_ Cl

ini
Madam, Sir, " |-

The ‘ClNl Manual Update 2004‘ was sent to you early 2004, after some delay due to the completion of the new
digital CINI Handbook in combination with the new website.
With pleasure we herewith send you the ‘CINI Manual Update 2005', in order to remove this backlog.
ln this update we have indicated the requirements for insulation materials as required by the Montreal Treaty and
also we have adapted the cold insulation finishing to more nowadays applications. With that we have anticipated
the complete revision of Chapter ClNl 1.3.02 “General requirements of cold insulation systems”, which will be
included in next year’s update. .

Further a number of alternative materials have been added and some imperfections at several pages have been
corrected.

The working group members are:

Chairman: Mr. J. Nabom - Hertel bv

Mr. H. Diepstraten - Clhll
Mr. P.J. van Dijk - Fluor Daniel bv
Mr. W. Fredrix - DSM LBV ‘
Mr. J.C. Turk - Shell Global Solutions international bv
Mr. F.J. Popnna - CINI - Technical Coordinator
Mr. J.A. Wiemerink - Corus Iron Sewices lJmuiden
Mr. A. de Wit - Hertel bv

The additions and revisions are indicated on the attached list of modifications

For questions about the despatch of the Manual you are requested to contact the ClNl Secretary,
Mr. U. van der Velden, telephone: +31. (0)181. 69 80 33 or fax: +31.(0)181.69 80 31;
e-mail: info@cini.nl.

It is with pleasure, that I present this ClNl Manual update to you on behalf of the Board and the Working Group.

Mr. G.D. Zon r

_ _ I I
—-——T—- —
_
-
__ fl.
i-"' —
L
_____
—
L
Chairman CINI CONTROLLED COPY:
Copy No.1 l GP H
KNPC Engineering Standards
_ __yggg_g_gyggCommittee t

sti'chtI'ng Commfssfiz Isulcttie Nedarlnndse Industrie

ini Additions/Changes 2°04-1°-01
page 1 of 1

Herewith you receive the documents as mentioned below.

We request you to insert these pages at the indicated tabs in your Manual and to destroy the replaced
pages.

CIN 0.0.00 dated 2004-‘0-01; rep aces version 1998-12-07 in front of tab 0
Cl N 0.’ oou a teu2oo4- " cl-0*, rep I laces vers ‘ on 1999 -09 - 15 ‘n front of tab 1
Cl N . 0.1.01 dated 2004-".0-0’; rep aces vers'on 1999-09-15 in front of tab “
CIN 0.’ .02 dated 2004-"0-0"; replaces verson 2004-02-01' 'n front of tab 1
CIN! 0.‘ .03 dated 2004-10-0’; replaces vers'on 2004-02-01 in front of tab "
CIN 0.’ 04 dated 2004-10»-0‘; rep aces page CINI 0.0.0 dated 2004-02-01 (address form) ‘n front of tab 1
CIN’ 1." .00 dated 2004-‘Ci-01; replaces version 2004-02-01 tab “
CIN " .3.02 dated 2004-‘O-0’, pages 7-11; replace version 2001-05-10, pages 7-11 T310 "i

CIN 1.3.05 dated 2004-"0-01; pages 1-4; replace version 2004-02-01, pages 1.3.05a+b tab 1'
(page 5 of 5 dated 2002.12.01 remains)
ClN 1.3.10 dated 2004-*0-01; rep aces ver son 1999-09-15 tab 1
C Nl 1 . 3 . 11 dated 2 004-"0-0’; rep laces ver son 2004-02-01 tab 1
C N 2.1.00 dated 2 004-’0-01; rep aces version 2004-02-01 tab 2
C.N 2 . 3 .01 dated 2 004-*0-0=1; rep EGGS ver son 1997-11-03 tab 2
C N 2.3 02 dated 2 004-’ 0-01', rep aces ve FS.ion 2004-02-C11 tab 2
C.N 2.7 01 dated 2 004-"0-0‘; repxaces verson 199?-11-co tab 2

C N. 3.1 01 dated 2004-*0-0’; rep aces version 2001-05-'0 tab 3

CIN 3.1 02 dated 2004-10-01; replaces ver S'0n 2001-05-1 0 tab 3
CINI 4.0 00 dated 2004-"0-0’; repl aces verson 2004-02-01 tab 4
CINI 5.0 00 dated 2004-"0-0"; rep aces ver s'on 1999-09-15 tab 5
CINI 7.0. 00 dated 2004-"0-0’; repflaces ver son 2000-’ 1-01 tab 7

For questions about shipment, please contact the secretariat, Mr. U. van der Velden,
telephone: +31 (0)181 69 80 33, fax: +31 (0)181 69 80 31, e-mail: info@cini.nl.

The Board kindly requests anyone who has questions or remarks regarding the content of the
CINI Manual to contact:
Mr. F.J. Popma - Technical Coordinator CINI
Esdoornlaan 18
2161 MR Lisse
The Netherlands
Tel.: +31 (0)252 42 5315
E-mail: popma10@planet.nl

stifriting Commissie Isolates Naderlundse Industrie

 Table of content C|Ni 0.0.00
2004-10-01
page 1 of 1
‘U

Tab 0 General

Tab 1 General requirements + installation instructions

_rI'

Tab 2 insulating materials + auxiliary materials

Tab 3 Finishing materials + auxiliary materials

Tab 4 Constructions heat insulation

Tab 5 Constructions cold insulation

Tab 6 Economic insulation thickness

Tab 7 Conservation of insulated piping, equipment and tanks

Tab 8 Measurement specifications

© stichting Commissie isoiatie Nederlandse Industrie

$UbjEiCi to exceptions laid down by law nothin from this edition shall be multi lied aridior made ublic by means of photoco ies microfilms
storage in computer files or Dtt'}'EfiH1S'_E,_;ii\'ithOLIt%h‘B written consent of the Stichgng Commissie lso1)atie Nederlandse lndustrie.‘1'he'foregoing shall
also apply for complete or partial revisions.

Although _in compiiinlg this edition the utmost care was observed, errors and incompietions cannot be ruled out entirely. Therefore, the Stichting
Commissie lsolatre ederiandse lndustne andior the members of the committees assume no FBSRIDHSIDIIHY for direct or indirect damage ansing
from or connected with observance of the editions published by the Stichting Commissie lsolatie ederiandse lndustne.

sti'chti'rig Cornrrir$si'e Isolutie Nederlundse Industrie

 0 0

Table of Content CINI 0.1.00

2004-10-01
page 1 of 1
‘U

|-

CINI-specification

Tab 0 General

Preface 0.1-01

CINI Board and compilers of the CINI Manual; 0.1.02

Addresses and contact data CINI;

Overview revisions 0.1.03

Change of address form 0.1.04

£9 stichting Commissie lsolatie Nederiandse tndustrie

Subject to exceptions laid down by law, nothing form this edition shall be multiplied andior made public by means of photocopies. rnicrofiims, storage in
computer files or otherwise. iriithout the written consent of the stichting Commissie lsolatie Nederiandse lndustrie. The foregoing shall also apply for complete or
partial revisions.
Although in compiling this edition the utmost care was observed, any enors and incompletions cannot be ruled out entirely. Therefore. the stichting Commissie
lsolatie Nederiandse industrie andior the members of the committees assume no responsibility for direct or indirect damage arising from or connected with
observance of the editions published by the stichting Commissie lsolatie Nederlandse industrie.

sti'chti'ng Cornrnz's5i'e lsolatie Nedericndse Inclusrrie

0 0

Prefeee CINI 0.1.01

2004-10-01
page 1 of 2

|-

You have in front of you the ClNl Manual about thermal insulation of installations. it was produced by the CINI
Foundation, an institution in which, uniquely, both principals and contractors cooperate, including Akzo Nobel,
DOW, DSM, Shell and VIB. The CINI Manual is meant to serve as a tool for designers, purchasers, executors
and inspectors, in realizing the optimal insulation for all common situations. For this purpose, the know-how and
experience of specialists from dozens of companies were gathered and laid down in interlinked specifications.

The insulation and finishing materials as supplied by the market, as well as insulation techniques, are changing
continuously. That is why this ClNl Manual is updated on a regutar basis. For this purpose a special working
group has been assigned to gather and work out these developments.

Our subscribers work with either a paper version of the Manual, a cd-rom version or an internellintranet version.
The versions are available in Dutch and English.

The way of using the CINI Manual is very easy. The preface is followed by a table of content including
references to tabs. After every tab, you find a list of the specifications as available under the specific tab. To
select the materials to be used, you can make use of the “search paths" (selection diagrams).

ClNl now also has its own Internet website, via which this CINI Manual can also be accessed. This offers
various advantages, e.g. it enables you to:
- consult the ClNl Manual via internet (for subscribers with user- and password)
- quickly browse through the book or go from one specification to another
- make printouts of specifications or sketches required for a job.

Access to the CINI Manual is not free of charge. However, if you subscribe to the electronic ClNl Manual in
addition to the hardcopy ClNl Manual, you will receive a substantial discount. For the latest information on this
option, l refer to the ClNl site, which you can access under virww.cini.nl. On the website you will also find the
latest price list for our various products and you can place online orders.

Practically all users of the CINI Manual have a subscription to supplements to ensure that this publication
remains up-to-date. Without this subscription, the CINI Manual would soon lose its value and the user would no
longer be in line with other users like principals and contractors. If you do not have a subscription to these
supplements yet, I strongly recommend to take one out.

By the way, did you know that CINI also publishes a highly popular pocketbook version of the Manual describing
essentials in hot and cold pipe insulation. it is specifically designed for ‘in field‘ use.

str'cl'iti'ng Commissie lsolatie Nederlondse Industrie

/-"I .
Prefeee CINI 0.1.01
2004-10-01
page 2 of 2

|-

For several years ClNl worked together with software supplier HTFS (Aspentech) on, what it proudly calls, the
best and most advanced computer program in the field of thermal insulation. The software is available on cd-
TOM.

On behalf of the foundation board, I wish you success with this CINI Manual. if you have wishes, questions or
comments, please let us know through the attached form or our website.

George D. Zon
(Chairman of ClNl)

sti'chti'ng Coirrrnissie lsolatie Nederiondse ino"ustrie

In .
ITII CIN! Board and compilers CINI Manual
Addresses and contact data ClNl
Cm; 0_1 _02
2O04_1O_O1
page 1 of 3
1-

The ClNl Board

Messrs.:
G.D. Zon Chairman ClNl
U. van der Velden Secretary/Treasurer CINI
J. Nabom Board member, V.l.B.
M.H.E.C. Vredegoor Board member, Akzo Nobel Engineering bv
J.C. Turk Board member, Shell
PM. Hochstenbach Board member, DSM T

Standardization compilers of the CINI Manual

Messrs:
Fl. Dawson Fluor Daniel bv (from 1998)
H. Diepstraten Dow Benelux bv (till 1998)/CINI (from 1998)
P. van Dijk Fluor Daniel bv (from 2002)
A. Franken Hertel bv (till 1994)
W. Fredrix DSM LBV (from 1992)
J.J. Gelissen SGB industrial Services bv (from 1997)
Fl. Groteclaes DSM Services (from 2000)
P. Herben DSM Services MP8 (1995-1999)
M. Hollaar Fl&M lndustrie Services bv (from 1997)
.J.F. Hollenberg Shell Global Solutions international bv (from 2000)
H.P.J. v.d. Hout Shel Ned. Raffinaderij bv (till 1994)
W.A.J. Janssen DSM LBV (till 1992)
G. de Kuijper Akzo Nobel Engineering bv (from 1997)
P. Lansbergen Hoechst Holland bv (1995-1998)
G. Lodeweegs Akzo Nobel Engineering bv (till 1994)/ClNl (1994-2000)
J. van Loo Pittsburgh Corning Europe SA/NV (from 1995)
T. Looman Akzo Nobel Engineering bv (from 1994)
G. Middel 1' (19-10-94) CINI
J. Naborn V.l.B.
A.G. Norder Thermatras (from 1997)
P.Opheij Travhydro Nederland bv (from 1999)

sti'chri'ng‘ Corn.-*rii'5si'e lsolatie Nederloiirlse Industrie

ini CIN! Board and compilers CIN! Manual
Addresses and contact data CINI
¢||q| g_1_Q2
2004-10-01
page 2 of 3

(Standardization compilers of the CINI Manual - Cont’d)

F.J. Popma Shell (1994-2000)lClNl (from 2000)

P. Roodenburg Van Waas (from 1997)
H.A. Schoester Akzo Nobel Engineering bv
D. Slendebroek Vopak I v/h van Omrneren Tank terminal (from 1999)
P. Spuijbroek Stork industry Services (till 1994)
-P. Tilleman Lid AIB-VINCOTTE GROEP (till 1994)
M. Timmermans DSM Services bv (from 1997)
J.C. Turk S he l Global Solutions
' international bv (from 2000)
H. Vendeloo Coolag Holland bv (from 1994)
H. van Vliet Sh e yl Nederland Chemie bv (from 1997)
J.G. Westra Sh e l intern . Oil Products bv (1996-2000)
J. Wiemerink Corus/Hoogovens Groep (from 1991 )
A. de Wit Hertel bv (from 1991)
G. Wolf Hoogovens Groep (till 1991)

stichtlng Corrirnissre Isolritie Nederlundse Iridustrie

ini CINI Board and compilers CINI Manual
Addresses and contact data CINI
C|N| g_1_g2
20O4_10_01
page 3 of 3
1-

Secretariat
Foundation Committee Insulation Netherlands industries (ClNl)
For information about the manual, subscriptions, financial matters, etc., please contact:
ClNl
Secretary Mr. U. van der Velden
Puntweg 7
3208 LD Spijkenisse
The Netherlands
Tel.: +a1*(o)1s1 - as 90 as
_F'

Fax: +31 (0)181 - 69 80 31

E-mail: info@cirii.nl
internet: www.cini.nl
Bank Account No. 55.40.49.988

Technical information
For technical questions and/or comment, please contact:
Mr. F.J. Popma - Technical Coordinator CINI
Esdoornlaan 18
2161 MR Lisse
The Netherlands
Tel.: +91 (0)252 - 42 53 15
Fax: +31 (0)252 - 42 53 16
E-mail: popma10 @ planet.nl

insulation Calculation Program TICP

For the ordering of the insulation calculation program TICP (Thermal Insulation Calculations Program),
see chapter 6, please contact:
Hyprotech, a subsidiary of Aspen Technology, Inc.
Gemini Building - Fermi Avenue
Harwell international Business Centre
Didcot, Oxfordshire OX11 0QFl
United Kingdom
Tel.: +44 (0)1235 448333
Fax: +44 (0)1235 449350
or contact the CINI secretariat.

strrliting Cornmissie lsolatie Nederlnndse Industrre

ini Overview revisions ¢||~,|| g_1_03
2004-10-01
page 1 of 5

Tab 0: General
ispecificationfiidateé page [specification ldate C “page nr. F lspecificationdate C “page nr.
}CiNl0.0.00_ E110-01,1of1 ;lNl0.1.02 timer 11126173 [:ri~ii0.1.03 b4-10-01 01112515‘
1C|N| 0.1.0 0 10-0111511 i‘_ 15ir~ii0.1.02 S10-01 pets" ClNl0.1.03 b4-10-01 5314515“
‘1ClNl 0.1. 01 1 -10-011112512 ? L *5 lciivi 0.1.03 b4-10-01
if C 5515 CC
1- 2 F4 it A \ 9 it T y kir~ii0.1.04 l04-10-01 112512

Tab 1: General requirements + installation instructions

lspecificationfijite page nr. [Tspecification bate page nr. tSpBC1fiC8'tl0l'lll§3t9 paganr.
CIN 1.1.00 ,. -10-01
A F 011 it g- lcr~i71.3.o4 1-01 5113061 212 2 N 1.3.18 T-11-03 1i2 Of 3
i
-CIN 1.2.01 E2-12-01~Page1 0* clu 1.3.04 100-11-01 9110 e112 EN '1 1.3.18 19'?-11-0 seas
1.
ic .3
_F._

2-12-01 iriagei .04 '00-11-01 l11i12 of 12 N 1.3.19 tr-11-03 1 of 1

l.
CIN 1 .2.02 1

. 1 l
t3 N 1.2.03 D1-05-10Page1 1 cu 1.3.0 5
"104-10-01 1:2 of 5 N 1.3.20 9-09-15 ,1r2 of2
cl Nl 1.3.01 101-0510 1112 of 3“ 1 lC.N’ 1.3.0 5 0 1,04-10017314 of5 ('5 . 1.3.21 E9-0915 111275122
lC Ni 1.3.01 ‘01-05-2 0 014513 . ‘CNN 1.3.05 l02-12-01 we N 1.3.51 4-02-01 172 of 4
E. N 1.3.01 E1-05-*0 lsrsiers Y ' 1 3.10 S b4-10-01 11205102 Z T04-02-01 314 of 4
1 1.3.51
104-10-01 ‘-112 0f3 T Tu 1.3.52 A 19?-11)-03f1'/2511
T ‘ ‘-——— I

N 1.3.01 , 1-05-10 W8 are T ZZ 1.3.11 ('5

O
C! N 1 .3.02 ‘ 1-05-*0 1r2er11
I
12 1.3.11 I04-10-01 0513 ‘T2 l 1-13.52 1” is?-11-031314 of7
N.
t-19-09-15 11/2 era 1.3.52 "797-11-03 bra 51:1
_ —F~—~~— - -'

Tc 1.3.02 1-05-10 BI4 of 11 "66 zz 1.3.‘-‘.2 ('5 N

. ---- - 1 . -»
C!l N 1.3.02 1-05-10 1515 Of 11 lCl.N’r 1.3.12 be-09-15 l3 513 (‘T N 1.3.52 P9?-11-03 7 of?
O N 1.3.02 i -10-01 7i'8of11 CN1 .3.13 b?-11-03 511 (‘Y N . 1.3.53 A
l9?-11 7031112 of 3
O N 1 .3.02 10-01 ‘9i10er11 , ClNl 1 .3.14 97-11-03 11/2 of 3 (‘Y N . 1.3.53 197-1 1-03 l3l4 er 3
6. N 1.3.02 T04-1001) 11 e111 1 ciiii-1 .3.14 I597-11-03 3 of 3 1"! ' 1.3153 Tb?-11-03 E15 er 3
Q7 N 1 .3.03 T ti-05-101:2 er-iii rClN. " .3.15 ‘-.99-09-15 l1/2 of 2 Ni. 1.3.53 vb?-11-03 5 l8 of8
35 N 1.3.54 197-11-03 1.12 era
T ...

iC N 1.3.03 , 1-05-10 FI4 0f4 lCNl1 .3.16 197-11-03 112 512 5.5
-
1C1 N 1.3.04 20-11-01‘ -112 of121T| C'N'1 3.1?) ls?-11-03 11121013 ZN‘: 1.3.54 in-1133,: '4 of6 131

,C iv 1.3.04 0-11-01 3145112 _ ICY N‘, " .3.17 97-11-03

. .
of3
__..f..._
N 1.3.54 C ls?-1 1-0030316 of 6
E9 .
CN 1.3.04 100-1 1-01 1513531 12 ifl i 1.3.55 7-11-03 1 of1

l "
1
' --
1
i
if I 4-01 l A i C

stichting Comrnissie isolotie Nederlundse industrre

ini Overview revisions Qmr g_1_g3
2004-10-01
page 2 of 5

Tab 2: insulating materials + auxiliary materials

|specification date ‘page nr. i lspecification date llpage nr. pecification date _ ipage nr. I
’EYCIN 2.1.00 04-10-01 172 0f3 cu: 12.2.05 t79-0915112512
- N 2.10.01 9-09 15 l1!2 of2 %
CIN i 2.1.00 7 I04-10-01 3of3 I iCN. 2.2.072 9-09-152 :1r2 512 CAN 2."0.03 9-09-15 31i2 51 2
_. _._1_ __
— r
CIN I 2.1.01 799-09-1 5 1r‘2of2 ) iv-2.3.01 0410-01 1:2 513 T5.
z 2."1.01 7 lies-09-1252 112 512
CIN 2.1.02 be-09-1 5 1i2of2 = 6%Z 2.3.01 T -10-01 1:513 2.1 1.02 7 9-09-15 i1i2 of2

1
.._.r . _ 1.. _ -1 __ __ _l
CN - 2.1.03 199-09-1 5 172012 C Ni 2.3.02 -10-01 E172 of 2 2.12.01 9-09-15 1i2of2
lCN £2.“.04 99-09-1 5 5172 of 2 iCiN 2.4.01 1-05-10 ‘1l'2 0f3 1 ZZ1Z2.1.2.02 I299-09-15 1r'2 of2

i: l 2.1.05

C-N i2.1.07
2.1.06
199-09-15 172 of 2
E9-09-15 1/2 512
__r

9-09-15 1/2 of 2
_
. l>~
r

i
.
cr~ii2.5.01
NI
2.4.01
2.4.03
.01-05-10 33 of 3
1-.---- l
9-09-15 *1 of1
7-11-03 1:2 512 4-+
F5 Z 2.13.01
‘c iv
CN 2.25.01
2225.01
01-05-10 1i2of2
1-075-10 E112 of3
1 -05-To 13513
lCN 2.2.01 99-09-15 1/2 of 2 1 CN 2.5.01 9-09-15 ;1i2 of2 N 2.40.00 97-1 1-03 i2 O14

T
N . 2.2.02
N 2.2.03
9-09-15 l1/2 of 2
1
9-09-15 )1/2 512
i
Cl Ni 2.7.01
,ClN 2.7.01
04-10-01 1.12 514
p4-1 0-013 220:4 514 A
iN 2.40.00
N 2.50.00
i-11-03 314 514
-02-01 1112 515 i I
I-
E

N . 2.2.04 '9-09-15 1/2 5172 = -lCN 2.8.01 fir-11-03 112 012 N 2.50.00 . 02-01 114 Of 6

7'3
N. 2.2.05 199-09-15 I112 512 7
I

row 2.9. 01
r
, 7-11-03 1172 of2
l 1C1N 2.50.00 02-01 $116 01f 6
l

Tab 3: Finishing materials + auxiliary materials

Fpecification Eite ipage nrff A A 5555111551155 date page 511'? lspecification idate lpage nr. I
at
_i 02-0111:2512 iCiN,3.2.06 i -11-01 oil
_|_
3.3.06 -02-01 1/2 512 l

0
CIN 3 ..|. 00 $5
___ L I I M_,,_,__ .t_. _

‘ ‘ N 3.2.0? -11-01 1511

C!N 3.’ .01
iC iN I 3.1.02
D4-1 0-01 1of1
! -10-0 1 l1of1 5 c N 3.2.03 511-51
l
i1of1 l iClN 3.3.10
i

' N 3.3.11
1-05-10 @112 of 2
1-05-10 @112 512
lCN3.".03
1CN 3.".04
1-05-" 0
1-05-" 0 =1of1
11 511
1
l
C :N= 3.2.09
C N 3.2.10
i -
596-11-01
l96-11-01
1511
» of1
C N1 3.4.01
ZN 3.4.01
99-09-15 1112 of 3
F99 09-15 of 3 l
l
4: _ .

iC Ni 3.1.05 '01-05-10
T ____
;1of1 5 3.2.11 199-09-15 1of1 3.5.01 -‘99-09-15 112 of 3
N 3.2.01 96-11-0 J.
I 1of1 13.3.01
ZZ 199-09-1511/2 5127 iN13.5.01C 1,99-09-15 '3 513
CTN 3.2.02 1:-:15-11-01 1of1 6.2 Z 3.3.02 7-11-03 1511 ZZ3.6.01 '01-05-10 1 011
_c lN 1 3.2.03 196-11-0’ ,1of1 52 '. 3.3.03 9-09-15 1/2 of 2 2 73.25.01 I01-05-10 11 511
1
_- _L_ _. . __ __ -—i
CI Ni 3.2.04 .96-11-0" i1 of1 CN 3.3.04 7-11-03 '1 of1 C1“! 3.25.02 1-05-10 172 0f2

lCiN 1 3.2.05 E96-1 1-0

1|
11511 |C.N 3.3.05 01 05 10 1/2 of2
--r-

sti'cliti'ng Commissie lsolatie i-‘ilecliarlrlridse industrie

ini Overview revisions gym g_1_g3
2004-10-01
page 3 of 5
.. 1-

Tab 4: Constructions heat insulation

_ Ifi _ , __ __ _
spec‘ cation Fate ipage nr. E pecifioation fiate ipage nr.11 Ispecification idate111 1 page nr. 5
C‘.N* 4.0.00 .04-10-01 11201411 1 on ICIN I 14.3.20
__1__

4.1.29 1-05-10 1101 1 I99-07-02 1110f 1

0 INI 4.0.00 0410-01 1914 014 1 CEN 5 4.1.30 99-09-09 1 of 1 1111 1 11011 4.3.21 E9-09-09 11 011 -.

1141.01.00‘09-07-02 1 015 10 74.3.22 _ 9-09-09 '1 011

.I

'1CN 4.1.31 101-05-1011 5f1

ICINK1 4.1.00 9-0?-0212015 . N i 4.1.32 1 -05-10 1011 1 “é 01111 14.3.23 01-05-10 1011
10111 4.1.00
i _

bu 4.1.00
__ _

99-0?-02 015
9-0?-0210015 1 i
---_ .1
1 N.
-CN 4.1.50
21.1.33 2-12-01 I1of1
9-09-09 11011
99-09-09 101-1
I

II
4.3.1241
ICIN 4.3.25
l

I
IN
9-09-09 :1 011
1-05-10 11 011

o N, 4.1.00 19-09-09 015 1-C N 4.1.51 {NE 4.4.00 I 9-09-09 I1 of 1'

1
. . 2? .
1CiN 4.1.01 9-07-0 1of1 11¢ 1N? 4.1.52 10510 1.12101 1N1. 4.4.01 0 99-09-09 1 011 7
N 4.'.02 9-07-0 1 of1 IN 4.1.53 1-05-1 01112012 N {-1.621 t9-09-09 i1 of 1 i
1 . _

6 11141.11 .54
1

ac N 4.1.03 Z 9-01-02 11011 _

1 .._.iC_ N
1-05-10 11011 iC?N - 4.4.03 _ 9-07-02 '1 of1
10 11141.04
L
;010510t011
I
1 4.2.100 1 991-09-09 11 of1 CN 4.4.04 '00-0110111 01» J

I
0 N 4.1105 9-09-09111011 . ‘1 011 £0-11-01 1 011
1

‘C N E 4.2.01 99-07-02 I -CI N 41.5100

0 N 4.1.05 -1
9-07-02001011
_ .
1- C N 4.2.02 9-07-02 1011 1 cw 45011 0-11-01 1of1
-_- J

I
I

o@1~1;4.1.07 99-09091011 ._ C 04.2.03 1-05-10 I1of1 CN 4.5.02 .00-11-01 1011

f-CN 4.1.00 99-0?-02 1011 -N1 4.2.04 9-09-09 11 of 11 4.5.03 00-11-01 ;1 011
— 1
bu . 4.5.04
_ . ____1.

1011111 4.1.09 1 199-09-09 1 0111111“ 5 N 4.2.05 99-09-0 1of1 0-11-011 11 011 I

I ..N_ _. __l

cw 4.1.10 I99-09-09 1 011 1 111421.106 1 1 110 1of1

D1-O5-1 30
4
1
N 4.5.05 0-11 O1 —
of1
_
.CiN 4.’. 11 I99-07-0211011 g I
N 4.2.07 9-07-02 1of1 F ".0111 14.5.05 0-11-01 1 01 1
-CN 4.1. 12 199-09-09 11 01 1 1 1:: NI 4.2.08 9-07-02 -1of1 1NT4.5.07 10011101 1 011 I

_ __ I -_-. _ H.
C1 Ni 4.1. 13 99-07-02 " of1 =C N 4.2.09 9-07-02 11011 4.5.08 to-11-01 51011
1
iC%N 4.‘-‘.14 9-07-02 1 of1 C N 4.2.10 I99-09-09 1 of 1 N 145.0911 . 0-11-01 1of1
CN 4.1.15
on 4.1. 151
!c1r~1I4.1.17
9-0?-012
9-0502 1711 of 1
99-0?-0211 011
01111
%
1
1C1 [Q1
1
I0 N 4.2.12
IC N 4.2.13
4.2.111 9-071-02 11011

9-09-09 -1of1
9-07-02 .1 of ".
1'
CN 4.5.10
iC' N 4.5.11 0-11-01 11 011
00-11-01 1 of1
1

CN 4.6.01 1 19-09-09111 01 1
.

I
N. 1 _|_ __ _ .

1001 1 00-11-01 1 011

T i -- -1- "I

1611 4.1.10 .99-0?-02 "C 4.2.14 9-07-02 CN 41.91.01

C N114. 1. 19111
6
NI 4.1 .20
__ ;
1-05-10 .
__
I
1.

9-07-02 ‘:1 of1

--— 1
_________ _|_

_ -_- _- ;
T

C
_

1NI41.2.15
N.
4.2.16
.99-07-02 1101 1
fie-0?-02 111 of11
I CIN 4.9.02 1 10-11-01 '=1 011
bu 4.9.03 0-11-01 11 011
C1N! 4.1.21 199-09-09 1 of 1 5 C N 4.2.17 L 2-12-01 1011 bra 4.9.04 U0-11-01 1 of1
C .

I .
-1

N 4.1.22 D1-05-10 10f" 19 N 1 4.2.50 99-09-09 ".0f2 FCN ; 4.9.05 0-11-01 E1 of 1

Ni 4.1.23 1-00-10 1 011 N 4.2.50 99-09-09 of2 4.9.06 0-11-01 1 of 1
IC
ow 4.1.24 9-07-02 ,1 011 -i 1 1015 4100 E9-09-09 :1 01111 _fiJT_-
4.9.07 T00-11-01" 1 011
011114.125 .99-01?-0211011" I #0 N 4.3.01 9-07 02 11 011111 (‘3 N 4.9.10 00-11-01 .1011 1
I
YCN 4.1.29 99-09-0911 011 C N I 4.3.02 9-07-02 i1of1 1C‘ Ni 4.9.11 I00-11-01 I1 of1
1c1|~F4.1.2"f“1 1-05-1011011
1c1~l11141.111.291 *1-05-10 1 011 Q
1
IC
1 N 5 4.3.03
N 4.3.04
9-07-02 51011
9-09-09 1of1
‘C IN }4.9.12 I00-11-01 I1 01 1
_ . F _ _

51110011110 C0mm11ss119 150101119 N9d9rE0I11d59 fndustrze

1:1 .
ITII Overview revisions c||~,|| 0,1113
2004-10-01
page 4 of 5

Tab 5: Constructions cold insulation

specificatibn !dat5 0 1559551. 2 iiwaspecificationkiate page; 01. zlspiecification 5515 “page nr.
1
-10-01 1112513 l 0 199-0?-02.1of1
-1

“c 11 5.0.00 N 5.3.00 £9-09-09 1of1

.1
5.1.16

El l
N

low 15.3.01 9-07-02 ‘1 511

l-- ._ .—

C Ni 5.0.00 10-01 |3513 11175.11? 199-07-02 1 of 1

C N 5.1..00 . 9 07-02 11of5 N 5.1.10 990?-02‘lof1 _ N 5.3.02
('5 0 E9-09-09 1 51 1
I55-51-5 211511
1 _.

CLNE 5.1.00 E9-0?-02 E515 0lNi5.1.19 N 5.3.03 9-0?-02 E1 011

6. N 5.1.00 *9-01-02 I 1515 ;c N 5.1.20

L.

.99-0?-0211511 0'“ N 5.3.04 99-01-02 *1 51* 0

I
___i __

5.3.05 199-09-09 51 -1
-1

Ni 5.1.00 E9-07-02 £515 'N 5.1.21 2 -0?-02 *1 511 E5 N

‘"6
N 5.1.00 6-09-09 Of 5 TD N 5.1.22 9-0?-02?'l45f1
5 §_ N. 513.20 99-07502 151 T
C‘-N 5.1.01
EC N
_ 5.-‘.02
E -
99-07-02 '1 of 1
9-07-02 1 Of 1
F5 KN 5.1.23
N! 5.1.24
E9-07-02 1 of 1
9-07-02?1511
on 5.3.21
lc Ni 5.3.22
E9-0?-02 1 511
I
_._. _

9-09-09 1 011
1
.4
“

C‘.Ni 5.1.03 . 9-07-02 -1 Of 1 Z 5.1.25 99-0?-02 1 Of 1 E‘) N 5.3.23 ‘ 9-09-09 511

E9-0?-02 1 511 10 199-091091of1 iN1 5.3.24 9-0?-02 ;1 511
EN 5.1.04
CLN 15.1.05 9-07-02 1511 1 1
.
5.1.26
C-N 5.2.00 199-09-09 11 511 N 5.4.00 199-09-09 1 51'
I
|
5'50 ' N 05.4.0105 199-0?-002 11511 it
_l

99-09-09 11 511
__l

N * 5.1-06 0-C N1 5.2.01 9-07-02}’! oft

‘L

".N 5.1.07 I99-07-02 11 0f1 50 5.2.02 9-0?-0271 511 5i N : 5.4.02 99-09-0921511 0

1
(‘>35 N ‘. 5.1.08 99-07-022 2*1 of1 | LN E 5.2.03 9-09-09 1 Of 1 1C N 5.4103 E9-09-0911511 1
1 _ 1
(Q72 5.1.09 9-07-02 '1 of1 CN 5.2.04 199-0?-62 _.1 511 c1~1T5.4.04 .9-09109 £1 51 1" "1
_ 1 _ ... 1 . . ___ _

N 15.1.10 E9-09-09 1of1 ClI~i15.2.05 B9-09-09 1 of1 c N 5.4.05 i 9-0?-0211511 “ “

99-09-09 '11 0101 bi N i 5.4.001“ 9-09-0911511
I __.

E50. 2 5.1.11 199-0?-02 =1 of1 C N‘ 5.2.06

_Q Z
5.’.12
5.1.13
Z '5.1.14
F9-09-09 1of1
99-09-09 .1 of1
9-07-02511511
l
it 1C’Nl5.2.09
F
5.2.0?“ E9-0?-0211511
. 5.2.08 | 911511
9'0 9“0

59-09-09,1511
1 CNi 540 . . 7 1 E99-09-09 I1511
Fc 111159.015
1cN.5.9.02
_ .
1
119-09-09 ‘1 511 5
;.

99-09-091511
- -- --

6
_. .

"T17
5.1.15 1:9-0?-02 I1 of 1 150 5.2115 F 9-09-091of1
1 1" -- 1
4

5 9 03 9-09-09 *1 51 1"
l

Tab 6: Economic insulation thickness

specification 1d-ate lpage nr. 5555111551155 Pate 2 page nr. 2 1 555511551155 Hate Zpage nr 1
?ciN15.1.00 5 199-09-150135115 l 1c|1€||i‘5.1.0o 9-09-15 i13114 5115
L
|N15100
lC1NI 0.1.00
- --1
99-0915 112 0f15
- — —
P9 09-15 E14 of 15
1-l_C|Nl6.1.00 ' 9-09-15 19/10 5115 2
111151.00 it-.1-09-15 :15 5115
1C|N1G.1.00 99 0915 15 5115 0100 90915111/125115‘ 1 1“ M

5111?-ht1'ng C0.1111m'5s1'e {$010119 Naderlandse Iwdustrze

ini Overview revisions cm] o_1_g3
2004-10-01
page 5 of 5

Tab 7: Conservation of insulated piping, equipment and tanks

Es p ecrfication
' Qate p a g e n.rL Lspec‘rfi ca
7t ion Eats page nr. '; specification date page nr. 1
C N 1.0.110 -10101 011 I1 1
1 NLL7.4.o1
C
o-L11-o1LLLLo 013 1 L N 1 7.6.61 ho-+1-o1i3or3L L“
C1N- 7.2.01 100-11-o1 £121,191 cr~r ‘7L.L4.o2 no-11-01112573 7" i{$0 ZN 7L.s.o2 on-11-o1 .1112 of 3 .
N = 1
1.: N? 7.2.01
1c1~r ?.2.o1
00-11-01
Lto-os-01516019
L 1 I4 of 9
i %CLNF . 7.4.02
7.4.03
to-11-o1 sofef L
_0-11-01 ’1f20f3 . - , i_ €_T
?.s.o2
ZZ?.s.L63
‘o0-*1”-01
pcv 1-01
12. Q13
1:2 of 3
can 1.2.01 0-11-01 1778 019 LLC N! 7.4.03 Lo-11-0113613 LLL
2'5 Z 1.5.03 no-'1-01 s of3 I
EC N 7.2.01 E0-11-O1 9 of 9 10 N 7.4.04 0-11-011611 _6._
7 Z 7.7.01 L 100-*1-01 112 Q13 L
no-11-o1 isurLsLLLLL7
.IC Ni 7.3.111 0-1L1-01 51120128 > LLLN 7.5.01 E0-oa-01 112 of2 '_ LL Loin 7.7.01
|c NI 7.4101 loo-11-o111r2E>r3L 1 L cu 7.6.01 .0-11-011112013 iL km 7.8.01 110-*1-01 11 of 1

Tab B; Measurement specifications

- --- - : "" 1 " "-""1 ‘ -— . H "" 1- -" - "
spec cation Fate ‘page nr. [specification ate page nr. 5 1specification idate
r
fipage nr.]
-

CINI 8.1.00
—— — - ---
U1-05-21 1 of1
>— --- 1
if
~—r- -- -
[CINI 8.3.01
‘---
1011
1-05-21
— --- --L
‘ 1ClNl8.5.01 ‘1-05-21 11011
1 --- _ --—r _-- -1- --—

101111 s 2 01 L o1 05 21 12013 L L lc|r~r|s11o1L E1o52L1LLj16f"1 1CiNi86U1E105-2111011’ L:

11:15:: 8.2.01 101-05L-211F013 L | c|N1s.4.oi ;o1-05-2111011 LcL|i~:rs.s.o2 "LL01-0512111011 1
_ __ _ __ _ - _ _ - . _ 1 ___ ___ . .__-

stichting CommrLssrLe Isoirrfle Nederirrndse Industrre

ini Change of address (_';||q| g_1_94
2004-10-U1
page 1 of 2

Dear su bscriber.

If your address deviates at one or more points from the address we used for sending to you, we kindly
request you to complete this form where applicable and retu rn it to:

Foundation Committee Insulation Netherlands Industry (CIN I) Tel-: +31 -181- 69 80 33

Attn. secretary Mr. U. van der Velden Fax: +31 -181-69 80 31
Puntweg 7 E-mail: info@cini.n|
qr-'

3208 LD Spijkenisse '

The Netherlands

Address known at CINI:

Company Name:

t Department:
_i _ ...- _ _ _ _ _

. Attention:
L _ _ _.__

Address I P.O.Box:

Zipcode + Town I City

1 Country:

Data to be corrected I amended:

Company Name: “

= Department:

Attention:
— ___|

Address I P.O.Box:

E Zipcode + Town I City

1 Country: .

rSupplement: Yes I No Telephone

P Number : Fax:

’Edition: Netherlands I English .E-mail:

Pleaselet us know your comment andlor suggé§riBnE-.LybJ may have, overleat.

stfchting Commis:-;rLe Isofatre Nederlundse Industrie-

ini Change of address (_';||q| g_1_04
2004-10-U1
page 2 of 2
r-

Comments I Suggestions

_|I'

strchting Commissie Isoiotie Nederiondse IndustrrLe

I I

Table of content CINI 1.1.00

2004-10-01
page 1 of 1

Tab 1 GENERAL REQUIREMENTS

Table of content 1.1.00
Heat insulation diagram ‘.2.01
Cold insulation diagram ‘.2.02
Heat insulation with mattresses diagram ‘.2.03
General requirements for the thennal insulation of "hot" pipelines ‘.3.01
and equipment
General requirements for the thermal insulation of "cold" pipelines 1.3.02
and equipment "
General requirements for the thermal insulation of "hot" pipelines, fittings 1.3.03
and equipment with mattresses
General requirements for the thermal insulation of "hot" storage tanks 1.3.04
Overview supports 1.3.05

INSTALLATION INSTRUCTIONS FOR THE INSULATION OF ‘HOT’ PIPELINES AND EQUIPMENT

Mineral wool (GW) (RW) ‘.3.

Flexible elastomeric foam (FEF + EPDM) 1.3.‘
Calcium silicate (CS) 1.3.
Polyethylene foam tubing (PEF) 1.3. \xx (.AJI\J—\@
Vermiculite (VC) ‘.3.‘i4
High temperature glass fiber (HT-GF) ‘.3.
PolyisocyanuratelPolyurethane (Pl RIPUR) ‘.3.
Cellular glass (CG) ‘.3.
Perlite (PL) ‘.3. \\.\\ OZI"'-ICDU'1
Personnel protection ‘.3.‘9
Microporous silica (MP8) ‘.3.20
Silica (S) 1.3.21

INSTALLATION INSTRUCTIONS FOR THE INSULATION OF ‘COLD’ PIPELINES, FITTINGS AND

EQUIPMENT:

Flexible elastomeric foam (FEF+ EPDM) ‘.3.51

Extruded polystyrene foam (XPS) ‘..3.52
Polyisocyanurate foamiPolyurethane rigid foam (PIR/PUR) 1.3.53
Cellular glass (CG) 1.3.54
Perlite (PL) 1.3.55

RESERVE: 1.3.90 - 1.3.99

© stichting Commissie lsolatie Nederiandse lridustrie
Subject to exceptions lai_d down by law, nothing from this edition_sha_ll be multiplied andfor made public by means of photocopies, microfilms, storage in
oompiiter fiies crig otherwise. without the wntten consent of the Stichting Commissie lsolatie Nederlandse ndustrie. The foregoing shall also apply for
comp e e or pa is revisions.

Although in compiling this edition the utmost care was observed. errors and incompletions cannot be ruled out entirely. ‘l'herefore, the Stichting Commissie
lsolatie Nederlandse lijidustrie andior the mempers of the corni-iirttees assume no responsibility for direct or indirect damage ansing from or connected with
observance of the editions published by the Stichtrng Commissie lsolatie Nederlandse lndustne.

stichting CommrL5siLe Isoirjrtre Nederfondse Industrre

 ini HEAT INSULATION DIAGRAM II "E*r' "~‘I“W'e‘~'
DIAGRAM L °‘“""’"°‘
—~
2002-12-01
——
imi
1
)
a-rpm
Prat‘
"" LiLL€’iE
1.1. -.11 . FINISH
LL LL_L
I
I I
mrsnw. L___LLL LL
-
L_ _I

320'-2‘. "—-—— L MATERIALLL ;Isi={EciFicitrioi~i I

2) 3) Ii» I 5)
INSULATION I I MAXIMUM I I MATERIAL I E INSTALLATION I ;
MTEI-its . 1 rrwaewss .i3PI?.cIFI§ATI°N...i ? 3PE¢lFI<L3AT'°tt._I °°"°"""= . ."‘. .‘-:.', I" » ~ *J“.’J, .“,I;,';‘ L .1.D1
V v 1 I I I be
‘Fare L1 ' FLELLLBLE
ELASTOHIERIC LL Li-I"
" ' SHEET ' 05-0 - LLLLL 2 LLLL . LLLL 1 - I ALui.i|i~ruM2iiioLLLLL .. '
LIHSULATIOH FOAM is L 2.3.01 L 5 L L - L STEEL cumin; IIIII3 4)
;L_ILllIA‘I'ERIAL I L L FEF rues
|I—F'i 105's L 1 ; . L I ;I 1_ - _. T- . L
I I LI FLEXIBLE i, ——~—~
:' = ‘_** Corrosive N0
I ,L
I L THERMALY
GALVANIZED -.
'
. EIASTOIJIERIC r-P-. SHEET ~= 125,0 2302 . I s ‘s :2 s 2 2: be STEELCLADDING 3LL'I.'II‘:
4)
I E . pfi IL .,,,, I L L ~u~.PaiR|k-G 2 I
L I EIIIII-E E I 5,; 2_5_01 L .3—~ REINFORCED - -
FiEF L L I ' ‘~—-~— I - ‘ _ I " 2: Po|L_yss1'5n one
I“ ‘ " ‘ —: i L I I L _ _
-L L_ L LWEATHER
WLSTIC RESISTANT -is
I .
L ;|=oi.Yiso
r ' I 2.7.01 I
I he
' 1.3.15
L --
L
-
1 3.2.01 I

;*I¢Y'
' ~PIR"UP»'~TE . L "hi ::< . 3.3.03
7 LL“ L; LL H L ILLLLLTAPES Ll_p-L 3.3.04 1
I I __% I
€gI'I'UI"‘R Buss 1.3.1? I
I I
L SHEET —>I. L 'L : as ‘ — JPL. STAINLESSSTEEL L ~i~
2 - . >Ic|.Ao0ins "'LL____‘L"I‘I5Li
II'IIIII5I’~II*I- I”'3'°I- 2?)“ woo‘ ED-I SECTION I»-or-I, 450'-*0 at-I 2.1.03
.5 _._. LL
P-I-‘BI.ANKET I—Ifl 500"c --~——lI-I 2102 II I ;L_ : II I L Pi~ ALUMINIZED
I I I I‘
: I raw » - » ___ Q STEELCLADDING ''

I
'*°¢*<l"°°L
raw 4»amaiii
____€E)"I_iI 1 no I L
L_..__
I
Remarks:
= SOL! 0 L LL __________L L
—r-- IIIIIILLC . E , I a. 1) Heat insulation is based on the principle that the process temperature,
IIIIISIII-IIITIQII LCALCIUM SILJCATE SECIIOIII
Ivwrsnuts cs I 2
LLL L L L LL I->I SHEET ~>IL 1000"c I—~
L->1 2.4.01 ~,___> 1.3.12 L»-1-~
i" . is equal to or higher than the ambient temperature
2) The material selection in the search path is only based on the application
“IGII
TEMPERATURE LI
III.-§§rI,!>Em,RE
,
GLASS FIBER
L+I"fi+IW‘:fi~_-I.-i"'T
L La '
em-_
U1 __
_. .L ‘ 1 L - - L-*1
1_3_15 '___.___._.-I
I temperature. Other selection criteria may prevail, such as them1al
IMTERIALS " HTLGF I—I-IBLANK.ET' 1EIEllII“C L ’2.i1.02 'LLL"ir" L- conductivity, compressive strenght, fire resistance (ref. the material
LIMICRO POREUS SHEET I
specifications under Chapters 2 81 3).
SLICA '—Ir-‘Bl.Al~lI(ET 1000-0 its 2.12.01 ' L 1.3.20 L 3) For general requirements, see 1.3.01
iviPs
ill ‘i-I——I—-—-ii '

. --_-—I*_ sEcrior~i L ILL 4) Above stainless steel piping, equipment, tanks, ect. no zinc containing
I I .
materials like 3.1.03 and 3.1.04 shall be applied, in order to prevent the
52'-ICII j~aLBi_,i(H|.;ET 1000"c an-: 2.13.01 L ; 1.3.21
L L L LLLL . stainless steel from embrlttlement by liquid zinc after a fire.
5) For auxiliary materials, see 2.25.01.
Q §'*-'*°“L'TE 100013 , 2.6.111 I
6) For < DN250 pipe sections shall be applied; for > DN250 blankets.
L IELXFANDED L _ 2 . L; 7) With surface temperatures > 70 “C personnel protection shall be applied.
‘PL ‘L Im See installation instructions 1.3.19.
You C('_)U|_DN'T Fm}, SUITABLE ,,,i,TE|=;i,,,LL I 8) The cassification "Fire hazardous situation‘ shall be determined by
PLEA$E CONSULT CIN" I local conditions I safety-inspector
L L Lronnoonsss see CINI 0.1.02 _-__ . stichting CommrLssrLi2 Isoiotre Nederiandse IndustriLe
I

ini I
I

coto INSULATION DIAGRAM1) II ¢°v>'~SiW°~

DIAGRAM ‘I
°""“*’"°2
2002-12-01 L
' Isheet1

1)
Proces-
<2U"C
2) 3) L Yes
‘L L _____ __ __ L - I . _______ . L - -- 1 — -

1 INSULATION I. I. MINIMUM IL I MATERIAL II II INSTALLATION II FINI SH IIsesgiricnnon

MATERIAL
I MATERIAL
i
I TEMPERATURE
I
2 SPECIFICATION i T SPECIFICATION II L-:-: MATERIAL
: I
I = .
L
I

I 1 I 7 L 5 L L _ 7 5) I
FLEXIBLE Ias-I,2}.
40 c L fl .g____h_L .2.
L 2301 L L |L__
L
; I L FIal'iiLiza'rIi:iis No am . L .. I .;iCULDDLNG
.¢n~0»iL ALip-II—~——.
3101 L L L L .L
I ELASTOHERIC
I FOAM . I I I
i FEF
I —>I‘ 1.3.51 L . T“ L Y“

FLEXIBLE
I_-i-ii»-I -arc 2.3.02
I
I

E
.
Pl-A5TI¢ I
I
I
-
iI
; L
A ALUMINUM
snsa6030.13
ziric I cm
ii
I ELASTOIIIIERIC - —_-- I; . MATERIALS I I
FOAM |,.. THERMALLY L
I EPDM L II” I Curodve so L GALVANIZED , 3-1-04 4)
. °°"dII°‘I' L L LLL_L _LLL I L 2""; srsa CLADDING T‘
Potvsfinsiié-L
I FOAM 6 -s0°c 2.3.01 shed,-ap, II“ I
: xi=s L Em sea»-I I 3.3.00
L LL.-I~\_L__L LL JTAPES IL I % 3.3.06 ~,
I
-I —- —---—-— i
"Liv CURING i
I= POLI GLASSFIBER i F--—-4,
FURILIRETI-tAlL~lLE L 1 -200 c I_L I AI 2I‘: : REINFORCED
L 4
L POLYESTER GRP
I

.
I _ _ _ _ I L I___L __ _ _
H‘ STAINLESS STEEL
L LT II ‘I, I?
I Pouriso
.
!
L _
-
-
I
I
I
I
I
. ,.I CLADDING
_ cvmumrs L ' lmfic I i L_ —_ — — —— LL—

L PIR
2 2 I I "'*.iii.uiiiiiiizEo I___JTmfiI
- . . .’I5STEELCLADDlNG I l--_'_--

IEi“~““‘“°‘*S LI~-~--- as Remain:

TL 1) Cold insulation is based on the principle that the process temperature,
L I continious or intennittent is below ambient temperature
EXPANDED PERLITE 2.11.03 Tami 2) The material selection in the search path is only based on the application
A temperature. Other selection criteria may prevail, such as thermal
conductivity, compressive strenght, fire resistance (ref. the material
——~ specifications under Chapters 2 81 3).
L YOU COULD NOT FIND A SUITABLE MATERIAL’?
PLEASE CONSULT CINII ' 3) For general requirements, see 1.3.02 L L L
I‘-‘QR ADDRESS SEE CINI 0L1L02 4) Above stainless steel piping, equipment, tanks, ect. no zinc containing
"I “T” if I“ materials like 3.1.03 and 3.1.04 shall be applied, in order to prevent the
stainless steel from embrittlement by liquid zinc after a fire.
5) For auxiliary materials, see 2.25.01 and 3.25.01.
6) The cassification “Fire hazardous situation“ shall be determined by
local conditions I safety-inspector
st:Lc.i1trLng CommiLs.siLe Isoiotie Nederiondse industrie
 0 I
DIAGRAM HEAT INSULATION ' MATTRESSES I [INT 1.2.03
DIAGRAM I "T T
200T-05-10

I sheeT I af I

FILLING | FABRIC I I FINISHING

MAXIMUM MATERIAL
IMAIERIALI ITEMREEATUREI ISPEEIFLCATIONI I MATERIAL I I"‘ATER'AL
RE . NOTE ‘I + REF. NOTE E‘ +

IRETI FRI
easai LIE»;
LEN
RAT
ITIESIZI1
1
LEHEIJ

I I
I-E55-1 FETFLI
mew Lac
R ..
I im<w@@i'
LF“ 50°C I ..
>4 ATARI

.RRi
FIESEIJ
|‘—FjFI
_I:5'—
I-E‘—‘E:I-I LII“:
HEBEI-I
LESDJ
T
TART
F5551
TR1
I-IE5
LEAJJ LIE;_

ITETIFI LET“-I
RE'=TEI~'
® I T REMARKS
E-1;

R11
@151 TREai I) Fahriz HTIZIIEFIE-.IS:

2} FITTISITIHQ TT1E1I$"I£1IS:
far mineral waal filling see CINI 3.A.0‘|
Tar silica filling
[aE1IIng5
see [INT 3.5.01
599 [IN] }_E;_[]1

I-IIGI-I ' LIESIZIJ LEG 3] The maTerial SEJIEEIICIFT in The search paTh
is ihdiEaTea via The main lines Tar sTariEIara maTerials
TEMPERATURE EMA - ..- in The reIevaTTT TemaeraTure range.
MATERIALS AlTerhaTive m1TeriaIs are shown via The ETaTTed lines.
DTher selecTian EriTeria may prevail. suzh as
Ehemital resisfmate, Tire resisTariEe eTE.
(ref. The material saeEiTiT:aTiaas under chaaTer 2 3 3)
YOU EDULDN'T FIND A SUITABLE MATERIAL, LEHQJ |'~E==-TI LT Far general reauireme-nTs, see [INT 1.3.03.
PLEASE CONSULT CINI! ST PU EaaTing is naT resisTahT Ta Temperamres higher Than
FOR ADDRESS SEE CINI 0.1.02 I"@§ I50“[_ huT applied ahly Tar heTTer praiiessihg
LIE-TI of The faljrit during |'T|anI_1faETure.
RI FRI‘ RUEIIIQFY "IIflI9rIflI5- %%$cIEI:II'LI1g3-I?sRaI]cztia Nederlandse Industrie
 CINI 1.3.01
Genera! requirements for the thermal 2001 _95_1 D
insulation of "hot" pipelines and equipment
page 1 of 8

‘P

CONTENTS:
1 GENERAL
2 DESIGN
3 MATERIALS
4 EXECUTION

1 GENERAL
1.1 This specification covers the technical requirements for the design and application of thermal
i insulation on piping and equipment with an operating temperature between the ambient temperature
and 1U00°C.

1.2 For the thermal insulation of mattresses see 1.3.03.

1.3 For the conservation of insulated metal surfaces, see Chapter 7 of the CINI manual.

1.4 The site shall have the most recent edition of the CINI handbook available.

2 DESIGN
2.1 General
2.1.1 The design of thermal insulation of hot piping and equipment is based on:
- energy conservation;
- temperature control of processes in piping and equipment;
- personnel protection

2.1.2 For hot insulation systems it is essential that no water penetrates into the insulation.
Water in an insulation system will diminish its insulating value. It may eventually lead to process
disturbance and underlagging corrosion.

2.1.3 To prevent ingress of water in the insulation material an appropriate finishing shall be selected and
executed in accordance with the details given under Chapter 4

2.2 Insulation systems

2.2.1 All piping and equipment shall be insulated as one unit in accordance with the installation
instructions and finishing details.

2.2.2 Specifications
The materials shall be supplied and installed in accordance with the specifications and instructions
given in this handbook.

Sticiiting lsolatie Nerieriaii-ztse industrie

I

9 CINI 1 3 01
General requirements for the thermal 2001_05_10
insulation of "hot" pipelines and equipment
page 2 of 8

-1-

2.3 Extent of insulations systems

2.3.1 General
2.3.1.1 When hot insulation is applied, the entire system shall be completely insulated, including all parts
such as piping, instrumentation lines, drains, stiffeners, ribs, nozzles, etc., which shall have the
same insulation thickness.

2.3.1.2 Each line shall be insulated as a single unit. Between the outer surface of the insulation and any
obstruction such as structural steel, piping or other insulated pipes preferably a minimum clearance
of 50 mm shall be provided in order to prevent unnecessary cut-outs, thickness reductions, etc.

2.3.1.3 Valves
Preferably, valves shall be provided with an extended spindle; see detail CINI 4.1.21. Valves
spindles in horizontal p'ping shall preferably be installed horizontally or downward in order to
prevent water penetration via the spindle shaft.

2.3.1.4 Pumps and compressors

When pumps and compressors are to be insulated, the rotation indicator shall be installed at the
outside of the insulation.

2.3.1.5 Personnel protection

Personnel protection shall be specified for uninsulated process piping and equipment having an
operating temperature of 2 ?0°C and which are a personnel hazard.
See installation instruction 1.3.19.

2.3.2 Supports
2.3.2.1 Pipe supports and suspension points, such as sliding supports or fixed supports, are already
inciuded in the piping. For the insulation of these points, see finishing details 419110111.

2.3.3 Expansion joints

2.3.3.1 in case of rigid insulation materials it shall be determined on the basis of a calculation whether the
insulation and finishing materials should be provided with expansion joints to absorb the expansion
differences between piping or equipment and insulation and finishing.

2.3.3.2 Expansion joints and their positions shall be designed based on the expected expansion between
pipinglequiprnent and insulation material as a result of extreme temperatures.

Stichting lsolatie Iiederlandse lndustrie

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int General requirements for the thermal

insulation of "hot" pipelines and equipment
CINI 1.3.01
200-|_05_10
page 3 of 8

2. 3. 3.3 in case of vertical piping and equipment with support rings a expansion joint shall be provided under
each support ring.

2.4 Insulation thickness

2.4.1 With the TICP program the economical insulation thickness can be calculated. A program
description is included in Chapter 6 of the CINI Handbook.
.

2.4.2 The insulation thickness of valves, fittings, etc. shall be the same as that on the adjoining piping.

2.4.3 The thickness of the insulation on equipment heads shall be the same as on the cylindrical parts.

2.4.4 Where insulated pipes or ducts pass through sleeves or openings, the full specified insulation
thickness shall pass through the transition. The free space between the insulation system and the
sleeve shall at least be equal to the insulation thickness to allow for sufficient air movement and
prevent hot spots.

2.4.5 To prevent ignition of inflammable gases or vapours, it may be necessary to insulate piping or
equipment in certain areas so that the surface temperature remains below the ignition temperature
of those gases or vapours.

2.4.6 For the prevention of fire caused by inflammable media leaking into the insulation material, see CINI
4.127128 for flange boxes and CINI 4.1 29130 for valve boxes.

2.4. 7 In case piping or equipment are insulated too thick, there is a possibility that the surface temperature
remains such low, that condensation may occur at the inside of the cladding. Especially when the cladding
joints has been taped or sealed this phenomenon can be detrimental.

3 MATERIALS
3.1 Insulating materials according specifications 2.1.01 2.13.01
All insulating and finishing materials shall be new, free of damage and conform to the CINI material
specifications.
Materials shall be protected against weather and moist during transport and be delivered at the
building site in their original packaging and be stored clear of the ground.

3.2 Certificates of origin, product information sheets and safety information sheets of all insulating and
finishing materials shall be submitted.

5Eifi1tIi'|~"iIs.oiatie his-zieri-.ir is f'I{‘.:"’i.-_

 inf
CINI 1.3.01
General requirements for the thermal 2001_05_-|0
insulation of "hot" pipelines and equipment
page 4 of 8

Before a material is specified, the principal and the applicant shall take cognizance of the contents
of the product information sheet and the safety information sheet.

3.4 Metallic jacketing in acc. with specifications 3.1.01 3.1.05

Thickness of the cladding sheets:
--- i-

Outside diameter Minimal thickness of the sheet in mm

insulation in mm.
E ' ' " ' H" '|‘_ ?"_ _- " ' ' "_ '_' _ '_'
I
Aluminum Aluminized Aluzinc Hotdip galvanized Stainless
T 2' I steel steel steel I
_ 3.1.01 _ 3.1.02 3.1.03 my _, 3.1.04 IL g_3.1.0§d A
< 140 0.6 ‘ 0.56 0.5 I as I as
14o-soo , o.s as 0.s as o.s
> 300 " 10. 0s. as as os

3.5 Flexible finishing materials in acc. with specifications 3.2.01 3.2.11

3.6 Tapes in accordance with specifications 3.3.01 3.3.11 and 2.25.01

3.7 Fixing materials in acc. with specification 2.25.01 for insulating materials and finishing
materials

4 EXECUTION
4.1 General
4.1.1 The insulation, fastening and finishing materials shall be applied professionally in accordance with this
specification and the installation instructions.

4.1.2 Before the insulation work is started, the surfaces to be insulated shall be clean, dry and, if
necessary, painted.

4.1.3 Provisions shall be made to ensure that the materials can also be fitted under poor weather
conditions. Prior to application of the finishing material, any wet insulation material shall be replaced.
Insulation activities shall be completed in one day.
If this is impossible, the insulation shall be covered temporarily with waterproof sheeting, to be
sealed at the outer ends weather resistant.

Stichting lsolatie Nedsrlandse lndustrie

 inf General requirements for the thermal
insulation of "hot" pipelines and equipment
CINI 1.3.01
2U01_@5_-10
page 5 of 8

4.1.4 Nameplates, reference- and measuring points shall remain visible at all times. Discharge and air
relief valves shall remain operable.
The edges of the recesses shall have a weatherproof finish, see 4.2.16 and 4.3.04 for details.

4.1.5 Insulation through walls, partitions and floors shall be uninterrupted and of uniform thickness.

4.1.6 A minimum space of 25 mm shall be observed between th_e insulation finishing and the adjacent
surfaces. in case of problems, the insulation thickness may be adapted locally, after approval.
(see 2.3.1.2)

4.1.7 Stiffeners, rings, girders etc. attached to insulated columns, tanks, vessels and heat exchangers
shall have the same insulation thickness as the equipment proper.

4.1.3 Flanges, valves, and expansion bellows shall have the same insulation thickness as the piping and
equipment concerned.
The stuffing box shall be excluded from the insulation, except in the case of valves with extended
spindle (see 4.1.21).

4.1.9 Pipe insulation systems shall start at a distance ‘bolt length + 30 mm‘ from flanges to prevent
damage to the insulation when opening that flange. (see CINI 4.1.18 etc.) When treaded ends are
applied andlor pneumatic tools are used the insulation shall be removed before.

4.1.10 Around flanges in pipelines containing liquids, which may damage the coating system in case of
leakage, it is advised to install flange belts with a leak detection nipple. (see CINI 4.1.27 etc.)

4.2 Application of insulation

4.2.1 For insulation of steam- or water-traced piping with pipe sections, oversized pipe sections shall be
used with diameters equal to the diameters of the pipe plus the tracer (see detail 4.1.04, detail A).
For blanket insulation a heat container shall be created (see 4.1.04, detail B).
Pipes sections used for the insulation of electrically traced piping shall have a diameter equal to
the pipe diameter (see detail 4.1.04, detail C). In the case of spiral-wound tracing =- 2mm,
oversized pipe sections (commercial size) shall be used.

4.2.2 When insulating instrumentation lines or tubing, mineral wool rope may be applied with a mastic
finish. Alternatively (UV-resistant) flexible elastomeric foam (FEF) may be applied depending on the
operating temperature.

iiEirr'.t:iTgl'.~"-:'..;tt1e DIE’-.‘.'i>1*'.‘T"i:flT”li"IL~li’.‘iT-" A C
I

. CINI 1.3.01
General requirements for the thermal 2001 _05_-| 0
insulation of "hot" pipelines and equipment
page 6 of 8

4.3 Application of the metal finishing layer

4.3.1 The cladding shall be fastened by means of stainless steel self-tapping screws or blind rivets. For
aluminum cladding, aluminum self-tapping screws or blind rivets shall be allowed.
For thermally galvanized cladding, thermally galvanized self-tapping screws or blind rivets shall be
allowed. Storm bands on equipment shall be installed in consultation with the principal.

4.3.2 Irregular surfaces that cannot be made weather-resistant_by means of a metal cladding, shall be
finished -- after approval -- by means of two weather-resistant finishing layers in accordance with
specification 3.2.01. For reinforcement of the first layer a glass fabric or polyester *) shall be
embedded in the layer while it is still wet. See also insulation mattresses 1.3.03 and specifications
3.2.11, 3.3.01 3.3.04.
*) type as specified by the manufacturer of the flexible finishing layer.

4.3.3 Horizontal circumferential overlaps and seams shall be arranged to shed rain water as fast as
possible. Longitudinal seams at the prevailing wind side shall only be permitted if the construction
leaves no alternative. At the seams, the cladding shall have overlaps of at least 50mm.
Longitudinal seams shall always be staggered. For seams and piping, see detail 4.1.05. For seams
on equipment, see detail 4.2.12).

4.3.4 The number of segments required for the cladding of insulated bends depends on the radius and
the external insulation diameter (see table 4.‘l.15).The segments shall be provided with
circumferential swage, i.e. a swage and a counter-swage and slope downwards. If permitted by the
bending radius, the bends shall be sealed with segments. Bends with too small a bending radius
shall be sealed with a cane cap-T-piece. (see detail 4.1.13)

4.3.5 The cladding shall be installed such that moisture at the inside can be drained. If necessary, drain
holes shall be provided at the lowest point.

4.3.6 For the sealing of expansion bellows, a stainless steel sheet cover shall be installed over the upper
side of the bellows‘ expansion section to avoid the insulation material obstructing the action of the
expansion bellows. The cladding shall have sufficient overlap to absorb the expansion (see details
4.1.25 and 4.1.26).

Sticliting lsolatie Nederlandse Industrie

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ini General requirements for the thermai

insulation of "hot" pipelines and equipment
CINI 1.3.01
2001 _05_1 0
page 7 of 8

4.3.7 To absorb linear expansion caused by the medium temperature fluctuations, expansion seams shall
be provided in the cladding and insulation. The expansion seams shall be provided between the
fixed points of the cladding, to allow the degree of expansion.
At the level of the pipe‘s expansion joint a strap clamp shall be fitted around the overlapping
cladding (see specifications 4.1.0.6 and 4.2.11).

4.3.8 The cladding shall be free of sharp edges, burrs etc. __

4.3.9 Spots that do not preclude watering despite an accurate finish, e.g. at sealing plates, protrusions, T-
pieces, flat edges on ducts, etc., shall be sealed by means of a cord of flexible elastomer or silicone
paste.

4.3.10 Around openings in the outer layer a 50mm-wide space shall be left in the insulation cladding to
permit inspection of the undenying joint.
This space shall be finished with accurately fitting sealing plates and sealed (see details 4.2.07 and
4.2.09).

4.3.11 For vertical cladding, the pipe sections shall be set by means of "S"-clips, see detail 5.2.03.

4.4 Application of UV-curing glassfiber-reinforced polyester (GRP) finishing layer

4.4.1 The surface to be finished shall be smooth before the UV-curing glassfiber-reinforced polyester
finishing layer is applied. -

4.4.2 The UV-curing glassfiber-reinforced polyester will be applied as a one-layer system in flexible
condition. Cut the desired form with a knife or scissors.

4.4.3 Joints in the finishing material shall have an overlap of 230 mm.
The finishing layer shall be of even thickness across the surface.
Protrusions of supports, pipes, etc. shall be finished weather-resistant. Therefore the glassfiber-
reinforced polyester layer shall be applied with a proper seal to supports, pipes, etc.

4.4.4 For expansion, see 2.3.3.

Eitirf-"it rf'l Is-3-latteI‘Jederit1t1ciseil"tdl.istr

I

' cm: 1.3.01

General requirements for the thermal 2001_05_10
insulation of "hot" pipelines and equipment
page 8 of 8

4.4.5 On pipe bends, the finishing layer may be applied as one sheet or in segments, depending on
diameter and radius.

4.4.6 Curing takes place by UV-radiation. If the top foil is removed alter curing, the surface will have a
smooth and closed texture. At overlapping joints, the foil shall be removed before curing, in order to
obtain a sealed joint.
If a coating have to be applied after curing, the top foil shall be removed before curing, in order to
' obtain a rough surface.

4.4.7 While curing the finishing layer shall be protected against moisture and damage.

Stichting lsolatie Nederleitdse Industrie

 I

CINI 1.3.02
General requirements for the thermal insulation 2001_05_-I0
of "cold" pipelines and equipment
page 1 of11

‘U

CONTENTS:
1 GENERAL
2 DESIGN
3 MATERIALS
4 INSTALLATlON

1 GENERAL
1.1 This specification covers the technical requirements for the design and installation of thermal
insulation on piping and equipment with operating temperatures between ambient temperature and
0 -zoorc.

1.2 Cold service is defined as piping and equipment at operating temperatures, continuous or
intermittent, below ambient temperature, where reduction of heat gain andlor prevention of surface
condensation is desired.

1.3 The minimumlmaximum operating temperature shall be stated in the piping/equipment data sheets.
ln the design of the insulation system the frequency of the occurrence of these extreme
temperatures shall be taken into consideration.

1.4 For the conservation of insulated metal surfaces, see Chapter 7 of the ClNl handbook.

1.5 At the construction site a copy of the latest edition of the ClNl handbook shall be available.

2 DESIGN
2.1 General
2.1.1 The design of insulation of cold piping and equipment is based on:
- cold conservation;
- temperature control of processes in piping and equipment;
- prevention of condensation on the outside surface of the cold insulation system.

2.1.2 For cold insulation systems it is essential that no water or water vapour penetrates into the
insulation.
Water, in the form of vapour, liquid or ice in an insulation system will diminish its insulating value. It
may eventually lead to damage to the insulation system and underlagging corrosion. '

2.1.3 To prevent ingress of water and water vapour through the insulation material an appropriate vapour
barrier system shall be selected.

..* l ti Es=:iia.tie I\'sderir.irt"se Iirrltis

 ini
CIN! 1.3.02
General requirements for the thermal insulation 200»|_05_10
of "cold" pipelines and equipment
page 2 of 11

-1-

2.1.4 in the insulation system vapour stops shall be applied in order to divide the system into closed
compartments and to prevent water (vapour) transport between the metal surface and the insulation
material from a damaged area into a sound section of the insulation system.

2.1.5 Throughout this specification the following abbreviations have been used:
Abbreviation
Cellular glass CG
Rigid polyurethane foam PUR J
Polyisocyanurate foam PIR
Extruded polystyrene foam XPS
Flexible elastomeric foam FEF

2.2 Insulation systems

2.2.1 General
2. 2. 1. 1 For cold piping temporarily having elevated operating temperatures or cleaningldrying
temperatures, the use of FEF, PIRIPUR and CG shall be allowed. ,
See the material specifications for the maximum allowable temperature of the insulation, auxiliary,
and finishing materials.

2.2.1.2 A cold system shall consist of one or more layers of insulation material, which is covered at the
outside with a vapour barrier: the primary vapour barrier.
In case of cellular glass up to a temperature of -50°C, no vapour barrier shall be required.

2.2.1.3 In case of more layers of insulation material and at an operating temperature of -50°C or below, in
addition to the primary vapour barrier, a secondary vapour barrier shall be applied between the
outermost layer and the next insulation layer.
When use is made of cellular glass, no secondary vapour barrier shall be required.

2.2.1.4 Metal cladding may be applied to protect the underlying primary vapour barrier against mechanical
damage. The metal cladding shall be fixed with bands. Self-tapping screws or blind rivets may only
be used in special cases and in such a way that the underlying vapour barrier will not be damaged
(see CINI 5.2.07, detail A).

2.2.1.5 In situ or prefab sprayed PlRlPUR insulation systems shall be regarded as specialist work and as
such, as being beyond the scope of this handbook; however, for irregular and complex
configurations of fittings etc. sprayed PUR, finished with a proper vapour barrier, shall be
considered a master alternative for repair or re-insulation.

Stichting lsolatie Nederlnndse lnclustrie

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inf General requirements for the thermal insulation

of "cold" pipelines and equipment
CINI 1.3.02
2001 _05_10
page 3 of 11

‘U 1-

2.2.2 Piping and equipment

2.2.2.1 All piping and equipment shall be insulated as one unit, with a vapour stop at each interruption. A
vapour stop shall be applied at each side of valves, flanges, supports and at the lowermost point of
vertical pipes having a length of more than 4 meters.
The vapour stop shall be applied in accordance with CINI 5.1.08.

2. 2. 2. 2 On vertical pipes and equipment supporting ringslclips shall be applied at intervals of not more than
4.5 m, as indicated in CIN 5.2.06 and ClNl 5.9.01. ..

2.2.3 Specifications
The materials shall be supplied and installed in accordance with the specifications and instructions
given in this handbook.

2.3 Extend of insulation systems

2.3.1 General
2.3.1.1 When cold insulation is applied, the entire system shall be completely insulated, including all parts,
such as piping, instrumentation lines, drains, rings, stiffeners, ribs, nozzles, supports, etc., which
shall have the same insulation thickness.

2.3.1.2 Each line shall be insulated as a single unit. A minimum clearance of 75 mm shall be provided
between the outer surface of the insulation and any obstruction such as structural steel, piping or
other insulated pipes in order to prevent unnecessary cut-outs, thickness reductions, etc.

2.3.1.3 All metal parts, such as legs and supports, which protrude through the insulation, shall have the
same insulation thickness over a length of at least 4x the insulation thickness, with a minimum of
300 mm, as illustrated in details 5.1.11, 5.2.09, 5.3.01.
There shall be a minimum of 300 mm of bare metal after termination of the insulation, in order to
maintain a proper temperature rise and prevent condensation inside the insulation.

2.3.1.4 lf not practicable to insulate protruding parts over a length of 4x the insulation thickness, these parts
shall have a thermal break to prevent condensation, as in the case of supports etc., see details
5.2.09.

2.3.1.5 Identification plates, reference points and level points shall remain visible at all times. The edges ‘of
the recesses and casings shall be finished such that a proper vapour barrier is obtained; see details
5.2.10 and 5.3.04.
lf necessary, a duplicate identification plate shall be applied at the outside of the insulation.

.. nu lsolatie Nedarittrziise industria

I

CINI 1.3.02
General requirements for the thermal insulation 2001 _05_1 0
of "cold" pipelines and equipment
page 4 of 11

2.3.1.6 In general cold insulation outer surfaces shall have a regular shape, avoiding interruptions as much
as possible.

2.3.2 Supports
2. 3. 2. 1 Pipe supports can be either sliding supports or fixed supports.

2.3.2.2 In general the insulation systems for fixed or anchor suppprts are manufacturer specific and are
beyond the scope of this handbook.

2. 3. 2.3 The insulation systems for sliding supports can be divided in two groups:
- clamping supports, which are directly clamped on the piping and consist of an insulating material
of high density; the pipe insulation is separated by the clamping support;
— cradle supports, which are applied at the outside of the insulation system, with the insulation
system not being interrupted or only partly.

2.3.2.4 Clamping supports shall preferably be applied with prefab insulated metal brackets or high-density
PURIPIR pipe supports, which might be provided with a factory-applied vapour barrier and a metal
fnlshing layer.
The support material shall have adequate compression strength and insulation capacity, be non-
flammable and be vapour-tight. ‘

2.3.2. 5 Cradle supports may consist of a metal cradle fixed with bands or clamped on the insulation system
by means of a counter cradle and bolts. See CINI 51.09/10. To prevent deformation of the
insulating material the dimensions of the cradle shall be determined by the weight of the line pipe
during a water test and the compressive strength of the insulation material, with a safety factor of 5.
Minimum length 300mm; minimum width 120 degrees of the circumference.

2.3.2.6 The baseplate of supports shall be located centrally over the point of support; the length of
baseplates shall be designed to accommodate for thermal expansionlcontraction movement.

2.3.3 Contraction joints and gaps

2.3.3.1 In this handbook joints and gaps are defined as follows, as indicated on CINI 5.01l02l03:
- A joint is where two insulation elements (plates, sections or preformed pieces) meet, such as at
circumferential joints, longitudinal joints and contraction joints.
- A gap is the space between an insulation element and the underlying layer.

Stichting lsolatie Neclerlundse Inclustrie

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ini General requirements for the thermal insulation

of "cold" pipelines and equipment
CINI 1 .3.02
2001 _05_1 0
page5of11

Q a-

2.3. 3.2 Contraction joints and their positions shall be designed based on the expected differential
contraction between pipinglequipment and insulation material as a result of extreme temperatures.

2.3.3.3 ln insulation systems of horizontal piping and equipment contraction joints shall be applied as
indicated in the installation instructions.

2.3.3.4 ln the case of vertical piping and equipment with support rings a contraction joints shall be provided
under each supportring. ..

2.3.3.5 In the case of single layer of insulation a second layer with the same thickness shall be applied at
the contraction joint (see detail CINI 5.1.06).

2. 3. 3. 6 When applying prefabricated sections on piping with an operating temperature below -50°C, the
inner diameter of the sections shall be oversized to such an extend that a gap will be formed
between the section and the the underlying pipe as indicated in the installation instructions.

2.3.4 Valves and flanges

2.3. 4. 1 In the case of multi-layer insulation systems on valves and flanges a secondary vapour barrier is not
required.

2. 3.4. 2 Valves in cryogenic services shall be provided with an extended spindle; see detail CINI 5.125126.
Spindles of valves in horizontal p’ping preferably to be installed out of plumb in order to prevent
water penetration via the spindle shaft.

2.3.5 Pumps and compressors

When pumps and compressors are to be insulated, thermal breaks shall be provided to isolate the
pump base from the steel or concrete foundation.
The rotation indicator shall be installed at the outside of the insulation.

2.3.6 Personnel protection

Where personnel protection is specified for uninsulated process piping and equipment having an
operating temperature of minus 10°C and below and whose location presents a personnel hazard,
the surfaces shall be determined and provided with a suitable protection to an extent determined at
the construction stage. This shall generally be limited to within the confines of a normal working '
area bounded by distances of not more than 2.1 m vertically andlor 0.8 m horizontally beyond
access ways, ladders, platforms and work areas. For personnel protection preferably expanded
metal shields or handrailing shall be installed.

btrrittlrtg ls:il:tt1rr‘* erlarrrlsa lit-alustrre

I

CINI 1.3.02
General requirements for the thermal insulation 2001_05_10
of "cold" pipelines and equipment
page 6 of 11

2.4 Insulation thickness

2.4. 1 With the TICP program the insulation thickness can be calculated. A description is included in
Chapter 6 of the CINI Handbook.

2.4.2 in absence of sufficient information the following design conditions shall be used for insulation
thickness calculations:
Ambient temperature : 32°C _|I'

Humidity : 85%
‘Mind velocity : 2 m/sec
Permissible heat gain 1 28 W/F112
Surface emissivity : 0.9

2.4.3 The insulation thickness of valves and fittings shall be the same as that on the adjoining piping.

2.4.4 The thickness of the insulation on equipment heads shall be the same as on the cylindrical parts. .

2.4.5 Where insulated pipes or ducts pass through sleeves or openings, the full specified insulation
thickness shall pass through the transition, with a continuous vapour barrier. The free space
between the insulation system and the sleeve shall at least be equal to the insulation thickness to
allow for sufficient air movement and prevent condensation.

2.4.6 The insulation thickness for personnel protection shall be a minimum of 25 mm thick.

3 MATERIALS
3.1 General
3.1.1 The materials shall be transported protected from weather and moist. They shall be delivered at the
construction site in their original unopened packaging and be stored clear of the ground.

3.1.2 Certificates of origin, product information sheets and safety information sheets of all insulating and
finishing materials shall be submitted.

3.1.3 Before a material is specified, the principal and the applicant shall take cognizance of the contents
of the product information sheet and the relevant safety information sheet.

3.1.4 The applied materials shall not be corrosive to each other or to the environment.

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ini General requirements for the thermal insulation
of “cold” pipelines and equipment
CINI 1.3.02
2004__10__01
page 7 of 11

3.2 Insulating materials

3.2.1 The insulating materials shall conform to the following specifications:
- Flexible elastomeric foam (FEF) - specifcafon 2.3.01
- Flexible elastomeric foam (EPDM) - specfcation 2.3.02
Polyisocyanurate/polyurethane (PIR/PUR) - spec’f'cat'on 2.7.0‘
- Extruded polystyrene foam (XPS) - specfcafon 2.8.01
- Cellularglass (CG) __, - spec't“catlon 2.9.0‘.
- Auxiliary materials - spec'rf'rcat'on 2.25.01 l3.25.01
3.2.2 All insulating and finishing materials shall be new, free of damage and satisfy the minimum
requirements described in the ClNl material specifications.
3.2.3 PIRIPUR, XPS and FEF may be affected by UV radiation and shall therefore be protected
from it during storage, transport, and installation.
After installation PIRIPUR shall be protected by the vapour barrier. FEF shall be provided with
a protecting layer when applied outdoors and when applied indoors directly under glass in full
light.

3.3 Vapour barriers

A vapour barrier consists of a material with a very low water vapour permeability, which is
applied in cold insulation systems, to prevent or retard ingress of water vapour.
Mastic is defined as a vicious paste material which forms, after curing, a protective vapour
barrier suitable for insulation systems.
A new material is a multiplexfoil, which is applied as a vapour barrier in combination with
insulation materials with 90% closed cells.
3.3.1 Primary vapour barrier
The primary vapour barrier shall be applied in mastic as described under 4.4. or a multiplexfoil
in accordance with specification 3.3.10.
Depending on the quality required and the degree to which the vapour barrier is to be
protected against mechanical damage, one of the following finishing systems can be applied:
a. a flexible or tape finish, as described in 3.2.11, 3.3.05 or 3.3.05;
b. a metal jacket, if so required by the principal (e.g. fireproofing).
note: Cellular glass will be finished with mastic as described in 1.3.54.
3.3.2 Secondary vapour barrier
The secondary vapour barrier shall be a multiplexfoil in accordance with specification 3.3.10.

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1:1 . General requirements for the thermal insulation CINI 1.3.02

ITII of "cold" pipelines and equipment 2004_10_01

page8of11

3.4 Vapour stops :

Vapour stops can be applied with a two-component sealer suitable for the maximum operating
temperature and reinforced with a fabric, as mentioned in specifications 3.2.08l3.2.09 and the
installation instructions.
if the operating temperature is not below the minimum service temperature of the vapour
barrier mastic, this mastic may also be applied as vapour stop.
The vapour stop shall be applied in accordance with detail ClNl 5.1.08.

3.5 Metal finishing materials according to speéifications 3.1.01 ...3.1.05

3.5.1 Thickness of the cladding sheets
1 Outside if I Minimal thickness of the sheet in mm. if 3 1"
rdiameter ‘r l 1 ~ 1 1
ginsmationin Aluminum 5 Aluminized ; Aluzinc Hotdip 1 Stainless
|mm. steel-plate 1 galvanized steel I
- steel |
i 3.1.01 3.1.02 0.1.03 1 3.1.04 0.1.00
1 05. 00 0 05
. -- r -- -- - - "' —— '

-< 140 0.6 I 0.56 -

- 1
r
.

1140-000 0 0.0 0.00 0.0 0.0 0.0

"(>000 1.0 0.00 0.0 1 0.0 i 0.0 1

3.5.2 ln areas where there is a risk of fires, aluminized or stainless steel cladding shall be applied.
3.5.3 Galvanized cladding shall not be applied on or near piping and equipment of (austenitic)
stainless steel andlor a nickel alloy.
Galvanized cladding is sensitive to corrosion especially in coastal areas.

3.6 Flexible finishing - in accordance with specifications 3.2.01 3.2.11

materials

3.7 Tapes - in accordance with specifications 2.25.01 and 3.3.01

3.3.11

3.8 Auxiliary materials - in accordance with specifications 2.25.01 for insulating

materials and specification 3.25.01 for finishing materials.

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ini General requirements for the thermal insulation
of “cold” pipelines and equipment
CINI 1 .3.lJ2
2004_10_01
page9of11

4 INSTALLATION
4.1 General
4.1.1 The insulation, fastening and finishing materials shall be applied professionally in accordance
with this specification and the installation instructions.
4.1.2 Before installation of insulation, the surfaces to be insulated shall be clean, dry and painted.
4.1.3 Provisions shall be made to ensure that the materials also can be installed under poor weather
conditions. Prior to application of the finishing material any wet insulating material shall be
replaced. .

All material applied on one day shall be completely finished on the same day. If impractical, a
temporarily waterproof and UV-light barrier foil shall be placed on the insulation. This foil shall
be sealed at both ends.

4.2 Installation of the insulating material

in accordance with the installation instructions 1.3.51 1.3.54.
Sections and segments shall be properly fitted on piping or equipment with staggering joints.
All longitudinal and circumferential joints in the outer insulating layer shall entirely be glued or
finished with sealer; in the other layers the joints shall not be glued or sealed.

4.3 Installation of the contraction joints

Each contraction joint shall be filled up with a resilient insulating material, such as strips of
glass wool or mineral wool or FEFlEPDM; see detail CINI 5.1.06. The degree of compression
of this fill material shall be as indicated in the installation instructions.

4.4 Installation of the vapour barrierlflexible finishing

4.4.1 The entire outer surface of the insulation shall be provided with a vapour barrier in accordance
with the installation instructions.
The maximum water vapour permeability of the (primary) vapour barrier is specified at
0,001 gl(m 2 .h.mm.Hg) in relation to a mastic finish.
The maximum permeability of multiplexfoil is specified at 10.10“ glm2.h.mm.Hg).
4.4.2 The application of the severalsystems:
4.4.2.1 Mastic finishing layer
a. A first layer in the (wet) thickness as indicated, to be carefully applied to the insulating
material by means of a trowel, glove or by spraying, in such a way thatjoints and
irregularities are entirely filled and smooth- finished; '
b. The fabric shall be embedded in the wet tack layer such that no wrinkles are formed
and all joints have a minimum overlap of at least 50 mm.;

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int General requirements for the thermal insulation
of “cold” pipelines and equipment
CINI 1.3.02
2004_10_01
page10of11

c. After the first layer has dried, but is still tacky, a second layer will be applied in the
thickness indicated. A smooth and even layer shall be fonned; the fabric shall be fully
embedded and its structure barely visible;
The materials of the first and of the second layer may have different colors;
d. The total thickness of the dry layers shall conform to the layer thickness specified by
the supplier;
There shall not be any cracks, holes, thin spots or open joints in the vapour barrier,
which shall be applied such that no part of the insulating material is uncovered. The
connections with protrusions and in corners shall be carefully finished;
e. If no metal cladding is installed, a third layer of mastic with a wet layer thickness, as
indicated, reinforced with polyester fabric or glass fabric shall be applied;
f. The reinforced vapour barrier, as described under a through e, shall also be applied at
end connections, in accordance with detail 5.1.07, on piping and equipment supports
(see detail 5.3.01);
g. The gaps in the insulation near a vapour stop or an end connection shall be sealed
with glue or sealer over a minimum length of 150 mm. (see 5.1.07l5.1.08).
4.4.2.2 Multiplexfoil
It is recommended that the multiplexfoil is prefab applied at the outer insulation layer.
In case the multiplexfoil is applied in situ, the foil shall be cut to size correctly, shall be Tnstalled
with dots of adhesive at the subsurface and sha'l be applied straight and without wrinkles.
Afterwards the joints shall be sealed with multiplex tape, in accordance with specification
3.3.11.
4.4.2.3. UV-curing glassfiber-reinforced polyester (GRP) finishing layer
a. The surface to be finished shall be even, clean and dry.
b. The GRP will be applied as a one-layer system in flexible condition. Cut the desired
form with a knife or scissors.
c. Joints in the finishing material have an overlap of min. 30 mm.
The finishing layer shall be of even thickness across the surface.
Protrusions of supports, pipes, etc. shall be finished weather-restistant. Therefore the
GRP layer shall be applied with a proper seal to supports, pipes etc.
d. For expansions, see 2.3.3.
e. On pipe bends, the finishing layer may be applied as one sheet or segments,
depending on diameter and radius.
f. Curing takes place by UV-light. If the top foil is removed after curing, the surface will
have a smooth and closed texture. At overlapping joints, the foil shall be removed
before curing, in order to obtain a sealed joint.

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m . General requirements for the thermal insulation CINI 1.3.02
IHI of "cold" pipelines and equipment 2004_10_01
page11of11

g. While curing the finishing layer shall be protected against moisture and damage.
4.4.2.4 Tape as finishing layer
a. The surface to be finished shall be even, clean and dry.
b. The joints in the finishing material shall have an overlap of min. 50 mm.
The overlap shall be applied watershed.
c. if possible, the overlap shall be applied at the shade side.
d. After installation the tape shall be pressed by hand or with a roller.
e. For material specific requirements in relation to the installation, such as temperature
and humidity etc. and the application on"bends, connections etc. instructions of the
manufacturer shall be adhered to.

4.5 Application of metallic jacketing

4.5.1 The cladding shall be without counter-swages and be constructed such that any
(condensation) moist can drain from the cladding. To that drain holes shall be provided at the
lowest point, as indicated in detail 5.1.05.
4.5.2 The cladding is fastened with stainless steel bands. For aluminium cladding aluminium bands
and fasteners can be used.
Storm bands shall be installed on equipment in consultation with the principal.
4.5.3 Horizontal joints shall be installed watershed. Longitudinal joints at the prevailing wind
direction side are only permitted if the construction leaves no alternative. At the joints the
cladding shall have an overlap of at least 50 mm. The longitudinal seams shall be staggered.
See detail 5.1.05 for piping and 5.2.03 for equipment.
4.5.4 The number of segments required for elbow jacketlng depends on the radius and the outside
diameter. The segments shall be installed watershed. If the radius permits, the elbow may be
finished with segments. If the radius is too small an end cap T-piece can be installed, see
detail 5.1.16.
4.5.5 The finished cladding shall be free of sharp edges, burrs etc.
4.5.6 For vertical cladding the plates shall be set by means of S-clips (see details 5.2.01 and
5.2.03).

s.ti'chti'ng Coirimissie lsolatie Nederlundse lndustrie

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I I
_ CINI 1.3.03
General requirements for the thermal insulation of
"hot" pipelines, fittings and, 2091 ‘O54 9
equipment with mattresses page 1 014

CONTENTS:
1 GENERAL
2 DESIGN
3 MATERIALS
4 EXECUTION

1 GENERAL . 1-iI'

1.1 This specification covers the technical requirements for the design and application of insulation
mattresses on piping, fittings and equipment at operating temperatures between the ambient
temperature and 1000°C

1.2 This specification is a supplement to CINI 1.3.01.

1.3 The mattresses are exclusively specified for industrial equipment and not for emergency or
temporary insulation.

1.4 An insulation mattress is a tailor made insulation package, consisting of two layers of fabric stitched
together and filled with an insulation filling. To prevent displacement of the filling the blanket is
bunched by tufts, resulting in a mattress configuration.

1.5 Insulation mattresses shall fit snugly, having the shape of the object to be insulated as much as
possible. Mattresses shall easily be installed or removed.

2 DESIGN
2.1 General
2.1.1 insulation mattresses can be used for:
- equipment or parts thereof which must be serviced regularly;
- turbines;
- pumps;
- (control) valves;
- man hole covers;
- instrumentation;
- at places where no space is for conventional insulation.

2.1.2 Chapter 4 of the CINI handbook contains the details for the measurement and the installation of the
mattresses.

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ini
_ CINI 1.3.03
General requirements for the thermal insulation of
"hot" pipelines, fittings and, 2001 ‘O54 0
equipment with mattresses page 2 014

For the materials to be applied, see the diagram CINI 1.2.03.

For the material specifications, see Chapter 2 and 3 of the CINI handbook.

The chemical resistance of the materials and coatings against specific chemicals shall be
determined beforehand by the principal, if possible in consultation with the applicator.

Explanation regarding fabric composition as indicated in the material specifications.

Example: EC 9-500 TEX
EC E glass continuous (uninterruptedly produced glass yarn)
9 thickness 9 pm
500 TEX 500 gl1000 linear meters.

This fabric has the following varieties:

- the 6 j.ti"I'l and 9 um thicknesses are standard;
- TEX-number ranges between 136 and 1000, 500 TEX is most common;
- the higher the TEX number, the thicker the strand.

For silica fabrics:

Example 5-22x16 TEX
5 5 pm

22 22 TEX (22 gl1000 linear meter)

16 16 x a 22 um successively twisted and woven strand.

Coatings are applied to the fabric providing increased resistance to higher temperatures and
chemical attack. The coatings cause a slight reduction of the fabric tensile strength, but the fabric is
better to be cut and the cut strands do not easily fray, resulting in better processing properties. The
coating achieves a higher toughness of the fabric and enhances its wear resistance

At temperatures above 150°C the PU coating starts evaporating from the fabric which produces
some smoke. The aluminum pigment particles are left as a residue on the fabric, which remains its
properties.

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ini General requirements for the thermal insulation of

"hot" pipelines, fittings and,
equipment with mattresses
CINI 1.3.03
2001-05-10
page 3 of 4

4 EXECUTION
4.1 General
4.1.1 The insulation mattresses shall be composed of as few separate parts as possible.
The individual mattresses shall have as few stitched seams as possible.
The mattresses shall be applied snuggly with even thickness over the full e xtent. All parts to be
insulated shall be covered entirely.
_iI'

4.1.2 Fittings and flange connections of equipment shall be insulated separately.

4.1.3 The overlap between mattresses and existing insulation shall be at least 70 mm. The joints shall be
arranged to shed rainwater, where possible.

4.1.4 At flange connections the necessary free space for bolt removal shall be provided.

4.1.5 insulation mattresses shall be equipped with fixed fasteners (metal attachment hooks) and
removable with ease.

4.1.6 The joints shall be tight.

4.1.7 The insulation mattress shall be single-needle, blind-stitched with heat resistant yarn. The closure
points shall be located at the underside, so that liquids due to leakage or rain will flow away.

4.1.8 The distance between the interfaces ties in the mattress, i.e. tufts, shall be 100 ...150 mm, as a
guideline.
However the manufacturer may raise valid grounds to deviate from the same.

4.2 Measurements
4.2.1 Insulation mattress production drawings shall be set up with accurate measured field dimensions of
the subject part.
This is based on a number of main dimensions, which are shown in:
C '\l 4.550 T pieces;
C ix 4.1.51 flanges;
CIN. 4.‘. .52 standard valve;
lI3¢‘\l 4.’ .53 gate valve;
CIN 4.1.54 elbows;
C N 4.2.50 manholes.

S‘-‘_.clitii'.-_"-:l sciatic }~iederIs.i"iris0 Iilt"-Il.lS

 ini
CINI 1.3.03
General requirements for the thermal insulation of
"hot" pipelines, fittings and, 2°01-05-1°

The mattress manufacturer shall check the dimensions, recesses, the required insulation area and
the material selection prior to production.

Marking
4.3.1 All insulation mattresses shall be marked at the inside with the name or code of the part to be
insulated:
These marks shall be clearly readable.

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CINI 1.3.04
General requirements for the thermal insulation of "hot" storage tanks
2000-11-01
page 1 of 12

CONTENTS:

1 GENERAL

2 DESIGN

3 MATERIALS

4 EXECUTION
_iI'

1 GENERAL
1.1 This specification covers the technical requirements for the design and application of thermal insulation on
walls and roofs of storage tanks with an operating temperature between ambient temperature and 180°C.

1.2 The minimum/maximum operating temperature shall be stated in the tank data sheets. In the design of the
insulation system the frequency of the occurrence of these extreme temperatures shall be taken into
consideration.

1.3 This specification is a supplement to CINI 1.3.01

2 DESIGN
2.1 General
2.1.1 The design of a thermal insulation system of storage tanks can be divided into 3 elements:
- tank wall, in accordance with Chapter 6, “Thermal Insulation calculations".
- tank roof: as the tank wall, taking into account that the heat loss via the roof is less than that via the tank
wall in contact with the product, as well as the higher maintenance cost of tank roof insulation and
conservation compared with the tank wall insulation.
- tank bottom, as indicated under 2.2.4.

2.1.2. The construction design of an insulation system for tank walls and tank roofs shall include the following:
- tank parameters: dimensions of the storage tank, operating temperatures, expansion;
- external loads: wind loads.

2.1.3. The roof insulation systems are basically not walkable; an insulated tank roof that can be walked on, require
special structures, which are beyond the scope of this handbook. '

2.1.4. Various tank insulation systems are commercially available for more specific fields of application. However,
the starting points of these systems shall be in accordance with the systems described in this handbook.

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 ini General requirements for the thermal insulation of "hot" storage tanks
CINI 1.3.04
2000-11-01
page 2 of 12

2.1.5 The dimensions and distances indicated in the insulationlfinishing details for the various components shall be
regarded as minimum requirements; however, the exact dimensions and distances of the non-welded
systems on large tanks shall always be determined on the basis of calculations.

2.2 Insulation systems

2.2.1 General

The construction of the insulation system shall be strong enough to resist high and fluctuating intermittent
wind loads, such as pressure and tensile loads for a long period (about 20 years). In addition, the insulation
system should be capable of absorbing deformation of the tank due to temperature variations,
loadinglunloading, etc. in such a way that the insulation jacketing remains weather-resistant.

2.2.2 Tank walls

For the selection of tank wall insulation systems tank walls the following criteria may serve as a guideline:

A - Tanks with a diameter > 12m.

1 Always corrugated cladding sheets shall be applied.
2 If welding to the tank is allowed, preference is given to the welded system being the most simple and
reliable system.
3 If no welding is allowed, a suspension system shall be applied.
- The wall side suspension system is the preferred system if a cage structure with steel strips can be
clamped around the tank wal which can absorb the thermal expansion of the tank and in cases
where the tank is continuously in service.
- The out side suspension system is the preferred system in cases where the tank is frequently out of
service, since this system is more flexible due to the applied clamping springs, but therefore also
less resistant to high wind loads.

B — Tanks with a diameter <1 12m.

1 Corrugated or flat sheet cladding may be applied.
2 If welding to a tank is allowed, preference is given to the welded system, finished with corrugated
cladding.
3 If no welding is allowed, a suspension system shall be applied.

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/.'| 0 CINI 1.3.04

General requirements for the thermal insulation of “hot” storage tanks 2000 11 01

page 3 of 12

4 Small diameter tanks may be finished with flat sheeting:

- tank diameters -=1 6m: insulate as vertical equipment, provided that sufficient protrusions and supports
are available to fix the insulation system. In case of possible high wind loads, a fastening band may
be installed at the back of the circumferential joints, in accordance with CINI 4.5.03, detail B.
- tank diameters between 6 and 12 m and welding is allowed: the insulation system as indicated in
CINI 4.5.03 can be applied.
- tank diameters between 6 and 12 m and no welding_ls allowed: the insulation system as indicated on
CINI 4.5.04 can be applied.

Tank walls shall be insulated with one or more layers of mineral wool slabs. For specific cases the application
of different materials may be required.

The various cladding systems are briefly described below:

2.2.2.1 Cladding-support system with welded spacers.

System 1: with corrugated sheet cladding, see ClNl 4.5.01

The horizontal fastening rings consist of U-sections, which are attached to the spacers welded to the tank
wall. The distance between the fastening rings is determined by the height of the tank, with a maximum of
1800 mm.
The cladding is fixed to the fastening strip with self-tapping screws.

Application: with flexible insulation slabs (see 3.1.1 and 3.1.2)

on all tank diameters;
in the case of high wind loads, storm bands will be required.

System 2: with flat sheet cladding, see CINI 4.5.03

The system consists of horizontal steel supports, welded radial to the tank wall, having a length
corresponding to the insulation thickness. After installation of the insulation slabs, a fastening band is
installed around the supports, to which the cladding is fixed with self-tapping screws.

Application: with rigid insulation slabs (see 3.1.1 and 3.1.2)

on tanks r-I 12m.
the system is installed from a fixed scaffolding.

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 CINI 1.3.04
General requirements for the thermal insulation of "hot" storage tanks
2000-11-01
page 4 of 12

2. 2.2.2 The outside suspension system with non-supporting spacers.

System 1: with corrugated sheet cladding, see ClNl 4.9.03
This system consists of vertical steel strips, suspending from the tank roof-rainwater shield or its supporting
strip on the outside of the insulation layer. At regular intervals, horizontal fastening strips are fixed to the
suspension strips, to which the protective cladding is attached.
At the back of the horizontal fastening strips, at regularly intervals spacers are placed up to against the tank
wall, right through the insulation slabs. The fastening stripsiare tensioned with clamping springs.
Storm bands are provided on the outside of the cladding and tensioned with tension springs, depending on
diameter and calculation.

Application: with rigid insulation slabs (see 3.1.1 and 3.1.2)

on tank diameters ==~12m.
the various components of the system shall be calculated on the basis of the prevailing
wind load.
the system is installed from a fixed scaffolding.

System 2: with flat sheet cladding, see ClNl 4.5.04 and 4.9.03
This system consists of vertical steel strips, suspending from the tank roof-rainwater shield or its supporting
strip on the outside of the insulation layer. At regular intervals, horizontal fastening strips are fixed to the
suspension strips, to which the protective cladding is attached.
The fastening strips are tensioned with clamping springs.
In the case of high wind loads storm bands shall be provided on the outside of the cladding and tensioned
with tension springs. -

Application: with rigid ‘nsuiation slabs (see 3.1.1 and 3.1.2)

on tank diameters r-112m.
the system is installed from a fixed scaffolding.

2.2.2.3 The wail side suspension system with supporting spacers. See drawing CINI 4. 9. 02.
The system conssts of vertical steel strips, suspending from welded lugs at the top of the tank wall at the
inside of the insulation against the tank wall. To the suspension strips, at regular intervals, horizontal
fastening strips are fixed around the tank, to which spacer clips are attached, which support the insulation
slabs and protrude thought the insulation layer. On the outside fastening profiles are fixed to the spacer clips,
to which the protective cladding is installed with self-tapping screws.
The fastening strips are secured around the tank wall with clamping bolts. The length of the fastening strips
depends on the installation method, viz. from a standing scaffold or a suspended scaffold.
Storm bands are provided on the outside of the sheeting and tensioned with tension springs, depending on

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ini General‘ requirements for the thermal insuiation of “hot” storage tanks
CINI 1.3.04
2000-11-01
page 5 of 12

diameter and calculation.

Application: with flexible insulation slabs (see 3.1.1 and 3.1.2)
on tank diameters 1'-> 12m.
the various components of the system shall be calculated on the basis of the prevailing
wind load.
the system can be installed from a standing scaffolding or a suspended scaffold.

2.2.3 Tank roofs ~ .0

Tank roofs shall be insulated with very rigid mineral wool insulation slabs in one or more layers. For specific
cases the use of other materials may be required.
With tank roof insulation a certain degree of ventilation shall be created in combination with a possibility of
draining condensation water.

For the roof insulation finishing various cladding systems are available.

2.2.3.1 Root sheeting - radial segment arrangement. See CINI 4.5.07 “Sheet arrangement 1” .
Radial segments with raised edges shall be used for covering the insulation slabs. Segments and insulation
slabs shall be anchored to the tank roof by means of stainless steel clamping bands around the spiral welded
to the roof.
Application: for tank diameters <12m

2.2.3.2 Roof sheeting - straight tracks arrangement. See CIN! 4.5.08, “Sheet arrangement 2”

2.2.3.3 Roof sheeting — cross-shaped tracks arrangement. See CINI 4.5.09 “Sheet arrangement 3”
For large tanks the insulation roof sheeting may be applied in the form of straight tracks or cross-shaped
tracks, depending on the slope of the tank roof, and also with raised edges as described under 2.2.3.1.

2.2.4 Tank bottoms

Under certain conditions the storage tank bottom shall also be insulated.
Considerations may be:
- tanks with a high operating temperature on a concrete foundation.
- tanks containing products having a low solidification temperature.
- economicalconsiderations.

The insulating materials shall have sufficient compressive strength to carry the weight without deformation;
e.g.: cellular glass. Between the tank bottom and the insulation layer a layer of oil sand shall be applied for
pressure distribution. In the case of tall tanks a concrete foundation ring may be installed under the annular

Sticnting tsslsr t “~ r _rt H so iridu-;.=tri .9

1-
 ini
CINI 1.3.04
General requirements for the thermal insulation of “hot” storage tanks
2000-11~0'l
page 6 of 12

plate and the enclosed space shall be filled with insulating material.

2.3 Extent of insulation systems

2.3.1 Tank walls andior roofs shall be insulated completely, with the exception of those parts that are not allowed to
be insulated for operational reasons.
Depending on the design criteria it may be decided not to insulate around manholes, protrusions, clean-out
doors, etc., in the lowermost tank ring, if water ingress and the subsequent maintenance cost may exceed the
expected savings. , _‘

2.3.2 Provisions shall be made for absorbing the expansion in the insulation system and the cladding. For the wall
cladding the expansion differences between the tank wall and the insulation system shall be determined
beforehand and the protrusions shall be sealed accordingly,‘with fixed or flexible protrusions plates,
respectively.

2.3.3 Insulation systems on tank walls shall be applied such that the insulation remains free from the bottom plate
for 100 mm minimum in order to prevent standing water on the wall-bottom ring from being absorbed into the
insulation. See CIN 4.5.02.

In cases where this provision is not acceptable for process reasons, alternatives may be applied, as indicated
in the variants on CINI. 4.5.02.

2.3.4 The wall insulation is finished with corrugated or flat sheeting. These sheets cover the insulation from the
roof edge down to about 100 above the tank bottom. The corrugations are not sealed, so that ventilation
between the wall insulation and the cladding remains possible and through which any rainwater or
condensation can be drained.

2.3.5 At operating temperatures 1=-80°C gaskets shall be installed between welded spacers and fastening profiles
for thermal disconnection.
If the cladding materials and the fastening profile could lead to galvanic action, a gasket shall be installed at
the outside of the fastening ring.

2.3.6 The cladding of the tank roof insulation shall be executed weatherproof.
The insulation systems on tank roofs shall allow for ventilation. To this end sufficient space will be created by
the application of very rigid insulating slabs on the welded anchoring spiral.
The cladding around roof nozzle protrusions, manholes, etc., shall be ventilating, as indicated in CINI 4.5.11.

Stichting lscintie Necierinnclse lndustrie

I

I I
_ _ CINI 1.3.04
General requirements for the thermal insulation of “hot” storage tanks 2000 11 01

page 7 of 12

2-

ln the absence of sufficient protrusions ventilation caps shall be installed. The number of ventilation openings
shall be determined on the basis of the following guidelines:
a. all tanks shall have one ventilation point in the middle,
b. tanks having a diameter between 12 and 25 m: 4 ventilation points, 2 m from the middle.
c. larger tanks: as sub b + one ventilation point per 100 mi roof surface area.
Diameter ventilation opening = 2x insulation thickness.

2.3.? __ The roof insulation shall be anchored to the welded spiral with clamping strips. The number of clamping strips
shall be determined on the basis of calculations.

2.4 Insulation thickness

The insulation thickness shall be determined as indicated in CINI 1.3.01.
At temperatures above 100°C the insulation shall be provided in two layers with staggered joints.

2.5 Mechanical provisions

2.5.1 Walls
To prevent water penetration all stairs protrusions shall be installed watershed.

For new tanks the stairs shall be constructed such that sufficient space is left for the insulation and the
number of protrusions is limited to a minimum. For existing storage tanks redundant nozzles, cleats, etc. shall
be removed. The lowermost insulation support ring shall be installed such that leak water can be drained.

2.5.2 Roofs
Protrusion through the roof insulation shall be avoided as much as possible since those may cause water
ingress or contamination by product due to tank overfill.

The hand railing shall be installed to the side of the rainwater shield, as indicated on CINI 4.9.01. Roof edges
shall be executed as indicated on the drawings. The distance shall equal the insulation thickness + the
thickness of the corrugated sheeting.

The anchoring spiral shall be installed on the tank roof as indicated on drawing CINI 4.9.07

E~1rir:i:.tinglsolatierile-.:ie.ri:ar1clseiiriustrirr
 CINI 1.3.04
I General requirements for the thermal insulation of “hot” storage tanks
2000-11-01
page 8 of 12

MATERIALS
Insulation materials
31 1 Glass wool slabs: in accordance with ClNl 2.1.01, with the following additional properties:
- flexible slabs, wall insulation: compressive strength at 10% compression 2 kPa
volumetric mass: 22 kglma
it-value at 150 “C: 0,065 WimK
- rigid slabs, wall insulation: compressive strength at 10% compression 3 kPa
volumetric mass: 35 kgimi
it-value at 150 °C: 0,057 WimK

312 Rock wool slabs: in accordance with CINI 2.2.01, with the following additional properties:
- flexible slabs, wall insulation: compressive strength at 10% compression 1,4 kPa
volumetric mass: 32 kgima
1.-value at 150 °C: 0,070 WlmK
- rigid slabs, wall insulation: compressive strength at 10% compression 4 kPa
volumetric mass: 40 kg/mi
1-value at 150 “C: 0,060 W/ml(
- very rigid slabs, roof insulation: compressive strength at 5% compression 30 kPa
volumetric mass: 150 kg/m3
It-value at 150 “C: 0,050 WlmK
31 3 Cellular glass slabs, for specific applications, in accordance with CINI 2.9.01, with the following additional
properties:
- bottom insulation slabs: compressive strength ' 800-1200 kPa

Insulation finishing materials

32 1 Metal finishing materials for flat and corrugated sheeting.
- aluminum
- aluminized steel
- stainless steel
in accordance with ClNl 3.1.01: flat wall sheeting: thckness 1,0mm.
corrugated wall sheeting: thckness 0,7mm.
flat roof sheeting: thckness 1,0mm.
in accordance with CINI 3.1.02: flat wall sheeting: thickness 0,56mm
corrugated wall sheeting: thickness 0,56mm.
flat roof sheeting: thckness 1,0mm.
in accordance with CIN! 3.1.05: flat wall sheeting: thckness 0,5mm.
corrugated wall sheeting: thickness 0,5mm.
flat roof sheeting: th’ckness1,0mm.

Stichting isciotir-.: Nederlortdse Inclustrie

 I

fi'| . CINI 1.3.04

General requirements for the thermal insulation of “hot” storage tanks
2000-11-01
page 9 of 12

1-

3.3 Fastening structures for walllroof insulationlcladding

Sheet steel and profiles may be applied painted, galvanized or in stainless steel, depending on conditions and
requirements.
Aluminum sections shall be of Aluminum AlMg 910,5 F22
Self-tapping screws with EPDMlsteel washer:
- for sheet to sheet connection, diameter 4,8 mm, L= 18mm
- for sheet to construction connection, diameter 6 mrn, L= 30mm
Blind rivets: - __,
- for sheet to sheet connection at tank diameters <-12m.

4 EXECUTION
4.1 Tank walls,
Listed according to the cladding application systems and tank diameters.

4.1.1 Cladding support system with welded spacers.

4.1.1.1 installation of welded spacers — sequence of application and variants
1. - set out spacers at the tank wall and weld them to it.
- paint the tank + spacers.
- fix the fastening profile with pop rivets (or by welding).
2. as in 1; with a gasket between spacer and the fastening profile (thermal disconnection)
(CINI 4.5.01 detail A)
3. as in 1; with a gasket at the outside of the fastening profile (galvanical disconnection ctadding)_
(ClNl 4.5.01 detail B)
4. installation of the painted fastening profile with welded-on spacers against the tank-wall, by welding.
Welded spots to be touched up.
5. as in 4; with hot dip galvanized construction.

4.1.1.2 System 1: with corrugated sheet cladding —- all tank diameters - ClNl 4. 5. 01
The fastening rings with spacers are welded to the tank wall.
The flexible insulation slabs are installed from the bottom to the top along with the corrugated sheets, which
are fixed to the fastening profiles with self-tapping screws.
During this installation the insulation slabs are placed behind the cladding sheets.
The corrugated sheets are applied with an overlap horizontally of at least one corrugation and in vertical
direction with an overlap of at least 50 mm.
Storm bands shall be installed, unless calculations show the contrary.

‘- ~_ii'l_l§_l.TSO1i=Z1flE I*Jatiar'lni1;1se Industrta

 im .
General requirements for the thermal insulation of “hot” storage tanks
CINI 1 .3.04
2000 11 01

page 10 of 12

4.1.1.3 System 2: with flat sheet cladding - tank diameter -=1 12m - ClNl 4. 5. 03
Spacers are welded to the tank wall.
Rigid insulation slabs are installed against the tank wall and fixed with stainless steel straps; 3 per slab,
150 rnrn from the horizontal edges and one in the middle. Install and secure the straps around the entire tank
circumference. Place the insulation slabs from the lowermost ring, 100 mm above the bottom plate, up to the
next support ring or the rainwater shield.
A 50 mm wide stainless steel band is extended around the_‘spacers and the insulation. The fastening band is
attached to the spacers with 2 pop rivets.
Halfway two fastening bands on spacers a stainless steel band, 50 mm wide, is installed around the
insulation.
The flat sheet cladding is installed all around the tank, starting from the lowermost ring; fixed to the stainless
steel fastening band with self-tapping screws; 50 mm overlap in both directions (see CINI 4.2.12).
Around the circumferential joints, an extra stainless steel storm band is placed 25 x 0.5 mm. The band is
secured with stainless steel s-clips.

4.1.2 The out-side suspension system

System 1: with corrugated sheet cladding - tank diameter > 12m. - CINI 4.9.03
Rigid insulation slabs are installed along the tank wall and fixed with stainless steel straps; 3 per slab,
150 mm from the horizontal edges and one in the middle. Install and secure the straps around the entire tank
circumference. Place the insulation slabs from the lowermost ring, 100 mm above the bottom plate, up to the
next support ring or the rainwater shield.

Suspension strips are hung from the support strips under the rainwater shield on the outside of the insulation.
Fastening strips are installed along with the spacers, which are pierced through the insulation up to the tank
wall. The spacers are fixed to the fastening strip with two pop rivets. Finally, the fastening strips are secured
with clamping springs. The insulation is covered with cladding, which is installed on the fastening strips with
self-tapping sheet metal screws.
The corrugated sheets are applied with a horizontal overlap of at least one corrugation and in vertical
direction with an overlap of at least 50 mm.
Storm bands shall be installed, unless calculations show the contrary.

System 2: with flat sheet cladding - tank diameter -=1 12m - ClNl 4. 5. 03
Rigid insulation slabs are installed along the tank wall and fixed with stainless steel straps; 3 per slab,
150 mm from the horizontal edges and one in the middle. Install and secure the straps around the entire tank
circumference. Place the insulation slabs from the lowermost ring, 100 mm above the bottom plate, up to th
next support ring or the rainwater shield.

Stichting lsolatie Nederldndse industrie

I

int General requirements for the thermal insulation of “hot” storage tanks
CINI 1.3.04
2000-11-01
page 11 of 12

1-

Fastening strips are installed around the insulation and secured with clamping springs. Depending on the
design, the fastening strips are installed with or without suspension strips andlor spacers.
The insulation is covered with sheet cladding, which is fixed on the fastening strips with self-tapping screws;
50 mm overlap in both directions (see CINI 4.2.12).
Around the circumferential joints, an extra stainless steel storm band is placed 25 x 0.5 mm. The band is
secured with stainless steel s-clips.

4.1.3 The wall-side suspension system with supporting spacers - ClNl 4. 9.02
Suspension strips are hung at lugs against the tank wall and subsequently the fastening strips are installed
around the tank. Alter the spacer clips have been installed, the fastening strip is secured with clamping bolt.
Alter that the aluminium fastening profile is snapped on the spacer clips.

The flexible insulation slabs are placed from the bottom to the top, along with the corrugated sheets, which
are fixed to the fastening profiles with self-tapping screws.
During the installation the insulation slabs are placed behind the cladding sheets.
The corrugated sheets are applied with an overlap horizontally of at least one corrugation and in vertical
direction with an overlap of at least 50 mm.
Storm bands shall be installed, unless calculations show the contrary.

4.1.4 For tanks having a diameter <12 m, but with a height >-12m and at elevated operating temperatures, at least
one expansion joint shall be applied every 10 m, depending on the design (see ClNl 4.2.11).

4.1.5 For suspending insulation systems, in the case of reinforcing rings around the tank wall, independent
systems shall be applied, at both sides. The reinforcing ring shall be insulated separately, depending on the
design criteria.

4.1.6 The drilling holes for the sheet metal screws shall have to be determined experimentally, depending on the
thicknesses to be joined, type of material, etc. Self-drilling screws shall also be checked in the work.

4.1.7 Stainless steel storm bands 50 x 0.5 mm, shall be placed on the outside of the wall cladding, at least one per
sheet height, see CINI 4.5.03.
The bands are secured to the cladding with s-clips. Tension springs shall be installed to absorb the
expansion.

4.1.8 Around protrusions and nozzle connections the cladding is cut to fit and finished weather resistant with a
sealing plate and sealing compound. The sealing material shall have sufficient body to absorb movement.
Horizontal components of casings around protruding parts shall be installed watershed, at both the topside

Stiti-.tii1g is-at-ittis Nederinitdsa l:-sdttstrie

 ini
CINI 1.3.04
General requirements for the thermal insulation of “hot” storage tanks
2000-11-01
page 12 of 12

and the bottom side, to prevent water ingress.

4.1.9 The topside of the wall insulation shall be properly installed under the rainwater shield. In no case water from
the roof shall penetrate into the wall insulation.

4.1.10 After the storage tank has been taken in service, all protrusions in the insulation system shall be inspected.
Also during operation, the insulation system shall regularly be inspected for water tightness and loose parts.
.

4.2 Tank roofs

4.2.1 The insulation slabs shall be installed snugly on the tank roof.

4.2.2 The roof cladding with raised edges shall be installed in accordance with the designed arrangement and be
anchored to the roof with the stainless steel clamping strips under the welded spiral, 90° twisted. There where
the spiral and raised edges cross, a clamping strip shall be applied.
A rain cover shall be installed over the raised edges and be fixed with stainless steel screws.

4.2.3 Protrusions through the roof insulation andior the vent holes shall be finished water tight and ventilating, as
indicated on CINI 4.5.11.

4.2.4 After the storage tank has been taken in service, all protrusions through the insulation system and vent holes
on the roof shall be inspected.

Stichtirrg lsointie Naderlandse Industrie

 General requirements for thermal insulation ofpipelines C|N| 1 _3_g5
Supports in hot and cold pipelines 2004-10-01
page 1 of 5
-Q 1-

I-

Addendum to CINI 1.3.01, section 2.3.2

Supports in hot pipelines

2.3.2 Supports
2.3.2.1 Supports in pipelines can be split up in three groups in respect of insulation systems:
a) Fixed lAnchor supports: supports, which prevent pipeline movement in all directions.
b) Guided I Sliding supports; vertical supports, allowing (restricted) horizontal movement of the
pipeline.
.

-- c) Hanger supports: supports suspended from a structure.

2.3.2.2 The insulation systems for fixed supports and anchor supports shall be designed to the specific
' requirements of process temperatures and execution, in coordination with the piping engineers.
Several manufacturers supply pre-engineered insulated pipe supports.
2.3.2.3 The insulation systems for sliding and hanger supports can be split in two groups:
a) Supports with brackets directly around the pipeline, see ClNl 4.1.09 and CINI 4.1.11, or a
welded variant of the same. The brackets shall be fully covered by the insulation system. In
case the economical insulation thickness is less than the bracket dimensions, the insulation
thickness shall be increase, such that the bracket is fully covered by the insulation jacket.
note: Every support with direct contact causes heat loss; at high temperatures this can be
considerable.
b) Prefab supports.
These are supports which are manufactured as one unit, with insulation and brackets.
Prefab supports are mainly applied in high temperature systems, whereby the costs of the
support are compared against the cost of the energy loss or specific operational
requirements.
2.3.2.4 The insulation materials of prefab supports shall have an adequate compression strength and
depending on the operating temperatures, CS and VC can be applied.
2.3.2.5 The insulation thickness at the supports shall be the same as the piping insulation.
2.3.2.6 The dimensions of prefab supports shall be calculated in detail. Governing factors can be:
- The maximum design load of the support, based on two span lengths
- Compressive strength of the insulation material
- Safety factor 5 :1 for compressive strength at maximum operating temperatures
- Load transfer based on a 60° load spread
- Load spread underneath the bracket I steel support cradles during fixing of the bolts
- Clamping force on the pipe line, such that the support moves with the pipe -
- Length of the base plate of the support in relation with maximum movement due expansion of the
pipeline.

stichting tjominissie l'soidt:'e i‘-iedarlnndse lndustrie

1711 General requirements for thermal insulation of pipelines
Supports in hot and cold pipelines
¢|N| 1_3_g5
2004-10-01
page 2 of 5

Addendum to ClNl 1.3.01, section 2.3.2

Supports in hot pipelines (continued)
2.3.2.7 Installation
When applying brackets or welded supports the insulation system shall be applied after installation
and shall be adapted to the type of support.

In case of prefab supports, during the installation of the pipeline the prefab supports shall be
installed under‘ supervision of the insulation contractor. ln a later stage the insulation system can be
applied and connected to the supports. it
Installed prefab supports shall be temporarily protected against weather conditions.
Base plates of supports shall be placed centrally over support beams, unless indicated differently in
the design.

stichting Commissie lsolatie Nederiundse lndustrie

ini General requirements for thermal insulation of pipelines
Supports in hot and cold pipelines
¢|N| 1_3_95
2004-10431
page 3 of 5

|-

Addendum to ClNl 1.3.02, section 2.3.2

Supports in cold pipelines

2.3.2 Supports
2.3.2.1 Supports in pipelines can be split up in three groups in respect of insulation systems.
a) Fixed I Anchor supports: supports, which prevent pipeline movement in all directions.
b) Guided l Sliding supports: vertical supports, allowing (restricted) horizontal movement of
the pipeline.
c) Hanger supports: supports suspended from a structure.
2.3.2.2 The insulation systems for fixed supports and anchor supports shall be designed to the specific
requirements of the process temperatures and execution, in coordination with the piping engineer.
Several manufacturers supply pre-engineered insulated pipe supports.
The design of those supports is a speciality and shall meet the requirements as indicated
under 2.3.2.7.
An overview of the most common types of supports in cold insulation systems is given on page
ClNl 1.3.05 - page 5 of 5.
2.3.2.3 The insulation systems for sliding and hanger supports consist of insulation material with proper
compression strength, such as PURIPIR, CG or XPS, finished with a vapour barrier and a external
bracket. The brackets are formed by two steel half sections which are clamped around the insulation
material by bolts, such that the support moves with the pipeline during contractionlexpansion.
See ClNl 5.1.09 and CINI 5.1.10.
2.3.2.4 The insulation systems for sliding and hanger supports can be split in three groups:

a) The cradle support

The pipe insulation system is applied un-interrupted along the length of the pipeline. At the
point of support a cradle support is installed around the finished insulation, consisting of a
supporting cradle, fixed around the insulation system by means of a counter cradle at the top
side and bolts.
The length of the cradle is related to the compressive strength of the insulation material.
b) The combined support
The applied pipe insulation system is interrupted at the point of support and an insulation
material with a higher density is applied. Around the finished insulation system a clamping
support is installed, consisting of two steel half sections clamped with bolts around the
insulation material.
The length of the clamping support is smaller than the cradle support due to the higher _
compressive strength of the applied insulation material. Minimum length 300 mm.

stichting Cornmissie lsolatie Nraderiundse industria

 General requirements for thermal insulation ofpipelines (;|N| 1_3_95 -
2004-10-01
Supports in hot and cold pipelines
page 4 of 5

Addendum to CINI 1.3.02, section 2.3.2

Supports in cold pipelines (continued)
c) The prefab support
This type of supports is a combination of high-density insulation material and clamps and is
readily available at several manufacturers, including vapour barrier and support sheet.
The connection to the pipeline to be executed in accordance with detail A of CINI 5.1.09 and
CINI 5.1.10.
2.3.2.5 The insulation thickness at the supports shall be the same as the piping insulation.
2.3.2.6 The material of the insulation sections at the supports, preferably shall match with the adjacent
' insulation system. In doing so a similar material with a higher compressive strength can be applied,
with a slightly different density and thermal coefficient.
2.3.2.7 The dimensions of the supports shall be calculated in detail. Governing factors can be:
- The maximum design load of the support, based on two span lengths
- Compressive strength of the insulation material
- Safety factor 5:1 for the compressive strength at minimum operating temperatures
- Load transfer based on 60° load spread
- Load spread underneath the brackets I steel support cradles during fixing of the bolt
- Clamping forces on the pipeline, such that the support moves with the pipe
note: the support shall not move across the insulation system (cladding) and the pipe shall not
move inside the insulation system.
- Length of the base plates of the support based on maximum contractionlexpansion of the
pipeline.
2.3.2.8 installation
Installation of supports requires proper coordination between the mechanicallpiping contractor and
the insulation contractor.
Supports shall be protected properly against weather conditions during storage and installation.
During installation of the pipeline the prefab support shall be installed under supervision of the
insulation contractor. In a later stage the insulation system can be applied and connected to the
supports. Very important is that the vapour barrier of the pipe insulation fully covers the edges of the
prefab support vapour barrier.
Cradle supports are installed together with the insulation system of the pipeline. Therefore the pipe
shall be installed at temporary supports.

stichting Comntis5i'a lsolatie Nederiundsa lndustrie

 0 0
SUMMARY COLD INSULATED PIPE SUPPORTS c|r~|r1.s.0s
I PIPE SUPPORTS 2992.12.91
Examples of typical pipe supports in cold insulation systems
page5of5

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stichting Commissie lsolatie Nederldndse Industrie
inf installation instructions for the thermal insulation of
hot pipelines and equipment
¢|N| 1_3_-| 9
2004_10_01
Mineral Wool (ow, RW) Page 1 °‘° 2
|-

KIND OF INSULATION: Mineral wool: glass wool and rock wool; 20 450°C, respectively ?50°C

CONTENTS:
‘I MATERIAL
2 INSTALLATION
3 FINISHING

1 -. MATERIAL "I
1.1 Glass wool (GW)
Materials shall be in accordance with specifications 2.1.01 2.1.07.
1.2 Rock wool (RW)
Materials shall be in accordance with specifications 2.2.01 2.2.01.

2 INSTALLATION
2.1 General
2.1.1 The general requirements for the insulation of hot piping and equipment (CINI 1.3.01) are
applicable.
2.1.2 Insulation shall be applied snugly around piping, flanges, fittings and around shells and fronts of
equipment. For a tight insulation system, the joints shall be staggered (stretching bond).
At equipment blankets shall be applied horizontally with staggered vertical joints; slabs shall be
installed vertically with staggered circumferential joints (see 4.2.02). The joints shall be closed.
2.1.3 Open joints shall not be accepted and shall be filled with loose mineral wool, in accordance to
CINI 2.1.04 , 2.2.04.
2.1.4 At piping and equipment with a temperature higher than 300°C or with an insulation thickness
2 100 mm., two layers at the minimum shall be applied. In multi-layer insulation systems, the layers
shall be staggered with an overlap of at least 150 mm. at the joints.
2.1.5 Bends, reducers, T-pieces, etc. shall be insulated with prefomwed insulation pipe sections or
segments of the same insulation material.
For small bore pipes, bends, etc. cord insulation may be applied, after approval. For finishing, see
CINI 1.3.01 section 4.3.2.
2.1.6 Removable insulation boxes shall overlap the adjacent pipeline insulation over a distance of at least
the pipe insulation thickness with a minimum of 50 mm., see detail 4.1.18.

2.2 Support of the insulation

2.2.1 At vertical pipelines with an outside insulation diameter of 2 350 mm. and longer than 5700 mm., the

stichting Commissie lsolatie Nederlundse industrie

l . .
1711 installation instructions for the thermal insulation of
hot pipelines and equipment
¢||q| 1_3_19
2004_10_01
Mineral Wool (cw, RW) Page 2 °l 2

weight of the insulation shall be carried by support rings installed on the pipeline. The first support
ring shall be fitted as low as possible in a straight section of the pipeline.
A support ring shall also be installed above every flange connection, see details 4.1.02 and 4.1.03.
Note:
Pipelines at a slope between 45° and 90° shall be regarded as vertical.
2.2.2 On horizontal pipelines 120° supporting rings {see detail 4.1.02) may be appiied in consultation with
the principal, depending on the situation.
2.2.3 Supports of slabs and wire mesh blankets.
Supporting rings on vertical equipment shall be connected to by third parties applied lugs
(see details 4.9.10 and 4.2.13).
Horizontal equipment insulated with wire mesh blankets shall be provided with a supporting ring at
the circumferential joints in the cladding.

2.3 Fastening
2.3.1 Fastening of pipe sections.
Every layer shall be separately fixed with at least 3 stainless steel wires per section. The twisted
wire ends shall be pressed into the insulation. Diameter of the wire: 1 mm.
2.3.2 Fastening of wire mesh blankets.
For fastening of wire mesh blankets stainless steel bands shall be used, minimum dimensions 13 x
0.5 mm., at intervals of <1 300 mm. (see details 4.1.01 and 4.2.02).
2.3.3 Circumferential and longitudinal joints shall be tacked with a 1 mm. diameter stainless steel wire or
stainless steel blanket hooks at a pitch of 50 mm. In the case of galvanized wire blankets,
galvanized blanket hooks shall be used. -
2.3.4 Fastening of slabs.
Every layer shall be separately fastened with stainless steel bands of min. 13 x 0,5 mm. at s 300
mm. intervals.

3 FlNlSHING
I 3.1 The insulation shall be finished as stated in the order.

stichting fiommissfe lsolatie Nederiundse Industrre

ini installation instructions for the thermal insulation of
hot pipelines and equipment
Flexible elastomeric foam (FEF, EPDM)
(;||q| 1_3_11
2004_1o_O1
page 1 °f 3

KIND OF INSULATION: Flexible elastomeric foam

(FEF) 20°C 85°C (slab)l105°C (tube)
(EPDM) 20°C ...125°C (slab, roll and tube)

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING ..-

1 MATERIAL

1.1 Flexible Elastomeric Foam shall meet specification 2.3.01 (FEF) or 2.3.02 (EPDM).
1.2 Tubes shall be delivered cut open lengthwise.

2 INSTALLATION
2.1 General
2.1.1 The general requirements for the insulation of hot pipelines and equipment are included in
CINI 1.3.01.
2.1.2 In cases not specified by these instructions the insulating and finishing materials shall be applied in
accordance with the manufacturers instructions.
2.1.3 When applying flexible elastomeric foam (FEF) under outdoor conditions or directly under glass in
full light, the insulation surface shall be protected from weather conditions and UV light.
Protection may consist of a coating or weatherproof finish as specified by the manufacturer of the
insulating material.
EPDM can be applied without protection against weather and UV light.
2.1.4 The joints shall be glued with an adhesive as specified by the manufacturer.
The contact adhesive applied shall not affect the coating on the surface to be insulated.
2.1.5 For flat surfaces slabs shall be applied.
2.1.6 For cylindrical surfaces with a diameter 5 140 mm. (EPDM) or 160 mm. (FEF) preformed tubes shall
be applied.
2.1.7 For cylindrical surfaces with a diameter > 140 mm. (EPDM) or 160 mm. (FEF) slabs or rolls shall be
appfied.
2.1.8 Elbows, T-pieces, and reducers shall consist of moulded pieces of the same material and with the
same thickness.
2.1.9 The joints shall be provided with sufficient contact adhesive. When the adhesive is touch dry
(3-5 min.) the joint faces can be fitted.

stichting Commr'ssr'e lsolatie Nederlundse lndustrre

ini installation instructions for the thermal insulation of
hot pipelines and equipment
Flexible elastomeric foam (FEF, EPDM)
¢|N| 1_3_11
2004_10_m
page 2 O13

2.1.10 At protrusions the thickness of the insulating material shall be maintained.

2.1.11 For supports or hangers rings andlor brackets with rigid high density foam shall be included in the
insulation.
2.1.12 Flange and valve boxes shall be of the same material and the same thickness.
The boxes shall fit closely and project over the piping insulation over a distance of at least 50 mm

2.2 Insulation thicknesses

With the TICP software the insulation thickness can be computed. A description of the program is
included in Chapter 6 of the CINI Manual.

2.3 Application of slabs, tubeslsegments

2.3.1 Flat and cylindrical surfaces.
Cylindrical surfaces with a diameter -"> 140 mm (EPDM) or 160 mm (FEF) and flat surfaces shall be
insulated with slabs or rolls.
All surfaces to be glued with contact adhesive shall be grease-free and the contact adhesive shall
not affect to the surface to be insulated. The surface to be insulated and the inside of the insulation
slab shall be covered with a thin, even layer of contact adhesive.
After the glue has sufficiently dried (ca. 3-5 min), the insulation slab shall be placed on the surface to
be insulated and firmly pressed. In case several slabs are to be placed next to each other, they shall
overlap by about 15 mm. Both faces shall be covered with contact adhesive and alter the adhesive
has dried sufficiently, the overlapping part shall be pushed back. In this way the two joint faces are
pushed together, so that a perfectly closed joint is obtained.
2.3.2 Piping
For piping with a diameter s 140 mm (EPDM) or 160 mm (FEF).
The tubes shall be cut open lengthwise. The longitudinal joints shall be covered with a thin, even
layer of contact adhesive, after which the tube shall be pressed on the pipe. Subsequently, the joint
faces shall be covered with contact adhesive. After the adhesive has dried, the faces shall be firmly
pressed together.
For piping with a diameter ==- 140 mm (EPDM) or 160 mm (FEF).
The width of the strip shall be at least equal to the circumference of the surface to be insulated plus
the insulation. The strip shall be pressed on the surface and the joint faces shall be covered with a
thin and even layer of contact adhesive. After the adhesive has dried, the faces shall be firmly
pressed together.
2.3.3 Fittings, elbows and T-pieces
Insulation sections for fittings, elbows and T-pieces shall be mitred, joined by using contact
adhesive, and cut open after proper curing of the adhesive. Then these preformed pieces shall be

str'chti'ng Commissie lsolatie rllederlandse lndustrie

ini installation instructions for the thermal insulation of
hot pipelines and equipment
c||».,|| 1 _3_11
2004_10_01
Flexible elastomeric foam (FEF, EPDM) Page 3 °l 3
|-

applied on the fitting or the T-piece. Subsequently, the joint faces shall be covered with a thin and
even layer of contact adhesive. After the adhesive has dried, the faces shall be firmly pressed
together.
2.3.4 Insulation ends
As a moist transport barrier, every 3000 mm. the insulation near the circumferential joints shall be
glued to the pipe with a length of at least 30 mm.

2.4 Flanges ‘ -"

Sections of flange boxes shall be joined with contact adhesive and be cut open alter a proper bond
has been obtained. Then these preformed pieces shall be applied around the pipe insulation and be
secured with contact adhesive.

2.5 Fittings
2.5.1 A cylinder of aluminium cladding is installed around the flanges as basis for the insulation. Then the
required pieces are cut out of the insulation slab and joined with contact adhesive. When all parts
are fixed, the joint faces are covered with a thin and even layer of contact adhesive and after the
adhesive has cured the faces are firmly pressed together. The joints shall be perfectly closed.
2.5.2 To prevent corrosion a PVC, PE or EPDM tape shall be applied between the flange edges and the
aluminium cylinder.

3 FINISHING
See 2.1.3 of this specification.

stichtirig Commissie lsolatie Nederlunclse industrie

r1 .
I Instailatlon instructions for the themal
. lnsuiation of "hot" pipeline and equipment
.
,
CINI 1.3.12

ITII 1 _

CALCIUM SILICATE (CS)

99-09-15
~ A
page 1 of 3

1-

KIND 0F INSULATION: Calcium silicate (CS) 20 ... 1000“C

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

MATERIAL
Asbestos-free calcium silicate (CS) shall be in accordance with
specifications 2.4.01, 2.4.02 and 2.4.03.

Pipe sections for appiication 5 DN 250.

Segments for application > DN 250.
Above DN 250 pipe sections, if avaiiable, are permitted.

CS shail not be applied in a damp environment.

INSTALLATION
Generai
1 1 The general requirements for the insulation of hot piping and equipment
(CINI 1.3.01) are applicable.

1 2 The pipe sections and segments shall fit properly around the pipe,
fianges, fittings and around the sheils and fronts of equipment.
In order to get a rigid insulation system the Iongitudlnai joints shaii
be staggered (streched bond).
The joints shall be properly ciosed.

2 1 3 For piping and equipment with temperatures higher than 300°C at Ieast two
layers shaii be appiied.
In that case the circumferential joints shall be staggered. An overlap of
at Ieast 150 mm between the joints sha11 be app1ied.

2 1 4 A11 sections, slabs and segments shaii be suppiied as factory-preformed

parts.
Any damages shali be repaired with, e.g., caicium silicate cement, in
accordance with the cement supplier instructions.

Sticlttii-lg I:-C title Necierlaitdse lnciustrie

 y Installation instructions for the thermal .
insulation of "hot" pipelines and equipment A
ll il ’ jg My 1.3.12
CINI L

T 2 99-09-15 A 2
CALCIUM SILICATE (CS) —s
page 2 of 3 ‘

|-

2.1.5 At horizontal piping expansion joints shall be applied in every outside, l

intermediate and inside insulation layer.‘
These joints shall be filled up, by means of a heavy pressing as follows.

Temperature Expansion
joint 1 Filling I
“C every

E 50 ... 350 resilient mineral wool 1

> 350 ..; 650 UJCD U1 35 (specification 2.1.04 or
2.2.04)
> 650 ... 1000 2 m 1
El . . '
_ ' ._..._i l. L _ _' |

2.1.6 At vertical piping and equipment expansion joints shall be fitted

directly below the support

2.1.7 At horizontal equipment expansion joints shall be provided in every

outside, intermediate, and inside insulation layer. A
These joints shall be filled with compressed wool.

Temperature , Expansion
joint 1 Filling
0 C E
every
50 ... 350 1 5 m 9 resilient mineral wool
i> 350 ... 650 2.5 m 9 (specification 2.1.04 or
1 2.2.04)
> 650 ... 1000 2 m

2.1 .8 At vertical equipment the expansion joints shall be fitted directly below
the support ring

| 219
. . Bends, reducers, T-pieces shall be insulated with preformed insulation
sections or segments of the same insulation material.

2.1.10 Flanges and fittings shall be insulated with pipe sections and/or
segments made of the same materials as the piping insulation.
The flange insulation shall be fitted over the connected pipe insulation
over a distance that is at least equal to the thickness of the pipe
insulation, with a minimum of 50 mm, see detail 4.1.18.

Stichting lsolatie Nederinndse Industrie

1
 Installation instructions for the thermal 4
insulation of "hot" pipelines and equipment 9
CINI 1.3.12

1711. CALCIUM SILICATE (CS)

99-09-15
----
page 3 of 3

I 2.2 Easteningsofsinsulation sections,,slabs,andssegments

2.2.1 For fastening the inside insulation sections and segments stainless steel
wire shall be used on pipelines.
Every pipe section or segment of the inside layer shall be fastened with
at least 3 stainless steel wires with a thickness of 1 mm. The twisted
wire ends shall be pressed into the insulation. For the outside layer
stainless steel bands (min. 13 x 0.5 mm) shall be used.
The bands shall be placed at 5 300 mm intervals, with a minimum of 2
bands per pipe section or segment.

2.2 Each slab or segment on equipment shall be fastened with at least 2

stainless steel bands. For the inside layer stainless steel bands of
min. 13 x 0.5 mm shall be used. For the outside layer min. 19 x 0.5 mm
shall be used.
Bands shall be placed at 5 300- mm intervals, with at least 2 bands per
slab or segment.

2.3 Support of the insulation

2.3.1 For vertical piping with a total insulation diameter of 3 350 mm and
longer than 5700 mm, the weight of the insulation shall be carried by
support rings installed on the pipe. The first support ring shall be
applied as low as possible in a straight section of the piping.

A support ring shall also be applied above every flange connection. The
maximum distance between two support rings in a vertical line is 5700 mm.

Note:
Pipelines at a slope between 45° and 90° shall be regarded as vertical.

2.3.2 On vertical equipment, supporting rings shall be installed on by third

parties applied lugs. (see detail 4.9.04).

3 FINISHING
3.1 The insulation shall be finished as stated in the order.

3.2 when applying aluminium cladding this sheeting shall be lined with kraft
paper/polyethylene film to prevent the aluminium cladding from being
attacked by calcium silicate components.
Alternative: the inside of the aluminium cladding to be coated.

St 1 so fitie NE-;iei'E sse miusti t.

 ‘
Blanco

cl-'

Stichting lsolatie Nederlondse Industrie \

|
 L Installation instructions for the thermal
insulation of "hot" pipelines and equipment i

ini L

T I I TEES
POLYETHYLENE FOAM TUBING (PEF)
CINI 1.3.13

97-11-03
page 1 of 1

1-

KIND OF INSULATION; Polyethylene foam tubing (PEF) 20 .... 100°C

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

1 MATERIAL
1 1 Polyethylene (PEF) foam tube shall be in accordance with specification
2.5.01 for piping 5 DN I00 and slabs 15 accordance with specification
2.5.02 for piping > DN 100 and equipment

INSTALLATION
General
|'\3I'\J|'\J |_l.|,. . . -L H The general requirements for the insulation of hot piping and equipment
(CINI 1.3.01) are applicable

2 1 2 For insulation of piping 5 DN 100 (4 inch) tubes shall be used.

2 1 3 The tubes and slabs are applied in one layer.

2 1 4 The joints shall be glued with a contact adhesive which is specified by

the polyethylene tubing supplier.

2 1 5 As a barrier against moisture movement the circumferential joints of

piping shall be glued to the piping over a minimum length of 30-mm, at
3000-mm intervals. The adhesive used may not cause any damage to the
piping or surface treatment of the piping. 1

2 1 6 The horizontal longitudinal joints shall be placed at the underside of

the piping.

2 1 7 Valves and equipment shall be insulated with preformed sections cut from
slabs. The preformed sections shall fit properly to each other after
glueing and the joints shall be completely closed.
On irregular surfaces, e.g. flanges etc., an aluminium cladding shall be
applied to serve as an underground for the insulation.

3 FINISHING
3 I For indoor piping a finishing layer is not required.

3 .2 For outdoor piping a foam tube is not recommended.

Sticntzi g -s..--H" r. ’* c erin se no r e

 (Blancol
E

_l-'

Stichting Isolntie Nederlnndse Industrie \

 Z Installation instructions for the thermal
0 0 insulation of "hot" pipelines and equipment %
I Q1 N! _1_. 13 - 14
I 97-11-03
VERMICULITE (VC) ’ ~- 5 I
page 1 of 3
1-

KIND OF INSULATION; Vermiculite (VC) 20 ... IOOO"C.

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

MATERIAL _l-'

Vermiculite pipe sections, slabs and segments shall be in accordance with

specification 2.6.01.

Pipe sections for application 5 ON 250.

Segments for application > DN 250.
Above DN 250 pipe sections, if available, are permitted.

INSTALLATION
General
The general requirements for the insulation of hot piping and equipment
(CINI 1.3.01) are applicable.

The pipe sections and segments shall be so shaped that they fit properly
around the pipe, flanges, fittings, and around te shells and fronts of
apparatus.
In order to get a rigid insulation system the joints shall be staggered
with an overlap of at least 150 mm.
The joints shall be properly closed.

For piping and equipment with temperatures higher than 300°C at least two
layers shall be applied.
In that case the joints shall be staggered both in radial and in axial
direction. An overlap of at least 150 mm shall be observed for the
joints.

All sections and segments shall be supplied as factory-preformed '

cylindrical parts.
Any damage may be repaired with, for instance, an insulation cement
according instructions of the vermiculite supplier.

:1“ 11 iris; lsolatie .\eder‘1nr.oise Industrie

 Installation instructions for the thermal =
insulation of "hot" pipelines and equipment

ini VERMICULITE (vc)

_ .. P.

I
_
CINI 1.3.14

97-11-03

page 2 of33

|-

2 1.5 with horizontal piping and equipment expansion joints shall be provided
in every outside, intermediate and inside layer of insulation.
These joints shall be filled up applied by compression.

. Temperature Expansion
joint ; Filling
“C E every I

I 50 ... 350 I resilient mineral wool

@> 350 .. 650 L L051 U1 35 (specification 2.1.04 or
, , 2.2.04)
> 650 .. 1000 I 2 m I

2.1.6 with vertical piping and equipment expansion joints shall be fitted
directly below the support.

2.1.7 Bends, reducers, T-pieces shall be insulated by means of preformed

insulation sections or segments of the same insulation material.

2.1.8 Flanges and fittings shall be insulated with pipe sections and/or
segments made of the same materials as the piping insulation.
The flange insulation shall be fitted over the connected pipe insulation
over a distance that is at least equal to the thickness of the pipe
insulation, with a minimum of 50 mm, see detail 4.1.18.

2.2 Fastening of insulation pipe sections

2.2.1 For fastening the inside insulation sections and segments stainless steel
wire shall be used.
Every pipe section or segment of the inside layer shall be fastened with
at least 3 stainless steel wires with a thickness of 1 mm. The twisted
wire ends shall be pressed into the insulation. For the outside layer
stainless steel bands (min. 13 x 0.5 mm) shall be used.
The bands shall be placed at 5 300 mm intervals, with a minimum of 2
bands per pipe section or segment.

Stichting lsolatie Nederlnndse Industr e

 Installation instructions for the thermal
I insulation of "hot" pipelines and equipment
. “ CINI 1.3.14

VERMICULITE (VC) -
page 3 of 3

2 2 For vertical piping with a total insulation diameter of 2 350 mm, longer
than 5700 mm, the weight of the insulation shall be carried by support
rings installed on the piping. The first support ring shall be applied as
low as possible in a straight section of the piping.
A support ring shall also be applied over every flange connection. The
maximum distance between two support rings in a vertical line is 5700 mm.
See detail 4.1.03.

Note:
Piping with an angle of slope between 45° and 90° shall be regarded as
vertical.

2 3 Supporting of the insulation

On vertical equipment, the supporting rings shall be installed on clips
provided by third parties (see details 4.2.13 and 4.9.04).

FINISHING
3 1 The insulation shall be finished as stated in the order.

“.2 I so at e .‘~».'etie1'inr; ise :°iid.:=.str1t

 (Blanco)

cl-'

Stichting lsolatie Nederinndse Industrie \

I
 , Installation instructions for the thermal i
. insulation of "hot" pipelines and equipment y
A CINI 153.15

ini " “ 9
HIGH TEMPERATURE GLASS FIBER (HT-GF)
9 9 .._a;.. i-- I
page 1 of 2

1-

KIND OF INSULATION: High temperature glass fiber, l0O0°C

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

MATERIAL
High temperature_qlass fiber (HT-GEL r
The high temperature glass fiber materials shall be in accordance with
specifications 2.11.01 and 2.11.02.

INSTALLATION
General
The general requirements for the installation of hot piping and equipment
(CINI 1.3.01) are applicable.

Insulation shall be applied such that it fits snuggly around piping,

flanges, fittings and around shells and fronts of equipment. For a proper
insulation system, the joints shall be staggered (streching bond).
At equipment blankets shall be applied horizontally with staggered
vertical joints, slabs shall be installed vertically with staggered
circumferential joints (see 4.2.02).
The joints shall be closed.

Open joints shall not be accepted and shall be filled with loose mineral
wool of the same quality of the blankets.

In multi layer systems, the layers shall be staggered with an overlap of

at least 150 mm at the joints.

Removable insulation boxes shall overlap the adjacent pipeline insulation

over a distance of at least the pipeline insulation thickness with a
minimum of 5O mm, see detail 4.1.18. _

: ig lsolatie I‘~I1ELl~€2l[’l se Imiustrie

 , Installation instructions for the thermal 1
fl insulation of "hot" pipelines and equipment I
U U CINI 1.3.15
z cost T 9g‘o9_15 .0

HIGH TEMPERATURE GLASS FIBER (HT—GF) ~

page 2 of 2

|-

2 2 Support of thegjnsulation
2 2.1 For vertical piping with a total insulation diameter of 3 350 mm and
longer than 5700 mm, the weight of the insulation shall be carried by
support rings installed on the pipeline. The first support ring shall be
applied as low as possible in a straight section of the piping.
A support ring shall also be installed above every flange connection, see
details 4.1.02 and 4.1.03.
1 .

Note:
Pipelines at a slope between 45° and 90° shall be regarded as vertical.

2 On horizontal pipelines 120° supporting rings (see detail 4.1.02) may be

applied in consultation with the principal, depending on the situation.

2 Supports of slabs and blankets.

Supporting rings on vertical equipment shall be connected to by third
parties applied lugs. (see details 4.9.04 and 4.2.13).
Horizontal equipment insulated with blankets shall be provided with a
supporting ring at the circumferential joints in the cladding.

2 3 Fastening

2 3.1 Fastening of blankets

For fastening blankets stainless steel bands shall be used, min.
dimensions I3 x 0,5 mm, at intervals of 5 300 mm (see detail 4.2.02).

2 3.2 Fastening of slabs

Every layer shall be separately fastened with stainless steel bands of
min. 13 x 0.5 mm at 5 300 mm intervals.

FINISHING
The insulation shall be finished as stated in the order.

Stichting lsolatie Nederlnndse Industrie

 I Installation instructions for the thermal
or 0» I insulation of "hot" pipelines and equipment I
n = cm; 1.3.16
I I I I POSLYISOCTIANURATE (sin) 97-11-03
POLYURETHANE (PUR) I page Ilof 2
1-

KIND OF INSULATION: Polyurethane 20 ... 100°C

Polyisocyanurate 20 ... 100°C
CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

MATERIAL cl-'

PIR/PUR materials shall be in accordance with specification 2.7.01.

INSTALLATION
General
The general requirements for the insulation of hot piping and equipment
(CINI 1.3.01) are applicable

The pipe sections and segments shall be so shaped that they fit properly
around the pipe, flanges, fittings and around the shells and fronts of
apparatus.
In order to get a rigid insulation system the circumferential joints
shall be staggered.
An overlap of at least 150 mm shall be observed for the joints.
The joints shall be properly closed, in the event of several layers.

Bends, reducers, T-pieces, fronts, etc. shall be insulated by means of

preformed insulation sections or segments of the same insulation
material.

The flange and fitting insulation shall be fitted over the connected pipe
insulation over a distance that is at least equal to the thickness of the
pipe insulation, with a minimum of 50 mm, see detail 4.1.18.

All sections and segments shall be supplied as factory-preformed

cylindrical parts.
Gaps resulting from damaged material or poor fit are not permitted;

"ii "1 so at c “ I*u1"rr.1 se Industri-9

 I Installation instructions for the thermal
I insulation of "hot" pipelines and equipment

ini POLYISOCYANURATE (PIR)

POLYURETHANE (PUR)
CINI 1.3.16

I II . II 97-11-03
page 2 of 2

2.1 In order to permit linear expansion due to temperature changes in the

piping, the insulation and finishing shall be provided with expansion
joints at 6-m intervals.
These joints shall be filled up, with resilient mineral wool applied by
compression. (Specification 2.1.04 or 2.2.04)

2.1 with vertical piping the expansion joint shall be positioned directly
below a support ring. u

2.2 Fastening5of5insu]ation pipe sections,5slabs and segments

2.2 For sections, every layer shall be fastened with at least 2 tapes per
segment, see specification 2.25.01, item 2.4, at 5 300 mm intervals. So
do not use any wire.

2.2 Every slab or segment shall be fastened with at least 2 stainless steel
bands of 13 x 0.5 mm.
The bands shall be placed at 5 300 mm intervals, with a minimum of 2 per
slab or segment.

2.3 Supports
2.3 For vertica" piping with a total insulation diameter of z 350 mm, longer
than 5700 mm, the weight of the insulation shall be carried by support
rings insta_led on the piping. The first support ring shall be applied as
low as possible in a straight section of the piping.
A support r°ng shall also be applied over every flange connection. The
maximum distance between two support rings in a vertical line is 5700 mm.
See detail 4.1.03.

Note.
Piping with an angle of slope between 45° and 90° shall be regarded as
vertical.

2.3 On vertical equipment, supporting rings shall be installed on clips

provided by third parties (see details 4.2.13 and 4.9.04).
At top and bottom ends, the segments may be fastened by means of an
adhesive.

3 FINISHING
3.1 The insulation shall be finished as stated in the order.

Stichting Isolntie Nederinndse Industrie

G Installation instructions for the thermal
Q insulation of "hot" pipelines and equipment
I f CINI 1.3.17

9 99 9
CELLULAR GLASS (CG)
9 I 971119.13
~ A
_ page 1 of 3
1-

KIND OF INSULATION: Cellular glass (CG) 20 ... 427°C

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

MATERIAL
cl-'

Cellular glass shall be in accordance with specification 2.9.01.

INSTALLATION
General
The general requirements for the insulation of hot piping and equipment
(CINI 1.3.01) are applicable.

The pipe sections, slabs and segments shall be so shaped that they fit
properly around the pipe, flanges, fittings, and around the shells and
fronts of apparatus.
In order to get a rigid insulation system the longitudinal joints shall
be staggered with an overlap of at least 150 mm.
The joints shall be properly closed.

Nhen the insulation is applied in two layers, the sections and segments
shall be staggered both radially and axially. An overlap of at least 150
mm shall be observed for the joints.

The flange and fitting insulation shall be fitted over the connected pipe
insulation over a distance that is at least equal to the thickness of the
pipe insulation, with a minimum of 50 mm, see detail 4.1 18.

All sections and segments shall be supplied as factory-preformed

cylindrical parts.
Gaps resulting from damaged material or poor fit are not permitted.

Any flexible finishing layer shall be uninterrupted and shall therefore

not show any cracks, holes and open joints.

5t".:;lit1r.g I5>'C11EIIi€:‘~IEiIIE9i'I=fI191’:-Ii: IIC-IoI.:=[l’IE’

 Installation instructions for the thermal
' . insulation of "hot" pipelines and equipment
I CINI 1.3.17

CELLULAR GLASS (CG) ~ E

9 page 2 of 3

2.1.7 In order to permit linear expansion due to temperature changes the

insulation and finishing shall be provided with expansion joints.
These joints shall be filled up applied by compression.
__z-1 I V _ I 2
; Temperature ) Expansion
I 1 joint Filling
°C every

20 ... 40 not necessary

> 40 ... 160 I 6 m I resilient mineral wool
> 160 ... 200 (specification 2.1.04 or
> 200 ... 430 (.nJU'| U1 35 2.2.04)

2.1.8 with horizontal piping and equipment expansion joints shall be made in
every outside, intermediate and inside layer of insulation.

2.1.9 with vertical piping and equipment the expansion joint shall be
positioned directly below a support ring.

2.1.10 when the insulation will be exposed to vibration or thermal expansion,

the inside shall be provided with a layer of non-abrasive material as
prescribed by the manufacturer of the insulating material.

2.2 Fastening of insulation pipe sections

2.2.1 For fastening the sections and segments stainless steel band (min. 13 x
0.5 mm) shall be used. The bands shall be placed at 300 mm intervals and
shall be provided with (wing type) stainless steel seals (so do not use
any wire).
when more layers of insulation material are used, the inside layers may
be fastened with tape according specification 2.25 01 paragraph 2.4 with
300 mm intervals.
Minimum 2 bands or tapes shall be applied for each section or segment.
If a metal finish is applied, for all layers tape may be used in acc.
with specification 2.25.01 point 2.4.

Sticiiting lsolatie Nederiondse Industrie

 I Installation instructions for the thermal
II ll I insulation of "hot" pipelines and equipment I
5 V CINI 1.3.17
I 9 9
CELLULAR GLASS (CG)
?9999n_11-.3999
-~--- A
i page 3 of 3

Supporting of the insulation '

For vertical piping with a total insulation diameter of 5 350 mm, longer
than 5700 mm, the weight of the insu'ation shall be carried by support
rings insta'led on the piping. The first support ring shall be applied as
low as pos s ‘ble in a straight sectior of the piping.
A support ring shall also be applied over every flange connection. The
maximum distance between two support rings in a vertical line is 5700 mm.
See detail 4.1.03.

On vertical equipment supporting rings shall be installed on clips

provided by a third party (see details 4.2.13 and 4.9.04).

FINISHING
On the outer surface a cell filler, see specification 3.2.04, shall be
applied to prevent frost damage to exposed cells.

The insulation shall be finished as stated in the order.

Stici/19.5" 1 "-l.fi1IE:' Necierlnn-Lise Iiicitistirie

(Blanco)

cl-'

Stichting lsolatie Nederlnndse Industrie

 , Installation instructions for the thermal ,
ll II insulation of "hot" pipelines and equipment .
= CINI 1.3.15

I I I PERLITE (PL)
I I .
I19?-11-oa
7
I -
page I of 3

1-

KIND OF INSULATION: Perlite (PL) 20 ... 1300°C.

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

MATERIAL
cl-'

Perlite sections, slabs and segment shall be in accordance with

specifications 2.10.01 and 2.10.03.

Pipe sections for application 5 DN 250.

Segments for application > DN 250.
Above DN 250 pipe sections, if available, are permitted.

INSTALLATION A
General
The general requirements for insulating hot piping and equipment (CINI
1.3.01) are applicable.

The sections and segments shall be so shaped that they fit properly
around the pipe, flanges, fittings, and around the shells and fronts of
apparatus.
In order to get a rigid insulation system the longitudinal joints shall
be staggered (bond).
The joints shall be properly closed.

For piping and equipment with temperatures higher than 300°C at least two
layers shall be applied.
In that case the sections and segments shall be staggered both in radial
and in axial direction. An overlap of at least 150 mm shall be observed
for the joints.

All sections and segments shall be supplied as factory-preformed '

cylindrical parts.
Any damage may be repaired with, for instance, an insulation cement
according instructions of the perlite supplier.

Sticiiting lsolatie .-‘vie-.:9lerE.:-1* 9e industrie

 I Installation instructions for the thermal j
. . insulation of "hot" pipelines and equipment
CINI 1.3.13

1711 I PERLITE (PL) --

97-11-03

page 2 of 3

2.1 5 with horizontal piping and equipment expansion joints shall be provided
in every outside, intermediate and inside layer of insulation.
These joints shall be filled up applied by compression.

Temperature L Expansion
joint § Filling
||
“C every
I
P‘

50 .,. 350 7 resilient mineral wool

> 350 ... 650 LOU‘! U‘! 35' (specification 2.1.04 or
2.2.04) I
L> 650 2 m

2 1.6 Nith vertical piping and equipment expansion joints shall be fitted
directly below the support.

2.1.7 Bends, reducers, T-pieces shall be insulated by means of preformed

insulation sections or segments of the same insulation material.

2.1.8 Flanges and fittings shall be insulated with pipe sections and/or
segments wade of the same materials as the piping insulation.
The flange insulation shall be fitted over the connected pipe insulation
over a distance that is at least equal to the thickness of the pipe
insulation, with a minimum of 50 mm.

2.2 Fastening of insulation5pipe sections, slabs and segments

2 2.1 Piping
For fastening the inside insulation sections and segments stainless steel
wire shall be used
Every pipe section or segment of the inside layer shall be fastened with
at least 3 stainless steel wires with a thickness of I mm. The twisted
wire ends shall be pressed into the insulation. For the outside layer
stainless steel bands (min. I3 x 0.5 mm) shall be used.
The bands shall be placed at 5 300 mm intervals.

Stichting lsolatie .-‘ilederinndse Industrie K

1
I
|

, Installation instructions for the thermal 9

, insulation of "hot" pipelines and equipment
. CINI 1.3.18

PERLITE (PL) -
page 3 of 3

2 Equipment
Every section or segment shall be fastened with at least 2 stainless
steel bands. For the inside layer stainless steel bands of
min. 13 x 0.5 mm shall be used. For the outside layer min. 19 x 0.5 mm
shall be used.
The bands shall be placed at 5 300 mm intervals.

-I‘

2 3 Supporting of the insulation

2 3.1 For vertica‘ piping with a total insulation diameter of 3 350 mm, longer
than 5700 mm, the weight of the insulation shall be carried by support
rings instailed on the piping. The first support ring shall be applied as
low as possible in a straight section of the piping.
A support ring shall also be applied over every flange connection. The
maximum distance between two support rings in a vertical line is 5700 mm.
See detail 4.1.03.

Note:
Piping with an angle of slope between 45° and 90° shall be regarded as
vertical.

2 3.2 On vertical equipment, supporting rings shall be applied on clips

provided by third parties. (see details 4.2.13 and 4.9.04).

FINISHING
3 I The insulation shall be finished as stated in the order.

8* cn. s c u -2 ;‘~.°eder!nr.-;is-is 11 riinstiie

(Blanco)

cl-'

Sticliting lsolatie Nederlundse Industrie

 I Installation instructions for the thermal I
0 0 J insulation of "hot" pipelines and equipment 5
]l]”1|Jl[ I CINI 1.3.19
I I I 97-11-0374
PERSONNEL PROTECTION is --- -
page 1 of 1

1-

KIND OF INSULATION: Mineral wool, glass wool (GN) and rock wool (RN);
70°C .... 450°C or respectively 750°C.

Note: If a safeguard against contact with hot piping by means of, e.g.
wire netting, perforated sheet etc., is not possible, insulation shall be
provided in accordance with this specification.

j
CONTENTS: cl-'

I MATERIAL
2 APPLICATION
3 EXTENT OF THE INSULATING ACTIVITIES

MATERIAL
Glass wool
Glass wool pipe sections and metal mesh blankets shall be in accordance
with specifications 2.1.01 ... 2.1.04 and 2.1.07.

Rock wool
Rock wool pipe sections and metal mesh blankets shall be in accordance
with specifications 2 2.01 ... 2.2.04 and 2.2.07.

INSTALLATION
For installation instructions mineral wool see 1.3.10.

EXTENT OF INSULATING ACTIVITIES

Insulation to protect persons against burning caused by contact with
surfaces with a temperature of 70°C and higher shall be applied in the
following cases:

If parts of piping and equipment are less than 2100 mm above a work area
and within a 800 mm reach of such a workplace, platform or stair.

If in the insulation as specified in paragraph 3.1 brief interruptions

should occur, the insulation shall nevertheless be uninterrupted. '

.5 1:1 I.solo1t9f-e s. Lie?‘ 19 1 -iise Inciustri

(Blanco)

_-'

Siticiiting lsolatie Nederlnndse Industrie

 I Installation instructions for the thermal
. insulation of "hot" pipelines and equipment f
' ' I c1n1 1.3.20

MICROPOROUS SILICA (MPS) - ---

page 1 of 2

1-

KIND OF INSULATION: Microporous silica, 1000°C

CONTENTS:
I MATERIAL
2 INSTALLATION
3 FINISHING

MATERIAL
_l-'

Microporous silica (MP5)

Microporous silica shall be in accordance with specifications
2.12.01 ... 2.12.03.

INSTALLATION
General
The general requirements for the installation of hot piping and equipment
(CINI 1.3.01) are applicable.

Insulation shall fit snuggly around piping, flanges, fittings and around
shells and fronts of equipment. For a proper insulation system, the
joints shall be staggered (streching bond).
For equipment blankets shall be applied horizontally with staggered
vertical joints, slabs shall be installed vertically with staggered
circumferential joints (see 4.2.02).
The joints shall be closed.

In multi-layer insulation systems, the layers shall be staggered with an

overlap of at least 150 mm at the joints.

Bends, reducers, T-pieces, etc. shall be insulated with preformed

insulation pipe sections or segments of the same insulation material.

Removable insulation boxes shall overlap the adjacent pipeline insulation

over a distance of at least the pipe insulation thickness with a minimum
of 50 mm, see detail 4.1.18. -

Sticliti;-9.59 I11E‘_1“~.'E?CI1E’?'l{1i1-Z1515‘I?l{1I.I;iI?"Et
Jr I
Installation instructions for the thermal 5
: insulation of "hot" pipelines and equipment I
é CIN151.3s2O

99-09-15
MICROPOROUS SILICA (MPS) --- --- -
page 2 of 2

2 2 Support of the insulation

2 2.1 For vertical piping with an outside insulation diameter of 3 350 mm and
longer than 5700 mm, the weight of the insulation shall be carried by
support rings installed on the piping. The first support ring shall be
applied as low as possible in a straight section of the pipe.
A support ring shall also be installed above every flange connection, see
details 4.1.02 and 4.1 03.
I

E
Pipelines at a slope between 45° and 90° shall be regarded as vertical. ;

2 On horizontal pipelines 120° supporting rings (see detail 4.1.02) may be

applied in consultation with the principal, depending on the situation.

2 Supports of slabs and blankets.

Supporting rings on vertical equipment shall be connected to by third
parties applied lugs. (see details 4.9.04 and 4.2.13).
Horizontal equipment insulated with blankets shall be provided with a
supporting ring at the circumferential joints in the cladding.

2 3 Fastening

2 3.1 Fastening of blankets

For fastening of blankets stainless steel bands shall be used, min.
I3 x 0,5 mm, at intervals of 5 300 mm (see detail 4.2.02).

2 3.2 Fastening of slabs

Every layer shall be separately fastened with stainless steel bands of
min. 13 x 0.5 mm at 5 300 mm intervals.

FINISHING
The insulation shall be finished as stated in the order.

Stichting Isolotie Nederlondse Industrie

 7 Installation instructions for the thermal I
I insulation of "hot" pipelines and equipment p
I CIB1-1.3.2l

SILICA (S) ----- I --

page I of 2

1-

KIND OF INSULATION: Silica, l000°C

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

MATERIAL
Silica IS)‘ *
The Silica materials shall be in accordance with specifications 2.13.01.

INSTALLATION
General
The general requirements for the installation of hot piping and equipment
(CINI 1.3.01) are applicable.

Insulation shall fit snuggly around piping, flanges, fittings and around
shells and fronts of equipment. For a proper insulation system, the
joints shall be staggered (streching bond).
At equipment blankets shall be applied horizontally with staggered
vertical joints; slabs shall be installed vertically with staggered
circumferential joints (see 4.2.02).
The joints shall be closed.

Open joints shall not be accepted and shall be filled with loose wool of
the same quality as the blankets.

In multi-layer insulation systems, the layers shall be staggered with an

overlap of at least I50 mm at the joints.

Removable insulation boxes shall overlap the adjacent pipeline insulation

over a distance of at least the pipe insulation thickness with a minimum
of 50 mm, see detail 4.1.18.

Sticiitii-1:1 Isol-;i:9;e .‘\'ecIe19In9'9. se Iiiolustrie

 = Installation instructions for the thermal I
1 insulation of "hot" pipelines and equipment *
0 0 l I CINI 1.3.21

ml H
SILICA (5) ,- . -
page 2 of 2

2 2 Support_of the insulation

2 2.1 For vertical piping with an outside insulation diameter of 3 350 mm and
longer than 5700 mm, the weight of the insulation shall be carried by
support rings installed on the piping. The first support ring shall be
applied as low as possible in a straight section of the pipe.
A support ring shall also be installed above every flange connection, see
details 4.1.02 and 4.1.03.
1.

mes.
Pipelines at a slope between 45° and 90° shall be regarded as vertical.

2 On horizontal pipelines 120° supporting rings (see detail 4.1.02) may be

applied in consultation with the principal, depending on the situation.

2 Supports of blankets.
Supporting rings on vertical equipment shall be connected to by third
parties applied lugs. (see details 4.9.04 and 4.2.13).
Horizontal equipment insulated with blankets shall be provided with a
supporting ring at the circumferential joints in the cladding.

2 3 Fastening

2 3.1 Fastening of blankets

For fastening blankets stainless steel bands shall be used, min.
13 x 0,5 mm, at intervals of 5 300 mm (see detail 4.2.02).

FINISHING
The insulation shall be finished as stated in the order.

Stichting Isolotie Nederlondse Industrie

ini Installation instructions for the thermal insulation of piping,
fittings and equipment with cold medium in the temperature
range from ambient to -40°C
¢||q| 1_3_51
2004 024,1
-
p 1 van 4
FLEXIBLE ELASTOMERIC FOAM (FEF)
1-

KIND OF INSULATION: Flexible elastomeric foam (FEF + EPDM)

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

‘I MATERIAL
9 99 9 9 Mater;;Ij;m"I"T 9999§"999;j9;,;;°,;,9,]9n;9*‘9999999999g9i,,ggMama. A333I3333I33I3,a§§|i¢ati0n .
- ---- - — — — -| y _ _ - - -__ _-_-.-_-_ _-. 2:. . _ ,-. -. . . .- . _-. - — -:. .—.T.-.-_- - T T.-::_-; _-:.-_-_-. .2; ; _ __

w-aw-vu

1ISpec.No§_f - temp.°C 4;... q.

-............................... i_ .__._._._. ......>' - I. .... ..- . ..___ -- -- - -—— ---._-—-L-_—..?5---------. ___ _ .= ____..=.==-.=-=..=.=.=..=.==
1-—'-999 9 —— 9: '1 _ —— | "_' l‘ ""— T H-q-_

2.3.01 §§1Flexible elastomeric -40 hm.5 , natural or synthetic I Tinsulation

.9 91 9 I
= lfoam
‘I5
.,
(FEF) .| ifl.
rubber or a i-

combination thereof I
at
~ s. : >.
‘I I
< - 9

.1
2.3.02 §IFlexible elastomeric foami;
:' -
-55 synthetic rubber A . '
insulation
a NEPDM)
{I
i 9 "
; I
&- ll
a Fl »-
= 0 §IContact adhesive -40 (FEF) niaT1IufaIctTJrer-speci_fic* ilglueing joints of -
g »>
> ~: -: 1.l

E ifinsuiation and of
-. x
-... -.

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1,. w.~,q. ~w-x~'v v'\.

.
.
' ::;
:-
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ilslabs
1-
on underlyingfi ‘I
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. . .. .... ... . .--. -"-.--------.------—--—------i---------—~ ---------- -— ---------- -— --------------------------------------- --— ---- --

I O Ellloating -40(FEF) manufactuner-specific* weatherresistant

- i!
-- 1
z il 21
: ‘ini: _: —*_d: i__ f >| =1
finishing I
|I. - - —- -—-w i __ _ __ _ ._ ___ _ _ __ _. .-...._,.L.- chm-... — -- ——

i§i§I.»raa0¢i at ihclu_dedIIinI as aim ....-.......9....99 9 IIIIIIIIIII A

* For glueing andlor weather and UV resistant finishing the type of adhesive or coating specified by
the manufacturer of the insulation material shall be applied.
2 INSTALLATION
2.1 General
2.1.1 The general requirements for the insulation of cold pipelines and equipment are included in CINI
1.3.02 .
2.1.2 In cases not specified by this instruction the insulating and finishing materials shall be applied in
accordance with the manufacturers instructions.
2.1.3 When applying flexible elastomeric foam (FEF) under outdoor conditions or directly under glass in
full light, the insulation surface shall be protected from weather conditions and UV light.
Protection may consist of a coating or metal cladding as specified by the manufacturer of the
insulating material. '
EPDM can be applied without protection against weather and UV light
2.1.4 The contact adhesive applied shall not affect the coating on the surface to be insulated.

stfchting Cornmissie Isolotie Nederlnndse Industrie

 ini installation instructions for the thermal insulation of piping,
fittings and equipment with cold medium in the temperature
range from ambient to -40°C
¢|N| 1 _3_51
2004 02
' 4-01
p 2 van

-1-
I FLEXIBLE ELASTOMERIC FOAM (FEF)

2.1.5 For flat surfaces slabs shall be applied.

2.1.6 For cylindrical surfaces with a diameter $140 mm (EPDM) or 160 mm (FEF) preformed tubes shall
be applied.
2.1.7 For cylindrical surfaces with a diameter > 140 mm (EPDM) or 160 mm (FEF) slabs shall be applied.
2.1.8 Elbows, T-pieces, and reducers shall consist of molded pieces of the same material and with the
same thickness.
2.1.9 The joints shall be provided with sufficient contact adhesive. When the glue is touch dry (ca. 3-5
min.) the joint can be fitted. .-
2.1.10 At protrusions the thickness of the insulating material shall be maintained.
2.1.11 For supports or hangers rings and/or brackets of rigid foam with a high compressive strength shall
be included in the insulation.
2.1.12 Flange and valve boxes shall be of the same material and the same thickness.
The boxes shall fit closely and project over the piping insulation over a distance of at least 50 mm.
2.2 Insulation thicknesses
With the TICP software the insulation thickness can be computed. A description of the program is
included in Chapter 6 of the CINI Manual.
2.3 Application of slabs, tubesisegments
2.3.1 Flat and cylindrical surfaces.
Cylindrical surfaces with a diameter > 140 mm (EPDM) or 160 mm (FEF) and flat surfaces shall be
insulated with slabs and rolls.
All surfaces to be glued with contact adhesive shall be grease-free and the contact adhesive shall
not affect to the surface to be insulated. The surface to be insulated and the inside of the insulation
slab shall be covered with a thin, even layer of contact adhesive.
After the glue has sufficiently dried (3-5 min), the insulation slab shall be placed on the surface to
be insulated and firmly pressed. in case several slabs are to be placed next to each other, they shall
overlap by about 15 mm.
Both faces shall be covered with contact adhesive and after the adhesive has dried sufficiently, the
overlapping part shall be pushed back.
in this way the two joint faces are pushed together, so that a perfectly closed joint is obtained.
2.3.2 Piping
For piping with a diameter $140 mm (EPDM) or 160 mm (FEF).
The tubes shall be cut open lengthwise. The longitudinal joints shall be covered with a thin, even
layer of contact adhesive, after which the tube shall be pressed on the pipe. Subsequently, the joint
faces shall be covered with contact adhesive. After the adhesive has dried, the faces shall be firmly
pressed together.

stichting Cornrnissie Isoiotfe Nedericndse industrie

ini instaiiation instructions for the thermal insulation of piping,
fittings and equipment with cold medium in the temperature
range from ambient to -40°C
¢||qj 1_3_51

2004-02-01
p 3 van 4
FLEXIBLE ELASTOMERIC FOAM (FEF)

For piping with a diameter Ir 140 mm (EPDM) or 160 mm (FEF).

The width of the strip shall be at least equal to the circumference of surface to be insulated plus the
insulation. The strip shail be pressed on the surface and the joint faces shail be covered with a thin
and even layer of contact adhesive. After the adhesive has dried, the faces shall be firmly pressed
together. _
2.3.3 Fittings, elbows and T-pieces
Insulation sections for fittings, elbows and T-pieces shall be mitred, joined by using contact
adhesive, and cut open after proper curing of the adhesive. Then these preformed pieces shall be
applied on the fitting or the T-piece. Subsequently, the joint faces shall be covered with a thin and
even layer of contact adhesive. After the adhesive has dried, the faces shail be firmly pressed
together.
2.3.4 Insulation ends
As a moist transport barrier, every 3000 mm the circumferential joints over a length of at least 30
mm. the insulation shall be glued to the pipe.
2.4 Supports and hangers
2.4.1 Supports shall fit vapour tight to the insulation.
2.4.2 When applying brackets, the joint face of the insulation tube/strip and that of the support shall be
fitted together with contact adhesive. The connection between supports and piping insulation shall
be vapour tight.
2.4.3 lf the water vapour diffusion of the support is higher than that of the insulating material, then a
vapour barrier tape shall be applied, with an overlap on the piping insulation over a length of at least
25mm.
2.5 Flanges
Sections of flange boxes shall be joined with contact adhesive and be out open after a proper bond
has been obtained. Then these preformed pieces shall be applied around the pipe insulation and be
secured with contact adhesive.
The connection between the boxes and the pipe insulation shall be vapour tight.
2.6 Fittings
2.6.1 A cylinder of aluminium cladding is installed around the flanges as basis for the insulation. Then the
required pieces are cut out of the insulation slab and joined with contact adhesive. When all parts
are fixed, the joint faces are covered with a thin and even layer of contact adhesive and after the
adhesive has cured the faces are firmly pressed together. The joints shall be perfectly closed. The
connection between the boxes and the piping insulation shall be vapour tight.
2.6.2 To prevent corrosion PVC, PE or EPDM tape shall be applied between the fiange edges and the
aluminium cylinder.

stichting Commi'ssi'e isointie Nederiandse industrie

ini Installation instructions for the thermal insulation of piping,
fittings and equipment with cold medium in the temperature
range from ambient to -40"C
¢|N| 1_3_51
2004_U2_01
p 4 va n 4
FLEXIBLE ELASTOMERIC FOAM (FEF)

FINISHING
Under normal conditions no additional vapour barrier is required.

I-I-'

stichting Coinrnissie lsolatie Nederiondse Ir".-riustrie

 Installation instructions for the thermal
. . ‘ insulation of piping, fittings and equipment ‘
. with cold medium in the temperature range CINI 1.3.52
Z from abient to -50°C A i —
97-11-03
l EXTRUDED POLYSTYRENE FOAM (XPS) ’~ see e
page 1 of 7

;-

KIND OF INSULATION: Extruded polysterene foam (XPS)

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

WATERIAL
Ir _ ... .1 __ ___ ... i _. _“
I-I-'

C.I.N.I. Material Minimum Basic material Application

spec. _ temp.
No. ' ‘C
A - -I
I __ I__ I I _Z

2.8.01 Extruded -50 Polystyrene Insulation

Polystyrene foam t
(xPs)‘
r __ .. F
1 3.3.05 Hultiplex foil l -so Polyester/alumini- Vapour barrier outer insulation
umfpolyester i layer andfor inner insulation
I I
layers

3.3.06 Hultiplex tape , -40 Polyester/alumini- Vapour barrier sealing of

|

I umfpolyester+acrylate joints of multiplex foil

— l K51

3.2.05 TI Contact adhesive l -30 Butyl rubber and I Glueing joints of insulation
solvents and slabs to subsurface
— f Ii
1 — _ — I

3.3.02 a Mastic ’ -so Latex and water Vapour barrier insulation

finish
I'___|Il _ —I llll_- —ZI| Q I -1

U . Fabric: ' Glass fibersf Membrane for flexible finishing

polyester fibers
_' . . il _I - -+
2.25.01 I Tape | Fiber reinforced Fastening
plastic
t __ . __ ..___ it

2 25.01 E Band i Aluminium/stainless Fastening

steel
. I _ 1 .L in —I| I— I

D = Adhesive ' installation adhesive Temporarily glueing of

insulation slabs to
|
.J subsurface

D These products are fifit included“in the_CIN1 handbook I I IT

' Extruded polystyrene foam is resistant to most solvents and solvent-
containing products. If in doubt, the manufacturer of the insulating
material shall be consulted.
2 Type and quality as specified by the mastic manufacturer.

Note: XPS shall be protected from prolonged UV exposure.

Smchtingisolume Nederbandse hidustme

 i Installation instructions for the thermal
T insulation of piping, fittings and equipment
. ' with cold medium in the temperature rarge CINI 1.3.52
p from ambient to ~s0"c T
I 97-11-03
EXTRUDED POLYSTYRENE FOAM (XSP) x T
page 2 of 7

INSTALLATION
General
The General requirements for the insulation of "cold" pipelines and
equipment are included in CINI 1.3.02.

In cases not specified by this instructions the insulation and finishing

materials shall be applied in accordance with the manufactureris
instructions. I

For piping and large cylindrical surfaces use shall be made of preformed
cylindrical sections and/or segments.

For flat surfaces slabs cut to the required thickness shall be used.

For elbows, T-pieces, and reducers use shall be made of pre-fab sections
of the same material. Alternatively, pre-formed pieces may be composed of
slabs/segments or a combination of the two methods may be used.
The connection and the layer thickness shall correspond to the insulation
system of the piping.

The joints shall properly fit and where specified be provided with
sufficient adhesive (spec. 3.2.05).

At protrusions the same insulation must be applied.

At supports there shall be supporting rings or brackets of extruded

polystyrene with a compressive strength depending on the pressure to be
expected.
The connection and the layer thickness shall correspond to of the
insulation system of the piping.

For flange and valve boxes pre-fab section of the same material shall be
used. Alternatively, depending on the dimensions, pre-formed pieces of
slabs, sections and/or segments may be composed or a combination of the
two methods may be used. The boxes shall fit around the piping insulation
with an overlap equal to the thickness, but at least 50 mm. See detail
5.1.20 through 5.1.26.
Stichting lsolatie Nederinndse Industrie
 I Installation instructions for the thermal ;
ll insulation of piping, fittings and equipment
g with cold medium in the temperature range . CINI 1.3.52
. fyigm ambient to -5[)°[: __ __ _ ______ .
97-11-03
EXTRUDED POLYSTYRENE FOAM (XSP) s i s—
page 3 of 7

For bottoms and heads fabricated pieces of the same material shall be
used. Alternatively, use can be made of preformed segments.

Insulation sections/segments up to an external diameter of 915 mm shall

be fastened at intervals of about 250 mm by means of plastic tape (spec.
2 25.01) having a width of min. 25 mm.
From an external diameter of 915 mm use shall be made of plastic tape
(spec. 2.25.01) having a width of min.*38 mm or band (spec. 2.25.01)
spaced at intervals of about 250 mm.

when use is made of installation adhesive, it may only serve as temporary

fitting material and not form part of the system.

Insulation thicknesses
The total insulation thicknesses shall be in accordance with the
thicknesses mentioned in Chapter 6.

The thicknesses of the several layers shall be in accordance with the

thicknesses mentioned in Chapter 6.

Insulation systems
System 1:
Slabs, sections, segments and other molded parts are provided with a
factory applied vapour barrier foil.
System 2:
Slabs, sections, segments and other molded parts without foil.

mm
Inner layer in a double layer system
General:
The sections/segments shall be installed on the piping dry and with
staggered circumferential joints. The sections/segments shall be fixed
with plastic tape (spec. 2.25/01) at intervals of about 250 mm. l

Sticiitii j onifze .\'ederIn'r‘;-.ise Imdustrii.

 Installation instructions for the thermal ,
insulation of piping, fittings and equipment Q

ini with cold medium in the temperature range

from ambient to -50°C

EXTRUDED POLYSTYRENE FOAM (XSP)

i CINI 1.3.52
is e - _-_--
97-11-03
-~ ---
page 4 of 7
I

2 3.1.2 External layer for single and double layer systems

General:
The sections/segments shall be installed on the piping or the underlying
layer dry and with staggered joints.
The longitudinal and circumferential joints shall be glued with adhesive,
after which the sections/segments shall be secured with plastic tape
(spec. 2.25.01) at intervals of about 250 mm.

System 1:
The sections/segments are provided with a factory applied vapour barrier
foil (spec. 3.3.05).

The longitudinal and the circumferential joints of the sections/segments,

are sealed with self—adhesive multiplex tape (spec. 3.3.06) having a
width of 40 mm, before they are fixed with plastic tape. After the piping
insulation has been installed, the elbows, if they are not provided with
vapour barrier foil, shall be covered with self-adhesive multiplex tape
(spec. 3.3.06) having a width of 50 mm and an overlap of 70%, beginning
and ending 50 mm over the piping insulation.

3 Flat and large cylindrical surfaces

2 3.2.1 Inner layer in a double layer system:
General: -
The slabs/segments shall be installed with staggered joints and, if
necessary, temporarily fixed with dots of installation adhesive (see
2.1.12). The slabs/segments shall be fastened with plastic tape (spec.
2.25.01) at intervals of 250 mm.

2 3.2.2 Outer layer for single and double layer systems:

General:
The slabs/segments shall be installed with staggered joints and, if
necessary, temporarily fixed with dots of installation adhesive (see
2.1.12). The joints shall be glued with adhesive (spec. 3.2.05), after
which the slabs/segments shall be secured at intervals of about 250 mm.

l Stichting Isointie Nederiandse Industrie \

m . I Installation instructions for the thermal
I irsulation of piping, fittings and equipment
V with cold medium in the temperature range
I

, CINI 1.3.52

1711 F
I from ambient to -50°C

EXTRUDEO POLYSTYRENE FOAM (XSP)

1
97-11-03
s s -

System 1:
The sections/segments are provided with factory applied vapour barrier
foil (spec. 3.3.05).
The joints of the slabs/segments, are sealed with self-adhesive multiplex
tape (spec. 3.3.06) having a width of 75 mm before they are secured with
tape.
_-'

3 Bottoms and heads

General:
The joints of the segments for bottoms and heads shall be factory glued
with adhesive or glued in situ with adhesive (spec. 3.2.05). The
bottoms/heads shall be secured with band (spec. 2.25.01) as described in
2.3.2.1 and 2.3.2.2.

System 1:
The joints of the bottoms/heads, are sealed with self-adhesive multiplex
tape (spec. 3.3.06) having a width of 75 mm before they are secured with
band.

FINISHING
1 General
1.1 The insulation shall be completely dry when the vapour barrier mastic is
applied.

1.2 The finishing layer shall be uninterrupted and have sufficient thickness.
Cracks, voids and/or damages shall be prevented or, repaired.

1.3 Extruded polystyrene foam is not resistant to most solvents or solvent-

containing products. If in doubt, the manufacturer of the insulating
material shall be consulted.

2 Einishing layer build up

2.1 System 1:
Slabs, sections, segments and other molded parts are provided with
factory applied vapour barrier foil.

Sticiitii _ oiitie :\-Efl€1'I[1'r‘;-jSE Industrie

 , Installation instructions for the thermal I
i insulation of piping, fittings and equipment I
f with cold medium in the temperature range CINI 1.3.52
5 from ambient to -50°C is _
f 97-11-03
EXTRUDED POLYSTYRENE FOAM (XSP) e- -
j page 6 of 7

To the entire surface of the multiplex foil a coating of at least two

layers of vapour barrier mastic shall be applied (spec.3.2.02/3.2.03)
reinforced with fabric in accordance with the manufacturer’s
specifications.

2.2 System 2:
Slabs, sections, segments and other molded parts without foil.

To the entire insulation surface a coating of at least two layers of

vapour barrier mastic shall be applied (spec.3.2.02/3.2.03) reinforced "
with fabric in accordance with the manufactureris specifications.

3 2.3 General: Heather resistant, vapour barrier mastic

If in case of outdoor application no cladding is installed, an additional
layer of mastic (spec. 3.2.02) reinforced with fabric shall be applied in
accordance with the manufacturer's specifications.

3 End connections
End connections shall be finished with a vapour barrier mastic, as
specified in the General requirements as specified in the General
requirements (spec. 1.3.02) (see detail 5.1.07).

3 4 Vapour stops .
In the insulation system vapour stops shall be included as specified in
the General requirements (spec. 1.3.02) (see detail 5.1.08)

3 5 Supporting rings and hangers

The vapour barrier mastic shall be applied such that the supports will be
included and sealed (see detail 5.1.10).

3 6 Cladding
At places where the insulation is exposed to mechanical damage metal
cladding shall be applied, which shall be fastened with band (spec.
2.25.01).
In places where this is not possible, blind rivets may be used. The holes
shall be drilled before installation.

Sticliting Isointie Nederiondse Intiustrie

 Installation instructions for the thermal
fi'| - , insulation of piping, fittings and equipment .
with cold medium in the temperature range C1NI_1.3.52
I from ambient to -50°C It -- -
97-11-03
EXTRUDED POLYSTYRENE FOAM (XSP) L is A -
page 7 of 7

Provisions shall be made to avoid any damage to the vapour barrier. (see
detail A of 5.2.07).

Note: The use of protective materials between the vapour barrier and the
cladding, such as fibrous materials, felt, etc. is not allowed.

_>-'

- .. - - -| 1 1, .
STi~I1TII?1§7I5D1£11'iE Fvecierannnse I:-imistrie
(Blanco)

.-'

--

Siichting Isoiotie Nederlnndse Industrie

 instaiiation instructions for the thermal insulation of piping,
fittings and equipment with cold (cryogenic) medium CINI 1-3-53
in the temperature range from ambient to -209°C 1997-11-o3
page 1 of 7
POLYISOCYANURA TE FOAM/POLYURETHANE RIGID FOAM (PIR/PUR)

KIND OF INSULATION: Polyisocyanurate foamiPolyurethane rigid foam (Pl RIPUR)

CONTENTS:
1 MATERLAL
2 INSTALLATION
3 FINISHING

1 MATERIAL _ _ - . - __r - - - -

, C.l.N.l. Material I Minimum I Basic Material I Application

1. Spec. No. - - liens-"C -
2.7.01 Polyisocyanurate foam (PIRI). -20o Insulation
I 2_7_01 Polyurethane rigid foam E -200 , 7 Insulation
. . iwai‘ - j _
I

l 3.3.05 Multiplex foil I -60 Polyesterialuminiumi gy Vapour barrier finish of outer

I __ g g M polyester ' and inner layers
.r-— -- _ _ , ‘I _ "_ —— " _— -- ' ——
. I I
I

V 3.3.06 Multiplex tape . -4o Polyesterialuminiumi y Joints of multiplex foil sealing

I ’ =1 polyester + acrvlate I
“ 3.2.07 Sealer A -50 Butyi rubber and Vapour tight seaiing of joints at
I I solvents , end connections and vapour
= stops
li_--- T.
I .

3.2.09 2-component sealer y -196 Elastomer Vapour stop at operating

temperatures below -50°C,
— _. '"|
I

» o Adhesive,-1 I installation adhesive Temporary glueing of insulation

slabs/segments to subsurface
_. _. _ i ._

I 3.2.05 Contact adhesive -30 Butyl rubber and 1 Glueing joints of insulation to
, soivents subsurface

3.2.oe 2-component adhesive -70 I‘ Poiyurethane g Glueing insulation joints

.. _ _
I

3.2.02 g Mastic -30 Latex and water 7 Vapour barrier finish of

, insulation
I ._ .I .

V 3.2.03 y Mastic I -so Elastomers and , Vapour barrier finish of

solvents J; insulation
I
o I Fabric: i Glass fibers! ’ Membrane for flexible finishing
Hi g I polyester fibers S
2.25.01 Tape y Fiber reinforced I Fastening
In _ _ rplastic
’ 2.25.01 _Band I Aluminium! Stainless Fastening
I g _ g __.,,, ,_ steel

0 This product is not included in the CINI manual.

1 Quality dependent on the insulation or underlying surface.
2 Type and quality in accordance vvith the specification of the ma nufacturer of the flexible finishing
material.
Note: Poiyisocyanurate foam and polyurethane rigid foam shall be protected from prolonged UV
exposure.

S ti ciiring isoltitie ?{etiei"lt1rn:iseInciustrie

I

Q installation instructions for the thermal insulation of piping,

fittings and equipment with cold (cryogenic) medium CINI 1-3-53
in the temperature range from ambient to -200 ‘C 1997-11-93
‘ page 2 of 7
POL YISOCYANURA TE FOAM/POL YURETHANE RIGID FOAM (PlR/FUR)

2 INSTALLATION
2.1 General
2.1.1 The general requirements for the insulation of cold (cryogenic) pipelines and equipment are included in
CINI 1.3.02.

2.1.2 In the cases not specified by these instructions the insulation and finishing materials shall be applied in
accordance with the manufacturers instructions.
_-'

2.1.3 The insulating material of polyisocyanurate foam or polyurethane rigid foam shall be protected from UV
radiation when stored under outdoor conditions.

2.1.4 For piping and large cylindrical surfaces use shall be made of preformed cylindrical sections andlor
segments.

2.1.5 For flat surfaces slabs cut to the required thickness shall be used.

2.1.6 For elbows, T-pieces and reducers use shall be made of pre-fab sections of the same material.
Alternatively, pre-formed pieces may be composed of slabs/segments or a combination of the two methods
may be used.
The connection and the layer thickness shall correspond to the insulation system of the piping.

2.1.7 The joints shall properly fit and where specified be provided with sufficient adhesive.

2.1.8 At protrusions the insulation, with the vapour barrier shall be continued.

2.1.9 At supports there shall be supporting rings andlor blocks of rigid foam with a compressive strength
depending on the pressure to be expected. The connection and the layer thickness shall correspond to the
insulation system of the piping.

2.1.10 For flange and valve boxes pre-fab sections of the same material shall be used. Alternatively, depending on
the dimensions, pre-formed pieces of slabs, sections and/or segments may be composed or a combination
of the two methods may be used. The boxes shall fit around the piping insulation with an overlap equal to
the thickness, but at least 50 mm. See detail 5.1.20.

2.1.11 For bottoms and heads factory three-dimensionally milled heads in 1 or 2 parts of the same material shall
be used. Alternatively, use can be made of preformed cylindrical segments.

Sticliting lsolatie Nederlnndse lndustrie

m . installation instructions for the thermai insulation of piping,

1711
fittings and equipment with cold (cryogenic) medium cm‘ 1 -3-53
in the temperature range from ambient to -200°C 1997-11_lO3
page 3 of 7
POL YISOC YA NURA TE FOA M/POL YURETHA NE RIGID FOAM (PIR/PUR)

2.1.12 Gaps between the piping surface and the internai surface of the inner layer of PIRIPUR laggingisegments
shall be in accordance with the following table:

T{able2g 2 2 _g _
1 l Sections Segments
H .

Difference in 1 up to 273.0 mm ext. diam. from 2T"3.0 mm to 508.0 mrn from 508.0 rnm ext. diam
. temperature ext. diam.
i _ _.

1 Carbon - Stainless - Carbon -1 1 Stainless- 2 Carbon- = Stainless 1-

3 steel 1, steel steel steel steel steel

' K mm ITIFTI ITIITI ITIITI mm mm

4
- _ h

from 0 to 100 0 0 0 0 0 0
i T

from 100 to 150 . 1.0 0 2.0 1.0 0 ' 0

L_

1 from 150 to 200 t 2.0 1.0 3.0

_
2.0
- -t
0
—
0 0

2.1.13 The insulation system shall include contraction joints, as described for polyisocyanurate foarnlpolyurethane
rigid foam in CINI 1.3.02.
For the differences in temperature as indicated in the table below the temperature difference between the
outside surface of the insulation system and the operating temperature shall be taken.

“able 3
1 Difference in Contraction 1 Distance between 1 Joint width
temperature contraction joints
-l . _

Stainless 1. Carbon PIR/PUR iStainless i Carbon inner layer

steel steel steel E steel lnterm layer
Outer layer
| I ‘ ‘ I

i K 1 mmim 1 mrnim mmlm FT! lTl lTllT‘l

It

= - -- »— -

li- '

V. from 0 to 50 E 0.80 E 0.60 2.30 0-0-0

1 i ,1
from 50 to 100 1 1.60 1 1.20 3.90 0-0-0
I‘. __ _ __ . _

g from 100 to 150 1 2.40 1.80 5.20 10 12 0-0-100

?fron1150to200 Z 3.20 is 2.40 ‘ 0.40 , s . 10 0-0-100

Note:
1 coefficient of expansion (0) of Stainless steel = 16.105 mlm.K
coefficient of expansion (0) of Carbon steel = 12.105 m/m.K
re

:~itici"if;n;; isoiatz-s .\'eiterli.i.- ise industr 0

 installation instructions for the thermal insulation of piping,

ini fittings and equipment with cold (cryogenic) medium

in the temperature range from ambient to -200°C

POL YlSOCYA NURA TE FOAM/POL YURETHANE RlGlD FOAM (PlR/PUR)

5'5“ 1-3-53
1997_11_93
page 4 of 7

-1-

2.1.14 Insulation sectionslsegments with a external diameter up to 1500 mrn shall be fastened with plastic tape
(spec. 2.25.01} with a minimum width of 25 mm and at intervals of about 250 mm.
Above an external diameter of 1500 mm use shall be made of plastic tape (spec. 2.25.01) spaced at
intervals of about 250 mm.

2.1.15 When use is made of installation adhesive, it shalt only serve as temporary fitting material and not form part
of the system.
' .

2.2 Insulation thicknesses

2.2.1 The total insulation thicknesses shall be in accordance with the thicknesses mentioned in Chapter 6. If the
conditions deviate from those mentioned in the tables, then a separate thickness calculation shall be made.

2.2.2 The thicknesses of the several layers shall be in accordance with the thicknesses mentioned in Chapter 6.

2.3 Insulation systems

System 1: .
Slabs, sections, segments and other moulded parts are provided with a factory applied vapour barrier foil.

System 2:
Slabs, sections, segments and other moulded parts without foil.

2.3.1 Piping
2.3.1.1 Inner and intermediate layers in a multi-layer system:
General:
The sectionsisegments of the inner layer and the intermediate layers shall be installed on the piping or the
underlying surface dry and with staggered joints. The sections/segments shall be fixed with plastic tape
(spec. 2.25.01) at intervals of about 250 mm.

System 1:
At operating temperatures of -50°C or below the sections/segments of the outer intermediate layer shall
be provided with a factory applied vapour barrier foil (spec. 3.3.05).

The longitudinal and the circumferential joints of the sectionslsegments, are sealed with self-adhesive
multiplex tape (spec. 3.3.06) having a width of 50 mm before they are fixed with plastic tape. After the
piping insulation has been installed, the elbows, if they are not provided with vapour barrier foil, shall be
covered with self-adhesive tape (spec. 3.3.06) having a width of 50 mm and an overlap of 70%, beginning
and ending 50 mm over the piping insulation.

Stichting lsolatie Nederlnndse lndustrie

 ini
installation instructions for the thermal insulation of piping,
fittings and equipment with cold (cryogenic) medium Cm“ 1-3-53
in the temperature range from ambient to -200‘=C 1997_11_93
page 5 of 7
POL YISOCYANURA TE FOAM/POL YURETHANE RlGlD FOAM (PIR/PUR)
‘U 1-

2.3.1.2 Outer layer for single and multi-layer systems

General:
The sectionslsegments shall be placed on the piping or the underlying layer dry and with staggered
circumferential joints.
Both the longitudinal and the circumferential joints shall be glued with adhesive *), after which the
sectionslsegments are secured with plastic tape (spec. 2.25.01) at intervals of about 250 mm.
* depending on the application and the operating temperature (spec. 3.2.05 or 3.2.06).
_-'

System ‘l:
The sectionslsegments shall be provided with a factory applied vapour barrier foil (spec. 3.3.05).

The longitudinal and the circumferential joints of the sectionslsegments, are sealed with self-adhesive
multiplex tape (spec. 3.3.06) having a width of 50 mm before they are fixed with plastic tape. After the
piping insulation has been installed, the elbows, if they are not provided with vapour barrier foil, shall be
covered with self-adhesive multiplex tape (spec. 3.3.06) having a width of 50 mm and an overlap of 70%,
beginning and ending 50 mm over the piping insulation.

2. 3.2 Flat and large cylindrical surfaces

2.3.2.1 internal and intermediate layers in a multi-layer system:
General:
The slabslsegments shall be installed with staggered joints and dependent on the application are fixed with
dots of installation adhesve (see 2.1.15).
The slabslsegments shall be fastened with plastic tape (spec. 2.25.01) at intervals of 250 mm.

System 1:
At operating temperatures of -50°C or below the slabs/segments of the outer intermediate layer are
provided with vapour barrier foil (spec. 3.3.05).

Before the slabslsegments are fixed with plastic tape, the joints are sealed with self-adhesive multiplex tape
(spec. 3.3.06) with a width of 75 mm.

2.3.2.2 Outer layer for single and multi-layer systems:

General: _
The slabslsegments shall be installed with staggerd joints and, if necessary, temporarily fixed with dots of
installation adhesive. The joints shall be glued with adhesive *) (spec. 3.25.01), after which the
slabslsegments are secured at intervals of about 250 mm.
* depending on the application and the operating temperature (spec. 3.2.05 or 3.2.06).

5::-;i1:ir'igisolntie .‘*ierir"rinrrdsr- industrie

 installation instructions for the thermal insulation of piping,
fittings and equipment with cold (cryogenic) medium Cm‘ 1 -3-53
in the temperature range from ambient to -200°C 1991-_1 1_93
page 6 of 7
POL WSOCYANURA TE FOAM/POL YURETHANE RlGlD FOAM (PlR/PUR)

System 1:
The slabslsegments are provided with a factory applied vapour barrier foil (spec. 3.3.05).

The joints of the slabs/segments, are sealed with self-adhesive multiplex tape (spec. 3.3.06) having a width
of 75 mrn before they are secured with band.

2.3.3 Bottoms and heads _.

General:
The joints of the segments for bottoms and heads shall be factory glued with adhesive or glued in situ with
adhesive (spec. 3.2.05). The bottoms/heads shall be secured with tape (spec. 2.25.01) as described in
2.3.2.1 and 2.3.2.2.

System 1:
The joints of the bottoms/heads, are sealed with self-adhesive multiplex tape (spec. 3.3.06) having a width
of 75 mm before they are secured with tape. .

3 FINISHING
3.1 General
3.1.1 The insulation shall be completely dry when the vapour barrier mastic is applied.

3.1.2 The finishing layer shall be uninterrupted and have sufficient thickness. Cracks, voids andlor damages shall
be prevented or repaired.

3.2 Finishing layer build up.

3.2.1 System 1:
Slabs, sections, segments and other molded parts are provided with a factory applied vapour barrier foil.

To the entire surface of the multiplex foil a coating of at least two layers of vapour barrier mastic shall be
applied (spec.3.2.02l3.2.03) reinforced with fabric in accordance with the manufacturer's specifications.

3.2.2 System 2:
Slabs, sections, segments and other molded parts without foil.

To the entire insulation surface a coating of at least two layers of vapour barrier mastic shall be applied
(spec.3.2.02l3.2.03) reinforced with fabric in accordance with the manufacturer's specifications. -

Sticiitirig lsolatie Nederinndse lndustrie

 Installation instructions for the thermal insulation of piping,
fittings and equipment with cold (cryogenic) medium Cm‘ 1 -3-53
in the temperature range from ambient to -200 “C 1997_1 1_93
page 7 of 7
POL WSOCYANURA TE FOAM/POL YURETHANE RIGID FOAM (PlR/FUR)

3.2.3 General: Weather resistant, vapour barrier mastic

If in case of outdoor application no cladding is installed an additional layer of mastic (spec. 3.2.02)
reinforced with fabric shall be applied.

3.3 End connections

End connections shall be fin‘shed with vapour barrier mastic as specified in the General requirements
(spec. 1.3.02) (see detail 5.1.07). _.

3.4 Vapour stops

In the insulation system vapour stops shall be included, as specified in General requirements (spec. 1.3.02)
(see detail 5.1.08).

3.5 Supporting rings and hangers

The vapour barrier mastic shall be applied such that the supports will be included and sealed (see detail
5.1.10).

3.6 Cladding
At places where the insulation is exposed to mechanical damage metal cladding shall be applied, which
shall be fastened with band (spec. 2.25.01).
In places where bands cannot be used, blind rivets may be used. The holes shall be drilled before
installation.
Provisions shall be made to avoid any damage to the vapour barrier. (see detail A of 5.2.10).

Note: The use of protective materials between the vapour barrier and the cladding, such as fibrous
materials, felt, etc. is not allowed.

Sticiitirig isoiatie i\ieder'Enit-.150 Znrii-:str r:

Blanco

_-'

Stichting lsointie Nederinndse lndustrie

 1 Installation instructions for the thermal
m Q I insulation of piping, fittings and equipment j
1 with cold (cryogenic) medium in the CINI 1.3.54
I temperature range from ambient to -200“C A ~ . ~
97-11-03
CELLULAR GLASS (CG) e -. A
page 1 of 6

KIND 0F INSULATION: Cellular glass (CG)

CONTENTS:
1 MATERIAL
2 INSTALLATION
3 FINISHING

WATERIA_
ClNl -_- Material T Min.temp Basic material‘ mm Application _-
Spec. 1 ‘C
1 No 1
_ 'T i
_ _ T . _ __

2.9.01 Cellglar Glass (CG) —200 Glass___ __ I

Insulation
|-It ih

3.2.08 Sealer -50 Butyl rubber and Vapour barrier sealing of joints
solvents ,of the insulation, joints and gaps
éat end connections and vapour I
stops ___ ___ _
Latex aliEl_1Tater___— - Vapour barrier finish
I _

i _
UJ
_
|"\T1' Cl 2 Vapour barrier masth; I-30
DJ l\J C} 3 Vapour barrier mastic I-50 I -H Elastomers and Vapour barrier finish
solvents ' I
3 2 0Z:Vapour barrier mastic I-35 Bitumen and Cell filling, vapour barrier
l. . _.—II-II
solvents ___ finish ___ _
Lu’ 3.2. 09 2—component sealer 7196 Elastomer 1Vapour stop at operating
tem-eratures below —50'C_ I
2 25.01 Band Aluminiumf Stainless Fastening
steel
E 25.01 Tape Fiber reinforced Fastening
|1astic tape_
.' n m I

0lFabric 2 - Glassf polyester Membrane for mastic/sealer

1 ._ fiber I _
1 I ‘ Ii.
1
0 Adhesive t -50 Manufacturer-specifi c Glueing insulation slabs together
and to the subsurface _
; I Ulweatherufesistant _ I-35 Acryl Cell filling, weather resistant
mastic i manufacturerespecific finish
0-Antj—abrasive paste I 11200T_ H
Manufacturer-specifi c Anti—abrasive
i Ullnstallation glue I - Manufacturer-spedifi c Tempbrary fastening of insulation I
slabs to subsurface
i

0 This product is not inc'uded in the CINI handbook.

1 Type and quality in accordance with the specification of the
manufacturer of the insulating material
2 Type and quality in accordance with the specification of the
manufacturer of the flexible finishing material.

INSTALLATION
General
The general requirements for the insulation of cold (cryogenic) pipelines
and equipment are included in CINI 1.3.02.

In the cases not specified by this instructions the insulation and

finishing materials shall be applied in accordance with the
manufactureris instructions.

SfichthigIsoiafie.NederInndse hidusrme
 Installation instructions for the thermal ,
insulation of piping, fittings and equipment F

ini ; with cold (cryogenic) medium in the

5 temperature range from ambient to -200°C

CELLULAR GLASS (CG)

es
CINI 1.3.54

97-11-03

page 2 of 6

2 1.3 For piping and large cylindrical surfaces use shall be made of preformed
sections and/or segments

2 1.4 For flat surfaces use shall be made of slabs cut to the required size.

2 1.5 For elbows, T-pieces, and reducers factory milled sections of the same
material shall be applied. Alternatively, pre—formed pieces may be
composed of sections/segments or a combination of the two methods may be
used.
The connections and the layer thicknesses shall be equal to the structure
of the insulation system [see detail 5.1.14/15/16).

2 1.6 The joints shall properly fit and where specified be sealed with
sufficient sealer (spec. 3.2.08).

1.7 At protrusions the same insulation system shall be applied with equal
thickness.

2 1.8 At supports there shall be supporting rings of cellular glass with a

compressive strength depending on the pressure to be expected.
The connections and the layer thicknesses shall correspond to the pipe
insulation system (see detail 5.1.09/10).
Note: Cellular glass shall not be used for fixed points or clamp
supports.

2 1.9 For flange and valve boxes prefab sections of the same material shall be
used. Alternatively, they may be composed of sections/segments or a
combination of the two methods may be used. The boxes shall be designed
in accordance with detail 5.1.20 up to and including 26.

1.10 For bottoms and heads prefabricated heads or preformed segments shall be
used.

2 1.11 In the insulation system contraction joints shall be applied as described

in CINI 1.3.02. (2.3.3 and 4.3) and by detail 5.1.06.
For the differences in temperature as indicated in the table below the
temperature difference between the outside surface of the insulation
system and the operating temperature shall be taken.
Stichting lsolatie l\.-‘ederiandse Inclustrie
 Z Installation instructions for the thermal I
Q 1 insulation of piping, fittings and equipment I
A with cold (cryogenic) medium in the A CIN1,I,3.54
i temperature range from ambient to -200°C P e r.
97-11-03
CELLULAR GLASS (CG)
page 3 of 6

I Difference in Contraction Distance between Joint

temperature 1 contraction joints width
‘Stainless I hfiarbon steel Cellular glass I Stainless steel—1 Carbon steel_ml
L _ _ steel
3. S
S I S A iIIfl_. _' I

K nmfm mm/m - 3
T1 _
S
I
m,,_ . I.

1frm10ta
L_ __ st) __so
0 “ 060' GI (.1-7 C3 CI
0
_J_
i
CD

from 50L to 100‘ _ '

1.60 ‘ 120
. '- S U‘! C5
._
|-- Lu
.._ I .21.
I"\J LT1

[from100 to 150 2.40_ _, 1.80 _ C3‘ CD 13 1

Jfromlgfi to 200'
_ S I
3.20
i I
7 I
2.40 IT
'-' Ii.“ _l
Z LO"-.l CUE * F U) ' I“T1o 1 I\J|'\J' U'lU"l

Notes: ' *
6
1 coefficient of expansion of' St.st.: q = 16.10‘ m/m.K
Carbon steel: o = 12.101 m/m.K
2 In a multi-layer insulation system a sliding layer shall be provided
at the contraction joint between the insulation layers (see detail
5.1.06).

If the piping or equipment is exposed to vibrations or frequent

temperature fluctuations or has been painted the inside of the
sections/segment shall be provided with an anti-abrasive.

If installation adhesive is applied, it shall be compatible with the

subsurface and the insulating and/or auxiliary materials used. This
installation adhesive shall not form a permanent bond between the
subsurface and the insulation in order not to create a “fixed point’ in
the insulation system.

Insulation thicknesses
The total insulation thicknesses shall be in accordance with the
thicknesses mentioned in Chapter 6.

Up to an operating temperature of —50°C cellular glass may be applied in

one layer, provided that the thickness does not exceed the maximum
standard thickness.
At operating temperatures lower than -50°C several layers of cellular
glass shall be used. The layer thicknesses are related to the _
temperature, taking into account a max. temperature gradient per layer g
120 K and the temperature of the outer layer is never below -50°C.
Stklfiinglsolofie Nederhnidseicdus trie
 1 Installation instructions for the thermal
y insulation of piping, fittings and equipment
L with cold (cryogenic) medium in the i CINI 1.3.55
l temperature range from ambient to -200°C »»~e --- s
97-11-03
CELLULAR GLASS (CG) ~ --
page 4 of 6

2 3 Insulation systems
2 3.1 Piping
2 3.1.1 Single layer insulation system at an operating temperature of -50°C.

The sections/segments shall be installed on the piping dry and with

staggered longitudinal and circumferential joints. The longitudinal and
the circumferential joints shall be sealed with sealer (spec. 3.2.08),
after which the sections/segments shall be fixed with tape (spec.
2.25.01) at intervals of 300 mm.

2 3.1.2 Multi layers insulation system at operating temperatures to -200°.

The sections/segments shall be installed on the piping dry and with
staggered circumferential joints and longitudinal joints being staggered
layerwise. The sections/segments shall be fixed with tape (spec. 2.25.01)
at intervals of 300 mm.

The sections/segments of the outer layer shall be installed such that the
joints are staggered relative to the underlying layer and the
circumferential joints are staggered relative to each other. The
longitudinal and the circumferential joints shall be sealed with sealer
(spec. 3.2.08), after which the sections/segments shall be fixed with
band (spec. 2.25.01) at intervals of 300 mm. 1

3 Flat and cylindrical surfaces

2 3.2.1 Single layer insulation system at an operating temperature to -50° C

The slabs/segments shall be installed such that all joints are staggered.
The slabs/segments shall be glued completely and the joints sealed with
adhesive. Depending on the application of the slabs/segments, they will
be additionally secured with bands (spec. 2.25 01) at intervals of 300
llllll.

Stichting Isolntie Nederlondse Industrie \

I
 Installation instructions for the thermal Z
flu I insulation of piping, fittings and equipment y.
. 5 with cold (cryogenic) medium in the C,I|jlI,_1,.3.54
I temperature range from ambient to -200°C ’ s .
A 97-11-03
I CELLULAR stnss (cs) . 2 2 -_
page 5 of 6

Multi layers insulation system at an operating temperature to

-200°C

The slabs/segments of the inner layers shall be installed such that all
joints are staggered. If necessary, the slabs/segments can be temporarily
installed with dots of installation adhesive, after which the are finally
secured with band (see spec. 2.25.01)-at intervals of 300 mm.

The slabs/segments of the outer layer shall be installed such that all
joints are staggered. The longitudinal and the circumferential joints
shall be sealed with sealer (spec. 3.2.08), after which the
slabs/segments shall be secured with bands (spec. 2.25.01).

Bottoms and heads _

Segments for bottoms and heads shall be installed as described in 2.3.2.1
or 2.3.2.2 (see detail 5.200, 5.300)

FINISHING
Mastic finishing
If no cladding is specified, a second layer of fabric and a third layer
of mastic shall be placed on the vapour barrier. .

Indoor application
At an operating temperature between ambient and -50°C no vapour barrier
shall be applied on the insulation surface.

At operating temperatures below -50°C a vapour barrier shall be applied

on the insulation surface. This vapour barrier consists of a first layer
of mastic (spec. 3.2.02 or 3.2.03), a fabric and a second layer of mastic
equal to the first layer. '

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