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Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

S P E Z I F I K A T I ON

Corrosion protection measures on


the helwin beta converter platform

Client: TenneT Offshore GmbH


Eisenbahnlängsweg 2a, 31725
Lehrte, 31725

Corrosion protection planning and quality assurance:

Helmut Müller GmbH


Gelsenkirchener Straße 2
26723 Emden, E-N
Phone: 04921 / 99 94 77 0

Doc.Title.: 20045338_201029_Spezifikation_Korrosionsschutz_HelWin beta_TenneT


Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

Item. content side


1.0 Description 5

1.1 Short description of the overall project 5

1.2 Description of the planned project Execution 5

1.3 date 6

1.4 Execution period 6

1.5 General inclusions 7

2.0 General Technical Conditions 9

2.1 Preliminary Remarks 9

2.2 warranty 9

2.3 Scope of the repair measure Technical 9

2.4 regulations 10

2.5 Way of carrying out the repair work on the converter 10

2.6 platform 11

2.7 Proofs / Disposal / Transport tests 11

2.8 Documents / Certificates 12

2.9 Health and Safety 13

2.10 Disassembly / reassembly and 13

2.11 processing description 14

2.12 qualification 15

2.13 Technical information 15

3.0 15
Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

Item. content side

3.1 corrosion protection 16

4.0 Storage of coating materials 16

5.0 General 16

5.1 Protective measures and assembly activities rope 17

5.2 access technology 17

5.3 Intermediate and partial acceptances 17

5.4 Final acceptance 17


Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

grounds

 Annex 1 / RP 1.0, repair instructions for the top deck area

 Annex 2 / RP 2.0, repair instructions for the area of balconies north and south

 Appendix 3 / RP 3.0, repair instructions for the underdeck area

 Annex 4 / RP 4.0, repair instructions for the jacket area

 Appendix 5, Annex 5_Zusatzinformationen_HelWin beta_TenneT

 Appendix 6, HWBE Coating - assignment of specification to damage


Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

1.0 Project description

1.1 Short description of the overall project

HelWin2 is a high-voltage direct current (HVDC) transmission with a capacity of 690


MW. This project is the third connection of TenneT in the eastern North Sea. The
line runs from the HelWin beta converter station for 85 kilometres as a submarine
cable to the landing point in Büsum and from there 45 kilometres as an underground
cable to the converter station in Büttel in Schleswig-Holstein.

The offshore converter platform HelWin beta is a subsidiary platform of HelWin alpha,
the heart of the HelWin1 grid connection. Between the two platforms are only about
20 meters. Both platforms are directly connected to each other via a bridge. Through
this, the helicopter deck and the crew accommodation can be shared with the
employees at sea. An innovative and cost-saving concept, because it exploits
technical and logistical synergies.

Coordinates HelWin beta: N 54° 27,13', E 007° 44,40'

1.2 Description of the planned project

TenneT Offshore GmbH intends to repair existing damage to corrosion protection on


the HelWin beta converter platform outdoors.
The last and current random inspection of the corrosion protection was carried out by
Helmut Müller GmbH in the period from 23. until 24.05.2020 in the areas top deck
and balconies north and south. In the course of this sighting, among other things:
Damaged areas in the form of damage in the coating and up to the substrate,
contamination of cor- grubbing ferritic particles, unsealed crevices and joints as well
as locally limited de-adhesion phenomena found.
The corrosion protection measures are to be completely mapged by the commissioned
corrosion protection company.

The descriptions and particulars in this specification do not exempt the contractor
and supplier from examining the respective type of execution and the materials
objectively and technically for the intended application. This applies in particular to
the selection of materials and coating systems with regard to their suitability and
resistance to the expected loads. In the event of concerns about one of the
described systems for the respective application, these must be communicated to
TenneT Offshore GmbH without any means and before the start of execution. If
additional unforeseeable difficulties or loads arise during the execution, whereby
higher costs are incurred or which make a change of the selected corrosion protection
system necessary, this must also be indicated.

Doc.Title.: 20045338_201029_Spezifikation_Korrosionsschutz_HelWin beta_TenneT


Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

In addition, the information and descriptions in the order, the relevant specialist
standards and regulations as well as the information in the "Technical Descriptions"
of the fabric suppliers / material manufacturers must always be observed. If this
results in dif- ferenzen to the information and descriptions of this factory standard or
the described system specifications, these must be communicated immediately to
TenneT Offshore GmbH. Likewise, all descriptions and attachments of the
respective order also apply.

During order processing, changes may be unavoidable due to the interfaces to their
trades and the optimization of equipment parts. This can lead to changes and
revisions of the present edition. The contractor has to inform himself about the
current version before ensating the offer and starting work.

Note: A required external quality assurance is carried out by the client. The quality
assurance of the AG's is to be granted a power of instruction vis-à-vis the construction
site service on the part of the AN. For a self-inflicted construction period extension
of the CONTRACTOR, the additional costs of third parties and own trades generated
in this way are borne by the contractor commissioned.

There is a 14-day project meeting with the quality assurance of the ag or one of its
representatives and the contractor.

1.3 Execution date

The expected start of implementation as well as the required completion will be fixed in
the contract documents and named in the course of the award negotiations.

1.4 Execution period

The contractor will provide the work for the repair measure in accordance with the
tender or Order letter listed times and start ready for operation.

Compliance with the completion date is an essential part of the contract. The contractor
must submit a construction schedule two weeks after placing the order, but no later
than 8 weeks before the start of work, which provides for a completion of the
construction project by the completion date required by the client.

The contractor undertakes to carry out the repair carefully and expeditiously and in
the manner necessary to ensure completion on the required date. It is to be
realized as early as possible completion.

If the contraaor is in default with the average performance which, in the opinion of the
contracting entity, is necessary for compliance with the final date, the contracting
authority may:
Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

the immediate and further deployment of additional personnel or Require machinery


and equipment as well as overtime without the contractor having the right to
charge an extra charge.

The measure is to be carried out only during the periods with sufficient climatic
environmental conditions. Processing of the construction work in the winter months is
excluded.

1.5 General inclusions

This document and its annexes contain an instruction for processing the corrosion
damage in the areas top deck, balconies north and south, underside flat and
jacket. A detailed mention of the actual scope of work is only possible after joint review
of the client or his representative with the contractor.

It must be taken into account that in the course of corrosion protection work De- and
Remonta- gearbeiten (e.g. Gratings) be required. If necessary. damaged
connectingelemen- te are to be exchanged for identical ones. The connecting agent
to be replaced is provided on the construction side.

All necessary main and secondary activities, e.g. B. Air conditioning and extraction (if
necessary), transport, permit costs, fees, energy costs, drainage, consumables, rents,
maintenance costs, etc. are to be taken into account and are not remunerated
separately.

The cleaning and corrosion protection work must always be carried out according to the
current state of the art. For the implementation of this cleaning and corrosion
protection work, the specifications of this building description, the specifications and
regulations of the standards and regulations listed in the building description as well
as the specifications of the coating material supplier apply. If several standards,
regulations and regulations exist or are to be used for a situation, the strictest
execution shall apply in each case. In this case, the client must be informed and it
requires a release by him.

For the services to be provided, u. a. the following provisions and these in the most
recent versions.

NORSOK Standard M-501 – Surface preparation and protective coating

EN ISO 12944 Coating materials - Corrosion protection of steel structures by coating


systems

ISO 2360 Measurement of layer thickness - Eddy current

method EN ISO 2808 Determination of layer thickness


Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

ISO 19840 Measurement of dry film thickness on rough substrates and criteria for de-
ren adoption

EN ISO 8501-2 Preparation of steel surfaces before application of coating materials


- Visual assessment of surface purity - Part 2: Degrees of surface preparation of
coated surfaces after local removal of the existing coatings.

EN ISO 8501-3 Preparation of steel surfaces before applying materials - Visual


evaluation of surface purity - Part 3: Degrees of preparation of welds, cutting edges
and other surfaces with surface defects.

EN ISO 8502-3 Preparation of steel surfaces before applying lubricants - Tests


for assessing surface purity - Part 3: Assessment of dust on steel surfaces prepared
for coating (adhesive tape method).

EN ISO 8502-4 Preparation of steel surfaces before applying lubricants - Tests


for assessing surface purity - Part 4: Instructions for estimating the probability of dew
formation before coating.

EN ISO 8502-6 Preparation of steel surfaces before application of lubricants -


Tests for assessing surface purity - Part 6: Dissolving of water-soluble impurities for
analysis; Bresle method.

EN ISO 8502-9 Preparation of steel surfaces before application of lubricants -


Tests for assessing surface purity - Part 9: Field methods for determining water-
soluble salts by conductivity measurement.

EN ISO 4628 Coating materials - Assessment of coating damage - Evaluation of the


amount and size of damage and the intensity of uniform change in appearance.

ASTM D 4285 Detection of oil or water in compressed air.

SSPC-SP1 Solvent Cleaning (org. and not organic solvents).

DIN/TR 55684 Testing of prepared steel and coating surfaces for visually undegnizable
impurities.

Technical data sheets and processing instructions of the material manufacturers

Safety data sheets of the materials used

UVV "Accident Prevention Regulations"

General safety guidelines on the part of TenneT Offshore GmbH as well

as all other relevant writings, laws and regulations.


Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

2.0 General technical conditions

2.1 Preliminary remarks

Before the start of the work, a work and safety plan must also be drawn up for the
rope access technology. During the work, the construction site-specific hazard
assessment must be taken into account. This regulates the setting up of the
construction site including the possibly. necessary construction of protective enclosures
/ protective tarpaulins, scaffolding, shut-off runs, etc.. The specifications for this are to
be clarified with the client (if construction-related services are affected). The
protective measure must be fully implemented, kept until the completion of the
respective work in the area in question and released by the client before the start of
the work.

Furthermore, it must be taken into account that necessary preparatory measures, as


well as approvals, agreements (including those to be delivered on the construction
side) are to be implemented in the workflow.

2.2 warranty

The warranty on all corrosion protection measures are to be entneh- men the vertag.

In order to control corrosion protection, TenneT Offshore GmbH reserves the right to
carry out an annual inspection together with the contractor. This inspection is
intended to detect and repair possible corrosion damage at an early stage.
Together, it is then determined which part of the damage must be improved in the area
of the warranty performance obligation and which has arisen due to operational reasons
(for example, due to mechanical damage).

2.3 Scope of the repair measure

The contractor undertakes to carry out the work in accordance with the technical
conditions. The scope of work is defined by the joint definition.

The project to be carried out by the contractor includes all measures necessary for
the complete development and completion of the services (including all necessary
ancillary, special and external services). In addition, the contractor is responsible for
the organizational management of his measures (in consultation with the construction
management of the client) and the safety supervision.

The contractor shall provide the necessary construction site equipment. The manner of
the construction site is to be communicated in writing with the client. It is in
cooperation with the client at least. 6 weeks before the start of the refurbishment
measure to create a corresponding list of required materials.
Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

The contractor is responsible for the procurement of the entire consumption and
operating equipment, building materials such as abrasives, coating materials,
waterproofing materials, if necessary. Protective caps, cover material, collection
containers, etc..

2.4 Technical regulations

In addition to these general technical considerations and the point under


1.6 the specifications, standards and manuals listed must take into account and
apply the applicable laws, regulations and rules of technology, even if they are
not specified in detail.

2.5 Method of carrying out the repair

explanation:
The contractor declares binding,

- that it is suitable and able according to type and scope for the flawless and
timely initialling of the advertised scope of services, as well as necessary
approvals in valid form;

- that he has checked all the contract documents before ensing the tender;

- and that it has carried out all the necessary studies to ensure full
knowledge of the difficulties which may arise in carrying out the work.

edition:
The contractor must ension the repair measure in accordance with the contract in
accordance with the well-public rules of technology and in compliance with all safety
regulations and must always keep the platform in clean condition.

coordination:
The contractor must ensure good cooperation with all companies operating on the
platform during the repair period in order to ensure that the work runs smoothly.

The contractor grants the additionally implemented construction supervision of the


client the authority to issue instructions to his site manager / foreman. All measures
are carried out in coordination with the additionally implemented construction
supervision.

Subcontractors must be not notindicated to the client in writing and require the consent
of the client. Subcontracting of subcontractors is not permitted.
Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

2.6 Working on the converter platform

On the converter platform as well as the way there and back, the entrepreneur is
liable for all damages caused by him. The use of the crane on the top deck must
be coordinated in advance, especially taking into account the limited weight loads,
and in each case must be approved, checked and be the responsibility of the
contractor before their use.

2.7 Proofs / Disposal / Transport

Proofs

Free proof of compliance with the required properties of the advertised services and
materials must be provided. A construction diary must be keep. It is also mandatory
to create a complete documentation of the entire coating measures during construction
(see explanations in the respective repair instructions).

The documentation must be done in paper form and digital summary on the
corresponding data carrier.

disposal

Until the analysis or Classification of the waste, for example, covering materials,
Leergebin- de, this is to be stored by the AN on a designated storage area. The
storage of required containers for interim storage and transport to the platform is
to be terminated by the AN. Suitable containers shall be provided by the AN. The
desor- tion depends on the classification of the waste.

The AN takes over the waste and transfers it to the disposal at a disposal company
(disposal company).

All costs incurred for this are to be included in the unit costs.

transport

All material transports must be adapted to the circumstances. For damages is also
liable for material deliveries by subcontractors of the contractor. Any necessary
material handling during transport will not be remunerated separately.
Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

2.8 scrutinies

All work carried out by the contractor is subject to external monitoring. The monitoring
body is commissioned by the client. The decisions of the supervisors are binding on
the contractor. It provides the supervisors with free access to the construction
project at all times and all appropriate facilities serving the purpose of the
examination.
Should any work carried out by the contractor be defective in the judgment of the
supervisors or does not comply with the contract documents, the contractor shall
immediately repair this work at his own expense or replace it in such a way that the
finished work corresponds to the contract documents.

Notwithstanding any other provisions of these contract documents, it is the


agreed intention of the contracting parties that the right of control thereby granted to
the supervisors is limited to the determination of whether the work carried out by the
contractor complies with the conditions contained in the contract documents as well as
the applicable standards and regulations.

The supervisors are not authorised to waive the verification of compliance with any
obligation imposed on the contractor to perform good work. If the supervisors
do not discover and /or reject work carried out by the contractor, which does not
correspond to the contract documents, this does not have the effect of a acceptance
of this work by the client.

Neither a payment nor a partial or complete use or taking possession of the


construction project by the contractor is to be understood as acceptance of works
that are not in accordance with the contract documents.

Priority must be given to:

Full controls of all measures. Particular attention must be paid to surface preparation
and to proper coating applications.

After completion of the repair measure and the last inspection thereof, an
acceptance protocol must be drawn up, which must be signed by responsible
representatives of both the contractor and the client. The AN is responsible for the
creation and deposit of the minutes.
Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

2.9 Documents / Certificates

The following documents should form the basis for the award of the contract and must
be submitted in advance:

 SCC** (Safety Certificate Contractors)Certification


It is the aim of the SCC to reduce and avoid accidental losses. The SCC certificate
certifies that work with high risk potential is carried out by a competent company with
comprehensively trained personnel, professional safety management and thus a high degree
of safety.

 DIN EN ISO 9001: 2000 – Certification


 Certificates of competence of the contractor and their employed co-
employed (Kor- Schein, Frosio, DIN-Certco, etc.)
 references
 Certificates for rope access technology
 Hazard analysis (when placing an order)
 All other documents/certificates required in the relevant specifications,
standards and regulations to be applied

2.10 Health and safety

The requirements of the safety regulations of the competent professional


fraternities and of the relevant laws and regulations must be complied with.

Each contracting company is responsible for taking all necessary safety precautions
to prevent accidents that could lead to injuries to employees, uninvolved third
parties or other persons, as well as to damage to property, be it the property of the
contractor or others.

A good cooperation of all employees of the external companies and residents required
for the fulfillment of all safety regulations is an indispensable part of the work or
delivery contract.

The contractor must inform himself on site about the locations, the condition of the
object, the masses and the required services in all details.
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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

These include u. a. also:

➢ the accessibility
➢ Storage and storage facilities
➢ necessary safety and environmental protection measures
➢ Transport
➢ Electricity and water connection options
➢ Safety measures for work on and on the water
➢ Use and storage of abrasive and wasquent equipment, taking into account
environmental requirements

2.11 Disassembly / reassembly and processing

The cleaning is the scope of services of the contractor.

The safety and environmental regulations must be complied with during cleaning.

All equipment, machines, storage rooms, containers, etc. necessary for processing.
are to be delivered by the contractor, after prior notification, and set up on a place
assigned here for.

After completion of the advertised services, they must be removed again. If this
causes damage, etc. have been caused, these must be eliminated and the area
brought into the initial state.

In order to ensure a smooth and goal-oriented workflow, replacement devices


(machines, hoses, etc.) are required for the devices in use. readyzuhal- th.
Downtimes due to defective equipment and resulting costs and postponements are
at the expense of the contractor.

Rough outline of the construction site to be carried out de- and re- / assembly work:

- Disassembly and reassembly of the gratings of the balconies north and


south (in the emergency areas)
- Disassembly and reassembly of stairs (if necessary)
- Disassembly and reassembly of detachable joints and components, if
this is necessary for proper processing.

Notes: The maximum weight and transport limits must be taken into account.
Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

2.12 description

On the converter platform

For possible damage in the area of action of the repair, the AN is liable. In order to
free oneself and the client from claims of third parties, it is necessary to prepare a
meaningful photo and text documentation as evidence about the state of the sphere of
activity before taking up the activities.

2.13 qualification

The corrosion protection work may only be carried out by "corrosion protection specialist
companies" with qualified and sufficiently instructed personnel.

During the workflow on the platform, the coating applicator must ensure that the
inspections and maintenance work are also carried out in accordance with the
respective standards / regulations / regulations. Companies that are commissioned
with corrosion protection and coating measures and carry them out must be staffed
and technically set up in such a way that they can carry out the required work
professionally in compliance with all relevant specifications as well as the applicable
occupational health and environmental protection guidelines. The corrosion
protection / coating company and the site manager / pre- worker constantly present
on the construction site has to prove his qualification by appropriate references /
qualifications / zulas- sungen.

The skilled workers commissioned with the application of the coating materials must be
comprehensively instructed by the material manufacturer on the handling and
processing of the coating materials.
A certificate of the manufacturer with the name of the participants must be created.
A competent construction manager of the client will assist.

3.0 Technical information

The corrosion protection measures are carried out in accordance with this template, the
relevant ones under Pos. 1.5 specifications and guidelines as well as the current
"state of technology".
Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

3.1 corrosion protection

Corrosion protection in the outdoor area of the converter platform

The repair work on corrosion protection in the outdoor area of the converter plate form
must be carried out prioritized. The execution of the repair itself as well as the
necessary quality checks and documentation are described in the following annexes
to this main document:

- RP 1: Repair instructions for the top deck area

- RP 2: Repair instructions for the north and south balconies area

- RP 3: Repair instructions for the underdeck and jacket area

4.0 Storage of coating materials

the for the processing Necessary materials are Sun to store that these not in hers
quality affected become (frost- and heat-protected Storage) and from them none
Environmental hazard runs out (Reception rooms Or. reception arrangements). at the
storage and the use from Solvents and solvent-containing Substances are the Fire
and Ex-protection regulations to comply. in Other is the P&L "Process from coating
materials" (GUV-V D25) to heed. should on the Location due to There Valid laws and
guidelines more regulations be valid are these also to be- respect and to comply.

5.0 General

The AN shall provide for the safeguarding of the reorganisation measure. This also
includes the ongoing control of the safety devices. The time intervals of the
inspections depend on the agreement with TenneT Offshore GmbH.

Impurities to be removed by the contractor refer to the contamination of the area of


activity and places by equipment and material of the contractor.

Such impurities shall be avoided as far as possible by appropriate measures.


Nevertheless, occurring impurities must be eliminated in time so that no danger to
persons and / or the environment can arise from the se.
Specification corrosion protection

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TenneT Offshore GmbH
Eisenbahnlängsweg 2a BU- No.: 20-045-338
31725 Lehrte Date: 29.04.2021
Rev. No. 000

5.1 Protective measures and assembly activities

All components that cannot be processed must be protected from damage. Through
the treatment, surrounding areas must not be affected, endangered or contaminated.
The statutory immission control and workplace concentration values must be complied
with. In the washing, de-rusting and application work, immission protection precautions
are provided by tarpaulins, solid plates o. a. to provide. The protection of the
Northern Seas must also be explicitly taken into account.

5.2 Rope access technology

In order to process the services, it is necessary in some areas to realize and


maintain accessibility through rope access technology. This service is to be taken into
account by the contractor.

5.3 Intermediate and partial acceptances

The client reserves the right to carry out unannounced inspections as well as the
review of the individual work steps. These relate to the entire work.

Partial acceptances refer to completely completed areas and/or sections of the


project. However, the partial acceptance does not release the AN from its obligations
with regard to this area and does not replace the final acceptance.

5.4 Final acceptance

The final acceptance takes place after complete completion of the building and the
services carried out.

The contractor provides all necessary measuring and testing equipment for the final
inspection. He hands over to the client the complete documentation with the daily
equipment, the control area protocol (if agreed) and the material documents. The
contractor provides all necessary for a professional inspection and acceptance
equipment / rope access technology as far as these are not built and kept on the basis
of the order and service description by the client. It can be agreed between the
contractor and the contractor that the prototypes of partial acceptances will be used
for the final acceptance. This makes sense if the scaffolding is adapted to the
construction progress.

All test and measuring equipment necessary for intermediate and final acceptance as
well as the necessary auxiliary measures are to be kept free of charge by the
contractor.

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