Operation Manual AML-C-ATF50G-3

Operation Manual AML-C
for FAUN ATF 50G-3
FAUN GmbH
0710_EN_FA042_AML-C
2007-08 1/18
Table of Contents:
1. Function keys and displays......................................................................................... 3

1.1. Function Keys ....................................................................................................... 3
1.2. Displays................................................................................................................. 5
1.2.1. LEDs ..................................................................................................................... 5
1.2.2. Display .................................................................................................................. 7
2. Entry of the crane operating states .................................................................. 9
2.1. Entering the outrigger state ................................................................................... 9
2.2. Entering the counterweight state ......................................................................... 10
2.3. Entering the boom / jib state................................................................................ 11
2.4. Entering the rope falls ......................................................................................... 12
3. Working area monitoring........................................................................................... 13
3.1. Working area warning ......................................................................................... 13
3.1.1. Selection, input and cancellation of working areas.............................................. 13
3.1.2. Display of the working area warning function ...................................................... 13
3.2. Working area limitation (optional) ........................................................................ 14
3.2.1. Selection, input and cancellation of working areas.............................................. 14
3.2.2. Display of the working area limitation function..................................................... 14
3.3. Saving the values ................................................................................................ 15
4. Check function.......................................................................................................... 16
5. Menu......................................................................................................................... 17
5.1. Winch rotation indicator menu ............................................................................. 17
5.2. Contrast menu..................................................................................................... 18
0710_EN_FA042_AML-C
2007-08 2/18
1. Function keys and displays
1.1. Function Keys
Designation of the function keys and of the appropriate functions:
Key 0 <Menu>:
Use this key to call up the menu.
Key 1 <F1>:
Use this key in submenus to call up indicated functions, and to display
the error list.
Key 2 <F2>:
Use this key in submenus to call up indicated functions.
Key 3 <F3>:
Key 4 <F4>:
0710_EN_FA042_AML-C
2007-08 3/18
Key 5 <Working area>:
Use this key to select and configure the working area warning or
limitation.
Key 6 <Counterweight>:
Use this key to select the counterweight state.
Key 7 <Rope fall>:

Use this key to select the rope falls (number of part-lines).
Key 8 <Boom>:
Use this key to select operation with boom or jib.
Key 9 <Outriggers>:
Use this key for outrigger state selection.
Key 10 <Cancel>:
Use this key to exit or cancel the current function or the current
state.
Key 11 <Multifunction display>:

Use this key to change over the multifunction display.
Key 12 <Input>:
Use this key to enter or determine the selected state.
Key 13 <Check>:
Use this key to check the AML-C for proper working order.
Key 14 <Buzzer OFF>:

Use this key to temporarily interrupt the buzzer alarm.
Key 15 <Tare>:
Use this key to activate or cancel the “TARE function”.
If this key is pressed, the TARE function is activated and the load display value is reset to zero.
Moreover, the load values are saved before this key is pressed. While the TARE function is
activated, the saved values are deducted from the load display. If this key is pressed again, the
TARE function is cancelled.
Note: In the following description < > means the function key.
0710_EN_FA042_AML-C
2007-08 4/18
1.2. Displays
1.2.1. LEDs
LEDs Winch rotation indicator
LED Buzzer OFF
LED Tare
LED Pre-warning LED Override
LED Auto-stop
Designation of the LEDs and their functions:
LED Buzzer OFF: This LED lights up if the buzzer OFF function is activated.
LED Tare: This LED lights up if the TARE function is activated.
LEDs Winch rotation indicator: These LEDs are used to visualize the winch movement (running light
synchronous to mechanical winch rotation indicator in joystick)
LED Pre-warning: This LED goes on if the load ratio is within the pre-warning range (90–102.5%). An
intermittent acoustic signal sounds additionally.
LED Auto-stop: This LED is lit while an auto-stop condition is present. It is also lit if the key switches
overload override or hoist limit switch override are actuated. An acoustic warning sounds additionally.
LED Override: This LED goes on if the key switches overload override or hoist limit switch override are
actuated.
0710_EN_FA042_AML-C
2007-08 5/18
LEDs Working area limitation / warning
Height Working radius

Upper angle limitation Lower angle limitation
Left-hand swing Right-hand swing
LEDs Working area limitation / warning: These 6 LEDs indicate the current working area function status in
question.
LED Meaning
status
OFF The working area function is deactivated.
ON The working area function is activated.
Flashes The working area function is activated and the auto-stop
control (optional) or warning function is being performed.
These 6 working areas are:
• Head height
• Work radius
• Upper boom angle
• Lower boom angle
• Left-hand swing (optional)
• Right-hand swing (optional)
0710_EN_FA042_AML-C
2007-08 6/18
1.2.2. Display
Length Angle,
Load utilization bar Jib [boom extension] Jib
Rope falls Load display
Length
Main boom
Rated load
display
Counterweight Head height
Outriggers Work radius

Angle, Multifunction area
Main boom (swing angle)
Load Display: Normally displays the load. In some display modes (ex: jib set-up mode), “---” appears.
Rated Load Display: Normally displays the rated load. In some display modes (ex: jib set-up mode), “---”
appears.
Head height: Displays the current head height.
Main boom angle: Displays the angle of the main boom.
Work radius: Displays the work radius of the load (radius).
Outriggers: Displays the extension width.
Counterweight: Displays the counterweight.
Main boom length: Displays the length of the main boom.
Rope falls: Number of rope falls.
0710_EN_FA042_AML-C
2007-08 7/18
Load ratio bar: Graphic display of the crane load ratio, subdivided into the three states "safe operation, pre-
warning and shut-off".
Jib length: Displays the length of the jib. No indication if jib mode is not activated.
Jib angle: Displays the angle of the jib. No indication if jib mode is not activated.
Multifunction area: On the one hand, the swing angle (optional) can be displayed in a big graphic. On the
other hand, the swing angle (optional), the system pressure (optional) and the wind speed (optional) can be
displayed in smaller display areas arranged one on top of the other. The display is changed over via the key
<Multifunction area>.
Multifunction area: Multifunction area:

Big swing angle indication Small indications
Warning and error message displays:
These appear in a small box in the

lower right-hand display.
If several errors are active, they are
alternately displayed within this box.
By actuating the key <F1>, the error

messages can be displayed in a
separate window.
The warning (Wxxxx) and error messages (Exxxx) are described in the Annex.
0710_EN_FA042_AML-C
2007-08 8/18
2. Entry of the crane operating states
The basic function of the AML is to calculate the load ratio during crane operation, then to transmit its
information to the crane operator and to stop the crane motion when overloading is detected. Before starting
crane operation, the crane-operating condition must be entered correctly.
In this system, the operator must enter the following actual states of the crane:
• State of outriggers
• State of counterweight
• State with boom or jib
• Number of rope falls
Note:
The crane operating states can only be entered with the boom completely retracted.
2.1. Entering the outrigger state
In normal display state of the AML-C, press the key <Outriggers>. A submenu appears in which the
extension widths can be entered.
By actuating the keys <Outriggers>, <F3> or <F4>, the outrigger display changes over to the next state. To
acknowledge the selected extension width, actuate the key <Input>. Subsequently, the system returns
automatically to the main screen.
0710_EN_FA042_AML-C
2007-08 9/18
Possible extension widths (depending on which load charts are enabled):
Extension width 6.3 m Extension width 4.3m Work free on wheels
2.2. Entering the counterweight state

In normal display state of the AML-C, press the key <Counterweight>. A submenu appears in which the
counterweight can be entered.
By actuating the keys <Counterweight>, <F3> or <F4>, the counterweight display changes over to the next
state. To acknowledge the selected counterweight, actuate the key <Input>. Subsequently, the system
returns automatically to the main screen.
0710_EN_FA042_AML-C
2007-08 10/18
2.3. Entering the boom / jib state
In normal display state of the AML-C, press the key <Boom>. A submenu appears in which the boom state
can be entered.
By actuating the keys <Boom>, <F3> or <F4>, the boom state changes. To acknowledge the selected boom
state, actuate the key <Input>. Subsequently, the system returns automatically to the main screen.
The following states are possible (depending on which load charts are enabled):
• Operation with main boom
• Set-up mode, indicated by the flashing jib symbol in the selection menu. To set up and to reset the jib
to its former rig arrangement. On the main screen, there is no display of rated and actual load, no
shut-off on overload and on actuation of the hoist limit switch.
Caution: Risk of accidents !
• Operation with jib; length 9 m, angle 0°
0710_EN_FA042_AML-C
2007-08 11/18
2.4. Entering the rope falls
In normal display state of the AML-C, press the key <Rope falls>. A submenu appears to enable input of the
number of rope falls (number of part lines).
By actuating the keys <Rope falls>, <F3> or <F4>, the number of rope falls changes. To acknowledge the
selected number of rope falls, actuate the key <Input>. Subsequently, the system returns automatically to
the main screen.
0710_EN_FA042_AML-C
2007-08 12/18
3. Working area monitoring
The AML-C provides for a working area warning or a working area limitation (optional).
3.1. Working area warning

If a range has been entered for the working area warning in the AML-C and the crane reaches this limit
range, a visual and acoustic warning is issued for the crane operator.
A working area warning is possible for the following areas:
• Height
• Work radius
3.1.1. Selection, input and cancellation of working areas

In normal display state of the AML-C, press the key <Working area>. A submenu appears in which the
working areas can be entered.
In this submenu, the four working areas are displayed. The keys <working area>, <F3> and <F4> can be
actuated to change between these areas. The currently selected working area is followed by the current
value. To select an area, actuate the key <Input>. The system returns automatically to the main screen and
the LED for the selected area flashes. If an additional area is to be selected, the key <Working area> must
be actuated again to return to the submenu and to select the additional area via the key <Input>.
To delete a working area, proceed analogously. Change over to the submenu via <working area>, select the
area to be deleted via the keys <working area>, <F3> and <F4> and acknowledge via the key <Input>. If
several activated areas are to be deleted simultaneously, this is done in the submenu via the key <F1>.
3.1.2. Display of the working area warning function
The activated working area warning functions are indicated via the appropriate LEDs (see 1.2.1). If the
function is active, the LED is lit; if the limit has been reached, the LED flashes. Once the limit has been
reached, an acoustic intermittent signal sounds additionally and a warning message appears on the display.
0710_EN_FA042_AML-C
2007-08 13/18
3.2. Working area limitation (optional)
If a range for the working area limitation has been entered in the AML-C and the crane reaches this limit
range, the crane movement is stopped and a visual and acoustic warning is issued for the crane operator.
A working area limitation is possible for the following areas:
• Height
• Work radius
• Left-hand swing angle
• Right-hand swing angle
3.2.1. Selection, input and cancellation of working areas
In normal display state of the AML-C, press the key <Working area>. A submenu appears in which the
working areas can be entered.
Working areas are selected, entered and cancelled as described under 3.1.1.
3.2.2. Display of the working area limitation function
The activated working area limitation functions area displayed by the LEDs pertaining to them (see 1.2.1). If
the function is active, the LED is lit. Once the limit is reached, the LED flashes and the crane movement is
stopped. Moreover, an acoustic signal sounds at short intervals and a warning message appears.
0710_EN_FA042_AML-C
2007-08 14/18
In case of the limitation function for left-hand swing and right-hand swing, an additional indication appears in
the multifunction area (big display, swing angle).
Limitation,
right-hand
swing
Limitation,
left-hand
swing
Moreover, approx. 15° before the limit is reached, the swing movement is decelerated and an acoustic signal
sounds at long intervals.
3.3. Saving the values

The AML-C saves the entered values for the working area warning or limitation function after power-off.
0710_EN_FA042_AML-C
2007-08 15/18
4. Check function
When the key <Check> is actuated, the AML-C returns to check mode. The following items can be checked.
• Display: the entire display is blank (black).

• LEDs: All LEDs are lit.
• Buzzer: Buzzer alarm sounds.
• Crane Operation: All movements increasing the load moment (winch wind-up, boom lowering and
extending operations) are switched off.
By pressing the key <Check> again, the system returns to normal display mode.
0710_EN_FA042_AML-C
2007-08 16/18
5. Menu
To display the service menu of the AML-C, actuate the key <Menu>.
Actuate the keys <F3> or <F4> to change over between the two menu items Winch rotation indicator and
Contrast. To acknowledge the selection, actuate the key <Input>.
5.1. Winch rotation indicator menu
Actuate the keys <F3> or <F4> to select between the items Acoustic winch rotation indicator ON or Acoustic
winch rotation indicator OFF. Acknowledge the selection by actuating the key <Input>.
0710_EN_FA042_AML-C
2007-08 17/18
5.2. Contrast menu
The display contrast can be changed by actuating the keys <F1> and <F2>. Acknowledge the selection by
actuating the key <Input>.
Once these settings have been made, they are saved for a subsequent system restart.
Restoration of the standard contrast:

To get the standard contrast settings back, push in the main screen the button <cancel> for approximately 3
seconds.
0710_EN_FA042_AML-C
2007-08 18/18
AML Warning and Error Codes
AML Warning and Error Codes

for FAUN ATF 50G - 3
FAUN GmbH
0715_EN_FA042_ERROR_CODE
2007-08 1/8
“W----“ shows information of crane state in correct condition.
Message Description Remedy
Crane is in insufficient backward stability Operate to increase backward stability (ex.

W0012
condition. lower boom or extend the boom).
Overwind.
W0015 Wind down hook.
When overwind cancel switch is on.
Register the operating condition correctly.
W0016 Crane capacity is not in defined condition.
Change crane condition to correct condition.
Register the operating condition correctly.
W0017 Crane capacity is not in defined condition.
Change crane condition to correct condition.
Boom full retraction detection switch fault.
Boom full retraction switch 1 (for Tele2/3/4) Boom length detector is defective or
W0018
faulty. maladjusted.
AML circuit fault.
Boom full retraction detection switch fault.
Boom full retraction switch 2 (for Tele1) Boom length detector is defective or
W0019
faulty. maladjusted.
AML circuit fault.
Make crane to safe posture (ex: elevating
W0023 Stopped due to overload.
„up“ boom)
W0024 Stopped due to overwind. Wind down hook.
Stopped due to insufficient backward stability
condition.
Operate to increase backward stability (ex.
*Not installed the outrigger length detectors:
lower boom)
This message appears only in undefined
W0025 crane capacity condition.
*Not installed the outrigger length detectors:
Change to correct counterweight and
*Installed the outrigger length detectors:
outrigger combination.
This message appears in the outrigger
extension widths different condition between
the right and left.
Reached the working area limit (upper boom
angle limit). Cancel work range function, or lower the
W0026
*If stop function is installed as option, crane boom.
stops automatically.
Reached the working area limit (lower boom
angle limit). Cancel work range function, or raise the
W0027
*If stop function is installed as option, crane boom.
Reached the working area limit (height limit).
Cancel work range function, or retract or
W0028 *If stop function is installed as option, crane
lower the boom.
Reached the working area limit (work radius
limit). Cancel work range function, or retract or
W0029
*If stop function is installed as option, crane raise the boom.
2/8 2007-08
Message Description Remedy
Stopped due to working area limit (right
swing limit).
W0042 Under canceled stop function, swinging does Cancel work range function, or swing to left.
not stop.
*Optional equipment
Stopped due to working area limit (left swing
limit).
Cancel work range function, or swing to
W0043 Under canceled stop function, swinging does
right.
not stop.
*Optional equipment
Stopped due to elevating cylinder lower
W0054 Raise the boom.
stroke end
Stopped due to elevating cylinder upper
W0055 Lower the boom.
stroke end
Swing motion speed is reduced due to slow
W0108
stop function.
W0113 Crane posture is in elevating capacity limit Raise or retract boom.
Stopped due to elevating cylinder stroke

W0121
end.
AML detects superstructure lock at not rear Check superstructure lock pin and swing
W0179
side of swing angle sensor. angle sensor.
AML back-up battery power is low. This

W0999 Replace back-up battery by a new one.
message only appears at power on.
2007-08 3/8
“E1---“ shows communication error between display unit or transmitter and control unit.
If this group error occurs, crane operation stops. But crane operation is possible via the AML
override key.
Code Description Remedy
Communication line between Transmitter

AML cannot receive information from and AML is interrupted.
E1004
Outrigger state transmitter. Outrigger state transmitter fault.
AML circuit fault
Wire fault
E1006 Outrigger state transmitter internal error.
Outrigger state transmitter fault.
Communication line between Transmitter

and AML is interrupted or connected
AML detects data error in data received from
E1010 incorrectly.
Outrigger state transmitter.
AML receive circuit fault.
Transmitter's transmit circuit fault.
Outrigger state transmitter type in data Outrigger state transmitter fault
E1012
received is wrong. Wrong connection of communication line.
4/8 2007-08
“E2---“ shows detectors, inside circuit of AML or hydraulic valve error.
If this group error occurs, crane operation stops. Crane operation is basically possible via AML
override key. But in case of some errors, crane operation is not possible via AML override key before
the correct condition exists.
Boom length detector failure.

Detector fault
The input value from detector is out of
E2003 Detector wire interrupted or short-circuit
normal range.
AML circuit fault
Normal range is 0.25-4.75V.
Boom angle detector failure. Detector fault
E2004 The input value from detector is out of Detector wire interrupted or short-circuit
normal range. Normal range is 0.25-4.75V. AML circuit fault
Detector fault.
Swing angle detector 1 failure. Detector is maladjusted.
E2017 Note: A swing angle detector consists of 2 rotary
potentiometers.
Detector wire interrupted or short-circuit
AML circuit fault
Detector fault.
Swing angle detector 2 failure. Detector is maladjusted.
E2019 Note: A swing angle detector consists of 2 rotary
potentiometers.
Detector wire interrupted or short-circuit
AML circuit fault
Swing angle detector offset failure. Detector fault
E2021 Note: A swing angle detector consists of 2 rotary Detector wire interrupted or short-circuit
potentiometers. AML circuit fault
Moment error.
Calculated load (weight) becomes negative Pressure sensor of elevation cylinder fault
(“minus”). Detector wire interrupted or short-circuit
E2023
Note: Crane operation which reduces Adjustment is effected incorrectly
load moment is possible. Error log is not AML circuit fault
recorded.
Elevating cylinder's rod pressure detector Pressure sensor of elevation cylinder fault
failure. Detector wire interrupted or short-circuit
E2030
The input value from detector is out of Adjustment is effected incorrectly
Elevating cylinder's tube pressure detector Pressure sensor of elevation cylinder fault
failure. Detector wire interrupted or short-circuit
E2031
The input value from detector is out of Adjustment is effected incorrectly
Overwind detector fault
Input current from overwind detector is out of Overwind connector is not rigged.
E2113
normal range (1.14-21.6mA). Wire fault
AML circuit fault.
Power supply circuit for digital output failure.
The monitor value of power supply inside of Digital output wire interrupted or short-circuit
E2200
AML is out of normal range. AML circuit fault
Normal range is 18V or more.
2007-08 5/8
Do1 output failure.
Digital output wire interrupted or short-circuit
E2201 The monitor signal of Do1 detects "ON",
AML circuit fault
although AML outputs "OFF" from Do1.
Do2 output failure.
AML circuit fault
Do3 output failure.
AML circuit fault
Do4 output failure.
AML circuit fault
Do5 output failure.
AML circuit fault
Do6 output failure.
AML circuit fault
Do7 output failure.
AML circuit fault
Do8 output failure.
AML circuit fault
Do1 output failure.
E2209 The monitor signal of Do1 detects "OFF",
AML circuit fault
although AML outputs "ON" from Do1.
Do2 output failure.
AML circuit fault
Do3 output failure.
AML circuit fault
Do4 output failure.
AML circuit fault
Do5 output failure.
AML circuit fault
Do6 output failure.
AML circuit fault
Do7 output failure.
AML circuit fault
Do8 output failure.
AML circuit fault
6/8 2007-08
“E3---“ shows inside of AML error.
If this group error occurs, crane operation stop. Crane operation is basically possible, but
only in emergency mode
Re-write program and data

- During ROM sum check, error is detected.
AML circuit fault
Hardware fault due to external noise.
E3002 During RAM check, error is detected.
AML circuit fault
E3003 CPU or DMAC address error
E3004 Illegal instruction Re-write program and data
AML circuit fault
E3005 Undefined exception is called.
Applied voltage to analog detector (5V) is Wire fault
E3006
out of range. Circuit fault
AML circuit fault
Adjustment data in flash memory is not Note:

E3007
correct. Erase error log.
This message remains until erase error
log operation. Re-write program and
data, or do re-adjustment
Input output handling program(s) do(es) not Hardware fault due to external noise.
E3008
run correctly. AML circuit fault
2007-08 7/8
Memo:
8/8 2007-08

Operation Manual AML-C-ATF50G-3

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Operation Manual AML-C-ATF50G-3

Uploaded by

Copyright:

Available Formats

Operation Manual AML-C

for FAUN ATF 50G-3

1. Function keys and displays......................................................................................... 3

1.1. Function Keys

Designation of the function keys and of the appropriate functions:

Key 7 <Rope fall>:

Key 11 <Multifunction display>:

Key 14 <Buzzer OFF>:

LEDs Winch rotation indicator

LED Buzzer OFF

LED Pre-warning LED Override

Designation of the LEDs and their functions:

LED Tare: This LED lights up if the TARE function is activated.

Height Working radius

These 6 working areas are:

Rope falls Load display

Counterweight Head height

Outriggers Work radius

Head height: Displays the current head height.

Main boom angle: Displays the angle of the main boom.

Work radius: Displays the work radius of the load (radius).

Outriggers: Displays the extension width.

Counterweight: Displays the counterweight.

Main boom length: Displays the length of the main boom.

Rope falls: Number of rope falls.

Multifunction area: Multifunction area:

Warning and error message displays:

These appear in a small box in the

By actuating the key <F1>, the error

2.1. Entering the outrigger state

Extension width 6.3 m Extension width 4.3m Work free on wheels

2.2. Entering the counterweight state

• Operation with main boom

• Operation with jib; length 9 m, angle 0°

• Operation with jib; length 9 m, angle 20°

• Operation with jib; length 9 m, angle 40°

• Operation with jib; length 16 m, angle 0°

• Operation with jib; length 16 m, angle 20°

• Operation with jib; length 16 m, angle 40°

3.1. Working area warning

A working area warning is possible for the following areas:

3.1.1. Selection, input and cancellation of working areas

3.1.2. Display of the working area warning function

A working area limitation is possible for the following areas:

3.2.1. Selection, input and cancellation of working areas

3.2.2. Display of the working area limitation function

3.3. Saving the values

• Display: the entire display is blank (black).

5.1. Winch rotation indicator menu

Restoration of the standard contrast:

AML Warning and Error Codes

Message Description Remedy

Crane is in insufficient backward stability Operate to increase backward stability (ex.

W0113 Crane posture is in elevating capacity limit Raise or retract boom.

Stopped due to elevating cylinder stroke

AML back-up battery power is low. This

Code Description Remedy

Communication line between Transmitter

Communication line between Transmitter

Code Description Remedy

Boom length detector failure.

Code Description Remedy