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Article history: Warm mix additives are used to lower the production and application temperature of asphalt mixtures.
Received 29 October 2014 Moisture damage is one of the main reported issues with warm mix asphalt due to its lower production
Received in revised form temperature and the possible presence of moisture being trapped during the mixing process. This paper
19 October 2015
considers the use surface free energy evaluation as a fundamental material property to assess mixture
Accepted 23 October 2015
performance. Cecabase® chemical surfactant additive was used to prepare warm mix asphalt binders.
Available online 31 October 2015
Contact angle measurements were determined with a Goniometer to evaluate surface free energy
measures such as work of adhesion, work of debonding and compatibility ratio. The results show that the
Keywords:
Warm mix asphalt
use of the surfactant-based additive reduces surface free energy. It increases after short-term (Rolling
Surface free energy Thin Film Oven) and reduces after long-term (Pressure Aging Vessel) aging. The analytical measurements
Physico-chemical properties based on surface free energy results illustrate that the surfactant-based warm mix additive improves the
Moisture susceptibility spreadibility of asphalt binder over the aggregate particles. The work of adhesion slightly improves with
the addition of Cecabase® content. Compatibility ratio is an indicator of moisture susceptibility and in-
dicates that the granite aggregates are less resistant to moisture damage compared to the limestone
aggregates used in this laboratory study.
© 2015 Elsevier Ltd. All rights reserved.
1. Introduction temperatures (Capit~ ao et al., 2012). They may reduce mixture vis-
cosity of the bitumen using a foaming processes, which can either be
Warm mix asphalt (WMA) is now an important asphalt mix in water-based (direct method technologies) or water-containing (in-
many countries around the world. Compared to hot mix asphalt direct method technologies) (Rubio et al., 2012). The use of organic
(HMA) it has qualities that make it attractive to the changing world or synthetic additives such as Sasobit and Asphamin add waxes to
in which we live. It has less environmental impact in terms of the mixture. Chemical additives such as Cecabase® contain combi-
green-house gas emission. Less energy is required during mixing. It nations of emulsification agents, surfactants, polymers and adhesion
may be hauled greater conditions to site and compacted in cooler promoting (anti-stripping agents) additives. These help to improve
conditions (Hamzah et al., 2014). Increased amounts of Recycled coating of the aggregate particles, workability and compaction
Asphalt Pavement (RAP) may be used (Rubio et al., 2012, 2013). One (Rubio et al., 2012). Of these three main methods, the use of chemical
of its most important benefits is that workers involved in manu- additives has been found to be more practical and convenient as they
facture and particularly laying are exposed to less potentially fumes can be added directly to the bitumen prior to mixing without any
compared to conventional HMA. modification of the asphalt plant. It is also claimed, that unlike
WMA is made and compacted at lower temperatures compared foaming or organic based WMA additives, the chemical surfactant-
to HMA. There are three main methods to reduce mixing and laying based additive does not significantly affect the mechanical/rheo-
logical properties of the bitumen i.e. its stiffness and low tempera-
ture properties (Oliveira et al., 2013).
* Corresponding author. Tel.: þ60 4 5996210; fax: þ60 4 5941009.
In asphalt mixtures the purpose of bitumen is to bind the ag-
E-mail address: cemeor@yahoo.com (M.O. Hamzah). gregates together and transfer the stresses of traffic loading during
http://dx.doi.org/10.1016/j.jclepro.2015.10.101
0959-6526/© 2015 Elsevier Ltd. All rights reserved.
M.R. Kakar et al. / Journal of Cleaner Production 112 (2016) 2342e2353 2343
its in-service life (Hamzah et al., 2015). Good adhesion bond be- oxide emissions will reduce ozone formation potential in urban
tween bitumen and aggregate surface is therefore very important areas and subsequently this is a high priority nationwide. According
and anything that lessens this bond will reduce the life of the to the California Air Resources Board (CARB) record, the largest
asphalt mixture layer. The development of a good bond between source of ROG is emissions from light-duty vehicles and in 2005
asphalt and aggregate is primarily dependent on the ability of the accounted for 600 tons per day (tpd) or 24.6 percent of the total
asphalt to wet the aggregate. The aggregate wettability increases ROGs in the state (California Air Resources Board, 2015). In 2010,
when the surface tension or Surface Free Energy (SFE) of adhesion these emissions have decreased up to 400 tpd or 18.9 percent of the
decreases (Kakar et al., 2015). The presence of water either con- total ROGs. As emissions from these major sources decreased over
tained within the aggregate particle or external to the bitumen time, emission reduction from smaller sources has become a higher
coated particle is probably the main cause for failures at this critical priority for achieving clean air standards (Farshidi et al., 2013).
interface (Bhasin and Little, 2009). Furthermore, research has been carried out for many years on
One of the main concerns relating to the durability of WMA is health concerns with a recent focus on potential exposure to car-
the potential for water/moisture induced failure of the bond. This is cinogens with respect to asphalt fume exposure. A very important
primarily due to issues with the lower temperatures involved group of chemical carcinogens in asphalt is potentially represented
during mixing that may not adequately reduce the aggregate by Polycyclic aromatic hydrocarbons (PAH). Many of the lower
moisture contents to an acceptable level. Despite extensive molecular weight PAH compounds might also be removed during
research to understand the behavior of WMA and its obvious the refinery process, but this depends on the crude oil source and
beneficial characteristics, the risk of moisture damage related fail- the process used to refine it (Farshidi et al., 2013). Studies
ure still remains a problem. The types of aggregates used in asphalt (Newcomb, 2007; D'Angelo et al., 2008) have proven that WMA
production are varied and reflect the many different types avail- plants would reduce CO2 and SO2 by 30%e40%, volatile organic
able. A simple classification is based on how they were formed i.e. compounds (VOC) by 50 percent, CO by 10%e30%, NOx by 60%e70%
igneous, sedimentary and metamorphic. Within each of these there and dust by 20%e25%. Hence, in the context of warm mix asphalt
are many different types that can be described in terms such as which is also called green technology with sustainable asphalt
their overall bulk chemistry, mineralogy, grain size and degree of production can be the prime interest of environmental protection
weathering. With regard to most aggregate/bitumen research, bulk agencies and pavement researchers. Two different aggregate with
chemistry is typically used to describe the aggregate. Mineral fillers differing in-service moisture related performance were used in the
such as fly ash are also used as adhesion promoter, however due to calculations. Blends of Cecabase® were prepared with 2 different
its increase in coating difficulty, fly ash is not recommended to bitumen grades which were subjected to short and long term aging.
mitigate the stripping problems (Pasandín et al., 2015). Changes in SFE were investigated using the contact angle
In simple terms, the surface of different types of aggregate will technique.
have different chemical affinities with bitumen. For example, ag-
gregates with higher SiO2 contents such as granite and quartz are 2. Surface free energy using the contact angle technique
typically termed acidic. They are classified as hydrophilic or water
loving and can be difficult to coat with bitumen. In contrast, basic Surface free energy (SFE or g) is defined as the amount of
aggregates with high CaCO3 content such as limestone are hydro- external work done on a material to create a new unit surface area
phobic. They tend to repel water and be less affected by moisture in a vacuum. SFE is normally presented in units of ergs per square
induced problems (Tarrer and Wagh, 1991). centimeter (Bhasin et al., 2006). Four types of test equipment are
Terms such as wettability and adhesion are used to explain the available to measure SFE of bitumen and aggregate i.e. the Goni-
bitumen/aggregate interface mechanism (Wasiuddin et al., 2008). ometer, the Wilhelmy Plate Device, the Micro-calorimeter and the
The interface can be explained using descriptive terms such as Dynamic Vapor Sorption System. The measurement of contact
wettability of bitumen over aggregate, free energy of adhesion and angle with the bitumen using different probe liquids is performed
solubility of adhesion bond. With respect to the chemical in- using the Goniometer and the Wilhelmy Plate Device. The Micro-
teractions occurring at the interface, the polar (hydrophilic) and calorimeter and the Dynamic Vapor Sorption device are used to
non-polar (hydrophobic) nature of aggregate and bitumen control measure the heat of adhesion and adsorption of different probe
the wettability of bitumen over aggregate. Most types of bitumen liquids/vapours respectively with aggregate. The measurement of
are considered to be non-polar. Most basic and acid aggregate types contact angle using the Goniometer is the most common and
have high polarity surfaces (Wasiuddin et al., 2010). Therefore, it is simple approach used to determine the SFE characteristics of
difficult to wet a polar aggregate surface with most non-polar types bitumen and was the method used in this study.
of bitumen. The wettability of most non-polar types of bitumen The contact angle approach was described by Young to deter-
over polar aggregate can be improved by altering the aggregate mine the SFE properties of a solid (Ahmad, 2011). The contact angle
surface from being polar to become non-polar i.e. hydrophilic to was defined by the three surface tensions (solid, liquid and air/
hydrophobic. This is best done by reducing the bitumen non-polar vapour). Young's equation shown in Fig. 1 is used to summarize the
component and the polar component of the aggregate. calculations (Ahmad, 2011). Young's equation can be written as Eq.
This paper uses SFE measurements to study the effects of WMA (1):
Cecabase® surfactant-based additive on the aggregate/bitumen
bond. Since warm mix asphalt is a technology that produces asphalt gLA cos q þ gSL ¼ gSA (1)
mixtures at low temperature, which therefore reduces greenhouse
gas emission and low fumes during pavement construction making where L, S and A denotes liquid, solid and air respectively.
it more environment friendly. Asphalt mixtures production at high Van Oss et al. (1988) identified two main interactions of a sur-
temperatures can contribute to air quality problems due to the face energy components for a solid i.e. LifshitzeVan der Waals in-
emission of reactive organic gases (ROGs) and particulate matter. teractions and AcideBase interactions (Erbil, 2006). Polar
The emissions released through asphalt plant stacks in the United components are divided into Lewis acid and base component,
States are regulated and controlled by the Environmental Protec- which encompass all the electron donor and electron acceptor type
tion Agency [EPA AP-42, Section 11.1 Hot-Mix Asphalt Plants interactions (Van Oss et al., 1988).
(Kinsey, 1986)]. Reduction in reactive organic gases and nitrogen The surface energy, gT, can be calculated from Eq. (2):
2344 M.R. Kakar et al. / Journal of Cleaner Production 112 (2016) 2342e2353
wet
WWAS ¼ gAW þ gSW gAS (5)
where,
Fig. 1. Young's contact angle formula (http://www.ramehart.com/contactangle. The physical adhesion component probably contributes more
htm,2014). than mechanical interlocking and chemical interactions to the
overall adhesion at bitumen/aggregate interfaces. This physical
adhesion and its loss due to the presence of water can be calculated
.
using the SFE components of bitumen and aggregate (Alvarez et al.,
gT ¼ gLW þ gAB Unit; erg cm2 (2)
2012). The Coefficient of Spreadability or Spreading Coefficient (SC)
is a quantitative index of the wettability of the bitumen over the
where, aggregate. It can be calculated using Eq. (6) (Alvarez et al., 2012).
3.1. Sessile drop method 1. It should not dissolve or have a chemical reaction with bitumen
at the test temperature.
The Sessile Drop Method is an optical measurement method 2. The surface energy components of the probe liquid should be
based on contact angle which is used for the characterization of known.
solid surface energies and wettability. A schematic diagram of the 3. The liquid must be pure and homogenous.
Sessile Drop Method is shown in Fig. 3. According to Tan and Guo 4. The surface energy value of a probe liquid should be greater than
(2013) the fundamental assumptions while using the Sessile Drop that of the solid for contact angle measurements.
Method are: 5. The substrate should be tested with a combination of at least
one non-polar and two polar liquids.
I. The droplet has vertical symmetry.
II. The droplet shape is only related to interfacial tension and These considerations are necessary to minimize errors due to
droplet gravity. the use of probe liquids with similar surface energy properties. The
concept of Condition Number was used by Hefer (2004) for the
The Sessile Drop Method is best suited for low-energy surfaces selection of appropriate probe liquid. This is a function of the SFE
such as bitumen. The static contact angles of probe liquids with any components of the selected probe liquid and can be calculated prior
solid surface are measured directly by dispensing a drop of the to performing the experiments. A Condition Number greater than
probe liquid on the solid surface and capturing an photographic 10 indicates that the calculated results are very sensitive to small
image of the drop. experimental errors and vice versa (Bhasin, 2006).
There are a number of methods available to analyze the SFE of On the basis of these, three probe liquids were selected i.e.
bitumen using contact angles measurements. Kim et al. (2003) deionized water, ethylene glycol and methylene iodide (diiodo-
adopted the GoodeVan-OsseChaudhury (GVOC) theory to eval- methane). Their physico-chemical properties are shown in Table 2.
uate the surface free energy of bitumen. Drelich et al. (1994) used The SFE components of granite and limestone aggregates used in
the Neumann State Equation to compute bitumen surface tension. this study are shown in Table 3. The SFE dimension corresponds to
Inverse gas chromatography has also been used to determine force per unit area i.e. mJ/m2 or erg/cm2.
Fig. 3. Schematic layout for the Sessile Drop Method (Little et al., 2006).
//Declaration of Values
//Input
Table 2
Surface free energy characteristics of probe liquids.
Type of probe Non-polar component Basic component Acidic component Polar component Total SFE
liquid gSLW (ergs/cm2) g (ergs/cm2) gþ (ergs/cm2) gab(ergs/cm2) gT (ergs/cm2)
Water 21.8 25.5 25.5 51.0 72.8
Ethylene glycol 29.0 1.92 47.0 19.0 48.0
Methylene iodide1 50.8 0.0 0.0 0.0 50.8
1
Note: also known as Diiodomethane.
M.R. Kakar et al. / Journal of Cleaner Production 112 (2016) 2342e2353 2347
Table 3
Surface free energy characteristics of aggregate.
Type of Non-polar component Basic component Acidic component Polar component Total SFE GT
aggregate gSLW (ergs/cm2) g (ergs/cm2) gþ (ergs/cm2) Gab (ergs/cm2) (ergs/cm2)
Eq. (10) is used to measure the required surface energy com- The analysis algorithm program is run in Cþþ visual studio with
ponents of bitumen. the values of contact angle, measured in Radians keyed in one by
one. Fig. 5 shows an example output of values for ‘x1, x2 and x3’.
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffi
gL ð1 þ cos qÞ ¼ 2 gLW g LW þ g gþ þ gþ g (10)
b L b L b L 5. Results and discussion
where; This section presents the results and analysis of the surface
energy components of bitumen evaluated from the contact angles
gL is the total surface energy of probe liquid, q is the angle of measured using the Goniometer device and its interfacial charac-
þ þ
contact measured in degree, gLW LW
L ; gL ; gL and gb ; gb ; gb are
teristics with aggregate. The results are presented in terms of
the Lifshitzevan der Waals, acid and base surface energy com- Spreadibility coefficient (wettability of the asphalt over the aggre-
ponents of probe liquid and bitumen respectively. gate), work of adhesion in a dry condition (resistance to fracture),
work of adhesion in a wet condition and compatibility ratio
Eq. (10) can be rearranged as shown in Eq. (11); (moisture resistance). The measured contact angles of unmodified
and Cecabase-modified bitumen with water, Ethylene Glycol and
qffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffi Methylene Iodide under different aging conditions are presented in
qffiffiffiffiffiffiffiffiffi gLW pffiffiffiffiffiffi gþ qffiffiffiffiffiffi pffiffiffiffiffiffi
g
L L Table 5. The SFE components are summarized in Table 6. Fig. 6
ð1 þ cos qÞ ¼ 2 gLW þ 2 g þ 2 gþ L
b gL b gL b gL shows that the total surface energy of the 2 bitumens assessed in
(11) this study reduces when different Cecabase® contents. Silva et al.
(2010) stated that Cecabase® additive acts as a surfactant and re-
The equation is divided into known and unknown components duces surface tension. This allows a reduction of mixing tempera-
as follows: ture without changing its viscosity. Surface energy was found to
qffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffi increase the short-term and decrease when long-term aged
pffiffiffiffiffiffi
ð1 þ cos qi Þ¼ Yi ; 2 gLWb
¼ X1 ; 2 g b
¼ X 2 ; 2 gþ b
¼ X3 bitumen was assessed. According to Little et al. (2006) the LW
component is the most significant contributor to the total surface
energy of bitumen while the magnitudes of acid and base compo-
where; ‘i’ denotes the values obtained for probe liquid 1, 2 or 3
nents are very small. This is consistent with the fact that most bi-
which, for this example, are water, ethylene glycol and methylene
tumen's are weakly polar materials.
iodide.
Fig. 5. Output snapshot of the developed algorithm using Microsoft visual studio.
was better with the limestone aggregate compared to granite. 5.2. Effect of surfactant-based additive on bitumen spreadibility
Similar to the PG-64 bitumen blend, the interaction with granite coefficient
aggregate has a consistent decrease in adhesion energy for short-
term and long-term aged samples. The adhesion energy of both The Spreadibility Coefficient (SC) of bitumen over an aggregate
the PG-64 and PG-76 bitumen blends with limestone aggregate is surface is calculated using Eq. (7). The results determined for the
higher compared to granite. bitumen blends and aggregates are shown in Figs. 9 and 10. This
Table 5
Contact angle of unmodified and Cecabase® modified bitumen in various aging states.
Table 6
SFE components of unmodified and Cecabase® modified bitumen in various aging states.
Binder Cecabase Aging Non-polar component Basic component Acidic component Polar component Total SFE gT
type additive % gSLW (ergs/cm2) g (ergs/cm2) gþ (ergs/cm2) gAB (ergs/cm2) (ergs/cm2)
shows that the spreadibility of unaged PG-64 is slightly improved granite after the bitumen had been subjected to RTFO and PAV
by the addition of Cecabase® and illustrates how asphalt mix pro- aging conditions. Simulated aging of the bitumen caused an
duction can be achieved at lower mixing temperatures. Surface adverse effect on its spreadibility. An example of modifications due
active agents, the so-called “surfactants” are used as anti-strip ad- to environmental effects is oxidative aging, which significantly al-
ditives (Wasiuddin, 2007). The addition of liquid anti-strip agents ters the chemistry of the binder and consequently its mechanical
typically reduced the surface free energy and consequently the properties (Howson, 2011). It is believed that in addition to bonding
work of cohesion of the asphalt binders (Howson, 2011). A reduc- interactions, the ultimate adhesive strength is influenced by the
tion in the gLW component of the surface free energy allows better chemistry of the interface between aggregate and the binder
coating of the aggregate by the asphalt, improving interfacial (Hamzah et al., 2013). Therefore aging can have different impacts
adhesion and, thus, improving the fracture resistance of the on different asphalt binders depending on the initial chemistry of
mixture matrix. This can indirectly improve the fracture resistance the asphalt binder. Under long-term PAV aging conditions, inter-
by promoting better adhesion between the fines and the binder action with limestone aggregate improved compared to short-term
during the mixing and compaction process (Howson, 2011). Since aging. This was consistent for all amounts of Cecabase® additive
Cecabase® is surfactant and acts like surface active agent, therefore used. However, this effect was not observed for the granite aggre-
increased wettability gives increased surface area to be wetted and gate and needs further investigations.
promotes adhesion between the binder and the aggregate. Better Fig. 10 shows that the Spreadibility Coefficient improved for the
values were obtained with limestone aggregate compared to PG-76 SBS bitumen and limestone aggregate, after both RTFO and
PAV aging conditions with the addition of Cecabase®. Bitumen The compatibility ratios for the PG-76 bitumen/limestone and
spreadibility decreased due to both short and long-term aging granite aggregate combinations are as shown in Fig. 12. The values
conditions. The overall spreadibility of PG-76 binder over limestone for the granite aggregate combinations are lower than limestone
aggregate was higher as compared with granite. Unlike PG-64, the aggregate combinations. This is because of the silica (SiO2) content
spreadibility of long-term aged PG-76 binders is lower than both present in aggregate which is an important factor to the adhesion
unaged and short-term aged binders. The spreadibility of PG-76 properties. It has been generally observed that, limestone being
binder over limestone is comparatively higher than granite alkaline aggregates has low silica content and provide better
aggregate. adhesion to bitumen. This can be well explained by the fact that
bitumen (particularly those of Venezuelan origin) contains naph-
thenic acids (Glozman and Akhmetova, 1970). The naphthenic acids
5.3. Effect of surfactant-based additive on bitumen compatibility
have a carboxylic acid group, COOH, and a hydrocarbon part which
ratio
is similar in structure to the bitumen itself. When such a molecule
comes in contact with an alkaline aggregate, the carboxylic acid
Figs. 11 and 12 present the calculated Compatibility Ratio data.
part will be absorbed on the surface with the hydrocarbon part
Fig. 11(a) shows high resistance against moisture damage for the
pointing outward. This will change the surface of the aggregate
PG-64 bitumen and limestone aggregate combinations. This resis-
enough to enable the binder to adhere to it even if water should be
tance is greater for unaged bitumen compared with RTFO and PAV
present. Though, one of the major disadvantages with limestone
aged bitumen. Cecabase® additive improves resistance to moisture
aggregates is that they normally get polished under traffic action
damage for the unaged bitumen. The calculated Compatibility Ra-
and should therefore be avoided in surface courses. However, sili-
tios for the bitumen/granite combinations is presented in Fig. 11(b).
ceous aggregates such as granite are normally not so sensitive to
This indicates that the resistance to moisture damage for the
polishing but have another disadvantage. Being acidic, they do not
granite combinations is lower compared to the limestone combi-
respond to the action of the naphthenic acids in the bitumen. In
nations. However, the unaged bitumen/granite combinations re-
fact, the acids counteract each other and a good bond is difficult to
sults are still greater than the minimum requirement of 0.5.
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