Professional Documents
Culture Documents
Loader
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS)
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
Never service the Bobcat Skid- Use the correct procedure to lift or Cleaning and maintenance are
Steer Loader without instructions. lower operator cab. required daily.
WRONG WRONG WRONG
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-01
DIAGNOSTICS
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01 AHC/ACS
SERVICE “PC”
SOFTWARE
A general inspection of the following items must be made after the loader has had service or repair:
1. Check lift arm support device, 9. The parking brake must
replace if damaged. (Stored function correctly.
Position)
5. Check lift arm support device; 13. Check for correct function of
replace if damaged. indicator lamps (Optional on
some models).
18. Inspect the air cleaner for 23. Check for any field
damage or leaks. Check the modification not completed.
condition of the element.
19. Check the electrical charging 24. Check for correct function of
system. the Bobcat Interlock Control
System (BICS™) before the
machine is returned to the
customer.
20. Check tires for wear and Recommend to the owner that all
pressure. necessary corrections be made
before the machine is returned to
service.
Diesel engine exhaust and some of its constituents are known to the
state of California to cause cancer, birth defects and other
reproductive harm.
SI SSL-1007 SM
SI SSL-1007 SM
All fuels, most lubricants and some coolants mixtures are Do not use ether or starting fluids on any engine that has
flammable. Flammable fluids that are leaking or spilled glow plugs. These starting aids can cause explosion and
onto hot surfaces or onto electrical components can injure you or bystanders.
cause a fire.
Use the procedure in the Operation & Maintenance
Operation Manual for connecting the battery and for jump starting.
SI SSL-1007 SM
Fire Extinguishers
SI SSL-1007 SM
Procedure
Figure 1
P-31849
Put floor jack under the rear of the loader [Figure 2].
B-7023 Figure 3
WARNING
AVOID INJURY OR DEATH
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions N-18877
Always park the loader on a level surface. Lift the front of the loader and put jackstands under the
axle tubes [Figure 3].
WARNING
Never work on a machine with the attachment raised P-31854B
unless secured by an approved support device.
Failure to use an approved support device can cause Have a second person install the lift arm support device
the lift arms, boom or attachment to fall and cause (Item 1) [Figure 5] over the rod of one of the lift cylinders.
serious injury or death.
W-2059-1007 The lift arm support device must be tight against the
cylinder rod. The tabs of the lift arm support device must
be under the cylinder as shown (Inset) [Figure 5].
Figure 6
WARNING
Repair the support device if damaged or if parts are
missing. Using a damaged support device or with 1
missing parts can cause lift arms or boom to fall
causing serious injury or death.
W-2271-1007
Figure 4
P-31854
Lower the lift arms slowly until the lift arm support device
1 (Item 1) [Figure 6] is held between the lift arms and lift
cylinder .
Removing Lift Arm Support Device
The operator must be in the operator's seat, with the seat
belt fastened and seat bar lowered, until the lift arm
support device is removed and the lift arms are lowered
all the way.
Start the engine, raise the lift arms all the way up.
N-18488B
Have a second person remove the lift arm support
Put jackstands under the rear corners of the loader frame device.
(Inset) [Figure 4].
Lower the lift arms all the way and stop the engine.
Remove the lift arm support device (Item 1) [Figure 4]
from storage position. Return the lift arm support device to storage position and
The operator must be in the operator's seat, with the seat secure with clamping knobs.
belt fastened and seat bar lowered, until the lift arm Remove the jackstands.
support device is installed.
Description
Figure 7
P-31849
Raising The Operator Cab (Cont’d) Always stop the engine before raising or lowering the
cab.
Figure 9
NOTE: Make sure the seat bar is fully raised or
lowered when lowering the cab. Always use
the grab handles to lower the cab.
Figure 10
P-31858A
Figure 11
WARNING P-10564B
Figure 12
S N PLATE
Master Password Password set at factory and cannot be changed. Allows for full use of the loader and set
up of owner and user passwords. Available with deluxe instrumentation only.
Owner Password Allows for full use of the loader. Can change user password and set up operator
password(s). Can not change master password. Available with deluxe instrumentation
only.
User Password Allows starting and operating the loader. Can not change any passwords. Available with
deluxe instrumentation only.
BICS Bobcat Interlock Control System. A system that monitors safety related inputs and
enables or disables use of lift, tilt and traction.
Service Code Four digit code displayed on the left instrument panel by the Bobcat controller. Bobcat
controller continuously monitors for service or problem conditions and displays associated
condition in the form of service codes.
Standard Instrumentation Key switch and icons in right side panel.
Deluxe Instrumentation Numeric pad keyless ignition, icons and multi-use display in right side panel.
Bobcat Controller Solid state module which communicates with instrument panels and optional attachment
controllers. Receives sensor information, provides outputs to operator, machine solenoids
and relays as programmed.
Service PC Computer connected to the Bobcat remote start tool. Provides ability to initialize
replacement Bobcat controller, monitor sensors for troubleshooting and displaying stored
machine service codes.
Bobcat Remote Start Tool Service tool for remote starting the loader and other functions normally operated from
operator cab. Provides interconnection to a service PC.
Service Software Software required when using service PC to allow communication with Bobcat controller.
Service Upgrade Software Software program used by the service PC to check the version of software loaded in
controllers and for upgrading controllers to latest software version.
Service Analyzer Software Software program for service PC. Used to monitor sensors and display historic machine
conditions.
Controller Solid state device which receives inputs and provides outputs as designed.
AHC Advanced Hand Controls. Machine option which provides control of lift and tilt functions
with the steering handles electronically.
ACD Attachment Control Device. A module that receives inputs from the machine and provides
outputs to control attachment functions.
RACD Remote Attachment Control Device. A type of ACD that also allows starting and stopping
the loader's engine and operating an attachment outside of the loader's operator cab.
Icon Symbol representation of a condition or event.
Fault Tree A graphic flow chart used to simplify troubleshooting procedures.
Fuse/Relay Panel Panel which contains multiple fuses and relays. Located on the front of the steering panel
below the operator seat.
Display Service Code Operator selection that when activated displays current service codes.
Short When a wire or other electric component contacts another wire or other electric
component when it should not.
Open A condition when a wire or other electric current carrying component no longer makes
electrical contact. (examples; broken wire, loose connector).
Continuity A completed electrical circuit. When all connections in an electrical circuit are making
complete contact and allow full designed current to flow. No opens.
Multi-Meter A tool used to measure volts, ohms and electric current. The types of measurements
available and ranges vary by model.
Electric Schematic A drawing using standardized graphic symbols to indicate the function and
interconnection of an electrical circuit. The schematic allows tracing the circuit and its
functions without regard to the actual physical size, shape, or location of components or
parts.
Auxiliary Bleed Valve A valve located in the auxiliary circuit that, when activated, bleeds the auxiliary circuit to
the reservoir.
Pressure Sensor Tester A tool used to monitor and troubleshoot the engine oil pressure and hydraulic charge
Special Tool pressure sensors.
Sensor Tester Special Tool A tool used to monitor and troubleshoot the seat bar sensor.
Seat Bar Sensor Adapter A cable used to adapt the sensor tester for use with the new seat bar sensor used on the
Cable `G' series loaders.
Error ON The Bobcat controller sensed an ON condition (voltage) when it should have been OFF.
Such a condition would exist if a power wire shorted to a sensor wire in the harness.
Error OFF The Bobcat controller sensed an OFF condition (no voltage) when it should have been
ON. Such a condition would exist if a wire from a sensor was broken or disconnected in
the harness.
Voltage Test
Figure 10-10-1
N-20271
Figure 10-20-1
P16117
1
Figure 10-20-3
2
1 1
P16114
P16116
The service tool harness control (Item 1) [Figure 10-20-
5] is used to connect the remote start tool (Item 2)
Figure 10-20-4 [Figure 10-20-5] to the electrical system on the loader.
1 Figure 10-20-6
P16120
N-19561
The 10-pin rectangular connector (Item 1) [Figure 10-20-
3] is used to update software in the Deluxe
Instrumentation Panel (Item 1) [Figure 10-20-4]. Remove the plug (Item 1) [Figure 10-20-6] from the
loader harness connector.
NOTE: The Service PC must be connected to the
remote start tool to update the deluxe panel Connect the service tool harness control to the loader
software. harness connector.
Figure 10-20-7 2
2
1
1
P16119
N-19631
The service tool harness communicator (Item 1) [Figure
10-20-8] is required to connect remote start tool to the
Loaders equipped with an attachment harness (Item 1) Service PC (Item 2) [Figure 10-20-8].
[Figure 10-20-7] must disconnect the attachment
harness from the loader harness (Item 2) [Figure 10-20-
7].
1
N-19150
Figure 10-20-12
P16115
WARNING
1 AVOID INJURY OR DEATH
With the 7-pin connector plugged into the loader and
the Remote Start Key Switch in the OFF position, the
loader can still be started from the operator panel
inside the cab. Placing the key switch of the remote
start tool in the run position disconnects the
operator panel key switch from the start circuit. If the
service technician will be working in the engine area
N-19151
it is important to remove the operator panel keys.
W-2357-0899
Figure 10-20-13
2
3 1
P16118
Figure 10-20-15
1
N-19558
1
The seat bar sensor adapters (Item 1) [Figure 10-20-15]
N-19553 are required to connect the Sensor Tester (MEL1428)
(Item 1) [Figure 10-20-16] to the seat bar sensor (Item 1)
[Figure 10-20-17].
Figure 10-20-16
P-4698
Figure 10-21-3
P-76452
2
The loader service tool harness (Item 1) [Figure 10-21-3] When the remote start procedure is completed, replace
is used to connect the remote start tool (service tool) the loader connector cap (Item 1) [Figure 10-21-4] or
(Item 2) [Figure 10-21-3] to the electrical system on the reconnect the attachment control harness to the loader
loader. harness [Figure 10-21-5].
Figure 10-21-4
P-76451
Figure 10-21-6
2 1
3 2
1 P-76450
P-76454
Figure 10-21-9
WARNING 1
AVOID INJURY OR DEATH
With the 7-pin connector plugged into the loader and
Remote Start Tool RUN button is not illuminated, the
loader can still be started from the operator panel
inside the cab.
P-76452
P-76450
Figure 10-21-11
5 3
2
6 4
1
P-76439
3
1 The Remote Start Tool (Service Tool) (Item 1) [Figure 10-
21-12] has five buttons.
P-76453
The STOP button (Item 2) [Figure 10-21-12] is used to
stop the Remote Start Tool (Service Tool) from
NOTE: The Remote Start Tool (Service Tool)
connection harness has two connectors (Item communicating and stop the loader engine.
1) and (Item 3). The main connector (Item 1)
[Figure 10-21-11] is always used for The RUN button (Item 3) [Figure 10-21-12] is used to
connection to the loader harness. turn the Remote Start Tool (Service Tool) on and
activates the loader ignition power. The button will
The second connector (Item 3) [Figure 10-21- illuminate to indicate the service tool is active.
11] is used for attachment ACD upgrades or
attachment operational diagnostics only. This The START button (Item 4) [Figure 10-21-12] is used to
connector has a cap attached to it to prevent start the loader engine.
damage or corrosion when not in use.
The traction lock button (Item 5) [Figure 10-21-12] is
Connect the Remote Start Tool (Service Tool) connector used to turn traction lock ON or OFF. Push the button and
(Item 1) to the loader harness connector (Item 2) and the the button will illuminate indicating the traction lock is
other Remote Start Tool (Service Tool) connector to the disabled in which the wheels or tracks are able to turn.
ACD harness connector (Item 3) [Figure 10-21-11].
Loader S/N: xxxx60000 & Below
NOTE: The right instrument panel (Key Switch or
Keyless) must be in the off position or the The auxiliary button (Item 6) [Figure 10-21-12] is used to
Remote Start Tool (Service Tool) will not activate the auxiliary hydraulics. The button will illuminate
operate. to indicate the auxiliary hydraulics are active. Pressing
the button once will activate maximum flow. Pressing the
button again will activate variable flow. Pressing the
button a third time will turn the flow OFF. The button is
used when checking pressures and flow rate.
P-76454
Figure 10-21-13
1 2
P-76441
The gear icon with the left facing arrows (Item 1) [Figure
10-21-13] will illuminate and blink when the RUN key is
pressed and the loader is communicating with the service
tool.
Figure 10-21-14 1
N-19558
1
The seat bar sensor adapters (Item 1) [Figure 10-21-14]
are required to connect the Sensor Tester (MEL1428)
N-19553 (Item 1) [Figure 10-21-15] to the seat bar sensor (Item 1)
[Figure 10-21-16].
Figure 10-21-15
P-4698
Figure 10-30-1
2
1
N-18409
N-19554
The sensor tester is also used to check the BICS Circuit
and the seat bar indicator light (Item 1) [Figure 10-30-3].
Figure 10-30-2
N-19558
Figure 10-40-1
DIAGRAM
2
DIAGRAM
1
Download the Service Software from the BobcatNet
www.bobcatnet.com to your computer [Figure 10-40-
To service the loader electronics, Bobcat Company 2]. Download by following the screen instructions.
recommends that your dealership designate a portable
computer as the "Service PC" [Figure 10-40-1]. Although
a Desktop computer on a mobile cart is adequate, a
Laptop will be much more durable and convenient in a
service environment. Your Service PC should meet the
following minimum requirements to operate the Service
Software and to allow for future upgrades and features.
Figure 10-40-3
1 2
2
3
1
P-76450
P16119
The tools listed will be needed to do the following
procedure:
Tools that will be needed to complete the following steps
are: Order from Bobcat Parts P/N: 6689779 - Remote Start
Tool (Service Tool) Kit
MEL1563 - Remote Start Tool
Kit Includes:
MEL1565 - Service Tool Harness Control
6689778 - Remote Start Tool (Service Tool)
MEL1566 - Service Tool Harness Communicator
6689747 - Loader Service Tool Harness
(Computer Interface)
6689746 - Computer Service Tool Harness
6689745 - BOSS® Service Tool Harness
NOTE: Make all connections with the key in the OFF
position.
NOTE: Make all connections with the key in the OFF
position.
The Service PC (Item 1) [Figure 10-40-3] with the
remote start tool (Item 2) [Figure 10-40-3]. When
The Service PC (Item 1) with the Remote Start Tool
connected to the loader, the Service PC is used to
(Service Tool) (Item 2) [Figure 10-40-4]. When
monitor, conduct diagnostic and load software.
connected to the loader, the Service PC is used to
monitor, conduct diagnostics, and upgrade software.
Connect the Service Tool Harness Communicator
(MEL1566) (Item 3) [Figure 10-40-3] to the designated
Connect the Remote Start Tool (Service Tool) Computer
serial port on the Service PC.
Service Tool Harness (Item 3) [Figure 10-40-4] to the
designated serial port on the Service PC.
NOTE: The recommended serial cable length should
not exceed 15 feet. A serial cable longer than
NOTE: The recommended serial cable length should
15 feet will create a degraded signal causing
not exceed 15 feet. A serial cable longer than
communication errors.
15 feet will create a degraded signal causing
communication errors.
Connect the other end to the connector on the remote
start tool.
Connect the other end to the connector on the Remote
Start Tool (Service Tool).
Connect the remote start tool to the loader. (See Remote
Start Procedure on Page 10-20-4.)
Connect the Remote Start Tool (Service Tool) to the
loader. (See Remote Start Procedure on Page 10-20-4.)
Figure 10-50-1
1
2
N-19301
N-19632A
Figure 10-50-4
N-19774
Figure 10-50-5 1
P13860
Figure 10-50-6
P13857
N-17783
Connect the Advanced Hand Control "T" harness (Item
1) [Figure 10-50-8] to the handle three-pin connector.
The Advanced Hand Control "T" harness (MEL1568-2)
(Item 1) [Figure 10-50-5], is required when taking
voltage readings from the handle control unit [Figure 10-
50-6] on the loaders.
Three-Pin Connector
A-Terminal - Pink/Red - Power
B-Terminal - Pink/Black - Ground
C-Terminal - Pink/Lt. Green - Signal
Left Switch Handle
Three-Pin Connector
A-Terminal - Brown/Red - Power
B-Terminal - Brown/Black - Ground
C-Terminal - Brown/Lt. Green - Signal
Description
Figure 10-60-1
1
P13859
Figure 10-60-4
The actuator test harness (Item 1) [Figure 10-60-1] and
a digital multimeter are required when taking voltage
readings from the actuator(s). 1
Figure 10-60-2
P13858
4 5 6 7 8
11 12
13 9 10
14
B-15551
REF.
DESCRIPTION FUNCTION / OPERATION
NO
1 TEMPERATURE GAUGE Shows the engine coolant temperature.
2 HOURMETER / CODE DISPLAY / HOURMETER - Records operating hours of loader. CODE DISPLAY - Display numeric SERVICE CODES*
ENGINE PREHEAT COUNTDOWN relating to the loader monitoring system. ENGINE PREHEAT COUNTDOWN - Preheat time remaining.
3 FUEL GAUGE Shows the amount of fuel in the tank.
4 LIGHTS / HOLD FOR CODES LIGHTS - Press once for FRONT LIGHTS. Press a second time for FRONT AND REAR lights. Press a third time
to turn all lights off. HOLD FOR CODES - Press and hold two seconds for display of SERVICE CODES (Item 2).
(CODES* show only when there is an error found by loader monitoring system.)
5 BUCKET POSITIONING (Option) Press to engage the BUCKET POSITIONING function. Press again to disengage. Press and hold two seconds
to view [SHTDN] and Operational Code Number in HOURMETER / CODE DISPLAY.
ATTACHMENT AUXILIARY HYDRAULICS
6 HIGH FLOW (Option) Press to engage the HIGH-FLOW auxiliary hydraulics. Press again to disengage.
7 MAXIMUM FLOW / VARIABLE FLOW Press once to engage the VARIABLE FLOW auxiliary hydraulics. Press a second time to engage MAXIMUM
FLOW. Press a third time to disengage all auxiliary hydraulics. [VARIABLE FLOW allows for slow-to-fast
movement of auxiliary functions (The farther you move the switch, the faster the movement of auxiliary
functions.) MAXIMUM FLOW allows for only fast movement.]
8 AUXILIARY PRESSURE RELEASE Rear Auxiliary Only - With key ON and engine running, press to shut down engine and relieve rear auxiliary
hydraulic pressure. (See Relieve Hydraulic Pressure - Loader and Attachment in the Operation & Maintenance
Manual for front auxiliary pressure release.)
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)
(See SYSTEM SETUP & ANALYSIS, in the Operation & Maintenance Manual for more information)
9 PRESS TO OPERATE LOADER Press to activate BICS when the Seat Bar is down and operator is seated in operating position.
Press and hold three seconds to engage Steering Drift Compensation. (See STEERING DRIFT
COMPENSATION in the Operation & Maintenace Manual.)
10 SEAT BAR The light comes ON when the seat bar is down.
11 LIFT & TILT VALVE The light comes ON when the seat bar is down and the PRESS TO OPERATE button is pressed. The lift and tilt
functions can be operated when the light is ON.
12 TRACTION The light comes ON when the seat bar is down, engine is running, and parking brake is released. The loader can
be moved forward or backward when the light is ON.
13 TRACTION LOCK OVERRIDE (Functions Only When Seat Bar Is Raised And The Engine Is Running) Press to unlock the brakes. Allows you to
use the steering levers to move the loader forward or backward when using the backhoe attachment or for loader
service. (See TRACTION LOCK OVERRIDE in the Operation & Maintenace Manual). Press a second time to
lock the brakes.
14 ALARM The ALARM beeps when there is an Error, WARNING or SHUTDOWN condition.
* See SYSTEM SETUP & ANALYSIS, See Diagnostic Service Codes in the Operation & Maintenace Manual for further description
of SERVICE CODES.
Figure 20-10-2
B-15551D
Figure 20-10-4
The left instrument panel is the same for both the
Standard and Deluxe Instrumentation [Figure 20-10-2]. 1
B-15551E
Figure 20-10-5
B-15551F
B-15551E
16 18 20 22 24 26 28
29
B-15552G
ICON/
REF. FUNCTION ALARM CODE CONDITION DESCRIPTION
LIGHT
Advanced Control ON 3 Beeps * Error Error with Advanced Control System (ACS)
15 System (ACS) or Selectable Joystick Control (SJC)
(Opt.)
Attachment ON --- --- --- Electrical controlled attachment is present.
16 Control FLASHING 3 Beeps
* Error Error with Attachment Control Device (ACD)
Device (ACD)
General ON 3 Beeps * Error Error with one or more engine or hydraulic functions.
Warning ON 3 Beeps * WARNING Engine speed high or in shutdown.
17
FLASHING Continuous * SHUTDOWN Engine speed very high. Engine will stop in 10 seconds.
Two-Speed ON --- - --- High range selected. (Fasten shoulder belt.)
18 (Opt.) FLASHING 3 Beeps * Error Two-speed electrical error.
FLASHING - - - - --- Hydraulic fluid temperature below limit for two-speed operation. (See Warming
SLOWLY The Hydraulic / Hydrostatic System on Page OI-36.)
Fuel ON 3 Beeps * Error Fuel level sender system fault.
Level FLASHING 3 Beeps * WARNING Fuel level low.
19
Engine Preheat ON --- --- --- Glow plugs are energized.
FLASHING 3 Beeps * Error Error with glow plugs
20
System Voltage ON 3 Beeps * WARNING Voltage low, high or very high.
21
Seat Belt ON --- --- --- Light stays on for 45 seconds to remind operator to fasten seat belt.
22
Engine ON 3 Beeps * Error Engine oil pressure sender out of range.
Oil Pressure ON 3 Beeps * WARNING Engine oil level low.
23
FLASHING Continuous * SHUTDOWN Engine oil pressure very low. Engine will shutdown in 10 seconds.
Hydrostatic ON 3 Beeps * Error Hydraulic oil pressure sender out of range.
Charge ON 3 Beeps * WARNING Hydraulic oil pressure low.
24
Pressure FLASHING Continuous * SHUTDOWN Hydraulic charge pressure very low. Engine will stop in 10 seconds.
Engine ON 3 Beeps * Error Engine coolant sender out of range
Coolant ON 3 Beeps * WARNING Engine coolant temperature high.
25
Temperature FLASHING Continuous * SHUTDOWN Engine coolant temperature very high. Engine will stop in 10 seconds.
Hydraulic ON 3 Beeps * Error Hydraulic oil temperature out of range.
Oil ON 3 Beeps * WARNING Hydraulic oil temperature high.
26
Temperature FLASHING Continuous SHUTDOWN Hydraulic oil temperature very high. Engine will stop in 10 seconds.
Engine ON 3 Beeps * Error Air filter with high restriction.
27 Air Filter FLASHING 3 Beeps
* WARNING Air filter switch not connected.
Figure 20-10-9
5 6
ENTER PASSWORD
1 3
LANGUAGES
2
B-16165
The first screen you will see on your new loader will be as
shown in [Figure 20-10-10].
Figure 20-10-11
B-16655
Right Panel Upgrade (Standard to Deluxe) To downgrade from deluxe instrumentation to standard
instrumentation requires a keystroke sequence on the
Figure 20-10-12 deluxe panel. This downgrade procedure was added for
theft prevention and security reasons.
15 17 19 21 23 25 27
That sequence is as follows:
B-15552
Figure 20-10-13
1 3
6 5 B-15553
REF.
9 OR DESCRIPTION FUNCTION / OPERATION
NO.
1 ADVANCED Press the top to select Hand
CONTROL Controls; bottom to select Foot
SYSTEM (ACS) Controls.
2 NOT USED ---
B-15993N 3 POWER Press and hold the up arrow to
BOB-TACH disengage the the Bob-Tach
B-15993M
wedges. Press and hold the down
arrow to engage the wedges into
NOTE: Parking Brake (Item 4) [Figure 20-10-15] is the mounting frame holes.
Standard on all loaders. 4 PARKING BRAKE Press the top to engage the
(Standard on all PARKING BRAKE; bottom to
Loaders) disengage.
5 TURN SIGNAL Indicates left or right TURN
INDICATORS SIGNALS are ON.
6 HAZARD LIGHTS Press the top to turn the HAZARD
LIGHTS ON; bottom to turn OFF.
7 ROTATING Press the top to turn the
BEACON ROTATING BEACON ON; bottom
to turn OFF.
8 NOT USED ---
9 SELECTABLE Press the top to select ‘ISO’ Control
JOYSTICK Pattern; bottom to select ‘H’ Control
CONTROL (SJC) Pattern.
SELECTION
EXAMPLE
BUTTONS
Press
LOADER FEATURES
B-16162
Right Panel Setup (Keyless) (Cont’d) The Keyless Right Panel allows the user to view
information concerning the operation of Bobcat
More Examples attachments.
Press . . .
TOOL/SETUP Press
LOADER FEATURES
DISPLAY OPTIONS TOOL/SETUP
CLOCKS
SET CLOCK
Use the keypad to set time.
Press RUN/ENTER to set clock.
Press EXIT to return to previous level menu.
Press
RESET JOB CLOCK (Password required) LOADER FEATURES
(Job Clock keeps a running total for job hours)
Press CLEAR to reset Job Clock to zero.
Press LOCK/UNLOCK to unlock.
Enter Password and press RUN/ENTER.
Languages
Press . . . Press
TOOL/SETUP ATTACHMENTS
LOADER FEATURES
DISPLAY OPTIONS
LANGUAGES
Select the language, press RUN/ENTER.
Press EXIT to return to previous level menu.
B-16163/B-24288/B-16161A/B-15753A/B-15754A/B-15755A
Password Description
Press TOOL / SETUP
All new machines with keyless start arrive at Bobcat
dealerships with the keypad in locked mode. This means
that a password must be used to start the engine.
Press OWNER UTILITIES
For security purposes, your dealer may change the
password and also set it in the locked mode. Your dealer
will provide you with the password.
Master Password:
A permanent, randomly selected password set at the Enter PASSWORD (owner or master)
factory which cannot be changed. This password is on Keypad
used for service by the Bobcat dealer if the owner then press ENTER
password is not known; or to change the owner to Continue
password.
Press PASSWORD UTILITIES
Owner Password:
User Password:
B-16163/B-24288/B-24290/B-24291/B-16171/B-24292/B-24293/B-24294
Changing The User Passwords This feature allows the owner to unlock the password
feature so that a password does not need to be used
Figure 20-12-2 every time the engine is started.
Figure 20-12-3
Press TOOL / SETUP
Press
LOCK/UNLOCK
Press
Enter USER PASSWORD EXIT
on Keypad
then press ENTER to Continue.
B-16163/B-24288/B-24290/B-24291/B-16171/B-24295/B-24296/B-24297A
B-16163/P-76075/P-76076/P-76076A/P-76077
Description
Figure 20-13-1
1
3
B-16163A
Figure 20-13-2
2
B-15551
The Keyless Right Panel, if equipped, will display a Press and hold the HIGH FLOW and AUXILIARY
message (Item 1) [Figure 20-13-2] alerting the operator PRESSURE RELEASE buttons (Item 2) simultaneously,
to service the machine. This message will remain for 10 until [rEsET] appears in the display screen (Item 3)
seconds before reverting back to the previous screen [Figure 20-13-4].
and will appear for 10 seconds every time the machine is
started until the maintenance clock is reset.
Description 9 11
1 13 15 17
5
Figure 20-20-1
2 6 18
3 7 19
4 8 14 16 20
10 12
7117407
P-13849 P-24651
P-26323
Identification Chart
4 CONNECTOR CONTROLLER
J1 J2 J3 J4
BLACK 18 PIN CONNECTOR WHITE 18 PIN CONNECTOR BLACK 30 PIN CONNECTOR WHITE 30 PIN CONNECTOR
(ALL BLUE WIRES) (MOSTLY BLUE AND PURPLE WIRES) (MULTI COLOR WIRES) (MOSTLY GREEN WIRES)
V-171/V-172
2 CONNECTOR CONTROLLER
41 50 41 50
31 J2 40 31
J1 40
21 30 21 30
11 20 11 20
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
ACS CONTROLLER
A B C D E
J3
J3
F G H J K
A B C D E
A B C D
J2
J1 F G H J K
H G F E
J1 J2
SJC CONTROLLER
41 50
31
J1 40
21 30
J1
11 20
1 2 3 4 5 6 7 8 9 10
AWS CONTROLLER
41 50
31
J1 40
21 30
J1
11 20
1 2 3 4 5 6 7 8 9 10
J2
41 50
31 J2 40
21 30
11 20
1 2 3 4 5 6 7 8 9 10
Connector Maintenance
Figure 20-40-1
N-19275
Figure 20-40-3
N-19555
Figure 20-40-4
N-19247
Figure 20-40-7
N-19245
Figure 20-40-5
N-19443
Figure 20-40-10
N-19263
Figure 20-40-11
N-19264
Figure 20-40-12
N-19259
Figure 20-40-13
N-19258
Figure 20-40-16
N-19250
Figure 20-40-17
N-19251
Figure 20-40-20
N-19265
N-19266
N-19253
Figure 20-40-24
N-19254
Figure 30-10-1
P-69276
Click the Analyzer Icon [Figure 30-10-1]. It is very important that the part number chosen is the
correct part number [Figure 30-10-3].
If this error appears, the computer or the remote start tool
is not connected, the key isn't on, or a fuse is open. The
program can be entered by hitting cancel but will be
unable to communicate with the loader.
Figure 30-10-2
P-69275
Figure 30-10-4
P-73668
Figure 30-11-1
1
2
4 5
6
7
P-69278
P-73668
The Advanced Monitoring screen will allow the view of
many different individual checks. These diagnostic
Click on the Monitor icon [Figure 30-11-1]. checks are listed below [Figure 30-11-3]
P-73668 P-34649
Click on the Warnings Icon [Figure 30-12-1]. The Stored Vital Warnings and Shutdowns screen
[Figure 30-12-3] will show the number of times a
Figure 30-12-2
specific alarm has occurred, the hour of the last
occurrence and length in minutes that the last alarm had
been active. This screen is accessed by clicking on the
View Warnings and Shutdowns link on the Service Codes
4 screen
3
Figure 30-12-4
1 2
2
1
P-69272
3
This screen will show the main controller service codes 4
5 6
listed from newest to oldest. It displays the hour in which
the code appeared, the code number, and a short
description. The Advanced Control System screen can 7
also be accessed by clicking on the Icon [Figure 30-12-
2].
5
4
P-69264
Reduced Function (ACD Mounted On Attachment • Default On – High flow is default on (if equipped)
Only) when the auxiliaries are activated, but can be turned
off by the operator.
The Attachment Control diagnostic screen can be used
to troubleshoot issues with the Reduced Function ACD • Default Off – High flow is default off when the
(equipped with four ACD outputs - A through D). auxiliaries are activated, but can be turned on (if
equipped) by the operator.
NOTE: If there is no ACD, the screen will appear
similar to the below screen but there will be no • Always On – High flow is always on (if equipped) and
ACD outputs shown and other screen cannot be turned off.
differences.
• Always Off – High flow is always off and cannot be
Figure 30-13-5 turned on.
7 5
8
P-69343A
Figure 30-13-7
3 4
5
1
6
2
7
9 8
P-69342
Actuator Test
Figure 30-13-8
P-69261
Figure 30-14-1
P-76712
Figure 30-14-2
P-34650
Figure 30-15-1
2
P-69274A
1 2 P-76702
Figure 30-15-4
1
3
5
4
2
P-76702
Figure 30-16-1
1
P-76709
Figure 30-16-4
Select the Diagnostics Icon (Item 1) [Figure 30-16-1].
Figure 30-16-2
P-76713
Figure 30-17-1
1 P-34628
Click on the Options Icon (Item 1) [Figure 30-17-1] NOTE: If the communication alarm occurs when
trying to enter the Service Analyzer program
The options screen allows you to change the language, and all connections, the service tool key and
communications port, the default units (Metric or the fuse check good, select each available
English), and the diagnostic display mode. COM port and retry the Service Analyzer
program.
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
Take out existing pages and put in the new pages as listed below:
Contents i-xii Contents i-xii Revised G Series S/N list, updated Safety Warnings
Printed in U.S.A.
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SERVICE MANUAL SERVICE MANAGER X
REVISION SALES MANAGER
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v, vi v, vi Revised
Section 30 Section 30 Many resistance and voltage updates and added Hall-
Effect
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SERVICE MANUAL SERVICE MANAGER X
REVISION SALES MANAGER
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
Take out existing pages and put in the new pages as listed below:
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
Take out existing pages and put in the new pages as listed below:
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
Take out existing pages and put in the new pages as listed below:
30-330-1 thru 30-330-28 30-330-1 thru 30-330-54 Added ACS codes and revised the AHC codes
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SERVICE MANUAL SERVICE MANAGER X
REVISION SALES MANAGER
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
Please discard your old Electrical System Service Manual (P/N 6900881) dated 2-00 and replace it
with the revised Electrical System Service Manual (P/N 6900881) Dated 4-03.
Printed in U.S.A.
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SERVICE MANUAL SERVICE MANAGER X
REVISION SALES MANAGER
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
Please discard your old Electrical System Service Manual (P/N 6900881) dated 4-03 and replace it
with the revised Electrical System Service Manual (P/N 6900881) Dated 7-06
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The following Sections are a revision to the above Electrical Service Manual.
Front Cover
Alphabetical Index
Contents
Foreword
10-01
10-20
10-21
10-40
20-01
20-20
30-01
30-10
30-11
30-12
30-13
30-14
30-15
30-16
30-17
30-18
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REVISION SALES MANAGER
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
The following Sections are a revision to the above Electrical Service Manual.
COVER
ALPHABETICAL INDEX
30-01
30-14
30-15
Remove 30-18
Printed in U.S.A.