Reusibilidad Turbina 966 F

966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB...
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Producto: WHEEL LOADER

Modelo: 966G WHEEL LOADER 3PW
Configuración: 966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY
3306 Engine
Pautas de reutilización y recuperación

Turbine Wheel For Torque Converters Used With Power Shift Transmissions
Número de medio -SEBF8008-04 Fecha de publicación -02/10/2003 Fecha de actualización -02/10/2003
SEBF80080001
Turbine Wheel For Torque Converters Used With Power Shift

Transmissions
SMCS - 3131
SEBF8008-04
May 2001
SMCS Code: 3131
GUIDELINE FOR
REUSABLE PARTS
AND SALVAGE
OPERATIONS
Turbine Wheel For Torque Converters
Used With Power Shift Transmissions
Summary of Revisions
Page Description
All Revised format.
Introduction
This guideline enables dealers and their customers to benefit from cost reductions made possible
through an established parts reusability and salvage program. Every effort has been made to
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966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB... Page 2 of 13
provide the most current and relevant information known to Caterpillar Inc. Since the Company
makes ongoing changes and improvements to its products, this guideline must be used with the
latest technical information available from Caterpillar to ensure such changes and improvements
are incorporated where applicable.
For questions or additional information concerning this guideline, contact Caterpillar Service
Support Division, Dealer Support (309) 675-5156.
Summary
The 1T-0020, 1T-0052, 1T-0079, 1T-0221,
1T-0245, 1T-0662, 1T-0782, 1T-0792, 1T-0842, 1T-0862, 1T-1088, 2P-4470, 2P-5680, 8P-5696
and 8P-9265 Turbine Wheels are used in power shift transmissions for the models shown in
Chart 1.
Illustration 1 shows a 1T-0221 Turbine Wheel.
Illustration 1
1T-0221 Turbine Wheel.
Chart 1
Turbine
Wheel
Type* Part No. Models
A 1T-0020 815 Compactors; 930, 936, G936, 941,

941B, 944, 944A, 950, 950B, 951B, 951C,
955H, 966A, 966B, 966C Loaders; 613,
613B, 613C Tractors; 518 Skidders; D4D,
D4E, D4H, 814, Tractors.
A 1T-0052 977H, 988 Loaders; 561D, 571F, 571G,
572F, 572G, Pipelayers; 627, 627B, 627E,

Scrapers; D5, D5B, D6C, D6D, D6H, D7F,
D7G, D7H, D8N Tractors.
A 1T-0079 IT12, IT18, IT18B, IT28, IT28B Integrated

Tool Carriers; 910, 916, 922A, 922B, 926,
931B, 931C, 935B, 935C, 950, G910, G916,
G926 Loaders; D3B, D3C, D4B, D4C
Tractors.
A 1T-0221 583H, 583K, 594, 594H Pipelayers; D8H,

D8K, D9G, D9H Tractors.
A 1T-0245 571A, 572E Pipelayers; D7E Tractors.
C 1T-0662 621, 621B, 621E, 621R, 623, 627, 627B,

627E, 631E, 633C, 631C, 631D, 637, 637D,
637E Tractors; 637, 637D, 637E, 639D,
657E Scrapers; 977K, 977L, 980, 980B
Loaders; D35 Trucks.
C 1T0782 641B, 650B, 651B, 657B, 660B, 666B,

768C, 824B Tractors; 825B, 826B
Compactors; 992 Loaders; D400, 769C
Trucks.
C 1T0792 657B, 666B Scrapers; 772B, 834 Tractors;

773B Trucks; 835 Compactors.
A 1T0842 920 Loaders.
C 1T0862 983, 983B Loaders; 824C Tractors; 825C

826C Compactors.
B 1T1088 777 Trucks; 776 Tractors.
C 2P4470 992B, 992C Loaders; 834, 834B Tractors.
C 2P5680 980C, 988, 988B Loaders; 623B, 623E,

627E, 633D, 639D Tractors.
C 8P5696 D10, D11N Tractors.
C 8P9265 D8L, D9L, D9N, D10N Tractors; 589

Pipelayers.
* Refer to Illustrations 2, 3 and 4.
Illustration 2
Type "A" turbine wheel.
Illustration 3
Type "B" turbine wheel.
Illustration 4
Type "C" turbine wheel.
The areas that must be checked to see if the turbine wheels can be used again are:
1. The splines for wear (type "A" turbines).

2. The fins for damage (all types).
3. The clearance between the turbine wheel and the stator (type "A" turbines).
4. Both ends of the hub for wear (type "A" turbines).
Spline Wear
The 1T-0221 and 1T-0245 Turbine Wheels cannot be used again if the spline teeth are worn too
much. Use a flexible ruler to measure the tip width on the top and bottom of three spline teeth,
120° apart as shown in Illustration 5.
Do not use a 1T-0221 or 1T-0245 Turbine Wheel whose width is less than the Use Again
Minimum Width shown in Chart 2.
Illustration 5
Measure width of spline teeth.
Chart 2
Turbine Wheel Use Again Minimum Width
1T-0221 3.5 mm (.14")
1T-0245 2.5 mm (.10")
For the 1T-0020, 1T-0052, 1T-0079 and

1T-0842 Turbine Wheels, put the turbine wheel on the drive flange splines. These turbine wheels
must fit on the splines of the drive flange with no obvious (easily felt) looseness.
Fin Damage
Do not use any turbine wheel that has cracks in the fins. Most fin cracks will be located on the
inside circumference as shown in Illustration 6. However, the fins should also be checked on the
outside circumference.
Illustration 6
Turbine wheel has cracks in the fin.
Do not use again
Clearance Between Stator
and Turbine Wheel

Failure or normal wear of bearings and splines in a torque converter eventually causes contact
and wear of the seal (inside) bore and outside diameter of the turbine wheel.
Measure Running Clearance

The running clearance (B) (see Illustration 7) between the stator wheel and the turbine wheel for
type "A" turbines must be limited if the torque converter is to operate with efficiency.
Illustration 7
Maximum running clearance (B).
Before the running clearance is measured, check the turbine wheel for a lip on the inside
circumference. Use a machinist scraper or file to remove this lip (see Illustration 8). If this lip is
not removed, the running clearance cannot be measured with accuracy.
Illustration 8
Remove any lip from the inside circumference of the turbine wheel.
Use the following procedure to measure the running clearance between the stator wheel and the
turbine wheel.
1. Put four steel balls in the turbine wheel as shown in Chart 3 and Illustration 9. Put the balls
approximately 90° apart.
Chart 3
Ball
Turbine Wheel Part No. Ball Diameter
1T-0020 2D-6642 6.35 mm (0.250 inch)
1T-0052 1M-6718 3.96 mm (0.156 inch)
1T-0079 1M-6718 3.96 mm (0.156 inch)
1T-0221 4B-9880 7.92 mm (0.312 inch)
1T-0245 5H-1472 5.54 mm (0.218 inch)
1T-0842 2D-6642 6.35 mm (0.250 inch)
2. Put the stator that is used with the turbine in position on the balls as shown in Illustration 9.
Make sure the balls do not move. Turn the stator until the flat surface of the turbine wheel is
against the balls.
Illustration 9
Preparation to check running clearance.
3. Install an 8T-5096 Indicator Group on the turbine wheel as shown in Illustration 10. Move
the stator toward the stem of the dial indicator until its outside diameter is against the inside
diameter of the turbine wheel. Move the stem of the dial indicator against the stator. Put the
dial indicator on zero.
4. Push the stator away from the stem of the dial indicator until the stator outside diameter is
in contact with the opposite inside diameter of the turbine wheel. Measure the clearance.
Make this measurement at four points, 45° apart, around the turbine wheel. Do not use the
turbine wheel again if the measurement is more than 0.76 mm (0.030 inch).
Illustration 10
Measure the clearance with a dial indicator.
Salvage Procedures
Turbine wheels with excessive wear can be reused after the inside and outside circumferences
are built up with metal spray.
The surfaces to be built up must be be absolutely clean. Degrease and wire brush the surfaces to
remove all contaminants.
1. Use either Step a or b to build up the turbine wheel.
a. Build up the worn bore and outside diameter with a MIG welder using 0.76 mm (0.030 inch)
diameter or 1.14 mm (0.045 inch) diameter AWS ER4043 wire. Use Argon shield gas at 1.0
cmh (35 cfh) to minimize heat input and penetration. Set the wire feed speed to 150-170
mm per second (350-400 inches per minute), and set the voltage to 19-22 volts.
b. Metal spray is an acceptable method of restoring a surface to the original size. Consult the
manufacturer of the metal spray equipment for powder recommendations, machine
settings, and application procedures. Each step in the procedure is critical in achieving the
desired coating bond and finish.
Note: METCO, Inc., is one manufacturer of acceptable metal spraying equipment and
powder. A list of METCO's sales offices is at the back of "Guideline For Reusable
Parts - Repair of Transmission, Torque Converter and Torque Divider Shafts",
SEBF8060.
1. Next, machine the diameter to size:
a. Secure the turbine in a lathe. Check with an indicator to ensure the mounting bore spline
teeth (types "A" and "B" turbines - see Illustrations 2 and 3) or the mounting flange pilot
bore (type "C" turbines - see Illustration 4) are within 0.10 mm (0.004 inch) Total Indicator
Reading.
b. Turn the inside diameter (seal bore) and outside diameter to specifications shown in Chart
4.
Note: Be sure that no weld or metal spray is protruding into the oil flow paths. Any
material that does protrude into the flow paths causes a reduction of converter
efficiency.
966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SE... Page 10 of 13
Chart 4
Inside Diameter Outside Diameter
Part mm inch mm inch

Number Type ± 0.038 ± 0.0015 ± 0.13 ± 0.005
1T-0020 A 206.007 8.1105 290.73 11.446
1T-0052 A 242.354 9.5415 342.77 13.495
1T-0079 A 177.457 6.9865 251.59 9.905
1T-0221 A 336.791 13.2595 476.33 18.753
1T-0245 A 318.554 12.5415 451.84 17.789
1T-0662 C 241.529 9.5090 374.52 14.745
1T-0782 C 280.467 11.0420 437.82 17.237
1T-0792 C 280.467 11.0420 437.82 17.237
1T-0842 A 206.007 8.1105 290.73 11.446
1T-0862 C 241.529 9.5090 374.52 14.745
1T-1088 B 325.882 12.8300 509.91 20.075
2P-4470 C 281.229 11.0720 442.21 17.410
2P-5680 C 239.522 9.4300 376.22 14.812
8P-5696 C 339.600 13.3701 516.71 20.343
8P-9265 C 289.200 11.3858 442.20 17.409
Hub Wear
Illustration 11 shows a cross section of a type "A" turbine wheel. Measure dimensions (C) and (D)
to see if the turbine wheel can be used again.
Illustration 11
Turbine wheel.
Illustration 12
Measurement of Dimension (C).
1.
2. Two people are needed to measure Dimension (C). One person holds a rigid 150 mm (6
inch) steel ruler. The other person uses a depth micrometer.

3. Put the straight edge of the ruler on face (E) of the turbine wheel as shown in Illustration 12.
Use both hands to hold the ruler firmly (without movement) against face (E). Point the other
end of the ruler toward the hub, but do not allow the ruler to touch the curved surface of the
turbine wheel.
4. Use a depth micrometer to measure dimension (C) from face (F) to the straight edge of the
ruler as shown in Illustration 12. Be sure the base of the micrometer is held firmly against
face (F).
5. If dimension (C) is greater than or equal to the minimum dimension given in Chart 5, go to
Step 5. If dimension (C) is less than the minimum dimension, machine face (F) until
dimension (C) equals machined dimension (C) as shown in Chart 5. Make a spacer from
SAE 1020 steel that is 3.18 ± 0.08 mm (0.125 ± 0.003 inch) thick and has the outer and
inner diameters shown in Chart 5. The sides of the spacer must be parallel within 0.08 mm
(0.003 inch).
6. Measure dimension (D) with a micrometer. If a spacer was made in step 4, place the spacer
on the end of the hub when measuring dimension (D).
7. If dimension (D) as measured in step 5 is equal to or greater than the minimum dimension
given in Chart 6, the turbine wheel can be used again. If dimension (D) is less than the
minimum dimension, machine face (G) until dimension (D) equals the machined dimension
(D) shown in Chart 6. Make a spacer from SAE 1020 steel that is 3.18 ± 0.08 mm (0.125 ±
0.003 inch). The sides of the spacer must be parallel within 0.08 mm (0.003 inch).
Note: The 1T-0221 and 1T-0245 Turbine Wheels have oil slots on each end of the hub that
are 12.7 mm (0.50 inch) wide and 3.0 mm (0.12 inch) deep. Machine new slots in the ends
of the hub as needed.
8. Assemble the turbine wheel spacers as needed.
Chart 5
Turbine Wheel Dimension (C) Dimension (C) Face (F) Spacer Face (F) Spacer
Part No. Minimum Machined Outer Diameter Inner Diameter
1T-0020 26.37 mm 24.71 ± 0.05 mm 71.1 ± 0.5 mm 51.08 ± 0.13 mm

(1.038 inch) (0.973 ± 0.002 inch) (2.80 ± 0.02 inch) (2.011 ± 0.005 inch)
1T-0052 27.41 mm 25.76 ± 0.05 mm 76.2 ± 0.5 mm 63.96 ± 0.13 mm

1T-0079 21.56 mm 19.91 ± 0.05 mm 57.2 ± 0.5 mm 44.83 ± 0.13 mm

1T-0221 14.73 mm 13.08 ± 0.05 mm 122.2 ± 0.5 mm 110.72 ± 0.13 mm

1T-0245 17.17 mm 15.52 ± 0.05 mm 108.0 ± 0.5 mm 90.30 ± 0.13 mm

1T-0842 26.37 mm 24.71 ± 0.05 mm 71.1 ± 0.5 mm 51.08 ± 0.13 mm

Chart 6
Turbine Wheel Dimension D Dimension D Face G Spacer Face G Spacer

Part No. Minimum Machined Outer Diameter Inner Diameter
1T-0020 53.47 mm 50.80 ± 0.05 mm 60.5 ± 0.5 mm 51.08 ± 0.13mm

1T-0052 57.00 mm 54.33 ± 0.05 mm 76.2 ± 0.5 mm 63.96 ± 0.13 mm

1T-0079 43.94 mm 41.28 ± 0.05 mm 57.2 ± 0.5 mm 44.83 ± 0.13 mm

1T-0221 66.40 mm 63.73 ± 0.05 mm 127.0 ± 0.5 mm 110.72 ± 0.13 mm

1T-0245 65.53 mm 62.86 ± 0.05 mm 117.3 ± 0.5 mm 90.30 ± 0.13 mm

1T-0842 53.47 mm 50.80 ± 0.05 mm 60.5 ± 0.5 mm 51.08 ± 0.13 mm

Copyright 1993 - 2008 Caterpillar Inc. Wed Sep 24 08:55:07 EST 2008
Todos los derechos reservados.
Red privada para licenciados del SIS.

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966G Wheel Loader 3PW00001-UP (MACHINE) POWERED BY 3306 Engine(SEB...

Producto: WHEEL LOADER

Pautas de reutilización y recuperación

Turbine Wheel For Torque Converters Used With Power Shift

All Revised format.

Illustration 1 shows a 1T-0221 Turbine Wheel.

1T-0221 Turbine Wheel.

A 1T-0020 815 Compactors; 930, 936, G936, 941,

A 1T-0052 977H, 988 Loaders; 561D, 571F, 571G,

572F, 572G, Pipelayers; 627, 627B, 627E,

A 1T-0079 IT12, IT18, IT18B, IT28, IT28B Integrated

A 1T-0221 583H, 583K, 594, 594H Pipelayers; D8H,

A 1T-0245 571A, 572E Pipelayers; D7E Tractors.

C 1T-0662 621, 621B, 621E, 621R, 623, 627, 627B,

C 1T0782 641B, 650B, 651B, 657B, 660B, 666B,

C 1T0792 657B, 666B Scrapers; 772B, 834 Tractors;

A 1T0842 920 Loaders.

C 1T0862 983, 983B Loaders; 824C Tractors; 825C

B 1T1088 777 Trucks; 776 Tractors.

C 2P4470 992B, 992C Loaders; 834, 834B Tractors.

C 2P5680 980C, 988, 988B Loaders; 623B, 623E,

C 8P5696 D10, D11N Tractors.

C 8P9265 D8L, D9L, D9N, D10N Tractors; 589

* Refer to Illustrations 2, 3 and 4.

Type "A" turbine wheel.

Type "B" turbine wheel.

Type "C" turbine wheel.

1. The splines for wear (type "A" turbines).

Measure width of spline teeth.

Turbine Wheel Use Again Minimum Width

1T-0221 3.5 mm (.14")

1T-0245 2.5 mm (.10")

For the 1T-0020, 1T-0052, 1T-0079 and

Turbine wheel has cracks in the fin.

Do not use again

Clearance Between Stator

and Turbine Wheel

Measure Running Clearance

Maximum running clearance (B).

1T-0020 2D-6642 6.35 mm (0.250 inch)

1T-0052 1M-6718 3.96 mm (0.156 inch)

1T-0079 1M-6718 3.96 mm (0.156 inch)

1T-0221 4B-9880 7.92 mm (0.312 inch)

1T-0245 5H-1472 5.54 mm (0.218 inch)

1T-0842 2D-6642 6.35 mm (0.250 inch)

Preparation to check running clearance.

Measure the clearance with a dial indicator.

1. Use either Step a or b to build up the turbine wheel.

1. Next, machine the diameter to size:

Inside Diameter Outside Diameter

Part mm inch mm inch

1T-0020 A 206.007 8.1105 290.73 11.446

1T-0052 A 242.354 9.5415 342.77 13.495

1T-0079 A 177.457 6.9865 251.59 9.905

1T-0221 A 336.791 13.2595 476.33 18.753

1T-0245 A 318.554 12.5415 451.84 17.789

1T-0662 C 241.529 9.5090 374.52 14.745

1T-0782 C 280.467 11.0420 437.82 17.237

1T-0792 C 280.467 11.0420 437.82 17.237

1T-0842 A 206.007 8.1105 290.73 11.446

1T-0862 C 241.529 9.5090 374.52 14.745

1T-1088 B 325.882 12.8300 509.91 20.075

2P-4470 C 281.229 11.0720 442.21 17.410

2P-5680 C 239.522 9.4300 376.22 14.812