Professional Documents
Culture Documents
A. K. Majumdar
Mem. ASME Cooling Towers—Part 2:
A. K. Singhal
Mem. ASME
Application to Natural and
CHAM of North America Incorporated, Mechanical Draft Towers
Huntsville, Ala. 35810
This paper presents several applications of the mathematical model described in
Part 1 of the paper. Natural and mechanical draft towers of counterflow and
H. E. Reilly crossflow arrangement have been considered. Predicted thermal performances
compare well with the available data from operating towers. The distributions of air
velocities, pressure, temperature, moisture fraction, and water temperature have
J. A. Bartz been assessed from the considerations of physical plausibility only, since no ex-
Mem.ASME perimental data are available for comparison. Some sample parametric com-
putations for a mechanical draft crossflow tower are also presented. The
Electric Power Research Institute,
parameters studied are: (a) air travel dimension of fill; (b) aspect ratio of fill; (c)
Palo Alto, Calif. 94303 fan power; and (d) atmospheric pressure. The results are self-consistent and
demonstrate the applicability of the model as an analysis tool.
Introduction
A general mathematical model for predicting thermal mechanical daft towers were selected. Figure 1 shows
performance of wet cooling towers has been described in Part schematic representation of these towers together with sample
I of the paper [1]. The purpose of Part II is to demonstrate, by grid distributions. The main geometrical and flow parameters
way of specific examples, the flexibility and accuracy of the are:
model. To this effect, several calculations for the natural and
mechanical draft towers of both counterflow and crossflow Natural Draft Tower
designs are presented. The order of presentation satisfies, in Radius at the base = 28.00 m
sequence, the following objectives: Radius at the exit = 16.00 m
Radius at the throat = 15.00m
1 To demonstrate the stability and accuracy of the Tower height = 80.00 m
numerical scheme Inlet port height = 6.00 m
2 To provide comparison of predicted performance Fill height = 2.50m
parameters with Kelly's method [3], as well as with test data Spray height = 1.50m
of operating towers Fill type - Asbestos louver
3 To present and analyze the predicted distributions of air
velocity components, pressure, temperature, moisture Mechanical Draft Tower
fraction, and water temperature Mean half-width of the tower in air travel direction = 11.00 m
4 To present and analyze results of parametric com- Longitudinal width of the cell = 11.00 m
putations Fill height -11.00m
5 To indicate the computer storage and execution time Fill width in air travel direction - 4.57 m
requirements for typical calculations Fan diameter - 9.14 m
Fan hub diameter = 2.74 m
All calculations employ Merkel's model of heat transfer, in Stack diameter at exit = 10.67 m
conformity with the available fill data. Stack height = 4.27 m
Stability and Accuracy of the Numerical Scheme Fill type Standard wood lath
(Vertical pitch = 20.32 cms
As explained in Part 1 of the paper, the mathematical Horizontal pitch = 20.32 cms)
model requires simultaneous solution of a set of second-
order, nonlinear, coupled partial differential equations which All computations were performed with the following values of
represent the conservation of mass, momentum, and energy in property data.
each control cell of a cooling tower. An iterative calculation
scheme is used to solve these equations. The test and usability Specific heat of dry air = 1004.832 J/kg °C
of such a solution scheme lies in the certainty and speed of Specific heat of vapor =1814.8 J/kg °C
convergence of the iterative procedure. Another important Molecular weight of dry air = 28.97
consideration is the capability of producing practically grid- Molecular weight of water = 18.
independent solutions, so that the calculations show accurate Lewis Number = 1.
manifestations of the supplied flow and geometric conditions. Ka values were calculated from equations (23) and (24) of [1]
For studying these features, two typical natural and
for counterflow and crossflow, respectively.
Convergence Behavior of Solutions. Figures 2 and 3
Contributed by the Heat Transfer Division and presented at the 21st
present the convergence behavior of the solutions for the
ASME/AIChE National Heat Transfer Conference, Seattle, Washington, July natural draft counterflow tower. The following points may be
24-28, 1983. Manuscript received by the Heat Transfer Division July 19,1982. noted from these figures.
-c ^ 800 3 s
600
400
Iteration Number
• 79.57 kg/s
10 15 20 1 (bl
Iteration Number
Fig. 3 The variation of (a) air enthalpy and moisture fraction at a point
near axis at the base plane and (b) total air flow rate with iterations for a
Mechanical natural draft tower
Draft
CroofMow
/
I lllllWil
F
y=^\
[ \
1 II I
|o"
llllllllillllll
Fig. 1 Sample grid distribution for (a) natural draft counterf low and (b) **°~-—<> o. -o
mechanical draft crossflow tower
IS
log 1 0 (RS)
0 100 200 300 400 500 600 700
Number of C o n t r o l Cells in Fill Region
Fig. 4 The effect of grid distribution on the predicted approach and air
flow rate in a mechanical draft crossflow tower
So
'
'0 5 10 15
Number of C o n t r o l Cells in A i r Travel Direction
of the Fill Region
CONTOURS OF D R Y B U L B T E M P E R A T U R E , °C
CONTOUR VALUE
1 33.000
2 34.000
3 36.000
4 37.500
0 5 10 15
Number of C o n t r o l Cells in A i r Travel Direction
of the Fill Region
Fig. 5 The effect of grid distribution on the predicted approach and air
flow rate in a natural draft counterflow tower
DVERA2D
oKELLY
12
Water fl ow Rate = 1147 kg/s
11
Range = b.b7"C
10 Wet Bulb Temperature = 23.33°C
Fill - Plastic A i r f o i l
9
a
0
D
o
Approach 6 II
° 5
<> Fig. 7 Predicted contours of air and water temperature
0
4
E but at a significant angle. It clearly shows the need of im-
3
2 proving empirical data base for fills.
1 Also, the velocity distribution approaching the fill is
0
considerably nonuniform. This nonuniformity is due to the
1.0 1.5 right angle turn of the air stream immediately after its entry to
_L_
G
the tower. Finally, in Fig. 12, exit air velocity is fairly
•VERA2D nonuniform (with low velocities near the wall).
OKELLY
Performance Curves
a
Figure 14 shows the predicted performance curves for a
typical mechanical draft crossflow tower at two different flow
) rates. At each flow rate, computations are performed for
D different ranges and wet-bulb temperatures. The predictions
Approach
show that cold water temperature increases with the increase
°C o in cooling range, wet-bulb temperature, and water flow rate.
Figure 15 shows the predicted performance curve for a
typical natural draft counterflow tower. For a given cooling
Water F l o w Rate = 1147kg/s
range, the predicted cold water temperatures are plotted
Range = 6.67°C against wet-bulb temperature for different ambient relative
Wet Bulb Temperature = 15.56°C humidities. Lower cold water temperatures are predicted at
F i l l - P astic A i r foil higher relative humidity. For natural draft towers, ambient
1.0 1.5 relative humidity plays a major role in tower performance,
L
since the amount of air flow through the tower directly
Fig. 6 Comparison of predicted approach (by VERA2D) with that of
depends on the density of ambient air. For a given cooling
Kelly for a mechanical draft crossflow tower range, the tower performance deteriorates at lower relative
humidity due to the reduction in air flow rate. The air flow
It is interesting to note that in the counterflow fills, the rate reduces because the drier air is heavier than the moist air.
predicted flow distributions are far from being uniform or These performance curves show the same trends as reported in
vertical, i.e., flow is really not countercurrent to waterflow, [6]
14 7.79 30.00 22.02 1137.94 8.65 8.773 -0.123 645.5 Case 2.1
L/G = 1.12
1.2 9.34 644.9
3.1 A m b i e n t Pressure [ A t 2 5 0 0 Feet 6.24 821.5
Water Water
Fan H P = 1 8 0 . 0 0 (Fixed)
91109.64 N/M2
Fan HP = 2 2 2 . 3 9 (Calculated)
J^R
1 1 1 1 1
/ / / / / \ \ \\ \\ \\ \
nut
i, 7, 7, 7, tun
,
ih
15 20
Wet Bulb Temperature, °C
Range = 14°C
Acknowledgment
The work has been supported by Electric Power Research
Institute (EPRI), Palo Alto, California under the contract no.
Fig. 12 Predicted velocity vectors in a natural draft counterflow tower
RP 1262-1. The developed code "VERA2D" is available from
Electric Power Software Center, University Computing
(c) Sample performance curves Company, Dallas, Texas 75207. The authors wish to thank
(d) Self-consistent and physically plausible results for the Dr. L. T. Tam for providing computer graphics and Mr. N.
parametric studies K. Agrawal for assistance in computations. Thanks are also
(e) The modest computer time requirements for both due to Lynn Wilson and Kelli King for the preparation of the
mechanical and natural draft towers typescript.
Fig. 15 Performance curves for a natural draft counterf low tower Fig. 16 Predicted effect of fan horsepower on approach and air flow
rate
(contents continued)