KNOC - Surface Pre and Painting Procedure

Doc. No.
VN01-000-40-N-AA-0211
SURFACE PREPARATION Page 1 of 32
AND PAINTING PROCEDURE Rev. D2
Date Dec. 19, 2005
Contract No. KNOC VN - DEV03 - 001

Korea National Oil Corporation
RONG DOI DEVELOPMENT PROJECT
SURFACE PREPARATION
AND
PAINTING PROCEDURE
Supplementary Notes:
BY Yang ES Jung MK Kim

D2 2005/12/19 Revised For Construction
D1 2005/12/9 Issued For Construction BY Yang ES Jung MK Kim
B1 2005/4/13 1st Revised for Approval BY Yang ES Jung MK Kim
A1 2005/2/25 Issued for Review/Approval BY Yang ES Jung MK Kim

Author
Rev. Date Reason for Issue Pages Prepared Checked Approved Verified
-ized
Authorized Holder: Disc. Proj. Cont. Proj. Comp
Lead Eng. Rep. Eng. Rep
Telephone No.: CONTRACTOR COMPANY
This document is the property of CONTRACTOR – any unauthorized use of the same will be prosecuted.
Total or partial reproduction and/or utilization of this document are forbidden without prior written authorization of the Owner
Category Code Description
Facility 000 General (all project)
Phase 40 Detailed Engineering
Discipline N Project Management
Type AA Procedure
Project Sequence
Number Facility Phase Discipline Type Number Sheet Revision
VN01 000 40 N AA 0211 D2
Contract No KNOC VN-DEV03-001:

RONG DOI Development Project
Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
REVISION HISTORY
Rev. No. Date Description Remark
A1 Feb. 25, 2005 Originally issued for KNOC review / approval.

(This is based on the General Coating
Specification dated July 23, 2004, and clarified
for actual painting work with high coating quality
performance)
B1 Apr. 13, 2005 1st revised for KNOC approval, which is

incorporated mutual agreements to KNOC
comments on Transmittal Note (Ref. No. :
KNOC/HHI/T0546, dated Apr. 6, 2005).
D1 Dec. 9, 2005 Issued for construction (partially up-dated).
D2 Dec. 19, 2005 Revised for construction All changes (up-dated)

(Applied Company comment on Rev. D1) are blue colored and
underlined.

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Date Dec. 19, 2005
TABULATION OF REVISED PAGES
Revised Revised
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No. A1 B1 D1 D2 No. A1 B1 D1 D2
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8 29 X
9 x x 30 x
10 x x 31 x
11 32 x
12 x
13 x x
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15 x x
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Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
CONTENTS
1.0 INTRODUCTION ---------------------------------------------------------------------- 6

1.1 The Rong-Doi Development
1.2 Scope
1.3 KNOC Review
1.4 Errors or Omissions
1.5 Deviations
1.6 Quality Systems
1.7 Environmental Conditions
1.8 Abbreviations
2.0 REFERENCE SPECIFICATIONS ------------------------------------------------- 8

2.1 Codes and Standards
2.2 Project Specifications
3.0 GENERAL REQUIREMENTS ----------------------------------------------------- 9

3.1 Coating Requirements
3.2 The Contractor’s Responsibilities
3.3 Safety
4.0 COATING MATERIALS -------------------------------------------------------------- 12

4.1 General
4.2 Paint Materials
4.3 Performance or Testing Requirements
5.0 PROCEDURES ------------------------------------------------------------------------- 14

5.1 Coating Procedures
6.0 SURFACE PREPARATION --------------------------------------------------------- 15

6.1 General
6.2 Pre-Blasting Preparations
6.3 Blast Cleaning
6.4 Additional Preparation at Weld Areas
6.5 Other Cleaning Procedures
7.0 PAINT COATING APPLICATION -------------------------------------------------- 18

7.1 General
7.2 Coating Systems
7.3 Application
7.4 Paint Coating at Weld Areas
7.5 Paint Application Equipment
8.0 INSPECTION AND TESTING ------------------------------------------------------- 20

8.1 General
8.2 Inspection of Prepared Surfaces
8.3 Visual Inspection of Coated Surfaces
8.4 Coating Thickness Measurements
8.5 Adhesion Tests
8.6 Additional Tests

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9.0 REPAIR OF COATINGS ------------------------------------------------------------ 22

9.1 General
9.2 Damage to Paint Coating
9.3 Insufficient Thickness
9.4 Excess Thickness
10.0 DOCUMENTATION ------------------------------------------------------------------ 23

10.1 General
10.2 Certification Data
11.0 PROTECTIVE COATING SYSTEMS --------------------------------------------- 24

11.1 Coating Systems
11.2 Color Schedules
11.3 Pipe Color Coding
11.4 Equipment Color Coding
12.0 MANUFACTURER’S INSTRUCTION TO MATERIALS (KCC) ------------ 32

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Date Dec. 19, 2005
1.0 INTRODUCTION
1.1 The Rong-Doi Development
The Korea National Oil Corporation (KNOC) is planning to develop two gas discoveries in Block
11-2 in the Nam Con Son Basin some 320 km south east of Vung Tau, Southern Vietnam. The
fields are known as Rong-Doi and Rong-Doi Tay, and are located in a water depth of
approximately 85 meters.
The development plan will feature bridge-linked wellhead (WHd) and process, utilities, quarters
and compression (PUQC) platforms. All production wells will be drilled from the WHd platform.
Produced fluids contain a waxy condensate, and will be separated at the PUQC platform into gas
and condensate. The gas will also be dehydrated. Gas export will be via an 18” pipeline routed
from the Rong-Doi WHd platform some 58 km to away in the existing Nam Con Son pipeline
(NCSP). Condensate will be transported via a 6” infield flow line and flexible riser to a floating
storage and offloading facility (FSO), with export by shuttle tanker.
1.2 Scope
This procedure defines the protective coating systems required for the structural steelwork, pipe
work and equipment associated with the offshore (including sub-sea) structures and facilities for
the Rong-Doi field development project.
The coatings shall provide a passive barrier that minimize or prevent moisture, fluids, solvents
and oxygen from reaching the steel substrate, therefore affording long term protection against
corrosion.
This procedure addresses the materials to be used, the minimum requirements for surface
preparation, application of coating materials, and inspection and testing of both shop applied and
site applied coatings. This procedure does not apply to the protection of underwater pipelines.
The protective coating systems to be used are specified in Section 11.0.
1.3 KNOC Review
The Contractor shall list all documents that will be produced during detailed design. KNOC will
identify from this list those documents that they wish to review.
The review by KNOC of any procedures, documents or drawings referred to in this procedure
shall only indicate a general requirement and shall not relieve the Contractor of his obligation to
comply with the requirements of the work.
1.4 Errors or Omissions
Any errors or omissions noted by the Contractor shall be immediately brought to the attention of
KNOC.
1.5 Deviations
All deviations to this procedure and other referenced specifications or attachments listed in the
contract shall be made in writing and shall require written approval by KNOC prior to execution of
the work.

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1.6 Quality Systems
An effective quality assurance program shall be established and maintained to ensure that the
materials utilized, manufacturing application, inspection, testing, handling and storage functions
comply in all respect with the requirements of this procedure.
Quality control procedures shall be in accordance with the relevant sections of BS EN ISO 9001
and as detailed in the contract. KNOC shall have the right to undertake additional inspection or
testing of raw materials during any stage of manufacture.
Materials not complying with this procedure shall be rejected.
Contractor shall document all test results identified in this procedure, and the planned systematic
control of all activities affecting quality.
All equipment to be used for the work shall be in good condition and suitable for the work and
shall be equipped with working and calibrated pressure regulators and gauges. KNOC reserve
the right to inspect all equipment prior to its use on the work.
The environmental parameters pertaining to the Rong-Doi development can be found in

document No. J7152-G-TN-01401, Basis Of Design.
1.8 Abbreviations
The following abbreviations are utilized in this document:
DFT Dry Film Thickness

FSO Floating Storage and Offloading (facility)
KNOC Korea National Oil Corporation
MDFT Minimum Dry Film Thickness
MIO Micaceous Iron Oxide
PUQC Process, Utilities, Quarters and Compression (platform)
UV Ultraviolet
WHd Wellhead platform

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2.0 REFERENCE SPECIFICATIONS
The Contractor shall familiarize himself with all statutory regulations relating to work offshore
Vietnam. All materials supplied and work undertaken shall comply with all appropriate regulations.
The codes and standards referred to in the contract shall be taken to mean the latest edition of
that Code or Standard, including addenda, supplements or revision thereto applicable at the date
of this contract.
2.1 Codes and Standards
ASTM D4285 Standard Test Method for Indicating Oil or Water in Compressed Air
ASTM D1650 Method for sampling and testing shellac varnish
ASTM G8 Standard Test Method for Cathodic Dis-bondment of Pipeline Coatings.
NACE TM01 Visual Standard for Surfaces of New Steel Centrifugally Blast Cleaned with
Steel Grit and Shot
NACE RP01 Discontinuity (Holiday) Testing of Protective Coating
SSPC Steel Structures Painting Manual, Volumes 1 & 2
SSPC PA 2 Measurement of Dry Paint Thickness with Magnetic Gauges
SSPC-SP 1 Solvent Cleaning
SSPC-SP 10 Near White Blast Cleaning
SSPC-SP 11 Power Tool Cleaning to Bare Metal
SSPC VIS-1 Visual Standards for Abrasive Blast Cleaned Steel
ISO 2811 Paint and varnishes - Determination of density
ISO 8501-1 Preparation of Steel Substrates before Application of Paints and Related
Products - Visual Assessment of Surface Cleanliness
ISO 8503-1 Part 1 Surface Roughness Characteristics of Blast-cleaned Steel Surfaces
ISO 4624 Paints and varnishes - Pull-off test for adhesion
BS 3900 Methods of Test for Paints.
BS 5493 Code of Practice for Protective Coating of Iron and Steel Structures against
Corrosion.
BS 7079 Preparation of Steel Substrates before Application of Paints and Related
Products
Part A1 Specification for rust grades and preparation grades of uncoated steel
substrates after overall removal of previous coating.
ISO 8501-1 Preparation of Steel Substrates before Application of Paints and Related
Products -Visual Assessment of Surface Cleanliness.
BS EN ISO 9001 Quality Systems
2.2 Project Specifications
J7152-G-TN-01401 Basis of Design

J7152-K-SP-02714 Carbon Steel Line pipe Specification
J7152-K-SP-02715 Carbon Steel Line pipe Bend Specification
J7152-K-SP-02716 Carbon Steel Flanges and Fittings Specification
J7152-K-SP-02718 Concrete Weight Coating Specification
J7152-K-SP-02719 Specification for Anode Attachment to Concrete Coated Line pipe
J7152-K-SP-02720 Carbon Steel Welding Specification
J7152-K-SP-02740 Sacrificial Anode Specification

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3.0 GENERAL REQUIREMENTS
3.1 Coating Requirements
In general, shop fabricated equipment such vessels, tanks, exchangers, fixed heaters etc., shall
be supplied to the fabrication yard or field job site fully finish coated as per this procedure or
Maker standard. The job site or fabrication yard painting shall be limited to touch-up of damaged
areas or weld areas left free from coating.
Skid mounted units shall be supplied fully finish painted according to the painting schedule of this
procedure. This includes steel structures, skid bases, piping, instruments, equipment, pumps and
drivers.
Painting of shop welds except socket joints of piping spools, which has been inspected in
accordance with the ASME B31.3 code including NDE in accordance with VN01-200-30-G-SP-
1003, Appendix B, shall be fully applied. And socket and field weld joints to be made shall be
masked with Vinyl tape prior to painting application.
After installation of piping spools, field welds except socket joints, which has been passed of NDE
and the sensitive leak test is not required (by ASME B31.3), shall be fully painted before Hydro-
test.
All carbon steel flanged valves and welded or screwed valves shall be supplied fully paint coated
according to the painting schedule of this procedure.
The following substrates shall not be coated unless otherwise specified :
a) Duplex stainless steel not intended for sub-sea use, un-insulated and operating below 90ºC.
b) Austenitic steel not intended for sub-sea use, un-insulated operating below 60ºC.
c) Super duplex and super austenitic stainless steels
d) Non-ferrous substrates (copper, copper-nickel, nickel alloy, aluminum, brass, bronze, monel,
titanium, chrome plating, nickel plating, lead, and similar composites) not intended for sub-sea
use.
e) Galvanized steel surfaces/gratings, unless otherwise specified.
f) Jacketing materials on insulated surfaces.
g) Concrete, brick, tile and transite
h) Plastic, rubber, and plastic coated materials
i) Glass or machined surfaces
j) Electrical/instrument wire, raceways and cable
k) Door and building hardware
l) Lighting fixtures, switches and receptacles
m) Grease fittings
n) Sight glasses, gauges, thermometers
o) Pilot valves
p) Controllers, recorders, transmitters switches, and relays
q) Filter regulators
r) Nameplate Tags
s) Transducers, Solenoid valves, Valve positioners and stems
t) Galvanized, plated and other coated bolts/nuts, washers, clips
u) Gasket surfaces

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3.2 The Contractor’s Responsibilities
The Contractor's responsibilities shall include:
- Receiving, off-loading, inspection and storage of structural and fabricated items, as well as
equipment etc., at the coating site.
- Procuring all consumables and materials necessary for completing the work in this procedure.
- Furnishing all personnel and equipment adequate to perform the work and meet the
requirements of this procedure including all inspection services and instrumentation.
- Preparing, blast cleaning, and applying protective coating in accordance with the requirements
of this procedure;
- During surface preparation and painting, all equipment, sensitive items and areas shall be
protected from mechanical damages, ingress of abrasives and dust from blast cleaning or paint
over spray and droppings. Examples of surfaces to be protected are valve stems, electrical
cables, name plates, instrument panels, sacrificial anodes, the ring groove on ring type joint
flanges, raised and mating faces of flanges;
- Bolt hole and bearing area for bolts/nuts on the outer flange face shall be a primer coated only
before its fastening. After tightening, any painting damaged areas shall be touched-up with full
coating system. But the sealing surfaces of flanges shall remain uncoated to ensure 100% metal
to metal contact on assembly of flanges.
- Inspecting work to ensure all specification requirements have been met.
- Preservation of identification marking of each individual pipe and fitting (so that manufacturing
heat and piece numbers shall not be lost during the paint coating process) and preparation of
tally sheets. This unique identification shall be maintained and recorded for all tests required by
this specification. The applicable test report shall state this identification number in all cases.
- All materials shall be stored off the ground and above the level of standing water. Materials shall
not be stored near sites of operations that might leave injurious deposits on the materials. All
materials shall be stored in a separate location, segregated from any materials belonging to
others. Pipes shall be segregated according to pipe diameters and wall thickness. If necessary,
further segregation of pipes shall be made with respect to their mill reference number.
- Make good any defects or damage to the applied protective coatings.
A full reporting/recording system shall be maintained and the following data shall be logged daily:
- Air and steel temperatures

- Relative humidity
- Paint materials
- Type and grade/size of blast cleaning abrasives
- Surface anchor profile
- Time and date when each coat of paint was applied
- Wet and dry paint film thicknesses measured
- Paint batch number
- Any other information pertinent to the work

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3.3 Safety
Due regard shall be paid to local and statutory regulations in respect to personnel safety.
Attention shall be given to the potential fire and explosion hazards, which may exist due to the
presence of solvent vapors or air borne dust. Attention shall also be given to the potential
dangers to personnel in the vicinity of equipment operating at high nozzle pressure and using
materials, which may be either toxic or irritant to the skin, eyes or lungs.
The Manufacturer's safety data sheets on coating materials to be applied shall be obtained and
shall be made continuously available at the work place.
The Manufacturer's instructions on handling and storage shall be followed.
Flammable products, thinners, etc., are to be stored away from combustible materials and all
precautions taken to avoid creating a fire hazard.

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4.0 COATING MATERIALS
4.1 General
Materials to be used in the execution of the coating work shall be obtained from reputable
manufacturers, well established in the field of heavy duty coating materials for the offshore
industry. The selected coating materials shall be suitable for the intended use as detailed in this
procedure.
The operators for paint application (i.e., blast cleaners, painters and inspectors) shall be educated
by paint manufacturer’s technical specialist prior to painting work commencement. The purpose of
education is to learn relevant knowledge of health and safety hazard, use of protective equipment,
coating material, mixing and thinning of coatings, coating pot-life, and surface requirements, etc.
4.2 Paint Materials
Zinc silicate primer shall be based on two pack inorganic or ethyl silicate media and shall contain
not less than 85% metallic zinc by weight in the dry film.
Zinc rich primers shall be based on two pack epoxy media, containing a minimum of 90% metallic
zinc by weight in the dry film.
Epoxy based paints shall be two-pack products formulated to provide the specified film build
without sagging or running. They shall contain polyamide or amine-adduct curing agents,
although other curing agents may be acceptable. Pigments shall be selected to provide maximum
environmental resistance. The top-coats shall provide a semi-gloss/sheen finish.
Epoxy glass flake coatings shall contain minimum 20% glass (of 2.52 specific gravity) by weight
in the dry-film. The thickness of the glass flakes shall of 5±2 microns with a particle length of less
than 300 microns.
Urethane-acrylic topcoat materials shall be two-pack products formulated to provide either high
gloss or sheen finish. They shall be suitable for re-coating after extended periods of exposure to
marine conditions without requiring surface roughening. The specified film thickness shall be
capable of fully obliterating the selected intermediate build coat color.
Any coating system that will be used sub-sea in combination with cathodic protection shall be
certified to possess a high degree of resistance to cathodic disbondment when tested in
accordance with ASTM G 8. The extent of disbondment at any point from the periphery of the
holiday shall not exceed 5 mm after 28 days.
Prior to material use (painting work commencement), the following properties of the components
associated with each coating product shall be identified by paint manufacturer (KCC):
- An infrared scan of the mixed paint components (fingerprint)

- Specific gravity of the resin base and curing agent and the mixed paint components
(ref. ISO 2811)
- Ash content of the mixed paint components (ref. ASTM D1650)
- Volatile and non-volatile matters in the mixed paint (ref. ISO 1515)
- Viscosity of the resin base, curing agent and the mixed paint components (ref. ISO 2431)
- Fineness of grind of the mixed paint components, Hegman scale (ref. ISO 1524)
- Percentage of zinc by weight (zinc rich primers only)
- Percentage of glass flake by weight (glass flake containing coatings only)

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- The Vicat softening/glass transition temperature of the cured coating (internal linings only)
Thereafter each batch of coating material to be used shall have been tested and accompanied
with certification of the properties addressed above.
4.3 Performance or Testing Requirements
The performance of coatings varies within a generic group and manufacturers. The following
properties of the main coating system only (Coating Sys. No. : A, B and F) shall be documented
by paint manufacturer, based on standard and paint manufacturer’s laboratory test methods :
- Adhesion to steel (or other surfaces as specified)

- Resistance to amine blooming during curing of the applied paint coatings
- Resistance to seawater and marine atmospheres as appropriate
- Service temperature, maximum limits
- Resistance to ageing (UV/salt spray exposure)
- Resistance to mechanical damage, e.g. impact resistance, elongation, tensile strength, abrasion
- Resistance to biological attack, for coatings exposed to seawater
- Resistance to cathodic disbondment when the coating is used in combination with cathodic
protection
- Compatibility of different coatings when such are combined
- Repair-ability during construction, installation and service
During the painting work, the Contractor shall prepare One (1) specimen plate (200 mm x 100
mm) for the main blocks or other locations as determined by KNOC, to check adhesion using a
cross cut test in accordance with ISO 2409 or a pull-off method in accordance with ISO 4624.

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5.0 PROCEDURES
5.1 Coating Procedures
Either outline method statements or coating procedures, which demonstrate that the proposed
coating materials and coating process fully meets with the requirements of this procedure, shall
be developed by the Contractor and subjected to KNOC approval. The method statement or
coating procedure shall as a minimum cover the following activities :
- Method, equipment and materials for surface preparation

- The degree of cleanliness, the surface profile and roughness desired for the surface to be
coated.
- Method, equipment and materials for coating application
- Coating systems to be used as defined in this specification including manufacturer’s product
data sheets and color shade for each layer of coating.
- Permissible ranges of substrate temperature, air temperature, relative humidity and dew point
during surface preparation, coating application and drying / curing
- Minimum and maximum times between surface preparation and first coat and subsequent coats
- Number of coats and minimum total dry film thickness
- Procedures for repair of damaged coatings
- The type and method of inspection and testing, and criteria for acceptance
- Frequency of monitoring, inspection, and testing
- Surface preparation and coating record sheets
- Safety and environmental control

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6.0 SURFACE PREPARATION
6.1 General
Unless specifically excluded herein, the carbon steel and stainless steel surfaces to be coated
shall be prepared prior to coating by dry abrasive blast cleaning.
Preparation methods and procedures for surfaces to be coated shall remove all foreign matter,
surface irregularities and contaminants to bring the surface to the specified standard of
cleanliness and surface profile prior to the application of the protective coatings.
6.2 Pre-Blasting Preparations
Edges, fillets, corners and welds shall be rounded or smoothened.
Before any blast cleaning operation commences, any oil, grease or other contaminants on the
surfaces to be blast cleaned shall be removed using a solvent or by high pressure steam.
Surfaces, which have been exposed to salt spray shall be washed with fresh, potable water to
remove any contamination from the metallic surfaces. Solvent cleaning shall be carried out in
accordance with SSPC-SP1 "Solvent Cleaning".
Surfaces, which are not to be primed (such as the beveled ends of the pipes as well as those
highlighted herein) shall be masked to protect from damage by abrasive blast cleaning nearby.
Bolt holes shall be filled with tight fitting plugs and threaded studs shall have protective caps.
6.3 Blast Cleaning
All blast cleaning shall be performed under cover.
The total surface area of every item designated for paint coating shall be grit blast cleaned to a
visual finish standard of cleanliness of Sa 2½ in accordance with ISO 8501-1, or equivalent, using
dry abrasive techniques, equipment and consumables. The blast cleaned substrate shall have a
surface amplitude / anchor profile of at least 50 microns (as per Sec. 11.1) as well as a surface
roughness equal to or rougher than segment 3 of the Elcometer 125 surface profile comparator.
Surfaces being blast cleaned shall not to be impaired by excessive blasting and the surface
amplitude measurement shall be given close attention.
The type, particle size distribution and hardness of grit employed shall ensure that the required
surface amplitude/anchor profile as defined in this specification.
Either sharp angular chilled iron or steel grit and free from impurities shall be used for blast
cleaning of carbon steel surfaces.
Only aluminum oxide or stainless steel type abrasives shall be used for stainless steel and other
noble metallic surfaces. Abrasives containing soluble chlorides in excess of paint manufacturer’s
recommendation or ferrous material shall not be used.
Expendable grit, such as aluminum oxide and garnet, etc. of mineral abrasives (but silica sand
shall not be used for blasting), may be used. Expendable grit mix shall be of grain sizes between
0.5mm and 2.5mm.
At each coating site, not less than two blast cleaned steel panels shall be prepared using the

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same equipment and abrasive materials to the required quality of cleanliness and surface
roughness and subsequently used as standards.
Paint film thickness instruments shall be calibrated against such standard control panels.
All blast cleaned surfaces shall be free from surface irregularities such as slivers, weld spatter,
weld flux in crevices, rough capping, undercuts, slag burrs, lap or laminations which would impair
the application or performance of the finished paint coating. All cut or machined edges shall be
rounded.
Spent abrasives shall be completely removed from the prepared surface by either vacuum
cleaning and/or stiff brushing.
Re-usable abrasives shall be regularly checked and sieved to remove fines and contamination.
Blast cleaning shall not be carried out in areas close to painting operations and/or wet coated
surfaces in order to prevent dust or grit contamination.
The compressed air supply used for blasting shall be free from deleterious amounts of water and
oil.
No acid or inhibitor solutions shall be used on steel surfaces after they have been blast cleaned.
6.4 Additional Preparation at Weld Areas
Intended weld areas shall be masked to a distance of 50 mm to either side of the weld area, after
blast cleaning and before priming.
A further 100 mm wide strip of uncoated blasted surface shall be left between primed and blasted
surfaces to prevent damage to the newly dried coating when additional blasting is done. When
blast cleaning is resumed, the 100 mm strip of previously blasted surface shall require only a light
brush blast to remove any rust that might remain.
When rectification has been necessary on abrasive blast cleaned or previously painted surfaces,
the dressed areas shall be re-blasted to remove all rust and contaminants and to provide
adequate paint key. Blasting shall overlap a minimum of 25 mm into the adjoining coated surface.
6.5 Other Cleaning Procedures
In the case of metal surfaces for which abrasive blast cleaning is specified but which, because of
their location blast cleaning is impractical, power tool cleaning in accordance with SSPC-SP 11
using power grinding discs may be permitted. Power tool cleaning shall also include re-
establishing the surface profile to achieve proper adhesion.
Power tool cleaning shall overlap a minimum of 25mm into adjoining coatings.
Only stainless steel wire brushes shall be used to abrade stainless steel surfaces. Brushes used
to abrade carbon steel shall not subsequently be used to abrade stainless steel or other noble
materials.
The cleanliness of the prepared surface shall be in accordance with the photographic illustrations
in BS 7079: Part A1 Grade C ST 3.
Prior to power tool cleaning, all oil, grease etc. shall be removed by solvent cleaning. Proper care

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is to be exercised in the use of power tools to prevent excessive roughening of the surface and
the formation of ridges and burrs.
Surface preparation shall not take place at air temperatures out of paint manufacturer’s
recommendation, when the relative humidity is greater than 90%, or when the metal surface
temperature is less than paint manufacturer’s recommendation, or later in the day than can be
paint coated before the end of the working period.
Dew point measurement shall be taken and reported and manufacturer’s recommendations
regarding dew point and minimum substrate temperature shall be followed.
Blast cleaned steel surfaces shall be kept free from any contamination and shall be completely
free from blast residues, dust or grit.

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7.0 PAINT COATING APPLICATION
7.1 General
Painting shall only take place under conditions recommended by the paint manufacturer.
All paints in any one particular paint system, whether shop or site applied, shall originate from a
single manufacturer.
The specified primer coating/first coat shall be applied to the prepared metal surface, of the
specified surface roughness, profile depth and degree of cleanliness, as soon as practicable after
completion of blast cleaning (or other approved preparation) of that area. In no case shall
coatings be applied when the metal surface temperature is less than paint manufacturer’s
recommendation and also when blast cleaned surfaces show evidence of rusting or
contamination (including condensation). Blast cleaned surfaces shall be coated within a
maximum of 4 hours after blast cleaning.
Subsequent coats shall be of contrasting color so that each stage of the work can be readily
identified and film thickness determined accordingly.
7.2 Coating Systems
The coating systems are detailed in Section 11.0 and the minimum dry film thickness (DFT) is
given for each coat. The total DFT of any coating system shall not be greater than paint
manufacturer’s allowable recommendation DFT.
7.3 Application
KNOC reserves the right to review all application procedures and equipment.
Coating application shall be by airless spray unless otherwise specified.

Prior to application of each coat, a strip coat shall be applied to all welds, corners, behind angles,
edges of beams, bolts, nuts etc and areas not fully reachable by spray in order to obtain the
specified coverage and film thickness.
The paint shall be applied in a uniform manner to the specified film thickness without skips, runs,
sags, drips or other defects and blemishes. Each coat shall be free from pinholes, blisters and
holidays.
Intervals between coats shall generally be kept to the minimum complying with the manufacturer's
recommendations at the temperature in order to avoid contamination between coats. Where
contamination occurs between coats, this shall be completely removed.
If the maximum over-coating interval has been exceeded, the surface must be abraded by disk
papering or equivalent prior to the application of additional coats.
Paint shall not be applied within a minimum of 150 mm of edges/areas prepared for welding.
In the event of specified maximum re-coating intervals being exceeded, or for the application of
additional coats to existing weathering coatings, the manufacturer's recommendations for surface
preparation shall be followed. This shall involve sweep blasting, or water or solvent washing
before top coating.

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
Paint coatings which have aged to the point where further application may give rise to inter-coat
adhesion problems, shall be abraded by disk papering or equivalent after cleaning prior to further
coating.
Inorganic zinc silicate primers shall be applied in a full wet coat with a maximum dry film
thickness of as per paint data sheet or manufacturer’s recommendation in order to prevent mud
cracking. Any coating with a thickness in excess of as per paint datasheet or manufacturer’s
recommendation shall be removed by blast cleaning and the area re-coated to the specified
thickness. Dry spray shall not be allowed.
Zinc silicate and zinc rich epoxy primers shall be tie-coated or top coated within paint
manufacturer’s instruction. In the event of the tie-coat layer curing beyond cure to top coating
times recommended by the coating manufacturer the surface of the tie-coat shall be brush blast
cleaned prior to top coating to ensure proper inter-coat adhesion.
The zinc silicate primers shall always be mixed in an agitated pressure pot, which shall be kept
not lower than the spray gun at all times.
7.4 Paint Coating at Weld Areas
On completion of welding, the welds shall be mechanically ground to a smooth profile. The weld
areas shall then be mechanically cleaned to remove weld contamination and debris; and the weld
area pencil blasted, extending this to sweep blast the adjoining uncoated blast cleaned surface
before proceeding with the paint coating.
7.5 Paint Application Equipment
The spray equipment and nozzle sizes shall meet the recommendations set forth by the paint
manufacturer for the required paint materials. Lines and pots shall be thoroughly cleaned before
adding new materials, and only the paint manufacturer's recommended cleaning agents shall be
used.
Spray method including overlap, gun adjustment and direction of spray shall be in accordance
with the paint manufacturer's recommendations.
Coating work shall not take place:

- Under adverse weather conditions, e.g. rain, fog, snow, or when such conditions are likely
before the coating has become dry.
- When ambient air temperature is out of paint manufacturer’s recommendation (unless special -
curing agents are approved).
- When the ambient air temperature is above 40ºC.
- When the relative humidity is higher than 85%.
- When metal surface temperature is lower than manufacturer’s recommendation.
- Outside daylight hours on exterior locations
- The surface temperature must be at least 2.7℃ above dew point or as per paint manufacturer’s
printed TDS.

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
8.0 INSPECTION AND TESTING
8.1 General
The Contractor shall be responsible for all inspection and quality control functions necessary to
achieve coating standards in accordance with this procedure.
It is the Contractor's responsibility to ensure that sufficient tests are carried out to demonstrate
that the coatings comply with this procedure. KNOC reserves the right to call for additional tests
to be carried out at random to ensure compliance.
8.2 Inspection of Prepared Surfaces
All blast-cleaned surfaces shall be visually inspected to check for conformance to the specified
standard of cleanliness and surface roughness immediately prior to painting.
In addition to visual examination, random measurements of blast / anchor profile shall be made at
a minimum frequency of ten (10) per shift per work area, or one per five (5) square meters if
greater, using Testex tape or other approved method.
8.3 Visual Inspection of Coated Surfaces
All coated surfaces shall be visually examined after application of each coat for deleterious film
defects e.g. blisters, pinholes, dry spray, runs, sagging, wrinkling, mud-cracking, de-lamination,
loss of adhesion, embedded particles, overspray and other contamination. The requirements of
this specification and the recommendations of BS 5493 shall be followed in the rectification of
such defects
8.4 Coating Thickness Measurements
Wet film thickness measurements shall be made throughout the course of application in order to
ascertain the adequacy and uniformity of thickness.
Dry film thickness measurements shall be taken covering each coat prior to application of the
following coat. The dry film thickness shall be measured in accordance with SSPC-PA 2. The
minimum measurement frequency shall be one (1) per two (2) square meters of item surface, with
additional measurements taken at changes in section, corners or edges or a minimum off 5
readings per item whichever is the greatest. Minimum, maximum and average shall be recorded
for each coated item on the inspection record sheets.
The total DFT of any coating system shall not be greater than 50% the total minimum value
specified.
8.5 Adhesion Tests
Paint adhesion tests shall be conducted on randomly selected painted areas to demonstrate that
the bond strength between the paint coatings and steel substrate is as per paint manufacturer’s
recommendation. The adhesion tests shall be performed using a cross cut test in accordance
with ISO 2409 or a pull-off method in accordance with ISO 4624 for each main block and other
locations as determined by KNOC.
Repairs to the coating in the test areas will be necessary after completion of the adhesion tests
and subject to acceptance of the test result.

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
8.6 Additional Tests
100% holiday detection, using procedures developed by the Contractor, shall be carried out on all
paint coatings to be used for partial or total immersion service. The paint coatings shall be free
from pin-holes and defects. Defective areas identified by this method shall be marked for repair.
All paint coatings shall be tested for adequacy of cure. The test method and frequency shall be
defined by the Contractor and approved by KNOC, and may involve solvent wiping, pencil
hardness testing or other chemical or mechanical methods.

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
9.0 REPAIR OF COATINGS
9.1 General
Reinstatement of defective or damaged coating areas shall be accomplished as per the remark in
Section 11.1 with regard to surface preparation prior to re-coating, unless alternative and
equivalent methods are defined within this specification.
9.2 Damage to Paint Coating
Areas of damage to the paint coatings during fabrication shall be prepared by spot blast cleaning
or power tool cleaning (SSPC-SP11) as the followings.
Sound existing coatings at the periphery of the areas of damaged or defective coating shall be
feathered to a fine edge by disk sander over a suitable margin for the purpose of over coating.
a) Topside structures, Jacket structures and bridge structures

: Power tool cleaning to bare metal (SSPC-SP11), and refer to the remark in Section 11.1.
b) PFP areas (for damaged primer coats under PFP)

: Power tool cleaning to bare metal (SSPC-SP11), and refer to the remark in Section 11.1.
c) Hot-dip galvanizing areas (such as gratings and etc.)

: Power tool cleaning (St.3) + High zinc dust content cold galvanizing paint such as ZINCOT
N-50, ZINC-COAT CK-700, Galvar TM 505 or equivalent
d) Areas of coating damaged caused by field welding operations during assembly work shall be
temporarily protected with a coat of shop primer, such as IZ182J. The temporary
protection shall be replaced with the appropriate coating system when construction
schedules allow.
e) Damaged part, after installation, of the items purchased such as machinery, electric
equipment, outfitting and valves, etc. shall be touched-up as per paint manufacturer’s
recommendation or Maker standard.
9.3 Insufficient Thickness
In the event that a completely coated surface is found to have insufficient coating thickness, this
surface may receive an additional coat until the specific thickness is achieved. KNOC reserve
the right to require the surface to be re-coated.
Surfaces to receive additional coating shall be properly cleaned of all foreign matter or
contaminants and prepared as recommended by the material manufacturer.
9.4 Excess Thickness
Coatings found to be above the maximum allowable DFT by Paint manufacturer’s

recommendation shall be abraded by disk papering or equivalent and applied the next coating.

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
10.0 DOCUMENTATION
10.1 General
All documentation shall be furnished in the English Language.
All procedures shall be designed to ensure full traceability of items and coating materials through
all stages of preparation, coating and testing.
All documentation of any nature shall clearly reference component or material batch identification
as appropriate.
All procedures associated with any coating shall be subjected to KNOC approval. Paint reports
shall be prepared and available for KNOC review. Paint manufacturer shall submit MSDS for
each component of each system with an extra binding prior to paint application.
10.2 Certification Data
Certification data shall be complied on an ongoing basis.

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
11.0 PROTECTIVE COATING SYSTEMS

11.1 Coating Systems (for Wellhead Platform, PUQC Platform and Bridge Structure)
2nd Paint Data

Sys.
Location Surface Remarks
No.
Prep. Coat Product Name DTF
Seq. (㎛)
- Shop-priming Sa 21/2 1st IZ182J (Gray) 12±5
Atmospheric Zone (above the underside of platform cellar deck)

A Atmospheric Zone, Sa 21/2 1st EZ175 (Gray) 75 Repair
Carbon steel structures & piping, etc, (≥ 50㎛) : SSPC-SP11 + Original
Un-insulated & insulated, coating system
Max. operating temp. up to 120℃ 2nd EH2350 (Beige) 200
Final Color by locations :
1) Topside structural steels 3rd UT6581 75 1) Yellow (RAL 1033)
2) All supports (Not galv’d) (refer to Remarks) 2) Yellow (RAL 1033)
3) Handrails & ladders (Not galv’d) 3) Yellow (RAL 1033)
4) Stairs & platforms 4) Yellow (RAL 1033)
5) Crane pedestal 5) Yellow (RAL 1033)
6) Flare tower structures 6) Yellow (RAL 1033)
7) Building outside 7) Gray White
8) Bridge structures (RAL 9002)
9) Exterior of piping & valves 8) Yellow (RAL 1033)
(for building outside/inside) 9) ) Yellow (RAL 1033)
10) Exterior of tanks & vessels 10) Yellow (RAL 1003)
11) Equipment 11) Refer to Sec. 11.2
12) Risers, J & I tube 12) Yellow (RAL 1033)
(if painting is required)
Sub. Total 350
A-1 Atmospheric Zone, St 3 1st EZ175 (Gray) 75 Repair

Carbon steel structures, : SSPC-SP11 + Original
2nd EH2350 200
1) Building inside (walls / ceilings) (Beige, RAL 1015)
※ Apply Sys. No. A, E, E-1 and H for

piping & valves, etc. in building
inside.
Sub. Total 275
E Atmospheric Zone, Sa 21/2 1st IZ180N (Gray) 75 Repair

Max. operating temp. between 121℃ 2nd QT6604 (Silver) 35
and 400℃
3rd QT6604 (Silver) 35
1) Flare tower structures
2) Exterior of piping & valves, etc.
3) Exterior of tanks & vessels
4) Equipment
Sub. Total 145

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
E-1 Atmospheric Zone, Sa 21/2 1st QT6606 (Silver) 35 Repair

Max. operating temp. between 401℃ 2nd QT6606 (Silver) 35
and 600℃
1) Flare tower structures

2) Exterior of piping & valves, etc.
3) Exterior of tanks & vessels
4) Equipment
Sub. Total 70
J Atmospheric Zone, Sa 21/2 1st EZ175 (Gray) 40-65 Repair

PFP areas (as specified on drawings) (≥ 50㎛) : SSPC SP-11 + from
2nd to final coat
2nd EP170QD (Brown) 35-45
PFP coating on the
3rd PFP material - galv’d/ aluminum/
(Epoxy Type) stainless steel, if
required.
4th EH2350 (Beige) 100 - Solvent Cleaning
- Coating : EP1730
(75㎛) + from 3rd to
5th UT6581 75
(Yellow, RAL 1033) final coat
2nd coat may be omitted

when PFP coating is
performed in the painting
Sub. Total - shop and within 5 days
only.
F Atmospheric Zone, Sa 21/2 1st EP170QD (Brown) 50 Repair
Deck areas (Light Duty) (≥ 75㎛) : SSPC-SP11 + Original
coating system
1) General walkway floor 2nd EH3200GF 425
2) Building inside floor/ outside (Gray, RAL 7038) st
1 coat only may be
walkway applied for raised floors
in building inside.
No paint for under/over

of
Cement/ bilitex floors.
Sub. Total 475
G Atmospheric Zone, Sa 21/2 1st EP170QD (Brown) 50 Repair

Deck areas (Heavy Duty) (≥ 75㎛) : SSPC-SP11 + Original
coating system
1) Main walkways (Escape way) 2nd EH3200GF (Gray) 700
2) Drill floor Refer to drawings for
3) Lay-down areas 3rd EH3200GF (Yellow) + 710 heli-deck and escape
4) Heli-deck top-floor Al. Oxide (16-20 mesh) way markings to be
painted with poly-
4th EH3200GF 700 urethane.
(Gray, RAL 7038)
Sub. Total 2,075

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
K Atmospheric Zone, - - No Paint If painting is required for

Galvanized steel surfaces safety purpose (for
(supports and gratings, etc.) handrails & Ladders,
etc.)
1) Sweep Blasting
2) Painting
1st : EP1730, 100㎛
2nd : UT6581, 50㎛
(Yellow, RAL 1033)
Galv’d handrails &

Sub. Total ladders on flare tower
: No Paint
H Atmospheric Zone, Sweep 1st QT6606 (Black) 35 Repair
Stainless steel piping & valves, etc. Blasting : SSPC-SP11 + Original
coating system
Insulated 2nd QT6606 (Silver) 35
1) Duplex stainless steel,
max. operation temp. up to 600℃
2) Austenitic stainless steel,
max. operation temp. up to 600℃
Un-insulated
1) Duplex stainless steel,
max. operation temp. 90 - 600℃
2) Austenitic stainless steel,
max. operation temp. 60 - 600℃
Sub. Total 70
Atmospheric & Submerged Zone (from the underside of cellar deck to EL(-)8m of jacket structures)
B Atmospheric & Submerged Zone, Sa 21/2 1st EP170QD (Brown) 50 Repair
Max. operating temp. up to 120℃ 2nd EH3200GF (Gray) 500
1) Underside & below of cellar deck 3rd EH3200GF 500

2) Jacket structures (above EL(-)8m) (Yellow, RAL 1033)
3) Boat landing & boat fenders
4) Appurtenances
5) Handrails & ladders (Not galv’d)
6) Exterior of caissons/ casings
(above EL(-)8m)
7) Interior (all) of caissons/ casings
8) Exterior of piping & valves
9) Exterior of risers, J & I tube
Sub. Total 1,050
I Atmospheric & Submerged Zone, Sa 21/2 1st EP170QD (Brown) 50 Repair

Max. operating temp. up to 120℃ 2nd EH3200GF 425
(Yellow, RAL 1033)
1) Drilling and tie-back conductors
(above EL(-)8m or specified on
related drawings)
Sub. Total 475

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
Submerged Zone (below EL(-)8m of jacket structures)

C Submerged Zone, Sa 21/2 1st EP170QD (Brown) 50 Repair
Carbon steel structures & piping, etc, (≥ 75㎛) : SSPC SP-11 + Original
Un-insulated, coating system
Max. operating temp. up to 100℃ 2nd EH3200GF 400
Yellow (RAL 1033)
1) Exterior of piping and valves
2) Equipment
3) Risers, J & I tube
※ No paint for jacket structures

below EL(-)8m
Sub. Total 450
D Submerged Zone, Sa 21/2 1st EH2630 (Cream) 125 Repair

Carbon steel structures & piping, etc, (≥ 75㎛) : SSPC SP-11 + Original
Un-insulated, coating system
Max. operating temp. above 101℃ 2nd EH2630 125
(Light Gray, Maker std)
1) Exterior of piping and valves
2) Risers, J & I tube
※ No paint for jacket structures

below EL(-)8m
Sub. Total 250
Internal Surfaces
M Inside of sea water ballast tanks Sa 21/2 1st EH2350 (Red Brown) 175 Repair
When noted on the drawings (≥ 75㎛) : SSPC-SP11 + Original
coating system
2nd EH2350 175
(Beige, RAL 1015)
Sub. Total 350
N Inside of diesel oil tanks Sa 21/2 1st EP170QD (Brown) 50 Repair

(only base and walls up to 300mm (≥ 75㎛) : SSPC-SP11 + Original
from tank base) coating system
2nd EH3200GF (Gray) 500
3rd EH3200GF 525

(Yellow, RAL 1033)
Sub. Total 1,075
O Inside of fresh water/ potable water Sa 21/2 1st EH6172 (Gray) 75 Repair
tanks (≥ 75㎛) : SSPC-SP11 + Original
coating system
2nd EH3100 (Cream) 300
Sub. Total 375

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
P Inside of piping, if required. Sa 21/2 1st EH2350 (Red Brown) 150 Repair
(≥ 75㎛) : SSPC-SP11 + Original
coating system
2nd EH2350 150
(Beige, RAL 1015)
Sub. Total 300
Others
L Markings on carbon steel surfaces St. 3 1st ET5740 150
1) Draft markings (White, RAL 9003)
2) Pile penetration markings (as specified on dwgs)
3) Installation aid markings
4) Other temporary identification
markings
Sub. Total 150
Note : 1. Refer to Section 9.0 and the remark in above table for coating repair method.

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
11.2 Color Schedules
Finish Coat Color

Items To Be Painted.
(Color : RAL No. or Maker Standard)
Atmospheric Zone (above the underside of platform cellar deck)
All areas coated with Coating System No. “A” Yellow (RAL 1033)
(Structure Steelwork)
Handrails and ladders Yellow (RAL 1033)
Buildings (outside surface) Gray White (RAL 9002)
Buildings (inside surface) Beige (RAL 1015)
Deck areas / Heli-deck top surface Gray (RAL 7038)

(refer to related drawings for marking colors.)
Atmospheric & Submerged Zone (from the underside of cellar deck to EL(-)8m of jacket structures)
All areas coated with Coating System No. “B” Yellow (RAL 1033)
Handrails and ladders Yellow (RAL 1033)
Splash Zone (below EL(-)8m of jacket structures)
All areas coated with Coating System No. C Gray (RAL 7038)
Equipment, Piping and Others

Pumps and Drivers Dark Gray (RAL 7042) or Maker standard
Compressors and Drivers Dark Gray (RAL 7042) or Maker standard
Generators and Drivers Dark Gray (RAL 7042) or Maker standard
Water Makers Light Blue (RAL 5012) or Maker standard
Tanks and Vessels Yellow (RAL 1033) or Maker standard
Electrical Equipment incl. Cables Trays Aluminum Gray (RAL 9007) or

Maker standard
Electrical Danger Points Orange (RAL 2008) or Maker standard
Instrumentation Maker standard
Fire Fighting Piping & Equipment Red (RAL 3001)
First Aid Equipment Signal Green (RAL 6029)
Process Piping System for Sys. No. “A” Yellow (RAL 1033)

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
11.3 Pipe Color Coding
All piping shall be color coded using 150mm wide Vinyl Tape with proven resistance to temperature, UV,
sea water and moisture, etc. to identify service in accordance with the following criteria.
The color coding shall comply with the schedule in Table 11-3.
a) 150 mm wide colored band stripes

b) Maximum stripe spacing shall be 5,000 mm.
c) When more than one colored stripe is required. Stripes shall be spaced at 150mm.
Pipes shall be marked with arrows to indicate flow direction as per the isometrics, Arrow marks shall be
placed at starting/termination point of piping above each floor generation at a height of 1.5m from floors.
The service or the origin place shall also be marked in the same color, stenciled in capital letters 40-50mm
in height. The color of lettering or arrow shall be black or white and in contrast to the color on which they are
superimposed. The arrow shall be marked on both sides of the pipe 180 deg. apart at an interval of 3 to 6
meters or less depending on pipe length.
Size (in mm) of the arrow shall be either of the following :
For Pipes 8” NB & Below For Pipes 10” NB & Above
Table 11-3. Pipe Color Coding
Description Color No. of Stripes
Potable Water Blue One
Sea Water (Other than Fire Water) White One
Fire Water Red One
Gas Gray One
Gas (Vent) Relief Header Gray Two
Crude Oil Brown One
Utility Air Sky Blue One
Diesel Brown Two
All Drains Black One

Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
Chemical Injection Orange Two
Thermal Fluid Orange One
Instrument Air Green One
High Pressure Flare Yellow/Red One of each
Sewer Black Two
Condensate Header Brown/White One of each
Produced Water White Two
Glycol Orange/Green One of each
Fuel Gas Yellow/Blue One of each
Dry Chemical Red Two
L.P Flare Yellow/Red/Yellow One of each
Cooling Water Blue Two
Well Fluid Brown/Yellow/White One of each
Lube Oil Orange/Brown One of each

Orange/Brown/Orang
Seal Oil One of each
e
Inner Gas Yellow/Orange One of each
Breathing Air Sky Blue/Orange One of each
Sodium Hypo-chloride White/Orange One of each
Injection Water (After D.O Towers) White/Orange/White One of each
Jet Fuel Brown Three
Closed Drain Black One
Open Drain White/Black One of each
Walk through area in each deck

Green (500 mm wide) One
connecting to Stair Case Ladder.
11.4 Equipment Color Coding

Identification numbers shall be placed on all equipment (vessels, pumps, exchangers, etc.) and shall
correspond to the P&I Diagram numbers. Lettering or stenciling shall be a minimum of 50 mm high and
shall be of a contrasting color.
Doc. No. VN01-000-40-N-AA-0211
Date Dec. 19, 2005
12.0 MANUFACTURER’S INSTRUCTION TO MATERIALS (KCC)
Mixing Rate Normal Normal

Product Thinning
SVR (by Vol. / Weight) Storage Induction Thinner
Rate
Name (%) Temp. Time No.
by Vol (%)
Base Cure Additive by (℃.) (min.)
(1) IZ182J 30 4 - 6 Vol. 20 None 0608, 0614 Max. 30%
053, 053S,
(2) EZ175 48 4 1 - Vol. 20 10 Min. Max. 5%
053W
(3) EH2350 80 4 1 - Vol. 20 None 024, 024TX 5~10%
(4) UT6581 55 7 1 - Vol. 20 None 0624,037U 5~10%
(5) IZ180N 63 14.25 31.53 Wt. 20 None 0608,0614 5~10%
As
(6) QT6604 42 - - - - 20 None 002
necessary
As
(7) QT6606 30 - - - - 20 None 002
necessary
(8) EP170QD 45 4 1 - Vol. 20 10 Min. 053, 024 Max. 30%
(9) EH3200GF 100 11.74 4.26 - Vol. 20 None 024 -
(10) EH2630 52 4 1 - Vol. 20 None 0260 5~10%
(11) EP6172 66 1 1 - Vol. 20 10 Min. 024 5~10%
(12) EH3100 100 3 1 - Vol. 20 None 024 -
(13) EP1730 51 3 1 - Vol. 20 None 024 5~10%


KNOC - Surface Pre and Painting Procedure

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Doc. No.

Contract No. KNOC VN - DEV03 - 001

BY Yang ES Jung MK Kim

D1 2005/12/9 Issued For Construction BY Yang ES Jung MK Kim

B1 2005/4/13 1st Revised for Approval BY Yang ES Jung MK Kim

A1 2005/2/25 Issued for Review/Approval BY Yang ES Jung MK Kim

Contract No KNOC VN-DEV03-001:

Rev. No. Date Description Remark

A1 Feb. 25, 2005 Originally issued for KNOC review / approval.

B1 Apr. 13, 2005 1st revised for KNOC approval, which is

D1 Dec. 9, 2005 Issued for construction (partially up-dated).

D2 Dec. 19, 2005 Revised for construction All changes (up-dated)

Contract No KNOC VN-DEV03-001:

TABULATION OF REVISED PAGES

Contract No KNOC VN-DEV03-001:

1.0 INTRODUCTION ---------------------------------------------------------------------- 6

2.0 REFERENCE SPECIFICATIONS ------------------------------------------------- 8

3.0 GENERAL REQUIREMENTS ----------------------------------------------------- 9

4.0 COATING MATERIALS -------------------------------------------------------------- 12

5.0 PROCEDURES ------------------------------------------------------------------------- 14

6.0 SURFACE PREPARATION --------------------------------------------------------- 15

7.0 PAINT COATING APPLICATION -------------------------------------------------- 18

8.0 INSPECTION AND TESTING ------------------------------------------------------- 20

Contract No KNOC VN-DEV03-001:

9.0 REPAIR OF COATINGS ------------------------------------------------------------ 22

10.0 DOCUMENTATION ------------------------------------------------------------------ 23

11.0 PROTECTIVE COATING SYSTEMS --------------------------------------------- 24

12.0 MANUFACTURER’S INSTRUCTION TO MATERIALS (KCC) ------------ 32

Contract No KNOC VN-DEV03-001:

1.1 The Rong-Doi Development

The protective coating systems to be used are specified in Section 11.0.

1.3 KNOC Review

1.4 Errors or Omissions

Contract No KNOC VN-DEV03-001:

1.6 Quality Systems

Materials not complying with this procedure shall be rejected.

1.7 Environmental Conditions

The environmental parameters pertaining to the Rong-Doi development can be found in

The following abbreviations are utilized in this document:

DFT Dry Film Thickness

Contract No KNOC VN-DEV03-001:

2.0 REFERENCE SPECIFICATIONS

2.1 Codes and Standards

2.2 Project Specifications

J7152-G-TN-01401 Basis of Design

Contract No KNOC VN-DEV03-001:

3.0 GENERAL REQUIREMENTS

3.1 Coating Requirements

The following substrates shall not be coated unless otherwise specified :

Contract No KNOC VN-DEV03-001:

3.2 The Contractor’s Responsibilities

The Contractor's responsibilities shall include:

- Inspecting work to ensure all specification requirements have been met.

- Make good any defects or damage to the applied protective coatings.

- Air and steel temperatures

Contract No KNOC VN-DEV03-001:

The Manufacturer's instructions on handling and storage shall be followed.

Contract No KNOC VN-DEV03-001:

4.0 COATING MATERIALS

4.2 Paint Materials

- An infrared scan of the mixed paint components (fingerprint)

- Percentage of glass flake by weight (glass flake containing coatings only)

Contract No KNOC VN-DEV03-001: