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Training Documentation

LTM 1250/1
• Outline of components with identification (BMK)

TECHNICAL DATA:
• max. lifting capacity at 3m radius: 250 t
• max. hight u. hook w. bipart. swing-aw. jib: 108 m
• max. radius w. biparted swing-away jib: 92 m
• length of telescopic boom: 15,5 - 72 m
• Counterweight variants: max. 97,5 t
(10t, 22,5t 35t, 47,5t,60t, 72,5t, 85t, 97,5t)

Components:
• Carrier engine:
• Liebherr: D 9408 TI-E, A5, P= 440 kW / 598 h.p. at 1900
min-1 LH-ECU 4 (EUROIII)
• Automatic transmission: Allison CLBT755DB with offset
gear DR 1610
• Crane engine on superstructure:
• Liebherr: D 924 TI-E 180 kW / 245 h.p. LH-ECU 1
• LSB data bus technology (LSB master switches)

01 / 2003

Kundendienst-Schulung LWE (VMS-Pi) D:\1250_1\Deckblatt_1250_1-BMK.p7.0


Training Documentation
LTM 1250/1
Outline of components with identification (BMK)

BMK components
CARRIER UW-13
Kundendienst-Schulung LWE (VMS-Pi) E:\1250_1\Trennblätter_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

CONTENTS: BMK

Flame glow plug, sensors .......................................................................... 28


Carrier: ....................................................................................................... 9 Sensors ..................................................................................................... 29
Front view, lighting and mirrors ..................................................................... 9 Air and coolant sensors ............................................................................. 30
Rear view, lighting ....................................................................................... 10 Cooler drive ................................................................................................ 31
Outrigger control panel, side marking lights left ........................................... 11 Fuel reservoir sensor .................................................................................. 32
Outrigger control panel, side marking lights right ........................................ 12 EDC actuator, sensor ................................................................................. 33

Driver’s cab: ............................................................................................. 13 Allison transmission: ............................................................................... 34


Doors and windows .................................................................................... 13 Allison CLBT755 DB .................................................................................. 34
Windscreen wiper, heater ........................................................................... 14 Hydraulic pumps: ....................................................................................... 35
Control elements ........................................................................................ 15 Steering circuit I, steering circuit II,............................................................. 35
Batteries .................................................................................................... 16 Suspension, outrigger system .................................................................... 36
Centre console - components and modules ................................................ 17
Centre console - fuses ............................................................................... 18 Power train: ............................................................................................. 37
Centre console - relays .............................................................................. 19 Transfer case VG 2100 / 300 -Steyr Puch (ZF) ........................................... 37
Centre console - equipment module ........................................................... 20 Transfer case VG 2001 /300 ....................................................................... 38
Longitudin. and transv. differential locks ...................................................... 39
Pneumatic system: .................................................................................. 21 Transv. differential locks ............................................................................. 40
Pressure sensors driver’s cab .................................................................... 21 Eddy current brake TELMA ........................................................................ 42
Bulkhead plate ........................................................................................... 22
Air drier, compressor .................................................................................. 23 Steering: ................................................................................................... 43
Pneumatic valves 1 .................................................................................... 24 Steering gear, lack control .......................................................................... 43
Pneumatic valves 2 .................................................................................... 25 Steering support ......................................................................................... 44
Rear-axle steering ...................................................................................... 45
Diesel engine D 9408 TI - E 440 KW: ...................................................... 26 Rear-axle lock ............................................................................................ 46
Starter, generator, needle-type displacement sensor, .................................. 26
compressor - air-conditioning system ......................................................... 26 Suspension: ............................................................................................. 47
Speed sensors ........................................................................................... 27 Level sensors ............................................................................................. 47
Suspension left .......................................................................................... 49
Suspension right ........................................................................................ 50
Axle 3, lifting / lowering .............................................................................. 51

LTM 1250/1 - Carrier • BMK - outline of components - UW 1 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 2 -

Outrigger and supporting ram valves: ................................................... 52


Front left .................................................................................................... 52
Rear left ..................................................................................................... 53
Front right .................................................................................................. 54
Rear right ................................................................................................... 55

Rotary slip-ring unit, inclination sensor: ................................................ 56

Optional equipment: ............................................................................... 57


Supporting ram supporting pressure sensors .............................................. 57
Air-conditioning system .............................................................................. 58
Additional heater ........................................................................................ 59
External supply .......................................................................................... 62

Index_OW ................................................................................................ 63

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0

BMK - Table (-A8 to -E39)

-A Sub-assemblies, partial sub-assemblies -B14 Pressure sensor 2, supporting force sensor 4-20mA, front right 57
-A8 Display unit ................................................................................ 15 -B19 Inclination sensor, driving direction: ............................................ 56
-A9 Keyboard unit ............................................................................. 15 -B35 Inductive speed sensor (engine speed) ...................................... 27
-A10 E / A module 1, ZE 1, LSB 2, address 2 .................................... 18 -B36 Inductive speed sensor (OT-sensor) ........................................... 27
-A11 E / A module 2, ZE 1, LSB 2, address 3 .................................... 18 -B37 Sensor charge pressure ............................................................. 28
-A12 E / A module 3, ZE 1, LSB 2, address 4 .................................... 12 -B38 Negative pressure sensor, air filter, 0 to -0,8bar / 4,5V -0,5 V .... 30
-A13 E / A module 4, ZE 1, LSB 2, address 5 .................................... 11 -B46 Needle-type displacemenet sensor ............................................. 25
-A14 E / A module 5, ZE 1, LSB 2, address 6 .................................... 18 -E Lighting devices
-A17 LH engine ECU 4 ....................................................................... 18 -E1 Blinker, R/R ................................................................................ 10
-A23 Transmission, Allison ECU ........................................................ 18 -E2 Blinker, R/L ................................................................................ 10
-A24 Transm. actuator, temper., pneumatic and speed sensors ......... 34 -E3 Stop light, R/L ............................................................................ 10
-A26 Interval relay front wiper .............................................................. 19 -E4 Stop light, R/R ........................................................................... 10
-A29 Relay box Telma ......................................................................... 42 -E5 Parking light, FR/L ...................................................................... 9
-A31 Flame starting device, ON < 20° C ............................................. 16 -E6 Tail light R/L ............................................................................... 10
-A33 Timing relay for interior lighting ................................................... 19 -E9 Parking light, FR/R ..................................................................... 9
-A50 Control unit, SG 1577 for static heater ....................................... 59 -E10 Tail light, R/R ............................................................................. 10
-A51 Heater Thermo 90 S ................................................................... 59 -E13 Backing lamp, R/L ..................................................................... 10
-A57 Fuel preheating 150W ................................................................ 26 -E14 Blinker, L .................................................................................... 9
-A62 Distribution box, external supply 230V ....................................... 62 -E15 High-beam, FR/L ......................................................................... 9
-A72 DGS module 015 / engine ECU / transmission TPS- Signal ....... 19 -E16 Low-beam, FR/L .......................................................................... 9
-A73 Outrigger control panel, R ........................................................... 12 -E17 Low-beam,FR/R .......................................................................... 9
-A74 Outrigger control panel, L ........................................................... 11 -E18 High-beam, FR/R ........................................................................ 9
-A75 EDC actuator, EDC connector .................................................... 33 -E19 Blinker, R .................................................................................... 9
-A90 Equipment module ..................................................................... 20 -E20 Parking light, L ........................................................................... 11
-A91 Diode module ............................................................................. 19 -E21 Parking light, L ........................................................................... 12
-B Converters, electric / non electric -E24 Fog tail lamp, R/L ....................................................................... 10
-B2 Pneumatic connection, crane hydraulics ON .............................. 33 -E25 Backing lamp, R/R ..................................................................... 10
-B5 Pressure sensor, supply service brake, brake circuit 1 .............. 21 -E29 Contour light, HR ........................................................................ 10
-B6 Pressure sensor, supply service brake, brake circuit 2 .............. 21 -E30 Contour light, R/L ....................................................................... 10
-B7 Pressure sensor, supply parking brake ...................................... 22 -E31 Contour light, FR/L ...................................................................... 9
-B8 Pressure sensor, service brake, brake circuit 1 ......................... 21 -E32 Contour light,FR/R ....................................................................... 9
-B9 Pressure sensor, service brake, brake circuit 2, (stop light) ...... 22 -E33 Fog tail lamp, R/R ...................................................................... 10
-B10 Gas pedal, sensor ...................................................................... 15 -E36 Interior light, L ............................................................................ 13
-B10 Sensor gas pedal position, steering wheel adjustment ............... 21 -E37 Interior light, centre .................................................................... 13
-B11 Pressure sensor 4, supporting force sensor 4-20mA rear left .... 57 -E38 Interior light, R ........................................................................... 13
-B12 Pressure sensor 3, supporting force sensor 4-20mA front left ... 57 -E39 Cigarette lighter, 24V .................................................................. 15
-B13 Pressure sensor 1, supporting force, 4-20mA rear right ............. 57

LTM 1250/1 - Carrier • BMK - outline of components - UW 3 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 4 -

BMK - Table (-E40 to -P14)

-E40 Mirror heating, 40W ..................................................................... 9 -H Optic and acoustic signalization devices
-E41 Mirror heating, 40W ..................................................................... 9 -H101 Horn ........................................................................................... 43
-E43 Side marking light, L .................................................................. 11 -H102 Horn ........................................................................................... 43
-E44 Side marking light, L .................................................................. 12 -H105 Warning signal during backing ................................................... 10
-E51 Blinker, side, L ............................................................................ 9 -K Relays, contactors
-E52 Blinker,side, R ............................................................................ 9 -K50 Relay air-flap .............................................................................. 19
-E57 Side marking light, L .................................................................. 11 -K51 Relay operates K50 at option air-flap .......................................... 19
-E58 Side marking light, L .................................................................. 12 -K53 Timing relay pick-up delayed for 12V consumers ....................... 19
-E76 Side marking light, L .................................................................. 11 -K56 Dolly mode display device, driver’s cab ...................................... 19
-E77 Side marking light, L .................................................................. 12 -K57 Dolly mode ................................................................................. 19
-E78 Side marking light, L .................................................................. 11 -K58 Equalization axles 1-4 / 3-6 ........................................................ 19
-E81 Side marking light, L .................................................................. 11 -K59 Inversion axle equalization normal mode / dolly mode ................ 19
-E82 Side marking light, L .................................................................. 12 -K64 Relay, fuel preheating 130A / 20A .............................................. 19
-E83 Side marking light, L .................................................................. 12 -L Inductivities
-E109 Side marking light, L .................................................................. 11 -L5 Eddy current brake Telma .......................................................... 42
-E110 Side marking light, L .................................................................. 12 -M Electric motors
-F Fuses -M1 Starter 9KW ............................................................................... 26
-F 1 -F6 / Fuses .............................................................................. 18 -M2 Motor windscreen wiper ............................................................... 14
-F 7 -F12 / Fuses ............................................................................... 18 -M4 Drive ventilator, heat exchanger .................................................. 14
-F13 -F18 / Fuses ............................................................................... 18 -M10 Windscreen washer pump .......................................................... 14
-F19 -F24 / Fuses ............................................................................... 18 -M11 Motor window lifter left ................................................................ 13
-F25 -F30 / Fuses ............................................................................... 18 -M12 Motor window lifter left ................................................................ 13
-F31 -F36 / Fuses ............................................................................... 18 -M17 Fuel pump .................................................................................. 32
-F37 -F42 / Fuses ............................................................................... 18 -M19 Actuator, circulating / fresh air ................................................... 14
-F43 -F48 / Fuses ............................................................................... 18 -M20 Actuator air for foot space / windscreen ..................................... 14
-F49 -F54 / Fuses ............................................................................... 18 -M21 Actuator water circulation ........................................................... 14
-F55 -F60 / Fuses ............................................................................... 18 -M23 Drive mirror adjustment vert. ....................................................... 9
-F79 Fuse, battery box, 50A ............................................................... 16 -M24 Drive mirror adjustment horiz. ..................................................... 9
-F80 Fuse, battery box, 80A ............................................................... 16 -M25 Drive mirror adjustment vert. ....................................................... 9
-F87 Overvoltage protection ................................................................ 16 -M26 Drive mirror adjustment horiz. ..................................................... 9
-G Generators -N Slip-ring transmitters
-G1 Battery ........................................................................................ 16 -N1 Slip-ring unit ............................................................................... 56
-G2 Battery ........................................................................................ 16 -P Measuring instruments, test devices
-G3 Generator ................................................................................... 26 -P11 Tachygraph ................................................................................. 15
-G4 Pulser for tachygraph transfer case ............................................ 38 -P12 Control panel for dismantable outrigger case ............................. 61
-G6 24VDC, battery charger .............................................................. 16 -P14 Working hour counter ................................................................. 15

Kundendienst-Schulung LWE (VMS) 18/02/03• Pi E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0

BMK - Table (-R6 to -X280)

-R Resistances -S168 Axle equalization, axles 1-4 right ................................................ 50


-R6 Fuel level sensor, fuel reservoir 0% - 100% / 2,0V - /,8V ........... 32 -S172* Axle equalization, axles 3-6 left .................................................. 49
-R9 Flame glowing plug, left .............................................................. 28 -S173* Axle equalization, axles 3-6 right, axles 3-4 right. ....................... 50
-R10 Flame glowing plug, right ............................................................ 28 -S177 Contact switch, longit. differ. transfer case, acknowledgement .. 38
-R11 Sensor, charge temperature ....................................................... 28 -S180 Contact switch, longit. differ. lock, axle 5 (ON = 1) .................... 39
-R14 Resistance ................................................................................. 29 -S202* Battery charger, inversion UW - OW ........................................... 15
-R18 Resistance ................................................................................. 29 -S204* Dolly mode ................................................................................. 15
-R28 Temperature sensor gear oil ....................................................... 34 -S232 Diagnostic .................................................................................. 18
-S Switches, push-buttons, limit switches -S236 Free-wheel, transfer case ........................................................... 19
-S17 Ignition switch ............................................................................ 15 -S313 Coolant level sensor ................................................................... 30
-S19 Mirror adjustment ....................................................................... 15 -S386 Manom. switch, >120 bar = acknowledgement, axles 3+4 top ... 51
-S65 Window lifter, for left window ....................................................... 13 -S871* Pressure switch, air-conditioning system .................................... 58
-S66 Window lifter, for right window ..................................................... 13 -U Modulators / converters
-S69 Window lifter, for right window ..................................................... 13 -U50 Voltage converter, 24V / 12V 3A, radio ...................................... 17
-S82 Displacement switch centre console .......................................... 18 -U51* Voltage converter, 24V / 12V 24A for radio, socket 12V ............ 18
-S103 Steering column switch, L, windscreen wiper, horn, low beam ... 15 -X Terminals, connectors, sockets
-S105 Steering column switch, R, cruise controller ............................... 15 -X35 Socket trailer, 24V ..................................................................... 10
-S106 Battery main switch .................................................................... 16 -X49 Connector interval relay windscreen wiper .................................. 19
-S110 Contact switch, off-road speed ON ............................................. 38 -X57 Connector, drive ventilator heat exchanger ................................. 14
-S114 Pressure switch 5,6 A, parking brake. ....................................... 22 -X81 Socket, 24V ............................................................................... 15
-S116 Pressure witch 0,5E, service brake ............................................ 21 -X102 Connector, negative pressure sensor air filter ............................. 30
-S118 Flow indicator steering pump, steering circuit 1 .......................... 43 -X135* Connector, dismantable outrigger case ...................................... 60
-S119 Flow indicator emergency steering pump .................................... 43 -X136* Connector, dismantable outrigger case ...................................... 60
-S121 Inductive sensor crane hydraulics OFF, pneumatic connection .. 33 -X137* Connector, dismantable outrigger case ...................................... 60
-S122* Contact switch, activation axle 3 ................................................ 41 -X137A Connector, dismantable outrigger case ...................................... 60
-S123* Contact switch, transverse differential axle 3 ............................. 41 -X138* Connector, dismantable outrigger case ...................................... 60
-S131 Acknowledgement, rear-axle release ”released“ (Y21 = 1) .......... 46 -X165 Motor window lifter, left ............................................................... 13
-S134 Door contact switch, left ............................................................ 13 -X166 Motor window lifter, right ............................................................. 13
-S135 Door contact switch, right ........................................................... 13 -X170 Connector fuel preheating ........................................................... 26
-S142 Proximity switch, acknowledgement suspension,axle 1 L ........... 47 -X205* Socket, 12V ............................................................................... 15
-S144 Proximity switch, acknowledgement suspension, axle 1 R ......... 47 -X215 Actuator circulating / fresh air .................................................... 14
-S146 Proximity switch, acknowledgement suspension, axle 6 L .......... 47 -X217 Actuator, engine / driver’s cab, anticlockwise rotation ................ 14
-S148 Proximity switch, acknowledgement suspension, axle 6 R ......... 47 -X246 Socket, supply 230V .................................................................. 62
-S151 Acknowledgement, rear-axle release ”locked“ (Y21 = 0) ............. 46 -X270 Fuel initial filter, coolant filter, fuel fine filter ............................... 26
-S161 Contact switch, transv. differ. lock, axle 1 (ON = 1) ................... 39 -X277 Inductive speed sensor ............................................................ 127
-S163 Contact switch, transv. differ. lock, axle 5 (ON =1) .................... 40 -X278 Inductive speed sensor 2, (OT - sensor) .................................... 27
-S164 Contact switch, transv. differ. lock, axle 6 m (ON =1) ................ 40 -X280 Sensor charge pressure ............................................................. 28
-S167 Axle equalization, axles 1-4 left .................................................. 49

LTM 1250/1 - Carrier • BMK - outline of components - UW 5 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 6 -

BMK - Table (-X281 to -Y109)

-X281 Sensor, oil pressure ................................................................... 33 -Y29 Outrigger, front left ..................................................................... 54
-X283 Sensor, coolant temperature, oil filter ......................................... 29 -Y30 Supporting ram, front left ........................................................... 52
-X284 Plug-in connection to EDC actuator (injection pump) ................. 28 -Y31 Supporting ram, rear left ............................................................ 53
-X287 Connector, temperature sensor gear oil ...................................... 34 -Y32 Supporting ram, front right .......................................................... 54
-X293 Connector, coolant level sensor ................................................. 30 -Y33 Supporting ram, rear right ........................................................... 55
-X295 Sensor, oil temperature .............................................................. 29 -Y34 Fuel dosing pump, additional heater 40 Ohm at 20° ................... 59
-X339 Needle-type displacement sensor, cylinder head 1 ..................... 26 -Y35 Engine brake ............................................................................. 25
-X342* Bushing for control panel, dismantable outrigger case ............... 61 -Y48 Solenoid valve, fuel release, flame starting device ..................... 28
-X653.1 Connector, E/A module 5 / transmission Allison ECU ............... 17 -Y50 Valve, additional heater, engine running, 0 = open ..................... 59
-X653.2 Connector, emergency mode Allison .......................................... 17 -Y62 Free-wheel .................................................................................. 24
-X875 Connector, clutch air-conditioning system .................................. 58 -Y63 Off-road speed ........................................................................... 24
-X1037 Connector in outrigger case ....................................................... 54 -Y64 Off-road speed ........................................................................... 24
-X1038 Connector in outrigger case ....................................................... 55 -Y65* Inversion, brake pressure reduct., bladder-type accum.,1=with . 24
-X1039 Connector in outrigger case ....................................................... 52 -Y66* Inversion, brake pressure reduct., bladder-type accum. 1=with . 24
-X1040 Connector in outrigger case ....................................................... 53 -Y68A Dolly mode, equalization axles 3-6 (1 = without equalization) ..... 48
-Y Electric-operated mechanical devices -Y68B Dolly mode, equalization axles 3-6 (1 = with equalization) ......... 48
-Y3 Auxiliary drive, supporting pump ON ........................................... 25 -Y69A Axle equalization OFF, axles 1-4 (1 = OFF) ................................ 48
-Y4 Air-drier, heater, compressor pneumatic system ......................... 23 -Y69B Axle equalization ON, axles 1-4 (1 = ON) ................................... 48
-Y5 Longit. diff. transfer case, (activation axle 3, optional) ............... 24 -Y70 Circulation suspension ............................................................... 51
-Y6 Longit. differ. axle 5, transv. diff. axles 5+6 ................................ 24 -Y72 Steering inversion, axles 5+6 ..................................................... 46
-Y7 Transv. differential axle 1 (+3) .................................................... 24 -Y74 Release, steering axle 3 ............................................................. 45
-Y9A Suspension (1 = locked) ............................................................ 48 -Y75 Release, steering axle 3 ............................................................. 45
-Y9B Suspension (1 = activated) ........................................................ 48 -Y78A Wheel lock left, rear-axle steering .............................................. 46
-Y10 Filling, front left .......................................................................... 49 -Y78B Wheel lock right, rear-axle steering ............................................ 46
-Y11 Evacuating, front left .................................................................. 49 -Y81 Steering support, axle 5 right ...................................................... 44
-Y12 Filling, front right ........................................................................ 50 -Y82 Steering support, axle 6 right ...................................................... 44
-Y13 Evacuating, front right ................................................................ 50 -Y83 Steering support, axle 6 left ........................................................ 44
-Y14 Axles 3+4 lowering, (evacuating ring area) .................................. 51 -Y84 Steering support, axle 5 left ........................................................ 44
-Y15 Axles 3+4 lowering, (evacuating ring area) .................................. 51 -Y85* Air-conditioner, clutch compressor ............................................. 58
-Y16 Filling, rear left ........................................................................... 49 -Y88 Axles 3+4, lifting, (filling ring area) ............................................. 51
-Y17 Evacuating, rear left ................................................................... 49 -Y89 Axles 3+4, lifting, (evacuating piston area) ................................. 51
-Y18 Filling, rear right ......................................................................... 50 -Y90 Axles 3+4, lifting (filling ring area) .............................................. 51
-Y19 Evacuating, rear right ................................................................. 50 -Y91 Axles 3+4, lifting (evacuating piston area) .................................. 51
-Y21 Rear-axle release, 1 = released .................................................. 24 -Y92 Auxiliary output drive, supporting pump OFF .............................. 25
-Y26 Outrigger, rear right .................................................................... 53 -Y107 Circulation, valve 1 ..................................................................... 54
-Y27 Outrigger, front right ................................................................... 52 -Y108 Circulation, valve 2 ..................................................................... 54
-Y28 Outrigger, rear left ...................................................................... 55 -Y109 Circulation, valve 3 ..................................................................... 54

Kundendienst-Schulung LWE (VMS) 18/02/03• Pi E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250-1\BMK-Bauteile UW_1250_1.p7.0

BMK - Table (-Y136 to -Y872)

-Y136 Brake pressure reduction, automatic ......................................... 24


-Y163 Retarder actuator ....................................................................... 24
-Y164 Retarder actuator ....................................................................... 24
-Y208 Longitudinal differential, axle 3, optional ..................................... 24
-Y328 Crculation, releasing / locking, dismantable outrigger case. ...... 61
-Y329a Dismantable outrigger case, locking .......................................... 60
-Y329b Dismantable outrigger case, releasing ....................................... 60
-Y872* Clutch compressor, air-conditioner ............................................. 58

LTM 1250/1 - Carrier • BMK - outline of components - UW 7 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 8 -

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Carrier:
Front view, lighting and mirrors

-E32
Contour light,
FR/R

-E31
contour light,
FR/L

-M25 -M23
drive mirror ad- drive mirror ad-
adjustment vert. justment vert.
-M26 -M24
drive mirror ad- drive mirror ad-
justment horiz adjustment horiz
-E41 -E40
mirror heating mirror heating
40W 40W

-E52* -E19 -E9 -E17 -E18 -E15 -E16 -E5 -E14 -E51*
blinker, blinker, parking low beam, high beam, high beam, low beam, parking blinker, blinker,
side, R R light, FR/R FR/R FR/L FR/L light, L side, L
FR/R FR/L

LTM 1250/1 - Carrier • BMK - outline of components - UW 9 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 10 -

Carrier:
Rear view, lighting

-E3 -H105
warning signal -E4
stop light,
R/L during backing stop light,
R/R

-X35
socket
trailer
24V

-E30 -E2 -E6 -E24 -E13 -E25 -E33 -E10 -E1 -E29
contour blinker, tail fog tail backing backing fog tail tail light, blinker, contour
light, R/L light, light, R/L lamp, light, light, R/R R/R light,
R/L R/L R/L R/R R/R R/R

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Carrier:
Outrigger control panel, side marking lights left

-E20 -E43 -E57 -E76 -E78 -E81 -E109


side marking side marking side marking side marking side marking side marking side marking
light, L light, L light, L light, L light, L light, L light, L

-A13 -A74
E / A module 4 outrigger
ZE 1, LSB 2 control panel, L
address 5

LTM 1250/1 - Carrier • BMK - outline of components - UW 11 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 12 -

Carrier:
Outrigger control panel, side marking lights right

-E110 -E83 -E82 -E77 -E58 -E44 -E21


side marking side marking side marking side marking side marking side marking parking light, L
light, L light, L light, L light, L light, L light, L

-A12
E / A module 3
ZE 1, LSB 2 -A73
address 4 outrigger control
panel, R

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Driver’s cab:
Doors and windows

-S65 -S66 -E 36 -E 37 -E 38 -S69


window lifter for window lifter for interior light, L interior light, interior light, R window lifter for
left window right window centre right window

-M11 -S134 -S135 -M12


-X165 door contact door contact -X166
motor window lifter switch left switch right motor window lifter
left right

LTM 1250/1 - Carrier • BMK - outline of components - UW 13 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 14 -

Driver’s cab:
Windscreen wiper, heater

-M2
motor
windscreen wiper

-M20
actuator air for
foot space /
windscreen

-M10 -M19 -M4 -M21


windscreen wash -X57 -X217
pump -X215
actuator drive ventilator actuator water circulation
circulating / heat exchanger engine / driver’s cab
fresh air anticlockwise rotation

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Driver’s cab:
Control elements

-P11 -A8 -S105


tachygraph display unit steering column
switch, R
cruise controller

-X205* -P14 -S202* -S204*


socket working hour battery charger dolly mode
12V counter inversion UW -
OW

-S103 -B10 -A9


steering gas pedal, keyboard
column sensor unit
switch, L
windscreen
wiper, horn,
low and high- -X81 -E39 -S19 -S17
beam socket cigarette mirror ignition
24V lighter adjustment switch
* = optional 24V

LTM 1250/1 - Carrier • BMK - outline of components - UW 15 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 16 -

Driver’s cab:
Batteries

-G2
battery

-G1
battery

-G6
24VDC
battery
charger
-S106
battery
main switch

-F79
fuse
battery box
50A
-A31
flame starting
device
-F80 ON < 10° C
-F87 fuse
overvoltage protection battery box
80A

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Driver’s cab:
Centre console - components and modules
-A23
transmission
Allison ECU
-A17
LH engine ECU 4
-A38
voltage converter
24V / 12V, 24A
für Allison Getrie-
be

-X292
diagnostic
motor ECU
connector

-X209
programm
connector

-X225
diagnostic DGS
module connector

-A14
E / A module 5
ZE 1, LSB 2 -U51*
address 6 voltage converter
24V / 12V 24A for
-X653.2 -X653.1 radio, socket 12V
Emergency mode connentor, -A11 -A10
Allison connector E / A module 5 E / A module 2 E / A module 1
Allison ZE 1, LSB 2 ZE 1, LSB 2 -U50
transmission address 3 address 2 voltage converter
ECU 24V / 12V 3A
radio
* = optional

LTM 1250/1 - Carrier • BMK - outline of components - UW 17 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 18 -

Driver’s cab:
Centre console - fuses

axle pressure
axles 1 and 2
right

-F61 to F66

-F55 to F60
axle pressure
axles 4 and 5
-F49 to F54 right (at
axle equalization
axles 3 to 5)
-F43 to F48

-F37 to F42

-S236
free-wheel (-F31 to F36)
transfer case
axle pressure
-F25 to F30 axles 4 and 5
left (at
axle equalization
-S232 axles 3 to 5)
diagnostics -F19 to F24

-F13 to F18
-S82
displacement -F7 to F12
controller centre axle pressure
console axles 1 and 2
R = reverse left
N = neutral
-F1 to F6
D = forward

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Driver’s cab:
Centre console - relays
-X49
-A26
interval relay
windscreen wiper

-K59

-K58

-K57

-K56

-K50*...relay air flap


-K51*...relay operates K50 at option air flap
-K53 ...timing relay - pick-up delayed for 12V consumers
-K56*...dolly mode / display unit driver’s cab -A33 -A91 -A72
-K57*...dolly mode -K53
-K58 ...equalization axles 1-4 / 3-6
-K59*...inversion axle equalization / dolly mode -K64
-K64 ...relay fuel preheating 130A / 20A
-A26... interval relay front wiper
-A33 ...timing relay interior lighting
-A72 ...DGS module 015 / engine ECU / transmission TPS- signal
-A91 ...diode module

* = optional

LTM 1250/1 - Carrier • BMK - outline of components - UW 19 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 20 -

Driver’s cab:
Centre console - equipment module

resistance transmission resistance resistance


500 Ohm 3W dual mode transmission E/A 500 Ohm 3W
power source LSB module 5 speed setter

-A90
equipment
module

voltage divider
resistances,
limitation to 12V
ECU Allison transmission /
displacement controller
emergency mode

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Pneumatic system:
Pressure sensors driver’s cab

-B 5 -B 8
pressure sensor pressure sensor
supply service brake
service brake brake circuit 1
brake circuit 1

-B10
sensor
gas pedal position

-B 6 -S116
pressure sensor manom. switch 0,5E
supply service brake
steering wheel at P > 0,5 bar = 1
adjustment service brake
brake circuit 2 = stop light ON
(contacter)

LTM 1250/1 - Carrier • BMK - outline of components - UW 21 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 22 -

Pneumatic system:
Bulkhead plate
-B9
pressure sensor
service brake
brake circuit 2
(stop light)

-S114
manom. switch 5,6 A
parking brake
at P < 5,6 bar = 1
= service brake applied.
(break contact)

-B7
pressure sensor
supply
parking brake

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Pneumatic system:
Air drier, compressor

compressor
pneumatic system AIR DRIER
HEATER

-Y4
air drier
heater

LTM 1250/1 - Carrier • BMK - outline of components - UW 23 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 24 -

Pneumatic system:
Pneumatic valves 1 -Y63 -Y5* -Y21 -Y65*
off-road longit. differ. rear-axle inversion
speed transf. case release brake power
(activation axle 3 ) 1 = released reduction
bladder-type
-Y62 accumulator
-Y7 -Y6 -Y66* 1 = with
free-wheel transv. differ. longit. diff. inversion
axle 1 (+3) axle 5, transv brake power
differ. axles reduction -Y136*
-Y64 5+6 bladder-type brake power
road speed accumulator reduction
1 = with automatic

-Y208*
longitudinal -Y164*
differentiel. retarder
axle 3 actuator

-Y163*
retarder
actuator

* = optional

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Pneumatic system:
Pneumatic valves 2

-Y3 -Y35
auxiliary output engine brake
outrigger pump ON

-Y92
auxiliary output
outrigger pump OFF

LTM 1250/1 - Carrier • BMK - outline of components - UW 25 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 26 -

Diesel engine D 9408 TI - E 440 KW: -X170


Starter, generator, needle-type displacement sensor, -A57
compressor - air-conditioning system fuel preheating
150W

driving direction -M1 fuel


starter fine filter
9 KW
driving coolant filter
direction
-B46 -X270
-X339 fuel
cylinder head 1 initial filter
needle-type
displacement
sensor

-G3 -Y872*
generator clutch
compressor
air-conditioning system
* = optional (optional)

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Diesel engine D 9408 TI - E 440 KW:


Speed sensors

driving
direction

-B36 -B35
-X278 -X277
inductive speed inductive
sensor 2 speed sensor 1
(OT - sensor) (engine speed)

LTM 1250/1 - Carrier • BMK - outline of components - UW 27 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 28 -

Diesel engine D 9408 Ti-E A5:


Flame glow plug, sensors

-R9 -R10 -Y48 -B37 -R11 -X284


flame glow plug, flame glow plug, solenoid valve -X280 sensor plug-in connector
left right fuel release charge to EDC actuator
sensor
flame glow plug charge temperature (injection pump)
pressure

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Diesel engine D 9408 Ti-E A5:


Sensors

driving direction

-R14
-X283
sensor
coolant
temperature

oil filter

-R18
-X295
sensor
oil temperature

LTM 1250/1 - Carrier • BMK - outline of components - UW 29 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 30 -

Diesel engine D 9408 Ti-E A5:


Air and coolant sensors

-X102
-B38
negative pressure sensor,
air filter
0 to -0,8bar / 0,5V - 4,5V

-X293
-S313
coolant level
sensor

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Diesel engine D 9408 Ti-E A5:


Cooler drive

charge cooler
coolant cooler

driving direction
hydraulic motor
ventilator drive

variable displacement pump


ventilator drive pump
L A10V045

heat exchanger oil cooler


automatic transmission transfer case

LTM 1250/1 - Carrier • BMK - outline of components - UW 31 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 32 -

Diesel engine D 9408 Ti-E A5: flow direction


Fuel reservoir sensor

-M17
fuel pump
fuel check valve

Fuel level signal

fuel level sensor

-R6
fuel level sensor
fuel reservoir
0% - 100% / 2,0V - /,8V

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Diesel engine D 9408 Ti-E A5:


EDC actuator, sensor

-B2
-X281
sensor
oil pressure

-A75
EDC
actuator
pneumatic
connection
crane hydraulics OFF

-S121
inductive sensor
crane hydraulics OFF

EDC
connector

pneumatic connection
crane hydraulics ON

LTM 1250/1 - Carrier • BMK - outline of components - UW 33 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 34 -

Allison transmission:
Allison CLBT755 DB
with offset gear (dropbox) DR 1610
-X287
-R28
temperature
sensor
gear oil

driving direction

speed sensor

back valve, driving direction


oil cooler

offset gear
-A24
transmission actuator with
integrated trasnmission control,
temperature sensor, pneumatic
sensor and speed sensor
(transmission input)

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Hydraulic pumps:
Steering circuit I, steering circuit II,
emergency steering pump, ventilator-drive

emergency
hydraulic steering
pump

variable displacement pump


ventilator drive
L A10V045

gear pump SMLP-S 351


hydraulic pump - steering circuit 1

gear pump SMLP-S 351S


hydraulic pump - steering circuit 2

LTM 1250/1 - Carrier • BMK - outline of components - UW 35 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 36 -

Hydraulic pumps:
Suspension, outrigger system

outrigger control
pump
LPF 045

driving direction

gear pump
suspension

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Power train:
Transfer case VG 2100 / 300 -Steyr Puch (ZF)
engine drop-box

transfer case

driving direction
output back valve,
front axle 0,2 bar emergency
drive
steering pump

back valve,
0,2 bar

drive 12 x 6 (standard): axles 1, 5 and 6 driven

drive 12 x 8 (option) axles 1, 3, 5 and 6 driven output


axle 3 activatable rear axle
for off-road speed

LTM 1250/1 - Carrier • BMK - outline of components - UW 37 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 38 -

Power train:
Transfer case VG 2001 /300

-S110 -S177
contact switch contact switch
off-road speed ON longit. diff.
transfer case
acknowledgement

-G4
pulser for tachygraph
* = optional transfer case

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Power train:
Longitudin. and transv. differential locks

-S180 -S161
contact switch contact switch
longitudin. differ. lock transv. differ. lock
axle 5 axle 1
ON = 1 ON = 1

LTM 1250/1 - Carrier • BMK - outline of components - UW 39 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 40 -

Power train:
Transv. differential locks

-S163 -S164
contact switch contact switch
transv. different. lock transv. different. lock
axle 5 axle 6
ON =1 ON =1

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Power train:
Activatable drive axle 3

-S123* -S122*
contact switch contact switch
transv. differential. activation axle 3
axle 3

* = optional

LTM 1250/1 - Carrier • BMK - outline of components - UW 41 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 42 -

Power train:
Eddy current brake TELMA

ENGINE BRAKE EDDY CURRENT BRAKE


SWITCH POSITION

-L5
eddy curent brake
TELMA

-A29
Relay box TELMA

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Steering:
Steering gear, lack control

-H101
horn

-H102
horn

ZF semi-integral steering gear

-S118
flow indicator
steering pump
-S119 steering circuit 1
flow indicator
emergency steering pump

LTM 1250/1 - Carrier • BMK - outline of components - UW 43 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 44 -

Steering:
Steering support

-Y82
steering
support,
axle 6,
right

-Y84
steering -Y83 -Y81
support, steering steering
axle 5, support, support,
left axle 6, axle 5,
left right

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Steering:
Rear-axle steering

-Y75 -Y74
release release
steering axle 3 steering axle 3

LTM 1250/1 - Carrier • BMK - outline of components - UW 45 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 46 -

Steering:
Rear-axle lock

-Y78B -Y78A
wheel lock right wheel lock left
-S151 rear-axle steering rear-axle steering
acknowledgement (speed limited) (speed limited)
rear-axle release
„locked“ (Y21 = 0)

-Y72
steering inversion,
axles 5+6
-S131 (speed limited)
acknowledgement
rear axle release
„released“ (Y21 = 1)

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Suspension:
Level sensors

proximity switch

-S142 -S146
proximity switch proximity switch
acknowledgement acknowledgement
suspension suspension
axle 1 left axle 6 left

adjustment at axles 1 and 6 to Pos. 5


(adjustments are independent from the tyre size)

-S148 -S144
proximity switch proximity switch
acknowledgement acknowledgement
suspension suspension
axle 6 right axle 1 right

LTM 1250/1 - Carrier • BMK - outline of components - UW 47 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 48 -

Suspension:

-S165 -S166
contact switch contact switch
suspension suspension
(locked) (activated)

-Y9B -Y9A
suspension suspension
(1 = activated) (1 = locked)

-Y69A
axle equalization OFF
axles 1-4
(1 = OFF)

-Y69B -Y68B* -Y68A*


axle equalization ON dolly mode
axles 1-4 axle equalization dolly mode
(1 = ON) axles 3-6 axle equalization
(1 = with equalization) axles 3-6
(1 = without equalization)

* = Kundenwunsch

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Suspension:
Suspension left

-Y10 -Y11 -S167 -S172* -Y16 -Y17


filling evacuating axle equalization axle equalization filling lowering
front left front left axles 1-4 left axles 3-6 left rear left rear left

LTM 1250/1 - Carrier • BMK - outline of components - UW 49 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 50 -

Suspension:
Suspension right

-Y18 -Y19 -S173* -S168 -Y12 -Y13


filling evacuating axle equalization, axles axle equalization, filling evacuating
rear right rear right 3-6 right (only with dolly) axles 1-4 right front right front right
axles 3-4 right

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Suspension:
Axle 3 +4, lifting / lowering

-Y70
circulation
suspension

-S386 -Y91
manom. switch, axles 3+4 lifting
>120 bar = (piston area
acknowledgement evacuating)
axles 3+4 top

-Y89 -Y14 -Y88 -Y90 -Y15


axles 3+4 lifting (piston axles 3+4 lowering axles 3+4 lifting axles 3+4 lifting axles 3+4 lowering
area evacuating) (ring area (ring area filling) (ring area filling) (ring area
evacuating) evacuating)

LTM 1250/1 - Carrier • BMK - outline of components - UW 51 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 52 -

Outrigger and supporting ram valves:


Front left

-X1039

-Y30 -Y27
supporting ram outrigger
front left front right

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Outrigger and supporting ram valves:


Rear left

-X1040

-Y31 -Y26
supporting ram outrigger
rear left rear right

LTM 1250/1 - Carrier • BMK - outline of components - UW 53 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 54 -

Outrigger and supporting ram valves:


Front right

-Y108 -Y32 -Y29


circulation supporting ram outrigger
valve 2 front right front left

-X1037

-Y109 -Y107 VALVE IDENTIFICATION


circulation circulation FUNCTION
valve 3 valve 1
SUPPORTING RAM EXTEND

OUTRIGGER EXTEND

OUTRIGGER RETRACT

SUPPORTING RAM RETRACT

CIRCULATION

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Outrigger and supporting ram valves:


Rear right

-X1038

-Y28
-Y33 outrigger
supporting ram rear left
rear right

LTM 1250/1 - Carrier • BMK - outline of components - UW 55 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 56 -

Rotary slip-ring unit, inclination sensor:

X/Y INCLINATION SENSOR

INCLINATION ANGLE

OUTPUT
OUTPUT
-B19
inclination
sensor

-N1
slip-ring
unit

driving direction

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Optional equipment:
Supporting ram supporting pressure sensors

-B12* -B14*
pressure sensor 3 pressure sensor 2
support. force sensor supporting force sensor
4-20mA front left 4-20mA front right

-B11* -B13*
pressure sensor 4 pressure sensor 1
support. force sensor supporting force sensor
4-20mA rear left 4-20mA rear right

pressure sensor

LTM 1250/1 - Carrier • BMK - outline of components - UW 57 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 58 -

Optional equipment:
Air-conditioning system

heat exchanger
air-conditioning system

-X875*
-S871*
manom. switch
air-conditioner
-Y872*
clutch
compressor
air-coditioner
see Diesel engine

-Y85*
air-conditioner
clutch
compressor

* = optional

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Optional equipment:
Additional heater

-A50
control unit
SG 1577 for
static heater
-Y50
valve additional heater
engine running
0 = open
-Y34
Diesel dosing pump
-A51 additional heater
heater 40 Ohm at 20°
Thermo 90 S

LTM 1250/1 - Carrier • BMK - outline of components - UW 59 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 60 -

Optional equipment:
Dismantable outrigger case

-X137A*
-Y329a*
locking
dismantable
outrigger case

-X137*

-X135*

-X136*
-Y329b*
releasing
-X138* dismantable
outrigger case

* = optional

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Optional equipment:
Dismantable outrigger case

-P12
control panel for
dismantable
outrigger case

-X342*
bushing for control -Y328*
panel dismantable circulation
outrigger case releasing / locking
at dismantable
outrigger case

LTM 1250/1 - Carrier • BMK - outline of components - UW 61 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 62 -

Optional equipment:
External supply

-G6
24V DC
battery charger

-X246
socket
supply
230V

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0

Index_UW B35 27 E51* 9 L S S204* 15 X292 17 Y34 59


B36 27 E52* 9 S232 18 X293 30 Y35 25
B37 28 E57 11 L5 42 S17 15 S236 18 X295 29 Y48 28
A B38 30 E58 12 S19 15 S313 30 X339 26 Y50 59
M S65 13
B46 26 E76 11 S386 51 X342* 61 Y62 24
A 8 15 M 1 26 S66 13
E77 12 S871* 58 X653.1 17 Y63 24
A 9 15 E E78 11 M 2 14 S69 13 X653.2 17 Y64 24
A10 17
E81 11 M 4 14 S103 15 U X875* 58 Y65* 24
A11 17 E 1 10
E82 12 M10 14 S105 15 X1037 54 Y66* 24
A12 12 E 2 10 U50 17
E83 12 M11 13 S110 38 X1038 55 Y68A* 48
A13 11 E 3 10 U51* 17
E109 11 M12 13 S114 22 X1039 52 Y68B* 48
A14 17 E 4 10
E5 9 E110 12 M17 32 S116 21 X X1040 53 Y69A 48
A17 17 M19 14 S118 43
E 6 10 X35 10 Y69B 48
A23 17 G M20 14 S119 43 Y Y70 51
A24 34 E9 9 X49 19
M21 14 S121 33 Y72 46
A26 19 E10 10 G3 26 X57 14 Y 3 25
M23 9 S122* 41 Y74 45
A29 42 E13 10 G6 62 X81 15 Y 4 23
M24 9 S123* 41 Y75 45
A33 19 E14 9 X102 30 Y 5 24
E15 9 H M25 9 S131 46
Y 6 24 Y78A 46
A38 17 S134 13 X135* 60
E16 9 M26 9 Y 7 24 Y78B 46
A57 26 H101 43 S135 13 X136* 60
E17 9 H102 43 N X137* 60 Y 9A 48 Y81 44
A72 19 S142 47
E18 9 H105 10 X137A* 60 Y 9B 48 Y82 44
A73 12 S144 47
E19 9 N1 56 X138* 60 Y10 49 Y83 44
A74 11 K S146 47
E20 11 X165 13 Y11 49 Y84 44
A75 33 P S148 47 Y85* 58
A90 20 E21 12 K50*. 19 X166 13 Y12 50
S151 46 Y88 51
E24 10 K51* 19 P11 15 X170 26 Y13 50
A91 19 S161 39
E25 10 P12 61 X205* 15 Y14 51 Y89 51
K53 19 S163 40
B E29 10 K56 19 P14 15 X209 17 Y15 51 Y90 51
S164 40 Y91 51
E30 10 K57 19 X215 14 Y16 49
B 2 33
E31 9
R S167 49
Y17 49 Y92 25
B 5 21 K58 19 S168 50 X217 14
E32 9 R 6 32 X225 17 Y18 50 Y107 54
B 6 21 K59 19 S172* 49
E33 10 R 9 28 X246 62 Y19 50 Y108 54
B 7 22 K64 19 S173* 50
E36 13 R10 28 X270 26 Y21 24 Y109 54
B 8 21 S177 38 Y136* 24
E37 13 R11 28 X277 27 Y26 53
B 9 22 S180 39 Y163* 24
E38 13 R14 29 X278 27 Y27 52
B10 15, 21 S202* 15 Y164* 24
E39 15 R18 29 X280 28 Y28 55
B11* 57 Y208 24
E40 9 R28 34 X281 33 Y29 54
B12* 57 Y328* 61
E41 9 X283 29 Y30 52
B13* 57 Y329a* 60
E43 11 X284 28 Y31 53
B14* 57 Y329b* 60
E44 12 X287 34 Y32 54
B19 56 Y872* 26, 58
Y33 55

LTM 1250/1 - Carrier • BMK - outline of components - UW 63 -


LTM 1250/1 - Carrier • BMK - outline of components - UW 64 -

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_UW_1250_1\BMK_UW_1250_1.p7.0


Training Documentation
LTM 1250/1
Outline of components with identification (BMK)

BMK components
SUPERSTRUCTURE

OW-11
Kundendienst-Schulung LWE (VMS-Pi) E:\1250_1\Trennblätter_1250_1.p7.0
Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

CONTENTS: BMK
Hydraulic equipment: .............................................................................. 26
BMK - Table (-A1 to -H611) ........................................................................... 3 Outline hydraulic pumps (without HW II) ..................................................... 26
BMK - Table (-H612 to -R52) ........................................................................ 4 Pump 1 (winch 1), Pump 2 (winch 2), Pump 3 (slewing gear) ..................... 27
BMK - Table (-S1 to -S903) .......................................................................... 5 Pump 4, pump 5 (luffing, tele) ..................................................................... 28
BMK - Table (-S904 to -Y19a) ....................................................................... 6 Pump 6 (secondary consumers) ................................................................. 29
BMK - Tabelle (-Y19b bis -ZE3) .................................................................... 7 Telescoping, luffing ..................................................................................... 30
Secondary consumers ............................................................................... 31
Hoist gear 1 ............................................................................................... 32
Instruments cabin: ..................................................................................... 9 Hoist gear 2 with variation block, left .......................................................... 33
Liccon monitor, pedal ................................................................................... 9 Hoist gear 2 with variation block, right ........................................................ 34
Master switches ......................................................................................... 10 Ballasting ................................................................................................... 35
Roof console ............................................................................................... 11 Centralized lubricating system ................................................................... 36
Fuel level sensor, air-drier, hydraulic oil cooler ............................................ 37
Slewing gear .............................................................................................. 38
Crane cabin: ............................................................................................ 12
Superstructure interlocking, ........................................................................ 39
Heater, additional heater ............................................................................. 12
boom direction ........................................................................................... 39
Additional heater ........................................................................................ 13
Wipers, miscellaneous ............................................................................... 14
Swing frame / relays .................................................................................. 15 Superstructure in general: ...................................................................... 40
Swing frame / relays, fuses ........................................................................ 16 Lighting superstructure ............................................................................... 40
Swing frame, components for EMERGENCY MODE without LICCON ........ 17
Swing frame / diode board, relays .............................................................. 18
Telescoping boom: .................................................................................. 41
Cable drums, angle and length sensors ...................................................... 41
Control cabinet: ....................................................................................... 19 Boom head ................................................................................................ 42
Control ON, voltage converters ................................................................... 19 Biparted swing-away jib, auxiliary winch ..................................................... 43
Participants on CAN and LSB .................................................................... 20 Biparted swing-away jib .............................................................................. 44
Luffing jib - pulley head ............................................................................... 45
Luffing jib / position acknowledgement ....................................................... 46
Electric equipment: ................................................................................. 21
Luffing jib - position acknowledgement „bottom“ .......................................... 47
Battery box ................................................................................................ 21
Luffing jib base section ............................................................................... 48
Luffing jib - retainer ram .............................................................................. 49
Diesel engine D924 TI-E 180KW: ............................................................. 22 Tele interlocking ......................................................................................... 50
Components ............................................................................................... 22 Tele interlocking, gripper interlocking .......................................................... 51
Sensors... .................................................................................................. 23
Temperature-, pressure sensors ................................................................. 24
Optional equipment: ............................................................................... 52
Cooling system .......................................................................................... 25
Dolly .......................................................................................................... 52
Nato socket, air-conditioner, external supply .............................................. 53
Index_OW ................................................................................................ 54

LTM 1250/1 - Superstructure• BMK - outline of components - OW 1 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 2 -

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• Pi E:\LTM1250-1\BMK-Bauteile OW_1250_1.p7.0

BMK - Table (-A1 to -H611)

-A Sub-assemblies, partial sub-assemblies -E Lighting devices


-A1 Control unit SG 1577 .................................................................... 13 -E6 Contour light 5W .......................................................................... 40
-A2 Heater Thermo 90S ...................................................................... 13 -E7 Contour light 5W .......................................................................... 40
-A11 Filter heating, fuel preheating ....................................................... 23 -E10 Flashing light boom head ............................................................. 43
-A14 Diode and resistance support ....................................................... 19 -E11 Warning beacon 70W .................................................................. 40
-A20 Flame starting device ................................................................... 20 -E12 Warning beacon 70W .................................................................. 40
-A50 Diode board ................................................................................. 18 -E17 Working projector, base section 42W .......................................... 40
-A64 Neutral point ................................................................................. 20 -E18 Working projector, base section 42W .......................................... 40
-A417 Additional supply for LSB ............................................................. 42 -E60 Working projector, superstructure 70W ........................................ 40
-B Converters, electric / non electric -E96 Projector, cabin left 70W .............................................................. 40
-B1 Anemometer ................................................................................ 43 -EP0 Input board ZE0, LSB1 ................................................................ 20
-B2 Pressure sensor 0 - 400 bar, luffing ram - piston area .................. 28 -EP1 Input board ZE1, LSB2 ................................................................ 20
-B4 Angle sensor tele base section .................................................... 41 -EP2 Input board ZE2, LSB3 ................................................................ 20
-B6 Angle sensor tele boom head ....................................................... 42 -EP3 Input board ZE3, LSB4 ................................................................ 20
-B7 Length sensor tele boom .............................................................. 41 -F Fuses
-B11 Pressure sensor, pump 1, 0 - 400 bar ZE2 ................................... 27 -F1 -F6 / Fuses ................................................................................ 16
-B12 Pressure sensor, pump 2, 0 - 400 bar ZE3, .................................. 27 -F7 -F12 / Fuses ................................................................................ 16
-B13 Pressure sensor, pump 4 u. 5 ...................................................... 30 -F13 -F18 / Fuses ................................................................................ 16
-B13 Pressure sensor, 0 - 400 bar, pumps 4 and 5, ZE1, ..................... 28 -F19 -F24 / Fuses ................................................................................ 16
-B17 Pressure sensor 0-360° ................................................................ 39 -F25 -F30 / Fuses ................................................................................ 16
-B22* Pressure sensor, retainer ram jib .................................................. 50 -F31 -F36 / Fuses ................................................................................ 16
-B25 Loudspeaker right ........................................................................ 14 -F37 -F42 / Fuses ................................................................................ 16
-B26 Pressure switch, brake slewing gear ............................................ 52 -F43 -F48 / Fuses ................................................................................ 16
-B26 Loudspeaker left .......................................................................... 14 -F60 Overvoltage protection .................................................................. 21
-B27 Pressure switch, lowering brake luffing ........................................ 52 -F61 Fuse 50A, starter ......................................................................... 21
-B28 Pressure switch pump .................................................................. 52 -F62 Fuse 50A, battery + ..................................................................... 21
-B29 Sensor gas pedal superstructure .................................................. 9 -G Generators
-B30 Sensor footbrake slewing gear ..................................................... 9 -G1 Generator ..................................................................................... 22
-B31 Speed sensor n / L (0-70V) .......................................................... 23 -G2 Battery 12V .................................................................................. 21
-B32 (without fig.) OT sensor 2 ) ........................................................... 23 -G3 Battery 12V .................................................................................. 21
-B34 Charge pressure, 0-5bar / 0-5V .................................................... 24 -H Optic and acoustic signalization devices
-B35 Cooling water temperature ............................................................ 24 -H21 Flashing light cabin ...................................................................... 14
-B36 Charge temperature ...................................................................... 24 -H80 Warning bell / bell superstructure ................................................ 37
-B37 Coolant level sensor ..................................................................... 25 -H95 Radio ........................................................................................... 14
-B39 Öil temperature ............................................................................ 23 -H105 Charge control indicator superstructure ........................................ 9
-B55 Angle sensor , luffing jib, base section ........................................ 48 -H106 Preheating indicator superstructure .............................................. 9
-B56 Angle sensor, luffing jib pulley head ............................................. 45 -H599 Interval horn ballasting ................................................................. 14
-B86 Indoor thermostat, ventilator ........................................................ 12 -H611 Indicator / tele setting “ON” .......................................................... 11

LTM 1250/1 - Superstructure• BMK - outline of components - OW 3 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 4 -

BMK - Table (-H612 to -R52)

-H612 Indicator / manual pressure control “ON” ...................................... 11 -K52 Extending tele / hoist gear 2 ......................................................... 16
-H613 Indicator / emergency mode ......................................................... 11 -K53 Luffing up ..................................................................................... 16
-H614 Indicator / central lubrification “ON” .............................................. 11 -K54 R etracting tele ............................................................................. 16
-H627 Indicator / air-conditioning system “ON” ........................................ 11 -K56 Luffing down ................................................................................. 16
-H628 Indicator / additional heater “ON” .................................................. 11 -K57 Slewing gear ................................................................................. 16
-K Relays, contactors -K58 Releasing gripper ......................................................................... 16
-K1 Control ON ................................................................................... 19 -K59 -K59 .... releasing gripper ............................................................. 18
-K11 Slewing gear free-wheel ................................................................ 15 -K60 EMERGENCY MODE ................................................................... 18
-K12 Setting switch “OFF” .................................................................... 15 -K651 Interval relay windscreen wiper motor / front ................................. 11
-K13 Luffing ram retracting (tele resetting) ............................................ 15 -K652 Interval relay screen wiper motor / skylight ................................... 11
-K14 Emergency mode without Liccon .................................................. 15 -M Electric motors
-K15 Working hour counter ................................................................... 15 -M1 Starter .......................................................................................... 22
-K16 Water circulation heater ............................................................... 15 -M2 Motor hydraulic oil cooler .............................................................. 37
-K17 Heater cabin, warm ...................................................................... 15 -M3 Wiper motor front screen .............................................................. 14
-K18 Horn ............................................................................................. 15 -M4 Wiper motor skylight .................................................................... 14
-K19 Fresh air blower ............................................................................ 15 -M5 Heat exchanger ............................................................................ 12
-K20 Tele RELEASE ............................................................................ 15 -M6 Front screen washer pump ........................................................... 14
-K21 Water circulation .......................................................................... 15 -M7 Skylight washer pump .................................................................. 14
-K22 Aux. contactor, emergency mode with Liccon ............................... 15 -M9 Circulation pump, water circulation engine /heat exchanger .......... 12
-K23 Aux. contactor, gripper released (at emergency mode) ................. 15 -M13 Electric-operated hydraulic pump .................................................. 52
-K24 Hydraulic oil cooler -M2 “ON“ ........................................................ 15 -M14 Ventilator cabin ............................................................................ 12
-K25 Static brake slewing gear ............................................................. 15 -M23 Actuator, adjustment working projector base section .................... 40
-K26 Fuel preheat. filter heat.. 130A / 40A 150W optional assignment . 15 -N Slip-ring transmitters
-K27 Seat heating “ON” ........................................................................ 15 -N1 Slip-ring energy cable tele ............................................................ 41
-K28 Lighting superstructure -E4 and -E5 ............................................. 15 -N2 Cable drum .................................................................................. 41
-K29 Y 14 at tele resetting .................................................................... 15 -NT Power pack .................................................................................. 20
-K30 Y13 at tele resetting ..................................................................... 15 -P Measuring instruments, test devices
-K31 Interlocking -Y47b against -Y47a (secondary consumers) ............ 15 -P2 Incremental sensor, winch 1 ......................................................... 32
-K32 Cut-off air-drier ............................................................................. 15 -P3 Incremental sensor, winch 2 ......................................................... 33
-K33 Central lubrification “OFF” ............................................................ 15 -P654 Preselector dial, additional heater ............................................... 11
-K34 42W working projector boom head -E16 ....................................... 15 -P655 Working hour counter ................................................................... 11
-K35 Air-conditioner clutch compressor high-pressure -Y137 ................ 15 -R Resistances
-K36 Air flap engine -Y56 (1 = open) ..................................................... 15 -R4 Fuel level sensor, reservoir ........................................................... 37
-K37 Retracting tele -Y9 and pre-charge pressure ring area -Y49 .......... 15 -R9 Flame glow plug 1 ........................................................................ 23
-K38 Light -H613, gripper in position at EMERGENCY MODE .............. 15 -R50 Series resistance, 47R at emergency mode lifting and luffing ....... 17
-K39 Electr.-operated hydraulic pump -M13 (Dolly) ................................ 15 -R51 Series resistance, 56R at emergency mode telescoping .............. 17
-K51 Hoist gear 1 ................................................................................. 16 -R52 Series resistance 68R at emergency mode slewing ...................... 17

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\1250-1\BMK-Bauteile_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• Pi E:\LTM1250-1\BMK-Bauteile OW_1250_1.p7.0

BMK - Table (-S1 to -S903)

-S Switches, push-buttons, limit switches -S326* Seat heating ................................................................................. 10


-S1 Main switch battery box ................................................................ 21 -S401 Master switch 2 left, slewing, hoist gear 2 .................................... 10
-S4 Contact switch ± 5° ...................................................................... 39 -S413 Terminal box ................................................................................ 41
-S26 Plunger-operated switch, ballast left “bottom” ............................. 35 -S418 Terminal box, luffing jib base section ........................................... 48
-S27 Plunger-operated switch, ballast right “bottom” ............................. 35 -S419* Terminal box, luffing jib ................................................................. 45
-S28 Pressure switch >200 bar, ballast left “top” .................................. 35 -S420 Tilting cabin ................................................................................. 10
-S29 Pressure switch >200 bar, ballast right “top” ................................ 35 -S421 Terminal box, swing-away jib ........................................................ 43
-S30 Contact switch superstructure interlocking pin bottom ................. 39 -S422 Slewing brake, release ................................................................. 10
-S31 Temperature switch hydraulic oil ................................................... 37 -S424 Luffing up at overload ................................................................... 10
-S32 Contact switch superstructure interlocking pin top ........................ 39 -S602 Screen wiper skylight ................................................................... 11
-S34 Incremental sensor slewing gear .................................................. 37 -S604 Screen wiper / wipe-wash / skylight .............................................. 11
-S35 Incremental sensor slewing gear .................................................. 37 -S606 Screen wiper / front ...................................................................... 11
-S38 Supply pressure control, winch 1 .................................................. 32 -S608 Screen wiper / wipe-wash / front ................................................... 11
-S39 Supply pressure control, winch 2 .................................................. 34 -S610 Manual pressure control / tele setting ........................................... 11
-S44 Jib variation limit stop .................................................................. 34 -S618 Releasing ram / releasing tele ->manual mode ............................. 11
-S46 Proximity switch winch 2 mounted ................................................ 33 -S620 Manual pressure control ............................................................... 11
-S47 Proximity switch TN variation block .............................................. 33 -S622 Displacement selector at emergency mode without Liccon ........... 11
-S69 Proximity switch, distributor .......................................................... 36 -S626 Additional heater “ON” / “OFF” ...................................................... 11
-S70 Variation block, erecting “UP” ...................................................... 33 -S630 Air-conditioner “ON” ...................................................................... 11
-S71 Variation block, erecting “DOWN” ................................................ 33 -S632 Working projector roof / to front ................................................... 11
-S72 Swinging out biparted swing-away jib ............................................ 44 -S634 Lighting winch .............................................................................. 11
-S73 Swinging in biparted swing-away jib .............................................. 44 -S636 Working projector roof / to rear ..................................................... 11
-S74* Swinging out variation block ......................................................... 33 -S638 Working projector base section 70W ........................................... 11
-S75* Swinging in variation block ........................................................... 33 -S640 Working projector base section 42W ........................................... 11
-S77* High-pressure switch air-conditioner ............................................. 53 -S642 Working projector setting mode ................................................... 11
-S81 Key-operated switch EMERGENCY MODE with LICCON .............. 16 -S644 Warning beacon, flashing light ON / OFF ..................................... 11
-S83 Thermoswitch, water circulation .................................................... 12 -S646 Erection winch, auxiliary winch UP / DOWN ................................. 11
-S89 Step switch, blower heat exchanger .............................................. 12 -S648 Extending / retracting platform ...................................................... 11
-S90 Heater switch ............................................................................... 12 -S650 Instrument lighting ........................................................................ 11
-S92 Push-button, slewing free-wheel ................................................... 9 -S656 Setting “OFF” ............................................................................... 11
-S104 Ignition switch, superstructure ...................................................... 9 -S657 Setting switch .............................................................................. 11
-S107 Engine stop .................................................................................. 9 -S658 Ballasting “UP” / “DOWN” ............................................................. 11
-S301 Master switch 1 right, luffing, telescoping, hoist gear .................... 10 -S660 Superstructure interlocking .......................................................... 11
-S320 Swinging swing-away jib ............................................................... 10 -S900 Proximity switch, swing-away jib swung in ..................................... 44
-S320 Terminal box ................................................................................ 40 -S901 Inductive sensor tele 1 ................................................................. 50
-S322 Preselection luffing / not telescoping ............................................ 10 -S902 Inductive sensot tele 2 ................................................................. 50
-S324 Acoustic warning “OFF” ................................................................ 10 -S903 Inductive sensor tele 3 ................................................................. 50

LTM 1250/1 - Superstructure• BMK - outline of components - OW 5 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 6 -

BMK - Table (-S904 to -Y19a)

-S904 Inductive sensor Tele 4 ................................................................ 50 -X56 Connector .................................................................................... 17


-S905 Inductive sensor Tele 5 ................................................................ 50 -X57 Connector .................................................................................... 17
-S908 Inductive sensor gripper position at emergency mode .................. 50 -X201 Connector high-pressure switch air-conditioner ............................. 53
-S909 Proximity switch, optional auxiliary jib ........................................... 44 -X205 Connector temperature switch hydraulic oil .................................. 37
-S912 Inductive sensor gripper left interlocked ....................................... 51 -X251 Connector speed sensor .............................................................. 23
-S913 Inductive sensor, gripper right interlocked .................................... 51 -X252 Connector speed sensor .............................................................. 23
-S914 Inductive sensor, gripper left released .......................................... 51 -X254 Connector charge pressure .......................................................... 24
-S915 Inductive sensor, gripper right released ........................................ 51 -X255 Connector cooling water temperature ............................................ 24
-S918 Inductive sensor, tele interlocked ................................................. 51 -X256 Connector charge temperature ..................................................... 24
-S919 Inductive sensor, tele released ..................................................... 51 -X259 Connector oil temperature ............................................................ 23
-S930 1st hoist limit switch, lift top, tele head right ................................. 42 -X260 Connector EDC (actuator injection pump) ..................................... 23
-S931 2nd hoist limit switch, lift top, tele head left .................................. 42 -X268 Connector control unit .................................................................. 36
-S940 Hoist limit switch, lift top swing-away jib ....................................... 43 -X269 Connector on S69 ........................................................................ 36
-S945 Lift top biparted swing-away jib ..................................................... 43 -X272 Connector filter heating fuel preheating ........................................ 22
-S951L Proximity switch, jib left, flap in position ....................................... 46 -X306 Connector hoist gear 2 ................................................................. 34
-S951R Proximity switch, jib right, flap in position ..................................... 46 -X322 Connector jib variation, limit stop ................................................. 34
-S952 Proximity switch, retainer ram jib right .......................................... 50 -X358 Connector variation block TN ....................................................... 33
-S953L Proximity switch, jib left /transport position ................................... 46 -X359 Connector variation block TN ....................................................... 34
-S953R Proximity switch, jib right,transport position .................................. 46 -X417 Terminal strip, terminal box boom head ........................................ 42
-S954L Proximity switch, luffing jib bottom left ......................................... 47 -X513 Cable drum luffing jib ................................................................... 45
-S954R Proximity switch, luffing jib bottom right ....................................... 47 -X519 Socket cabin ............................................................................... 14
-S955L Proximity switch, flap / jib left, luffing jib top ................................ 46 -XNOT Emergency connector .................................................................. 17
-S955R Proximity switch, flap, jib right ...................................................... 46 -XST1 to heater ....................................................................................... 13
-S960 Hoist limit switch, lift top .............................................................. 45 -XST2 Sensor ......................................................................................... 13
-U Modulators / converters -XST3 Dosing pump ................................................................................ 13
-U50 Voltage converter 24V/12V 4A, radio ............................................ 19 -Y Electric-operated, mechanical devices
-U51 Voltage converter 24V/12V ........................................................... 19 -Y4 Luffing up ..................................................................................... 30
-X Terminals, connectors, sockets -Y5 Lowering brake, luffing down ........................................................ 31
-X44 Working hour counter D+ ............................................................. 19 -Y6a Extending tele 30 ......................................................................... 30
-X46 Isolating terminal for bell H80, cut-off LMB overload ..................... 19 -Y6b Retracting tele .............................................................................. 30
-X49 Socket, 24V ................................................................................. 16 -Y9 Retracting tele .............................................................................. 30
-X50 Connector .................................................................................... 17 -Y11a Pressure step p3, “retracting tele” ................................................ 30
-X51 Connector EMERGENCY MODE HW1 ......................................... 17 -Y11b Pressure step p4, “luffing up” ....................................................... 30
-X52 Connector EMERGENCY MODE HW2 ......................................... 17 -Y12 1 = pressure step p2/p3/p4, ......................................................... 30
-X53 Connector EMERGENCY MODE luffing ....................................... 17 -Y13 Presure step, pump 6120 bar ....................................................... 29
-X54 Connector EMERGENCY MODE telescoping ............................... 17 -Y14 Pressure step, pump 6, 250 bar ................................................... 29
-X55 Connector EMERGENCY MODE slewing ...................................... 17 -Y19a Ballast DOWN ............................................................................. 31

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\1250-1\BMK-Bauteile_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• Pi E:\LTM1250-1\BMK-Bauteile OW_1250_1.p7.0

BMK - Tabelle (-Y19b bis -ZE3)

-Y19b Ballast UP .................................................................................... 31 -Y115a Swinging in variation block ........................................................... 34


-Y20 Slewing brake .............................................................................. 37 -Y115b Swinging out variation block ......................................................... 34
-Y21 Prop. valve, footbrake slewing gear < 0,8A ................................. 37 -Y116 Release variation block ................................................................ 34
-Y22a Superstructure interlocked ........................................................... 31 -Y137 Clutch, compressor air-conditioner ............................................... 22
-Y22b Superstructure released ............................................................... 31 -Y139 Dosing pump 40 Ohm at 20° ........................................................ 13
-Y26 Fuel release for flame glow plug R9 .............................................. 23 -Y141 Extending footboard ..................................................................... 14
-Y28 Valve, water circulation ............................................................... 12 -Y142 Retracting footboard ..................................................................... 14
-Y31a Lifting, hoist gear 1 (pump 1) ........................................................ 27 -Z Central units
-Y31b Lowering, hoist gear 1 (pump 1) .................................................... 27 -ZE0 Central unit 0 ................................................................................ 20
-Y32a Lifting, hoist gear 2 (pump 2) ........................................................ 27 -ZE1 Central unit 1 ................................................................................ 20
-Y32b Lowering, hoist gear 2 (pump 2) .................................................... 27 -ZE2 Central unit 2 ................................................................................ 20
-Y33a Slewing left, (pump 3) ................................................................... 27 -ZE3 Central unit 3 ................................................................................ 20
-Y33b Slewing right, (pump 3) ................................................................. 27
-Y34 Variation unit, luffing up, telescoping (pump 4) ............................. 28
-Y35 Variation unit, luffing up, telescoping (pump 5) ............................. 28
-Y38 Releasing tele / ram ..................................................................... 51
-Y40 Inversion valve interlocking tele / interlocking gripper ................... 51
-Y41 Brake winch 1 .............................................................................. 32
-Y42 Hydraulic motor variation angle ..................................................... 32
-Y44 Slewing free-wheel / footbrake ...................................................... 37
-Y45 Brake, winch 2 ............................................................................. 34
-Y46 Brake, winch HW2 ....................................................................... 34
-Y47a Secondary consumers .................................................................. 31
-Y47b Secondary consumers .................................................................. 31
-Y49 Pre-charge pressure ring area, tele ram ........................................ 30
-Y57 Engine brake exhaust flap ........................................................... 29
-Y57 Engine brake exhaust flap ........................................................... 24
-Y59 Air drier ........................................................................................ 37
-Y85a Swinging in swing-away jib ............................................................ 31
-Y85b Swinging out swing-away jib .......................................................... 31
-Y103a Cabin DOWN ............................................................................... 31
-Y103b Cabin UP ..................................................................................... 31
-Y104A Winding up auxiliary winch ............................................................ 43
-Y104B Unwinding auxiliary winch .............................................................. 43
-Y114a Erecting variation block “DOWN” ................................................. 34
-Y114b Erecting variation block “UP” ....................................................... 34

LTM 1250/1 - Superstructure• BMK - outline of components - OW 7 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 8 -

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Instruments cabin:
Liccon monitor, pedal

-H105
charge control
indicator
superstructure

-H106 -S107 -S104


preheating engine ignition/starting switch
indicator stop superstructure
superstructure 0 = OFF
-B30 -S92 -B29 1 = ignition ON ( LICCON ON)
sensor push-button sensor 2 = engine carrier ON
0-25°/200-700mA slewing 0-25°/4-20mA
footbrake free-wheel gas pedal
slewing gear superstructure

LTM 1250/1 - Superstructure• BMK - outline of components - OW 9 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 10 -

Instruments cabin:
Master switches

-S301
-S401 master switch 1, right
master switch 2, left luffing, telescoping
slewing, hoist gear 2 hoist gear 1
ZE1, LSB 2 address 9 ZE2, LSB 3 address 9

-S322
preselection luffing
/ not telescoping

-S324*
-S422 acoustic
release warning
-S420 slewing brake „OFF“
tilting
cab -S320
-S424 -S326* swinging
luffing up at seat heating swing-away
overload jib
bridging
dead man’s
seat contact

hand accelerator
high-speed

master
horn switch

* = optional

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Instruments cabin:
Roof console
-H627* -H613

-S650 -S646 -S642* -S638* -S634 -S630* -S626* -S622 -S618 -H614
-P655
-P655 -S648 -S644* -S640* -S636* -S632 -H628 -S620
-H611* -S657

-H612 -S608 -S604 -S660 -S656 -P654* -K651 -K652

-S610 -S606 -S602 -S658


-H611... indicator / tele assembly „ON“ -S646... erection winch, aux. winch UP / DOWN -S618... releasing gripper / releasing tele ->manually
-H612... indicator / manual pressure control „ON“ -S644... warning beacon, flashing light ON / OFF -S610... manual pressure control / tele setting
-H613... indicator / emergency mode -S642... working projector setting mode -S608... windscreen wiper / wipe-wash / front
-H614... indicator / central lubrification „ON“ -S640... working projector base section 42W -S606... windscreen wiper / front
-H627... indicator / air-conditioner „ON“ -S638... working projector base section 70W -S604... screen wiper / wipe-wash / skylight
-H628... indicator / additional heater „ON“ -S636... working projector roof / to rear -S602... screen wiper / skylight
-K651... interval relay windscreen wiper motor / front -S634... lighting winch -S660... superstructure interlocking device
-K652... interval relay screen wiper motor / roof -S632... working projector roof / to front -S658... ballasting „UP“ / „DOWN“
-P654... preselector dial additional heater -S630... air-conditioner „ON“ -S657... setting switch
-P655... working hour counter -S626... additional heater „ON“ / „OFF“ -S656... setting „OFF“
-S650... instrument lighting -S622... displ. controller, at emerg. mode without Liccon
-S648... extending / retracting footboard -S620... manual pressure control
* = optional

LTM 1250/1 - Superstructure• BMK - outline of components - OW 11 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 12 -

Crane cabin: -B86 -Y28


Heater, additional heater indoor thermostat valve
ventilator water circulation

-M14
ventilator cabin

-M5
heat exchanger
cabin

-S83
thermoswitch
water circulation

-M9
-S90 circulation pump
heater water circulation
switch engine / heat
exchanger

mechan. -S89
adjustment step switch
circulating / blower
fresh air heat exchanger

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Crane cabin:
Additional heater

-A1 -A2
control unit heater
SG 1577 Thermo 90S

circulation pump

-Y139
dosing pump
40 Ohm at 20°

-XST3 -XST2 -XST1


dosing pump sensor to
Y139 heater

LTM 1250/1 - Superstructure• BMK - outline of components - OW 13 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 14 -

Crane cabin:
Wipers, miscellaneous

-H21
flashing light
-M4 cabin
wiper motor
skylight -B25 -B26
loudspeaker loudspeaker
right left

-H599
interval horn -M3
ballasting wiper motor
front screen

-X519
socket cabin

-H95
radio -Y142
retracting
footboard

-M6 -M7 -Y141


front screen skylight washer extending
washer pump pump footboard

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Control cabinet:
Swing frame / relays

-K11 .... slewing gear free-wheel


-K12 .... setting switch „OFF“
-K13 .... luffing ram retract (tele resetting)
-K14 .... emergency mode without Liccon
-K15 .... working hour counter
-K16 .... water circulation heater
-K17 .... heater cabin, warm
-K18 .... horn
-K19 .... fresh air blower
-K20 .... tele release
-K21 .... water circulation
-K22 .... auxiliary contactor emergency mode with Liccon
-K23 .... auxiliary contactor gripper released (at emergency mode)
-K24 .... hydraulic oil cooler -M2 „ON“
-K25 .... static brake slewing gear
-K26 .... fuel preheat. filter heat. 130A / 40A 150W option. assignm!
-K27 .... seat heating „ON“ -K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19
-K28 .... lighting superstructure -E4 and -E5
-K29 .... -Y 14 at tele resetting
-K30 .... -Y13 at tele resetting
-K31 .... interlock -Y47b against -Y47a (secondary consumers)
-K32 .... cut-off air drier
-K20 -K21 -K22 -K23 -K24 -K25 -K26 -K27 -K28
-K33 .... Central lubrification „OFF“
-K34 .... 42W working projector boom head -E16
-K35* ... air-conditioner clutch compr. high-pressure -Y137
-K36 .... air flap engine -Y56 (1 = open)
-K37 .... retract tele -Y9 and precharge pressure ring area -Y49
-K38 .... lamp -H613, gripper in pos. at EMERGENCY MODE -K29 -K30 -K31 -K32 -K33 -K34 -K35 -K36 -K37
-K39* ... electr. operated hydr. pump -M13 (dolly)

-K38 -K39
* = optional

LTM 1250/1 - Superstructure• BMK - outline of components - OW 15 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 16 -

Control cabinet:
Swing frame / relays, fuses

-K51 -K52 -K53 -K54

-F1 to F6

-K56 -K57 -K58


-F7 to F12

-K51 .... hoist gear 1


-F13 to F18 -K52 .... extending tele / hoist gear 2*
-K53 .... luffing up
-K54 .... retracting tele
-F19 to F24 -X49 -S81 -K56 .... luffing down
socket key-oper. switch -K57 .... slewing gear
24V EMERGENCY -K58 .... unlocking gripper
MODE with
-F25 to F30 LICCON

EMERGENCY MODE WITH LICCON:


-F31 to F36
PINNING // UNLOCKING
LOCKING RELEASING

UNLOCKING TELE

-F37 to 42 LOCKING TELE


LOCKING RAM RAM
IN POSITION
UNLOCKING RAM

-F43 to F48
TELESCOPING BY MASTER SWITCH

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Control cabinet:
Swing frame, components for EMERGENCY MODE
without LICCON

-X56

-X57

-X55 -XNOT
-X54
-XNOT -X53 -X51
emergency 1
connectors -X52 -X52
2
-X51
-X53
BETRIEBSART RELAISTRØGER SCHALTSCHRANK KRANFUNKTION
-X50
-XNOT IN STECKER : -S622
-X50 .... -X54
-X51 <= II
-X51 .... connector EMERGENCY MODE HW1
NUR BEI
1 -X51
-XNOT <= I
<= ÛBERBRÛCKUNG
" WINDE 1 ABGESPULT "
-X52 .... connector EMERGENCY MODE HW2 -X55
-X52 <= II NUR BEI -X53 .... connector EMERGENCY MODE luffing
2 -X52
-XNOT <= I
<= ÛBERBRÛCKUNG
-X54 .... connector EMERGENCY MODE telescoping
-X55 .... connector EMERGENCY MODE slewing
Roof console:
" WINDE 2 ABGESPULT "

NUR BEI
ARMATURENBRETT DACH
-X53 <= II
-X53 MANUELLE -H613 /19.6
-XNOT <= I <= DRUCKAUFSCHALTUNG
" DRUCKSTUFE 320 BAR (-Y11b UND -Y12) "

II => II : TELE ENTBOLZEN NUR WENN


ZYLINDER
-X54 <= II
TELE VERBOLZEN , VERBOLZT
0 0 :
-X54 ZYLINDER VERBOLZEN
<=
-XNOT <= I
I => I : ZYLINDER ENTBOLZEN
MANUELLE
DRUCKAUFSCHALTUNG

-X55 <= II
-X55 => -S620 /19.5
-XNOT <= I 0 I
-S622 /19.5 -S618 /19.6
=>

SCHALTER ÚFFNEN

ZYLINDER IN POSITION

LTM 1250/1 - Superstructure• BMK - outline of components - OW 17 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 18 -

Control cabinet:
Swing frame / diode board, relays

-A50
diode
board

-R50
series resistance
47R at emergency
mode lifting and
luffing

-K59 -K60
-R51
series resistance -K59 .... unlocking gripper
56R at emergency -K60 .... EMERGENCY MODE
mode telescoping

-R52
series resistance
68R at emergency
mode slewing

* = optional

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Control cabinet:
Control ON, voltage converters
-T51
voltage
converter
24V/12V 0-24A
radio-set, radio
transmission
-K1 socket 12V
control ON

-T50
voltage
converter
24V/12V 4A
radio

-X46
isolating terminal
for bell H80,
cut-off LMB
overload

-X44 -A14
working hour diode and resistance
counter, D+ support, generation of
the excitation voltage
of the generator D +

LTM 1250/1 - Superstructure• BMK - outline of components - OW 19 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 20 -

Control cabinet:
Participants on CAN and LSB

-EP0 -EP1 -EP2 -EP3


input board input board input board input board
ZE0, LSB1 ZE1, LSB2 ZE2, LSB3 ZE3, LSB4

engine ECU
LH-ECU1

-NT -ZE0 -ZE1 -ZE2 -ZE3


power central central central central E/A module 6
pack unit 0 unit 1 unit 2 unit 3

-A64
neutral point

-A20
flame starting
device

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Electric equipment:
Battery box

-G2
battery 12V

-G3
battery 12V

-F61 -F60
fuse 50A, overvoltage
starter protection

CHARGER
MAIN SWITCH SENSOR
BATTERY BOX
MAIN SWITCH

BATTERY

-F62 -S1
fuse 50A, main switch
battery + battery box

LTM 1250/1 - Superstructure• BMK - outline of components - OW 21 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 22 -

Diesel engine D924 TI-E 180KW:


Components

engine oil filter fuel initial filter with fuel fine filter
water separator and
preheating

-Y137
clutch
compressor air-
conditioner

-G1
generator
-M1
starter

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Diesel engine D924 TI-E 180KW:


Sensors...

-R9
flame glow
plug 1

-X272
-A11
filter heating
fuel preheating
150W

-X252
-B32
(without fig.)
OT-sensor 2
n / L (0-70V)

-Y26
fuel release
for flame glow
plug R9
-X251 -X259
-B31
speed sensor
-B39
n / L (0-70V) oil temperature
-X260
connector -EDC
(actuator
injectionn pump)

LTM 1250/1 - Superstructure• BMK - outline of components - OW 23 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 24 -

Diesel engine D924 TI-E 180KW:


Temperature-, pressure sensors

-X255
-B35
cooling water
temperature
(see also cooling
system)

-Y57
engine brake
exhaust flap

-Y14
pressure step
pump 6
see also: -X254
„pump 6“
-B34
charge pressure
0-5bar / 0-5V
-Y13
pressure
step
pump 6 -X256
see also: -B36
„pump 6“
charge
temperature

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Diesel engine D924 TI-E 180KW:


Cooling system

gear pump
drive
ventilator motor
-X255
-B37 -B35
coolant cooling water
level temperature

LTM 1250/1 - Superstructure• BMK - outline of components - OW 25 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 26 -

Hydraulic equipment:
Outline hydraulic pumps (without HW II) driving direction

pumps 4, 5
luffing tele
A11VO 130 +
pump 6 A11VO 130
variable displ.
pump
secondary
consumers
A10VO 28
pump 7
gear pump supply
pressure
PRN 38+17

gear pump
drive ventilator motor
pump 1
variable displ.
Pump assembly (with HWII) pump
winch 1
A4VG 90
pump 3 pumps 4, 5
pump 6
VERSION: HOIST GEAR I + HOIST GEAR II variable displ.
pump
slewing gear
A4VG 56
PUMP 3 PUMP 2 PUMP 1

pump 7

SUPPLY SECONDARY
PRESSURE CONSUMERS

PUMP 7 PUMP 6 PUMPS 4,5

pump 3 pump 1

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Hydraulic equipment -B11


superstructure: pressure sensor
pump 1
Pump 1 (winch 1), 0 - 400 bar
Pump 2 (winch 2), ZE2, LSB 3
address 21
Pump 3 (slewing gear)

-B12
pressure sensor
pump 2
0 - 400 bar
-Y32b ZE3, LSB 4
lowering hoist address 21
gear 2
(pump 2)

-Y33b -Y31b
slewing right lowering
(pump 3) hoist gear 1
(pump 1)

-Y33a -Y31a
slewing left lifting hoist gear 1
(pump 3) (pump 1)

-Y32a
lifting
hoist gear 2
(pump 2)

LTM 1250/1 - Superstructure• BMK - outline of components - OW 27 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 28 -

Hydraulic equipment superstructure:


Pump 4, pump 5 (luffing, tele)

-Y34 -Y35
regulation unit regulation unit
luffing up luffing up
telescoping telescoping
(pump 4) (pump 5)

-B2
pressure sensor
0 - 400 bar
luffing ram-
piston area
ZE1, LSB 2
address 22

-B13
pressure sensor
0 - 400 bar
pumps 4 and 5
ZE1, LSB 2
address 23

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Hydraulic equipment superstructure:


Pump 6 (secondary consumers)

-Y14 -Y13
pressure step pressure step
pumpe 6 pump 6
250 bar 120 bar

-Y14 pressure -Y13 control pressure -Y57


engine brake
0 120 bar 1 limitation valve exhaust flap
1 250 bar 1 32 bar

LTM 1250/1 - Superstructure• BMK - outline of components - OW 29 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 30 -

Hydraulic equipment superstructure: -Y49 -Y11b -Y11a


Telescoping, luffing pre-charge pressure step p4 pressure step p3
pressure „luffing up“ „retracting tele“
ring area 320 bar 180 bar
tele ram

-Y12
1 = pressure step
p2/p3/p4
0 = pressure step
90 bar

-B13
pressure
sensor
0 - 400 bar
-Y9 pumps 4 + 5
ZE1, LSB 2
retracting address 23
tele

STEPS FUNCTION PRESSURE

extending gripper -Y6b -Y4


-Y6a
Tele EXT tele RETR luffing up
retracting gripper

retracting tele

extending tele

luffing up

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Hydraulic equipment superstructure:


Secondary consumers
-Y85b
swinging out
swing-away jib

-Y47b -Y19b -Y103b -Y22b


secondary ballast cabin superstructure
consumers UP UP released

resetting tele

superstructure interlocked

ballasting

tilting cabin

swing-away jib

luffing down

released

gripper released

-Y47a -Y5 -Y19a -Y103a -Y22a


secondary lowering ballast cabine superstructure
consumers brake DOWN DOWN interlocked
luffing down
-Y85a
swinging in
swing-away jib

LTM 1250/1 - Superstructure• BMK - outline of components - OW 31 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 32 -

Hydraulic equipment superstructure:


winch 1
Hoist gear 1
winch 2

-P2
incremental sensor
winch 1
-Y41
brake
winch 1

-Y42
hydraulic motor
slewing angle
variation
Trimot
winch 1
-S38
supply pressure
control
winch 1

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Hydraulic equipment superstructure:


Hoist gear 2 with variation block, left

-X358*
connector variation
block TN

-S46
proximity switch
winch 2 mounted
ZE3, LSB4, address 9

CONTROL PANEL VARIATION BLOCK

-S70* Variation block in


mounting variation transport position:
block „UP“
-S71* -S47*
mounting variation proximity switch
block „DOWN“ TN variation block
swung out
-S74* ZE3, LSB4 Variation block
swinging out address 10 erected:
variation block
-S75* -P3
swinging in incremental max. operating position 63°
variation block sensor
winch 2
* = optional

LTM 1250/1 - Superstructure• BMK - outline of components - OW 33 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 34 -

Hydraulic equipment superstructure: -X359


Hoist gear 2 with variation block, right connector jib
-X322 variation block TN
-Y114b* connector jib
mounting variation
variation block block
-X306
„UP“ connector
hoist gear 2
-S44
jib variation
block

-Y115b
swinging out
variation block

-Y116 -Y114a* -Y115a


release mounting swinging in
variation block variation block variation block
„DOWN“

-Y45
brake
winch 2

-S39
supply pressure -Y46
control hydraulic motor
winch 2 slewing angle
variation Trimot
* = optional winch 1

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Hydraulic equipment superstructure:


Ballasting

-S28 -S29
manometr. switch manometr. switch
>200 bar >200 bar
ballast left ballast right
„top“ „top“

-S26 -S27
plunger-operated plunger-operated
switch switch
ballast left ballast right
„bottom“ „bottom“

LTM 1250/1 - Superstructure• BMK - outline of components - OW 35 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 36 -

Hydraulic equipment superstructure:


Centralized lubricating system

Electronic
Electronic control
control S-EP
S-EP

sequences
grease distributor
break time (h) pilot
LED

-S69
proximity switch
distributor

-X269
connector on S69

-X268
connector
control unit

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Hydraulic equipment superstructure:


Fuel level sensor, air-drier, hydraulic oil cooler

-M2
engine
hydraulic oil cooler

-X205
-S31
temperature
switch
hydraulic oil

FUEL LEVEL SENSOR RESERVOIR CONTENTS


-Y59
air-drier

X1
< +7³C
>+30³C

100W

X2
-R4
fuel level
-H80 sensor
warning bell /
bell superstructure

LTM 1250/1 - Superstructure• BMK - outline of components - OW 37 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 38 -

Hydraulic equipment superstructure:


Slewing gear

-S35
incremenmental
sensor
slewing gear

-Y44
ball valve, slewing
free-wheel /
only to be footbrake
closed for
pressure setting

-Y20
slewing brake -Y21
prop. valve
footbrake
slewing gear
I < 0,8A

-S34
incremental
sensor
slewing gear

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Hydraulic equipment superstructure:


Superstructure interlocking, FUNCTION

boom direction PIN BOTTOM


p5³ OVER REAR =>
PIN SUPERSTRUCTURE
BOTTOM INTERLOCKED OVER
REAR

PIN BOTTOM, NOT


PIN
p5³ OVER REAR =>
FLASHING
SUPERSTRUCTURE
BOTTOM
INTERLOCKED

PIN TOP =>


PIN SUPERSTRUCTURE
TOP RELEASED

PIN -
PIN INTERMEDIATE
FLASHING POSITION
TOP

ERROR
ERROR
ERROR
ERROR -S32
contact switch
superstructure
interlocking
pin top
180³

-S30
contact switch
superstructure
270³ 90³ interlocking
pin bottom
1 1 0
=F+F1-S4 * 1 1 1
2 4
þ175³ A AUSLEGER IN FAHRTRICHTUNG
1
2 4
þ5³ B AUSLEGER NACH HINTEN
360³

1

-B17 -S4
slewing sensor 0-360° contact switch
ZE0, LSB1 address 25 ± 5°

LTM 1250/1 - Superstructure• BMK - outline of components - OW 39 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 40 -

Superstructure in general:
Lighting superstructure
-E11 -E12
warning beacon warning beacon
70W 70W

-E6
contour light -E7
5W contour light
5W

-M23 -S320
actuator terminal box
adjustment
working projector
base section

-E60
working projector
superstructure 70W

-E96 -E18 -E17


projector working projector working projector
cabin left 70W base section 42W base section 42W

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Telescoping boom:
Cable drums, angle and length sensors

-N2
cable drum high-voltage
antenna flashing light
angle sensor B6
lighting boom head

-S413
terminal box -B4
angle sensor
tele base section
ZE1, LSB 2
address 29

-N1
slip-rings
energy cable tele

-B7
length sensor
tele boom
ZE1,LSB2
address 30

LTM 1250/1 - Superstructure• BMK - outline of components - OW 41 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 42 -

Telescopic boom:
Boom head
-A417
additional supply
for LSB

-B6 -X417
angle sensor terminal strip
tele boom head
ZE2, LSB 3 terminal box
address 23 boom head

-S931* -S930
2nd hoist limit switch 1st hoist limit switch
lift top lift top
boom head left boom head right
ZE2, LSB 3 ZE2, LSB 3
address 24 address 28
* = optional

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Telescopic boom:
-S945
Biparted swing-away jib, auxiliary winch lift top
biparted swing-away jib
ZE2, LSB3 address 26
-S422
terminal box biparted
swing-away jib right

-S421
-B1 terminal box
anemometer swing-away jib

-E10*
flashing light -S940
boom head hoist limit switch
lift top
-Y104B -Y104A swing-away jib
unwinding winding up ZE 2, LSB 3
aux. winch aux. winch address 27

LTM 1250/1 - Superstructure• BMK - outline of components - OW 43 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 44 -

Telescopic boom:
Biparted swing-away jib

pin 2
(pulley head) swing ram

proximity switch

pin 1
(swing-away jib base)

-S909*
proximity switch
optional aux. jib
damped: Signal = 1
=> TELE locked
ZE1, LSB2
address 25

Functions control panel:

S 72 swing swing-away jib pulley head into


transport position /pin 1 locked -
retract swing ram
-S900* Control panel S 73 swing out swing-away jib pulley head into
proximity switch working position / pin 1 locked -
swing-away jib extend swing ram
swung in
Damped: Signal = 1 S 72 swing base of swing-away jib from boom head
=> TELE locked -S72 to permit telescoping / pin 2 locked -
ZE1, LSB2 swinging in extend swing ram
address 26 swing-away jib
S 73 swing swing-away jib base to boom head to
permit locking of pin 1 / pin 2 locked - retract
-S73 swing ram
swinging out
swing-away jib

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Telescopic boom:
Luffing jib - pulley head

-X513*
-B56* cable drum
angle sensor, luffing jib
-S960* -S419* luffing jib
hoist limit switch terminal box pulley head
lift top luffing jib ZE 2, LSB 3
ZE 2, LSB 3 address 29
address 27

* = optional

LTM 1250/1 - Superstructure• BMK - outline of components - OW 45 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 46 -

Telescopic boom:
Luffing jib / position acknowledgement flap from the
left
flap from the
right

-S951L*
proximity switch
jib left
flap in position
ZE0, LSB1
address 13
-S953L* -S955L*
proximity switch proximity switch
-S955R* -S953R* -S951R* jib left /transport position flap / jib left
proximity switch proximity switch proximity switch fitting unit luffing jib top
flap jib right jib right ZE0, LSB1 /address 14 ZE0, LSB1 / address 12
jib right transport position flap in position
luffing jib top fitting unit ZE3, LSB4
ZE3, LSB4 ZE3,LSB4 address 13
address 12 address 14

bottom view of flap

* = optional

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Telescopic boom: Nadel


jib
Luffing jib - position acknowledgement „bottom“

A-frame 2

A-frame 1

-S954R* -S954L*
proximity switch proximity switch
luffing jib bottom right luffing jib bottom left
ZE3, LSB4 ZE0, LSB1
address 15 address 15

* = optional

LTM 1250/1 - Superstructure• BMK - outline of components - OW 47 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 48 -

Telescopic boom:
Luffing jib base section

-B55 -S418
angle sensor terminal box
luffing jib base luffing jib
section base section

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Telescopic boom:
Luffing jib - retainer ram

-S952* -S952*
proximity switch proximity switch
retainer ram retainer ram -B22*
jib right jib left pressure sensor
signal : „limit stop“ signal: „limit stop“ retainer ram jib
ZE3, LSB4 ZE0, LSB1 ZE3, LSB4
address 11 address 11 address 22

* = optional

LTM 1250/1 - Superstructure• BMK - outline of components - OW 49 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 50 -

Telescopic boom:
Tele interlocking

-S908 -S901
inductive sensor inductive sensor
gripper position tele 1
at emergency ZE1, LSB 2
mode address 10
no LSB sensor
Kein LSB-Geber
-S904 -S902
inductive sensor inductive sensor
tele 4 tele 2
ZE1, LSB2 ZE1, LSB 2
address 13 address 11
-S905 -S903
inductive sensor induvtive sensor
tele 5 tele 3
ZE1, LSB 2 ZE1, LSB 2
address 14 address 12

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Telescopic boom:
Tele interlocking, gripper interlocking
-S918 -S919
inductive sensor inductive sensor
tele interlocked tele released
ZE1, LSB 2 ZE1, LSB 2
address 16 address 17 -Y40
inversion valve
tele interlocking /
gripper
interlocking

-S912 -S913
inductive sensor inductive sensor
gripper left gripper right
interlocked interlocked ZE1,LSB 2
ZE1,LSB 2 address 20
address 18 -Y38
tele / ram
release
-S914 -S915
inductive sensor inductive sensor
gripper left released gripper right released
ZE1,LSB 2 ZE1,LSB 2
address 19 address 21

LTM 1250/1 - Superstructure• BMK - outline of components - OW 51 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 52 -

Optional equipment:
Dolly

-B27
manometr. switch
lowering brake -B26
luffing manometr. switch
> 35 bar brake slewing
gear
> 35 bar

-B28
manometr. switch
pump
pump ON < 40 bar
pump OFF > 55 bar

-M13
electric-operated
hydraulic pump
24V / 400W

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0


Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

Optional equipment:
Nato socket, air-conditioner, external supply

Nato socket / starting


support -X201*
(optional) heat exchanger
-S77*
high-pressure
switch
air-conditioner

* = optional

LTM 1250/1 - Superstructure• BMK - outline of components - OW 53 -


LTM 1250/1 - Superstructure• BMK - outline of components - OW 54 -

Index_OW E K K59 18 S S418 48 S913 51 X252 23 Y 31a 27


K60 18 S419* 45 S914 51 X254 24 Y 31b 27
A E 6 40 K 1 19 K651 11 S 1 21 S420 10 S915 51 X255 24, 25 Y 32a 27
E 7 40 K11 15 K652 11 S 4 39 S421 43 S918 51 X256 24 Y 32b 27
A 1 13 E10* 43 K12 15 S26 35
A 2 13 S422 10 S919 51 X259 23 Y 33a 27
E11 40 K13 15 M S27 35 S424 10 S930 42 X260 23 Y 33b 27
A11 23 E12 40 K14 15 S28 35
A14 19 M1 22 S602 11 S931* 42 X268 36 Y 34 28
E17 40 K15 15 S29 35 S604 11 S940 43 X269 36 Y 35 28
A20 20 M2 37
E18 40 K16 15 S30 39 S606 11 S945 43 X272 23 Y 38 51
A50 18 M3 14
E60 40 K17 15 S31 37 S608 11 S951L* 46 X306 34 Y 40 51
A64 20 M4 14
E96 40 K18 15 S32 39 S610 11 S951R* 46 X322 34 Y 41 32
A417 42 M5 12
EP0 20 K19 15 S34 38 S618 11 S952* 49 X358* 33 Y 42 32
M6 14
B EP1 20 K20 15 S35 38 S620 11 S953L* 46 X359 34 Y 44 38
M7 14
EP2 20 K21 15 S38 32 S622 11 S953R* 46 X417 42 Y 45 34
B 1 43 M9 12
EP3 20 K22 15 S39 34 S626* 11 S954L* 47 X519 14 Y 46 34
B 2 28 M13 52
K23 15 S44 34 S630* 11 S954R* 47 XNOT 17 Y 47 31
B 4 41 F K24 15
M14 12
S46 33
M23 40 S632 11 S955L* 46 XST1 13 Y 49 30
B 6 42 F60 21 K25 15 S47* 33 S634 11 S955R* 46 XST2 13 Y 57 24, 29
B 7 41 F61 21 K26 15 N S69 36 S636* 11 S960* 45 XST3 13 Y 59 37
B11 27 F62 21 K27 15 S70* 33
N1 41 S638* 11 Y 85a 31
B12 27 K28 15 S71* 33 S640* 11 T Y Y 85b 31
B13 28, 30 G K29 15 N2 41 S73 44
NT 20 S642* 11 T50 19 Y 4 30 Y103a 31
B17 39 K30 15 S74* 33
G1 22 S644* 11 T51 19 Y 5 31 Y103b 31
B22* 49 K31 15 P S75* 33
G2 21 S646 11 Y 6a 30 Y104A 43
B25 14 K32 15 S77* 53 X
G3 21 S648 11 Y 6b 30 Y104B 43
B26 14, 52 K33 15 P2 32 S81 16 S650 11 X 44 19 Y 9 30 Y114a* 34
B27 52 H K34 15 P3 33 S83 12 S656 11 Y114b* 34
B28 52 P654* 11 X 46 19 Y 11a 30
K35 15 S89 12 S657 11 Y115a 34
B29 9 H 21 14 P655 11 X 49 16 Y 11b 30
K36 15 S90 12 S658 11 Y115b 34
B30 9 H 80 37 X 50 17 Y 12 30
K37 15 R S92 9 S660 11 Y116 34
B31 23 H 95 14 X 51 17 Y 13 24, 29
K38 15 S104 9 S900* 44 Y137 22
B32 23 H105 9 X 52 17 Y 14 24, 29
K39 15 R 4 37 S107 9
H106 9 S901 50 X 53 17 Y 19a 31 Y139 13
B34 24 K51 16 R 9 23 S301 10
H599 14 S902 50 X 54 17 Y 19b 31 Y141 14
B35 24, 25 K52 16 R50 18 S320 10
H611* 11 S903 50 X 55 17 Y 20 38 Y142 14
B36 24 K53 16 R51 18 S322 10
H612 11 S904 50 X 56 17 Y 21 38
B37 25
H613 11
K54 16 R52 18 S324* 10 S905 50 Z
B39 23 X 57 17 Y 22a 31
K56 16 S326* 10 S908 50
B55 48 H614 11 X201* 53 Y 22b 31 ZE0 20
K57 16 S401 10 S909* 44
B56* 45 H627* 11 X205 37 Y 26 23 ZE1 20
K58 16 S413 41 S912 51
B86 12 H628 11 X251 23 Y 28 12 ZE2 20
ZE3 20

Kundendienst-Schulung LWE (VMS) 18/02/03• PI E:\LTM1250_1\BMK_OW_1250_1\BMK_OW_1250_1.p7.0

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