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ECOS
System Description
GMK 3055
Error Codes
Thomas Heidrich
TK4, 30.08.2004
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Table of Contents
1 GENERAL DESCRIPTION .......................................................................................... 1
1.1 LIST OF DEVICES ........................................................................................................... 1
1.2 LIST OF GROUPS ............................................................................................................ 2
1.3 LIST OF ERRORS............................................................................................................. 2
2 ERROR TABLES............................................................................................................ 3
2.1 ESX............................................................................................................................... 3
2.1.1 Digital Inputs of ESX 0..3 ........................................................................................ 3
2.1.2 Outputs of ESX 0..3.................................................................................................. 4
2.1.3 Analogue Inputs of ESX 0..3 .................................................................................... 5
2.2 IO BOARDS.................................................................................................................... 5
2.2.1 Analogue Inputs of IO Boards 0..3 .......................................................................... 5
2.2.2 Digital Inputs and Outputs of IO Boards 0..3.......................................................... 6
2.3 CONTROL LEVER ........................................................................................................... 7
2.4 RADIO CONTROL ERROR ............................................................................................... 8
2.5 ECOS ............................................................................................................................ 8
2.5.1 Change-over Contact Group ................................................................................... 8
2.5.2 Carrier ..................................................................................................................... 8
2.5.3 System Monitoring ................................................................................................... 9
2.5.4 Main Hoist ............................................................................................................... 9
2.5.5 Auxiliary Hoist....................................................................................................... 10
2.5.6 Derricking Gear..................................................................................................... 10
2.5.7 Telescoping Gear ................................................................................................... 10
2.5.8 Slewing Gear.......................................................................................................... 11
2.5.9 Locking System ...................................................................................................... 11
2.5.9.1 Explanations regarding Error Message 25.16.3.n..................................................................... 13
2.5.9.2 Display Information.................................................................................................................. 14
2.5.10 CAN Bus ............................................................................................................... 15
3 ASSIGNMENT OF THE ESX ..................................................................................... 20
System Description GMK 3055 Go To > Page 1
Error Codes
1 General Description
The ECOS offers the possibility of electrically monitoring the sensors, actuators and equipment
connected to the system. The error message produced by ECOS consists of four figure displays,
which can be any value between 0 and 255. A new error message is indicated by a flashing warning
triangle and can be displayed via the function key [?]. The number code is constructed as follows:
Error number
Index
Group number
Device number
The allocation of device and group is the same for all error messages. Index and error number can be
used as an extended error message for certain devices. In this case, no figure appears in the display
for the index and/or no figure appears for the error number.
12 IO 3 25 ECOS
13 IO 4 26 Radio control
16 Locking System
Digital inputs
2 Cable break Digital outputs
Digital inputs
3 Short circuit to Vcc
Digital outputs
Digital inputs
4 Short circuit to ground
Digital outputs
Below minimum Analogue inputs
7
threshold value
Above maximum Analogue inputs
8
threshold value
ADC value does not suit Digital inputs
9
digital level
10 Undefined status Digital inputs
2 Error Tables
2.1 ESX
2.1.1 Digital Inputs of ESX 0..3
Device Number
1 2 3 4
Index
1 IN3504 S2301P S3530 S4703M
Index
1 OUT1100 OUT2300 B3401 Y4123
Device Number
1 2 3 4
Index
1 IN3503a IN2302P S0106/1 S0240T
4 NC NC S3401/7 OUT0102
5 NC NC IN2301 IN4705
2.2 IO Boards
9 10 11 12 13
Index
1 S4706 S4405P S4407P NC NC
3 S4302 NC NC NC NC
4 S4303 NC NC NC NC
5 S4304 NC NC NC NC
6 S4305 NC NC NC NC
7 S4306 NC NC NC NC
8 S4308 NC NC NC NC
System Description GMK 3055 Go To > Page 6
Error Codes
Index
O I I I I
1 K3610 S4301N S4305N S2323 S3709N
O O O I I
2 K3611 Y4301A Y4721A A2320/7 S3710N
I I I I
3 S4710 S4302N S4306N A2320/5 NC
O O O I
4 OUT0205 Y4301B Y4721B S0102P NC
I I I
5 S4301 S4303N S4307N NC NC
I O O I
6 S0201_9 Y4302A Y4722A S2303P NC
I I I I
7 S0201_10 S4304N S4308N NC S3706N
O O I
8 NC Y4302B Y4722B NC S3708N
I I O O I
9 S4103 S0209P Y4305A Y2311A S2110N
I O O I
10 S4704 NC Y4731A Y2312A S2111N
I I O O I
11 S4702_3 S0210P Y4305B Y2311B S2112N
I O O I
12 S4702_4 NC Y4731B Y2312B S2113N
I O I I
13 S4708 NC Y4306A S2311N S2114N
I I I
14 S4104 NC NC S2312N S2115N
I O I
15 S4105 NC Y4306B NC S2116N
I I
16 S0201_R15 NC NC NC S2117N
O O O O O
17 H4104 Y4402 Y4404 Y3401 Y2130
O O O O O
18 H4105 Y4406 Y4408 Y3402 Y2131
O O O O
19 H4303 Y4421 Y4441 Y2401 NC
O O O O
20 H4706 Y4461 Y4481 Y2402 NC
O O O O
21 K3602 Y4401 Y4403 Y2201 NC
O O O O
22 OUT4301 Y4405 Y4407 Y2202 NC
O O O O
23 H4106 Y4411 Y4431 Y2203 NC
O O O O
24 B3304 Y4451 Y4471 Y2204 NC
System Description GMK 3055 Go To > Page 7
Error Codes
Axis failed. If the error occurs at each restart, replace control lever.
17 14 0 2
Axis failed. If the error occurs at each restart, replace control lever.
17 15 0 2
Axis failed. If the error occurs at each restart, replace control lever.
18 14 0 2
Axis failed. If the error occurs at each restart, replace control lever.
18 15 0 2
System Description GMK 3055 Go To > Page 8
Error Codes
2.5 ECOS
2.5.2 Carrier
Device Group Index Error Description
No. Fig.
Steering cylinder with length measuring system axle 2 value too low
25 17 0 0
Steering cylinder with length measuring system axle 2 value too high
25 17 0 1
Steering cylinder with length measuring system axle 3 value too low
25 17 0 2
Steering cylinder with length measuring system axle 3 value too high
25 17 0 3
Steering cylinder with length measuring system axle 1 value too low
25 17 0 4
Steering cylinder with length measuring system axle 1 value too high
25 17 0 5
Both switches steering to left and to right are activated simultaneously
25 17 0 6
Unexpected locking of an axle when separate steering activated
25 17 0 7
System Description GMK 3055 Go To > Page 9
Error Codes
to to
Error message 25.16.3.n (device = ECOS, group = locking system) denotes an error during the
detection of the current locking status. The evaluation of the signals of proximity switches S2110N to
S2115N produces an invalid condition. The error number of this error message (designated here by
'n') reflects the switched condition of these proximity switches at the time the error occurred.
Determining the switched conditions of the proximity switches from the error number 'n':
In order to now determine the proximity switches’ switched conditions from the error number 'n',
the error number 'n' is split up into the sum of the proximity switches’ weightings. If the sum
includes a weighting, this means that the proximity switch belonging to this weighting was
switched at the time the error occurred. All proximity switches, the weightings of which are not
included in the sum, were not switched.
0/1
The IO signals of ESX 1 and the IO board to the telescoping cylinder not enabled
0/1
No control status available, or telescoping system deactivated
0/1
Precision length sensor is not transmitting any data
Example:
0/1
RCI has switched off the voltage supply of the IO signals
0/1
NC 2.5.9.2 Display Information
→ Error number n = 33
NC 0/1
Error message = 25.16.3.33
0/1
0/1
0/1
0/1
Error valve
Go To >
0/1
The CAN bus connection from ESX 3 to the IO board was lost during the
9 transition from the configuration phase to the process phase
10 6 2 0 - The sensors and valves connected to this IO board are no longer
available to the ECOS
11
The CAN bus connection from ESX 0 to the IO board was lost during the
transition from the configuration phase to the process phase
12
6 2 0 - The sensors and valves connected to this IO board are no longer
13 available to the ECOS
11 NC 1 Ground, analogue
10 NC 67 NC
28 D+ input 68 NC