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Estimating the Lower Heating Values of Hazardous


and Solid Wastes

C. David Cooper , Brian Kim & John MacDonald

To cite this article: C. David Cooper , Brian Kim & John MacDonald (1999) Estimating the
Lower Heating Values of Hazardous and Solid Wastes, Journal of the Air & Waste Management
Association, 49:4, 471-476, DOI: 10.1080/10473289.1999.10463816

To link to this article: https://doi.org/10.1080/10473289.1999.10463816

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TECHNICAL PAPER Cooper,
ISSN 1047-3289 J. Air & Kim, and MacDonald
Waste Manage. Assoc. 49:471-476
Copyright 1999 Air & Waste Management Association

Estimating the Lower Heating Values of Hazardous and


Solid Wastes

C. David Cooper, Brian Kim, and John MacDonald


Civil & Environmental Engineering Department, University of Central Florida, Orlando, Florida

ABSTRACT The LHV is a better measure than the HHV of the heat
A new equation is proposed to predict the lower heating released by the waste under actual operating conditions.
value of hazardous and non-hazardous materials. The The HHV is the gross heat released when a small sample of
equation was developed by a statistical correlation of heat- the material is burned in a test calorimeter at a reference
ing value and composition data for a variety of materials temperature (usually 25 oC) and all products are in their
as reported in a number of sources. The model takes into standard states at that temperature. The HHV includes the
account the carbon, hydrogen, oxygen, chlorine, and sul- heat of condensation of water vapor formed in the com-
fur content of the material being combusted. bustion reaction, which is not realistic for industrial com-
bustion equipment. The LHV is related to the HHV through
INTRODUCTION the heat of vaporization of water, as shown for methane:
The incineration of hazardous and solid wastes is an im-
portant technique for destroying and disposing of these CH4 + 2 O2 → CO2 + 2 H2O (liq) (1)
materials. Effective incineration achieves very high de-
struction and removal efficiencies of principal organic haz- where HHV = 212,800 cal/gmole CH4,
ardous constituents and minimizes the formation of prod-
ucts of incomplete combustion. Such performance re- CH4 + 2 O2 → CO2 + 2 H2O (gas) (2)
quires a sufficiently high temperature, a long enough resi-
dence time, an excess of oxygen, and good turbulence in where LHV = HHV - 2*(∆Hv of water) = 212,800 - 2*
the gases to promote completion of the oxidation reac- 10,519 = 191,762 cal/gmole CH4.
tions to produce stable end products. In the design of the
combustion chamber and the afterburner, a good estimate If the material burned contains chlorine, then HCl is
of the lower heating value (LHV) of the waste to be incin- formed as a principal product of combustion and, by anal-
erated is important. However, in most instances, only the ogy, the HHV and LHV are related by the heats of vapor-
higher heating value (HHV) of the waste is reported. ization of both water and HCl.
In calculating the initial heat balance on an incinerator
to determine the amount of supplemental fuel required, the
IMPLICATIONS
usable heat released from the waste must be calculated. Us-
Prediction of heating values of hazardous and solid wastes,
and other hazardous and non-hazardous combustible able heat can be defined as the LHV less the heat required to
materials, is important for several reasons, including com- vaporize any free water in the waste and adjusting for the
bustion analysis and the design of combustion equipment. dilution effect of any noncombustible ash in the waste. For
For mixtures of wastes, heating values often must be de- design, the percent carbon combustion also must be taken
termined experimentally, which may introduce questions
into account because small amounts of unburned carbon
as to the accuracy of the testing and whether the sample
usually remain in the ash. Likewise, heat losses through the
being tested is representative. Existing prediction correla-
tions either do not consider all the atoms often found in walls of the furnace must be subtracted. The remaining heat
hazardous waste, or have been based on data sets that is the net usable energy that is available to heat the combus-
are too sparse. This paper presents a generalized equa- tion gases and excess air. Thus, the LHV is needed to predict
tion developed from a diverse group of materials, which the expected final temperature of the combustion gases.
performs well statistically and depends only on the ulti-
Several methods have been used in the past to estimate
mate analysis. It is proposed for use on a variety of solid
or liquid materials. the HHV and LHV of wastes. Brunner1 cites DuLong’s
approximation (which was developed for coal) as follows:

Volume 49 April 1999 Journal of the Air & Waste Management Association 471
Cooper, Kim, and MacDonald

HHV = 14,544 C + 62,028 (H - 0.125 O) + 4,050 S Florida (UCF) on hazardous waste incineration. After re-
(3) viewing ways to estimate heating values of wastes as part
of the class, the conclusion was made that a better method
where HHV is in Btu/lb of waste, and C, H, O, and S are for predicting LHV of hazardous wastes was needed. Thus,
the weight fractions in the waste of carbon, hydrogen, the authors set out to develop an equation based on ulti-
oxygen and sulfur, respectively. Theodore and Reynolds2 mate analysis that could be applied to a variety of hazard-
report a modified form of DuLong’s equation ous compounds. A secondary objective was to see if the
same equation could be made applicable to non-hazard-
LHV = 14,000 C + 45,000 (H - 0.125 O) - ous materials as well, so the authors included a number
760 Cl + 4,500 S (4) of non-hazardous materials in the database.

where LHV is in Btu/ lb of waste. METHODOLOGY


In eqs 3 and 4, the term (H - 0.125 O) reflects the Data Sources and Data Reduction
assumption that any oxygen in the waste will preferen- In conducting this work, data were gathered from several
tially combine with hydrogen in the waste in the mass sources on the reported heating values of two kinds of
ratio of 8:1 to produce water and, thus, prevent that much materials. Twenty different hazardous compounds were
hydrogen from reacting with atmospheric oxygen. Pre- selected that contained various percentages of carbon,
sumably, this will avoid the exothermic effect (heat re- hydrogen, chlorine, sulfur, oxygen, and nitrogen, as
leased by) that amount of hydrogen, if it had reacted with shown in Table 1. Twenty different non-hazardous ma-
molecular oxygen in the air. terials were selected, again with an eye for diversity of
Recently, Liu, Paode and Holsen3 reviewed several re- composition. Because data on non-hazardous solid
lationships that have been applied to municipal solid wastes, wastes were difficult to find, some data on coals and
including ones based on physical composition, proximate other solid materials were included in the database, as
analysis, and ultimate analysis. They conducted a statisti- shown in Table 2.
cal step-wise multiple regression analysis to develop an equa- The HHVs for the hazardous materials were re-
tion for predicting the net calorific value of the municipal ported for pure compounds; the HHVs for the non-
solid waste from Kaohsiung City, Taiwan, and concluded hazardous materials were generally reported by the
that their equation based on ultimate analysis was better original authors on an “as-is” basis, which includes
than previous models/methods. They included the ultimate free water and ash. These HHVs first were adjusted from
analysis parameters (C, H, O, N, S, and water) as possible an as-is basis to a “dry, no-ash” basis as follows:
independent variables to develop their final equation
HHVdna = (HHVasis)/(1- fw - fash) (6)
Hn = 1,558.80 + 19.96 (%C) + 44.30 (%O) -
671.82 (%S) - 19.92 (%W) (5) where fw and fash = mass fractions of free water and ash in
the waste, respectively. The LHVs were then calculated as
where Hn = net calorific value (kcal/kg of waste), and %C, follows:
%O, %S, and %W = % by weight of carbon, oxygen, sul-
fur, and water, respectively. LHVdna = HHVdna - mw ∆Hvw - mHCl ∆HvHCl (7)
One disadvantage of this result is that it is purely sta-
tistical and, therefore, may be appropriate only for the spe- where mw = mass of water produced by combustion (lb
cific municipal waste studied. For example, it has no sepa- H2O/lb waste), mHCl = mass of HCl produced by combus-
rate coefficient for hydrogen and a negative coefficient on tion (lb HCl/lb waste), and DHv = heat of vaporization
sulfur. The authors note that their finding of no significant [Btu/lb (1049 for water, 884 for HCl)].
effect of hydrogen is in contrast to the results of DuLong The resulting LHVs of the hazardous and non-hazard-
and others. Their waste was low in sulfur and, thus, the ous compounds are shown in Tables 1 and 3, respectively.
negative sign did not affect the result significantly. How- In contrast to the non-hazardous materials (discussed in
ever, the oxidation of sulfur is exothermic, so this runs the next two paragraphs), the data reduction for the haz-
counter to expectations. Therefore, this equation cannot ardous compounds was much simpler due to the fact that
be extended with confidence to other materials. each compound was essentially pure (without free water or
ash) and was represented by one chemical formula. In or-
OBJECTIVES der to provide for a more robust data set, 3 and 10 data
This paper results from the interest and efforts of two stu- sources were used for the hazardous materials and non-haz-
dents in a graduate class at the University of Central ardous materials, respectively.

472 Journal of the Air & Waste Management Association Volume 49 April 1999
Cooper, Kim, and MacDonald

Table 1. Hazardous compounds—composition and heating values.

HHVa % Wt. LHVa Source


Compound Formula (Btu/lb) C H O N S Cl Total (Btu/lb) (Ref.)

Methylcyclohexane (l) CH 20,000 85.60 14.40 0.00 0.00 0.00 0.00 100.00 18,650 2
7 14
Benzene (l) CH 17,990 92.24 7.76 0.00 0.00 0.00 0.00 100.00 17,270 2
6 6
DDT (l) C H Cl 8,100 47.43 2.56 0.00 0.00 0.00 50.00 100.00 7,600 2
14 9 5
Diallate (l) C H Cl NOS 10,120 44.44 6.35 5.92 5.18 11.86 26.24 100.00 9,357 5
10 17 2
Dimethyl carbamoyl chloride (l) C H ClNO 9,140 33.50 5.63 14.88 13.03 0.00 32.96 100.00 8,400 5
3 6
3-Chloropropionitrile (l) C H ClN 8,100 40.24 4.51 0.00 15.65 0.00 39.60 100.00 7,420 5
3 4
Endosulfan (s) C H Cl O S 4,190 26.56 1.49 11.80 0.00 7.88 52.27 100.00 3,720 5
9 6 6 3
1-Acetyl-2-thiourea (s) C H N OS 8,190 30.49 5.13 13.54 23.71 27.13 0.00 100.00 7,710 6
3 6 2
Benzidine (s) C H N 16,500 78.22 6.58 0.00 15.21 0.00 0.00 100.00 15,900 6
12 12 2
Chloroacetaldehyde (l) C H ClO 5,260 30.60 3.86 20.38 0.00 0.00 45.16 100.00 4,600 6
2 3
p-Chloroaniline (s) C H ClN 11,100 56.48 4.75 0.00 10.98 0.00 27.79 100.00 10,400 6
6 6
1-(o-Chlorophenyl) thiourea (l) C H ClN S 9,540 45.04 3.79 0.00 15.01 17.17 18.99 100.00 9,060 6
7 7 2
Dinitrobenzene (s) CHNO 7,470 42.86 2.40 38.07 16.67 0.00 0.00 100.00 7,250 6
6 4 2 4
2,4-Dithiobiuret (s) CHNS 3,820 17.76 3.73 0.00 31.08 47.42 0.00 100.00 3,470 6
2 5 3 2
1-Naphthyl-2-thiourea (s) C H NS 13,500 65.31 4.99 0.00 13.85 15.85 0.00 100.00 13,000 6
11 10 2
p-Nitroaniline (s) CHNO 9,900 52.16 4.39 23.16 20.28 0.00 0.00 100.00 9,490 6
6 6 2 2
Propylthiouracil (s) C H N OS 11,300 49.38 5.93 9.40 16.46 18.83 0.00 100.00 10,700 6
7 10 2
TCDD (s) C H Cl O 6,170 44.76 1.25 9.94 0.00 0.00 44.04 100.00 5,770 6
12 4 4 2
Toluene (l) CH 18,250 91.23 8.77 0.00 0.00 0.00 0.00 100.00 17,400 6
7 8
2,4,6-Trichlorophenol (s) C H Cl O 5,180 36.50 1.53 8.10 0.00 0.00 53.86 100.00 4,690 6
6 3 3

a
Raw data were reported in different units and required conversion to Btu/lb. All values derived from the raw data were rounded to indicate significant figures of the original data.

For the non-hazardous materials, assumptions some- in determining the dry, no-ash HHV. However, for use in
times were required when handling data from different the statistical modeling, the dry, no-ash composition was
sources. In some cases, whether a reported heating value normalized to 100%.
was the HHV or the LHV was not stated explicitly, but
from other comments in the text, the inference was that Statistical Treatment of Data
the heating value was the HHV. When the authors were Numerous computer runs were made to try to correlate
unable to determine whether reported heating values the “dry, no-ash” LHVs of the materials to their composi-
were for the as-received condition (including free water tions. All statistical analyses were done using SAS.4 The
and ash) or had been adjusted to a dry, no-ash basis, the proposed models were formulated in two ways: as a no-
data were not used in this study. intercept model that included all the independent vari-
The most difficult problem encountered in interpret- ables, or as intercept models leaving out nitrogen as an
ing the raw data was that many of the reported percent independent variable. This reduced the potential infla-
compositions did not sum to 100%. (In the most severe tion of the variances due to collinearity. Collinearity ex-
case, the constituents summed to 99.6%) How chlorine was ists because the independent variables are mass fractions
reported was a particular problem. Some sources listed chlo- that sum to 1.00.
rine separately along with the major components (C, H, O, The statistical modeling was conducted in several
N, and S). In other sources, the major constituents summed ways. During the initial analysis, the hazardous com-
to 100%, but percentages for certain trace elements (includ- pounds were analyzed separately from the non-hazard-
ing chlorine) were also reported. For the latter case, the ous materials data. Then the two data sets were combined
oxygen percentage was decreased by the reported chlorine and analyzed as one data set. For each set of data, the
percentage. This was justified because oxygen content is statistical treatment first produced a multiple regression
usually determined by difference. For those cases in which equation of the form:
chlorine was already listed as a major constituent, no ad-
justments could be made if the total did not add to 100%. LHVdna = B1C + B2H + B3O + B4S + B5Cl + B6N
From these raw percentages, the percent water and ash were (8)
subtracted to achieve raw dry, no-ash percentages for use or

Volume 49 April 1999 Journal of the Air & Waste Management Association 473
Cooper, Kim, and MacDonald

Table 2. Non-hazardous materials—reported values.

Reported % Wt.b (Reported) Source


Fuel HHVa (Btu/lb) C H O N S Cl HO Ash (Ref.)
2

Sewage sludge 1,700 13.0 2.0 6.0 2.3 0.3 0.01 67.0 9.0 7
RDF 5,590 33.0 6.0 22.5 1.0 0.2 0.2 22.5 14.5 7
Tire-derived fuel 16,250 83.87 7.09 2.17c 0.24 1.23 0.16d 0.62 4.78 8
Black liquor 5,880 34.9 3.05 35.1c 0.11 2.9 0.67 0e 0e 9
Auto fluff 7,810 39.72 4.58 11.76c 0.92 0.25 0.77 0f 42.77 10
Byker densified RDF 6,914 36.0 5.1 31.82c 0.5 0.12 0.32 11.4 14.8 11
Castle Bromwich densified RDF 8,685 46.5 6.7 32.3c 0.8 0.18 1.09 2.3 11.0 11
Coal 12,890 70.3 4.72 6.43c 1.56 1.59 0.37d 7.6 7.8 11
Average RDF 4,020 23.48 3.17 17.84 0.64 0.21 0.46d 37.79 16.87 12
RDF 7,313 42.73 6.37 26.53 0.79 0.47 0.27 0f 22.83 13
RDF 7,398 42.49 5.46 25.46 0.56 0.14 0.35 0f 25.54 13
Slurry (Upper Freeport coal) 13,500 73.73 4.89 6.30c 1.34 1.29 0.17 0f 12.28 14
West Virginia bituminous coal 10,100 63.27 4.40 4.73 1.25 3.38 0.04 8.00 14.93 15
Texas lignite coal 6,900 40.60 3.10 13.10 0.70 1.00 0.04 32.20 9.26 15
Illinois bituminous coal 10,100 57.50 3.70 5.80 0.90 4.00 0.10 12.00 16.00 15
Wyoming subbituminous coal 8,020 47.87 3.40 10.83 0.62 0.48 0.03 30.40 6.37 15
Absaloka, MT, coal 8,810 65.6 4.5 15.1 0.8 0.8 0.02 0f 13.2 16
Navajo, NM, coal 8,745 56.6 4.3 12.5 1.1 0.8 0.03 0f 24.6 16
River-King, IL, coal 8,900 54.5 4.0 8.2 0.9 4.2 0.05 0f 28.2 16
Pyro, KY, coal 12,200 68.5 5.9 5.7 1.4 4.3 0.25 0f 15.2 16

a
Raw data were reported in different units and required conversion to Btu/lb. All values were rounded to indicate significant figures of the original data.
b
Percent compositions may not sum to 100% due to rounding and the inclusion of other elements (sodium, potassium, etc.) in the overall composition.
c
Oxygen content determined by difference.
d
Value represents a trace percentage for an oxide compound. This percentage was incorporated into the overall composition by reducing the oxygen percentage by an equivalent
amount.
e
Composition reported for dry, no-ash basis.
f
Composition reported for dry basis.

LHVdna = Int. + B1C + B2H + B3O + B4S + B5Cl the models based on individual data sets, and was not
(9) being “driven” by one or the other data set.
Regression diagnostics were performed to check for
where Bi = best-fit coefficient, and C, H, etc. = mass frac- non-constant variance of the residuals, bias among the vari-
tion of that element in the material, on a dry, no-ash ba- ables, tolerances, and outliers. Partial residual plots showed
sis. Furthermore, some correlations with models of other no bias or non-linearity occurring among the variables.
forms were attempted, such as There were some fan-shaped variance plots, which were
corrected by using weights equal to the squares of the fit-
LHVdna = Int. + B1C + B2(H - O/8) + B3 S + B4Cl ted values. Collinearity was minimized by using the form
(10) of the model equation shown in eq 9 or 12. Tolerances were
checked and found to be greater than 0.08, indicating that
LHVdna = Int. + B1C + B2(H - Cl/35.5) + B3 O + B4S collinearity was not a problem. Externally “studentized”
(11) residuals were evaluated to determine if any of the points
and were outliers. One possible outlier was identified (sewage
LHVdna = Int. + B1C + B2(H - O/8 - Cl/35.5) + B3 S sludge), but that datum was retained in the modeling.
(12)
RESULTS
During the statistical work, F tests were performed on the Eqs 9 through 12 were modeled using each of the 20-
models developed from each of the two individual data point data sets (hazardous and non-hazardous materials),
sets and from the combined data set. The model based on in addition to the combined data set. For all equations
the combined 40-point data set was as good as either of and for all data sets, very similar values were obtained for

474 Journal of the Air & Waste Management Association Volume 49 April 1999
Cooper, Kim, and MacDonald

Table 3. Non-hazardous materials—dry, no-ash basis.

HHVa (Btu/lb) % Wt.a, b LHVa (Btu/lb) Source


Fuel Dry & No ash C H O N S Cl Dry & No Ash (Ref.)

Sewage sludge 7,300 55.1 8.5 25.4 9.7 1.3 0.04 6,500 7
RDF 8,880 52.5 9.5 35.8 1.6 0.3 0.3 7,980 7
Tire-derived fuel 17,180 88.66 7.49 2.14 0.25 1.30 0.16 16,480 8
Black liquor 5,880 45.5 3.97 45.7 0.14 3.8 0.87 5,500 9
Auto fluff 13,650 69.40 8.00 19.20 1.61 0.44 1.35 13,560 10
Byker densified RDF 9,616 48.7 6.8 43.11 0.7 0.16 0.43 9,559 10
Castle Bromwich densified RDF 9,780 53.1 7.7 36.9 0.9 0.20 1.25 9,701 11
Coal 15,240 83.1 5.58 7.16 1.84 1.88 0.44 15,190 11
Average RDF 8,860 51.50 6.95 38.67 1.40 0.46 1.01 8,790 12
RDF 9,477 55.38 8.26 34.38 1.02 0.61 0.35 9,409 13
RDF 9,936 57.06 7.33 34.19 0.75 0.19 0.47 9,881 13
Slurry (Upper Freeport coal) 15,400 84.05 5.57 7.18 1.53 1.47 0.19 15,300 14
West Virginia bituminous coal 14,930 82.09 5.71 6.14 1.62 4.39 0.05 14,890 14
Texas lignite coal 11,800 69.35 5.30 22.38 1.20 1.71 0.07 11,700 15
Illinois bituminous coal 14,030c 79.86 5.14 8.06 1.25 5.56 0.14 13,990c 15
Wyoming subbituminous coal 12,700 75.71 5.38 17.13 0.98 0.76 0.05 12,600 15
Absaloka, MT, coal 13,400 75.6 5.2 17.4 0.9 0.9 0.02 13,360c 15
Navajo, NM, coal 13,380 75.2 5.7 16.6 1.5 1.1 0.04 13,330 16
River-King, IL, coal 13,800 75.9 5.6 11.4 1.3 5.9 0.07 13,700 16
Pyro, KY, coal 14,810 79.6 6.9 6.6 1.6 5.0 0.29 14,750 16

a
All values were rounded to indicate significant figures.
b
Percent compositions are normalized to 100%, but may not sum to 100% due to rounding.
c
Values should be rounded to three significant figures, but were kept at four to indicate a difference between HHV and LHV values.

the correlation coefficients (R2) and variances. Therefore, well. The R2 values were all about 0.95 for all three data
only the final results for the models depicted by eq 9 and sets (using all data points) and were about 0.97 when the
12 are presented here. tests excluded the suspected outlier.
In the scatter plot shown in Figure 1, the predictions The models represented by eqs 9 and 12 were com-
using models of the form of eq 12 for both 20-point data pared using the combined data set. The results are
sets are plotted, along with the predictions from the 40- shown in Table 4 and Figure 2. As can be seen, both
point combined data set. All the data sets are modeled models fit the data well. In fact, in Figure 2, the two
lines representing the least-squares fit of the predicted
versus actual data for each equation appear to lie al-
most on top of each other. However, eq 12 has fewer
coefficients (resulting in a slightly lower variance) and
has a positive coefficient on sulfur; therefore, it was
selected as the best model. In addition, with this equa-
tion, all coefficients were found to be statistically dif-
ferent from zero, except for the intercept.

CONCLUSIONS
The high R 2 values and the good appearance of Figures
1 and 2 lead to the conclusion that the fitted equa-
tions provide accurate predictions of the LHVs for a
variety of materials. Based on the work done in this
study, the authors conclude that a good general for-
Figure 1. Predicted versus actual LHVs, using models of the form of mula for predicting the LHV of a hazardous or non-
eq 12 on three data sets. hazardous waste or other combustible material is

Volume 49 April 1999 Journal of the Air & Waste Management Association 475
Cooper, Kim, and MacDonald

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cal testing. Bed Combustion; Manaker, A.M., Ed.; American Society of Mechani-
cal Engineers: New York, 1989; Vol. 2, pp 847-862.

Table 4. Final model parameters for predicting lower heating values.

About the Authors


Parameter Estimates
2 C. David Cooper, PE, QEP (corresponding author), is pro-
Model Intercept B1 B2 B3 B4 B5 R
fessor of engineering in the Civil and Environmental Engi-
neering (CEE) Department at University of Central Florida,
Eq 9 3,918 12,650 24,340 -9,725 -3,240 -5,471 0.953 Orlando, FL, 32816-2450. Brian Kim and John MacDonald
Eq 12 -791 17,050 32,030 4,591 NA NA 0.948 are Ph.D. students in the CEE Department.

Note: NA = not applicable.

476 Journal of the Air & Waste Management Association Volume 49 April 1999

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