « CAPSCREW = LOCK WASHER — + CAPSCREW +s ORING 16 | 16 4 241M (9°8") ARM. i} NOTE) COMMON TO BREAKER PART No. NAME Q’TY| REMARK [Applicable Machines YNS2TO1008FS YN12B00231F3 YNi2B00281F1 YN4SHO1199P 1 [YN43#H01200P1 | YNasH01009P1 [yN43H01051P1 ‘LCo2B01024P1 ‘YN4sHOOO8OF1 YNaaii01319P1 ‘YNASHT01920P1 lyNasHio1 (24100P3133Fi ‘yNas#01005P1 /2D12A02100 ZD12P08400 YN4SHO1150P1 ) | ZB13X16000 L$43H01005P1 L@42H101020P1 2818012045 Z818C10030 7S18C08025 2828C12080 zw26X12000 !23¥726K12000 HO1163P1 ‘ZW6H 10000 yNasHo1151P1 294M 8") Arm modification kit No. N&A), BREAKER] |+ 2.94M (9°8") ARM ASSY e+ 2.94M (9'8") ARM ASSY PLA’ oe PLATE es PLATE, + + TAPPED BLOCK = « TAPPED BLOCK + 2.94M (9°8") ARM HYDRAULIC PIPING. j++ TUBE, ‘STOP VALVE CONNECTOR ORING ORING RACKET + * HALF CLAMP «© CLAMP BUSHING CAPSCREW CAPSCREW ee CAPSCREW LOCK WASHER LOCK WASHER WASHER WASHER WASHER 1 1 2 | 2 2 2 2 2 4 | 8 4 4 8 8 8 4 8 4 8 8 ) | wiarsking, SDfea : I [Applieable No.| PART No, NAME QTY| REMARK [Machines DLER LINK REINFORCEMENT 3 |ynrzporsznpio02 |+ + PLATE 2 [RH LH (4) CONNECTOR ASSY faa No.| PART No. NAME larry] REMARK [Applicable = GE No. i hot given because tis provided afler election! IyN4sHoo006F1 |» CONNECTOR ASSY 1 fynasHoio0sP1 [++ CONNECTOR 1 2 |paaaTis2906 PLUG 1 3 |zp12P03800 ORING 11.4 ADDITIONAL PARTS FOR THE MODIFICATION OF THE BREAKER (1) UPPER STRUCTURE EU) No.| PART No. NAME lary] Remark [Applicable “® |YN32T01008FB | Upper structure modification kit NoBREAKER| ‘YN52F00128P1_|+ UPPER FRAME, 2416720618, ‘TAPPED BLOCK 2 RB YN ZN18C08007 ZW 16X08000 zs1sCos045 241 9R9D4 1ZH132X04000 |zS18Co8020 LyrsoMo1002F1 |YNesHo1039P2 YRO3MO1134P1 244474239 '2k22X04000 244472625 |Z#132X04006 2416N6141 ‘2B 72X04000 Z72X0600% ‘NosHooo: {ZH32X04000 ZW 16H08000 YNGSHO1038P1 2419737576 258P1_| 7 (YNSBFO1220P1|« « SUPPORT YNESHOOOSTFL 2420R349D090 2adaR1i20D110 PYosMo10z6P1 ‘YNGBHOL0S5P1 HE35X0400463 yT30V00004F1 2418T 18004 L.C52800001P3 J | 2420R349D850 ‘YNe4HOOOSSF2 “7 |ZH22xo4000 | YNosH00037F3. YNO6HOOO37F6 KET + REMOTE CONTROL PIPING P/V) © HOSE jee HOSE js NUT PIN WASHER SCREW = CLAMP + CAPSCREW + WASHER = BRACKET PIN PIN + ELBOW + BLBOW + PILOT VALVE ASSY + CUSHION RUBBER *CAPSCREW + LOCK ASSY PRESSURE SENSOR (LOW PRESSURE) TEE CONNECTOR CONNECTOR HOSE |» CONTROL BLOCK PIPING DE CONNECTOR ELBOW }e * BLOCK PLUG LUG » REMOTE CONTROL PIPING (C/V) » REMOTE CONTROL PIPING (C/V) REMOTE CONTROL PIPING (C/V) CONNECTOR With filter Boom safety B&A safety 1-19“AKER No.] PART No. NAME ary] wenan [Applicable YNOGHOO0SOFI |» UPPER HYDRAULIC PIPING 1 |zxaoHi2080 |» + HOSE 2|zp12A01800 +O RING 3 |zG23Fi2016 |» e CONNECTOR 4|YNosHo1438P1_|*» BRACKET - ~S |zSi6C12035 «= CAPSCREW =| ees 6 |zwigHiz000_—_ |e» WASHER 2 7 \YNosHO14s9P1_ |+ « BLOCK 2 8 |2aaataa95 +e ELBOW a __9 |244473722D10__ |e « HOSE ; 1=1000 1 10 |ZX20H16110 (OSE ; eee eee 11 |2D12402100 2 12 |zqasFi2012 1 18 |ZG29F16016 2 __14 |zs18c08025_ | 2W16H08000 Bi eet 1s 244478208 1 ____|yv22700172F2__|+ INSTALL OF THE NAME PLATE. YN20TO1954P1 LABEL a @ Boom EG NOTE) COMMON TO NIBBLER & BREAKER BREAKER] No.) PART No. NAMB larry] Remark [Appieable @ |YNTOIGOFC |Boom modification kit No BREAKER), NOH) 1 {yNo2Booosai4 + BOOM ASSY (1) | ith bashing so 2 |2aneT9878 + TAPPED BLOCK 1 3.|2432R245Di__ |» « CLIP 2 ~~ [2432 R252D1 ee ‘YN42H00059F1 1 |YINagHO1345P1 at ~2 |WNaaH01346P1 Vi 3 |YNazHo1347P1 1 4 |YNazHois4sP1 1 5 |2m72X16000 2 __6 |zD12A01800__ a 7 |ZD12A02100 r 8 |2as76122 2 9 |zaazr5924 7 10 |YN42Hi01366P1 {4 11 |Z18X16000 _ ls “72 |Z8i8C12060 ~~ is | 13 zsisciz06s —_|e « CAPSCREW 2 a4 jzwe6x12000 —-[e» LOCK WASHER 20 | {5 |zw26K12000 |e» LOCK WASHER 16 _1e |2s28c12050 CAPSCREW fee ___|.6 eee 17 [ZD12 03: “Ta ree(3) 294M(9°8") ARM EE NOTE) COMMON TO NIBBLER & BREAKER BREAKER) No.| PART No. NAME lary] Remark [Applicable © [YNSzTOLOSFS [294M 66") Arm modification kit No. BREAKE! YN12B00291F3 |» 2.94M (9'8") ARM ASSY 1 JYN12B00251F1 |e» 2.94M ('8") ARM ASSY 1) | itedwaing, se] 2 |yN4sH01199P1 |e PLATE, 1 3 [YN43HO1200P1 |e» PLATE 1 __4|YNasHoi009P1_|eePLATE a & |YN4SHOLO5IPI |e « TAPPED BLOCK 2 ¢ |LcozBo1oz4P1 |e» TAPPED BLOCK 4 lyNasH000a0F1_ |e 2.94M (9’8”) ARM HYDRAULIC PIPING 1 {YN43HOiSi9P1 ++ TUBE aa PEE | ee 2 |YN4sH01320P1 {e+ TUBE 1 3 |YN43HO1211D1 [++ HOSE 2 4 |24100P3183F1 | e STOP VALVE 2 5 |YN43H01005P1_|+* CONNECTOR a 6 |ZD12A02100 je* ORING 2 7 [zD12P03400_—_|+e O RING 2 8 |YN4gHOL1b0P1 [+ BRACKET 2 9 |ZH13X16000 |e e HALF CLAMP 4 10 |LS43H01005P1_|+* CLAMP + 8 | “TE |LC42i01020P1|+ « BUSHING 4 : 12 |218C12045 ee CAPSCREW 4 13 /zs18c10030 |e e CAPSCREW. 8 14|zsiscosozs —_—|e » CAPSCREW. 8 48 [228012050 CAPSCREW _ | 8 “16 | Z2W26X12000 LOCK WASHER , 17 |2wa6ki2000 ‘|e LOCK WASHER 8 18 |YN43HO1163P1_ Je WASHER 4 19 [zwieH10000 WASHER 8 20 |YN4SHOIISIP1 |++WASHER jal IDLER LINK REINFORCEMENT 8 |¥N12B01821P1002 |» « PLATE 2_|RH, LH(4) LONG ARM. 7 : [Applicable No.] PART Ne NAME lqry| Remark [{pPrcable ® |YNGOTOIOOSS | Long arm modification it No YN12B00226F6 + 8.33M (10°11*) ARM ASSY | a |YN12Bo0226F5 |» 3.83M (1011") ARM ASSY (1) |Wwiekioaing, 0 2 |yNasHo1199P1_ |e PLATE, 1 “3 YN4GHO1200P1 >» PLATE a | 4|YN43HO1009P1 |e + PLATE 1 | 5 |YN4sHOI051P1_ [++ TAPPED BLOCK 2 6 |LCo2B01024P1 |» « TAPPED BLOCK 4 lywasH00081Fi |» LONG ARM HYDRAULIC PIPING. 1 {YNdsHo1g19P1 | TUBE 1 2 |YN43H01320P1 1 3 |yNasHo1211D4 2 4 [24100PS133F 1 Pe Hee eee 5 |YN4SHOLOOSP1 je « CONNECTOR 2 6 |zD12A02100 ORING 2 7 |zD12P03400 ORING 2 ___8 |YN4sHO1150P1_|+* BRACKET. 2 “9 |2B13X16000 aoe 10 |L$43H01005P1 8 11 |LC42H01020P1_ |+« BUSHING 4 12 |2818Ci2045 —_|+» CAPSCREW 4 13 |zsigc10030_|+e CAPSCREW 18 14 |2818C08025 CAPSCREW 8 | a 16 |2828C12050 CAPSCREW 8 16 |ZW26K12000 LOCK WASHER 4 47 [zwa6K12000 LOCK WASHER 8 1s |YN43Ho1163P1_|+ + WASHER ae af “19 |ZWi6Hi0000 | eee PB Ee 20 |YN4gHO1161P1 |*« WASHER 8 eee ___|IDLER LINK REINFORCEMENT 3 | yNiapoLseTP 1002 |» + PLAT (®) CONNECTOR ASSY (GREAKER) No.] PART No. NAME lary) Remarc [Applicable = TEIN. sot given becae ite provided efter election, ynasHoooodr |» CONNECTOR ASSY SELECT 1|2444P1744D3_—_|e « CONNECTOR 2 |2aaaT2406 J+ PLUG [] sx 3|zp12P03800 |e ORING PCa ly¥IN4sH00008F1 |» CONNECTOR ASSY SELECT 1 |eqs4P1745D4 |e » CONNECTOR es 1021228D5_ [ee PLUG. ___|-1 | hrox 3800 RING 12, SUMMARY 2.1. GENERAL PRECAUTIONS (1) Applications of Breaker or Nibbler & Breaker Breaker piping 7+" Applicable only when a breaker is mounted. Applicable only when a nibbler and a breaker are mounted. Nibbler & breaker piping ~ (2) Modifying a Breaker and a Nibbler & Breaker There are specific procedures to be followed when modifying a breaker and a nibbler & breaker. Therefore, when they are to be modified at our service shop, contact the nearest breaker and nibbler manufacturer's office, and obtain instructions, so that you inetall the pipes and handle the machinery correctly. (8) Differences between a Breaker Piping and a Nibbler & Breaker Piping © Breaker Piping ‘There is a single oil flow from pump P2 to the breaker. The oil returns to the hydraulic tank directly. The flow is single flow A If the return oil from the breaker is fed back to the control valve, the pulsation of the breaker is transmitted to the oll cooler. This causes the machine to break down. © Nibbler Piping ‘The oil flows to the nibbler is conflux flow ; the oil flow is changed to the rod and the head of the nibbler cylinder. 2.2 BASIC METHOD TO BE TAKEN WHEN MOUNTING. (1) Specification prescribed for OCEANIA, ASIA For specification of nibbler & breaker, optional valve (P2) is additionally installed on the control valve of standard machine because pressure oil is supplied from main control valve to breaker and nibbler. + Specification prescribed for EU For specifications for nibbler & breaker, the modification of control valve is not required. (2) Functions of the option valve : ‘The option valve is equipped with spool which, functions to send the pressure oil into nibbler and breaker, and also to switch the flow direction to the rod side or head side of the nibbler cylinder. (B) Action of the single / conflux flow spool The singlelconflux flow select switch is provided on the instrument panel and is connected to the harness to actuate the single/eonfiux flow elect epocl. (4) Installing the operation panel A pedal and a pilot valve are mounted to the floor plate and a remote control piping is placed between the option valves and pedal, in order to operate the breaker or the nibbler. (6) Installing the selector valve = For the machines equipped with nibbler and breaker, the eelector valve which functions to change the oil flow direction according to the use of breaker or nibbler is provided on the main C/V in the inside of guard on the right side of slewing motor. © Reinforcement of the attachment Reinforcement plates are welded to the standard arm (civil engineering services : for general use) and to the idler links of the nibbler & bresker attached machine (7) When the machine equipped with breaker or nibbler & breaker ie modified, replace the return filter with filter for breaker and nibbler & breaker.2.3 OUTLINE OF MODIFICATION (Q) Breaker specification, < HYDRAULIC PIPING FOR BOOM ARM HYDRAULIC. PIPING } UPPER HYDRAULIC PIPING RETURN HYDRAULIC PIPING OPTION VALVE (ADD-ON VALVE) MAIN CONTROL ‘RETURN FILTER HYDRAULIC Eta BREAKER Hane OPERATING ~ PEDAL a FLOOR MAT _ f REMOTE CONTROL PIPING Fig. 1 Outside view of Breaker-attached machine (2) Nibbler & Breaker specification ‘ARM HYDRAULIC. HYDRAULIC PIPING FOR BOOM coven yave (ADD-ON VALVE} [Main CONTROL HYDRAULIC ARM TOP BREAKER PIPING breaker with the nibbler is possible. oreanie PEDAL FLOOR MAT 4 SINGLE / CONFLUX (l FLOW SELECT SWITCH > - REMOTE CONTROL PIPING Fig. 2 Outside view of Nibbler & Breaker-attached machine 2-23. HYDRAULIC CIRCUIT DIAGRAM Q) Hydraulic cixcuit for breaker ye ‘STRAIGHT vaLve| BYPASS concur BL PARALLEL eRcuT pipvpass cur Fig. 8 Hydraulic circuit for breaker BREAKER SPECIFICATION _ |YNO1Z00080P1 (OCEANIA, ASIA) No. NAME PART No. TYPE CONTROL VALVE ASSY | YN30V00026F2| KMX1SYB MAIN CONTROL VALVE | YN30V00054F1|V9909135545 NEGATIVE CONTROL RERIEF VALVE OPTION VALVE 2 ASSY | YN0V00047F1| VBY-147 STOP VALVE PILOT VALVE, RETURN FILTER ‘yNz2V00016F 1] v9909135543 J2etoorstaars | YTs0Vvoo004F 1 |07638-00000 YNsoVon009P 1] ¥-487000 NOTE: ‘This hydraulic circuit is used in combination with the standard circuit diagram YNO1Z00082P1. () Breaker impacting operation 1) If the breaker pedal is stepped on, the secondary pilot pressure entors the low- pressure sensor (SE-11). The output voltage of the low-pressure sensor put into the mechatronic controller. The mechatronic controller then processes the pilot signal and puts out a command to the P2 bypass ent selenoid proportional valve according to the input voltage level to change over the P2 bypass cut valve. 2) Pilot circuit By depressing breaker pilot valve (52), the pilot secondary pressure flows into PBO2 port, of CV and switches the breaker spool. 3) Main cixeuit ‘The P2 pump delivery oil flows out through A02 port of C/V and reaches to the broaker. ‘The return oil from the breaker flows into the tank directly. In the breaker independent operation, the delivery rate of the P2 pump rises only to a value set in the breaker mode.(2) Hydraulic cireuit for Breaker Febvet [eiRAtGisr vaLve: {4 PARALLEL oincurr, Pr eyeass cur Main incur yeas ercurr eect 0, aR Bho Fig. 4 Hydraulic circuit for Breaker (BU) 51 BREAKER SPECIFICATION | YNo1Zo0101P1 (eu), No, NAME. PART No. TYPE 50 |CONTROL VALVE ASSY | YNsoVo0033F2) KIX15YB 51 |STOP VALVE 2a100P3133F1 a 62. | PILOT VALVE YT30v00004F 1 07638-00000 53_|RETURN FILTER YNSoV00009P 1} ¥-487000 NOTE: This hydraulic circuit is used in combination with the standard circuit diagram YNO1Z00082P1. (2) Breaker impacting operation 1) If the breaker pedal is stepped on, the secondary pilot pressure enters the low- pressure sensor (SE-11). The output voltage of the low-pressure sensor put into the mechatronic controller. ‘The mechatronic controller then processes the pilot signal and puts out a command to the Pl bypass cut selenoid proportional valve according to the input voltage level to change over the Pl bypass cut valve, 2) Pilot civeuit By depressing breaker pilot valve (52), the pilot secondary pressure flows into PAQI port, of CIV and awitches the breaker spool. 8) Main cirewit The Pi pump delivery oil flows out through AOL port of C/V and reaches to the breaker. ‘The return oil from the breaker flows into the tank directly. In the breaker independent operation, the delivery vate of the P1 pump rises only to a value sot in the breaker mode.(8) Hydraulic civenit for Nibbler & Breaker at nibbler operating o> al j man | | 5 t Lr RY i ie. STRAIGHT VALVE cee Hl Ht a0 ht I ' ' \ - eypass | rest ' eet Fr PARALLEL ett Hl cmeurt | —H i BL ney 1 t Mt ii it mi 1 ' uy sya TIT preveasscur | |! J paeveasscur | | STOP VALVE. 2ero0Ps19561 52 | STOP VALVE 24100P199F1 ss | pLoTvAWE Losovecoodr2 83 | puor vaLve Lesovodeeers | o7ese-o0c00 se_|perunw wren, vrusovoooesrs |v.a57000 | Ls¢_[petuenruren | ynsovoccose | y-4ara00 NBBLER & BREAKER SPEC, vworzccotsrs °MSiy [rwsoLER ROREAKER SPEC. | YNorzocoHa>" (EU) No ane eartna | ree | | wo NAME panto | TPE so [conmrot vaLveassy | ysovecaaare [xtaxiere | | 60 [conTmoL vaLve assy | yneoveccer® | KuKIsYe so-t}Mancontrot valve | vNsovocos4eY 50-1] Ma conTROL vALvE | ynsovo0dsor2 s02|wsaxcon neuer vatve 1 assy | YNaovocoss2 502] OPTION vaLvE 1 ass | YssovOORs7FS se] oprion2cw assy vinrovecoare1 |var-s47 | | sos] option vanve2 assy | yesovooos7es |vav-t47 tear NOTE: This hyaraulie ‘cutis used In combination withthe NOTE : This Fydrautc droultis used in combination with the STO creutclagram YWO1Z0008001. STD chrcuit dlagram YNO1Z00090°1. 62 =r Fig. 5 Hydraulic circuit for Nibbler & Breaker at nibbler operating @) Nibbler conflux circuit operation Select “Conflux” flow according to the nibbler type 1) Nibbler and breaker pedal operation If the conflus/single select switch is tuned to the “Conflux” of the nibbler and the nibbler & breaker pedal is stepped on, secondary pilot pressure enters the low-pressure sensor (SE-11), The output voltage af the low- pressure sensor is put into the mechatronic controller. The mechatronic controller processes the pilot signal and puts out command signals to the solenoid proportional valves for the travel straight valve, the P2 bypass cut valve and the P1 bypass cut valve, according to the input voltage levels. And the solenoid proportional valve secondary pressure switches the travel straight valve of C/V, P1 bypass cut valve and P2 by-pass out valve. 2) Pilot cireuit Depress N&B pilot valve (68), the pilot secondary pressure flows into PAO2 port of CIV through B port and ewitches the N&B spool. 3) Main cireuit P1,P2 pump delivery oil is conflused in the C/V, is discharged through AO2 port and is fed into nibbler head side, and consequently the nibbler starts the closing action. ‘The return oil from the nibbler rod side flows into the hydraulic tank through B02 port of C/V. NOTE: Single flow is selected when itis operated with the travel action, © Marking of selector valve (51.) Stamped N: NIBBLER, Stampod 8 : BREAKER © Sclection condition and proportional valve command when any of nibbler single & conflux flow or breaker is in service. ‘GOMMTAND SIGNAL GF SOLENOID. CONDITIONS FOR SELECTION | pROPORTIONAL VALVE WW: O., WO; —) ‘SINGLE/CONFLUX SELECTOR TRAVEL SELECT SWITCH | [Kuen [STRAIGHT PLCUT | P2cuT | MODE NIBBLER CONFLUX FLOW [GONFLUX FLOW (ON) |_N. ° ° O_ | Morn NIBBLER SINGLE FLOW |GONFLUX FLOW CFFI|__N. = = O[ Mora BREAKER. JcoNFLUxFLow Fm] & = = ° 8(@ Hydraulic circuit for Nibble & Breaker at breaker operating et STANIGHT VALVE! PARALLEL cRCUN, PABYPASS CUT PaBYPASS.CUT Fig.6 Hydraulic cireuit for Nibbler & Breaker at breaker operating (4) Broaker operation with 2 way pedal 1) Nibbler & breaker pedal operation If the operation is switched to the breaker mode (B mode) and the nibbler & breaker pedal is stepped on, secondary pilot pressure enters the low-pressure sensor (SE-11). The output voltage of the low-pressure sensor enters. the mechatronie controller. The mechatronic controller then processes the pilot signal and puts out a command to the solenoid proportional valve for the P2 bypass cut valve according to the input voltage. Then the secondary pressure of the solenoid proportional valve changes the P2 bypass cut valve of the control valve. 2) Pilot circuit If the nibbler & breaker pilot valve (53) is pressed by the toe, pressure enters from the B port to the PAO2 port of the control valve to change the spool of the option valve. 8) Main cireuit ‘The oil discharged hy the P2 pump comes out of the AO2 port of the control valve and is supplied to the breaker to give impact to the breaker. ‘The oil returned from the breaker retumed directly to the hydraulic tank via the control valve because the selector valve(61) is changed. In tho breaker independent operation, the rate of the P2 pump rises only to a value set in the breaker mode. [Where the breaker and other attachments require: limitation to the maximum flow : + Flo adjusting mode operation : 1) The flow adjusting mode is available if the starter switch is tumed “ON” after the engine stops, the mode is turned to the B mode and the} screen change switch is pressed for 3 to 1 seconds 2) Ifthe engine is started, the flow reads 210€/min: in the initial stage. Its stored and indicated from next time. If the mode switch is pushed ong time, the flow increased by 10€/min. If the buzzer stop switch is pressed, the flo decreases to 30¢/min, 8) To release the adjust mode, turn the scree select switch to “ON.3.3 HYDRAULIC COMPONENTS () Control valve assy ‘YNs0V00026"2 Option valve (Breaker, Nibbler & Breaker) (With opT 2) PUI OCEANIA] « [ASIA] [=] | O16 Ht ooh [os © ©balSEip Travel strat ASIA OCEANIA BU Ivo vooo2sr2| en sovoo25F2| ESO vODOBSES ie STD _|woovrvare| withorr2 | withorrs “ee reaxen|"NSOVo0028%2) 1 With OPT 2 Pa | Funvaovo00s076| tia ‘ wuxorne orm effane icone | [Jeo (ED) (Preaker) YNBOVO0083F3 With opr1) 7 | | Jenasf@) OfelSH ) | reve steer “Pac TRAVEL RIGHT pac BUCKET ray 8008 Pscur Neoarwe cose travet rice NEGATIVE EP ornion2 anu RECIRCULATION Pi Ff frovein mf] Pee (ED) ee) ‘YN3OVO0030F3 (With OPT 3= OPT 1&2) ]gee suo pay 800M now necanye Sense | wet oenion Boom conriux PBL FI os ag EEO Pac BUCKET Few Boom ‘teaver sraaicht 5 “Jas TrAvEL RIGHT FES Prcur NEGATIVE CONTA. EUG options NEGATE CONTROL RELEF option 2 ana ar RECIRCULATION is QL Fig.5 Control valve (Bresker, Nibbler & Brealkex)@) Pilot valve ; YT30V00004F1 ‘SECONDARY PRESSURE OPERATING TORQUE Sa koficm? (psi) kgf (Ibs) t I {ful | (0180 30(68) | 3 (se025 5 (55) Tk B ox20 be) Hoy LY = (210s 18435) is & caono 10422) ela B oman hee go kD we sttt) Bases ; oor ee #S (me) fz STROKE CONTROL DIAGRAM Fig. 8 Pilot valve (Breaker) (8) Pilot valve ; LC30Voo004F2 2Migx is SECONDARY Ee PRESSURE OPERATING TORQUE kaflcm? (psi) kgf+ em {Ibf-t) (430)20, 12087) Z e605 007.2) R uti? S % (28020 ee & z 2 S (210)15} 6014.3) 8 g wey 3 § (1aoyo sees, B rest. " 8 COs pahta| laouia) & B oss fe Lal 0 2 4 6 8 10 12 (deg) ‘OPERATING ANGLE BPPUA DETAIL_X Fig. 9 Pilot valve (Nibble & Breaker) OPERATING FORCE 4. ELECTRIC SYSTEM DIAGRAM FOR NIBBLER & BREAKER se-8 ST LY 7) BS SS conn tow ‘Ea goles ewe Fig. 1 Single / Conflux flow select switch5. MODIFICATION PROCEDURE FOR NIBBLER & BREAKER 5.1 MODIFICATION ITEM. ‘The main items that are needed to modify the standard machine into a nibbler & breaker mounted machine are as follows : Table 1 mem Name aa oe eee ee 1A EU 3 5.2 | Modifiestion of the floor mat YN'26M00020P1 - = Floor mat, Ee casas teen TTS a eda 5:7 | Remote conto ioc. ‘yxcatiooossr2| = __—_[ YNoaH09069F2| Block, Elbow, Connector 3] | emote contiot piping: OV ‘rwostioonrtr2| = enoato0097P2 Conneaue 35.8 | remote control piping; Boom safety 7 = | yocet0008785 | connector te gee ta eg fit i] | natn) Sead a 5.111 Moditcaton ofthe instrument panet | vv7™40001082| ~~ | YNL7b4000116| Addon the rich a Cautions to be exercieed in modification (Q) General precautions 1) Before starting the modification work, check parts according to the additional parts list. When disconnecting and reconnecting pipes, take care, so as not to allow dirt and foreign matter to enter. When the O ring type joint is removed, always replace it with a new one. 2» 3) 4) At ascombly, uso care of O rings do not come off. 5) Regarding the tightening torque of O ring type joints, hydraulic hoses, refer to the tightening torque table, 6) Apply Loctite #242 to the damp mounting bolts. @) Weld 1) Use weld symbol B welding rod (mild steel 50kg grade) 2) Seal the unwelded areas of the tapped block. 5.2 FLOOR MAT (NIBBLER & BREAKER) ‘Make slits to face of the standard floor mat according to Fig. 1 and cut out the hatching. rE =I Fig. 1 Modification of floor mat5.3 MODIFICATION OF THE UPPER FRAME ‘The tapped block for pipe clamp in specification of nibbler & breaker is welded to the center section of the upper frame of standard machine. Table 2 MODIFICATION OF [YNs2Fo0128P1/— jeu See eee asarooor7ei/y] | loce, asia No| PART No. NAME [QTY |memanc 2 [410720618 | TAPPED BLOCK] 2 8 |YNS2F01268P1) BRACKET — | 1|+-| 4 |yNe201220P1/SUPPORT | sa Fig.2 Modification of the upper frame b-25.4 MODIFICATION OF THE CONTROL VALVE Q) Modification procedure [ASIA (4) Modification procedure [EU Install the additional parts listed in Table 8 to Install the additional parts listed in ‘Table 5 to the control valve of the standard machine, as the control valve of the standard machine, 2s shown in Fig, 3. On that occasion, some parts shown in Fig. 5. On that occasion, some parts become unnecessary. become unnecessary. ‘Table 3 ‘Table 5 Gournoiaae YN30Vo0026F9| foumouvaivs | YN80VO0039F3| No.| PART No, NAME [Q’TY) remark No.| PART No. NAME _[Q'Ty[REmare © [yNaovooo2se2|conrnan vatve | (1) Jnachine’ 1 [yNsovooo47FijOPT2 VALVE | 1 «1-1 /YNSOVO0088F]OPT VALVE | () v2 YN22V00017FI|SoNtkoL vave | CD » 1-8 j2s23012120 SOCKET BOLT] (4) |mi2x120 0 lynsovoooasra|cowrrot vazwe | a) |Ss7D lynsovoood7Falopre vatve assy] 1 1-1 [yNsovooo3sr1|OPT2 VALVE | (1) 1.2 fynzzvooor7FajCoNtnoL vane | (1) 1:3 zs2ac12120 _|sOCKET BOLT| (4) frazX120 “sy v1-4|2D12G03000_|0 RING ® 1.4|Zs12G03000 [0 RING @) Fig. 8 Modification of control valve Fig. 5 Modification of EU control valve @ Parts to be disused [ASIA (©) Parts tobe disused [EU) When the option valve is installed, the parts When the option valve is installed, the parts shown in Table 4 and Fig. 4 are disused from shown in Table 6 and Fig. 6 are disused from the standard machine. the standard machine, Table 4 Table 6 CONTROL VaLvs «7D)| YN30VO0025F2| CONTROLL VALVE «7D)| YN3OVO0033F3} No.[ PART No. NAME |@’TY|Remans No.| PART No. NAME |@'TY|remark 212 |yN22V00016F1 SONtROL VALVE | 274\z823012050__ SOCKET BOLT] 4_pai2xs0 212 |yNe2vooo16F1 [SoeeRor vatve | 1 274|zs2sci2050__ |cAPSCREW | 4_fnzxs0 (@) (QOBANTA Modification is not needed as it is standard. Fig. 4 Parts to be disused Fig.6 Parts to be disused5,5 REPLACEMENT OF RETUAN FILTER OF HYDRAULIC TANK For machines in Nibbler & Breaker specification, the hydraulic oil is deteriorated and contaminated earlier, So be sure to replace the return filters from standard ones to those in special use for machines in Nibbler & Breaker specification. Pcl Be sure to release the intemal pressure remaining in the hydraulic tank and hydraulic il circuit before inspection, maintenance and ‘Supplementary Explanation : The intornal pressure in the hydraulic tank can be released by pushing the valve with the rubber cap on the upper surface of the tank 5 or 6 times. (1) Replacing procedure (Only OCEANTA & ASIA) Remove the capscrew on the hydraulic tank and take out the spring, bypass valve and return filter. Replace them with return filters shown below according to the procedure shown in Table 7 and Fig.8 Replace it by the reverse procedure of Ascembly. ‘Table 7 HYD. TANK ASSY |ynssHooo1sF2 |N&B, B No,| PART No. NAME [QTY )renanic 16 [YNS0VOO009PI|eTURN FILTER | 1 VALVE Fig.7 Drain pressure for hydraulic tank geo SOREW WASHER: SPRING BYPASS VALVE Fig.8 Replace return filter5.6 REMOTE CONTROL PIPIN ‘Capacren( OF) trae coun] RE (NIBBLER & BREAKER) eee 'Fhisad size] Spanner | Tighteniag torque | Tightening torquo (2) Modification procedure ne re em | kate tos) | “kgm dy Assemble the additional parts listed in Table Mio 74 (61) “ 48. 3.727) 8.0 (22) 6 to the remote control piping of the standard machine, as shown in Fig. 7. On that occasion, come of the existing parts must be used and some of them become unnecessary. ERINGE CONTROL [ynesHooos2F1 Table 6 No| PART No, NAMB [ery] Remark [No] PART No. NAME | Ty [REMARK 1 |LC30V00004F2 |PILOT VALVE. 1 12 |YNG8HOL035Pi/ CLAMP 3 HH25X04004G2|CONNECTOR | 1 [Mme || 13 |ZS18coso6s |CAPSCREW | 6 zHi22x04000 |CONNECTOR | 1 [PFi/4 14 |zwiexos0co |WASHER. 9 z32x04000 |ELBOW 2 [Prva 15 |zNiscosoo7 {NUT zs1gci0025 __|carscrew | 2 |__| 16 [pyosMo1oa¢Pi|pin zWi6xi0000 |WASHER 4 i7 [2828610020 |CAPSCREW [3 Lcs2so0001Ps |pressure sensor| 1 |PFi/4 1s |zw26x10000 |LOCK WASHER| 2 24203490090 [HOSE 1 [PFW 19 |zsiscosoz0_|caPscREW 2 2444811200110 HOSE 1 [pri — || 20 |yrsomo1o02Fa}LOCK Assy 1 if rasan brs papas |u| won foe He IPrI/4 RUBBER L oe 5.7 REMOTE CONTROL BLOCK 7 hd (2) Modification procedure ; ea Concerning the control block piping, the parta ib listed in table 8 and Fig. 9 are disused from 16 eo! tho standard machine Table 8 e ‘CONTROL [yNeaiiooosoF2|— Jeu PIPING BLOCK Freatioooesraty] | |OCE, ASIA 20 7 a 3 No. | PART No NAME |Q'TY| REMARK S Ww Ba [2aaiz2936 |THE fi T8.dkghen a B7_|ZH22X04000 CONNECTOR | 2 1 |PF1/4 (bis) 2 B10 |Z1132X04006 ELBOW 1[—leruezree TE Control Bock piping ‘Ng No (Nibbler & Breaker) 2 B11 |2416N6141 [BLOCK a+] 4 - o8 iz [znraxodcoo [PLUG 1|=lpr wh a Nw 5 B18 |7E72X06000 [PLUG a|—|priva ce pv cn GD 1 Geb (@) Parte to be disused ® =D — gp VW @ — Concerning the control block piping, the parte listed in table 9 and Fig. 10 are disused from the standard machine Table 9 CONTROL PIPING | ¥Neatio0069F2|— ru BLOCK, feveasn006se2}9]) cH asta No.| PART No. NAME _|Q’Ty REMARK Gi_[¥Re«io1009P1 |BLOGK 4 cr |2adazess7 |THE Lfpernerse c8 |aaser2505 — |CONNECTOR| 1]-]prueran C14 [212204006 _|CONNECTOR| 1|—}pruerus CT or C14 2 OS Den” io @ | os ee) Fig. 10 Parts to be disused a? Bo on Fig. 7 Remote control block piping (Nibbler & Breaker) (8) Parts to be disused Concerning the remote control piping, the parts listed in table 7 and in Pig, 8 are disused from the standard machine. Table 7 No.| PART No. NAME larry] ReMaRK 'YNo3M01334P1/SUPPORT 1 11 |gM22ci0030_|SEMS BOLT | 2 — CONTROL < fo Pat @—~ a" 12. U—@—Y Fig.8 Parts to be disused5.8 REMOTE CONTROL PIPING ; CV. (NIBBLER & BREAKER) (1) Modification Procedure ee oe a Install the additional parts listed in Table 10 "Tivead sis] Spanner | Tighioing trae to the remote control piping of the standard (PF) toe)_} kale ott machine, as shown in Fig. 11. Aa 19_8.7£02 (275: 3a 22 [7.505 (5443.6) ‘Table 10 vosH00037Fs |-———) [pea sary REMOTE lyosH00037Fs |— Boom safety CONTROL PIPING [yNogH00037F2 eu jYNosHooo17F2 [y | Joce, ASIA No.| PART No. NAME Qty _|remarxs 2 |zH22xX04006 [CONNECTOR |1[-[-]~lpria. Pras 5, |2H32X04006_|ELBOW fa je]-[-lpris pre HYDRAULIC ue TANK CONTROL Fig.11 Remote control piping (Nibbler & Breaker)5.9 UPPER HYDAAULIC PIPING (NIBBLER & BREAKER) wen (1) Modification Procedure Fit the additional parts in Table 11, according to Fig. 12. Nas ‘Onven exoaautio img] NOSHOOO34P] ‘Table LL No.| PART No. NAME [atv] remark |No.] PART No. NAME jovry|rewanc T | ¥NosH01458P1 TUBE 16 |zb12P02100 |ORING 2. |YNOSHO1456D1}HOSE 1 moazon}) 17 |zD12A01800 0 RING 3 |YNosHo14seD2|HOSB 1 7meazun}| 18 [2818008020 |CAPSCREW 4 |2X20Hi6110 [HOSE 5 _|2444z3722D10 |HO: 1726-1200) 1 2 1 4 19 |zsisciz030 |CAPSCREW | 6 20 {2 65_|CAPSCREW 1 21 |7828C12040 |CAPSCREW | 8 4 9 8 1 6 [YWosHOI039P1 [CONNECTOR [1 [prvaprt | ioRAULe 7 |HGs3H12012C1| ELBOW 2 use?" | 22 |zwieHosoco |WASHER, N TANK 8 |HassF16012G1| ELBOW 1 [Aeon] 23 |\Zwie12000 |WASHER, i 9 jztasza203 [ELBOW 1 [PPL 24 |zw26K12000 |LOCK WASHER 10 |24100P1005F1 |§gi¥gToR 1 26 |ZN18C12010 a | ¥Nostion BRAC T 28 12 |YNosHo1369P1|SUPPORT 1 29 |YNa2HOLOG6PI) 1 CONTROL as |YNasHo1097P1|CLAMP 1 30 |¥X321401011P1| BUSHING 1 VALVE aa |zeisXi6000 [HALF CLAMP | 4 si jzsiscizos0 |CAPSCREW | 1 as _|zpizpos400_ [0 RING 2 —] Capscrenisor) rriread as} Tightening torque Changing over procedure of the selector valve gt (bet we a WHEN USING BREAKER | WHEN USING NIBBLER Miz 12.3 63) rie rt Trae hose — (ORS Type) [-Tireadl se" Spanner] —Tlaening toaue 10 10 {rum “glan [b) beeps Arsachens eye TACHVENT anei2uN| 36 18 (130) 7 A frzne-iaun| 44 21 (150) mocevave | CBRE ON —— loving yee counting] Stara) Tread was] Spanner | TganTag ORGS | Tigherng toes (ry | amy” | egeen btn) | “aah try 3a | 36 165 (120) 1 a 26 (180) “4 (160) 5.10 RETURN HYRAULIC PIPING () Parts to be disused Concerning the return hydraulic piping, the parts listed in Table 12 and Fig. 13 is disused from the standard machine, Table 12 [yNs2H00005F2 NAMB _|Q"TY| Remarks 16 |zw72x16000 [PLUG 1 ao Crone TANK, Fig. 13 Parts to be disused Fig. 12, Upper hydraulic piping (Nibbler & Breaker)5.41 MODIFICATION OF THE INSTRUMENT PANEL (NIBBLER & BREAKER} (1) Modification procedure Install the additional parts listed in Table 13 to the instrument panel assy of the standard machine, as shown in Fig. 14, On that occasion, some parts become unnecessary. Table 13 INSTRUMENT [XNI7MOOOLIFE]— ] xo PANEL ASSY 'YN17M00010F2| ce, asta No] PART No. NAME |@ry| snunx Francie? 29 |2479U1190F'29 | SWITCH 1 qent 88 |2479U1190F'32|SWITCH 1 Remove the cap (15) (EN17M01032P1) and connect the contlux / single select switch to the harness. (2) Parts to be disused When the instrument panel is modificated, the parte chown in ‘Table 14 and Fig. 14 is disused from the standard machine. Table 14 INSTRUMENT — [YN17Mo001 ev PANEL ASSY_ YN17M0001¢ 28, Asta No| PART No, NAME, aan 15|yni7Mo1032P1 [CAP aj] 15,38,29 Fig. 14 Modification of instrument panel 542 INSTALL OF THE NAME PLATE Fit the label chown in table 16 to the cab of the standard machine, according to Fig. 15 & 16 Table 15 ¥N227 0017272 [— Jew eNaBTOOIOTFA TH] | bx as NAMB PLATE No] PART No. NAME | Qt¥| amine 13 |¥N20T01854P1/LABEL 1 15 |Y¥20T01039P1|LABEL aH 16|PY20T01062P1|LABEL 14 1 1 17|YT20701054P1|LABEL, 18 |YN20T01414P1]LABEL yu 15 Pracedure (o change MAINTENANCE selectar valve Waar ove ase manent io Re potec B Breaker E EXTRA Plas adivat suitable Soteh to casserew Gone sack may not be Indveatedl oeteh ccaPscnty ‘Attachment operation by foot pedal. Always check the foot petal control pattern before operation. Always read operators manual before operating machine, Pyecrotoszr4 Ww ey Cc Do not set this switch to nibbler combined flow operation position when using breaker. ‘yr2oTo105@P1 Fig. 15 Right hand view of cab interior 15 i Fig. 16 Right hand view of cab | WAD0TOI 35401 18 A CAUTION MAINTENANCE sitar er treated feral thes Reha: Geer aise.64 6. MODIFICATION PROCEDURE FOR BREAKER MODIFICATION ITEM ‘The main items that are needed to modify the standard machine into a breaker-mounted machine aro as follows Table 1 1TEM NAME ae —_ teaded nd change 1 | _ ASIA BU 3 6.2 | Modification of the floor mat ‘Y¥N26Mo0021F1 ~ - Floor mat 26.3 |moaincatio ofthe upper ame __|¥MseFo0077P1 | ~~ _| YNSAFOOI2AP1 | Sumo as NEB 6.3) 6.4 | Modification ofthe contro valve = oveocasr2 |__| SameasN&B G4) 6.5 |Maifintion ofthe hydrasictank —_|YNasHo0019F2| = ~__|sumeas new 6.6 | Remote conte piping: PN ‘ynsariooos9e1] ~ | ¥Noasi00087P% [Add on 1 way valve [62 [enor cont “ruoioonsr| __—__[enoatoooore | same a 88 6 3 ‘ynpstionoxmes] — ~ | YNogHooosTF3 E Jo | emotecontel piping: OV - = | yNooti000s7#6}sinm sty - —___| vwosri000s7F9 | waa aaeey 6.9 | Upper hydtautie piping Frnoatioonser2| ——~ —_| ywoatzo00501 6.10|Return hydraulic piping | ynszstooonsr2| = = [saneasnes 610) #[.11\tnstall of the name plate _|yNe2Too1sF« + ‘¥N22700172F2 [Label Cautions to be oxercised in modification w Dv 2 3) 4) 5) 6) @ y 2) General precautions Before starting the modification work, check parts according to the additional parts list. When disconnecting and reconnecting pipes, take care, so as not to allow dirt and foreign matter to enter. When the O ring type joint is removed, always replace it with # new one. ‘At accombly, use care of O rings do not come off. Regarding the tightening torque of O ring type joints, hydraulic hoses, refer to the tightening torque table. ‘Apply Loctite #242 to the damp mounting bolts. Weld Use weld symbol B welding rod (mild steel 50kg grade). Seal the unwelded areas of the tapped block. 62 FLOOR MAT (NIBBLER) Make slits to face of the standard floor mat according to Fig. 1 and cut out the hatching. cuTouT Fig. 1 Modification of floor mat.‘Thio page is loft blanks for editing convenience. © @6.2~6.5 SAME AS N&B (SEE ITEM 5.2~5.5) 6.6 REMOTE CONTROL PIPING (BREAKER) () Modification procedure Assemble the additional parts listed in Table 2 to the remote control piping of the standard machine, as shown in Fig. 1. On that occasion, some of the existing parts must be used and @— abe some of them become unnecessary, U— Table 2 REMOTE CONTROL YNeSHOOSTFI;— JEU PIPING YNGBHTOOOIIFE Fy] | [oce, asta PART No. Name [Qty |xemare] No.] PART No. NaME | Q'T¥ Jzewark 1 Tot.kghen 2420R840D000 [HOSE ;L=900 |1]—|PFiM || 16 |ZH32x04000 [ELBOW 1] = |BFUA Tau (9.7 t4y 2444811200110 HOSE ;1=1100] 1 |-[PFi4 |] a6 |y?s0vo00049a [PILOT VaLve | | 1 |~ BEG 2aoRaa9D306 | HOSE ;L=3050|1|—[PFua | 17 zaiezs6s cussion rupnen | 1] | i axscosoo7 | NUT 1|+ 18 |zsiscosoz0 _|carscrew — | 2|~ 8 PYo3Mo1026P1| PIN i|- 19 {yrsomoio02Fi|LocK assy__|1|— awriexoaooo WASHER | 9 [=|] 20 | YNeati01039P9| PEDAL Thee eee U—@— zsiscososs_|CAPSCREW | 6 | yRs0M01154P1| COVER je ‘yNestio10asP1] CLAMP 3|~ 2wisxi2000 | WASHER af~ 7318008048 |CAPSCREW | 2) — eaigtig0o4 —|PLATE ale aT) ‘zwicHosooo_|wasi | 24 |LC52S00001P2 a|—|pris Siveaban | Teton bros 'YNGari01036Pi = 244474259 (a[=|pria head zo] cain (bt) 24197376706 = ze22xo4000 |CONNECTOR | 1|~|PFu4 3 we 3.626) 241994 - 24aaz2525 |CONNECTOR | 1|--|PFua Baga a HH35X04004G3| ELBOW 1|—|fFilMawe|, 38 [2420R349D350 [HOSE ; =|1 [pra ase a ‘ 6 ina wpe causing] Mess a] Spanner | Tightening rau | Tighten rane (P| “tommy | “katen ttt | "ten tt 14 [19 37 (27) 3.0 (22) OCEANIA Fig. 1-2/2 Remote control block piping (Breaker) ASIA Ev x SSI @) Parts to be disused. Concerning the remote control piping, the Sonal parts listed in table 3 ond in Fig. 2 are disused from the standard machine Table 8 No.| PARTNo, | NAME [QTY] 5 |YNosMoisaapalSUPPORT | 1 11 \zwp2cioo30_|sems noir | 2 Fig. 1-1/2 Remote control block piping (Breaker)6.7 REMOTE CONTROL BLOCK (SAME AS N&B, SEE ITEM 5.7) 6.8 REMOTE CONTROL PIPING ; C/V (BREAKER) (1) Modification Procedure Install the additional parts listed in Table 4 to the remote control piping of the standard machine, as shown in Fig. 3. z Fyaiauta hase [rng type couping| stan irveaa ae < | Tierteningterque | T@hionhg toraue (PF) | “tomy |e gm (oA) v4 19 3.7 (27) 3.0 (22) 38 22 75 (58) a Table 4 ‘YNo6HO0037F9 |————) | Baa softy Seo ep prpina NosHoo087H6 Boom eafoty (MAIN) YNosHovos7F3 Bu YNOGHOO017F3 OCR, ASIA No| PART No. NAME, REMARKS 2 |z22x04006 [CONNECTOR —|Prir. Praia 4 |z1132X04000 |ELBOW || 1} 1|Ppva 5 |zHisexo4008 [ELBOW 1|—|-|— pra. Pra 9 lessazogs6 © | TRE 1 pris 18 |2444R1120D035/HOSE 1 Prva (@) Parts to be disused Table 6 YNOGHOOOS7FS zi CONTROL Prpmnes [NOSHOGOSTES (MAIN) 'yNogHo0037F3 [yNogHOOOI7FS No| PART No. NAME [REMARKS 4 [ziis2xodo00 [ELBOW af Prva 9 \sdaazeaa6 = | TEE |] 1] 1)peva 17 )24aaR1120D030,HOSE ;1=300_|—| 1] 1] 1 PFA (OCEANIA [ASIA] 4(Disused) Removing existing parts ELBOW (ZHs2x04000) and Install TEE (244422986). Fig.9 Remote control piping (Breaker)6.9 UPPER HYDRAULIC PIPING (BREAKER) BREAKEAM BREAKER) @) Modification Procedure Fit the additional parts in table 6, according to Fig. 4 ‘pre nyorautic PIpmalNOSH00034F2| Table 6 yS No.| PART No. NAME |qT¥| reaarx || No.| PART No. NAME _[Q?TY|rmaark 1 [¥NOBHO1455Pi | TUBE 1 18 [2818008020 |CAPSOREW | 4 3 | YNosHo14seD2| HOSE 1 |imerzun] 19 |zsisci20s0 |caPscREW | 6 4|zx2oH16110 |HOSE 1 |imerzun| 20 \zsisci2065 |capscrew | 1 5 |24aaza722D10 | HOSE 1 Pri 21 |zsesci2040 |caPsoREW | 8 HYDRAULIC _6 |¥vosHo1o39P1 | 1 |prawerr | 22 |ZwieHosooo [WASHER | 4 TANK 7 |HG3aH12012G1 1 23 |ZwieHi2000 [WASHER 9 9 |zasazaz03 | ELBOW 1 24 |zw26x12000 |LOCK WASHER] 8 u1 |YNosHo1desP1 BRACKET = | 1 25 |zNiaciz010 NUT 1 1 |YNosHo1s69P1|supPoRT | 1 26 | ¥vosHo102aP1|BLOCK 1 [CLAMP _| a 27 2E13Q16000 {PLUG | a4 |ZE1aXi16000 [HALF CLAMP| 2 28 | ¥NoSH01480P3] SUPPORT 1 18 15 jzD12P03400|o RING 2 29 |YNS2#HOL066P3| CLAMP 1 22 16 |ZDi2A02100 | 0 RING i 30 |YX32H01011P1|BUSHING 1 J 5 17 jzp1za01800_|0 RING 1 a1 |zsisciz060_|carsornw | 1 . 6 se i au 26 ae she lain 2 y 8 ot REAKER) a [ [ Capscrew(ton) Thana sin) THEN ae | 3 igi (bt - a 31 ® 1233 (69) ee cetan 23 of e— 28 Taras Foss oe 4 1B — | ote \o-" Decals read ze | "rm gt bt) oe [i arie-12UN| 36 18 (190), ee] fr7e-12uN| 41 21 (150) + a} j { 1 Tiarauio rene 28 ea LS ee = eT JP retype coping] Fane ee LA 23 ‘ THISGESES] Spanner | Tigtening ious | Tightening rau | Shim | “atm tery | Skate be \ . 2 e253 69 ga [36 | 16.5(120) 25 . 1 a 26 (180) 14 (109) © » © Fig. 4 Upper hydraulic piping (Breaker)6.9 UPPER HYDRAULIC PIPING (BREAKER) (eu) (1) Modification Procedure Fit the additional parts in table 7, according to Fig. 6 ‘Table 7 uppan nyprauiic PiemG¥ NOSHOOO59F 1 No.| PART No. NAME _|QiTY| REMARK 2X40Hi2080 [HOSE h ané-120N 2012401800 }O RING 2 fsne220N-PrL 7G23F12016 |CONNECTOR | 1 ‘YNO3HO1488P1| BRACKET 1 2 zwieii2z000 | WASHER 'YNOBHO1489P1 | BLOCK 24aaT3395 | ELBOW 244478722010 | HOSE ; L=100 10 |2x20Mi6110 _ | HOSE ; L=110 11 |zD1za0z100 0 RING 12 |2G3sFi2012 | ELBOW 1 2 3 4 5 |zsisci20a5__| CAPSCREW 6 1 8 9 13 |2G2sF1g016 | CONNECTOR 14 ZS1sc0so25 | CAPSCREW h sie20N 1 76-120N-PFL Inaxcas ‘Capserow( 107) Thread size] "Watering terse kien (tt) ie [ 3.6.25) ui 12.3 9) Tyrac Pose (On Typo) TSpanor] Tightening rave Tree ste |) ‘gin (ot f are-12UN|_ 96 18 (130) i 7e-r2un) 41 24 (159) [Oring ype couping] Fred Rose THGETSGS] Spanner | Tatianna targus” | Toning xa (Pr | Stim | Sige tbe) | "Seg bt 34 | 96 | 16.5 (120) 1 4h 26 (190) 14 (100) 6.10 RETURN HYDRAULIC PIPING (SAME AS N&B, SEE ITEM 5.10) HYDRAULIC BREAKEAP) TANK CONTROL VALVE BREAKER (T) BREAKER IT) compos vauve BEES @aal ) REAKERIP) Reese “eX Fig. 5 Upper hydraulic piping Breaker)6.11 INSTALL OF THE NAME PLATE BREAKER) Fit the label shown in Table 8 to the cab of the standard machine, according to Fig. 6. 7. MODIFICATION PROCEDURE FOR ATTACHMENT 7.4 MODIFICATION ITEM FOR NIBBLER & BREAKER, BREAKER ATTACHMENT ‘The main item that are needed to modify the standard boom and standard arm into a breaker and a ‘Table 8 nibbler é& breaker-mounted machine are as follows: YN22T00172F2 jeu bseansbauntetae YN22T00165F"4 [y | ASIA ‘Table 1 No. PART No. NAME. MTY | REMARIC s ASSY No. Modification 13]YN20701354P1]LABEL 2 ITEM ‘Types of attachment Spec, yecvvecrad nap ecr ines sere ‘item : A 18}YN20T01414P1|LABEL 1\-| i B12 [staiscaton ofthe 56844 (18°69 b00m [ves] 8 [ywozBoonese2| — ~ _[iavoanooveara| [ra fsenw 080) em byveatepring faa] z cs ven — = fevispeossur a af 8 pain ct 3.304c01;)ongarn | — | B yNieDOOI8EP2 ee eee Pe eee eet of2eoe et amtotetesnenaal » frvamons| = free [“hesconnmmmnserne | —[s ressonn| = hie a ft leanasctar assy farion05F1 ee _le tit pee ee frnasrio0o0araf E A CAUTION hanmoser| z MAINTENANCE hruaporseers| 7 Cautions to be exercised in modification (2) General precautions @) Weld 1) Before starting the modification work, check parts according to the additional parts list. 2) When disconnecting and reconnecting pipes, take care, 60 a8 not to allow dirt and foreign matter to enter, 3) When the O ring type joint is removed, always replace it with & new one. 4) At assombly, use care of O rings do not come off, 5) Regarding the tightening torque of O ring type joints, hydraulic hoses, refer to the tightening torque table. 6) Apply Loctite #242 to the clamp mounting bolts. 1) Use weld symbol B welding rod (mild steel 50kg grade), 2) Seal the unwelded areas of the tapped block.7.2 MODIFICATION OF THE 5.65M (18ft-6in) BOOM. 7.2 MODIFICATION OF THE 5.65M (18ft-6in) BOOM (NIBBLER & BREAKER, BREAKER) (NIBBLER & BREAKER, BREAKER) EU, ‘Weld the additional parts listed in Table 2 to Weld the additional parts listed in Table 3 to the boom of the standard specification, the boom of he standard specification, according to Fig. 1. according to Fig. 2. Table 2 ‘Table 3 SoM OB; @ “YNOZBO008aF2 Boom cae? YNO2B00083F4 No. PART No. NAME. QTY] REMARK No. PART No. NAME QTY| REMARK 1 | YNO2B00083F1 | BOOM ASSY @) |sTD 1 |YNo2B00083F3 |BOOM ASSY Q) Jeu stp 2 |YN02B01206P1 | TAPPED BLOCK | 2 2 |2416T9878 TAPPED BLOCK | 1 3. | YN02B01206P1) TAPPED BLOCK | 4 3 |2432R245D1 CLIP 2 4 |YN02B01207P1| TAPPED BLOCK | 2 4 |2432R232D1 CLIP 1 5 |YNogBoi240P1|BRACKET | a | 6 | YNO2B01242P1 2 Bis) Ho) 20 DETAIL A SECTION _C~C, SECTION E-E SECTION F—F Fig. 1 Modification of the 5.65M (18{t-Gin) boom (Breaker, Nibbler & Breaker) Fig. 2 Modification of the 5.65M (18ft-6in) boom (Breaker, Nibbler & Breaker)7.3 HYDRAULIC PIPING FOR 5.65M (18ft-6in) BOOM (BREAKER, NIBBLER & BREAKER) 2. Tightening torque for M-threads iz 14.71.2kghan (858.7 Ibtet) Mia 18.5:£2,0kghm (13014 Ibftt) 3, Tightening torque for PF, PT-threads Thread size Tightening torque 17 23.02£2.0kgfm (170: 14 loft) 4, Tightening torque for ORS-joint nut 1-9/18-12 18:1.8kghm (130-113 lott) A-7NGA2 212.1kgtm (150215 Ibift) 5. Clamp setting bolts to be applyed Loctite #242, Install the additional parts listed in table 4 to the 9,12,14 se 287. ay [Tey] 9.4214 5.6m (18ft-6in) boom modified according to Fig. 3. Bie eth So n aa aI | j ord | | | anaaa Ot if a tL | J ISHIPING [Sypooosonl SEOTION AWA SECTION B~B FOR BOOM. -YN42H00059F1| ‘Table 4 No] PART No NAME —_[q'TY|enwanns[No] PART No. NAME [QTY[remarus 1 | YN42H01345P1)/TUBE 1 10] YN42H01366P1|CLAMP_ 1 2 |YN42H01346P1 | TUBE 1 11]ZE13X16000° HALF CLAMP 8 3 YN42H01847P1|TUBE 1 12]ZS18C12060 CAPSCREW 18 4 | Yazsions4aP)/ TUBE 1 13]2818C12065 |CAPScREW | 2 _6 |2B72X16000 | PLUG HEIs 14|2\¥26x12000 _|LOCK WASHER| 20 | _ 6 |2D12A01800 O RING 1 15|ZW26K12000 |LOCK WASHER) 16 7 |2D12A02100 ORING 1 16|ZS28C12050 CAPSCREW 16 a jeaazte122 | CLAMP 2 17|zp12P03400 0 RING 4 9 |2aa2Ts024 [CLAMP 7 BECTON ETE. + Remove item 6 plug as necessary, and install an accumulator recommended by the breaker maker. g 3 —_bocumulator recommended by the breaker maker. 3 11,15,16,17 ‘bes 2 z NOTE ay 4. Pay alention to dropping off O ting at fe assembling. Fig.3 Hydraulic piping for 5.65M (18ft-Gin) boom (Breakor, Nibbler & Breaker) 812,14 912,14 SECTION _C—C,D—D 912,14 SECTION FF7.4 MODIFICATION OF THE 2.94M (9ft-8in) STD. ARM (1) Nibbler & breaker, Breaker Spec. Weld the additional parts listed in Table 5 to the arm of the standard specification, according to Fig. 4. Table 5 294M (96°) ENI2B00231F3 BU ARM ASSY YNI2B00186F 5, Bll OCR, ASIA, No] PART No, NAME [ary | _ Remark 1 fyNi2Bo0i86F1 [ARM (@)]—Joce, asia sro 12B00281F1 |ARM | jeu sro 2 |ynaattoii99P1 [PLATE af= 3 |yivasHo1200P1 PLATE af- sneer _4|ywasHoioo9P1 PLATE | 1 | 5 |yN431101051P1 |taPPED BLOCK | 2 | 6 [L.Co2Bo1024P1 [raPPED BLOCK | 4 =~ Petes oo 2 51212077) | _D ET A “8B Cera oe cS sae GB ra pi bat a =a getty whey 1 Ee VIEW E - 1 ‘ eee b — - t XS a 8 aa = te ff 7 Ey 1 I : I ee VIEW _E Fig. 4(1/2) Modification of the 2.94M (9ft-Bin) arm (Nibbler & Breaker) 299.1126" aoe" SECTION AWA Fig. 4(2/2) G finish weising portion. “Then put plate bond by burner and weld SECTION _B-8 SECTION Modification of the 2.94M (9ft-8in) arm (Nibbler & Breaker)7.5 MODIFICATION OF THE 3.39M ({0ft-11in) LONG ARM (BREAKER) Weld the additional parts listed in Table 6 to the 2581126" arm of the long specification, acording to Fig. 5 sof sn 106740 Table 6 333M (on) [YN12B00226F6 lew ei [wnizpoos26ra Fy | loce, asia No] PART No. NAME ([Q°TY|RewarK 1 [yvi2B00266F1 [ARM )] = Joce tose N12B00226F5 |ARM |) }eur0N06 2 |yNasHo1i99P1 [PLATE aj 3 |iasHo1z00P1 |PLATE ai+ PALEY : _A|ynastono09P1 [PLATE |. |= Finish by grinde 5 [YNASHOLOSIPL fraPPED BLOCK 2 E 6 [Lco2Bo1024P1 [raps stock | 4|— a ve emi sane [Eee seth EE ie 1a ie Tea yey SECTION _A~A SECTION BB DETAIL_p G finish welding portion. Then put pate bend by burner and wal. ar) ara ET a itor ‘[msney [—saewes | 1 Sua?) A eB axes 8 A res Fillthe bead ‘i through smoathly Pe t VIEW E Fig. 5 Modification of the 3.83M (10ft-11in) long arm (Breaker) ase") ry SECTION C-¢7.6 2.94M (9ft-8in) STD ARM HYDRAULIC PIPING (NIBBLER & BREAKER, BREAKER) 3.33M (10ft-11in) LONG ARM HYDRAULIC PIPING (BREAKER) ‘This hydraulic piping applies to both the breaker machine and the nibbler & breaker machine. Install the additional parts listed in Table 7 to the arm body as shown in Fig. 6 FETS Tanne ramen ‘rable 7 iM OR-Sin) 7 ‘RSL HAD a0 pin | YN4SH100080P L No.|__PART No. NAME | Q’TY|nmcatnsl] No.]| PART No. NAME | QTY |rmvanus 1 | ¥NagH01519P1/TUBE a 11 [L.042H101020P 1| BUSHING 4]-| 2 |yNasHo1s20P1/TUBE 1]+] i2|zsisci2045 |CAPSCREW | 4|— 3 |YN4gH01211D3|HOSE ; L=1450] 2 | 13 |zs18c10030 |CAPSCREW | 8 | |YIN4SHO1211D5|HOSE ; L=1900)—| 2 14 |zs18c08025 |CAPSCREW | 8|- 24100P3133F1 |STOP VALVE. | 2|— 15 \zs2sc12050_|caPscREW___|8|+ '¥N43H01005P1|CONNECTOR mp12A02100 |O RING zp12P03400 |O RING 'YN43H01150P1|BRACKET ZE13X16000_|HALF CLAMP 10 [LS43H01005P1 [CLAMP 16 |ZW26x12000 [LOCK WASHER| 17 |zw26K12000 |LOCK WASHER) 1s |YN43H01163P1| WASHER. 19 |2WieH10000 ]WASHER 20 |YNegH01161P1|WASHER 8 6 7 8 9 Eee eee 7,9,19,7 10,11 10,11 13,19 13,19 14,20 12,1618 8 SECTION SECTION BB Fig. 6 2.94M (9ft-8in) STD arm, 9.39M (LOft-11in) long arm hydraulic piping (Nibbler & Breaker, Breaker) 1-67.7 CONNECTOR ASSY (1) For nibbler & breaker When using the machine with a nibbler & breaker, attach the below parts to the tip of the stop valve. Table 8 CONNECTOR J, Sgey |¥NasHroo006F No] PART No. NAME, REMARK 1 |¥N43H01006P3/CONNECTOR | I 2|eaaaT1329D6 [PLUG 3 |zD12P03800_|O RING. 1B P38 @) For breaker Select application from the breaker maker. Table 9 coe Ce ASSY |yNasiooo04P 1 No.| PART No, NAME _|[@7¥] naan 1 /2444P1744D8 (CONNECTOR | 1 2jeaaar2406 = [PLUG 1 3 |zpigPo3s00_|o RING 1 1B P38 2 M4sX15 1 Naif PFI-W4 7 Connector assy (Nibble & Breaker) 1-6/16-UNF PLL 14 ig. 8 Connector assy (NPI) 2 PFL1 3) PRL Table 10 TERETE RST Tynastiooo0sr No. PART No. NAME |Q'TY| REMARK 1 |2444P1745D4 [CONNECTOR | 1 2|242021228D5 |PLUG 1 3 |aD12Pa3800_ |O RING 1 1B P38 Fig. 9 Connector assy (TOKU, KRUPP)7.8 REINFORCING THE IDLER LINK (NIBBLER & BREAKER, BREAKER) When using the machine as a nibbler & breaker, breaker machine, the right and left idler links need reinforcement. Reinforce them according to Table 11 and Fig. 10. ‘Table 11 IDLER LINK (R.H) ¥N12B01822P1|_} # © i a 7 z IDLER LINK (LH) _|¥N12801321P1 (o.868" F104 No.| PART No. NAME __|QTy| nevsari ywizHoiz2ar1 [IDLER LINK | () |canstD 2 \WNizB01227P1 IDLER LINK | @) minstD \vIN12B01921P1002|PLATE, 2 {LH REL Fig. 10. Reinforcing the idler link8. REMINDERS ON THE USE OF NIBBLER & BREAKERS 8.1 CHANGING OVER THE SELECTOR VALVE A nibbler & breaker-attached machine is equipped with a selector valve in both the operation cireuit and the main circuit, When running the machine after completion of modification, always set the selector valves according to a nibbler or a breaker used. Plus NaB. LOW PRESSUSE SIDE (RETURN) NOTE: ineorect Selling of the selector valves not only deteriorates operating efficiency and decreases speed but also causes failure of the machine. Therefore, confirm completion ‘of the moaification and give proper advice tothe user. © Tools used. For main circuit changeover 15mm ee hm ‘Changing over procedure of the selector valve WHEN USING WHEN USING 1) Remove socket bolt with allen wrench, BREAKER NIBBLER 2) Tum the nibbler or the breaker to its — [foTaxk operating position, using a spanner. - 8) Stop it at a specified position and tighten the vein RD )e & ALLEN WRENCH (HEX 5mm) er F picid SPANNER (HEX 24mm) Fig.2 Changing over procedure of the selector valve Fig.1 Changing over procedure of the selector valve8.2 FLUSHING METHOD After completion of piping work, connect the high pressure side and the low pressure side, ae shown in Fig. 3, open the stop valves on both sides and depress the operating pedal to perform flushing, © Before beginning flushing, run the engine at low speed, depress the breaker operating pedal and then run the engine at high speed. Perform flushing operation for at least 40 minutes, and during the operation, make sure of no oil Ieakage from each of the connections of the newly attached breaker circuit and the nibbler & breaker circuits. (OFF) ‘STOP VALVE An oxample of flushing time 23min.) in a single process 8.3 REPLACING HYDRAULIC OIL AND RETURN FILTER Contamination and deterioration of hydraulic oil | _5min_ 1min _Smin_ min may dovelop malfunctioning of the control valve, [Flushing | —|Stop} — [Flushing ] — [Stop] early wear and seizure of the hydraulic pumps and malfunctioning of the entire hydraulic 6 min Lin 6 min cireuita : always roplaco hydraulic oil at regular [Flushing | — [Sten] — [Flushing intervals, based on table 1 Fig. 3. Flushing method ‘able 1 od Tnspection / Replacement intervals maintenance points [Firstreplacement | 2nd replacement [Regular replacement Hydraulic oil [Hydraulic olf tank = = ~[___Bvery 6008, Return filter [Hydraulic oil tanke 50h 250h Bvery 2608, 84 OPERATING PROCEDURE ‘This machine ie provided with breaker single circuit and nibbler and breaker conflux (bi-flow) circuit. To use breaker or nibbler, select civeuit appropriate to the specification through single / conflux select switch on the left console. (1). Switch operating (Nibble: & breaker specification) Specification | Switch position | _Cireuit Breaker (®) ‘OFF Single flow Nibbler (62)_ ON [Conflux flow Never turn switch on (conflux) to operate breaker. It may cause trouble of machine. NIBBLER & BREAKER SPECIFICATION Fig@ Throttle potentiometer ‘When operating the machine with a hydraulic breaker, do the following operations : Use the throttle potentiometer on the high idle side. Refer to Fig. 5.) (8) Control pedal 1) Hydraulic breaker single circuit Release pedal lock on the right front side of driver's seat to operate pedal WINN ie) Precaution for pedal operation Fig.5 Throttle potentiometer position The operation varies in the specifications, so before operaling, read the Operator Manual carefully. a Foot pedal doprossing section Depress too section Operating condition. [Breaker starts operation. Pedal in neutral position. [Breaker stops operation, 2) Nibbler and breaker conflux (bi-flow) circuit. Release pedal lock on the right front side of driver's seat to operate pedal. © Hydraulic breaker ee Operating condition, lepressing section Depress heel section, [Breaker starts operation PUSH LOCK ® fiLooK Padal in neutral position. [Breaker stops operation. _j) ROD FORWARD PULL Lock ROD FO RELEASE rae ee TO LOCK PEDAL Foot pedal depressing section | OPerating condition, Depress toc section __|Nibbler close Depress heel section _|Nibbler open.‘This page is left blank for editing convenience9. PRECAUTIONS TO BE EXERCISED ON BREAKERS. OF DIFFERENT MANUFACTURERS ‘There are some differences botween manufac. turers as to the piping to breakers and the handling of breakers. For this reason, consult with the manufacturer when mounting a breaker in the field. The following is a summary of how breakers should be handled that is extracted from manu- facturers’ catalog use and operation manual NOTE: This is a general oulline of how breakers should be used and may differ with excavator models. Always contact the breaker manufacturer before field mounting. (1) Placing high and low pressure accumulators NPK They must be placed basically (@epending upon models). T O K UT) Check the oscillation of the KRU PP—| Pulsation of the breaker |Lpressure and if pulsation is OKADA) large, always install accumu: FuRUKAWA—1 store. Standard of judgment on the installation of accumulators High pressure Measure the pulse oscillation by side pressure on the high pressure ide of the breaker at the inspection port for the pamp's delivery pressure by actuating the breaker at the full revolution of the engine in mode H and set the maximum pressure difference to within 20% of the excavator’s eystem pressure 360kgf/em" (4980psi) In case it exceeds 20%, install a high pressure accumulator. NOTE: The pulse oscillation is 350 X 20%= Tokgtlem® (1000psi). Therefore, it it is more than this level, an accumulator must be installed. A __ Lisa accumulator referring t the result of verification test. VY min ‘Low pressure : Measure the inlet pressure of the side line filter on the breaker side by actuating the breaker at full engine revolution in the H mode, and in case the maximum pressure exceeds 6bkgflom? (780 psi), install a low pressure accumulator, ‘Max. < 58kgt/em? (780 psi) Regarding the capacity and the charge pressure of accumulators, contact the breaker manufacturer before installation, (2) Installation of a relief valve NPK Installation is not necessary. (Contact the breaker manufacturer as itis necessary depending upon models.) Installation is necessary. TO K Un A telief valve is specified by each breaker manufacturer. K RU P P™ Since the method of pressure OK AD A—Lstting of the relief valve diffors with breaker manufac- turers, install a relief valve according to the mamufac- turer's instructions. NOTE: Only the B series TOKU machine requires relief valve to be installed TAISEI- FURUKAWA— INSTALLATION OF A RELIEF VALVE NEB, LOW PRESSUSE SIDE (RETURN) Fig. 1 Relief valve mountinga 4 ape a 2_ erat JR ont Ss rat Ss lrotank Seer es TO BREAKER Ol. SUPPLY SIDE 1, HIGH PRESSURE HOSE 4. PLUG 2. NIPPLE 5. ELBOW 8, ADAPTER 6, RELIEF VALVE Fig. 2 (8), Restriction of engine speed NPK Fullengine speed may be used TOK U. ‘There are restriction on the KRUP P| engine speed. Since a CAD Af tperified apeed ifers with eee breakers, follow the breaker TAISE1—} manufacturer's instructions FURUKAWA’ NOTE: in the case of @ breaker for which the engine revolution is limited, the breaker does not increase impact power and cycles even at full engine revolution, Since extra hydraulic oil retums to the hydraulic oil via the relief valve, it causes the hydraulic oll temperature to rise and the TO CONTROL VALVE fuel consumption to increase. Plaster the label (furnished by the breaker maker) indicating the revolution (Check the engine revolution), to the throttle. potentiometer position, Always observe the indicated revolution (4) Changing over the breaker to high and low speeds N P K tO K U-| These breakers are not so constructed as to be switched TATSEI~) over to high and low speed. PURUKAWA: KRUPP — Breakers larger than MKB1200 are constructed with a switching function. It can be operated from inside the cab by the installation of a solenoid valve. For piping work, consult with the breaker manufacturer. NOTE: Piping work is not required in some cases i @ high-low changeover function is not necessary at user's request. On that occasion, it Is necessary to fx the changeover valve contained in the breaker to the low speed side beforehand, Consult with the breaker manufacturer in thet case. It is prohibited to use the high-low speed changeover valve without laying high-low speed piping and without fixing the high-low speed changeover valve. HIGH-LOW SPEED CHANGEOVER VALVE x fh i iE I reves vatve | |] | HvoRAULIC \ ("TE IBREAKER i t Lk Saat ht TOTANK ' CHECK VALVE Fig. 310. REFERENCE ‘Typical combinations are quoted from breaker — When fitting a breaker, read through reminders manufacturer's catalog use as below, but on the use of breakers and cautions instructed by concerning applicable breaker models, decide it breaker manufacturers. after consultation with the breaker manufacturer. "Table 1 (Working press| Oil volume] Tolal weight | Totallength | Bucket Manufacturer] “PPeable | gtiem® | used fin kg mm capacity m* _(psi) (gal/min) dbs) (in) aya oss |, 220-HO—[160~200 7,450 2,156 Peete ,710~1,990)| 42.2~52.8) | _@.200) 4.9") nae Ig0=150 | s5~60 i10 1,644 1,850~2,130)| @.24~15.8) | (900) Gir) : Too=140 J 110~140 7,000 055~0.70 [ENB10B | ,420~1,990)| (29.0~37.0) | _@.210) (0.72~0.92) ENpaap |, 20-10 | 140~160 1,400 0700.90 (.710~1,890)| 67.0~42.2) |__@.100 0.92~1.18) 5] 100160 4580 381 0.250.385 T O K U[TNBSE | (1420~2,280)| (119~21.1) (860) _| (@33~0.46) pion |, 20-1 100~140 997 0.55~0.70 [PNB-10E | 710~2,420)|_26.4~37.0) |__(2,200) _| @'72~0,92) waa |, 180=370 | 130~170 7,550 0.70~0.90 .850~2,420)| 643~449) | _ 6.400) @62") | @.92~138) jaxpiioo |, 109360 80-110 | 100~1,250 | 2,278 | 0.50~0.90 isl 2,150~2,280)| @1.1~29.0) |2'490~2'760)| 69.7") _ | (@65~1.18) IuKpiz00 | , 150~180 ‘90~ 130] 1.120~1,200 0.55~1.00 (2.130~2,560)| @2.8~343) |@\470~2'650)| (0.72~131) eat 150=180 | 110~ 1,450 2a 0:70= Se 2,130~2,560)| @9.0~ _) | _@z00,_| 32) __| @o2~ _) ‘Supa | 130~160 | 110~155 7,070 2,040 —} 0.85~070 «1.850~2280} 00-400) | aise _| (9099 | 72-090 130~170 | 100~120 1,380 7,596) ) 0.60=0.90 TATSET/TF150 | 130~2,429/ @6.4~31.7) | _ 21930) e287) | @78~118) : 160~180 | 125~150 1,400 2119 FURUKAWA |HB206 | (2,280~2,560)|_(3.0~39.6) | _(9,100) (63.4") [_ ] Excludes chisels. General precautions to be exercised on the installation of breakers by different manufacturers Table 2 Restriction of Installation of] Installation of Manufacturer) cccumulators| arelief valve | “ele High-low speed changeover © |NPK oO x x changeover type not available. © |soreeB ° ° x [changeover type net available. TOKU ] °° Series B xO al x changeover type not available. a changeover type available for large qe a = machines. et ‘changeover type available on OKADA iat eee ° ‘special request FURUKAWA a |} Oo changeover type not available. — |TAISEL a Oo Oo changeover type not available. © Adaptation test completed. Z One that must be adjusted at installation. © One that must be installed. 3X Capacity 1 liter, pressure is 70kef/cm* (1,000psi) X One that does not need to be installed. 10-1