INDONESIA PROJECT

i – Ⅱ PROJECT
for
PT. Nippon Shokubai Indonesia

ENGINEERING SPECIFICATION FOR

THERMAL INSULATION
TOYO WORK NO. BA 095300

DOCUMENT NO. : L-101

0 For Construction 30 June 2011

S. Kemmotsu

PREP’
REV DESCRIPTION DATE CHKD APVD AUTHD
D

L TOYO ENGINEERING CORPORATION

TOKYO JAPAN
 TOKYO L JAPAN i – ⅡPROJECT Page 1 of 8
TOYO ENGINEERING CORP. TOYO WORK NO. BA 095300
L-101 ENGINEERING SPECIFICATION FOR THERMAL INSULATION Rev.0

ENGINEERING SPECIFICATION FOR PAINTING WORKS

* REVISION HISTORY SHEET *

REV. NO. DATE DESCRIPTION

0 30 Jun 2011 For Construction

Notes:

(i)
 TOKYO L JAPAN i – ⅡPROJECT Page 2 of 8
TOYO ENGINEERING CORP. TOYO WORK NO. BA 095300
L-101 ENGINEERING SPECIFICATION FOR THERMAL INSULATION Rev.0

1. GENERAL

1.1 Intent

This specification covers the specific requirements for design and materials of thermal insulation constructed by
Toyo Engineering Corp. (here in after referred to as TEC).

1.2 Scope

This specification shall be applied to the thermal insulation for equipment and piping shown on the P & I flow
diagram and utility flow diagram, but not to the thermal insulation to be supplied by the manufacturer complete
with equipment.

1.3 Codes and Standards

This specification refer to the following codes and standards.

(1) American Society for Testing and Materials (ASTM)

(a) ASTM C168 : Standard Terminology Related to Thermal Insulating Materials

(b) ASTM C547 : Standard Specification for Mineral Fiber Pipe Insulation
(c) ASTM C552 : Standard Specification for Cellular Glass Thermal Insulation
(d) ASTM C553 : Standard Specification for Calcium Silicate Block and Pipe Thermal Insulation
(e) ASTM C591 : Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate
Thermal Insulation
(f) ASTM C592 : Standard Specification for Mineral Fiber Blanket Insulation and Blanket-type Pipe
Insulation
(g) ASTM C612 : Standard Specification for Mineral Fiber Block and Board Thermal Insulation
(h) ASTM C795 : Standard Specification for Thermal Insulation for Use in Contact with Austenitic
Stainless Steel
(i) ASTM A653 : Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron
Alloy-Coated (Galvannealed) by the Hot-Dip Process
(j) ASTM E96 : Standard Test Methods for Water Vapor Transmission of Materials

(2) Japanese Industry Standard (JIS)

(a) JIS A 9501 : Standard Practice for Thermal Insulation Works

(b) JIS A 9510 : Inorganic Porous Thermal Insulation Materials

1.4 Units

Unless otherwise specified, SI units shall be applied as the measurement system for the drawings and documents
to be submitted. Nominal sizes of piping components shall be in accordance with inch system (NPS).

1.5 Restrictions

1.5.1 Where materials are referred to by trade names within this specification, the use of such names is intended to
describe the kind or quality of the material required and any deviation must be submitted in writing for TEC’s
approval.

1.5.2 Galvanized or zinc coated materials shall not be in contact with metal surfaces that have temperature above
370 °C. It shall not be used when, in case of fire, it could drip on stainless steel.

1.5.3 The minimum allowable value of sodium plus silicate and maximum value of chrolide content shall be in
accordance with ASTM C795 for acceptability of insulation material.

1.5.4 <NOT USED>

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TOYO ENGINEERING CORP. TOYO WORK NO. BA 095300
L-101 ENGINEERING SPECIFICATION FOR THERMAL INSULATION Rev.0

1.5.5 <NOT USED>

1.5.6 Insulation materials containing asbestos shall not be used.

1.5.7 No insulation material shall be applied between pipe and tracer except for spacers (by others) to prevent local
overheating of the pipe.

1.5.8 Contact between dissimilar materials which might cause galvanic corrosion shall be avoided.

1.5.9 No flammable materials shall be attached to the insulation.

2. EXTENT OF INSULATION

2.1 General

2.1.1 Classification of thermal insulation and symbols to be indicated on the Engineering Drawing, P & I flow
diagram and Piping Line Schedule are as follows:

Category Symbol Classification

Hot Service H Normal Heat conservation insulation
Cold Service C Cold insulation (Normal service and operation stability)
Other Service P Personnel protection insulation

Hot Insulation Personnel Protection Cold Insulation

H5: 50deg. P5: 50deg. C05: 5deg.
H10: 100deg. P10: 100deg. C00: 0deg.
H15: 150deg. P15: 150deg. C5: -5deg.
H20: 200deg. P20: 200deg. C10: -10deg.
・・・

・・・

・・・

Note : Other symbols shall be specified in specific job requirement, if required.

2.1.2 Thermal conductivity of thermal insulation materials shall be in accordance with applicable standard as
specified in the table of respective insulation material applications.

2.2 Hot Insulation

Hot insulation shall generally be applied to equipment and piping operating at 80 °C and above, except for the
case where heat loss is desired. Where heat loss is to be restricted, however, full heat conservation insulation
(HO) shall be applied, even when the operating temperature is below 80 °C.

2.3 Personnel Protection Insulation

2.3.1 Personnel Protection insulation (P) shall be applied to uninsulated equipment and piping operating at 65 °C
and above, within the area shown below, where operators, while working, might inadvertently come in to
contact with them.

(1) Within 2000 mm height from ground or floor level.

(2) Within 600 mm distance beyond the edge of platform or walkway.

2.3.2 Shield or guard may be provided in lieu of insulation for personnel protection, where a heat dissipation is
desirable.

2.4 <NOT USED>

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TOYO ENGINEERING CORP. TOYO WORK NO. BA 095300
L-101 ENGINEERING SPECIFICATION FOR THERMAL INSULATION Rev.0

2.5 Cold Insulation

2.5.1 Cold insulation (C) which material is polyurethane foam shall be applied to equipment and piping operating at
temperature below 0 °C, and calsium silicate (water proof type) shall be applied at temperature 0 °C and over
(anti-sweat), where reduction of heat gain and prevention of surface condensation is desired.

2.5.2 For such attachments and protrusions as shown below, fixed without inter-lying insulation to piping or
equipment (or to lugs) to be cold insulated, the cold insulation shall extend over the attachments or protrusions
by four (4) times the insulation thickness and there shall be minimum of 300 mm of bare metal after
termination of insulation.

(1) Skirt or leg of tower and tank

(2) Pipe support
(3) Branch of vent and drain piping

2.6 <NOT USED>

2.7 Limitations

The following piping components & equipment shall not be insulated unless otherwise specified.

2.7.1 Hot Insulation

(1) Visible parts such as Name plate, code inspection plates, stampings, sight glass and level gauge.
(2) Shield or guard
(3) The following parts of the rotating machinery, which need a heat dissipation and cooling, unless
otherwise specified.

(a) Stuffing box

(b) Packing ground
(c) Piping and jacket for cooling water
(d) Packing sealed piping
(e) Bearing
(f) Oil cooler
(g) Gear shift case, etc.

(4) <NOT USED>

(5) Down stream piping of block valves without tracing insulation.
(6) Safety valves along with its outlet piping and down stream piping of such valves as steam blow off valve,
vent and drain valve.
(7) Steam traps and the lines down stream of them which require no recovery of heat of the drain and no
prevention of freezing-up, unless specified in the drawing.
(8) <NOT USED>
(9) Parts having moving element, such as expansion and swivel joint, and sliding valves.
(10) Support legs and inside of skirts

2.7.2 Personnel Protection Insulation

(1) Visible parts such as Name plate, code inspection plates, stampings, sight glass and level gauge.
(2) Shield or guard
(3) Safety valves along with its outlet piping and down stream piping of such valves as steam blow off valve,
vent and drain valve.
(4) Support-legs and inside of skirts

2.7.3 Cold Insulation

(1) Visible parts such as Name plate, code inspection plates, stampings, sight glass and level gauge.
 TOKYO L JAPAN i – ⅡPROJECT Page 5 of 8
TOYO ENGINEERING CORP. TOYO WORK NO. BA 095300
L-101 ENGINEERING SPECIFICATION FOR THERMAL INSULATION Rev.0

(2) The parts dislikes cold exposing such as gland of valves.

(3) Nozzle end for maintenance such as blind flange equipped with the drain valves.
(4) Safety valves along with its outlet piping and down stream piping of such valves as vent and drain valve.

3. MATERIAL

3.1 General

Material shall generally be in accordance with specified standard or applicable standard in consideration of the
following.

- The materials shall be endurable to the service temperature.

- The materials shall not deform as a result of absorbing moisture.
- The materials shall not be corrosive against equipment and piping surface.
- The materials shall be easy to work with.

3.2 Hot and Personnel Protection Insulation Materials

Specification and standard application of insulation material for hot and personnel protection services shall be as
follows :

Material (1) Reference Code Application

(a) Calcium Silicate ASTM C533 For flat and curved block, pipe (up to
Type I (JIS A9510 2-22) 650 °C)
(b) Mineral Wool For expansion joints of tower and vessels,
ASTM C553 Type VII
(Blanket-Loose) flanges and valves.(maximum 650°C)
(1)
The insulation material shall meet the requirements of ASTM C795, when applied on austenitic
stainless steel surfaces.

3.3 Cold Insulation Materials

Specification and standard application of cold insulation material shall be as follows :

Material (1) Reference Code Application

(a) Rigid Preformed Cellular ASTM C591 Type 2 For equipment and piping
Urethane Less than 0°C
(- 180 °C to 80 °C)
(b) Calcium Silicate (Water JIS A 9510 1-13 For equipment and piping
proof type) 0°C and above
(Up to 1000°C)
(c) Mineral Wool ASTM C553 Type I, II and III For construction joints of towers,
(Blanket-Loose) vessels, and piping,
For irregular surfaces
(- 180 °C to 230 °C)
(1)
When cold insulation material is furnished with pre-laminated vapor barrier such as aluminized
polyester film or equivalent, vapor barrier coating and reinforcing material as specified in Par. 3.8.2
are not required.

3.4 <NOT USED>

3.5 <NOT USED>

3.6 Jacketing Materials

Specification and standard application of insulation jacketing material shall be as follows :

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TOYO ENGINEERING CORP. TOYO WORK NO. BA 095300
L-101 ENGINEERING SPECIFICATION FOR THERMAL INSULATION Rev.0

Reference Thickness
Material Application
Code or Brand Name (mm)
Galvanized steel For towers, vessels, heat exchangers,
Sheet flanges, valves and piping with outside
0.3
ASTM A653 diameter of less than 760 mm
For towers, vessels, heat exchangers,
0.4 flanges, valves and piping with outside
diameter of 760 mm and larger
Stailess steel sheet S.S. 304 0.5 For lightening protection
Anti-vibration sheet Tombo #1616 Vendor For vibrating equipment
or equivalent Standard

3.7 Fastening Materials

3.7.1 Specification and standard application of fastening for insulation materials shall be as follows :

Dimension
Material Application
(mm)
(a) Stainless steel S.W.G. #20 For piping NPS 12 and smaller
wires Type 304 S.W.G. #18 For piping NPS 14 to NPS 18
(b) Stainless steel For piping NPS 20 and over, and
wires Type 304 0.4 x 13 cylindrical equipment with outside
diameter of 450 mm up to 900 mm
0.5 x 19 For cylindrical equipment with outside
diameter above 900 mm
(c) Fiberglass 5 For piping NPS 12 and smaller For cold insulation
Reinforced material
Pressure
Sensitive Tape
(d) Stainless steel 0.4 x 13 For piping NPS 12 and over, For fastening of the
bands Type 304 and cylindrical equipment with outside first layer when cold
diameter of 300 mm up to 900 mm insulation material
heaps up in two or
0.5 x 19 For cylindrical equipment with outside more layers.
diameter above 900 mm
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TOYO ENGINEERING CORP. TOYO WORK NO. BA 095300
L-101 ENGINEERING SPECIFICATION FOR THERMAL INSULATION Rev.0

3.7.2 Specification and standard application of fastening for jacketing materials shall be as follows :

Dimension
Material Application
(mm)
Galvanized 0.4 x 13 For piping NPS 30 and over, and cylindrical
steel bands equipment with outside diameter up to 900 mm
0.5 x 19 For cylindrical equipment with outside diameter
above 900 mm
Tapping Screw φ4mm X L13mm For all piping, equipment, etc
Type 304
Blind Rivet For cold isulation for top of vessel, etc.
Type 304

3.8 Other Materials

3.8.1 Specification and standard application of auxiliary materials for hot and personnel protection insulation shall
be as follows :

Use Material Application

(a) Flashing compound
(b) Finishing cement
(c) Insulating cement
(Heat Resistant Compaund)
(d) Reinforcing material
(e) Auxiliary insulation
materials
Caulking
Tombo #5810-F (ASTM C449) or equivalent
ASTM C195 or equivalent
Stainless hexagonal wire netting,
25 mm mesh x 0.7 mm wire dia.
Glass tape with aluminum foil
For Jacketing
For affording a smooth surface as a
final finish for heated surfaces
For affording resistance to heat
transmission on surfaces
For reinforcement of insulation
cement, etc.
For utilliy instrument piping in
sizes below NPS 1/2
(Process instrument pipe shall be
insulated by hot insulation material)

3.8.2 Specification and application of auxiliary materials for cold insulation should be as follows :

Use Material Application

(a) Vapor barrier coating
(Vapor barrier mastic)
(b) Joint sealer
(c) Flashing compound
(d) Reinforcing materials
(e) Auxiliary insulation
materials
60-25 C.I. mastic or equivalent
30-45 Foam sealant or equivalent
Caulking
Glass cloth (10 x 10 mesh)
Glass tape with aluminum foil
For vapor barrier of cold insulation
For joints sealer of cold insulation,
for openings on insulation finish
penetrated by lugs, etc.
For jacketing
For reinforcement of mastic
For utility instrument piping in sizes
below NPS 1/2
(Process instrument pipe shall be
insulated by cold insulation material)

4. THICKNESS OF INSULATION

The thickness of Hot insulation, Personnel Protection and Cold insulation shall be as given in Attachment Table 1
to 5 respectively, and shall be 25 mm as a minimum excluding the thickness of jacketing materials, weatherproof
mastic, etc. Thicker thickness of insulation shall be applied from the product range when the standard thickness of
product for insulation materials does not conform to the thickness specified in the Table.

(1) The calculation of insulation thickness shall be based on normal operating inside fluid temperature.
 TOKYO L JAPAN i – ⅡPROJECT Page 8 of 8
TOYO ENGINEERING CORP. TOYO WORK NO. BA 095300
L-101 ENGINEERING SPECIFICATION FOR THERMAL INSULATION Rev.0

(2) The thickness of insulation on the nozzles and other protrusions (including parts of structure) around
equipment and piping shall generally be equal to the thickness of adjoining pipe insulation.

(3) For towers, vessels, heat exchangers and rotating machinery, the insulation thickness specified as “PLANE”
in the Table shall be applied except that the thickness of pipe insulation shall be applied for the equipment
with outside diameter up to 600 mm (NPS 24) which can be regarded as pipes instead of “PLANE”.

(4) For towers in which inside operating temperature varies with height, the thickness of Hot insulation may
vary depending on the temperature.

(5) For instrument piping of which outside diameter is 15 mm (NPS1/2), the insulation thickness shall be 25
mm, and shall be equal to the thickness of adjoining pipe insulation for instrument piping in larger size.
For instrument piping below 15 mm (NPS 1/2), as a rule, glass tapes with aluminum foil shall be applied by
overlapping a half width of the tapes.
For displacement type level gages or similar instrument devices, the insulation thickness shall generally be
equal to the thickness of adjoining equipment nozzle insulation.

5. INSTALLATION PROCEDURE

Typical installation methods for insulation are shown in Appendix-1 and 2. Further detail procudere will be
established by insulation contractor.
 Table 1

Hot Insulation Calcium Silicate ASTM C533 Type I (JIS A9510 2-22)
Thermal Conductivity: 0℃≦θ≦300℃ 0.0535＋1.16×10^-4･θ
300℃≦θ≦600℃ 0.0612＋3.38×10^-5･θ＋1.95×10^-7･θ^2
[Conditions] Ambient Temperature: 22.0℃ Service hours per year: 8,000hrs Annual rate of interest: 5% Number of years of service: 15yrs Price of quantity of heat: 5\/1000W･h
[Unit] Thickness: mm Heat losst: Pipe W/m Plane W/㎡ θ: Temperature(℃) Thermal conductivity: W/m･K
Temp Pipe size 1/2B 3/4B 1B 1.1/4B 1.1/2B 2B 2.1/2B 3B 4B 5B 6B 8B 10B 12B 14B 16B 18B 20B 22B 24B PLANE
100℃ Thickness 30 35 35 40 40 45 45 50 50 55 55 60 60 60 65 65 65 65 65 65 75
Heat loss 21 22 25 26 28 30 36 37 44 48 55 63 75 87 90 101 112 122 133 144 59
150℃ Thickness 40 40 45 50 50 55 60 60 65 70 70 75 75 80 80 80 85 85 85 85 100
Heat loss 31 35 37 40 43 47 51 57 64 70 79 92 109 120 131 146 154 169 183 198 78
200℃ Thickness 45 50 55 60 60 65 70 70 75 80 85 90 90 95 95 100 100 100 100 105 125
Heat loss 43 46 49 53 57 62 68 75 85 93 101 118 139 153 167 179 197 215 233 241 91
250℃ Thickness 55 55 60 65 70 75 80 80 85 90 95 100 105 105 110 110 115 115 115 120 145
Heat loss 53 59 63 68 71 77 85 93 105 116 125 147 166 189 199 222 236 257 278 289 106
300℃ Thickness 60 65 70 75 75 80 85 90 95 100 105 110 115 120 120 125 125 130 130 130 160
Heat loss 65 69 75 81 87 94 104 111 125 138 149 174 197 218 237 255 280 296 320 344 122
350℃ Thickness 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 135 140 140 145 145 180
Heat loss 77 83 89 97 100 109 121 128 145 160 173 202 229 253 268 297 316 344 362 388 134
400℃ Thickness 70 75 80 85 90 95 100 105 115 120 125 130 135 140 145 145 150 155 155 160 200
Heat loss 90 97 104 113 118 128 142 151 166 183 198 231 261 289 306 339 362 383 414 433 145
450℃ Thickness 75 80 90 95 95 105 110 115 120 125 130 140 145 150 155 160 160 165 170 170 215
Heat loss 104 112 118 128 136 145 160 170 192 211 229 261 295 327 346 374 409 434 457 490 161
500℃ Thickness 85 90 95 100 105 110 115 120 130 135 140 150 155 160 165 170 175 175 180 180 235
Heat loss 117 125 135 146 152 166 183 195 215 237 257 293 331 366 388 419 448 486 512 549 173
550℃ Thickness 90 95 100 105 110 115 125 130 135 145 150 160 165 175 175 180 185 190 190 195 255
Heat loss 133 142 153 166 173 188 204 217 244 263 286 326 368 399 432 466 499 530 570 599 185
600℃ Thickness 95 100 105 115 115 125 130 135 145 155 160 170 175 185 190 190 195 200 205 205 270
Heat loss 150 160 173 184 195 208 230 245 270 292 317 361 408 443 469 517 553 587 620 663 201
650℃ Thickness 95 100 110 115 120 125 135 140 150 155 160 170 180 185 190 195 200 205 210 210 280
Heat loss 157 169 178 193 201 219 237 252 278 307 333 379 420 465 493 533 570 606 640 684 204
 Table 2

Hot Insulation Rockwool (Blancket loose) ASTM C553 Type VII

Thermal Conductivity: -20℃≦θ≦100℃ 0.0314＋1.74×10^-4･θ
100℃≦θ≦600℃ 0.0384＋7.13×10^-5･θ＋3.51×10^-7･θ^2
[Conditions] Ambient Temperature: 22.0℃ Service hours per year: 8,000hrs Annual rate of interest: 5% Number of years of service: 15yrs Price of quantity of heat: 5\/1000W･h
[Unit] Thickness: mm Heat losst: Pipe W/m Plane W/㎡ θ: Temperature(℃) Thermal conductivity: W/m･K
Temp Pipe size 1/2B 3/4B 1B 1.1/4B 1.1/2B 2B 2.1/2B 3B 4B 5B 6B 8B 10B 12B 14B 16B 18B 20B 22B 24B PLANE
100℃ Thickness 30 35 35 40 40 45 45 50 50 55 55 60 60 65 65 65 65 65 70 70 80
Heat loss 15 15 18 19 20 22 25 26 31 34 39 45 53 58 64 71 79 87 89 96 40
150℃ Thickness 40 45 45 50 50 55 60 65 65 70 75 80 80 85 85 85 90 90 90 90 110
Heat loss 23 25 28 30 32 35 38 40 47 52 56 65 77 85 93 103 109 119 129 140 52
200℃ Thickness 50 50 55 60 65 65 70 75 80 85 90 95 95 100 100 105 105 110 110 110 135
Heat loss 32 36 38 41 42 48 53 56 63 69 75 88 103 113 124 133 146 154 167 179 65
250℃ Thickness 55 60 65 70 75 80 85 85 95 95 100 110 110 115 120 120 125 125 125 130 160
Heat loss 43 46 49 53 55 60 66 73 79 90 98 111 129 143 151 168 178 194 210 219 77
300℃ Thickness 65 70 75 80 80 90 95 100 105 110 115 120 125 130 135 135 140 145 145 145 185
Heat loss 53 57 62 67 71 75 83 88 100 110 119 139 158 174 184 204 218 231 249 268 90
350℃ Thickness 70 75 85 90 90 100 105 110 115 120 125 135 140 145 150 155 155 160 160 165 210
Heat loss 67 72 75 82 87 92 102 108 122 135 146 166 188 208 220 238 261 276 298 312 102
400℃ Thickness 80 85 90 100 100 110 115 120 130 135 140 150 155 160 165 170 175 175 180 180 235
Heat loss 80 86 93 98 104 111 123 130 144 159 172 196 222 245 260 281 300 326 343 368 116
450℃ Thickness 90 95 100 105 110 120 125 130 140 145 155 165 170 175 180 185 190 195 195 200 265
Heat loss 95 102 110 119 124 132 146 155 171 189 201 229 258 286 303 327 350 372 400 420 127
500℃ Thickness 95 105 110 115 120 130 135 140 150 160 165 175 185 190 195 200 205 210 215 220 290
Heat loss 114 120 129 140 145 155 171 182 201 218 236 269 298 330 350 378 405 430 454 477 142
550℃ Thickness 105 110 120 125 130 140 145 155 165 170 180 190 200 210 215 220 225 230 235 235 320
Heat loss 132 142 150 163 169 181 199 209 231 254 271 309 342 372 395 427 457 486 513 548 156
600℃ Thickness 115 120 130 135 140 150 160 165 175 185 195 205 215 225 230 235 240 245 250 255 350
Heat loss 153 164 173 188 196 210 227 242 267 289 309 352 390 425 451 487 521 554 586 616 170
 Table 3

Personnel Protection Calcium Silicate ASTM C533 Type I (JIS A9510 2-22)
Thermal Conductivity: 0℃≦θ≦300℃ 0.0535＋1.16×10^-4･θ
300℃≦θ≦800℃ 0.0612＋3.38×10^-5･θ＋1.95×10^-7･θ^2
[Conditions] Ambient Temperature: 33℃ Heat transfer coefficient of surface:　8W/m2・K Surface temperature after insulation: 65℃
[Unit] Thickness: mm θ: Temperature(℃) Thermal conductivity: W/m･K
Temp Pipe size 1/2B 3/4B 1B 1.1/4B 1.1/2B 2B 2.1/2B 3B 4B 5B 6B 8B 10B 12B 14B 16B 18B 20B 22B 24B PLANE
100℃ Thickness 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
150℃ Thickness 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
200℃ Thickness 25 25 25 30 30 30 30 30 30 35 35 35 35 35 35 35 35 35 35 35 40
250℃ Thickness 30 35 35 35 35 40 40 40 45 45 45 45 50 50 50 50 50 50 50 50 55
300℃ Thickness 40 40 40 45 45 45 50 50 55 55 55 60 60 60 60 65 65 65 65 65 70
350℃ Thickness 45 50 50 55 55 55 60 60 65 65 70 70 75 75 75 75 80 80 80 80 90
400℃ Thickness 55 55 60 60 65 65 70 70 75 80 80 90 90 90 90 90 95 95 95 95 110
450℃ Thickness 60 65 65 70 75 75 80 80 90 90 95 100 100 105 105 105 110 110 110 115 130
500℃ Thickness 70 70 75 80 80 90 90 95 100 105 105 110 115 120 120 125 125 130 130 130 155
550℃ Thickness 75 80 90 90 95 95 100 105 110 115 120 125 130 135 140 140 145 145 150 150 180
600℃ Thickness 90 90 95 100 105 110 115 120 125 130 135 145 150 155 155 160 160 165 165 170 210
 Table 4

Cold Insulation Rigid Preformed Cellular Urethane ASTM C591 Type 2

Thermal Conductivity: -200℃≦θ≦-60℃ 0.0294＋1×10^-4･θ
-60℃≦θ≦15℃ 0.0209＋3.13×10^-5･θ＋3.53×10^-6･θ^2＋4.01×10^-8･θ^3
[Conditions] Ambient Temperature: 33℃ Relative humidity: 85% Heat transfer coefficient of surface:　8W/㎡・K
[Unit] Thickness: mm θ: Temperature(℃) Thermal conductivity: W/m･K
Temp Pipe size 1/2B 3/4B 1B 1.1/4B 1.1/2B 2B 2.1/2B 3B 4B 5B 6B 8B 10B 12B 14B 16B 18B 20B 22B 24B PLANE
-5℃ Thickness 24 25 26 27 28 29 30 31 32 33 34 35 36 36 36 37 37 37 38 38 40
-10℃ Thickness 26 28 29 30 31 32 34 35 36 37 38 39 40 40 41 41 42 42 42 42 45
-15℃ Thickness 29 30 32 33 34 35 37 38 39 41 42 43 44 45 45 46 46 46 47 47 50
-20℃ Thickness 31 33 34 36 37 38 40 41 43 44 45 47 48 49 49 50 51 51 51 52 56
-25℃ Thickness 33 35 37 38 39 41 43 44 46 48 49 51 52 53 54 54 55 55 56 56 61
-30℃ Thickness 35 37 39 41 42 44 46 48 50 51 53 55 56 57 58 59 59 60 61 61 67
-35℃ Thickness 38 40 42 44 45 47 49 51 53 55 56 59 60 62 62 63 64 65 65 66 72
-40℃ Thickness 40 42 44 46 48 50 52 54 56 58 60 63 64 66 67 68 68 69 70 70 78
-45℃ Thickness 42 44 47 49 50 53 55 57 60 62 64 66 69 70 71 72 73 74 74 75 83
-50℃ Thickness 44 47 49 52 53 56 58 60 63 66 67 70 73 74 75 77 77 78 79 80 89

Table 5

Cold Insulation (Anti-sweat) Calcium Silicate (Water-proof type) JIS A9510 1-13
Thermal Conductivity: 0℃≦θ≦300℃ 0.0407＋1.28×10^-4･θ
300℃≦θ≦800℃ 0.0555＋2.05×10^-5･θ＋1.93×10^-7･θ^2
[Conditions] Ambient Temperature: 33℃ Relative humidity: 85% Heat transfer coefficient of surface:　8W/㎡・K
[Unit] Thickness: mm θ: Temperature(℃) Thermal conductivity: W/m･K
Temp Pipe size 1/2B 3/4B 1B 1.1/4B 1.1/2B 2B 2.1/2B 3B 4B 5B 6B 8B 10B 12B 14B 16B 18B 20B 22B 24B PLANE
15℃ Thickness 21 22 23 24 25 26 27 27 28 29 30 30 31 31 32 32 32 32 33 33 34
10℃ Thickness 26 27 29 30 31 32 34 34 36 37 38 39 40 40 41 41 41 42 42 42 45
5℃ Thickness 31 32 34 36 36 38 40 41 43 44 45 47 48 49 49 50 50 51 51 51 55
0℃ Thickness 35 37 39 41 42 44 46 47 49 51 52 54 56 57 57 58 59 59 60 60 66
Appendix-1
 Horizontal Pipe
g
tin
cke
ta l Ja
Me w
nd cre
pou g S
om pin
ceC Tap
an "A" lf
sist Se nt
tR
e e ala
a S
He one
ic
ove
r Sil
Silicone Sealant
eC p.)
Pip (Ty
m
a lciu
C
l
S ea
d
ire B an
W &
SS Band
or

als ) (Typ.)
er v
y p.) Int Calcium Pipe Cover (Typ.)
( T m
m
. 3 00 SS Wire or Band & Band Seal
x Detail "A"
p pro
(A Heat Resistance Compound

Silicone Sealant
Metal Jacketing
Over Lap (Min. 50mm.)

(Typ.)
(Typ.)

"B" "C"
(Typ.) Silicone Sealant
S Clip Detail "B"
Detail "C"
Self Tapping Screw

Note : SS Wire for up to 24"

: SS Band for over 24"
Vertical Pipe
Application Procedure for
Hot Insulation Work
FIG. H-1

TITLE Straight Pipe ( Single Layer )

 g
tin
ke
J ac
ta l cre
w
Me "A"
g S
nd pin
pou Tap
m lf
e Co Se
c
tan
sis p.)
Re (Ty lan
t
at a
He Se
one
er S ilic
Cov
e
Pip l
m ea
lciu S
Ca re a nd
S Wi d & B
S Ban
or
) Additional Band
r vals
e
Int ( For Over 36" only at 450
mm mm Intervals )
x. 30
0 12" NPS and Smaller
pro
p
(A

g
tin
ke
J ac
ta l cre
w
Me "A"
g S
nd pin
pou Tap
om Se
lf
ceC
an
ist
e s p.)
a tR (Ty lan
t
He S e a
one
er Sil
i c
Cov
e Silicone Sealant
Pip l
m ea
lciu S
Ca a nd
re
S Wi d & B
S Ban
or
)
r vals
e
Int
0 mm
(Typ.)
x. 30
p pro (Typ.)
(A
Over 12" NPS Note : SS Wire for up to 24" Detail "A"
: SS Band for over 24"

Application Procedure for

Hot Insulation Work
FIG. H-2

TITLE Straight Pipe (Multi-Layers)

 Silicone Sealant
w
Scre
in g
a pp
lf T
Se

g
tin
ke
J ac
ta l
(Typ.) Me
nd
pou "A"
(Typ.) m
e Co t
c lan
Detail "A"
istan e a
es ne
S
a tR ico
He S il
er
Cov
e
Pip
m p)
lciu (Ty
Ca
l
S ea
Traced Line nd w
ire & Ba Scre
W g
SS Band pin
) Tap
als or lf
er v Se
Int
0 mm n g
x. 3
0 eti
ro ack
p p
ta lJ
(A Me
nd
pou "A"
m
e Co t
c n
tan ala
e sis e Se
a tR i con
He Sil
er
Cov
e
Pip p)
m
lciu (Ty
Ca
l
S ea
Traced Line n d
Wire & Ba
SS Band
als ) or
er v
Int
0 mm
0
rox. 3
p p
(A
Note : SS Wire for up to 24"
: SS Band for over 24"

Application Procedure for

Hot Insulation Work
FIG. H-3

TITLE Straight Pipe (Traced Line)

 Wrinkled

g
tin
ol) cke
wo Ja
o se eta l
nd o M
ou o l (L
m p wo
Co ck
ce Ro
an
sist
e
a tR Silicone Sealant
He
er
Cov
e
Pip
m Self Tapping Screw
lciu
Ca

(Typ.)

SS Wire

Over lap Min. 50mm.

S Clip
(Typ.)
(Typ.)

"A"
(Typ.)

Silicone Sealant
(Typ.)

Silicone Sealant

Detail "A" Note : SS Wire for up to 24"

: SS Band for over 24"

Application Procedure for

Hot Insulation Work
FIG. H-4

TITLE Stove Type Elbow (below 3" and where practical)

 Calcium Pipe Cover Heat Resistance Compound Metal Jacketing

SS Wire or Band & Band Seal

SS Self Tapping Screw

Silicone Sealant

Note : SS Wire for up to 24"

: SS Band for over 24"

Application Procedure for

Hot Insulation Work
FIG. H-5

TITLE Lobster Back Elbow

Calcium Pipe Cover Heat Resistance Compound Metal Jacketing

SS Wire or Band & Band Seal

SS Self Tapping Screw

Silicone Sealant

Note : SS Wire for up to 24"

: SS Band for over 24"

Application Procedure for

Hot Insulation Work
FIG. H-6

TITLE Lobster Back Elbow ( Multi-Layers )

 w
Scre
g
pin
Tap
lf
Se

g
tin
ke
J ac
ta l
Me

nd
pou
m
Co
ce p.)
r
ve e tan nt (Ty
o sis ala
e C at R Se
Pip He on
e
i um ilic
l c S
Ca
l
Sea
d
Ban
d &
n
Ba
or
W ire
SS
als )
er v
Int
0 mm
x. 30
p pro
(A
Note : SS Wire for up to 24"
: SS Band for over 24"

Application Procedure for

Hot Insulation Work
FIG. H-7

TITLE Tee joints

 Metal Jacketing
Toggle clip

Metal Jacketing
(Over Lap)

"B"
"A"

Rockwool Blanket

Silicone Sealant

Insulation Pins ( Metal Clip ) Rockwool Blanket

Blind Rivet Metal Jacketing

Detail "B"
Detail "A"

Application Procedure for

Hot Insulation Work
FIG. H-8

TITLE Valve
 Metal Jacketing Toggle Clip

Metal Jacketing
(Over Lap)

"B"

"A"

Rockwool Blanket

Silicone Sealant

Insulation Pins ( Metal Clip ) Rockwool Blanket

Blind Rivet Metal Jacketing

Detail "A" Detail "B"

Application Procedure for

Hot Insulation Work
FIG. H-9

TITLE Flange
 Metal Jacketing
Floating ring by Twisted Wire

Heat Resistance Compound

"A"
Band & Band Seal

Calcium Board

"B"

Metal Jacketing

"C"

Band & Band Seal

Band & Band Seal

Silicone Sealant
Self Tapping Screw

Silicone Sealant
SS Self Tapping Screw

m
5m
12

Min. 50 mm
Detail "B"

Silicone Sealant Self Tapping Screws

Approx. 125.mm

S Clip

Detail "A" Detail "C"

If insulation support ring cannot be applied because of steam trace, etc. M10 insulation nut
shall be installed by vessel fabricator.
Application Procedure for
Hot Insulation Work
FIG. H-10

TITLE Vertical Vessel

 T.L. Line

Calcium Board Metal Jacketing

Nut ( By Vessel Fabricator )

Nut ( By Fabricator )

Calcium Board
Three Twisted Wire

Band (300 mm Intervals at

The Tangent Line Typ.
Three Twisted Wire

Heat Resistance Compound

Hex, Wire Mesh

Insulation Cement

Application Procedure for

Hot Insulation Work
FIG. H-11

TITLE Vertical Vessel - Bottom Head Inside Skirt

 Flange

Self Tapping Screw

Calcium Board
Metal Jacketing

"B"

"A"

Floating ring by Twisted Wire

(Typ.) Silicone Sealant

SS Self Tapping Screw

Silicone Sealant
Silicone Sealant

5 mm
12
p.)
(Ty
Detail "A"
Min. 50 mm
Detail "B"

Application Procedure for

Hot Insulation Work
FIG. H-12

TITLE Horizontal Vessel

 Silicone Sealant

p.)
(Ty
Self Tapping Screw Detail "C"

Band & Band seal

"B"
Metal Jacketing

Silicone Sealant "A"

"C"

Floating ring by Twisted Wire

Band & Band seal

Calcium Board

Heat Resistance Compound

Silicone Sealant Silicone Sealant

5 mm
12

Min. 50 mm

Self Tapping Screw Detail "B"

Approx.125 mm
Detail "A"

Application Procedure for

Hot Insulation Work
FIG. H-13

TITLE Horizontal Vessel-Exposed Head

 Metal Jacket (Over Lap)
same vale (H-8)

Silicone Sealant

Silicone Sealant

Rockwool Blanket
A
Insulation Pins
Toggle Clip
"A"
Section "A-A"

Insulation Pins Rockwool Blanket

A
Metal Jacketing Blind Rivet Metal Jacketing
Detail "A"
Rockwool Blanket

Insulation Pins
"B"

Detail "B"
Metal Jacketing
Silicone Sealant

Heat Resistance Compound

Calcium Board

Application Procedure for

Hot Insulation Work
FIG. H-14

TITLE Nozzle or Manhole

 Insulation Pins ( Metal Clip ) Rockwool Blanket

Blind Rivet Metal Jacketing

Detail "A"
Silicone Sealant

Band & Band Seal Rockwool Blanket

Metal Jacketing Self Tapping Screws

Beading

"A"

Bolt leneth + 25 mm.

Application Procedure for

Hot Insulation Work
FIG. H-15

TITLE BELLOWS
 Body Fixed Body

"A"

Finishing Cement 5mmt.

Insulating Cement 10 mmt.

SUS wire Hexagonal netting

Rockwool Blanket or Board

Detail "A"

Application Procedure for

Hot Insulation Work
FIG. H-16

TITLE Pump (Small size only)

 Rock wool (Loose wool)

"A"

"B"

Insulation Pins ( Metal Clip ) Rockwool Blanket

Detail "A" Blind Rivet Metal Jacketing

Detail "B"

Application Procedure for

Hot Insulation Work
FIG. H-17

TITLE Pump (Large Size )

Appendix-2
 Horizontal Line Silicone Sealant

g
tin
ke "A"
J ac
eta l
M
tic
M as
V.B
r th t
ve Clo
n
C o s ala
e as Se (Typ.)
n Pip Gl on
e
tio le r li c l
ula t Sea Si S ea (Typ.)
In s nd
o ld J oin Ba
C &
ap
e nd Detail "A"
l tT Ba
s ea men
& ila
and s s F
B gla
or

Cold Insulation Pipe Cover

Joint Sealer (Typ)

Band & seal or Glass Filament Tape

V.B. Mastic Glass Cloth

Plain AL. Jacketing

Silicone Sealant

Over Lap Min. 50mm

"B"
(Typ.)

Band & Band seal

S Clip
(Typ.)

Detail "C"
"C" Silicone Sealant

Detail "B"
Vertical Line
Application Procedure for
Cold Insulation Work
FIG. C-1

TITLE Straight Pipe (Single Layer)

 Silicone Sealant

g
tin
cke
ta l Ja
Me
tic
M as
V.B "A"
th al
(Typ.) s Clo dS
e
as Ba
n
Detail "A" Gl &
(Typ.) nd
r Ba lant
ove a
eC ale
r
e Se
ip S e on
n P oint ilic
la tio J S
u
In s
ld
Co p)
(Ty

pe
l t Ta
a n
& se ame
Fi l
nd
Ba glass
or

p)
(Ty

V.B Mastic
Glass Cloth
Cold Insulation Pipe Cover V.B Mastic
Metal Jacketing

Joint Sealer

Application Procedure for

Cold Insulation Work
FIG. C-2

TITLE Straight Pipe (Multi - Layers)

 Cold Insulation Pipe Cover

Joint sealer

Glass Wool
Metal Jacketing

V.B. Mastic

Glass Cloth

V.B. Mastic

Joint Sealer

Metal Jacketing

Silicone Sealant

Application Procedure for

Cold Insulation Work
FIG. C-3

TITLE Stove Type Elbow up to 3" NPS (Single Layer)

 Cold Insulation Pipe Cover Metal Jacketing

Glass Wool

V.B. Mastic

Glass Cloth

V.B. Mastic

Joint Sealer
Metal Jacketing

Silicone Sealant

NOTE :
Stove type elbows shall be applied where lobster back mitered elbows are not
applicable in multi - layer constructions

Application Procedure for

Cold Insulation Work
FIG. C-4

TITLE Stove Type Elbow (Multi- Layers)

 Cold Insulation Pipe Cover
Joint sealer

V.B. Mastic
Glass Cloth

Band & Band seal

Silicone Sealant

Metal Jacketing

Application Procedure for

Cold Insulation Work
FIG. C-5

TITLE Lobster Back Elbow over to 3" NPS (Single Layer)

 Cold Insulation Pipe Cover

Joint sealer

Band & Band seal V.B. Mastic

Glass Cloth

Band & Band seal

Silicone Sealant

Metal Jacketing

Application Procedure for

Cold Insulation Work
FIG. C-6

TITLE Lobster Back Elbow over to 3" NPS (Multi-Layers)

 Single-Layer Cold Insulation Pipe Cover

Joint Sealer

Silicone Sealant
V.B. Mastic Metal Jacketing
Glass Cloth

Glass Wool

Joint Sealer Metal Jacketing

Silicone Sealant
V.B. Mastic
Glass Cloth

Glass Wool

Cold Insulation Pipe Cover

Multi-Layers

Application Procedure for

Cold Insulation Work
FIG. C-7

TITLE Tee Joint

 Glass Wool

"C" Min.100 mm

Joint Sealer
Silicone Sealant
Silicone Sealant

Min. 50 mm
"A"

"B"

Metal Jacketing
V.B Mastic Cold Insulation Pipe Cover
Glass Cloth
Band & Band Seal

Silicone Sealant

Silicone Sealant
Min. 50mm

Detail "C"

(Typ.)
(Typ.)
Detail "A" Detail "B"

Application Procedure for

Cold Insulation Work
FIG. C-8

TITLE Valve Insulation

 Cold Insulation Pipe Cover

Joint Sealer Cold Insulation Board

Silicone Sealant Glass Wool
"C"
Vapour Stop

"A"

"B"

Plain AL. Jacketing

V.B. Mastic Band & Band Seal
Glass Cloth

Silicone Sealant

50mm
Detail "C"

Silicone Sealant

(Typ.)
Detail "A" (Typ.) Detail "B"

Application Procedure for

Cold Insulation Work
FIG. C-9

TITLE Flange Insulation

 Blind Rivet Floating ring by Twisted Wire
Band & Band seal
Metal Jacketing "A"
Joint Sealer
Silicone Sealant
Cold Insulation Board
V.B. Mastic
"B"
Glass Cloth
V.B. Mastic

Support Ring
Glass Wool

"C"

Silicone Sealant

S Clip
Silicone Sealant
Detail "C"
Blind Rivet
Silicone Sealant

0 mm
15
Blind Rivet
Min. 50mm
Silicone Sealant
Detail "A" Detail "B"

Application Procedure for

Cold Insulation Work
FIG. C-10

TITLE Vertical Vessel

Silicone Sealant

Blind Rivet
"C"
Silicone Sealant

Detail "C"

Blind Rivet

Silicone Sealant

Silicone Sealant

Detail "B"
Blind Rivet
Blind Rivet

Silicone Sealant
Detail "A"
"B"

"A"

Application Procedure for

Cold Insulation Work
FIG. C-11

TITLE Vertical Vessel-Jacket of Exposed Head

 Metal Jacketing

Glass Wool

T.L. Line

Vapour Stop

Cold Insulation Board

"B"
Band Seal

Detail "B"

SS Wire or Band & Band Seal

Floating ring by Twisted Wire

"A" Joint Sealer

Cold Insulation Board

Band Seal V.B. Mastic

Detail "A"

Glass Cloth

V.B. Mastic

Application Procedure for

Cold Insulation Work
FIG. C-12

TITLE Vertical Vessel-Bottom Head Inside Skirt

 Cold Insulation Board
Flange
Band & Band seal V.B. Mastic
Glass Cloth Blind Rivet
Glass Wool V.B. Mastic
Metal Jacketing
Joint Sealer

"B"

"A"

V.B. Mastic
Glass Cloth
Floating ring by Twisted Wire
(Typ.) Silicone Sealant

Silicone Sealant
Silicone Sealant

0 mm
15

Detail "A"
Min. 50mm

Detail "B"

Application Procedure for

Cold Insulation Work
FIG. C-13

TITLE Horizontal Vessel

 Band & Band seal Blind Rivet
Metal Jacketing "B" V.B. Mastic
"C"
Glass Cloth

V.B. Mastic

Silicone Sealant "A"

Floating ring by Twisted Wire

Band & Band seal

Cold Insulation Board

Joint Sealer

Detail "C"

Silicone Sealant Silicone Sealant

Blind Rivet

0 mm
15

Min. 50mm
Blind Rivet
Detail "A" Detail "B"

Application Procedure for

Cold Insulation Work
FIG. C-14

TITLE Horizontal Vessel-Exposed Head

 Cold Insulation Board
Joint Sealer

Band & Band Seal Band & Band seal

V.B. Mastic
Glass Cloth
V.B. Mastic
Metal Jacketing

"A"

"B"

Silicone Sealant
Band & Band seal
p.)
(Ty

Cold Insulation Board

Band & Band seal

Silicone Sealant

Detail "B"
Detail "A"

Application Procedure for

Cold Insulation Work
FIG. C-15

TITLE Horizontal Vessel-Body Flange

 Silicone Sealant

Metal Jacketing

Glass Wool

V.B Mastic + Glass Cloth

T
Joint Seale r

Cold Insulation Pipe cover or Board

Silicone Sealant

Joint Sealer

Cold Insulation Pipe cover

Glass Wool

V.B Mastic + Glass Cloth

NOTE :

Insulation adhesive and/or bamboo skewer may be used for temporary fastening

Application Procedure for

Cold Insulation Work
FIG. C-16

TITLE Nozzle or Manhole