Rotary feeders, also known as rotary airlocks or rotary valves, are commonly used in

industrial and agricultural applications as a component in a bulk or specialty material handling

system. Rotary feeders are primarily used for discharge of bulk solid material from hoppers/bins,
receivers, and cyclones into a pressure or vacuum-driven pneumatic conveying system.
Components of a rotary feeder include a rotor shaft, housing, head plates, and packing
seals and bearings. Rotors have large vanes cast or welded on and are typically driven by
small internal combustion engines or electric motors.

Rotary airlock feeders have wide application in industry wherever dry free-flowing powders,
granules, crystals, or pellets are used. Typical materials include: cement, ore, sugar, minerals,
grains, plastics, dust, fly ash, flour, gypsum, lime, coffee, cereals, pharmaceuticals, etc.
Industries requiring this type include cement, asphalt, chemical, mining, plastics, food, etc.
Rotary feeders are ideal for pollution control applications in wood, grain, food, textile, paper,
tobacco, rubber, and paint industries, the Standard Series works beneath dust collectors and
cyclone separators even with high temperatures and different pressure differentials.
Rotary valves are available with square or round inlet and outlet flanges. Housing can be
fabricated out of sheet material or cast. Common materials are cast iron, carbon steel, 304 SS,
316 SS, and other materials. Rotary airlock feeders are often available in standard and heavy
duty models, the difference being the head plate and bearing configuration. Heavy duty models
use an outboard bearing in which the bearings are moved out away from the head plate. Housing
inlet and discharge configurations are termed drop-thru or side entry. Different wear protections
are available such as hard chrome or ceramic plating on the inner housing surfaces. Grease and
air purge fittings are often provided to prevent contaminants from entering the packing seals.

Uses[edit]

Rotary airlock

The basic use of the rotary airlock feeder is as an airlock transition point, sealing pressurized
systems against loss of air or gas while maintaining a flow of material between components with
different pressure and suitable for air lock applications ranging from gravity discharge of filters,
rotary valves, cyclone dust collectors, and rotary airlock storage devices to precision feeders for
dilute phase and continuous dense phase pneumatic convey systems.

Rotary valve

Rotary airlock feeders/ rotary airlock valves are used in pneumatic conveying systems, dust
control equipment, and as volumetric feed-controls.

Volumetric feeder

Rotary airlock valves are also widely used as volumetric feeders for metering materials at precise
flow rates from bins, hoppers, or silos onto conveying or processing systems.

Types[edit]
Angle of Repose rotary Feeders[edit]
ARF is a variable speed rotary feeder for bulk materials that works in harmony with the natural
flow of the material being fed. The ARF, using a rotating member and articulable gate, controls
the volume of material flow based on the material's inherent angle of repose. The speed of
rotation and the positioning of the articulable gate provides a consistent feed of your material.
Drum rotation allows the material to be gently fed without retarding material flow, while

minimizing surge loading, product degradation, dust generation and maintaining uniformity of
material flow.

Rotary airlock feeders[edit]

Drop through rotary airlock feeders are designed for rugged applications that require an outboard
bearing style unit where contamination and /or an abrasive product cannot be handled with an
inboard bearing style. The outboard bearing feeders is engineered for use in high pressure
pneumatic conveying systems, with high temperatures where more of an effective seal is
required due to high or excessive wear that is experienced with a simple dust collector.

Blow-thru rotary airlock feeder[edit]

The blow-thru rotary airlock feeder is ideal for pneumatic conveying applications in food, grain,
chemical, milling, baking, plastics and pharmaceutical industries. The blow-thru airlocks feature a
low profile with large capacity. High pressure differentials integral mounting feet, and retrofit
competitive units. The blow-thru valves are available with 10-vane open-end rotor; outboard
bearings and replaceable shaft seals.

Easy clean rotary feeder[edit]

The easy-clean series rotary feeders can be fast and simply disassembled, thoroughly quick
cleaned, sanitized and inspected or maintenance in a minimum amount of time without the use of
tools or removal from service, thereby reducing downtime and increasing system production.
Reassembly without tools is accomplished in minutes. Internal clearances are automatically reestablished every time.
The Clean-in-place rotary feeder is a special purpose valve designed for where crosscontamination is a major concern and lengthy shut-downs for clean-out are cost-prohibitive,
suited for Dairy, Pharmaceutical industries, Food, Baking, Chemical, Plastics, Paint, and Powder
Coating plants.
It is ideal for batch mixing systems such as those handling different colored resins which demand
regular cleaning between cycles.

Filter valve[edit]
The filter valve is a low-cost solution designed for light duty dust collector applications.

Knife rotary feeder[edit]

This type of feeder is used for discharge of secondary fuel as for example: plastics or wood. The
knife is cutting the oversize material and is preventing the rotor from blockage.

External links[edit]

The Powder and Bulk Channel - Solutions for the Powder and Bulk Industry

Conical Rotary valves

http://www.imperial-technologies.com
Categories:
Mechanical engineering