Relations Between Coal Properties and Spontaneous Combustion Parameters (#145290) - 126713

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Turkish J. Eng. Env. Sci.

26 (2002) , 59 – 64.
c TÜBİTAK

TECHNICAL NOTE

Relations between Coal Properties and Spontaneous Combustion


Parameters
Erdoğan KAYMAKÇI, Vedat DİDARİ
Department of Mining Engineering, Zonguldak Karaelmas University,
Zonguldak-TURKEY

Received 20.10.2000

Abstract
The results of linear and multiple regression analyses to determine the relationship between spontaneous
combustion parameters (derived from time-temperature curves obtained from laboratory tests) and coal
parameters (obtained from proximate, ultimate and petrographic analyses) have been explained. The linear
regression analyses have shown that ash (A), volatile matter (VM), carbon (C), hydrogen (H), exinite (E),
inertinite (I) and mineral matter (MM) are the major factors affecting spontaneous combustion. According
to the multiple regression analyses, these major factors are volatile matter, carbon, hydrogen, nitrogen (N),
oxygen (O), sulphur (S) and inertinite. As a result of this study, some empirical equations have been derived
using statistical models.

Key Words: Spontaneous combustion, Coal.

Introduction To obtain various coal properties proximate anal-


yses to determine the fixed carbon, volatile mat-
Almost all types of coal may ignite spontaneously ter, ash and moisture contents, ultimate analyses to
in suitable environmental conditions. This leads to determine carbon, oxygen, hydrogen, nitrogen and
serious safety problems as well as economic losses for sulphur contents and petrographic analyses to de-
coal mines and storage areas. The determination of termine the exinite, inertinite, vitrinite and mineral
the liability of a coal type to spontaneous combus-
matter contents of the coal samples are carried out by
tion is quite important in dealing with the problem standard procedures (Didari and Kaymakçı, 1995).
before, during and after mining. In this study, fol- Linear and multiple linear regression analyses are
lowing a brief literature survey, a statistical model applied to determine the relations between sponta-
developed for this purpose regarding the hard coals neous combustion parameters and coal properties.
of the Zonguldak region is introduced.
The crossing point technique is used to ob-
tain time-temperature curves of the coal samples
The mechanism of spontaneous combustion of
in an originally designed laboratory set-up (Didari
coal
and Kaymakçı, 1995). Crossing point temperature
(CPT), average heating rate (AHR), Feng, Chakra- Although many factors affect heat producing re-
vorty, Cochrane Liability Index (FCC) and slope of actions, the oxidation of carbonaceous matter in coal
the time-temperature curve on the crossing point at ambient temperatures is the major cause for the
(CPS) (Figure) are taken as the spontaneous com- initiation of spontaneous combustion (Güney, 1968;
bustion parameters. Banerjee, 1985; Goodarzi and Gentzis, 1991).

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KAYMAKÇI, DİDARİ

accumulation of heat cannot be prevented, and with


250
sufficient oxygen (air) supply, the process may reach
higher stages.
200 The loose coal-oxygen-water complex formed
during the initial stage (peroxy-complexes) decom-
Temperature, °C

150
O ve n
C ro s sin g P o i nt poses above 70-85◦C, yielding CO, CO2 and H2 O
( B ath ) molecules. The rate of chemical reactions and
100 exothermicity change with the rise in temperature,
S am p l e
and radical changes take place, starting at about
50 100◦C, mainly due to loss of moisture (Oresko, 1959;
Banerjee, 1985; Handa et al., 1985). This process
0 continues with the rise in temperature, yielding more
0 50 100 150 2 00 250 stable coal-oxygen complexes until the critical tem-
Time, min perature is reached. From then on, it is fairly safe to
assume that an actual fire incident will result.
Figure Time - temperature curve

The oxidation of coal, like all oxidation reactions,


Factors affecting the spontaneous combustion
is exothermic in character. The exact mechanism
of coal
of the reaction is still not well understood. How-
ever, scientists agree that the nature of the inter- The main reason for the difficulties in under-
action between coal and oxygen at very low tem- standing the mechanism of spontaneous combustion
peratures is fully physical (adsorption) and changes is the presence of many internal and external fac-
into a chemisorption form starting from an ambient tors affecting the initiation and development of the
temperature (Münzner and Peters, 1965; Banerjee, phenomenon (Table 1). These factors have been
1985; Postrzednik et al., 1988). The rate of oxygen reviewed by various researchers (Kröger and Beier,
consumption is extremely high during the first few 1962; Güney, 1968; Chamberlain and Hall, 1973a;
days (particularly the first few hours) following the Feng et al., 1973; Beier, 1973; Kim, 1977; Banerjee,
exposure of a fresh coal surface to the atmosphere. 1982; Didari, 1988; Goodarzi and Gentzis, 1991; Di-
It then decreases very slowly without causing prob- dari and Ökten, 1994). The main factors which have
lems unless generated heat is allowed to accumulate significant effects on the process are summarized be-
in the environment. Under certain conditions, the low:

Table 1. Factors affecting spontaneous combustion of coal (Güney, 1968).

Intrinsic Factors Extrinsic Factors


(Nature of Coal) (Atmospheric, Geological and Mining Conditions)
√ √
Pyrites Temperature
√ √
√ Moisture √ Moisture
Particle size and surface √ Barometric pressure
√ area √ Oxygen concentration
Rank and petrographic √ Bacteria
constituents Coal seam and surrounding strata
√ √
Chemical constituents Method of working
√ √
Mineral matter √ Ventilation system and air flow rate
√ Timbering
Roadways

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KAYMAKÇI, DİDARİ

Table 2. Dependent and independent variables used in statistical analyses (Kaymakçı, 1998).

Dependent Variables Symbol Independent Variables Symbol


Ash (%) A
Carbon (%) C
Average Heating Rate AHR Calorie (%) Cal
Exinite (%) E
Fixed Carbon FC
Hydrogen (%) H
Crossing Point Temperature CPT Inertinite (%) I
Moisture (%) M
Mineral Matter (%) MM
Liability Index FCC Nitrogen (%) N
Oxygen (%) O
Sulphur (%) S
Crossing Point Slope CPS Vitrinite (%) V
Volatile Matter (%) VM

• Pyrite content may accelerate spontaneous • Mining methods with partial extraction, in
combustion, which part of the coal seam is left in the
goaf and pillars (designed for several purposes),
• Changes in moisture content; i.e., the drying can contribute to the potential for spontaneous
or wetting of coal, have apparent effects, combustion,

• As the particle size decreases and the exposed • Air flow rate is a complex factor because an
surface area increases, the tendency of coal to- air supply provides oxygen while it carries away
wards spontaneous combustion increases, the heat produced. There is a critical air quan-
tity which allows the coal to oxidize and also al-
• It is widely recognized that lower rank coals lows the generated heat to accumulate. There-
are more susceptible to spontaneous combus- fore, it favours the process,
tion than higher rank coals. The abnormali-
ties in this relationship may be attributed to • High ventilation differentials and changes in
the petrographic constituents of coal. How- the mine ventilation system also affect the de-
ever, this phenomenon has not yet been fully velopment of the spontaneous combustion pro-
understood and requires further study, cess.

• Ash content generally decreases the liability In this research, the intrinsic factors are evalu-
of coal to spontaneous heating. Certain parts ated.
of the ash, such as lime, soda and iron com-
pounds, may have an accelerating effect, while Sampling and laboratory work
others, such as alumina and silica, produce a
Samples are taken from the mines in the Zongul-
retarding effect. It is clear that some chemi-
dak coal region applying an originally modified sam-
cals promote combustion while others inhibit
pling procedure (channel sampling). About 119 sam-
its development. Also, it is known that oil
ples are used for tests and analyses (petrographic
shale bands adjoining coal seams play an im-
analyses are made only on 40 samples). Details of
portant role in mine fires,
the sampling and laboratory work are given else-
• The temperature of the underground atmo- where (Kaymakçı and Didari, 1992; Didari et al.,
sphere is a direct factor, 1993; Didari and Kaymakçı, 1995).

• The presence of faults and zones of weakness


around faults may contribute to the danger by
allowing air leakage into coal mass,

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KAYMAKÇI, DİDARİ

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KAYMAKÇI, DİDARİ

Statistical work relations with carbon, hydrogen, nitrogen, oxygen,


sulphur, volatile matter and inertinite (Table 3) are
Data coming from the analyses and tests of 119
eliminated in the analyses. Correlation coefficients
samples are evaluated statistically. Spontaneous
in the developed models are quite high (0.87-0.91).
combustion parameters are taken as dependent and
coal properties are taken as independent parameters
(Table 2). Symbols

A : ash
Results AHR : average heating rate
The results of this unique and comprehensive re- C : carbon
search are given below. Since the study is related to Cal : calorie
a specific coal region, and any reported information CPS : slope on the crossing point
on similar studies is not available, a comparison is CPT : crossing point temperature
not possible. E : exinite
Linear Regression The results of the linear re- FC : fixed carbon
gression analyses are given in Table 3. Correlation FCC : liability index
coefficients between CPT, AHR and CPS are natu- H : hydrogen
rally high due to the dependence of AHR, FCC and I : inertinite
CPS to the CPT, technically. Based on this real- M : moisture
ity, CPT can be taken as the major parameter to MM : mineral matter
evaluate the relations. As seen in Table 3, there are N : nitrogen
high correlations (0.63-0.82) between CPT and the O : oxygen
volatile matter, ash, carbon, hydrogen, exinite, iner- r : correlation coefficient
tinite and mineral matter of coal. r2 : coefficient of determination
Multiple Linear Regression The results of multi- S : sulphur
ple linear regression analyses are given in Table 4. V : vitrinite
Independent parameters naturally showing high cor- VM : volatile matter

Table 4. The results of multiple regression analyses (Kaymakçı, 1998).


Dependent Correlation Coefficient Standard F
Variable Models coefficients of determination error Value
(r) (r2 )
FCC FCC = 1.87 + 0.46 N + 0.21 H + 0.06 VM + 0.13 I 0.91 0.82 0.74 21.53
– 0.43 S – 0.04 O – 0.01 C
CPT CPT = 227.09 – 7.61 N – 1.29 H – 0.87 VM– 0.9 I 0.90 0.82 7.48 21.30
– 1.23 S + 0.33 O – 0.04 C
AHR AHR = 0.47 + 0.06 N + 0.04 H + 0.006 VM+ 0.02 I 0.87 0.76 0.11 15.30
– 0.08 S – 0.004 O – 0.002 C
CPS CPS = 0.43 + 0.001 N – 0.01 H + 0.007 VM+ 0.003 I 0.89 0.81 0.05 15.66
+ 0.02 S + 0.004 O + 0.002 C

(Symbols are explained in Table 2)

References

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