Delem

DM-100

Installation manual

DM100c.DOC
V0607
 Delem
Preface

This manual contains information necessary for installation of Delem DM-100 modules on a
pressbrake control system. It is meant for service people who are authorised for service and
installation of the machine.

Limited guarantee

• The equipment is supplied by Delem without safety features. The machine manufacturer has
to ensure a safe environment.
• This equipment must be installed and used in accordance with Delem's specifications. The
guarantee on the equipment is invalidated in the event of improper installation and/or use of
this equipment.
• The General Terms and Conditions of Delivery of Delem shall apply to this product. These
conditions are available from Delem on request.
• This manual does not entitle you to any rights. Delem reserves the right to change this
manual without prior warning.
• All rights reserved. The copyright is held by Delem. No part of this publication may be
copied or reproduced without written permission from Delem BV.

V0607, 2
 Delem

Table of contents

1. General information ........................................................................................................... 4

1.1. Introduction................................................................................................................... 4
1.2. General specifications................................................................................................... 5
2. Connector specifications..................................................................................................... 6
2.1. Introduction................................................................................................................... 6
2.2. Power supply................................................................................................................. 7
2.3. Digital I/O ..................................................................................................................... 8
2.4. Valve ........................................................................................................................... 10
2.5. Analog A..................................................................................................................... 12
2.6. Analog B ..................................................................................................................... 13
2.7. Encoders...................................................................................................................... 15
2.8. HSB interface.............................................................................................................. 16
3. The modules....................................................................................................................... 17
3.1. Introduction................................................................................................................. 17
3.2. DM-103VA ................................................................................................................. 18
3.3. DM-102VA ................................................................................................................. 19
3.4. DM-102....................................................................................................................... 20
3.5. DM-101....................................................................................................................... 21
4. Software settings and diagnostics .................................................................................... 22
4.1. DM identification........................................................................................................ 22
4.2. DM-103VA ................................................................................................................. 23
4.3. DM-102VA ................................................................................................................. 23
4.4. DM-102....................................................................................................................... 23
4.5. DM-101....................................................................................................................... 25
4.6. Status display .............................................................................................................. 26

V0607, 3
 Delem

1. General information

1.1. Introduction

This manual contains specifications of the DM-100 series.

The DM-100 module is part of a modular pressbrake control system, with a DAonWindows
front-end control as the main unit. There are modules for single axis control, dual axes control
and for synchronised Y-axis control.
Via a HSB connection the modules are connected to a DAonWindows control.

Front-end - max. 8
Control - max. 30m
DAonWindows

HSB-link Terminator R

DM DM DM DM
module module module module

Figure 1.a

V0607, 4
 Delem

1.2. General specifications

The following environment specification values are valid for all DM-modules:

Ambient temperature 5 - 50°C

Storage temperature min. -40°C

max. 70°C

Relative humidity 90 % non-condensing

EMC designed and built to meet the following standards:

IEC61000-4 (immunity)
IEC61000-6 (emission)

For ventilation purposes, the module should have a free air space of 50 mm above and below the
mounted module and 10 mm on each side.

50 mm

DM-module
10 mm 10 mm

50 mm

V0607, 5
 Delem

2. Connector specifications

2.1. Introduction

In this chapter all connectors on a DM-100 module are described.

programmable I/O
digital I/O

digital I/O

Status
Analog B
display

Valve

Encoder 1
power supply
24V DC

Analog A Encoder 2

HSB
Encoder 3
HSB

Figure 2.a

Not all connectors are available on each module. For each connector is mentioned on which
modules it is implemented. See also chapter 3.
This chapter will focus on the specification of all available connectors.
See also drawing 9084-502 for an overview of the DM-100 series. This drawing is included in
the back of this manual.

V0607, 6
 Delem

2.2. Power supply

Power supply: 24 V DC + 20%

ripple + 2V

Module Nominal current

DM-101 0.4 A
DM-102 0.6 A
DM-102VA 0.6 A
DM-103VA 0.7 A

The ‘power’ connector is meant for the power supply for the module only.
The I/O systems (valve, analog and digital I/O) have their own power supply connectors. It is
recommended to connect the I/O systems to a different power supply.

power power
supply supply
module I/O

24V
power
0V

V0607, 7
 Delem

2.3. Digital I/O

DM-101: 4 inputs, 4 outputs.

All other modules: 8 inputs, 8 outputs, 8 programmable I/O.

not on DM-101

Figure 2.b

The use of I/O pins depends on the application and machine settings. For the purpose of all
assigned I/O signals we refer to the Delem machine parameter manual.

I/O power supply: 24 V DC + 20%

4A max. for each I/O strip

Notes:
• The sum of all output currents of the module shall not exceed 8A.
• All digital outputs are short-circuit proof.
• Shielding of I/O cables should be connected to the available M3 ground plug on the front of
the module.

Pins 1 - 8

Digital Outputs (4x) Voltage Current

ON state 20-28 V DC 1.5 A max.
OFF state - 0.1 mA max. (leakage current)

Digital Inputs (4x) Voltage Current

ON state 9-28 V DC 20mA max.
OFF state 0 - 4 V DC 1 mA max.

Pins 9 - 16

V0607, 8
 Delem
Programmable Digital In-/Outputs (8x):

Digital Output Voltage Current

ON state 20-28 V DC 0.5 A max.
OFF state - 0.1 mA max. (leakage current)

Digital Input Voltage Current

ON state 9-28 V DC 20mA max.
OFF state 0-4 V DC 1 mA max.

Pins 17 - 24

Digital Outputs (4x) Voltage Current

ON state 20-28 V DC 0.5 A max.
OFF state - 0.1 mA max. (leakage current)

Digital Inputs (4x) Voltage Current

ON state 9-28 V DC 20mA max.
OFF state 0 - 4 V DC 1 mA max.

V0607, 9
 Delem

2.4. Valve

Module connector present

DM-101 -
DM-102 -
DM-102VA +
DM-103VA +

The VA modules have a 16-pin connector for the

integrated valve amplifier. This connector is
reserved for direct control of proportional valves
Y1 and Y2 and for a pressure valve.
The following table gives an overview of
connections for a system with directly connected
valves. Also, the pin connections for pressure
control are mentioned, depending on which
method has been implemented.

Pin description for direct valve control:

Pin Label Function

1 Y1 0V GND (power supply)
2 Y1 A- Y1 valve signal A-
3 Y1 B- Y1 valve signal B-
4 Y2 0V GND (power supply)
5 Y2 A- Y2 valve signal A-
6 Y2 B- Y2 valve signal B-
7 P 0V GND for pressure valve (power supply)
8 P- pressure signal P-
9 Y1 24V 24 V DC for Y1 valve (power supply)
10 Y1 A+ Y1 valve signal A+
11 Y1 B+ Y1 valve signal B+
12 Y2 24V 24 V DC for Y2 valve (power supply)
13 Y2 A+ Y2 valve signal A+
14 Y2 B+ Y2 valve signal B+
15 P 24V 24 V DC for pressure valve (power supply)
16 P+ pressure signal P+

An example of the required wiring for direct valve control is given in drawing number 8576-
101.
The position feedback from the valve transducers (LVDT) is connected to connector Analog B.
If no direct valve control is implemented but external valve amplifiers are used instead, the
valve connection block is not used. All analog signals for the valve amplifiers run through
connector Analog B. See section 2.6 for more information about this connector.

V0607, 10
 Delem
Analogue outputs:

Prop. Valve: Y1/Y2 4 x 3A max.

Pressure valve: P 1.5 A max.

Analogue inputs:

24V Power Supply 18-30V DC

ripple +/- 2V max.
max. 8A

Shielding of cables should be connected to the available M3 ground plug on the front of the
module.

V0607, 11
 Delem

2.5. Analog A

This connector is implemented on all DM-100 modules.

Connector Analog A provides several analog signals on the module,
two analog outputs and four analog inputs.

Pin description Analog A connector:

Pin Description Function

1 OUTAN1 -10V...+10V AN1 Analog output voltage +/-10V
2 OUTAN1 0V AN1 Analog output common
3 REF1 10V 10V reference voltage for analog input IN1A
4 IN1A input signal analog input IN1A
5 IN1A 0V common analog input IN1A
6 IN1B input signal analog input IN1B
7 IN1B 0V common analog input IN1B
8 N.C. Not connected
9 OUTAN2 -10V...+10V AN2 Analog output voltage +/-10V
10 OUTAN2 0V AN2 Analog output common
11 REF2 10V 10V reference voltage for analog input IN2A
12 IN2A input signal analog input IN2A
13 IN2A 0V common analog input IN2A
14 IN2B input signal analog input IN2B
15 IN2B 0V common analog input IN2B

Specifications for Analog I/O

Analogue inputs (4x) 0-10V, input impedance 44 kΩ

Reference voltage (2x) 10V + 2%

Analogue outputs (2x) +/- 10V

10mA max.
minimal resistance 1 kΩ

On the DM-101, pin 8-15 are not connected.

If necessary, shielding of cables can be connected to the available M3 ground plug on the front
of the module.

V0607, 12
 Delem

2.6. Analog B

Module connector present

DM-101 -
DM-102 -
DM-102VA +
DM-103VA +

Connector Analog B provides several analog signals on the module,

two analog outputs and two analog inputs. It also includes power
supply for possible valve position transducers (LVDT).

Pin description Analog B connector:

Pin Label Function

1 Y1 -12V -12V power for Y1 transducer
2 Y1 +12V 12V power for Y1 transducer
3 Y1 24V 24V power for Y1 transducer
4 Y1 LVDT input signal Y1 transducer
5 Y1 0V 0V common Y1 transducer
6 Y1 +/- 10V +/-10 V for external valve amplifier Y1
7 P 0V GND for pressure valve
8 P 0-10V pressure signal for pressure valve
9 Y2 -12V -12V power for Y2 transducer
10 Y2 +12V 12V power for Y2 transducer
11 Y2 24V 24V power for Y2 transducer
12 Y2 LVDT input signal Y2 transducer
13 Y2 0V 0V common Y2 transducer
14 Y2 +/- 10V +/-10 V for external valve amplifier Y2
15 Valve enable Enable the prop. valve amplifiers

V0607, 13
 Delem
Specifications for Analog I/O

Analogue inputs (2x) 0-12V / -10V ... +10V,

input impedance 44 kΩ
Supply voltage 24V + 2%

Analogue outputs (2x) +/- 10V

10mA max.
minimal resistance 1 kΩ

Analogue output (1x) 0 - 10V (ext. pressure amplifier)

Power outputs (6x) 2x -12V

2x +12V
2x 24V
100 mA max. for each transducer

Notes:
• Used power supply depends on transducer specifications (+/-12V or 24V).
• If necessary, shielding of cables can be connected to the available M3 ground plug on the
front of the module.

V0607, 14
 Delem

2.7. Encoders

Module connector present

DM-101 1x
DM-102 2x
DM-102VA 2x
DM-103VA 3x

9-pole SUBD male encoder interface

5V DC/250 mA or 12V DC/200 mA

12 V or 5 V single ended or 5 V
differential
Max. count frequency 1 MHz

Pin description quadrature Encoder connector:

Pin nr. Name Function Comment

1 T0 Reference -
2 T2 Phase B -
3 T1 Phase A -
4 +12V 12V supply (output) only for 12V
5 GND return -
6 !T0 inverted reference only for diff. ended
7 !T2 inverted phase B only for diff. ended
8 !T1 inverted phase A only for diff. ended
9 +5V 5V supply (output) only for 5V

Notes:
• In case of 12VSE encoder, connect pins 6, 7, 8 and 9 with eachother.
• If necessary, shielding of cables can be connected to the available M3 ground plug on the
front of the module.

V0607, 15
 Delem

2.8. HSB interface

Implemented on all modules.

The HSB interface (High Speed Bus) is configured according to the

international standard for CAN-interfaces (Controller Area Network),
ISO 11898.
Both connectors are implemented as an RJ-45 connector.

The total length of the bus (the sum of all connections between modules) may not exceed 30
metres.
Maximal eight modules may be connected to one HSB-bus.
The HSB line must be closed with a termination resistor of 120 ohm.

Front-end - max. 8
Control - max. 30m
DAonWindows

HSB-link Terminator R

DM DM DM DM
module module module module

Figure 2.c

V0607, 16
 Delem

3. The modules

3.1. Introduction

In this chapter all DM-100 modules are mentioned with their appearance and features.
Connector specifications are listed in chapter 2.
The following table gives an overview of the modules and available connectors.

DM-103VA DM-102VA DM-102 DM-101

I/O 1 - 8 + + + +
I/O 9 – 16 + + + -
I/O 17 – 24 + + + -
Valve + + - -
Analog A + + + +
Analog B + + - -
Encoder 1 + + + +
Encoder 2 + + + -
Encoder 3 + - - -
HSB + + + +

V0607, 17
 Delem

3.2. DM-103VA

The DM-103VA is designed for synchronised control of a Y-axis and one servo axis (the X-
axis).

programmable I/O
I/O

I/O

Status
Analog B
display

Valve
connections
Encoder 1
24V DC

Analog A Encoder 2

HSB
Encoder 3
HSB

Figure 3.a

For a wiring example of the module, reference is made to the following drawing:
• 8576-101 example connections DM-103VA

V0607, 18
 Delem

3.3. DM-102VA

The DM-102VA is designed for synchronised control of a Y-axis.

programmable I/O
I/O

I/O

Status
Analog B
display

Valve
connections
Encoder 1
24V DC

Analog A Encoder 2

HSB

HSB

Figure 3.b

For wiring example of the module, reference is made to the following drawing:
• 8562-101 example connections DM-102VA

V0607, 19
 Delem

3.4. DM-102

The DM-102 can control 2 axes. It is designed for control of two servo or AC axes.

programmable I/O
I/O

I/O

Status
display

Encoder 1
24V DC

Analog A Encoder 2

HSB

HSB

Figure 3.c

For wiring example of the module, reference is made to the following drawing:
• 8562-109 example connections DM-102

V0607, 20
 Delem

3.5. DM-101

The DM-101 can control 1 axis. It is designed for control of a servo or AC axis.

I/O

Status
display

Encoder 1
24V DC

Analog A

HSB

HSB

Figure 3.d

For example wiring of the module, reference is made to the following drawing:
• 8575-101 example connections DM-101

V0607, 21
 Delem

4. Software settings and diagnostics

4.1. DM identification

Every module must be installed with and identified via the connected front-end control. The
identification takes place via the machine parameters menu.

Note: The connected modules must get their power supply within 1 second after switching
on the main box for correct communication and initialising.

To go to the machine parameters of a DA control:

• Go to the main menu of programming mode.
• Type 19 and press ENTER to enter the (secret) machine parameters menu.
• Type acces code 14753.
• When in the main menu of the machine parameters, choose ‘Module configuration’ to enter
the module configuration menu.

In the first two columns, you must choose the module type and the ID number of the correct
module. In the two following columns, the version numbers of hardware and software of the
module are shown.
The last four columns are reserved for the axes names. This is described in the following
sections.

V0607, 22
 Delem

4.2. DM-103VA

Since the DM-103VA is meant for Y-axis control, it will normally be configured as shown
above: Y-X-CROWN. Whether or not crowning is configured depends on the application.
If necessary, an FD axis could be added. Then the configuration would be Y-X-CROWN-FD.
Consider the number of available outputs.
The DM-103VA is not suitable to drive three servo/AC axes, for instance X1-X2-R.

4.3. DM-102VA

Since the DM-102VA is meant for Y-axis control, it will normally be configured as shown
above: Y-CROWN. The X-axis will have to be configured on a separate module.
It is possible to add an FD axis to this configuration if required.

4.4. DM-102

The DM-102 can drive two separate servo/AC axes. In the first column the left part of the
module is assigned, in the second column the right part. This is repeated for the third and the
fourth column. The configuration shown above is correct.
If column 1 and 2 are already assigned to two servo/AC axes, column 3 and 4 can no longer be
assigned to additional axes of that type. But it would be allowed to program two servo axes and
one digital axis on a module. Let’s look at some examples:

V0607, 23
 Delem

Correct. When the digital axis (FD or ID) is installed, the control will issue a warning that there
is already an axis installed on the relevant module segment, but you are allowed to accept the
definition.

If one segment must drive an AC axis and a digital axis, you should check your sequencer to
prevent I/O conflicts between the two axes.

Incorrect. A DM-102 consists of two segments, each of which can drive one positioning axis
(servo or AC). If you try to configure this, the control will issue the same warning. In this case it
should not be accepted.

Incorrect. This is an attempt to assign two positioning axes to the left module segment.

V0607, 24
 Delem

4.5. DM-101

The DM-101 is meant for control of one servo/AC axis, so the configuration shown above is
correct. If necessary, an FD axis can be added.

V0607, 25
 Delem

4.6. Status display

The DM-100 module contains a 7-segment display that can show error and status codes.

Messages can originate from three sources:

- the module hardware initialisation (‘bootrom’): the decimal point is lit continuously
- the module software: the decimal point is off
- the diagnostic program: the decimal point is flashing

If a problem occurs and the display shows a character, write it down. Then check the following
table for an explanation of the message code. If an error persists, write down the number of the
error and contact Delem. Refer to the module type, the module software version and the error
number.

Bootrom messages:

Msg Description
A. - Assert (fatal error: switch module off/on)

E. - Exception, not blinking (fatal error: switch module off/on)

E./x. - Blinking errors. The display will show E / x in succession, where

‘x’ is one of the following numbers.
1 Error while initialising HSB controller.
2 Error in flash parameters.
3 No ModId available.
4 Application not found.
5 Application checksum error.
8. – Module reset (all LED’s on)

V0607, 26
 Delem
u. - Software update in progress.

U. - Software update finished.

b. - Boot start.

c. - HSB address received.

L. - VaLidate application.

P. - Start aPplication.

Software messages:

Message Description
A - Assert (fatal error: switch module off/on)

E - Exception, not blinking (fatal error: switch module off/on)

E/xy - Blinking errors. The display will show E / x / y in succession,

where ‘xy’ is one of the following numbers.

1?: resource errors

2?: electrical errors

21. Power failure.
22. Not used.
23. Encoder signal error on encoder 1.
24. Encoder signal error on encoder 2.
25. Overcurrent detected on valve outputs.
26. HSB bus warning.

V0607, 27
 Delem
27. HSB bus error.
28. Encoder signal error on encoder 3.
29. Encoder signal error on encoder 4.

3?: communication errors/warnings

4?: Valve application errors

41. Wrong valve type.
42. Wrong parameters.
43. LVDT 1 check failed
44. Not used
45. LVDT 2 check failed
46. Control 1 saturated
47. Control 2 saturated

5?: X axis errors

51. Encoder 1st axis connected wrong.
52. Encoder 2nd axis connected wrong.
53. Wrong parameters.
54. Not used.
55. Not used.
56. No movement on 1st axis.
57. No movement on 2nd axis.

6?: Y axis errors

61. Wrong parameters.

7?: Pressure valve application errors

71. No pressure valve connected.
72. Wrong parameters.
73. Unhandled Pressure command.

8?. CAP errors

81. Wrong parameters.
82. Error downloading deflection compensation table.

9?: Miscellaneous errors

91. Module configuration error.
92. Burn-in error.
93. Time based scheduler overload.
94. NULL-pointer exception detected.

The ‘?’ can be any digit. If the error persists, write down the number of the error
and contact Delem. Refer to the module type, the module software version and
the error number.

V0607, 28
 Delem
- - Module started

t/. – VAP test mode

F/. - Axis simulator activated

8/. - Diagnostic mode entered

V0607, 29
24V 24V 24V 24V 24V 24V 24V 24V 24V 24V
1 1 9 17 1 9 17 1 9 17
2 2 10 18 2 10 18 2 10 18

OUT
OUT

OUT
OUT
OUT

OUT
OUT
3 3 11 19 3 11 19 3 11 19 VOLTAGE EXISTS VOLTAGE EXISTS
3 MIN AFTER 3 MIN AFTER
4 4 12 20 4 12 20 4 12 20 POWER DOWN POWER DOWN

5 5 13 21 5 13 21 5 13 21

IN / OUT

IN / OUT
IN / OUT
6 6 14 22 6 14 22 6 14 22 J1

IN
IN
IN

IN
IN
IN
IN
J1
7 7 15 23 7 15 23 7 15 23
8 8 16 24 8 16 24 8 16 24 L1 L1
0V 0V 0V 0V 0V 0V 0V 0V 0V 0V
L2 L2
AC POWER

PE PE

AC POWER
RESET RESET
+ +
BUS

BUS
- -
Module Network R
Module Network R

STATUS
STATUS

STATUS
STATUS
S S

T T
MOTOR

MOTOR
J2 J2

ANALOG B

ANALOG B
+ +
0V
24VDC

0V

24VDC
SERIAL

SERIAL

VALVE

VALVE
J4 HSB HSB J4 HSB HSB

L
T T T T
L
HSB

HSB
H H

7446-302/- 7446-302/-

ENCODER 1
ENCODER 1

ENCODER 1
ENCODER 1

POWER
POWER

POWER
POWER
J3 J3
I/O

I/O

ANALOG A
ANALOG A

ANALOG A
ANALOG A
ENCODER 2

ENCODER 2
ENCODER 2
DM-205
Delem

DM-203
Delem

DM-101
DM-103VA

DM-102
DM-102VA
J5 J6 J5 J6

HSB
HSB

HSB
HSB
ENCODER 3

Delem
Delem

Delem
Delem
30 mm

Note Redrawn Date

Luchthavenweg 42, 5657 EB
DM-101 DM-102 DM-102VA DM-103VA Description Eindhoven, the NETHERLANDS

Note Redrawn Date DM-101,102,102VA,103VA

DM-203,205
Description
Format Number Issue

Measures in mm,unless Drawn Date

A3 9084-502 -
otherwise specified HNF 07-07-2004 No unauthorized copying allowed Scale
 53.30 13.00
11.65 30.00
5.50

50.00
Clearance
Side clearance
24V 24V 24V 24V 24V 24V
1 9 17 1 9 17
2 10 18 2 10 18

OUT
OUT

OUT
OUT
3 11 19 3 11 19
4 12 20 4 12 20
5 13 21 5 13 21

IN / OUT
IN / OUT
6 14 22 6 14 22

IN
IN
IN
IN
7 15 23 7 15 23
8 16 24 8 16 24
0V 0V 0V 0V 0V 0V

STATUS
STATUS

ANALOG B
ANALOG B

VALVE
VALVE

T T

240.00
213.50

227.00
ENCODER 1
ENCODER 1

POWER
POWER

Delem DM-10X
ANALOG A
ANALOG A

Luchthavenweg 42 Type number: NNNN-NNN

5657 EB Eindhoven
ENCODER 2
ENCODER 2

The Netherlands Serial number: NNNNNN

DM-101
DM-101RS
DM-102
DM-102VA
DM-102VA SSI
DM-103VA
DM-103VA SSI
DM-104

DM-103VA
DM-103VA

Void
ID-number: NNNNNNN
Voltage: 24VDC

IF BROKEN

WARRANTY
SEE INSTRUCTION MANUAL
Made in the Netherlands BEFORE OPERATING
8575-001
8575-002
8562-005
8562-006
8562-007
8576-001
8576-002
8577-001

HSB
HSB

ENCODER 3
ENCODER 3

Delem
Delem

1.0
13.25

132.30 50.00 5.50

15.00
136.90 11.65 30.00
Cable clearance

150.30
Note Redrawn Date
155.00 Luchthavenweg 42, 5657 EB
Description
Delem Eindhoven, the NETHERLANDS
175.00
185.00 Note Redrawn Date Dimensions DM-10X
A HNF 14-02-2007
Description
Format Number Issue
MOD#555: 8577-001 DM-104 added
A3 8576-601 A
Measures in mm,unless Drawn Date
otherwise specified HNF 16-11-2004 No unauthorized copying allowed Scale
 DC-SET-10X DC-161586 DC-SET-10X-S DC-177988 DC-SET-10X-SL DC-178909
Clamping-yoke Spring connection Spring connection DC-SUBD-15-F-CP
connection + Led indication
(screw)

24V 24V 24V

1 9 17
2 10 18

OUT
OUT
3 11 19
4 12 20 ANALOG A
5 13 21

IN / OUT
6 14 22

IN
IN
15p.SubD Female D5060-005
7 15 23
8 16 24
0V 0V 0V

DC-SUBD-15-M-CP

IN / OUT
STATUS
3 x DC-161586 3 x DC-177988 3 x DC-177909
Clamping-yoke connection Spring connection Spring connection + Led ANALOG B
1 x Power LED
8 x I/O LED

ANALOG B
15p.SubD Male D5060-004

VALVE
Full version:
DK-1079-002 1.5 m VALVE DC-SUBD-9-M-CP
1079-002/- T

or ENCODER1

ENCODER 1
Pressure control version only:

POWER
DK-1079-006 1.5 m

DC-SUBD-9-M-CP D5060-001
POWER 24VDC 9p.SubD Male

ENCODER2

ANALOG A
DK-1080-002 1.5 m
ENCODER 2
1080-002/-

1 2
DM-103VA
HSB DC-SUBD-9-M-CP
DA-66W & DA-69W : 9p.SubD Male D5060-001
D-5115-001
HSB
DC-1064-001 HSB Terminator HSB ENCODER3
ENCODER 3

Delem

ASSY
HSB CONVERTER DK-HSB-RJ45-05
0.50 m 9p.SubD Male D5060-001

DA-63W & DA-65W : 8575-001 DM-101

D-5115-002 8575-002 DM-101RS
DK-HSB-RJ45-50 8562-005 DM-102
8562-006 DM-102VA
5.00 m 8562-007 DM-102VA-SSI
8577-001 DM-104
8576-001 DM-103VA
8576-002 DM-103VA-SSI
DK-HSB-RJ45-70 Note Redrawn Date
7.00 m B HNF 19-04-2007 Luchthavenweg 42, 5657 EB
Description Eindhoven, the NETHERLANDS
New versions modules added
Note Redrawn Date
DK-HSB-RJ45-100 A HNF 25-05-2005 DM-10X cables & connectors
10.00 m Description
DC-1064-001, Format Number Issue
D-5115-001, D-5115-002 added
Measures in mm,unless Drawn Date
A3 8576-901 B
otherwise specified HNF 16-11-2004 No unauthorized copying allowed Scale
 Note 1 : Leave unconnected pins open.
Note 2 : 24V relais supply must be separated from 24V supply
Linear Valve Y1 System Valve Y2 Linear Note 3 : Do not place a diode across valves.
Delem Scale Y1 Pressure Scale Y2
DAonWindows
CNC
1 4 A B A B 1 4

LVDT 1 1 1 1 LVDT
HSB GND 24V 0V Y1 Y2
2 2 2 2
45 78 2 3 2 3
RJ45 Use
Delem
RJ45-HSB
Cable

OPENING
PRESSING
MANUAL
PARALLEL
R-IN (R-axis positive input)
T (Tandem)
C (step Change)
FAST CLOSING
PUMP

24V 0V
24V
I/O
Link to
other 24V 0V
modules

Delem 1066-00n
or
Shunt
24V 0V 24V 0V 24V 0V
Delem
HSB 0V
1064-001 9P.SUBD 9P.SUBD I/O

Delem 1080-002
Male Male

Max. 100 mA
Max. 100 mA
RJ45 RJ45
45 78 45 78 1 2 1 t/m 9 3 4 5 9 2 10 3 11 1 15 16 8 7 12 5 13 6 14 4 11 12 13 1 t/m 9
HL HL 24V 0V 24V LVDTY1 0V 24V LVDTY2 0V 5 6 7 8 0V 0V 9 10 11 12 13 14 15 16 21 22 23 24 0V
24V A- A+ B- B+ 0V P 24V P+ P- P 0V 24V A- A+ B- B+ 0V
HSB HSB POWER ENCODER 1 ANALOG B ANALOG B ENCODER 2 COM COM COM
VALVE Y1 VALVE VALVE Y2

galvanic insulation galvanic insulation galvanic insulation

LVDTY1 LVDTY2
System INPUTS INPUTS
Delem DM-102VA 8562-006 Valve Y1 Pressure Valve Y2 PIN 9..16 programmable in
OUTPUTS INPUT or OUTPUT OUTPUTS
Crowning galvanic insulation galvanic insulation galvanic insulation

ANALOG A

REF2 IN2A IN2A COM COM COM

10V 0V 24V 1 2 3 4 24V 9 10 11 12 13 14 15 16 24V 17 18 19 20
11 12 13

15P.SUBD 24V

0V

10V
Female I/O

0-10V
0V
I/O
A<
A>

10K
ER

Crowning
LDP

UDP
MUTE
CLAMP

Potentiometer
2nd MUTE

CNC START
Function output F1
Function output F2
Function output F5
CNC READY

(End of Relaxtion)

(Upper Dead Point)

(Lower Dead Point)

IN OUT
8
7
6
5
4
3
2
1

HSB ANALOG A POWER VALVE STATUS

24V

0V

ANALOG A POWER VALVE ENCODER ANALOG B

15 POLE MALE 2 POLE MALE 16 POLE MALE 9 POLE FEMALE 15 POLE FEMALE
IN / OUT
9

11

16
15
14
13
12
10

0V
24V

1 OUTAN1 -10V...+10V 1 + 24VDC 1 Y1 0V 12VSE 5VSE 5VDE 1 Y1 -12V

T

2 Y1 A- Delem DM-102VA
2 OUTAN1 0V 2 0V 2 Y1 +12V IN OUT
3 Y1 B- ENCODER 2 ENCODER 1 ANALOG B
24
23
22
21
20
19
18
17
24V

0V

8
3 REF1 10V 1 T0 (REF) T0 T0 T0 3 Y1 24V Max.100mA
4 Y2 0V
4 IN1A 2 T2 (B) T2 T2 T2 4 Y1 LVDT

7
5 Y2 A-
5 IN1A 0V 3 T1 (A) T1 T1 T1 5 Y1 0V
6 Y2 B-

6
6 IN1B 4 + 12V + 12V / / 6 Y1 +/-10V

2
1
7 P 0V See drawing 8576-601 for module dimensions & montage
7 IN1B 0V 5 GND GND GND GND 7 P 0V

5
8 P- Note Redrawn Date
8 N.C. 6 T0 (REF) / T0 8 P 0-10V Luchthavenweg 42, 5657 EB
9 Y1 24V
6 7 8 9

4
9 OUTAN2 -10V...+10V 7 T2 (B) / T2 9 Y2 -12V Description Eindhoven, the NETHERLANDS
10 Y1 A+
1 2 3 4 5

10 OUTAN2 0V 8 10 Y2 +12V

11 12 13 14 15 16
T1 (A) / T1

3
11 Y1 B+ Example connections: P, Y1, Y2,
9 10 11 12 13 14 15

9 10 11 12 13 14 15
11 REF2 10V 12 Y2 24V 9 + 5V + 5V + 5V 11 Y2 24V Max.100mA Note Redrawn Date
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
2
12 IN2A 13 Y2 A+ 12 Y2 LVDT
IN2A 0V 13 Y2 0V Description Crowning.

9 10
13

1
14 Y2 B+ In case of 12VSE Format Number Issue
14 IN2B 15 P 24V 14 Y2 +/-10V
bridge pins 6,7,8 and 9 A3 Page 1 /1 8562-101 -
15 IN2B 0V 16 P+ 15 N.C. Measures in mm,unless Drawn Date
otherwise specified HNF 07-12-2004 No unauthorized copying allowed Scale
 Note 1 : Leave unconnected pins open.
Note 2 : 24V relais supply must be separated from 24V supply
Note 3 : Do not place a diode across valves.
Linear Valve Y1 System Valve Y2 Linear
Scale Y1 Pressure Scale Y2
DAonWindows
CNC
1 4 A B A B 1 4

LVDT 1 1 1 1 LVDT
HSB GND 24V 0V Y1 Y2
2 2 2 2
45 78 2 3 2 3
RJ45 Use
Delem
RJ45-HSB * Axis 3

(R-axis)
Cable

OPENING
PRESSING
MANUAL
PARALLEL
R-IN (positive input)
RSD
T (Tandem)
C (step Change)
FAST CLOSING
PUMP

24V 0V
24V
I/O
Link to
other 24V 0V
modules

or

Delem DK-HSB-RJ45-NNN
Shunt
24V 0V 24V 0V 24V 0V
Delem
HSB 0V
1064-001
I/O

Delem DK-1080-002
Max. 100 mA
Max. 100 mA
RJ45 RJ45
45 78 45 78 1 2 1 t/m 9 3 4 5 9 2 10 3 11 1 15 16 8 7 12 5 13 6 14 4 11 12 13 1 t/m 9
HL HL 24V 0V 24V LVDTY1 0V 24V LVDTY2 0V 5 6 7 8 0V 0V 9 10 11 12 13 14 15 16 21 22 23 24 0V
24V A- A+ B- B+ 0V P 24V P+ P- P 0V 24V A- A+ B- B+ 0V
HSB HSB POWER ENCODER 1 ANALOG B ANALOG B ENCODER 2 COM COM COM
VALVE Y1 VALVE VALVE Y2
LVDTY1 LVDTY2
System galvanic insulation galvanic insulation galvanic insulation
Valve Y1 Pressure Valve Y2
INPUTS INPUTS
DM-103VA 8576-001 PIN 9..16 programmable:
Servo OUTPUTS 1...4 max.1.5A INPUT or OUTPUT OUTPUTS
Axis 3 Crowning galvanic insulation galvanic insulation galvanic insulation

ANALOG A

OUTAN1 OUTAN1 REF2 IN2A IN2A ENCODER 3 COM COM COM

-10V..+10V 0V 10V 0V 24V 1 2 3 4 24V 9 10 11 12 13 14 15 16 24V 17 18 19 20
1 2 11 12 13 1 t/m 9

15P.SUBD 9P.SUBD 24V

0V

0V
10V
Female Male I/O

0-10V

+/-10V
0V
I/O
OK

A<
A>

+/-10V 0V
ER
LDP

UDP

Amplifier

Rmin=1K
Rmax=10K
MUTE
IN POSITION
CLAMP

Axis 3 Potentiometer
2nd MUTE

CNC START
Function output F1
Function output F2

*Axis 3
CNC READY

Crowning
Feedback
(End of Relaxtion)

M E
(Upper Dead Point)
(Lower Dead Point)

Encoder
Axis 3 Axis 3 *See connection diagram: 9087-102 for details " OK & START"

IN OUT
8
7
6
5
4
3
2
1

HSB ANALOG A POWER VALVE STATUS

24V

0V

ANALOG A POWER VALVE ENCODER ANALOG B

15 POLE MALE 2 POLE MALE 16 POLE MALE 9 POLE FEMALE 15 POLE FEMALE
IN / OUT
9

11

16
15
14
13
12
10

0V
24V

1 OUTAN1 -10V...+10V 1 + 24VDC 1 Y1 0V 12VSE 5VSE 5VDE 1 Y1 -12V

T

2 Y1 A- Y1 +12V Delem DM-103VA

2 OUTAN1 0V 2 0V 2
3 Y1 B- ENCODER 3 ENCODER 2 ENCODER 1 ANALOG B IN OUT
24
23
22
21
20
19
18
17
24V

0V

8
3 REF1 10V 1 T0 (REF) T0 T0 T0 3 Y1 24V Max.100mA
4 Y2 0V
4 IN1A 2 T2 (B) T2 T2 T2 4 Y1 LVDT

7
5 Y2 A-
5 IN1A 0V 3 T1 (A) T1 T1 T1 5 Y1 0V
6 Y2 B-

6
6 IN1B 4 + 12V + 12V / / 6 Y1 +/-10V

2
1
7 P 0V See drawing 8576-601 for module dimensions & mounting instructions. See DM-100 installation manual for electrical characteristics.
7 IN1B 0V 5 GND GND GND GND 7 P 0V

5
8 P- (Rev.) Redrawn Date
8 N.C. 6 T0 (REF) / T0 8 P 0-10V Luchthavenweg 42, 5657 EB
9 Y1 24V
6 7 8 9

4
9 OUTAN2 -10V...+10V 7 T2 (B) / T2 9 Y2 -12V Description Eindhoven, the NETHERLANDS
10 Y1 A+
1 2 3 4 5

10 OUTAN2 0V 8 10 Y2 +12V

11 12 13 14 15 16
T1 (A) / T1

3
11 Y1 B+
9 10 11 12 13 14 15

11 Y2 24V Max.100mA Example connections: P, Y1, Y2,

9 10 11 12 13 14 15
11 REF2 10V 9 + 5V + 5V + 5V
1 2 3 4 5 6 7 8

12 Y2 24V (Rev.) Redrawn Date

1 2 3 4 5 6 7 8
Servo 3,

2
12 IN2A 12 Y2 LVDT A HNF 01-03-2007
13 Y2 A+
IN2A 0V 13 Y2 0V Description Crowning.

9 10
13

1
14 Y2 B+ In case of 12VSE Format Number Rev.
14 IN2B 14 Y2 +/-10V
15 P 24V bridge pins 6,7,8 and 9 Ref.9087-102 details "OK & START" added
15 IN2B 0V 16 P+
15 N.C. Measures in mm,unless Drawn Date
A3 Page 1 /1 8576-101 A
otherwise specified HNF 16-12-2005 No unauthorized copying allowed Scale
 Note 1 : Leave unconnected pins open.
Note 2 : 24V relais supply must be separated from 24V supply

Delem
DAonWindows
CNC

HSB GND 24V 0V

45 78
RJ45 Use
Delem
RJ45-HSB *Axis 1
Cable

START
RSD
24V 0V
24V
I/O
Link to
other 24V 0V
modules

or

Delem DK-HSB-RJ45-NNN
Shunt
Delem
HSB 0V
1064-001
I/O

Delem DK-1080-002
RJ45 RJ45
45 78 45 78 1 2
HL HL 24V 0V 5 6 7 8 0V
HSB HSB POWER COM

galvanic insulation
INPUTS
Delem DM-101 8575-001
OUTPUTS 1...4 max.1.5A
Servo galvanic insulation
Axis 1
ANALOG A

OUTAN1 OUTAN1 N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. ENCODER 1 COM
-10V..+10V 0V 24V 1 2 3 4
1 2 8 9 10 11 12 13 14 15 1 t/m 9

15P.SUBD 9P.SUBD 24V

0V
Female Male I/O

+/-10V
0V
I/O
OK

+/-10V 0V

Amplifier
IN POSITION

Axis 1
* Axis 1
Feedback
M E

Encoder
Axis 1 Axis 1 *See connection diagram: 9087-102 for details " OK & START"

IN OUT
8
7
6
5
4
3
2
1

HSB ANALOG A POWER STATUS

24V

0V

ANALOG A POWER ENCODER

15 POLE MALE 2 POLE MALE 9 POLE FEMALE

1 OUTAN1 -10V...+10V 1 + 24VDC 12VSE 5VSE 5VDE

T

Delem DM-101
2 OUTAN1 0V 2 0V
ENCODER 1
3 REF1 10V 1 T0 (REF) T0 T0 T0
4 IN1A 2 T2 (B) T2 T2 T2
5 IN1A 0V 3 T1 (A) T1 T1 T1
6 IN1B 4 + 12V + 12V / /

2
1
See drawing 8576-601 for module dimensions & mounting instructions.
7 IN1B 0V 5 GND GND GND GND (Issue) Redrawn Date
8 N.C. 6 T0 (REF) / T0 Luchthavenweg 42, 5657 EB
6 7 8 9

9 OUTAN2 -10V...+10V 7 T2 (B) / T2 Description Eindhoven, the NETHERLANDS

1 2 3 4 5

10 OUTAN2 0V 8 T1 (A) / T1
Example connections:

9 10 11 12 13 14 15
11 REF2 10V 9 + 5V + 5V + 5V (Issue) Redrawn Date

1 2 3 4 5 6 7 8
12 IN2A A HNF 01-03-2007 Servo 1,
13 IN2A 0V Description
In case of 12VSE Format Number Issue
14 IN2B Ref.9087-102 details "OK & START" added
bridge pins 6,7,8 and 9 A3 Page 1 /1 8575-101 A
15 IN2B 0V Measures in mm,unless Drawn Date
otherwise specified HNF 16-12-2005 No unauthorized copying allowed Scale
 Note 1 : Leave unconnected pins open.
Note 2 : 24V relais supply must be separated from 24V supply

Delem
DAonWindows
CNC

HSB GND 24V 0V

45 78
RJ45 Use
Delem
RJ45-HSB *Axis 1 *Axis 2
Cable

START
RSD
START
RSD

24V 0V
24V
I/O
Link to
other 24V 0V
modules

or

Delem DK-HSB-RJ45-NNN
Shunt
Delem
HSB 0V
1064-001
I/O

Delem DK-1080-002
RJ45 RJ45
45 78 45 78 1 2
HL HL 24V 0V 5 6 7 8 0V 0V 9 10 11 12 13 14 15 16 21 22 23 24 0V
HSB HSB POWER COM COM COM

galvanic insulation galvanic insulation galvanic insulation

INPUTS INPUTS
Delem DM-102 8562-005 PIN 9..16 programmable:
OUTPUTS 1...4 max.1.5A INPUT or OUTPUT OUTPUTS
Servo Servo galvanic insulation galvanic insulation galvanic insulation
Axis 1 Axis 2
ANALOG A

OUTAN1 OUTAN1 OUTAN2 OUTAN2 ENCODER 1 ENCODER 2 COM COM COM

-10V..+10V 0V -10V..+10V 0V 24V 1 2 3 4 24V 9 10 11 12 13 14 15 16 24V 17 18 19 20
1 2 9 10 1 t/m 9 1 t/m 9

15P.SUBD 9P.SUBD 9P.SUBD 24V

0V
0V
Female Male Male I/O

+/-10V
+/-10V
0V
I/O
OK
OK

+/-10V 0V +/-10V 0V

Amplifier Amplifier
IN POSITION
IN POSITION

Axis 1 Axis 2
Function output F1
Function output F2
Function output F3
Function output F4
Function output F5

* Axis 1 *Axis 2
Feedback Feedback
M M E E

Encoder Encoder
Axis 1 Axis 2 Axis 1 Axis 2 *See connection diagram: 9087-102 for details " OK & START"

IN OUT
8
7
6
5
4
3
2
1

HSB ANALOG A POWER STATUS

24V

0V

ANALOG A POWER ENCODER

15 POLE MALE 2 POLE MALE 9 POLE FEMALE
IN / OUT
9

11

16
15
14
13
12
10

0V
24V

1 OUTAN1 -10V...+10V 1 + 24VDC 12VSE 5VSE 5VDE

T

Delem DM-102
2 OUTAN1 0V 2 0V IN OUT
ENCODER 2 ENCODER 1
24
23
22
21
20
19
18
17
24V

0V

3 REF1 10V 1 T0 (REF) T0 T0 T0

4 IN1A 2 T2 (B) T2 T2 T2
5 IN1A 0V 3 T1 (A) T1 T1 T1
6 IN1B 4 + 12V + 12V / /

2
1
See drawing 8576-601 for module dimensions & mounting instructions.
7 IN1B 0V 5 GND GND GND GND (Issue) Redrawn Date
8 N.C. 6 T0 (REF) / T0 Luchthavenweg 42, 5657 EB
6 7 8 9

9 OUTAN2 -10V...+10V 7 T2 (B) / T2 Description Eindhoven, the NETHERLANDS

1 2 3 4 5

10 OUTAN2 0V 8 T1 (A) / T1
Example connections:

9 10 11 12 13 14 15
11 REF2 10V 9 + 5V + 5V + 5V (Issue) Redrawn Date

1 2 3 4 5 6 7 8
12 IN2A A HNF 01-03-2007 Servo 1, Servo 2,
13 IN2A 0V Description
In case of 12VSE Format Number Issue
14 IN2B Ref.9087-102 details "OK & START" added
bridge pins 6,7,8 and 9 A3 Page 1 /1 8562-109 A
15 IN2B 0V Measures in mm,unless Drawn Date
otherwise specified HNF 16-12-2005 No unauthorized copying allowed Scale