Programm AC110, AC160, AC200-1, AC250, AC350-1

Diagnosis on the MOKI

Bitmap / LED on top Testing Wiring Test Testing 2 Function Description of function Remarks PIN
Symbol
LED 17 Tachograph chart inserted No --- No chart inserted No chart inserted & crane is driving ---
and crane is driving => LED on

--- ABS switched off light ABS Light test 1x shortly --- Flashing: Reply from ABS Permanent signal: ABS Error D15
ABS is flashing when ignition on ABS switched off ⇒ Input active Signal flashing: ABS switched off
or ⇒ switch on light
LED 2 permanent: Error ABS carrier
Make ADM2- FR powerless Not cyclic --- ABS error carrier Signal from ABS Electronics --- DM1
⇒ CAN_DM1
⇒ activate bitmap

L-ID = 12300
Plug in Trailer or Tag axle Once when ignition --- ABS Trailer OR tag axle error Reply from ABS trailer OR tag axle --- D16
ABS 1 and create error on and trailer OR ⇒ Input active
tag axle connected ⇒ switch on light
LED 1

“ --- --- “ “ --- “

L-ID= 12304
--- Create error Abs 2 --- --- 6 – Axle Machine Reply from ABS 2 --- D16
AC250: Axle 3 ⇒ Input active
AC350: Axle 3 ⇒ activate bitmap

L-ID =12302
switch high beam Light test once --- High beam Activate switch --- D22
when ignition on ⇒ Input active
LED 3+4 ⇒ switch on light

Blinker or hazard Light test once --- Blinker carrier engaged Signal from relays Signal is flashing D20
when ignition on ⇒ Input active
LED 5 ⇒ switch on light

Create error Light test once --- Stop Message when error occurs Stop crane und correct error SW
LED 6 when ignition on
Create warning Light test once --- Attention Message when a function is activated Signal is flashing: I- CAN no connection ZR2-B / MOKI SW
when ignition on Signal not flashing: Warning
LED 7
LED 8 Blinker Light test once --- Blinker trailer engaged Signal from relays Signal is flashing D21
when ignition on ⇒ Input active
⇒ switch on light

LED 10 Retarder Light test once --- Retarder active Activate switch Signal could be flashing or permanently on C5
when ignition on Reply from Intarder
⇒ Input active
⇒ switch on light
LED 11 Engage parking brake Light test once --- Parking brake engaged Activate switch --- D17
when ignition on ⇒ signal from pressure switch
⇒ Input active
⇒ switch on light
LED 12 Light and fog light Light test once --- Fog light Activate switch & light = 1 --- C-34
when ignition on ⇒ Reply from PLC
⇒ Input active
⇒ switch on light

LED 18 Minidiag Light test once --- Engine rpm over 2350 1 / min Engine rpm over 2350 1 / min --- SW
Engine rpm when ignition on ⇒ switch on light
⇒ Buzzer continuous tone
Create transmission error, Disconnect CAN Error transmission Signal from transmission DM1
e.g. remove plug X21 on J1939 to ⇒ CAN_DM1
ADM2- FR CAN Transmission ⇒ activate bitmap
 Programm AC110, AC160, AC200-1, AC250, AC350-1

Bitmap / LED on top Testing Wiring Test Testing 2 Function Description of function Remarks PIN
Symbol
L-ID= 12310 L-ID=12311

--- Switch on Disconnect CAN Snail mode active Activate switch --- PROP
J1939 to ⇒ Signal from CPU-transmission
Transmission ⇒ CAN_PROP_1
⇒ activate bitmap
L-ID= 12217 L-ID=12218
Strain the clutch Disconnect CAN Clutch temperature too high Signal from CPU transmission --- PROP
J1939 to ⇒ CAN_PROP_1
Transmission ⇒ activate bitmap
L-ID = 12415 L-ID=12414
--- --- Switch on camera time out Disconnect CAN Camera_1 Signal Reverse wrong Signal from transmission --- Current gear
OPEN at ZR2-BD ⇒ CAN_ETC2_current_gear
⇒ activate bitmap

L-ID=12216
Create error retarder Disconnect CAN Error Retarder Signal from Retarder AWL
J1939 to the ⇒ CAN_DM1
transmission, ⇒ activate bitmap
Retarder
L-ID =12308 L-ID = 12309
--- Switch on --- --- Transmission Retarder Signal switch activated
Brake cruise control active ⇒ Input active
⇒ activate bitmap

L-ID=12306
Switch on Disconnect CAN Emergency control system ⇒ Signal from PLC --- PDO_08
OPEN at ZR2-BD ⇒ CAN OPEN Byte 8
⇒ activate bitmap Bit 1,2

L-ID = 12318 L-ID = 12319

On CAN-Open Node not --- A PLC Node is not answering Signal from PLC PDO_08
operational ⇒ Signal from PLC Byte 8
⇒ IF signal = 0 Bit 5,6
THEN switch on light
L-ID=12322 L-ID=12323
--- SLC1 without power Disconnect CAN Speed limitation active Signal from PLC OR SLC --- PDO_09
OPEN at ZR2-BD ⇒ CAN OPEN Byte 1
⇒ IF signal = 1 Bit 1,2
THEN V_max = 20 km / h to ADM2-FR
L-ID =12214 L-ID =12215
Switch on Disconnect CAN Steering job site active (only below 20 km / Signal from switch at SLC No Warning but PROP
(switched =white J1939 at SLC 1 h active) => CAN J1939 1 x Beep
active=yellow) => activate bitmap
L-ID=14291
L-ID= 14289
Switch on Disconnect CAN All wheel steering engaged Signal from Switch at SLC No Warning but PROP
(switched =white J1939 at SLC 1 => CAN J1939 1 x Beep
active=yellow) => activate bitmap

L-ID=14295 L-ID=14294
Switch on Disconnect CAN Crab steering engaged Signal from Switch at SLC No Warning but PROP
(switched =white J1939 at SLC 1 => CAN J1939 1 x Beep
active=yellow) => activate bitmap

L-ID=14298 L-ID=14296
Switch on Disconnect CAN Rear wheel steering engaged Signal from Switch at SLC No Warning but PROP
(switched =white J1939 at SLC 1 => CAN J1939 1 x Beep
active=yellow) => activate bitmap

L-ID=14304 L-ID=14303
Switch on Disconnect CAN Axle 3 and 4 can be controlled Signal from Switch at SLC No Warning but PROP
(switched =white J1939 at SLC 1 independently from the front axle => CAN J1939 1 x Beep
active=yellow) => activate bitmap

L-ID=14307 L-ID=14308
Create error Disconnect CAN Error electr. steering Signal from SLC 1 x Beep PROP
J1939 at SLC 1 or
=> CAN J1939 10 x Beep
=> activate bitmap
 Programm AC110, AC160, AC200-1, AC250, AC350-1

Bitmap / LED on top Testing Wiring Test Testing 2 Function Description of function Remarks PIN
Symbol
L-ID=14306

--- Start engine immediately Disconnect CAN Self test of lock valves was aborted Signal from SLC --- PROP
after ignition on J1939 at SLC 1 => CAN J1939
=> activate bitmap

L-ID=14300
--- --- Disconnect CAN No CAN connection from CAN J1939 to Signal from SLC --- PROP
J1939 at SLC 1 SLC1 MOKI => CAN J1939
=> activate bitmap

L-ID=14301
Bypass sensor Disconnect CAN Flow indicator emergency pump for axle 7 Signal from flow indicator & v>5km/h Only 6- Axle AC200-1 PT PROP
J1939 at SLC 1 PT (S4213) => SLC1 DI 18 (SLC)
=> CAN J1939
=> activate bitmap
L-ID=14310 L-ID=14311
Bypass sensor Disconnect CAN Oil level for main and emergency pump too Signal from level switch in tank Only 6- Axle AC200-1 PT PROP
J1939 at SLC 1 low (axle 7) => SLC1 DI 17 (SLC)
=> CAN J1939
=> activate bitmap
L-ID=14313 L-ID=14312
Not used
Bypass sensor remove plug Steering circuit 1 no flow Signal from flow indicator C-20
S4211 S4211 ⇒ Input active & Engine running
PIN ½ PIN 1/2 ⇒ activate bitmap

L-ID= 14211 L-ID=18011

Bypass sensor remove plug Steering circuit 2 no flow Signal from flow indicator C-21
S4212 S4212 ⇒ Input active & Engine running
PIN 1/2 PIN 1/2 ⇒ activate bitmap

L-ID=14212 L-ID=18012
Bypass sensor remove plug Steering circuit 3 no flow Signal from flow indicator C-22
S4213 S4213 ⇒ Input active & v_Fzg > 5 km / h
PIN 1/2 PIN 1/2 ⇒ activate bitmap

L-ID=14213 L-ID=18013
--- Switch to special mask, start --- Special mask Signal from flow indicator --- C-20
engine ⇒ activate bitmap

L-ID=15311
--- Switch to special mask, start --- --- Special mask Signal from flow indicator --- C-21
engine ⇒ activate bitmap

L-ID=15312
--- Switch to special mask, start --- --- Special mask Signal from flow indicator --- C-22
driving ⇒ activate bitmap

L-ID=15313
Missing signal: Engine oil pressure too low Signal from ADM2 --- C12
⇒ X12:3
ADM2-FR ⇒Input active
plug X12:3 ⇒ activate bitmap
L-ID= 11327 L-ID=11326
Missing signal: Engine oil level too low Signal from ADM2 --- C-12
⇒ CAN_analog value
ADM2-FR ⇒MOKI SW
plug X21:4 ⇒ activate bitmap
L-ID= 11365 L-ID=11364
Missing signal: Error engine Signal from engine --- C-7
⇒ CAN_DM1
ADM2-FR ⇒ activate bitmap
plug X21:6
L-ID= 11311 L-ID= 11312
 Programm AC110, AC160, AC200-1, AC250, AC350-1

Bitmap / LED on top Testing Wiring Test Testing 2 Function Description of function Remarks PIN
Symbol
--- --- Missing signal: ADM2- FR buzzer --- D-35

ADM2-FR
plug X21:6
L-ID=11313
--- Bypass switch --- --- Air filter clogged Signal from pressure switch --- C-25
S1330 ⇒ signal from PLC
Pin 1/4 ⇒ Input active
L-ID=11330 ⇒ activate bitmap
Exhaust brake circuit 1 --- --- Brake pressure below 5,5 bar Signal from pressure switch --- C13
below 5,5 bar Circuit 1 ⇒ Input active
⇒ activate bitmap
L-ID=14145
Exhaust brake circuit 2 --- --- Brake pressure below 5,5 bar Signal from pressure switch --- D-24
below 5,5 bar Circuit 2 ⇒ Input active
⇒ activate bitmap
L-ID=14147
Minidiag --- --- Engine water temperature too high Signal from ADM2 --- Engine coolant
Water temperature ⇒ CAN_analog value temperature
⇒ MOKI SW
Set: t_MOT > 105 °C (8125)
L-ID= 11314
Reset: t_MOT > 101 °C (8000)
⇒ activate bitmap
Emergency stop No --- Emergency stop active Switch activated D-13
output PLC QD2.2 A0622
⇒ Input active
⇒ activate bitmap
L-ID= 11219
Bypass sensor Disconnect CAN Fuel tank empty SW --- E24
B0420 OPEN at ZR2-BD IF tank gauge < threshold value SW
PIN: G/GND ⇒ activate bitmap

L-ID=10420 L-ID=10422
(only AC350)
Online Test MOKI --- No battery charge Signal from alternator (L) --- C-33
IF Input = 1
THEN activate bitmap
L-ID=10411 L-ID=10412
Not used --- --- Battery check superstructure C-31

L-ID=11221

--- Set crane out of level Disconnect CAN One circuit is not in level Signal from Indicator Only when parking brake and engine running SW
OPEN at ZR2-BD => Software: IF one circuit out of level AND parking brake = 1
⇒ activate bitmap

L-ID=14455 L-ID=14454
Bypass sensor --- --- Return filter of carrier hydraulics for IF pressure switch p< 2,5 bar = 1 --- C-32
S3312 Pin 1 and 4 outriggers, levelling,... no flow THEN activate bitmap
or S3313 Pin 1 and 4

L-ID=13313
Switch on --- --- Hold axles Switch activated --- C-30
⇒ Input active
⇒ activate bitmap
L-ID=14428
Switch on Disconnect CAN All axles raised ON: Switch raise all axles = 1
OPEN at ZR2-BD ⇒ activate bitmap
OFF: Switch lower all axles= 1
⇒ activate bitmap
L-ID=14429 L-ID=14431
Switch on --- --- Suspension locked Switch activated --- C-29
⇒ Input active
⇒ activate bitmap
L-ID=14401
 Programm AC110, AC160, AC200-1, AC250, AC350-1

Bitmap / LED on top Testing Wiring Test Testing 2 Function Description of function Remarks PIN
Symbol
--- Switch on and drive --- --- Diff lock transverse axle1 and 2 engaged Switch activated --- C24
⇒ signal from Mechanic-Switch
⇒ Input active
⇒ activate bitmap
L-ID=12220

Switch on and drive --- --- At least one longitudinal diff lock engaged. Switch activated --- C-23
and drive lift axle engaged ⇒ signal from Mechanic-Switch
⇒ Input active
⇒ activate bitmap C-4
L-ID=12212 L-ID=12313
--- Switch on --- --- Transfer box in off road mode ⇒ signal from pressure switch --- C-3
⇒ Input active
⇒ activate bitmap

L-ID = 12314
--- Switch on --- --- Transfer box neutral ⇒ signal from pressure switch --- C-2
⇒ Input GE_Gang = 0 & ST_Gang = 0
⇒ activate bitmap

L-ID =12316
Not used --- --- Central greasing signal from central greasing unit --- D-30
No grease ⇒ Input = 1
⇒ activate bitmap

L-ID =11222
--- Switch on --- --- switch to3- Point suspension Switch activated --- D14
⇒ Input = 1
⇒ activate bitmap

L-ID=12312
--- Plug in trailer --- --- trailer Info Input = 1 --- D-1
OR
PDO_09_ Byte_3_Bit_1_2
⇒ activate bitmap
L-ID =11220
Plug in trailer --- --- Trailer error: attention Input = 1 --- D-2
OR
PDO_09_ Byte_3_Bit_3_4
⇒ activate bitmap
L-ID =11220
Plug in trailer --- --- Trailer error: Stop Input = 1 --- D-4
OR
PDO_09_ Byte_3_Bit_5_6
⇒ activate bitmap
L-ID =11220
--- Switch on Lift axle up ON: Switch raise lift axle activated --- PDO_??
⇒ activate bitmap Byte ??
OFF: when lift axle is lowered Bit ?,?
⇒ activate bitmap
L-ID=12320 L-ID=12321
--- --- Ignition on/off --- --- Activate buzzer IF (ERROR OR N-fkt) Prio 3 = 1 --- D-18
THEN Buzzer 1 x Beep
OR IF ERROR Prio 1 = 1
THEN Buzzer ca. 10 x Beep
OR IF overrev = 1 (Prio 0)
THEN permanent buzzer
--- --- error carrier engine --- --- Error carrier engine --- C-1
(in superstructure cabin)
--- --- Switch on camera 1 --- --- Engage power supply for camera 1 Activate mask camera --- D-18
Switch camera 1 activated
Output = 1 & Video channel = camera 1 active
--- --- Switch on camera 2 --- --- Engage power supply for camera 2 Activate mask camera --- D-27
Switch camera 2 activated
Output = 1 & Video channel = camera 2 active
--- --- Switch on camera 3 --- --- Engage power supply for camera 3 Activate mask camera --- D-36
Switch camera 3 activated
Output = 1 & Video channel = camera 3 active
--- --- --- --- --- Analogue value level front left analogue sensor --- PDO_8
CAN OPEN
Tür CAN
--- --- --- --- --- Analogue value level front right analogue sensor --- PDO_8
 Programm AC110, AC160, AC200-1, AC250, AC350-1

Bitmap / LED on top Testing Wiring Test Testing 2 Function Description of function Remarks PIN
Symbol
CAN OPEN
Tür CAN
--- --- --- --- --- Analogue value level rear left analogue sensor --- PDO_8
CAN OPEN
Tür CAN
--- --- --- --- --- Analogue value level rear right Analogue sensor --- PDO_8
CAN OPEN
Tür CAN
--- --- --- --- --- Levelling crane activated Signal from one of the level sensors --- PDO_8
⇒ signal from PLC
⇒ Input active
⇒ Mask Niveau activated
--- --- --- --- --- Engine water temperature Analogue meter --- E25
--- --- --- --- --- Fuel gauge Analogue meter --- E24
--- --- --- --- --- Rpm meter Analogue meter --- EEC1

K3
--- --- --- --- --- Brake pressure analogue circuit 1 Bar graph --- PDO_8

--- --- --- --- --- Brake pressure analogue circuit 2 Bar graph --- PDO_8

--- --- --- --- --- Engine oil pressure analogue Bar graph --- PROP
--- --- --- --- --- Engine oil level analogue Bar graph --- PROP
--- --- --- --- --- Hour meter --- --- ---
--- --- --- --- --- Software version --- --- ---
--- --- --- --- --- Special mask --- --- ---
--- No CAN connection between --- --- --- no connection to ZR-2. Possible cause: I- CAN connection --- ---
MOKI, ZR2- BD, MTCO disconnected OR ZR-2 without power supply OR ZR-2 defective,....
flashing