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Throughout the video of the production process of the Porsche 911, we can identify 3 of the 4 plant

layouts in the various workshops.

The only plant layout that is not present in the production process is fixed manufacturing. This is
mainly due to the small size of a Porche 911 which would make such a method prohibitively
expensive as well as inefficient and wasteful as resources such as labour and land can be better
utilized by the other plant layouts and that's why Fixed-position layout is not present in the
production process of the Porsche 911.

The first shop in the Video is the body shop where the body of the car is assembled. This shop uses a
collection of product lines that join together at the end for the assembly of the body, such as the
product lines of the body shop where the floor panel and other sub-assemblies such as side panel
are joined mainly by resistance spot welding. Other joining techniques are also used such as riveting
for the headlight fixtures. This all occurs in a planned sequence at several stations that are
connected by an automated line that moves the assembly from one station to the next along a
conveyer belt.

The advantages of using all these product lines are that it allows for a smooth and consistent
production with little handling as well as needing only average skilled workers and this allowed for it
to be mostly automated with human input being minimum. The disadvantages with this are the need
for a large supporting staff as well as bottlenecking, the speed of production could be dependent on
the speed of one worker.

The second shop is a paint shop that uses one product line and is almost entirely automated with the
only human workers involved are inspectors to ensure that the paint job is of quality.

Like the product lines from the body shop, the main advantage is consistency in production time and
efficiency but could also suffer from bottlenecking and requires a large supporting staff for all the
automation.
The third shop is the leather shop, we see in this shop the utilization of the process layout. We see
the leather being inspected and measured in one part then cut in another and moved to a third part
to be sewed together and to a fourth part to be fitted to the different fixtures in the car.

The process layout here is appropriate as the different processes take a long time, on a product line
or a cell layout that would cause bottlenecking. It also allows full utilization of the machines; in this
particular shop the sewing machines can be used to make different parts and not just one part like it
would on a production line. The main disadvantage though is how long this takes as well as having a
large volume of material in-process and high material handling leading to more waste. The process is
also hard to automate and that's why the leather workshop is near all operated by human operators.

The fourth shop is the engine plant which again uses a process layout, and this is again apparent
from the fact that the engines move between different parts of the plant for a different part of the
production in large volumes.

This process is again appropriate and here it allows for better quality control as the worker are not
rushed to finish the job like on a product line and this is essential for such an integral part such as
the engine. Again, however this carries the different advantages and disadvantages of the leather
shop with the notable change in the fact that the engine plant seems to have more automation than
the leather shop.

The fifth and final stop is the assembly plant where all parts of the car are assembled and at the end
of it the car rolls out ready to be used. This plant is by far the largest and uses a product line layout.
The plant has different product lines like the body shop and that is because many parts of the car are
being assembled simultaneously and then assembled with the main body of the car in this plant and
this arrangement is the most efficient way to do that.

There are parts in the product line that can be considered cell layout such as the dashboard
assembly however I'm not sure of that because of how little that part of the assembly is shown.

The advantages of using a line product here are obvious as it's the fastest and most efficient way for
assembly, it gives workers and machines a singular task for them to be specialized at and thus allows
for a better-quality product. However, this also comes with its drawbacks such as how the product
line can only move as fast as the slowest part of it due to bottlenecking, also the plant here is an
assembly of various lines and any break in any line could bring the entire plant to a halt. There's also
a lot of machines that perform the same task on different belts but aren't working efficiently
because as previously mentioned the line only moves as fast as the slowest process.

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