Professional Documents
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ECOS
System Description
GMK 5130-1
Error Codes
Thomas Heidrich
TK4, 30.11.2004
Table of Contents
1 GENERAL DESCRIPTION .......................................................................................... 1
1.1 LIST OF THE DEVICES .................................................................................................... 1
1.2 LIST OF THE GROUPS ..................................................................................................... 2
1.3 LIST OF THE ERRORS...................................................................................................... 2
2 ERROR TABLES............................................................................................................ 3
2.1 ESX............................................................................................................................... 3
2.1.1 Digital Inputs of ESX 0..3 ................................................................................... 3
2.1.2 Outputs of ESX 0..3 ............................................................................................. 4
2.1.3 Analogue Inputs of ESX 0..3 ............................................................................... 5
2.2 IO BOARDS.................................................................................................................... 5
2.2.1 Analogue Inputs of IO Boards 0..3...................................................................... 5
2.2.2 Digital Inputs and Outputs of IO Boards 0..3..................................................... 6
2.3 CONTROL LEVER ........................................................................................................... 7
2.4 RADIO CONTROL ERROR ............................................................................................... 8
2.5 ECOS ............................................................................................................................ 8
2.5.1 Change-over Contact Group............................................................................... 8
2.5.2 Carrier................................................................................................................. 8
2.5.3 System Monitoring .............................................................................................. 9
2.5.4 Main Hoist........................................................................................................... 9
2.5.5 Auxiliary Hoist .................................................................................................. 10
2.5.6 Derricking Gear ................................................................................................ 10
2.5.7 Telescoping Gear .............................................................................................. 10
2.5.8 Slewing Gear ..................................................................................................... 11
2.5.9 Pinning System .................................................................................................. 11
2.5.9.1 Explanations regarding Error Message 25.16.3.n .................................................................. 13
2.5.9.2. Display Information ............................................................................................................... 14
2.5.10 CAN Bus ............................................................................................................ 15
3 ASSIGNMENT OF THE ESX ..................................................................................... 20
System Description GMK 5130-1 Page 1
Error Codes
1 General Description
The ECOS offers the possibility of electrically monitoring the sensors, actuators and equipment
connected to the system. The error message produced by ECOS consists of four figure displays,
which can be any value between 0 and 255. A new error message is indicated by a flashing warning
triangle and can be displayed via the function key [?]. The number code is constructed as follows:
Error number
Index
Group number
Device number
The allocation of device and group is the same for all error messages. Index and error number can be
used as an extended error message for certain devices. In this case, no figure appears in the display
for the index and/or no figure appears for the error number.
2 ESX 1 19 RCI
4 ESX 3 21 Display
9 IO 0 22 MMI 1
10 IO 1 23 MMI 2
11 IO 2 24 Inclination sensor
12 IO 3 25 ECOS
13 IO 4 26 Radio control
16 Pinning system
2 Error Tables
2.1 ESX
2.1.1 Digital Inputs of ESX 0..3
Device Number
1 2 3 4
Index
1 IN3504 S2301P IN0101T S4703M
Index
1 OUT1100 OUT2300 B3401 Y4123
Device Number
1 2 3 4
Index
1 IN3503a IN2302P S0106 S0240T
2.2 IO Boards
9 10 11 12 13
Index
1 S4706 S4405P S4407P NC NC
2 NC S4406P S4408P NC NC
3 NC S4320P S4324P NC NC
4 NC S4321P S4325P NC NC
5 NC S4322P NC NC NC
6 NC S4323P NC NC NC
7 NC NC NC NC NC
8 NC NC NC NC NC
System Description GMK 5130-1 Page 6
Error Codes
Index
O I I I I
1 K3610 S4301N S4305N S2323 S3709N
O O O I I
2 K3611 Y4301A Y4721A A2320/7 S3710N
I I I I
3 S3399N S4302N S4306N A2320/5 NC
O O O I
4 K0205 Y4301B Y4721B S0102P NC
I I I I
5 S4301 S4303N S4307N S0109P NC
I O O I
6 IN0208 Y4302A Y4722A S2303P NC
I I I I
7 NC S4304N S4308N S0110P S3706N
I O O I I
8 S0206P Y4302B Y4722B S0106P S3708N
O O I
9 NC NC Y4305A Y2311A S2110N
O O O I
10 NC Y4303A Y4731A Y2312A S2111N
I I O O I
11 S4702_3 S0210P Y4305B Y2311B S2112N
I O O O I
12 S4702_4 Y4303B Y4731B Y2312B S2113N
O I I
13 NC NC Y4306A S2311N S2114N
O O I I
14 NC Y4304A Y4732A S2312N S2115N
O I
15 NC NC Y4306B NC S2116N
I O O I
16 S0201_R15 Y4304B Y4732B NC S2117N
O O O O O
17 K4105 Y4402 Y4404 Y3401 Y2130
O O O O O
18 K4106 Y4406 Y4408 Y3402 Y2131
O O O O
19 K4110 Y4421 Y4441 Y2401 NC
O O O O
20 K4111 Y4461 Y4481 Y2402 NC
O O O O
21 K3602 Y4401 Y4403 Y2201 NC
O O O O
22 NC Y4405 Y4407 Y2202 NC
O O O O
23 H4106 Y4411 Y4431 Y2203 NC
O O O O
24 B3304 Y4451 Y4471 Y2204 NC
System Description GMK 5130-1 Page 7
Error Codes
Axis failed. If the error occurs at each restart, replace control lever.
17 14 0 2
Axis failed. If the error occurs at each restart, replace control lever.
17 15 0 2
Axis failed. If the error occurs at each restart, replace control lever.
18 14 0 2
Axis failed. If the error occurs at each restart, replace control lever.
18 15 0 2
System Description GMK 5130-1 Page 8
Error Codes
2.5 ECOS
2.5.2 Carrier
Device Group Index Error Description
No. Fig.
Steering cylinder with length measuring system axle 2 value too low
25 17 0 0
Steering cylinder with length measuring system axle 2 value too high
25 17 0 1
Steering cylinder with length measuring system axle 1 value too low
25 17 0 4
Steering cylinder with length measuring system axle 1 value too high
25 17 0 5
Both switches steering to left and to right are activated simultaneously
25 17 0 6
Unlogical status of the switches in the separate steering pot; poss. mixed up
25 17 0 15
System Description GMK 5130-1 Page 9
Error Codes
to to
Error message 25.16.3.n (device = ECOS, group = pinning system) denotes an error during the
detection of the current locking status. The evaluation of the signals of proximity switches S2110N to
S2115N produces an invalid condition. The error number of this error message (designated here by
'n') reflects the switched condition of these proximity switches at the time the error occurred.
Determining the switched conditions of the proximity switches from the error number 'n':
In order to now determine the proximity switches’ switched conditions from the error number 'n', the
error number 'n' is split up into the sum of the proximity switches’ weightings. If the sum includes a
weighting, this means that the proximity switch belonging to this weighting was switched at the time
the error occurred. All proximity switches, the weightings of which are not included in the sum, were
not switched.
Example:
Error message = 25.16.3.33
→ Error number n = 33
→ 33 = 32 + 1, the error number n = 33 includes weightings 32 and 1
→ at the time the error occurred only proximity switches S2110N and S2114N were
switched
0/1
The IO signals of ESX 1 and the IO board to the telescoping cylinder not enabled
0/1
No control status available, or telescoping system deactivated
0/1
Precision length sensor is not transmitting any data
0/1
NC
0/1
2.5.9.2. Display Information
NC
0/1
0/1
0/1
Error of valve
0/1
The CAN bus connection from ESX 3 to the IO board was lost during the
9 transition from the configuration phase to the process phase
10 6 2 0 - The sensors and valves connected to this IO board are no longer
available to the ECOS
11
11 NC 1 Ground, analogue
10 NC 67 NC
28 D+ input 68 NC