ECOS 1 Presentation

(Electronic Crane Operating System)
System Description
Basics of Operating ECOS
MAIN
MAIN
MENU
MENU
TRAINING INSTITUTE
S/S Control Panel
Engine Instrument Panel
S/S Control Panel
ECOS Control Panel

S/S Control Panel
ECOS Control Panel
Wind & Outrigger Panel

S/S Control Panel
ECOS Control Panel
Wind & Outrigger Panel
EKS4 SLI Control Panel

ECOS Panel
ECOS
ECOS Control and

Display Panel F1 F2 F3 F4 F5 Esc Enter
Boom Status Display I II III IV
Emergency Stop
ECOS Panel
ECOS
ECOS Control and

Emergency Stop
ECOS Panel
ECOS
ECOS Control and

Emergency Stop
Display Panel & Controls
Crane Control Display Display View Controls
ECOS
Up, Down,
Left, Right,
Control View
F1 F2 F3 F4 F5 Esc Enter
Areas
F1 : Display Status
F2 : Power unit Critical Load Control
F3 : Control Level Emergency Program
F4 : Telescopic Status & Tele Automatic
F5 : Telescopic Status after Emergency Operation
"Esc" Escape permits backing out of some slections
"Enter" Permits Conformation of Data Selections
F1 Status Report Menu Structure
Enter
Engine Telescoping Status Report
System Locking System Status Report
Main Hoist Slewing Gear
Aux Hoist Status Report Auxiliary Drive Gear
Derricking Gear Status Report Crit. Load Control

ECOS Display
ECOS
********************
ECOS - V2.00 *
*
* SYSTEM OK *
* *
********************
ECOS Display
ECOS
*****************
STATUS REPORT
ENGINE
* STATUS
ECOS - V1.06
*
* TIME : 610.54 h *
SYSTEM: 842
OK RPM
*****************
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS REPORT
SYSTEM
* STATUS
ECOS - V1.06
*
* TIME : 620.43 h *
SYSTEM: OK
OK
*****************
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS REPORT
MAIN -HOIST
* STATUS
ECOS V1.06
*
* TIMESYSTEM: OKOK
: 118.07 h *
*****************
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS REPORT
MAIN -HOIST
* ECOS
*V1.06
* *
STATUS
SYSTEM: OKOK
TIME : 118.07 h
*****************
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS REPORT
MAIN -HOIST
ECOS V1.06
STATUS : ERROR
TIME : 118.07 h
*****************
F1 Status Reports
ECOS Display
ECOS
MEMORY ERROR 1
MAIN -HOIST
ECOS V1.06
J3502 : 01000000
STATUS : 0 1 0 0 0 0 0 1
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS REPORT
AUXILIARY HOIST
* STATUS
ECOS - V1.06
*
* TIME
SYSTEM : OK
*
OK
: 15.46 h
*****************
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS REPORT
DERRICKING GEAR
* STATUS
ECOS - V1.06
*
* TIME
SYSTEM : OK
*
OK
: 76.09 h
*****************
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS REPORT
* STATUS *
TELESCOPING
ECOS - V1.06
* TIME
SYSTEM : OKOK
: 26.52 h *
*****************
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS
STATUS REPORT
REPORT
* STATUS
DERRICKING
LOCKING SYSTEM
ECOS - V1.06
STATUS
SYSTEM :: OK
OK
GEAR
OK
*
CYCLES
TIME : 48
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS
STATUS REPORT
REPORT
* STATUS
DERRICKING
SLEWING GEAR
GEAR
ECOS - V1.06
*
* TIME
STATUS
SYSTEM:: OKOK
*
*****************
TIME :: 16.15
76.09 hh
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS
STATUS REPORT
REPORT
* AUXILIARY
DERRICKING
ECOS -DRIVEGEAR
V1.06 GEAR
*
* TIME
STATUS
STATUS
SYSTEM:: OKOK
*
*****************
TIME :: 2.55
76.09h h
F1 Status Reports
ECOS Display
ECOS
*****************
STATUS
STATUS REPORT
REPORT
* CRIT.
DERRICKING
LOAD- CONTROL
ECOS GEAR
V1.06
*
* TIME
STATUS
STATUS
SYSTEM :: OK
OK
OK
*
*****************
: 76.09 h
Press the "Esc" button
F1 Status Reports
F2 Speeds Menu Structure
Enter
Main Hoist
Aux Hoist
Derricking Gear
Telescoping
Slewing Gear
Crit. Load Control

ECOS Display
ECOS
********************
ECOS - V2.00 *
*
* SYSTEM OK *
* *
********************
F2 Speed Settings
ECOS Display
ECOS
SPEED
*****************
MAIN -HOIST
ECOS
ECOS - V1.06
V1.06
* NORMAL
SYSTEM: 100%
*
* JIB SYSTEM
: 75% *
OK
OK
*****************
F2 Speed Settings
ECOS Display
ECOS
*****************
SPEED
MAIN -HOIST
ECOS
ECOS - V1.06
V1.06
* NORMAL
SYSTEM: 100%
*
* JIB SYSTEM
: 75% *
OK
OK
*****************
F2 Speed Settings
ECOS Display
ECOS
*****************
SPEED
MAIN -HOIST
ECOS
ECOS - V1.06
V1.06
* NORMAL
SYSTEM: 100%
*
* JIB SYSTEM
: 75% *
OK
OK
*****************
F2 Speed Settings
ECOS Display
ECOS
*****************
SPEED
AUXILIARY HOIST
ECOS -- V1.06
V1.06
* NORMAL
ECOS
: 100%
*
* JIB SYSTEM: OK
SYSTEM
45% *
OK
*****************
F2 Speed Settings
ECOS Display
ECOS
SPEED
*****************
DERRICKING GEAR
ECOS -- V1.06
ECOS V1.06
* NORMAL
SYSTEM: 100%OK
*
* JIB SYSTEM
: 45% *
OK
*****************
F2 Speed Settings
ECOS Display
ECOS
SPEED
*****************
TELESCOPING
ECOS--V1.06
ECOS V1.06
* NORMAL
SYSTEM: OKOK *
100%
* JIB SYSTEM
: 50% *
*****************
F2 Speed Settings
ECOS Display
ECOS
SPEED
*****************
SLEWING GEAR
ECOS -- V1.06
ECOS V1.06
* NORMAL
SYSTEM: OK 45% *
OK
* JIB SYSTEM
: 40% *
*****************
F2 Speed Settings
ECOS Display
ECOS
STATUS
SPEED
REPORT
*****************
CRIT.
DERRICKING
LOAD-CONTROL
ECOS GEAR
V1.06
* STATUS
STATUS
SYSTEM:: OK
OK
OK
*
* TIME : 76.09*h
*****************
F2 Speed Settings
F3 Emergency Program
Menu Structure
Enter
Control Lever Right
Control Lever Left

ECOS Display
ECOS
********************
ECOS - V2.00 *
*
* SYSTEM OK *
* *
********************
ECOS Display
ECOS
*****************
EMERGENCY PROGRAM
ECOSLEVER
- V1.06 LEFT
* CONTROL *
* X -SYSTEM
AXIS
Y - AXIS
: OK
OFF
: OFF
*
*****************
F4 Telescope Status
Menu Structure
Enter
Telescope Status
Set Telescope Semi-Automatic

ECOS Display
ECOS
********************
ECOS - V2.00 *
*
* SYSTEM OK *
* *
********************
F4 Telescope Status
ECOS Display
ECOS
*****************
TELESCOPE STATUS
* 0 -SEMI
ECOS
0 - - V1.06
SYSTEM
0-
AUTOMATIC
OK
0-
*
TELE : - - L 0.00 ft.
F4 Telescope Status
ECOS Display
ECOS
*****************
* 0 - SYSTEM *
SET TELE
ECOSAUTOMATIC
- V1.06
* *
0- 0 OK
- 0-
*****************
F4 Telescope Status
ECOS Display
ECOS
*****************
* 0 - SYSTEM *
SET TELE
ECOSAUTOMATIC
- V1.06
* *
0- 0 OK
- 0-
*****************
F4 Telescope Status
ECOS Display
ECOS
*****************
* 0 - SYSTEM *
SET TELE
ECOSAUTOMATIC
- V1.06
* *
0- 0 OK
- 0-
*****************
F4 Telescope Status
ECOS Display
ECOS
*****************
* 0 - SYSTEM *
SET TELE
ECOSAUTOMATIC
- V1.06
* *
0- 0 OK
- 0-
*****************
F4 Telescope Status
ECOS Display
ECOS
SET TELE
SET TELE AUTOMATIC
0 --
50 00 -- 00 -- 00 --
F4 Telescope Status
ECOS Display
ECOS
SET TELE AUTOMATIC

10 --
100 00- - 00- - 00- -
F4 Telescope Status
ECOS Display
ECOS
SETTELE
SET TELEAUTOMATIC
AUTOMATIC
0 - - 00- -
100 00- - 00- -
F4 Telescope Status
ECOS Display
ECOS
SETTELE
SET TELEAUTOMATIC
AUTOMATIC
0 --
100 0 --
50 00- - 00- -
F4 Telescope Status
ECOS Display
ECOS
SETTELE
SET TELEAUTOMATIC
AUTOMATIC
0 - - 100
100 0 - - 0 0- - 0 0- -
F4 Telescope Status
ECOS Display
ECOS
SETTELE
SET TELEAUTOMATIC
AUTOMATIC
0 - - 100
100 0 - - 0 0- - 0 0- -
F4 Telescope Status
ECOS Display
ECOS
SET
SET TELE
TELE AUTOMATIC
AUTOMATIC
0 -- 100
100 0 - -- 50 - 0-
F4 Telescope Status
ECOS Display
ECOS
SET
SET TELE
TELE AUTOMATIC
AUTOMATIC
100 - 100 - 100 - 0-
F4 Telescope Status
ECOS Display
ECOS
SET TELE AUTOMATIC

100 - 100 - 100 - 0-
F4 Telescope Status
ECOS Display
ECOS
SET TELE AUTOMATIC

100 - 100 - 100 - 50 -
F4 Telescope Status
ECOS Display
ECOS
SET TELE AUTOMATIC

100 - 100 - 100 - 100 -
F4 Telescope Status
ECOS Display
ECOS
TELESCOPE STATUS
0- 0- 0- 0-
100 - 100 - 100 - 100 -
TELE : - - L: 2.87 ft.
F4 Telescope Status
ECOS Display
ECOS
TELESCOPE STATUS
0- 0- 0> 50 <
100 - 100 - 100 - 100 -
TELE : T4 L: 50.1%
F4 Telescope Status
F5 Emeregency Operations
Enter
Respond to Failure
ECOS Display
ECOS
********************
ECOS - V2.00 *
*
* SYSTEM OK *
* *
********************
F5 Telescopic Status
After Emergency Operation
ECOS Display
ECOS
*****************
ECOS - V1.06
* *
* SYSTEM OK
*
*****************
The F5 Emergency Functions are only available for use

when a system failure has been detected. The display
will respond to the specific fault.
Flashing Warning Lights
ECOS
Flash when error is detected or

conflict with EKS4
Boom Status Indicators
ECOS
Telescope Function
Indicator Lamp F1 F2 F3 F4 F5 Esc Enter
I II III IV
ECOS
Telescope Function
Section I Postion I II III IV
Indicator Lamp
ECOS
Telescope Function
Section I Postion I II III IV
Indicator Lamp
Lift (derricking) Function

Indicator Lamp
ECOS
Section II Postion
I II III IV
ECOS
Section II Postion
Section III Postion I II III IV
Indicator Lamp
ECOS
Section II Postion
Section III Postion I II III IV
Indicator Lamp
Section IV Postion
Indicator Lamp
ECOS
Telescope Section Locked

I II III IV
ECOS

Telescope Cylinder Locked I II III IV
Indicator Lamp
ECOS

Telescope Cylinder Locked I II III IV
Indicator Lamp
Telescope Section Unlocked

Indicator Lamp
ECOS
Telescope Cylinder Unlocked F1 F2 F3 F4 F5 Esc Enter
Indicator Lamp
I II III IV
ECOS
Telescope Cylinder Unlocked F1 F2 F3 F4 F5 Esc Enter
Indicator Lamp
I II III IV
Select Locking/Unlocking
Rocker Switch
ECOS Structure
ECOS
Wiring Harness
EST 0 EST 1 EST 2
Auxilary Main Telescoping Luffing Slewing Auxilary

Hoisting Gear Hoisting Gear Gear Gear Gear Drivesr
ECOS Structure
ECOS
Wiring Harness
EST 0 EST 1 EST 2

ECOS Panel
Communicates with Operator
and permits Operator inputs
Auxilary Main and Display
Telescopingoutputs.
Luffing Slewing Auxilary
ECOS Structure
ECOS
Wiring Harness
EST 0 EST 1 EST

EST 0
2
First of the 3 on-board ECOS
computer processors.
Responsible for Aux Hoist and
Main Hoist Functions and their
Telescoping Luffing Slewing Auxilary
Auxilary
Hoisting Gear
Main
Hoisting Gear Gear
respective
Gear
control
Gear
inputs.
Drivesr
EST 1
ECOS Structure Second of the 3 on-board ECOS

Responsible for Telescoping and
ECOS
Luffing Functions and their
respective control inputs.
Wiring Harness
EST 0 EST 1 EST 2

ECOS Structure
ECOS
EST 2
Wiring Harness
Third of the 3 on-board ECOS

EST 0
Responsible for Aux Drives and
EST 1 EST 2
Slewing Gear Functions and their
respective control inputs.

Valves and Sensors
ECOS Structure
Each of the functions have a series of Solenoid
Control Valves, Transducers and Proximity ECOS
Switches. These are wired to their respective EST

Computer Processor. The EST’s compare all inputs
to determine go/no go conditions.

Wiring Harness
Additionally, The EST’s make metering decisions

sending outputs to the functions based on operator
input signals.
EST 0 EST 1 EST 2

Function Connections
ECOS Structure
Each of the functions have a their own wiring
harness that connects the function directly to their
respective EST module. This process completely ECOS
relies on ECOS to function the crane. There are no

facilities for manual over-ride. When hooking up the
diagnostic laptop computer a special interface

Wiring Harness
connector is required to prevent unauthorized
access. This interface connector is known as a
“Dongle”
EST 0 EST 1 EST 2

Sample Function Map
+BE700.A35024 +BE630.A4 +BE630.A2
Length EKS4
ECOS
Unit SLI F1 F2 F3 F4 F5 Esc Enter
+BE630.S2
Can-Bus +BE630.A1
PLD
Engine
Management
EST 0 EST 1 EST 2

Joystick
+BE630.S1
+BE600.M
Logic
Block
P1 Y2110
+BE660.M
EKS4 Reel
Proximity Switches
Monitor Pinning
and Cylinder End
Position Functions
Length Unit Reel
Sample Function Map
+BE700.A35024 +BE630.A4 +BE630.A2
Length EKS4
ECOS
+BE630.S2
Can-Bus +BE630.A1
PLD
Engine
Management
EST 0 EST 1 EST 2

Joystick
+BE630.S1
+BE600.M
Logic
Block
P1 Y2110
+BE660.M
EKS4 Reel
Proximity Switches
Monitor Pinning
and Cylinder End
Position Functions
Length Unit Reel
Boom section locking Telescope cylinder
pin cartridge assembly guide rails
Boom section
pin yoke
Butterfly lever engaged in

pin yoke with pin in fully
retracted position
Hydraulic
Slave cylinder
Telescope cylinder guide

rail support pads
Boom section
locking pins
Butterfly lever
Telescope cylinder
PLAY VIDEO locking pin engages
in boom section
Telescope cylinder rod
anchors to base section
Two boom section engagement
sockets are in each telescoping
boom section, allowing the
telescope cylinder to lock to each
individual boom section with the
cylinder locking pins
With all boom section pins locked,

the butterfly levers can pass freely
through all the boom pin yokes.
This allows the telescope cylinder
to extend or retract to select the
required boom sections for the
final configuration
Butterfly lever
engaged in boom
section-pin yoke
The telescope cylinder must

be locked to a boom section
before the slave cylinder is PLAY VIDEO
allowed to operate
View (A) View (B)
Butterfly lever engaged Boom pin retracted by
in pin yoke with action of butterfly lever
retracted slave cylinder & extended slave cylinder
PLAY VIDEO
Safety lip
Manual Hydraulic slave

release bolt cylinder
Butterfly lever
engaged in pin
Boom section yoke
locking pin
Telescope
cylinder In-position
locking pin proximity switch
Base
Tele 1
Tele 2
Tele 3
Tele 4
Tele 5
Detail of pin yoke

The telescope
cylinder butterfly
levers can pass freely
Cylinder Slave Piston through all boom
Barrel cylinder Rod section-pin yokes to
pick up the boom
section selected by
the operator.
Diagnostic Hookup
+BE700.A35024 +BE630.A4 +BE630.A2
Length EKS4
ECOS
+BE630.S2
D Can-Bus +BE630.A1
PLD
Engine
Management
EST 0 EST 1 EST 2

Joystick
+BE630.S1
+BE600.M
Logic
Block
P1 Y2110
+BE660.M
EKS4 Reel
Proximity Switches
Monitor Pinning
and Cylinder End
Position Functions
Length Unit Reel
MAIN
MAIN
MENU
MENU

ECOS 1 Presentation

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ECOS 1 Presentation

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(Electronic Crane Operating System)

ECOS Control Panel

ECOS Control Panel

Wind & Outrigger Panel

ECOS Control Panel

Wind & Outrigger Panel

EKS4 SLI Control Panel

ECOS Control and

Boom Status Display I II III IV

ECOS Control and

Boom Status Display I II III IV

ECOS Control and

Boom Status Display I II III IV

Engine Telescoping Status Report

System Locking System Status Report

Main Hoist Slewing Gear

Aux Hoist Status Report Auxiliary Drive Gear

Derricking Gear Status Report Crit. Load Control

Press the "Esc" button

Crit. Load Control

Press the "Esc" button

Control Lever Right

Control Lever Left

Press the "Esc" button

Set Telescope Semi-Automatic

SET TELE AUTOMATIC

SET TELE AUTOMATIC

SET TELE AUTOMATIC

SET TELE AUTOMATIC

The F5 Emergency Functions are only available for use

Flash when error is detected or

Section I Postion I II III IV

Section I Postion I II III IV

Lift (derricking) Function

Section III Postion I II III IV

Section III Postion I II III IV

Telescope Section Locked

Telescope Section Locked

Telescope Cylinder Locked I II III IV

Telescope Section Locked

Telescope Cylinder Locked I II III IV

Telescope Section Unlocked

Telescope Cylinder Unlocked F1 F2 F3 F4 F5 Esc Enter

Telescope Cylinder Unlocked F1 F2 F3 F4 F5 Esc Enter

EST 0 EST 1 EST 2

Auxilary Main Telescoping Luffing Slewing Auxilary

EST 0 EST 1 EST 2

EST 0 EST 1 EST

ECOS Structure Second of the 3 on-board ECOS

EST 0 EST 1 EST 2

Auxilary Main Telescoping Luffing Slewing Auxilary

Third of the 3 on-board ECOS

Auxilary Main Telescoping Luffing Slewing Auxilary

Switches. These are wired to their respective EST

to determine go/no go conditions.

Additionally, The EST’s make metering decisions

Auxilary Main Telescoping Luffing Slewing Auxilary

relies on ECOS to function the crane. There are no

diagnostic laptop computer a special interface

Auxilary Main Telescoping Luffing Slewing Auxilary

Unit SLI F1 F2 F3 F4 F5 Esc Enter

EST 0 EST 1 EST 2

Unit SLI F1 F2 F3 F4 F5 Esc Enter

EST 0 EST 1 EST 2