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Article history: This laboratory study investigated the effect of reducing moisture susceptibility of cutback asphalt
Received 28 November 2017 mixture by adding Portland cement and bentonite, a nanoclay capable of absorbing water and sealing
Received in revised form cracks through swelling. The initial strength, moisture susceptibility involving both soaking and freeze-
15 December 2017
thaw cycling, and cracking resistance at low temperature, were investigated. Test results showed that
Accepted 19 December 2017
Available online 20 December 2017
adding cement and nanoclay significantly improved the initial strength and cracking resistance, and
reduced moisture susceptibility. The 20% cement content group generally had the best overall perfor-
mance. The Marshall stability and indirect tensile strength were improved even after 24 h soaking or
Keywords:
Cutback asphalt
freeze-thaw cycling for the 20% cement content group, indicating the potential hydration of cement. For
Moisture susceptibility longer soaking time, higher cement content is associated with higher strength, which also indicated the
Portland cement hydration of added cement. Excessive cement caused thinner asphalt film and therefore the improve-
Bentonite ment of strength was relatively lower and the cracking resistance at low temperature was compromised.
Nanoclay The scanning electron microscope (SEM) images showed after freeze-thaw cycling, the mixture surface
Scanning electron microscope (SEM) changed from a smooth surface with a few wrinkles on edge of small particles to a rougher surface with
gel structure. When the asphalt film was damaged during the freeze-thaw cycling, the infiltrated water
reacted with encountered cement and bentonite cluster and the CeSeH cement hydration product was
formed, sealing cracks or air voids and compensating the strength loss.
© 2017 Elsevier Ltd. All rights reserved.
1. Introduction seal in bags or buckets till being carried to the field for patching.
When the cutback asphalt mixture is patched in the field, the sol-
1.1. Cold patch mixtures vent evaporates, leaving the asphalt residue as the binder. Ac-
cording to the volatility speed of the solvent, it can be classified as
Potholes on asphalt pavement surface are great threatens to the slow, medium and rapid curing cutbacks. Currently, cutback asphalt
traffic safety and pavement structure adequacy. They are caused by mixture is widely used for pothole patches because it is easy to
the loss of mixtures typically due to the freeze-thaw cycling in operate and proper for small area filling and patching.
winter season. Both hot and cold mixed asphalt mixture are in Previous studies found that hot mixed patching mixture per-
practices for pothole repairs for quick repair (Good Mojab and formed better than cold mixes in terms of indirect strength and
Romine, 1994; Wilson and Romine, 1993, 2001). Cold patching permanent deformation (Dong et al., 2014). However, hot mixes
mixes use cutback asphalt, a liquid asphalt produced by dissolving need a truck with heating equipment and has increased the
asphalt in a lighter molecular weight hydrocarbon solvent. The equipment and production cost. Cost analysis of pothole repairing
cutback asphalt mixture can be produced in the factory and then strategy indicates that the cost of hot mixes is higher. In addition,
labor and equipment cost account for majority of the total cost.
Material cost only accounts for 20% for cold mixes patching and
* Corresponding author. 2e5% for hot mixes patching. Cold mix costs more, but it saves large
** Corresponding author. amount of equipment cost and therefore is more cost-effectiveness.
E-mail addresses: qiaodong@seu.edu.cn (Q. Dong), yjwseu@163.com (J. Yuan),
xueqinchen2008@126.com (X. Chen), mxfst@sina.com (X. Ma).
Since cutback asphalt mixture reduces the energy consumption and
https://doi.org/10.1016/j.jclepro.2017.12.163
0959-6526/© 2017 Elsevier Ltd. All rights reserved.
Q. Dong et al. / Journal of Cleaner Production 176 (2018) 320e328 321
emissions during the production, it is of eco-efficiency and cleaner with asphalt as a composite binder to increase the mechanical
production. property through hydration. In 1990, Moriyoshi et al. published a
Cold mixes are desired to have good workability, adhesiveness, paper in Nature, in which he developed a mixture of cement and
cohesion, and durability (Prowell and Franklin, 1996). One big asphalt emulsion to seal the gap between the tunnel and rocks
challenge for cold mix patches is the resistance to moisture infil- (Moriyoshi et al., 1990). This composite mixture forms a gel
tration and freeze-thaw cycling. Moisture infiltration reduce the instantly when mixed and does not disperse in water. Currently,
adhesion between the aggregate and asphalt, and the freeze-thaw cement emulsified asphalt mortar (CEAM), a mix of cement, asphalt
cycling further aggravate it with the expansion of ice. Field survey emulsion, fine aggregate, and chemical admixtures has also been
has already indicates that freeze-thaw times accelerate the dete- widely used as a cushion layer between non-ballasted concrete slab
rioration of cold mix patches (Dong et al., 2014) and is the main track for high speed railway and the concrete bed to help dampen
cause of patch material loss. The cutback asphalt is a dispersion of the system (Qiang et al., 2011; Rutherford et al., 2014; Tan et al.,
asphalt droplets in solvent. When the solvent evaporates, the 2013). CEAM's hybrid characteristic, which combines strength of
asphalt droplets begins to coalesce to form the asphalt film. How- cement mortar and flexibility of asphalt, play an important role for
ever, due to the high viscosity at room temperature, small air a smooth and safe ride of high speed railway.
bubbles occur, making the asphalt film prone to be infiltrated by In Europe, asphalt-Portland cement concrete composite, which
moisture or unstable during freeze-thaw cycling. Therefore, mois- is an open graded asphalt mix with 25e30% air voids filled with
ture susceptibility is critical for the durability of cold patch mixes. resin modified cement grout (Al-Qadi et al., 1994), have also been
practiced. This composite mixture possesses the benefit of both
1.2. Moisture susceptibility Portland cement concrete and asphalt concrete, such as the flexi-
bility of asphalt, and wear, abrasion and strength resistance of
Moisture in asphalt mixture reduces the adhesion between cement concrete. Those studies and practices of cement-asphalt
aggregate and asphalt, as well as the cohesion within asphalt composites raised a question: if it is feasible and how to incorpo-
mastic (Kiggundu and Roberts, 1988; Roberts, 1991). There have rate Portland cement into asphalt mixture to improve its resistance
been many studies on increasing the resistance asphalt mixture to to moisture damage through its hydration product in addition to
moisture damage. The most widely used method is to add anti- the reactions between the alkaline in cement and the acids in
stripping additives. Liquid antistripping agents are usually amine- asphalt.
based chemicals, which can improve the adhesion between
asphalt and aggregate through the interaction between the polar 1.4. Bentonite nanoclay
ends of the antistripping agents and aggregate (Anderson et al.,
1982). Mineral antistripping additives include hydrated lime, CEAM utilizes the water in asphalt emulsion for cement hy-
Portland cement, fly ash, flue dust, etc. Hydrated lime is the most dration while asphalt-cement composites use cement grout. Water
widely used mineral antistripping additive (Little and Epps, 2001; is added into the mixture during preparation for both of them.
Little and Petersen, 2005). Previous studies have evaluated the However, they cannot consume the water infiltrated into the
mechanism of increased resistance to moisture damage through asphalt mixture during pavement service. Moriyoshi et al. used
those additives. absorbent polymer in the cement and asphalt emulsion to absorb
The chemical interaction is critical for the adhesion between water and utilization its swelling to seal the between tunnel and
asphalt and aggregate with the existence of water. Asphalt contains rocks (Moriyoshi et al., 1990), which provoked the authors to seek
carboxylic acids, which are polar and adhere strongly to dry an alternative, such as absorbing nanoclay that can be mixed with
aggregate (Robertson, 1991). However, water is also polar and has cement together to be used in cutback asphalt mixture to absorb
stronger adhesion to aggregate. The sodium and potassium salts of and hydrates with infiltrated water. On the other hand, cement
carboxylic acids in asphalt are surfactants or soaps, which are particle tends to coalesce with each other to form large chunk, it is
debonded under the infiltration of water (Plancher et al., 1977). expected to be able to disperse evenly in the nanoclay.
Hydrated lime or Portland cement contain calcium hydroxide and Bentonite belongs to the family of nanoclays and can absorb
other alkaline component, which can improve moisture stripping several times of its dry mass in water (Eisenhour and Brown, 2009).
resistance. Firstly, the lime and cement can react with the aggregate It is mainly composed of montmorillonite, Al2O3$2SiO2$nH2O,
forming chemical products that can bond strongly with asphalt. which includes a 2:1-layer-type crystal structure consists of two
Secondly, they can consolidate the fine coatings on aggregate sur- silicon oxygen tetrahedron sandwiching a layer of alumina eight
faces through ion pozzolanic reactions between the calcium and body. As shown in Fig. 1, because the three-layer sheets are weakly
silica, producing calcium rich bonding sites for the acid polar bonded, with oxygen atoms at the top and bottom, additional water
components of asphalt, including carboxylic acids and phenols. can easily get in between, which causes it to expand greatly when
Thirdly, they can react with carboxylic acids and 2-quinolones so added to water, giving reversible cation exchange and very plastic
that the less water sensitive polar components can adsorb onto the properties (Sudo et al., 1981). Bentonite has been used in drilling
aggregate active sites (Bagampadde et al., 2004; Epps et al., 2003; mud for oil in geotechnical engineering because of its excellent
Mcgennis et al., 1984). Compared with the hydrated lime, Port- colloidal properties (Dolz et al., 2007). It is also used a sealant, since
land cement has two more benefits. The PH value of cement is it can swell and provide a self-sealing, low permeability barrier
higher than that of hydrated lime and enhances the reaction of the (Alther, 1987; Billore et al., 2000; Pandey, 2017).
acids in asphalt. The cement particles have large opening air voids When mixing with Portland cement, bentonite was reported to
which, absorbing the aromatics, hydrocarbons and asphaltenes exhibit a significant retarding effect at lower replacement level but
with smaller molecule weight, which improve the gel structure of an accelerating effect at higher replacement level (Targan et al.,
asphalt mastics. 2002). The hydration products of calcined bentonite and cement
pastes are the same as those of the pure cement pastes, but with
1.3. Cement-asphalt mortar and composites different ratios, crystals and morphologies (Darweesh and Nagieb,
2007). A previous research tested the feasibility of using
Not only can Portland cement be added in asphalt as mineral bentonite as mineral filler in asphalt mixture and found that adding
additives to improve moisture stability, but also it can be mixed 20% bentonite by the weight of asphalt improves the properties of
322 Q. Dong et al. / Journal of Cleaner Production 176 (2018) 320e328
The preparation of cutback asphalt mix and the testing plan are 3. Methodology of tests
summarized in Fig. 4. To prepare cutback asphalt, the 70# asphalt
was heated in an oven at 120 C for 1 h and then diesel solvent was Previous studies found that insufficient initial strength and poor
added and mixed for 3 min. At the same time, aggregate, cement, moisture stability for freeze-thaw cycling are the main causes of
bentonite, and mineral filler were heated in the 120 C oven for 2 h. cold patch failure. In this study, the initial strength, moisture sta-
After heating the mixing pot to 120 C and the cutback mix was bility and cracking resistance at low temperature were evaluated
prepared through following steps: through laboratory tests.
1. Mix aggregate, cement and bentonite for 60s; 3.1. Initial strength
2. Add cutback asphalt and mix for 60s;
3. Add mineral filler and mix for 60s. The strength of cutback asphalt before fully cured is critical for
the failure of patches. In this study, Marshall stability was tested for
The prepared cutback mix was then left in a sealed bucket to let fully cured specimens as well as those with only 6 h curing at room
temperature. Marshall stability test was conducted according to Stm ¼ average tensile strength of the moisture conditioned
ASTM D6927, which involved soaking the specimens in a 25 C subset (MPa);
water bath for 0.5 h before testing. Std ¼ average tensile strength of the dry subset (MPa).
2P
St ¼ (2)
ptD
Where, St ¼ tensile strength (MPa);
Stm
TSR ¼ 100 (3)
Std
Where, TSR ¼ tensile strength ratio (%); Fig. 6. Marshall stability of initial and fully cured samples.
Q. Dong et al. / Journal of Cleaner Production 176 (2018) 320e328 325
Fig. 7. Moisture susceptibility test with soaking condition. Fig. 9. IDT strength at 0 C.
326 Q. Dong et al. / Journal of Cleaner Production 176 (2018) 320e328
for its moisture susceptibility. As shown in Fig. 10(a), in the freshly 6. Conclusions
mixed cutback asphalt mixture, the cutback asphalt which coats
the aggregate, is a dispersion of asphalt droplets, cement and This laboratory study aimed to evaluate the feasibility of
bentonite clusters and air bubbles in diesel. When the asphalt improve the resistance to moisture damage of cold mixed cutback
droplets coalesce during breaking, they form an unstructured asphalt mixture with the aid of hydration of incorporated Portland
honeycomb. When the diesel evaporates, also called curing, the cement. Bentonite, a nanoclay capable of absorbing water and seal
asphalt “honeycomb” begins to collapse under gravity, forming an cracks through swelling was also added. To improve the aggregate
asphalt coat containing cement and bentonite cluster and air skeleton of the cold mix, a gap gradation adopted by SMA was used.
bubbles. Since the asphalt's viscosity is very high at room tem- Laboratory tests were conducted to evaluate the initial strength,
perature, it takes a long time for all the air voids left by diesel to moisture susceptibility involving both soaking and freeze-thaw
disappear. cycling, and cracking resistance at low temperature. SEM was
As shown in Fig. 10(b), after curing starts, smaller asphalt used to capture the images of specimens before and after freeze-
droplets coalesce with each other to form large droplets and the thaw cycling. Based on the test results, some conclusions can be
aggregates are firstly glued by those big asphalt droplets, which is summarized as follows:
similar with emulsified asphalt. Then, with sufficient curing time
and traffic compaction, the big asphalt droplets continue to coa- 1) Replacing mineral filler with cement greatly improved both the
lesce to form more uniform asphalt film as shown in Fig. 10(c). initial and fully cured Marshall stability. 20% cement content
Cured cutback asphalt includes cement and bentonite clusters, and group had the highest initial and cured strength. Excessive
a few diesel residue and air bubbles. cement caused insufficient asphalt binder and therefore the
Results of the laboratory tests show that Marshall stability ratio improvement of strength was relatively lower.
and TSR are higher than 100%, indicating strength gain during 2) Adding cement significantly improved Marshall stability after
moisture conditioning, which may be caused by potential cement 24 h soaking, the MSR was improved from 70% to around 100%,
hydration. To investigate the if cement hydration occurred, scan- indicating the potential cement hydration during soaking. The
ning electron microscope (SEM) was employed to capture the 20% cement content had both highest Marshall stability and
surface of the cold mixed cutback asphalt. SEM is an electron mi- MSR.
croscope, taking images by scanning the surface with a focused 3) Results of the moisture susceptibility test involving a freeze-
beam of electrons and can achieve resolution higher than 1 nm. thaw cycling condition also indicated that added cement
Fig. 11 shows the cement, bentonite, cutback mix before and after improved the TSR. It is noted that 40% cement content group
freeze-thaw cycling at 10,000 magnifications. A single aggregate had the highest unconditioned IDT strength while the 20% group
was picked from the 20% cement content specimens to take the had the highest unconditioned Marshall stability. This is
SEM images. because the IDT test involved soaking specimens in the water
It can be seen Fig. 11(d) that, for the mixture before freeze-thaw bath for 2 h, while the Marshal stability test only soaked for
cycling, a relatively smooth surface with a few wrinkles on edge of 0.5 h. For longer soaking time, higher cement content had
small particles is observed. For the mixture after freeze-thaw higher strength, which also indicated the hydration of added
cycling as shown in Fig. 11(e), the surface becomes rougher, gel cement.
structure and open air voids can be observed. The gel structure is 4) Only the 20% cement content group improved cracking resis-
different with the typical dense and smooth surface of traditional tance at low temperature which was mainly determined by the
asphalt mixture and is similar with the Calcium-silicate hydrate cohesion of the mixture. Excessive cement increased specific
(CeSeH) from cement hydration as shown in Fig. 11(c). It is esti- surface area and reduced asphalt film thickness and therefore
mated that asphalt film is damaged during the freeze-thaw con- the cohesion at low temperature was compromised.
dition and the surface becomes rough and the infiltrated water 5) Freshly mixed cutback asphalt was a dispersion of asphalt
reacts with the encountered cement and bentonite cluster and the droplets, cement and bentonite clusters. and air voids in diesel.
CeSeH gel is formed. Although the mix surface is still coated with The cured cutback asphalt included the cement and bentonite
asphalt film, the gel type texture indicates the potential cement clusters, diesel residue and a few air voids. The SEM images
hydration. indicated after freeze-thaw cycling, the mixture surface changed
Fig. 11. SEM images of cutback mix specimen before after freeze-thaw cycling.
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