eA © Huade HD-A4VSO Open\CircuitpAxiall PistonbvariableyeumBeijing Huade HD-A4VSO Open Circuit Axial Piston Variable Pump. Hydraulic Industrial HDBT2012WB Group Co., Lid Data Sheet 40...500 Peak Pressure 45 MPa = Product description: 1D HD-A4VSO Axial pision pump in swash plate design for hydrostatic drives in open circuit operation. The flow is proportional o the input drive speed and displacement. By adjusting the swash plate angle itis possible to infintely vary the output flow. 1 Features: © Applications: 1 Excellent Sucton Characteristics 1D High-Voltage, Overioad, Variable, Large Displacement, Long Life 1D Low Noise Level ‘And High Reliability of Hydraulic Transmission Areas, 1 Long Service Life 1 The Stee! Metallurgy and Forging Machine 1D Modular Design 1G The Ceramics and Refractories Hydraulic Machine 1D Short Response Times 1 The Ships and Water Resources and Hydropower Hoist 1D Variable Through Drive Options 1D The Rubber Vulcanizing Machine and Paper Equipment 1D Visual Swivel Angle Indicator 1D The Oi and Petrochemical Machinery 1D Optional Mounting Position 15 The Building and Operating Machinery 1D Operation On HF-fuids Under Reduced 1D The Railway and Shield Mechanical Operational Data PossibleHD.A4VSO Open Circuit Avial Piston Variable Pump Contents 1 Contents: ‘Type code for standard program 3 Technical deta 3 Dimensions ses 2 ‘Summary of Contras Ey Through Drive 2 General eafety 56 Product deszrintion 58 Transport and storage 58 ‘Assembly a ‘Commissioning 6 Maintenance ene repair By a Troubleshoeting 0HD-A4VSO Open Circuit Axial Piston Variable Pump Type Code ‘Type Code For Standard Program: ol |e ==) =| = | 2] [a] 4) [ {6 [s] [2] 18] (0. Manufacturer {2098 HUADE HYDRAULIC 1. Hydraulic fluid / Version: Mineral ail ane HFD-fuida.....no code SESE 5 HEA. HFB- and HFC-Muids eoefe we wl ele wolfe High-Speed: Version -[-[-]- [ee tele [se 2. Axial piston unit: ‘Swash plate desion, variable ee fee fafa ew | | aes 3. Boost pump (Impeller) Without boest pump.....No code 2 [ee a (With boost pump -[-[-[-]e[e[e]-[- To 4, Type of operation: ume, open cireuit eoefe el ele ee lef io 5. Size: Sie © Vomax (cm"/9) 200 azo [soo] - 6. Control devices: Pressure centro! = | oR Pressure contol fr parallel operation = | oF Flow contro =i «[«[-[- [rR Pressure and flew ccna 7 |e =| =]-|= | or Power contolwih hyperbole eave = [ur Manual conte elelelelelelel[elolm Elerie mor eonwol cfelelelele|em ydtalc conto ears! vlune dependent fete [el«lel*/e°|s Hye conta, wih seraproprional ave sfetel-l-l«l-l-l/e [+s Elecronle corte ~fetet-[-l-l-l-[ |e Hydiaule contol lot resure dependent efelelelelel=le]«| + Secundary speed cortl efelefelelele|e! =| os Elseronyaraute conto’ sem eleletelelelele|= | om *See to summary of eontolsHD.A4VSO Open Circuit Avial Piston Variable Pump Type Code Type Code For Standard Progiam. T. Series: 10 Series 22 Seties 20 Series 8. Direction of rotation: ith view on ahaft end icon eee x Counter-lockuise (reverse lefehanded) | L g NBR (Hile-ubber DIV |S 1623) Pe ‘Sheft seal FKM (Flucre-rubber) FAI (Fluarecubber DIN ISO 1620) ee for operation on HED 10. Shaft ond: ‘eyed parallel chaft 1 DIN 5885 e Spied shaftte DIN 5480 «fe[-[-[]-]-[/-+]-[.[ 2 14. Mounting flange: Similar to 80 2010-2 ‘hole efefef-fefe/e[-]-[ 8 mete hole -1-[-[-[- -[-l-[# 12. Service line connections: Fort B and S: SAE flange on side, 60° offset, 13 rete fing serous For 8 and S: SAE flange on side, £0° offset, elefete tele fe fete] a metre thing screws, pressure port Bs, opposite B.closed with blanking plate on deliveryHD-A4VSO Open Circuit Axial Piston Variable Pump Type Code 1 Type Code For Standard Program: 13. Through drive: without aviary pump, witcut through drive Noo 180 1254 hole Universal through ei crradial paton pum ean 08 adopted with tough dive for mounting an axial piston unit gee ‘aays040 180 1404 hole ‘VSOT! 180 7284 hole AAVSORE: 180 2158 hole ‘aavS0500 180 €02 hole ‘AIOVSO "0, 18 180 1604 hole ‘AIOVSO 140 222 (SAEA2 nO) 10¥2 (SAE > earccaecs AIO 12 ‘AIOVO 1D, G26 162-4 (SHED) (263, merhole s2ax'4%65 -SDOXISIE soars spaces enareaxce Toa anaes 36 184 (SAE) 1a" 444 (SED) e164 (SABA ae 184 (SABRE) Te 324 (SECO) 13" 444 (SAED) ferkeyed shah 075, ceaedwihcoer late ‘A100 14 4 wen aun eve shat, wirout euler, now asoter args = Combination pumps: 1. Combination pumps eorsisting of axial piston unts — ordering examole Subsequent detailed instructions; overview mounting oations see Subsequent detaied Instuctons 2. lf delivery with mounted gear or redial piston pump ie desied, plezee consut us m= Preferred Program m= vaio = In Preparation = =Not avaliableHD-A4VSO Open Circuit Axial Piston Variable Pump Technical Data 1 Fydrauie Fluid 1 Selection diagrams 1 Tho variable pump MMVSO is suitable for operation on coo tg Oy Oy OH fluids: 600° (D Hydraulic fluids based on mineral bes 1 Environmentally acceptable hydraue Mids: 3* 4 Symtetiehyerulc ids based on esters, HEES. aes 4 Syietctycraule Nuits based on Payayed, HEP E'S 4 Symetchyeraule fics based on Vegetable, HETG pa 1 Freres water sorsnns hau g ‘* [cece [tro orrus [watreonemtme)| > as ‘| HFA oi-in-water emulsion 5.98 * rancilemd », 0 Hee water-n-oll emulsion >40 “asl 10 a HFC | water-based solutions 35.55 tue-28C Fluid temperature range tmx + 00%C HO | water-nee nue S04 1 Selection of hydatid i Seber ck Find + Example: at ananbirt temperature of XU the operating 1 Allmineraloilbased tuds are sutable toa grester or lesser at cial ell kin yee for applic 18 with ascall piston ur 1eir basic © (og; shaded area), tis co —— " z Sees ee essetion of apoenton rela tom whats aeaty =. Inportanie The ca dain temperature nfincedy pe a eee et alae ne erin sand speed andi stays higher than te tank temperature. : eraon coro However the max. emperatue al any pointin the system may not protection matenal compattiy rand water separation However tne characterises. {Asal piston pump on operation wth obineratercmsion (HFA), © Notes onthe selection of hydraulic ide wraterin-olemuiion (HFB), water-based eouibon (HFC) or «+ OIG See the conect Ti, necessary to know he environmental aceptabe hytrauic Tuts, fo conifer the al operating temperature nthe tank (onenerut) elation othe pian pump technology dat rearition or reduced. HUADE anion! temperature hydraulic teetnology necessary contact consulting. “+ Te nysrautc nua shoud ne setecte so nat win tne operatng temperature range, the viscosty es within the optmum range © Operating viscosity range: (Vag); 9¢e shaded section in the setection diagram. We 1 Within the operating viscosity range between 6.100 mm2/s ,the ‘recommend, that the higher viscosity crade is selected in each Units canbe operated without intations ofthe technical daa = {1 In rder to aban optimum efieney and serie We, we ‘recommend that the operating viscosity (at operating © Filtration: temperalure) be selected in the range. 12 The ne the ration he beter the achieved puny grade ofthe Vogt opt. viccosity range 16..36 mete pressure fluid ard the longer the ife of the axial piston unit. To refered to tank temperanure (open cu). Censure the unctoning of fe exe piston uit a miu py © Limt of viscosity range ‘race of: 4 Foretical operating cnctons the folowing values apply 4 Stonas 1638 Vein = 10 mm/s, + 610SAE fer short periods <3 min) 18/15 © SOWDIS 4406 necessary a man. pemissble case drain temperature 1 nie cote we recommend, depending on system and application trax = +90°C. ‘mer element $202 100, Vim = 1000 mm*fe D With the rising differential pressure at the fitter element the Bovalue {or shot periods (on col start operating vscosty shoud must ot decrease be below 100 msec wihin 15 minutes) 1 Atvery high temperatures ofthe hyraulefuid @OTCo max 115) toon 25°C allesst clenless dasa + e10NAs 1698 & StoSAE {17/14 SOS 4408 i necessaryHD-A4VSO Open Circuit Axial Piston Variable Pump Technical Data = Bearing flushing: 1D Fer the folowing operating conditions bearing ushing is required fora sefe, continuous operation ~ Applications wih special fuids (non mineral ols) due to limited lubricity and narrow operating temperature range = Operation at eitical conditions of tempereture and viscosity with mineral oi 1D Flushing is recommended wih vertical mounting (rive shaft facing upwards) in order to ensure lubrication ofthe front besting and shaft seal 1G. Flushing i caried out via por ,U, located in the fron lange area ofthe pump. The Mushing uid fows through the frent bearing and leaves the pump together withthe case drain tow. Depending on pump size, the fllowing Mushing Fows are recommended 1D These recommended flushing flows will use @ pressure drop of approx. 2bar (eeries 1) and 3 bar (series 3) between the feirance to por," and the pump case (Including the pipe fitinos). 1D Notes regarding series 30 1 Whon using external boaring f uahing the throttle screw at port U ‘must be turned i to tne ena sto. 1 Determination of pump size: 7 Ver nene » ay iow a = i rae . Driotorve (Nel 20° 2 tm one SneTom 8 yy 0000” G00", = Case drain pressure: The permissible case drain pressure (housing pressure) is dependent onthe dive speed (see lagram), ABBE Sie t : gs & fa? sy —_| Say © 1000 2000 +3000 4000 speed npn) 1 Mex. case drain pressure (nousing pressure) PLiseme—————-Aber abeolite These are approximate values: under certain operating conditions a reduction in thoge valuee may be necesear. Direction of flow: Bsee Vp ~ geomet: deplacement per rovinom? Sp = pressure diferencein bar = epeed inp volameti efclenoy = mochanica hyaui ffcionoy ovecallficiency( "MedHD.AMVSO Open Circuit Axial Piston Variable Pump Technical Data = Technical data: 1D Apples to mineral oil medium run, '™ Operating pressure range: 1 Pressure al sence tne port (pressure port) Bs 350 bar absolute 400 bar absolute Nominal pressure Pry —— Peak pressure Prax 1 Single operating period 1's, Total operating petiod 200 h 1B Minimum pressure (high-pressure side): 15 bat absolute 1 Rate of pressure change Ramat 16000 barle Tiret 1 Prescure at suction port S (nlet)« Minimum suction pressure Peran 0.8 baratsolute ‘Mapitmum suction pressure Pen: ——————30 bar absoute © Minimum pressure (inlet In aider to avoid camage to the axial piston une, a minimum pressure must be enatired st re eucton port S (inlet). The ‘minimum pressure is dependent on the speed and cisplacement (of te aia! piston uri 1 The inlet pressure is the state fead pressure or the minimum ‘dynamic value of the boost pressure. 12. % 18 SS Ba 14g el? und bee oa £ Me Disolacement Yi = Definition: 1B Nominal pressure Prom “The nominal pressure corresponds to the maximum design pressure. 1B Peak pressure Pra “The peak pressure corresponds the maximum operating cressure ‘ann tne sige operatng period. The sum of he single operating Periods must not exceed the total operating period. 1D Mnimum pressure (high-pressure side): "Minimum pressure on the high-pressure sige (6) thats required inorder to prevent damage to the axial piston unt 1 Rate of messure change Ra Maximum permissible rate of pressure build-up and pressure ‘reduction during a pressure change over the entire pressure rane. ‘Sige operating period tT ak re ssur0 Dox wml Ninirur pressure high oressure se) Presaure 1D Total operating period =ty+ th+ts +HD-A4VSO Open Circuit Axial Piston Variable Pump Technical Data = Technical data: Apples to mineral ol medium run; 1D Table of values (meoretical values, without considering emtciencies and tolerances; values rounded of) ste “0 Displacement Vome om [40 Speed) Ta. Yor ‘em | 2000 inant Va2Vomu vmees rpm | 9200 {epoed imi) Fw eo Gem Umin | 104 sree 1500:pm Unin | 60 Power ap=380 bar am Pow ww |et at re= 1500 "pm Fem WW | 96 Torque atone Ap Tou Nm | 228 p=t00bw iT tim ‘| 64 Rotary aioe Shatterd Pe __iNa| 80 ShatterdZ mad] 7 Moment of inertia Joe tant rotary group: bis ‘Angular aceleraion naz Case volume Weight with press. contr appiox mk _| 88 1) High-Speed Merson 2) Value eval within pressure pb 1 bar a nt por, with nceased speed upto peed plane obnere agra, 3) YeSVamm 0049 9.0121 O08 TM 125 180 -250/ =55/ 500/ Hy) HD HY 71425 180 250! 3557 S00/ 20 39 900 2200 1800 1800 1509/ 1500/ 15207 1900 1700 1500, 2700 2200 2100 1809/ 1700/1600 2100 19001600 165 226 a4 976) G9a/ 660/ 475 604 750, tor 186 27097563 SaN) 1131189210) att 35/ 277959 497 621086818395) 39 896 WoL ISI 7S 2783 119199 286 308 795 14s 960 978 59780015 148263 982543701186 0985 ops6s c19 0.3925, 17600 11000 8000 6800 4800 <6co 7800 o 4 wm 8M Ba 102184207920 4) Therange of vaisty es between aro andthe maximum pemissile drive speeds; Validfor demal eciaion, ‘The lng vaio a fr 2 ingle pry ‘Te loading pact ofthe connecting parts rs be consdered. 1 Notes: + Exceeaing the maxmum oF falng below ine minmum permissbe values can leadto aloss of uncon, 2 reduction in operational service ife or total destruction ofthe axal piston unt. The permissible values can be detemiined fough calculation, 12 Permiasitle radial ond axial forces on the dive ahaft, Size el fore, mae ‘Rial force, man lsc 71 125 109 280 908 800 {1000 1200 1€00 2000 2000 2200 2500 le00 #00 1000 1490 1800 2000 2000HD.A4VSO Open Circuit Avial Piston Variable Pump Technical Data © Characteristics 1D Drive poner ane flow: 1 (Fluid: Hyéraulie of 80 VG 46 DIN 51519) 0c) ovwatencerey y= =P veumeneeteeny: Sire 40 Size 160 4 i > bal soo t 2 oni = so 0% é & é & Bg z Par FS = ae Operating presse fa) = —— n= 2600 9m ql 6 TEs na 1690p oO HO8 8 Operating pressure [bark a n= 1800 pm 4 7n=1600'n z Size250 S soo ' ' : © 0 z 200 & 3 = ; = Fa Hele b W020) 300 é Ph poratng prose p kar] = L aa] 2 —— r= 2200 19m zl BTA oo TIT ine 1890p Size 125 = soe Operating pressure pba —— ¢ TE f= 1800 1pm 2 ES & = n= 1000 rpm 6 Fron Oporainggresouro p Ibe) = —— n= 18901 Ta = =n=15001n -10-HD-A4VSO Open Circuit Axial Piston Variable Pump Technical Data © Characteristics 1D Drive poner andl flow: 1 (Puig: Hydraulic ol SO VG 46 DIN 51519 0c) . Oreralleficency: my Volumetric efclency: n= a esto t t wot e 5 a0 i wt i os 7 ea HH opening psu p= : ——— n= 1500 rpm = Operating preseure p bar] ) DNIS SAEJ61>) NID 12H Nize175; 20 dep) 112243,8:14 doop (pluggee 210 Nm 122x714 doop (plugged! 210Nm Niex18:12 deop (shugged) 80Nm Niext9:12deep (clogged) a0Nm N22438; 4 coe 210 Nm Ntext8:2 deep (elugged a0Nm iain Nioe18:17 doep 4) 1N22x19;14 deep (pluggea) 210m iain NiOe18:17 deep") 314 cloand with blanking plats) Nioe48:17 doep”) Hor the mac Sghterng torques sleaso cbearve the marufaturer'einlormation en the ued fitinge ad the gonetalinformaicn ‘on page €© 2) Cautor: matic thresd deviates frm standard -13-HD.A4VSO Open Circuit Avial Piston Variable Pump Dimansions: i Dimensions, Size 71 Series 10: 1B (Example: pressure contro; for exact dimensions of he control devices see separate cata sheets): 187 Y Control vave mounting ees) Flange 120, 4-208 ‘similar to Bt (2 prossure port on version 25) 180 80182 (met) pls hy 2 025 (Ge version 29) 025, Conta vale rountng for lett nandretation (61 onersion 20, pe) shown witout banking pte) SAE | in igh preseue sotes 278 w14-HD-A4VSO Open Circuit Axial Piston Variable Pump Dimensions Dimensions, Size T1 Seres 10: Shaftencs P Keysdto DIN 6885 2 Spina oD 5480 AS Wasoe'9 13. 68 | 12 gf 7 Sy EP 4325, Ports 'S___Suetion port standard pressure seros) SAE 518) 2in Faing thoes DIN'S—MIDKI76; 20 doop 3) Ke Fushing port DIN 3852. M27x2:16 ceep Ipluaged) 1 Dwin DIN 2052 19742316 cep lplugged) My Nessuring port outet pressure DIN 8852 M1415:12deep (sloaged) IM, Neosurng port suction pressure DINS852_-M1415:12deep (sged) RL) Fil+ar bead (case drah por) DIN S852 M27A@: 16 down U—Fushing port DIN 3852 M1415:12 deep (slogged) ‘on varsion 13 1B —_Fressurepert igh pressure series) SAEJSI8°) 1 in Fain thread BINS -M124175; 20 deep’) 8, Adeitiena pont DIN 2852 12742:16 cep lplugged) (on varsion 25 1B Freesurepert (igh pressure eres) SAEJSI8 1 in Faing tread DIN 3 MI24178; 20 deep 9) 8, 2 pressure par hgh pressure eres! SAE J518) 1 in (cossdwth blanking plate) Fring thread DIN 13 MID¥1 75; 20 doop ) ") Centorbere to DIN 992 (had to DIN 19) ‘ma. tightening torque) 380 Nm 290 Nm 80 Now 50 N= 390.Nm 180 Nw 290 Nm 2} forthe max. tightaning torques please observe the manutacure's infemation an the usc! fittngs and the general information ‘on page 68 8) Cauion: metic thead deviates fem standard was-HD.A4VSO Open Circuit Avial Piston Variable Pump Dimansions: '™ Dimensions, Size 125 Senes 20, 30: 1B (Example: pressure control; for exact dimensions ofthe contol devices see separate cata sheets): RW) (964) Aw 181 11 eee § Hiern wae Flange 160, hole sins to (2 prossixe port on vein 25) 150 30102 (met) aad _ 8 ge g ae 2" Be Delos) 1 MOS Gent vanemounting 208 / A Sete ater Pesiton RL on HD: and EP-conirl Y ‘shown without blanking pace ‘SAE 1 14 nigh pressure series Standard pressure series Mig 19 deep 410: 17 deep -16-HD-A4VSO Open Circuit Axial Piston Variable Pump Dimensions © Dimensions, Size 125 Series 20, 30: Shaft ends. eyed to DIN 6886 Z_ Spined t> pIN 5480 AS45080 W50%2324:99 ‘ee8 Mie )9. Ports 5 Suton por stands pressure tes) SAEJEIB) 21729 Fring eed DN13 Wiaxt76: 17 deen’) Kk Pushing port DN 3852 100; 19 soup (liggo) T Crain (DIN 3852 —N33x2; 18 deep (plugged) My Messing prt cu precaee DN 9852 MHMKt5; 12 deep ilggos) Ws Messing port suction presse ON 3652 14415; 19 dep (logo) RU Flt sr bloed ease dan pot) DINGE52 Not; 18 deep U Pushing port DINGe5216119;12 doen (logce! IMM, Measuring por contre chanber prose, DINSES2._ 14x15; 12 deep ipluggee) (01 version 19 B Fressureport (high pressure seres) ——- SAEJS18) 1 V6 in Fring thresd DNis— Ni@2: 19 deep 5, Adcitona gor DIN3eS2 332; 10 deep (plugged) ‘on version 25 B Frossueport high preseur cero) SAEJEIB9) 1 V4 in Fring thread BNI Nia 19 deep) B, 2 pressireport thigh pressure seres) SAEJEIB") 1 1/4 in (closed with blankng pte) Fraing thread DIS M142; 13 deep) °) Convertor to DIN 889 Whine fo BIN 13) ‘max tightening toraue ”) 540 Nm 540 Nm 80Nm 20Nm 540 Noy 20m 20Nm 540 Nm 2) fr the max. iigtening torques please observe the marutacura’s information onthe used Stings and the general information 1 page 68 °) Cawion: netic tead deviates for standard ueHD.A4VSO Open Circuit Avial Piston Variable Pump Dimansions: '™ Dimensions, Size 180 Senes 20, 30: 1B (Example: pressure control; for exact dimensions ofthe control devices see separate cata sheets): Ky c ae dl 18 Contol eve mounting 1 eee Flange 169, 4ole Sina 180 20102 tmeves Cont vakercuning 4 brea ten Position R(L) or HD: and EP-control ee Vion ¥ View a >) 318) { ©-|. Be, onvesion25, 3 \ | sores ear coee eG (ice eee aug SAET M40 rgn presse cones ~— M16 24 deen -13-HD-A4VSO Open Circuit Axial Piston Variable Pump Dimensions © Dimensions, Size 180 Series 20, 30: Shaft ends oye oD 8085 2 Spnastw on c466 Sansa weno 1s. 60 ms We q Gee]. - | 3 3 5I [ent EH Ports in ining gue 8 Sinonportaundudpremueseie! AEN.) 3 stung pot DI se62 HBT oben gen) BAC Tan DN 2882 sara: ane gens) RACH Me Newuing or ont pressure I 3852 ls16;12deep(oueged) 80 iin Me Newsingpoevtonpoonve——«DINSEED. Mis; tDdeop(Ghged) 0m RL) Flsartied DN 3882 B82 1 deep sac en iesoued U Faning pon DIN 062 Mit 12 deep logged) 60 Mn MM, Newsuing prconolcanberpessue DNV3652 Misi: 12dep(Ghoged) 60 Nn orseions 3 Povo pt high peo corte) -SAEIEB) 1 ttneoe 8 Aastra port DIN3852 MBGT8deen noes) SAC Nn oa arson 5 3 Pena pot hih enue corte) SAEIEB") +n Pg ead DINIa tn 1 dp 8 2 pee pot ich esi sees) SAEJSB 1 noosa wh ig) a Pond, Ba ae chen 4) Contorbore to DIM 998 (read to DAN 49) forthe max. tahtoringloraves please cbsere the manslacture'sinfornaton on the used ftines and the goneralinfornation| or pane 68 °) Cautor: metic tread deviates fom standara -19-HD.A4VSO Open Circuit Avial Piston Variable Pump Dimansions: i Dimensions, Size 250 Senes 30 18 (Example: pressure contro; for exact dimensions ofthe control devices see separate cata sheets): 238 189 148 Y eeory net oe ce Seer 'o Mz /_ By(2 preseve por on version 28) BO 8c102 imei) fe Cane 33 ae 5 B © Ganel va wountng for lot hard rotten Positon RIL on HO-ard EF-contol View oo f v ze (©) )..BiB on version 25, 38 SSAESin hewn wot Harkng patel * standard pressure sarisn , % 16:25 dep —/ | |ygg SAE! HBA NN renee ins — M16; 24 deep = 20-HD-A4VSO Open Circuit Axial Piston Variable Pump Dimensions 1 Dimensions, Size 250 Series 30: Shaft ends P KoyedtoDIN 6885 2 Splined to DINSEBD 16.2: 24ds0p 4 i212, 20 veep ipogyes M4202: 20 deep iplugged) act; 12.deop (plugged) M14e1 5; 12 deop (plugged vac; 20 cop Miaet5; 12 deup (plugged 1815; 12 deep (lugged) vain M1612: 25 coop M122; 20 deep iplugyed) 12 ie M162. 25 cep 1172 (closed with blanking plate) eeaaray eaeraas = , = Z 8 fos port P ecemnuacimenene: Senenish ro a ve Melupjenenapeome Shea A Meee] onan ae nvr 8 PAcsnenmaneay smnian = eo Sas se See aerescsonihgnpussescoin) —sieie89) & jzeerienavessnind oseni09 9) Centerberato DIN 399 (hraad to DIN 13) M62: 25 cen mas. tightening torque T20Nn TONn 0 Nim 20 Nim r20Nn 20 Nin WONn 720Nn *)fo! the max ightenirg‘orques please cbserve the manufactuersin‘omneticn on the used fitngs and the ganeral infomation or page €8 °) Cauton: nreae dovates trom standaraHD.A4VSO Open Circuit Avial Piston Variable Pump Dimansions: '™ Dimensions, Size 300/356/370 Series 20, 30: 1B (Example: pressure contro for exact dimensions of he control devices see separate data sheets): R(L) § i g z ‘Mo YY Contol valve mounting eve eee aa M2 ‘for right hand rotaiion oe ISO 8019-9 (matic) ,, ‘By (2. pressure port on version 25) Cont! vave mounting on let hand rotation 240 Position RW) on HO-ard EP-contol VewY Viow x fet 3) fee ae TN }. BUG, onvesion 25, $8 /{——}| serean shown whet banking pla) B67] stander preosure serine he sag METAR MGA eee NS Oh ptt cep =22-HD-A4VSO Open Circuit Axial Piston Variable Pump Dimensions | Dimensions, Size 300/355/370 Senes 20, 30: ‘Shaft ends. P Keyedto DIN see, 820312100 Z_ Spined to DIN 5480 Wr32280 Ports S Suction port (standars preseure sees) Fring hvead K. ke Pushing port T Brain Me Mexsuring pot outst pressure Mc Netstring port suction pressure RL) Fils sirblood (ate dan por) U Pushing port 1M, My essuring port contol charbor pressure on version 13 8 Fressure pot [high pressure seis) Fring hrsad B. Adctional por fon versicn 25, B_Froseure port [igh preseurs care) Fring tvsad 8, 2 pessurepat ihigh pressure corse) Fsing thrsed °) Conerbereto DIN 332 (hraad to DIN 13) el M0 SAE IBI89 40 DIN 1S Mt6x2; 21 deop*) DIN 3582 a2; 20 deep (sugges) DIN 3882 aa; 20 deep (plugged) DIN 8852 MHxLE; 12c0ep loligged) DIN S852 Mi8x1.E; 1 deep (plugged DIN 2082 4212; 20 deep DIN 2852 MYBx1.E:12 deep lolgged) DIN sas2 Misuse; 12 deep (tugged) SAEISIB9 | V2In DIN 1S ¥6x2: 25 deep’) DIN sesz Maze; 20 deep (lugged) SAE 16189 1 Pin DIN 12 ¥éi2; 26 oop) SAE J618 9 1 V2in (closadwith blanking plate) BIN 13 i832; 28 deop?) ‘max. tichtenine torcue*) 720.Nm 720m 20Nn 80Nn 720.Nm 140 Nm 140 Nm 20m forthe mex. ightening torques please obsarv the manufacturer's irforaton onthe wed ftings and the general information ‘or page 68 °) Causon: metic tread devises rom standardHD.A4VSO Open Circuit Avial Piston Variable Pump Dimansions: '& Dimensions, Size 500 Senes 30 1B (Example: pressure control; for exact dimensions of he contol devices see separate cata sheets): Ri) 280 80 Tread for eye bots IMi6x2;27 Gaep DIN 560 conirl valve mounting for 1 rght hand rotation 1 ly B 38 a8 cata Cent vave mounting for 180 8010-2 (neti! Tot hand retason Vewy ef) 8 2! {-C)-}. Band By(erown without blanking plate) SeAeon 12 ¢/ SAEBin hgh pressure series Pe 120; 24 deop | as ren -24-HD-A4VSO Open Circuit Axial Piston Variable Pump Dimensions | Dimensions, Size 500 Series 30: Shaft ends. P Kayed to DIN 6865 2. Splined to DINGO aera Fea a5 | a a + 2 hal | a g al 130, 160 | rea F eemetmamas seas Hh i Bn wracouipn hese Sheed wees ea + ak ieee Wee aiae toad ‘Ms — Mecsuring port outlet pressure: DIN 3852 M18x1,5; 12 deep (plugged) Me Measuring port suction pressure DIN 3852 Wiex!,5; 12 deep (plugged) ii eed swe leatraiden Moet i enue mses? Me wot fii hamuas ononelscipaear: Giles inetar ee enc eect terres ee tetera 8 Gemceperduhpmarsovin) anne th Faxing thread DIN 13. M2002,5; 24 deep”) he Mrtewerciipemm ales) waaill thedectca tel proms sean? erect "} Center bore to DIN 832 (head to DIN 13) ‘max. tightening torcue) 960 Nm 900 Nm 140 Nm 960 Nm 140 Nm 140 Nm 40% Vo the mac. ghtenig torques please observe the manufactures nfemmticn on the used fitings and the general information ‘on page £6 )Cauton: matic tad deviates rom standardHD-A4VSO Open Circuit Avial Piston Variable Pump = Pressure control DR: 1D The DR-pressure contol iis the maximum pressure at the pump outlet within the pump's control range. This max. pressure level ean be steplesely set atthe control valve. 1 Settng range 20..250 bar ‘ 1 Optonat emote control (ORG) uimin— Qumax Summary of Controls ere | OUR = Pressure control for parallel operation DP 1D Suitabio for prossure cent! with malta ‘ASO axial piston pumps in paral operation. 1 optora Flow contre! (OPF) vin vax = Flow control FR: Maintains & constant®l ow in a hydraulic system. 1 Optonat a emote pressure contrsl_ (FRG) connection between X~ and tank closed (FRI, RSI) = 26- not in ecope of supply A . fed, | fu AL ifHD-A4VSO Open Circuit Axial Piston Variable Pump Summary of Controls = Pressure and fl ow control DFR: 1B. This contol maintans a constant iow fom the not in scope of supply pump even unde varying opersting conditions. 1B Overtding this conto! is a mechanicaly adustaole pressure contra 1 Ontiona: connection between x= and tank closed (DFR) © Power control LR2 with hyperbolic characteristic 1 The hyperbolic power contol maintains a constant preset erie poner at he same put speed 1D Optional P Pressure contol {LR2D), remotely eonroled (uR2c} Flow contol (LRIF. LR2S): Hysraute stoke tniter (LR2H), Mechanical stoke Sitar (LIN): Hydrautc tao-point contol (LR2Z}; win elect unloading valve toreesy siat (Rav) Varin Vg max Osis Ks KT RO 1 Power control LR3 with remote contral of power characteristics: T]sAav 1D This cower control mainiains a consiant preset Xin rive power, vith remote canto oF he power charsclerstes, 1 Optiona: Pp Pressure contol (LR2D), remotely eoniroles (UR39) Flow conto (LRIF, LR3S), Hycraule stroke control (LR3H). Mechanical stroke contol (LR3M) ygraute tao-pont contol (LZ) coy stat (LFS) Varin Vgmax L — ith olectiio unloading valve for Kr Ko T RUD,HD-A4VSO Open Circuit Avial Piston Variable Pump Summary of Controls 1 Hydraulic control LR2N and LR3N pilot pressure dependent, initial position Vg nn: hom in sited position With overriding power control ie. pressurized ~~ 1D The pump displacement is proportions to a plot 4 Pressufe signalin 2s. Pst 1 The addtional hyperboie sower contol overrides the pilot oressure sional anc holds he preset ative power constant 1 Optional Remote control of power characterises (LR2N) Pressure conta (LR DN), ‘ Remote pressute control (LR.GN) PB Electric control of pot pressure signal (LR.NT) fomn Ve max =28-HD-A4VSO Open Circuit Axial Piston Variable Pump | Manual control MA: 1D Stepiess adjustment of cisplacemen by means of hancubeet Summary of Controls © Electric motor control EM: 1D Stepiess acjustment of displacement vie an electric motor. 18 Various termed te asolacement values can be selected with a programmed sequence contol, by means cf buon imit switenes and ‘an optional potentiometer for feedback signal |= Hydraulic control HD plot pressure dependent: 1D Stepiess aclustment of cisplecement proportoral toa pit pressure signal. The isplacementis propertional tthe applied rilet pressute (Difference between plot pressure level ana pump case pressure). 1 Optional: Pit pressute curves (HO1, HD2, HD3) Pressure contol (HD.5), Remote pressure coniro (HO CB) Power contol (HO 1P) ith slectic contol of plot prosstre (HDIT) Poy Vo | soe USM KTRHD-A4VSO Open Circuit Avial Piston Variable Pump 1 Hydraulic control HM 1/2, control volume dependent: 1 The pump displacemertis infinitely variable in Felation tothe cantolo! volume in pors Xs ard Xa 1B Appieation 2peint eorize! basic control device for serv or proportional valve contro Control system HS, HS4, with serv or proportional valve: 1 Thestepiesssapiacerert contra it accomplished by by means of servo or propotinal valve wit lectical feedback of he vive angle (The HS4P-control system is fi tted with 4 built Une on pressure tranedusor ae that itcan bo utlzed for electrical pressure and power contol Vo 1 optorat Vows Servo valve (#5); Proportional valve (HS4); Shot cicut vane (HSK, HSEK, HSK >) Viithout valves (HSE, HSUE} ForiLimmersed use (HS4M) ™ Control system EO12: 1D The steniess adustment of he dispiacementis accomplshed by means of proportional valve with electreal feedback of the awivel angle 1D This contri can be utiized as an eleevic conto of displacement u optional Unss Contrel pressure range (E01, £02) ‘Shor ereut valve (ED1K, £02k) Ve Without vales (EO1E, £025) 7 eB Summary of Controls ow ra Ky Ke T ROD Gp eae US Ms ih Ki Ke TRU) Me -30-HD-A4VSO Open Circuit Axial Piston Variable Pump Summary of Controls Speed control DS1, secundary controlled 1B The speed control DSI controls the secundary tnt (moter) in such a manner, that this motor eivers sufi cert torque to mantain the required output specs. When connested to a constant pressure eystem, this toraue is n proportoral to motor dlplacement ana thus ‘also proportonal to the ewivel angle Me (min) © Electro hydraulic control system DFE: 1 Tho poner, pressure and ewivel angle contol of the varable pump A4V/SO_.DFEt is ‘accomplished by means of an eectrcally contolled proportional valve. current signal io the proportional valve moves the contr! piston and determines via an integrated positional transducer the erace’s swivel angle ard thus the pump iow When the electne crvemotor's witched offand the system is pressureless, the bias soring inthe conto! chamiser wil swive! the ump to max. aisplacement (V gmx) ate In scope of supply OS te Mea TRU -31-HD.A4VSO Open Circuit Axial Piston Variable Pump Through Drive = Through drive: = Combination pumps: 1B The asia! piston unit A4VSO can be equpped with a through 1 Independent circuits are available forthe user when further chive, a8 shown inthe type cade "KIL. 90"; pumps are sutton, 1D Thettrough drive execution is designated by the code K/U 1D 1 Ifthe combination consists of 2 axa piston pumps, ane ifthis, 31..98. must be factory mounted , the wo indvicual type codes must be 1D Werrecommend that no more than three pumps be couplee joined bya =" togetner. 1B orderng exampe: 1B iol ae Hin thio Ve ‘A4VSO12S0R/2OR-PPBI2K39 « A4VSOTIDRIOR-PZB13NOO 1D 2 Ifa gearora radial pston pumo mustbe fectory mounted as, ‘mo further pumps are factory:mounted the simple type code is eae the second pump please consult us. 1D includedin this case are: 1 all nrough crves except KU #3 chat coupler, mounting eerews, cos! and ifrequied an adaptor flange on KU 89 with through drive shaf, without shaft coupler, without adapter ‘lange: unis closed with pressure tight cover 1D Universal through drive (On pump sizes 125..85 all trough erves are supplied as Universal through drives .U* ‘These have the advantage, that hey can be adapied later en. ‘Simply by exchanging the adapter f ange and the shaft coupler t Js possible to convert the through dive opton. ‘The conversion sets mustlee ordered separately 1m Permissible input and through drive torques: - ee — eae sm lin en orien bate ae mam a fate fat een ava fee st ae we ae Tow, Nm 696 1002 1391 1975 2763 — tga wenn las sn von oom mer wm i a ie eres oe ee ee oe oe = fae oe eee Se ee et Nm [203 696 1002 1391 1978 9763 | Distribution of torques: Ay a J i Ly To Te =32-HD-A4VSO Open Circuit Axial Piston Variable Pump Through Drive 1 Overview of AdVSO through drive options: “Through dive | AVSO Mounting option 2. pump [Trough die ange Ceuplerfor splined Cede | MVSOIG ALCSG_A1OVS)D/T2)) AIOVSIO1520) Exoralinteral available shaft) ‘io [hal so hu) se sha) see (shaf) gow pump |forsien Flange ISO 2010-2 (moti) s0,2eob 194 (3iir, W)) KAUB|- = HRESVBT. GS) 100. Dole 2-4 (in 871) _ KAU nt 1809 is! 125. hole mn (oust im (Syst 508, dole W90%2414x69 9 2 - 7 140, hake W 402018489 7a = = = 160. hole W50224%099 25 (2) woz = - = Soa it vein) UBe = = 782 = 80. thle 444 (09MIN, IT) KAUBT ———wO(SVONER — = 199..500 sea(riin. 7) UBe |= - ——~wo(sysz = in prosaction| 224 4hole WEOR009) —K/NIE 2502) 26012 — = = 260.769 WrOs22e9) KUTT 855(Z)_956(2 = = 355,509 Fie Shele WeOa50g') _KAa | 5002) _500(2) 500, 760 Flange SAE 1748 050 3019-1) 82210) 16415/8in,eT)) KU |- - = AZPEI | 40.750 4.0224 ieaain it) Wue|- - wT 0G — U7! Tor2(6/) 22-4(18, 1%) K/UEB|- ——- ~—=—«28LSVST BIS) CABRINI. | 40.500 020.0925 264i 6) KOA SSB) 40.500 2720) saat iin, 1a)) KOT |= TSE = 71.500 Beatin wT) Kua) ——=~=—«OISVOI 05 ®) PCH 125.509 S240) aaa avin on KUT |= = MOLSVaL = 180..509 Dasa nor Keyosda 25 K/UE?|= = Re 400.71 1) 2=2ho8, 4 sce 2) top e480 3) Splines sts acs. to SAEIT#4 OCTES 4) Hunde recarmends special aeavionscf he gear unos. 5) HatmighcrveioranATOV(SIO nih cha ccotired,seace canes. 6) Keyed chat on heugh ive ode KET 1 Permissible mass moment of inertia: 1D referred tothe mounting flange of the main pump: Size Perm mass moment of inertia Perm mace moment at dynam, acceleration of 160 109 2 99,1 misec* Wight (A4VSO..0R) ala Distance center otgiaviy fem im, kg] Weight of pump Iutslmml Distance canter of ravi 1 1 Gg tmerhe = IN 7185 190250955500 2000 4209 4200 9300 9309 15600 200 420 420 990 9901660 288 102 te 207 90 =33-HD.A4VSO Open Circuit Axial Piston Variable Pump Through Drive = Dimensions combination pumps: 1m ASYSO + A4YSO Awvso | | ahunee) a 1 Overal lenght A: ‘AAVE0.DR.NO6 (. pump) Ske40 Size 71 Size 125 Size 180 Sze280 Sie385 Size 500 34 - = z = = = oan = = = = =. Le et i __ cr nn m A4VSO + A10VSO A 1 Overat lenght A: ‘aavso ‘A1OVSO./St @ pump) pump) Size 18 ‘S028 Sizo7! ‘Size 100 ‘Size 140 ‘Sze 40 498 498 - - ‘Sz07: 496 497 580 = = ‘Sze 125 566 55 628 08 = ‘Size 190 588 599 ose 72 4 ‘Size 250 48 650 me 782 7a size 355 - ° 741 . 20 ‘Sze 500 700 7m 768 887 68 -34-HD-A4VSO Open Circuit Axial Piston Variable Pump Through Drive | Dimensions through dnves...K31: 1B Flange 1S0 3012 125, hole; Shaft coupler to DIN 5400 NS2x2KI-4K6H1 1D formounting an AdV/SOIG 40 splined shat 5 Dimensions: She [Ak kD) so [200 8 40 9 maiz mn [oe 5 336 9 m2 M-N 300 [505 15 995 @ Miz Ske [AA wo | noe 500 [te 210 0128 ;002 ‘A\ to mounting lange A 1) Mounting srs ant ring state nce mth 2) That ON 12,or the max tighenng tomas 1 Dimensions through drives. .U31: 1 Flange 1S0 3018.2 125, 4-hole Shat coupler to DIN 5480 N32x2914x6H 1D formounting an A4V/SOIG 40 splined shaft: As to mounting fange 1 Dmersions 1) Mounting ees and Cg sea are tide sy 2) Thott ON 13 forth ma tlenngtomues soservehe general normaton =35-HD-A4VSO Open Circuit Avial Piston Variable Pump Dimensions through dives... K33: 1 Flange 150 3918-2 140, -holey Sha coupler to DIN 5480 N4O:2x1 02H 1D for mounting an A4VSOIG 71 splined shat. mounting face N N= ‘Ai to mounting face " Through Drive 1B Dinensons: See |A A A mn |ste 15 428 9 MZ soo [sor 26 57 9 MIZ size |Ar n 500 [1 240 pp 1® Dimensions through drives... U3: 1B Flange 1SO 3018-2 140, 4nole; Shan coupler to DIN S480 NEO2x18x0H 1D fer mourting an A4VSOIG 71 oplined shat i a As NS ‘Ay to mounting face -36- 1B pimensons: sze A&A vs [sso ps 43a 9 MID wo |s9s zs 438 9 MZ 250 [455 5 489 8 MID 335 25 438 NI {Mounting srews ard ng seat areinauced wth ‘sppy. 2 Trrasc'9 O13. forte mae agtenng tries ‘eseve te genera inormata,HD-A4VSO Open Circuit Axial Piston Variable Pump Through Drive | Dimensions through dnves...K34: 1B Flange 1S0 30132 100, hole; Shaft coupler to DIN 5400 NSDX2K24x6H 1 Dimensions: 18 farmaunting an 44V/SOIG 15 oF 120 splined shaft Ste |A A A A AD soo |505 135 45 9 MIO 1) Mounting sews ant ring sate nce mth M-N sunny, 2) Tc tN 13 forth ma tiglening amine As » ale Ato mounting face. 1 Dimensions through drives. .U34: 1G Flange 1S0 3019.2 160, 4-hole; Saf coupler te DIN 5480 NSIQX2AKEH 1 Dmersions 1D formounting an A4V/SOIG 125 oF 180 splined shaft 3e5[asz 15 34 8 MIS 1) Mounting sees and Cg sea are tides sy 2) Thad t ON 13 forth mas tigen torus coserve ne geneal ntrnaton Axto mounting face _|HD-A4VSO Open Circuit Avial Piston Variable Pump | Dimensions through dives... K38: 1 range 150 3918-2 224, shale Sha coupler to DIN 5480 NEO:2:20:0H 1D for mounting an AéVSOIG 250 splined shaft M-N = Ato mounting face Through Drive 1B Dimensions: See [Am A AD soo [sar ws 7% 9 mao sp. '® Dimensions through drives... U35: 1B Flange 1SO 3018-2 224, ¢nole; Shan coupler to DIN S480 NEO228xGH 1D for mourting an A4VSOIG 250 opines shaft, As Asto mounting fac -38- 1B pimensons: see [A AA A AD 250 | seo ws 75 9 M20 355 [490 6 75 9 M20 peiHD-A4VSO Open Circuit Axial Pi | Dimensions through dnves...K77: iston Variable Pump 1B Flange 1S0 3019-2224, 4-hole;, Shaft coupler to DIN 5409 N7Dxx2246H 1D formounting an Adv’ SCIG 355 splined shat. 0224 123 Through Drive 1 Dimensions: Ste |A A A A AD soo |sa1 125 70 9 NaC 1) Mounting sews ane Cin sat nce wth sus. 2) Trea to DIN 13 forthe then tomes 1 Dimensions through drives. .UT7: 1G Flange 1S0 3019-2224, 4-nole;_ Sart coupler to GIN S480 NHTOXSXZZKEH 1 formountng an AAV SCIG 385 opined o Size 359 498 to mounting face y Mountng sees ane Org sea af cle wh sx. 2) roast ON 13for tn ms. tenn terues cbsere he general nfermaton. = 30-HD-A4VSO Open Circuit Avial Piston Variable Pump Dimensions through dives... K43: Flange 1S0 3013-2 315, holes ‘Shatt coupler to DIN S40 NEoOSaH for mounting an AéV SO/G 500 saline shaft . a a a 40 mounting face Through Drive 1 dimensiones Sze [A&A ke Ae) 500 |s90 535 719 19 M20 1) Mourn sews and Ong seal areinsuded wth ‘supe 1 Dimensions through drives... KB2: 1 Flange 1s0 3912-2 60, 2-708, 1D Shaft coupler for opined chet, 19-4 SAE AB, 3/4in, 18/92 0; 1179 1D for mourting an 4 10VSO 12/31 shaft S or A10VSO 10/52 shat S 1005 2 200. Aste mounting face A -40- 1B pimensons: sze [A&A A) 40__| ingreparation nm [20121 500_| in reparation Size |Ar Ae 40. | inpreparation n |p uo 500_| in preparation pei 3) TOANSIS2 Io t978, 30 pesmur ange. Mt ise Terk cerseing, dass ©HD-A4VSO Open Circuit Axial Piston Variable Pump Through Drive 1 Dmensions though drves 63: G Flange ISO 3019-2 100, 2-hole; Seine: 1D Shaft coupler for splined shaft, 22.4 SAE B, 7/3 in, 16/32 OP; 137°) Ske [A A A A A 2 formounng an A10¥S0 280% snes set S to fa m3 2 M2 lon 04 280 wi2 M-N 500 _| in proparation Ae Ro Sie [A & Mom anne o | | - n_|2 v0 ; 500 |npwpaaten | Dining sce sro am ce th 1 @ \ Sas on aoe no era (AX / #3) lewd a -(y—- ibe 25) einaiest ite pence on WO) i g ee tar enitong ecu 1 ; 4 pecmeereates NG © Dimensions through drives...UB3: 1D. Shaft coupler foraplinoe chat, 22-4 SAE B, 7/3, 162 OP; 127?) Po Se) 3 formountng an A1DVS0 700% snes 88S: 40 008 e100 As ‘As to mounting face 125960 905 249 10 Mia 180 zo 249 10 MIL 250 _|in preparation 399 [in preparation 2) Mounting sees ane Ong ea! ar tae wt sy 2)re9d ON 13 forth may dptenngtorues cosere ne general neraton 5) TOANSL Bez 11978, 9" pressire angi, at base, ark certemng fe ass, wal.HD-A4VSO Open Circuit Avial Piston Variable Pump . a a a Dimensions through dnves. Flange 150 3913-2 KB4: 100,2-hole ‘Shaft coupler for splined shaft, 264 SAE E.B, 1in, 162.08; 157 for maunting an &10VSO 45/31 splined shett S; ‘As to mounting fa Ao 005 2100 Through Drive 1 dimensiones See [AAA A 40 [290 208 278 10 MI n [ste 208 078 wie 500 [605 204 269 10 MIZ {) Mouring sews ad Ong sel seincicad ath ney 23) TSANSISD fa 1078, 3" pressure ange, ot Dimensions through drives... UB! Flange 1So 3013-2 100,2-naIe ‘Shett coupler for ealined for mounting an &10VSO 48/31 splined sheftS: 1a, 26-4 SAE EB, 1 in, 168200; 187? 1B pimensons: {) Mourn stews aa 1g seal areincuced wih ‘sppy. tiesto DIN 3 forte mse tgrtenng teres (tseve ne genera intormston 5) TOANSI 822 12-1876, 30" pessue ange ise terkoerenrg, dass =HD-A4VSO Open Circuit Axial Piston Variable Pump Through Drive = Dimensions through drives...KBS: Flange 1S0 3019.2 125,240 3 Dimensions: 1 Shot couolerforeplined shat, 2-4 SAE C, 1 in, 1226.00; 147 ste [A A A A 1 formountng an A10VSO 71/81 spines shat Sy n_|s1_23 9810 _ 20 500 [in preparation 1) antag se ans Onrg sar tac th M-N ‘supply 2) read ON 13 fore ax ttenngtomues haere Hagen nfraton 5) BANS 802-178, “or presnice angle fat tava fkcaing trons ‘Axto mouning face & Dimensions through dirives...UB5: 1 Flange Iso 30192 128,208: mensions 1 Shaf coupler for epinod aha, 22-4 SAEC, 1 14 i, 122400; 147 =] 1 formountng an A10VSO 71/31 splined shat St 125 [30 20 98 9 M8 M-N eo [200 20 ee 8 Mio 250 [453208 9199 M6 ae 305 [492209 s19 0 Mio onmgaene wn Org sca eta wh stem Sy read W ON '3,fre max tprtngtonuss corer negenealnraton an Spanat senate a presse arg, tat e125 tor Cis BG, aX oY ‘Ax to mounting face ome base, ark cerenng fe Oas55, -43-HD-A4VSO Open Circuit Avial Piston Variable Pump Dimensions through dnves. . KBT: 1 lange 150 3018-2 180, +-holes a a Shaft coupler for splined shaft, 44-4 SAE 0, 4 34 in, ANE OP: 1379 far maunting an &10VSO 140/81(32) spined shaft S; Through Drive Dimensions: a a 500 |s30 we €36 10 MIE suey. 3) TeaSI=e2 ie1970, 30 pessue ange, 1 ise tenk cersenrg, dass © » Af. fa Sal ff 33 \ 2 FE LAs ‘A: to mounting face 1 Dimensions through drives... UBT: 1 Flange 180 2012-2 180, 4-noles 1B pinensiors: 1 haf eoupior for epined he, 44-4 SAE D, 1 34 in, BE OP; 127? =| SS 1 for mounting an A 10YSO 140181182) splined shat 190 [40s 6 62 9 wie 250 [453 108 e4 9 Nie 355 |so2 06 G4 9 Nie M-N *)Mouring serews ard Grngseal xe nuced wih s yeaa DING, athe a Spt tees teen th nea incrmston 5) TOANSISA2 on 178 30" reser ange base fant cartanna, Stas » A ‘eh Sal / ql 33 A] . As ‘Aito mounting fa00 w44-HD-A4VSO Open Circuit Axial Piston Variable Pump Through Drive © Dimensions through dives...K01: 1D Flange 150 3019-1 62-2 (SAE A); Serine: 1D Shaft coupler for splined shaft, 16.4 SAE A, 5I8 in, 16/32 DP; OT") 1 tocmountng an externa gear pump Gy M-N NG [A A Ach of - n_ [2 v0 500 [16 240 S) Meaning sews ane Ong sea! inch wth sur 2) Thread to ON 12 forthe max tigteringtoruse 5) To ANSI G62 fa 1078, 20" preonie angi, at 082.55 As to mounting face No 1 Dimensions through drives. .U01: 1 Flange 1SO 3013-1 82-2(SAE A); 5 omensions 1D Shaft coupler foraplinae ohat, 16-4 SAE A, 6/8 mn, 1662 DP: OT) Pen ts ty oso) 1D formountng an extemai gear puma G3: vs [sso 1 94 13 MIO vo [203 1 194 13 mio 250 [45316 194 13 MIO 39549216 186 18 MIO 2) toning sees ane Ong sealant wt sy 2)re9d ON 13 forth may dptenngtorues cosere ne general neraton 5) TOANSL Bea 11978 9" pressire angi, at base, ark cerlerng fe Oas85, As 08255 ‘As to mounting face -45-HD-A4VSO Open Circuit Avial Piston Variable Pump Through Drive [Dimensions through dives... KS2: . Mange 150 3019-1 €2-2 (SHEA) © Dimensers: 1 Shaf sovplerfor splined sha 16-4 SAE 4.6, in, 18/9908; 1179 ie rel 4 tor mounting an A‘0YSO 18/31 spined shat or A1DVSO‘0 or 1862 epined shat’S; 49 |759 108 338 10 NAC n_ [as os 20 19 ee MeN 300 _| im roparaton {uray swear Omg ae nee ue Bi ella sy. | ow i 2) tress DN 1 exten torte ree (oe a3) teevete eer inarston 3 S)ToARSISe eis enue ge. base ak artrig, lass & 082,85 @ IE li ‘As to mounting face %, Ac -46-HD-A4VSO Open Circuit Axial Piston Variable Pump | Dimensions through dnves...K68: 1 Flange 1SO 3018-4 101-2 (SAE 8); 1 Shaft coupler forsplines shat 22-4 SAE 8, 7/8 in, 16/92 08: 127 1D for A10V0 28/31 and 52(88) spined shaft S or mounting an external gear purnp G4 M-N Ac As e115 As Ar tomounting faco || Ar Through Drive 1 Dimensions: Ste |A AA AY 40200 204 231 10 m2 nm [322 104 361 10 M12 500 |505 106 95 10 Mia Ske [AA wo | = n | - soo [16 240 *)Moantng see ane Onna ea inch wth sur 2) Thread to ON 12 forthe max tigteringtoruse 5) To ANSI G62 fa 1078, 20" preonie angi, at 1 Dimensions through drives. .U68: 1G Flange 1SO 3018-1 101-2 (SAE 8); 1D Shaft coupler foraplino chat 22-4 SAE 8, 7/6 in, 16/82 09; 127° 1D for A10V0 28/1 and 52(83) splined shaft S or mounting an external gear purnp Gt M-N Aa Ae ue i As ey aya re 128 and 180 As to mounting face 1 omensions. veo [3952625132 250/453 105 231 18 MI2 355 [492 105 201 19 Mi2 2) Moning sees ane Ong ea! ar ctu wh sy 2)re9d ON 13 forth may dptenngtorues cosere ne general neraton 5) TOANSI Bez 121978 "presse angi, tat base, ark certemng fe ass,HD-A4VSO Open Circuit Avial Piston Variable Pump . a a a Dimensions through dives... K04: Flange 1S0 9019-1 191-2 (SAEB); Shatt couplerfor splined sha 25.4545 5. 1 in, 18732 DP: 157" for mounting an &10V0 48/31 and 52 ($3) spined shaft S or internal gear pump Through Drive 1B Dimensions: See [A A A A 40 [290 oe 97810 M2 mn [soe 9 957 10 Mie 500 [805 10s 239 10 MIL see [tk us ol i, ce e soo | 240 f oo a Eraccibs bel islet ecian ence ines . duvets anceinorae Lo oe 2 as ie onoewry ame eta. oo 0146 ae Sop = enone seen | N= Dimensions through drives... U0: Flange ISO 3012-1 101-2 (SREB); Shett coupler for eplined shaft 25-4SAE 8-8, 1 in, 1632 DP; 157") for mounting an &10V0 45/31 and 52 ($3) spined shaft So: internal gear oump M-N e140 only on “1608 21016 size 125 and 180 ‘Ay to mounting face -43- 1B pimensons: *)Mouring stews ara 1g seal ae incuced win ‘sppy. tiesto DIN 3 forte mse tgrtenng teres (tseve ne genera intormston 5) TOANSI 822 12-1876, 30" pessue ange ise terkoerenrg, dass =HD-A4VSO Open Circuit Axial Piston Variable Pump . a a a Dimensions through dnves...K07: Flange ISO 3018-1 127.2 (SAE C); ‘Sha coupler forsplines shat 20-4 SAE C, 1 1/d in, 12048; 147) for mountng an A10VO 71131 splined shaft S eo “as ep Tm Asto mounting face _||_Ay Through Drive 1 Dimensions sue [AA AAD n__|s 4 a8 18 mie soo |505 113 402 13 Mt6 sue [AA nt 500 |16 240 1) Moning ses ane Oring seal ar inches wth suo 2) Trond te ON 12 forthe max tigteing are 5) Te ANSI B02 f21078 20" proccure ang, at ooo® Dimensions through drives...U07: Flange ISO 3019-1 1272 (SAE C) ‘Shaft coupler foroplinas chat 22-4 SAE O, 1 1/4 in, 124 DP; 147) for mountng an A10VO 7131 splined shaft S As ‘A\ to mounting face 1 omensions. 2) Moning sees ane Ong eal ar ctu wt sy 2) Tre9d ON 13 forthe may dptenng tones cosere ne general neraton 5) TOANSL Bez 121978 9" pressire angi, tat base, ark certemng fe ass, -49-HD-A4VSO Open Circuit Avial Piston Variable Pump Dimensions through dives... K24: Flange 1S0 3918-1 127-2 (SAE C), ‘Shaft coupler for splined shaft 38.4 SAE 0.0, 1 1/2in, 2408; 177*) for mounting an &10VO 100/31 splined shaft S or &10V0 8S/52(53) splined shaft S or intemal gear pump PGHS . a a a (e Be a J ' [Las N Avtorureng es Through Drive Dimensions: Le ee a) 500 [sos 1s 567 13 MIE suey. 3) TeaSI=e2 ie1970, 30 pessue ange, 1 ise tenk cersenrg, dass © Dimensions through drives... U2 Flange 1SO 3019-1 127-2 (SAE C), ‘Shett coupler for eplined shaft 38-4 SAE CC, 1172, 1224 07; 177) for mounting an &10VO 100/31 solined shaft S or A100 85/52(53) solined shaft S or Internal gear pump PGES As Artomounting face | 1B pensions: sze [AA aM ss [560104 Me 180 [595104 1s Mie 250 [453124 13 MIG 355 [4821 Me *) Mourn sores ara C-g seal ae incuced win ‘sppy. tiesto DIN 3 forte mse tgrtenng teres ‘esee me genera iormatn, 5) TOANSI 822 12-1876, 30" pessue ange ise terkoerenrg, dass =HD-A4VSO Open Circuit Axial Piston Variable Pump . a a a Dimensions through dnves...K17: Flange ISO 3013-1 152-4 (SAE D), ‘Sha coupler forsplines shat 44-4 SAE D, 1 4/4 in, £118 DP: 137°) for mountng an A10VO 140/31 splines shat $ {As to mounting face 152,408 Through Drive 3 Dimensions sto |A AAA AD. 500 |505 14 596 13 MIB {) Mounting res ane Oring solar incl wt ey 2) Tread to ON 13 forthe ma tigen ous 5) TOANSI B62 11978, 20° pressure angle, at base ark oxranng teases Dimensions through drves...U17: Flange ISO 3013-1 152-4 (SAE D), ‘Shaft coupler foroplinae chat 44-4 SAE D, 13/4 in, £118 DP; 137°) for mountng an A10VO 140/31 splines shat $ M-N no} ‘Ay to mounting face 01824 1 omensions. Sue |A A A ALD rao [406 104 62 13 MI6 200 [459 100 62 19 MIG 482_ 106 1) Mouning sews ane Oring seal ar included wth su, 2) Tread to ON 13 forthe may tigtenngtorues cbsere he general nfermaton 83) TOANSL B02 12-1878 0" presse ara, fat base ark ceretna fe dass -51-HD-A4VSO Open Circuit Avial Piston Variable Pump Through Drive | Dimensions through dives... K87: 1D for mounting a racial piston pump Ra 1 da.63 metic, 4ole; Shaft coupler Orkeyed shaftia. 25 20,3402 A, te mounting faco Dimensions: Sze [AA ooze 1 se 8 n_ [avo BORD Mes 100 42 6 Meo 500 | in preparation 1) Moura sorews aa G-reg seal aeincucea wi spp. 2) Tread DIN 13, fer the mse tghtering terques ‘kseve the genera intonation. 3) ToANSI 2 Iat076, 30 pressure ange, ts base ak artrig, lass &HD-A4VSO Open Circuit Axial Piston Variable Pump Through Drive © Dimensions through dives...K99: 1 Sices 40 and 71, 1th hough eve shot, 1 withcutshat coupler, thout adapter fange, closed wth eressure tht cover M-N peers An Ae no hn < <= i | | spline profie to Ns DIN 5480, fhe feotale A ‘to moaning tae comers capitan stows son site Mainpune [As A ke Ahhh A 40 263 280 Mini26 97s Of 018 23% HB 005m n si 310 i228 42300 «Eun 164 1B 9 27% 190811 Site Spline profile YOrRnG foreboftig mainpame | Au fu hu hy DIN ABO (roti see) 40 cores. 052k ~—WSSn85N64G9 0D 8 n cloeaas e688 ~CWSOsloane@g ———~o7anane -53-HD.A4VSO Open Circuit Avial Piston Variable Pump Through Drive = Dimensions through dives... K99: 1 Sizes 125.385, 1D with trrough drive shat, without shaft coupler, 0 without adepter lange, closed with pressure tit covers M-N Ag Ae Ae a spine pote toDIN3480. 500 tab Avs A t0 mounting face ‘sto mounting face Size Mainpump [A&A AeA ah Ae Ae An 125 347 388 407" Mid; 15 deep 93,2 MI2; 18 doop — rea" ere” 9.80) 120 S”_302 487 Midi 15 deep 93,2 M12; 1B deep — Toa"= e116” 9 8 250 431455 6142 M20; 22 deop 44,540" MIO; 1Gdoop 58/50" 062°" 61607 0 2.60) 355 460487 814: M20; 22 deop 44,5°°° MIO; Sdoop 58/50" 862°" 01607 9 2.807 Size Spline profile") O-Ring for weofting Mainpump Au As Ay Any HODIN 3980 (cade m supa 25 ei 6704622 Wa8K1, 2662599 0x2 180 ois 070465 WA511.2525x80 18x? 230 103" 067 0¢ 309. 80.2" Want 25132189 10042 355 0163 087 6434 86.90 WaRrt251a%x99 _160x2HD-A4VSO Open Circuit Axial Piston Variable Pump Through Drive | Dimensions through dnves...K99: 1 Sizes £00, 1 with through tive shaft, without shat coupler, 1D without adapter f ange, closed wit pressure tight cover; ‘shown wihout cover us M-N ion ong Ae 16543 ei ce 3 [Ts * 4b \F 8 prcrmarie ala eT as Sito pote ee | a Se ky ON a00 =55-HD.AMVSO Open Circuit Axial Piston Variable Pump General safety General safely instructions “The ania pieton unit has been manufactured according to the generally accepted ules of urent echrology. There is, Noweret, sill a danger of personal injury of damage to equipment ithe {ollowing general safety inatuctine and tho waminge bors the steps contained in hese Instructions are not complies win. Read these instructions completely and thoroughly before ‘working withthe axial pieton unit keep these instructions in a location where they are acceasble to all users atalltimes. ‘Atways include the operaing instuctions when you pass the axial piston urit on to thd parties. Intended use ‘Axil piston units fs exclusively intended for being integrated in a ‘machine or system or for beng assembled wih other components 1 form a machine oraystem. The product may only be commissioned after has been installed in the machine/sysiem {or which itis intended. “The axial piston variable pump generates, controls and regulaies aydrauie uid Now. It's approved for use as a hydrauite pump in hydrostatic drives in open celts. (Obaorve the tochnicel data, operating conditions on Performance mits as specited in he data sheet anc order ccontiration. “The axial piston unit is not designed for private use Intended use includes having read and understood these instucions, especialy chapter "General safety instructions” Improper use “The aul piston unt may not be used in explosive envronments. In addon, any use ofthe axa pston unt other than described in chapter ‘ntondod uae" is considered to bo mproper. Personnel qualifications ‘Assembly, commissioning and operation, dsassembi, ‘maintenance and ropair require basic machanical, hydraulic and clecrcal knowiedge, as well as knowlege oF the appropiate ‘echnical terms. For transporting and handing the product, addtional knowledge is necessary with regard to working wth a crane and the corresponding attachment equipment. n order to ensure operating safety, these actvties may therefore only be carted out by qualified personne! or an instructed person under the direcion and supervision of qualifed personnel (Qualified personnel sre those wha can recagnize possible hazares and hsstute the appropriate safely measures due o ther Professional training, krowledge, and experience, as wells their Lndoretanging ofthe relevant corcdtions pertaining tothe work to be done. Qualiied personne! must observe the rules relevant to the subject area ‘Adhere to the following instructions General instructions Observe the regulations for accident prevention and ‘environmental protacion forthe country where the product i= used and ai he workplace. Only use Rexroth axial piston uns in good technical order and coniition Inspect the product for obvious defects. Do not moaty or retont the axl pston unt Only use the product within the performance range provided in the techrical data Persons who assemble, commission, operate, dsassemble or maintain Rewot products mustnet consume any alechol, drugs or Pharmaceuticals that may affect ther abit to respond. “The warraniy only applies tothe defvered configuration. “The warraniy ie rendered void # the product ie meorraciy _assembled, commissioned or operated, as well as fnot used as intended andlor hencled imorooery. Do not expose the product to any mechanicalloads under any creumstances. 1 Neveruse the product 2s a handle or step. Do notplaceflay any ‘objects on ‘Tne ncise emission of axial piston units depends on speed, ‘operating pressure and instsllaton conditions. The sound pressure eve! may rise above 70 dBA during normal operating conditions. This ean cause hearing damage ‘Aways wear hearing protection while working inthe vcinty of the ‘operating axial pion unit ‘The avial piston unit heats up considerably during operation. The ‘2oloncide of ho axial piston unt got se het during operation thet ‘you may burn yoursel: ‘Alow the asia pston unt io cool down sufficient before touching it ‘Wear heat-esistant protectne clothing, ¢.g. gloves. -56-HD-A4VSO Open Circuit Axial Piston Variable Pump = During wansport 1D Make cariain thatthe lifing gear hae adequate iting capacity. ‘The weight can be found in chapter “Transport and storage” During assembly Before assembling, make sure thet all udds have been completely removed ftom the axial piston uritto prevent mixing withthe hydraulic Tid used inthe system. ake aure the relevant system component is nat under preasure or voltage before assembling the productor when connecting and disconnecting plugs. Protect the syctom against being switched on. Lay cabies and ines so that tey cannot be demaged and no one can tip over them, Before commissioning, make sure that all hydraulic connections are tght and thatal the connection seals and plugs are installed correety fo ensure thet they ae leakprocf and fuids and contaminants are prevented fom penetrating the produc When essembing, provide for absolute ceanliness in order to prevent Contaminan’s such as welding Leads or metal cuttings fiom {getting into the hydraulic ines and causing product wear or matfunetione. During commissioning Ensure that all electrical and hydrauic comections and ports are occupied or plugged. Only commission a completely installed product During deaning ug all openings with the appropriate protective equipment in order to prevent detergents from penetrating the system. Never use solvents or aggressive detergents. Use only water and, if recessery, 2 mld detergent to clean the aval piston unit ‘Do not pont the high-pressure cleaner at sensitive components suchas, ¢.¢. shaft seal rng, electical connections and electical componente During maintonance and repair Perform the prescrived maintenance work atthe intervals, spectied in the operating instructions (see cheptor™ Maintenance”) Make sure that no Ines, connections or components are disconnected as long as the eystem is under pressure. Protect the system agahst being switched on, General safety = Disposal 1D Diepose ofthe product and the hydraute fui in accordence with the curity appicabte national reguations in your country. 1 Operator's obligations 1D The operator of the axial pinton unit from Rexroth must previse Personne! traning en a regular basis regarding the folowing subjects: 1D Observation and use ofthe operating instuctions an! the egal regulations Intended vse and operation othe axial piston unit 1D Observation ofthe instructions from the factory security offices and of the work instustons from the operator. 1 Delivery contents 1D included in He delivery contents ae “+ 1 Axil piston unit 1D. The folowing parts are also essembled on delvery: | Transport protection for drive shaf end (1, 4+ Protective covers (2) + Plestc plugs! locking screws (3) 44 Flange cover and fing serews (4) opfonal fr versions wth though dave), -5T-HD.AMVSO Open Circuit Axial Piston Variable Pump Product description = Product description 7 © Porformanco description 1 The aia! piston units desioned and buit forthe generation, the control and the regulation ofa hydraulic fd low. It is designed for staionary or mobie applications. 1D Please refer to te data sheet and order confrmation for the ‘technical date, operating conditions and operating mits cf the aval piston unt. = Device description 1. The HD-AaVSO is an aval piston variable pump with awastplate ‘design for hydrostatic dvesin open ciculs 1D. Flow is proportional to drive speed and cisplacement. The flow ccan be sioplosaly changod by controling the swashplate, = Open circuit 1D With an open circuit, the hycrautc fd flows from the tank tothe variable pump andi traneperted from thereto the cencumer via drestional rave. 1D From the consumer, the hydraule Mud flows back tothe tank via the directional valve. = Assembly of the axial piston unit 1 Assembly of ie AAVSO series 10, 22 and 30 4. Drive shatt 7. Portplate 2. Retaining plate 8. Suction port ‘2. Stoke piston 9. Low-pressure side 4. Conolunit(nere using 10.cyinder the DRas.an exemple) 11.Piston 5. High procsure side 12.Stipper pad 6 Control plate 13.Swasholate © Product description 1D For axal piston units wih swashplate design, the pistons (11) are arranged axially wih respect to the drive shat (1). They are ‘Guided in the rotating cylinder (10) and support themseives with ‘the sipper pads ( 12) on the non-roiating swashplate (13). The ‘ive chet (1) and eyinder (10) are connected to one encther by ‘means of gearing tree Functonal description Pump “Torque is appied tothe drive shaft (1)by an engine. The eyinder (10)tume with the drive shat (1), tuming wit it the pistons (11) On each rotation, whe pStons (11) perfonm a stroke ‘movement which is defined by the pitch of the swashplate (13). “The slipper pads (12) are held on and guided along the gide ‘surace of te swashplate (13) by he retaning plate (2). Dung & ‘ation, each piston (11) moves over the botiom and top dead centers back 0 Aina! position, Durng this action, the fluid volume detned by the piston suriace: ‘and the stroke is fed in or removed through the two control slits in the control plate (6). On the low-pressure side (8), Mid ows into ‘the enlarging piston chamber via the suction port (3). At the same time, on the high-pressure ede (5) te fide pushed out of the cylinder chamber into the hydraulic system by the pistons, Control 1D The swivel angle ofthe swashplate (13) is infinitely variable. By changing the swivel angle, the piston stroke and, teetore, the ‘displacement change. The swivel angle is controlled hydraulically va the stoke piston (2) The swashplate (13)is mounted for enay ‘moton in swivel bearings. Increasing the swivel angle inciesses the displacement; educing the angle resulls in a corresponding reduction in di ‘The swivel angie can never be swiveled completely 0 zero because a minimum amount of hydraulic fui is necessary for cooling the pistons ‘supplying the contol. compensating for case drain fd and, lubricating all moving parts foment -58-HD-A4VSO Open Circuit Axial Piston Variable Pump Transport and storage Transporting the axial piston urit: 2oial piston unite ean be transported with a fork It truck or with @ lng device, Make certain thatthe fork ft ruck or liting device has adequate lifing eapacty. Dimensions and weigats ‘Woight wet Height Depth Transporting with lifing device For transporting, the exalpision unit can be connected to iting eve via aring serew or a iting strap. Transport with ring screw ‘The drive shaft can be used to Wansport the asi! piston unit as long as only outward axial forces occur. Thus, you can suspend ‘ho eal piston unit rom the drive ohat. ‘Todo ins, screw a rng screw completely ni tne thread on he rive shat. The size ofthe thread is stated in the installation drawing Make sure that each ing screw can bear the total weight ofthe ‘axial piston unt plus approx. 20%, ‘You can hoist the axial piston unitas shown in Fig using the ring screw screwed into the drive shaft without any risk of damage. Kg 20 | 52 | a8 424 | 207 The dimensions vary wth the unit type. The values applicable to your axial aiston unit can be found in the installation drawing. Faing the nase WARNING ! Risk of injury! Hing or impulsive forces onthe drive abt can damage the axial piston unt Do not hit the eouping er crve shaft af the axial piston unit Do not seiplace the axial piston unit on the drive sha. Details on the pemmissble axal and radial forces can be found in the data cheat = Transport wih lifting stvap: 1D Place the lifting strap arcund the axel piston unitin such away that f passes over nether he attachment pats (@.9. valves) nor such that the axial piston units hung from zttachment paris. 1 Transpoe wih iting sap | WARNING I Risk of injury! 1D During transport wit aliting device, the axal piston unt can fall ‘ut of the lifing strap and cause injuries. Hola tne axtal piston unt win your hands to prevent irom fling ut of the lfing siren. Use the widest possibie lifting strap. a =59-HD.AMVSO Open Circuit Axial Piston Variable Pump Transport and storage = Storing the axial pision unit 7 1m Roquiremont: o 1 The storage areas must be ree from corrosive materials and gasses 0 1 The storage ateas must be dy. 1 The ideal temperature for storage lies between +5 °C and +20 1D Avoid inane ght. 2 Do not siack axial piston unts and store em sock: proct. 1D For other siorage condiions, see Table 1D Check the axa piston unt monthly to ensure proper storage. 1 After delivery 1 The anial piston uit provided exworks with 2 corrosion protection packaging (corosion protection fim), 5 Listed in the following tabie are the maximum permissible storage lunes for an orginally packed axial piston unt. 6 1 Storage lime wit factory coresion protection 1 Procedure aftr expiration of the maximum storage time: 1. Chect the entre axa piston unit for damage and corrosion prior ‘o instalation 2. Check the axial piston uit fr proper function and leaks during a test run. 3. Replece the shaft sealing if the storage time of 24 months in exceeded. 1D In the event of questions regarding spare parts, contact your responsible huade Service pariner or the service department of ‘the manufacture's plant fr the axial piaton uit, 280 chapter” ‘Spare parts" fortuther information ‘Alter disassembly la dismounted axal piston unt ie to be stored, it must be conserved agaist corrosion for the duration of the storage Recommends the folowing procedure Clean the axial piston unit, 208 chapter" Ciscning and caro" for ‘utter irormaton, Completely empty the axial piston unit For sterage time up to 12 menthe: Moston the inside of the axial Piston unit with mineral oil and fill with approx 100 mi mineral oi For storage time up to 24 manths: Fil the sal piston unit with corrosion protection VCI 928 (20 mi) Fil via case drain port Ki ot Ka, see chapter ‘Assembling the axial piston unt Seal al ports aiproot NMojsten the unpainted surfaces of te axial piston rit with ‘mineral ci Package tho axial pcton unt aiproot logsther with dosiccant in corrosion protection ‘im, ‘Store the azial piston unit so thatits protected against ots. See “Requirement” inthis chapter for further condtins. -60-HD-A4VSO Open Circuit Axial Piston Variable Pump Assembly eeoe . ‘Assembly Prior to assembly, the folowing documents mustbe available: Installation drawing forthe aval piston uri (avaiiate from huade) Hydraue eet diagram forthe axial piston unt (nthe instalation craving) Hydraulic circuit diagram for he system (available from the system ‘manufecturer). (Onder contimation (contains the preset data ofthe axial piston unit) Data ahoot forthe exialpieton unit (containe the technical data) Unpacking ‘The axial piston unt i delivered in a corrosion protection flmn made of polyethylene materia Dispose ofthe packaging according to the national requatons of your eourty. Installation conditions ‘The instalation location and position of the axial piston unt ceacatially dotormine the procedures during installation and commissioning (such as when fling the exil piston un) [Note that you ean expect ceraininsallation postions to afect the contol device. Because of gravy, dead weight and case pressute, minor characteristic d'splacements and actuaing time changes may occur Achere to all limits specfied inthe data sheet regarding ‘temperature, viscosity, ceaniness ofthe hydraulic Mid Make certain that the case ofthe axial piston units filed with hydraulic fd during commissicning and operation. This is sizo te be observed folowing relatively long stands periods as the axial piston unit may empty va he hydraulic ines. ‘The cate drain fuid inthe case interior must be directed tothe ‘ank via the highest case cran por. Use ihe ine size which is appropriate forthe port. [A check valve inthe case drain line is only permissible on a case-by-case basis upon request. Toachieve favorable noise values, decouple all connecting lines from al visration-cepable components (eg. tank) using clastic elements. Make cersain tha the suction line, eee drain ine, and return line flow ino the tank below the minimurn fui level in all operational states, 1D Suction pressure Fig “et 1 Absolute pressure gauge 2 Standard pressure gauge 1 Moke cortain that a minimum euetion proseure of 0.8 bar abeatuto 's present at port“S" during cperation and on cold starts in al instalation postions and installation loeatons for the axial piston pump, see Fig. Sce data sheet for addtional values. 1D Absolute cleanness is required. The axial ston unit must be inetated in a clean conctin. Contamination of the hydrauie Auld can have a considerable impact onthe service ie ofthe axial Picton unit Donat use any cotton wasie or int cloths for cleaning, 1D Use suttable quid detergents to remove lubricants and other dificult to-remove contamination. Detergents must not penetrate the hydeaulie system. -61-HD.AMVSO Open Circuit Axial Piston Variable Pump Assembly = Insiakation position “The folowing installation postions are permissible. The shown ping layout Hustrates the basic layout = Belove-tank installation Below tank inatallation ia when the axial piston uni is natal ‘outside ofthe tank below the minimum hycraulic fd level. Fig. 2: Below-tank installation wit horizontal installation position “and vertical nstalaton position 2 1 2 F —Fitng/ ar beoding 1 Fowzot Ry) Fs ing SB Bete (ate pat) T Fassett muse porns inersion depth S—Susien pat hms Me. poriibedetanc tor auton pon ienkbare Tabi §: Blew:arkinataition Inaatation poston ‘i bonding ting ave sat, norco) | LN 2 ve sat, vara AU = Tank installation 1D. Tank installation is when the asal piston unit i installed in the tank below tne minimum rycrauticTuld level, The axl piston unt is completely below the hydraulic fd. 1D Fig. 23:Tank instalation with horizontal and vertcal installation. postion 3 RL) Ar beck por Ky Key U Row pat 7 Fudpot SB Bate fate pete) S$ Sictonpot hen ‘Min parmiseble tance rm lower age sition pt eta te ig a vatreresiopane pot via al pereo p05 IK Ko AL). U KOKO ACLU Sia avant ce obo toe © Above-tank installation 1D Above.tank installation fe when the axial piston unite inetallad ‘above the minimum fuid level of he tant. 1D For vetial installation (shaft end upward), HUADE recommends. tho uee ef @ boaring fuching at port"L" in ordor to eneure lpreation of he font bearing and of he shat seal rng. 1 Fig. 24: Above-tank installation with horizontal installation postion ‘4 and voticalintalation position S 4 5 qe ‘ebm! 2200.0 F 5B Fate ate tao) ru Ihsan Ma parable aucton nent T umm Mn.parmesileirmesion depth S Svein han Mnparmsttedstarce tem sectonpot te tnktbase URowpon esalitin positon | tend tng 4 on shat uot RUF) nF Sona sat vera ue 16 -62-HD-A4VSO Open Circuit Axial Piston Variable Pump Assembly ‘Assembling the axial piston unit Proparation| Check the delivery contents for completeness and transport damages. Compare the material number end designation (ordering code) withthe details in the order eon‘rmation. Before assembling, completely emply the axis piston unitto prevent mocng, withthe nydraule uid used in he system. Check the direction of retation of the axial piston uri (onthe name Plate) and make sure that this corresponds io the direction of rotaton ofthe engine. Fig 25: Diretion of rotation L: Counter clockwise 5. Cheek the swivel anale ncicator onthe axial piston unit 5. Fé Clockwise Fig. 26: Swivel angle indicator = Dimensions 1D The instataton drawing contains the dimnsions fer all ports on the axial piso unt. Also observe the insttuctons provided by the ‘manufecturers ofthe other components when selecting the required tool. General instructions During assembly (and dsassembly) ofthe axa piston unit, observe the folowing general instuctions and handling Instructons [Afra short operating time, toothed belts lose a major potion of ‘heir pre-tension and thus cause speed variations ané tarsional vivrations. Torsional vitrations may cause leakages on the shaft seal ring or increased retary angle accolerations ofthe rotary group ofthe aven axial piston une Particulaty at risk are diesel drives with @ small number of cinder and low flywheel mass. ‘Ve erives wihoul automatic tensioning device are aso critical with regard to speed variations and torsional vibrations. These can alco iced to leckegea onthe shaft seal rng. ‘an automat tensioning device can essen ihe speed variations and vibrations and thus avoid consequential damage. When erising an axal piston unt with the aid cf 2 caréan shaft, vibrations may occur which may resutt in leakages on the shaft seal ing of the axial piston unit denencing onthe temperature and Frequency. When erising with toothed bets or vata, alwaye use an automatic tensioning device. Fx the anal piston unt so thatthe expected forces and torques can be transferred without any danger. The permissible axial and racial loading ofthe drive shaft, the Permissible torsional vibration, the optimum direction of loed force, as well as the limit speeds can be found in he data sheet. Observe the permissible radial forces on the drive shaft when driving with radial lacing (oat river) navessary, the bet puley mustbe separately mounted Installation with coupling How to assemble the axial piston unit witha coupling is described in detain he ronowing: ‘Assemble the speciied coupling half onto the drive shaft ofthe ‘a8al piaten unt eccording tothe instructions ofthe eaupling rmanutacturer. Meke sure thatthe instalation locations clean and free from dit and contaminants Clamp the coupling hub onto the crve shaft or ensure permanent lubrication of the drive shaft. This prevents the formation of frictional corosion and the associated wear. Transport the axial piston unit tothe instalation location Assemble the coupling onto the drive aceording fo the instructions ofthe couping manufacturer. Fix the axal piston unt atthe installation locaton. Ifrocosoary, dotale on the required tool and tightoning torque Tor the mung screws are avalabie rom tne machine or sysiem manufacturer. When using flexible couplings, check thatthe drive is free of resonance after compietng the installation. Installation on a gearbox How to assemble the eal piston unit en a gecrboxie deseribed in etal in tne rotowing Afiernstaling on a gearbox the axa piston unitis covered and is dificult to access: Installation with cardan shaft To connect the axial ston unit othe encine via a cardan shaft PPosifon the axial piston unit close fo he spectted insiaiaton Point Itshould [Allow enough epace forthe eardan shaft to it through on both sides, Postion the eardan shaft on the output shef othe engine Push the axial piston unt tothe cardan shaft and postion the ceardan ahaft on the drive aha of fe axial piaton unit Bring the axal piston unt tothe installation position and secure. It necessary, details on the required tools and tightening torques for the fring screws can be obtained from the system manufacturer -63-HD.AMVSO Open Circuit Axial Piston Variable Pump Assembly = Completing assembi Romove any mounted tranaportecrewe. 2. Remove the transport protection. “The axial piston unit wes deivered with protective covers and plastic pigs ar locking serews. These must be removed betore connecting. Use appropriate tals. 3. Make certain hat te sealing end functional surlaces are not damaged. 44. For versions with through drive, sasemble the auliary pure cording to fe pump manufacturer's intrucions. Femming ranspn peteton: “Tarcpat toto er shat end Pato pugs eckng soe Farge amen fng mrere (pina fr versio wh then die) = Hydraulically connecting tho axial piston unit 1 The machine or system manufacturers responsible for dimensioning the Ines “The axial pston unit mustbe connected tothe rest ofthe hydraule system in eccordance with the hydraulic eitcut diagram of the ‘machine or eystom manufacturer. 1B The ports anc ting inreads are designed for ne maximum pressure specified in the data sheet. The machinelsystem ‘manufacturer must ensure thatthe connecting elements and tines correspond tothe specified application condiions (pressure, flow, hydraulic fc, temperature) wth the necessary safety factors. efor Notes on routing the lines, Lines and hoses must ke installed without pre-charge press that no futher mechanical forces are applied during operation that, il ecuce the service Ife of the aval piston unit and, ifapplesble, the entre machine system. Use suitable seals as sealing material Suction tne (pipe or hote}s “The suction tine should be as short and stright as possibie, Mecsure the ine cross section ofthe suction ine £0 that the prosouro at tho auction port dose net drop below the minimum Permissible pressure. Mate sure that the maximum suction ressure is nat exceeded (€9. when pre-iing) Make sure the conections and cornecting elements ae airtight, “The hose must be pressure-resisant, aso for extemal air. pressure Pressure tine: For the pressure lines, use only pipes, hoses and connecting ‘elements rated forthe eperaiing pressure range specifiedin data sneet. Drain ines ‘Aways route the reservoirlines 20 thatthe cese fs constantly filed with hydraute uid and to ensure that no ar gets through the shert ‘seal eve during extended standstill periods “The case internal pressure must not exceed the limit velucs ited {forthe aval piston unt inthe data shest under any operating conditions. “The reservoir tine jit in te reservoir must aways be betow the ‘minimum fui level under all conditons (see chapter “installation postion" Procedure 1 To comect the axial piston unt to the hydraute system: Remove the locting screws at the ports at which the connections, ‘are fo be made according tothe hydraui eircult diagram. Use only clean hydraulic lines. Connost the lines according to tho hauls circuit diagram, [Ether pipes or roses must be connected to al porss according to the instalation drawing and machine or system circuit diagram of the ports plugged using suitable locking screws. Make sure thatthe cap nuts are corecty tightened on the fitings and flanges. (cbserve tightening torques!) Mark all checked ftings using eg. permanent marker thatthe pipes ard hoselines and every combination of ennecting piece, coupling oF connecting point wit hoses or pipes have been inspected by a technicaly qualified person for safe working contin,HD-A4VSO Open Circuit Axial Piston Variable Pump Assembly © Portoverview 1 Pert overviow of MSO series 10, 22 and 30 (standard ports 1) Varson Melon: at sts 40.71, 128,250 anata 2) Varson Me rearvaitersaes 180, 356 1 Ports of ASVSO series 10, 22 and 30 Table 8: Designation | Function Control devies(opiona) Storderd Peak State pressure ay 8 Pressure por igh pressure sees) saevsts? 400, ° Faxing ead Baia Ba ‘Aacena por DN «0 x Be 2. Pressure oon nigh pressure sees) SAE WEI? 400 ” Iirg teas baie 5 “Suton poet ‘SKEJEIB® 3 ° Feng teas Davis % Fw pat Dv 3852 a x Ke Fow port DIN 3852 a x u Fow port DIN 3852 @ of T Fugaan DN 3852 4 x Fe) Fld fling anda Bbedng DIN 3652 4 ° Me ‘Gauge por bNsez 400 3 Ms ‘Gavpe pon DIN82 3 x My Na? | auger for contol pressure Diss 400 x Me. ‘Gave orp reese oF DNseS «00 x Ms, ‘Gago pet or pib rossue UAH LRN NDE 1c x Xe Pic: pressure por fo pesswe conol OP, DRG, FEGIT D382 «00 © Xe Pile rosauo por fe fow een DPF, FRAN, OFRG DIvses2 400 ° Pe Estrralcorrl Wid reum (izes 40-055) UR, DNase 400 x Pe ‘Corl hore HS: DIN 2859 5 ° Pe onvar tare EO (ses 125, 299, Ee DN 3052 3 x Pa Pic ol reun ikem DS DINSE2 3D x Ma Pier prosauo por Fe DNoae 40 ° Remote edstnent fr over conto Ps Pc: pressure por TAH.LRN, DNse 10 x Pa ‘Gauge ent lorpibt renee TANT Dae 100 x -65-HD.AMVSO Open Circuit Axial Piston Variable Pump Assembly 1 Port overview ‘Designation | Funct CCentrot devies (options) Stondoré Peak Sits pressure ‘oa Prot presstrepot HUT aes 40-71, bivsass 100 o ‘8008 990-1000) Pilot pressure pot HO.PTU jeans 125-258) DINGS? 100 om Pilot pressure pot HO Nes 100 om Plot pressure pot HT DINSeS? 100 @ Piet poveure pot Na, HS DNase 880 oO. (Bont! pressure po, aneunuater por OT [6 125, 50) DINses2 wo x CContal passive per, accumulate port EO? DINSES? 815 x (Goitol pressure per, aceunulater port HS. DSI DNs? 380 x (Gowol pressure pot Ot INSEE? 100 @ (onto! poseuro pot E02) DNase ets 2 (Goutal prossure pat HS DINsE5? 880 0 Conta peossura ext Ho (sizes 10-985) pINaas: 420 0 (Conta! pressure pot HO (sizes 800-100), DINsese———a00 ° HO.PTU jaans 125-968) P Pil presstre pot Gices DSt DINSES? 880 x FLA) | Arblccang oi positoning charter EO? DINawse KE x FoF) Ar blessing ol positing chariber THN. ies 125-1000), DINSES2 380 x HS. zs 125-1000) 1) Brie pressure spites may occur denerding on the aplication Keep isin mind when slectng measuring devices andarmatre. 2) Only amensors sccordna to SAE 1518 3) Version T avaleblefor snes 40 365 49) Vorson 25 suaabofer oe #250) 13) Seda wth Range ple 2), Met be comecte er voson for HEC hye te 7) Oniy presen for seres 3 1) Condtonard aainhitydopendert on vrdon and ne (0= Must be comested (suaned wih paste Hs on delve) 2X> Pugs (nrormal operon) = 66-HD-A4VSO Open Circuit Axial Piston Variable Pump Assembly Tightening torques Tho fallowing fghtoning torques apply: Threaded hole in the axial piston unt: ‘The meximum permissible tightening torques Mamas are the ‘maximum values ofthe teaded holes and must not be exceeded. For values, refer tothe following table Armature: (userve the manufacturers insruction regarang ughening torques forthe used armatures. Fsing serews: For faung screws accorcing to DIN 13/ISO €8, we recommend checking the tightening torque in individual eases as per VO12230, Locking screws: Fr the metal locking screws supplied withthe aval piston unt, the required tghtening torques of locking ezrews My apply. For values, ‘eter to the following tabe. foe Risk of mix-ups with threaded connections ‘The axial piston unis are used in application areas wih metric as well as with Imperial systems of units ‘Both the system of units as well as the sizeof threaded hole and ‘hyeeded plug (29. locking screw) must match Due to he ack of options for visually detecting drTerences, there Is afisk of meus. Electrical connection of axial piston unit ‘The machine or eystem manufacturer is responsible forthe layout rhe eectie control Electically controlled axial piston units must be connected in accordance withthe clotrcal ereuitdiagram forthe machine or system. For axial piston units with electrical control ancfor mounted ‘sensors, please compy with the detsile given in data shoots. the permissine voltage range the permissible current correct connection the recommended elestcal cortrol units Exact details on the connetor, type of protection and matching ‘mating connector can also be found in data sheets RE $2701 and RE 92711. The mating connector is notincluded in the delvery content. ‘Sitch off power supply to the relevant system component, Electically connect the axial iston unit (12 or 24V). Before connection, check thatthe connector including al seals are intact. oeeee 1 Table 9:Tightoning torques of the threaded holes and locking serows. “Throtded ciao of tho ports ecued toring ionme | AF teacen Mads DIN 3852 ON 25Nn ‘Eman Mia iN a8se 20m ‘asNn emer Meds DIN 3852 100Ne SONn amen me0 5 DIN 3682 4ONT ONT ene Mons DIN 3882 ZION ONT Torn aed 5 DIN3852 230 120Nn 12mm S82 DIN s882 ‘40N 225m mn Moe IN 9652 720Ne 360K 28mm Mee DN 9882 ‘00Ne :00Nm 24mm S62N UNS [ISO 11828 ‘Om Thm Tai se-20UNF-25 [150 11826 zo 7Na S520 TE2DUNF28 [ISO 11828 0m 15h Bi6in One 1BUNF 28 [160 11808 Om 25Nn vin Sa 1BUNF 2S [ISO 11828 GON Benn Bi6n 7s UNF-28 [150 11608 240Ner 127 Now ‘8in Tvie-12UNZB [16011926 320N aT Nm wien TSHGAZUNZ [ISO 11826 ‘80N 186 Nm S80 seteuw2o [iso 11806 60N 820m ‘oir THB12UN2B [16011026 1200 300m 34in -6r-HD.AMVSO Open Circuit Axial Piston Variable Pump Commissioning First commissioning Filling the axial piston unit, You wil require an approved hydraulic fu “The machine or aystem manufacturer can provide you wit precise detats on te hydraulic Mud, Details on minimum requirements for rmineral-oil based hyéraulic fds, envronmentally acceptabie hydraulic fics or HF hydraulic fide for the axial piston unit are avaiable 1D To ensure the functional reiablty ofthe axal piston unt eantiness love! 20/18/15 accorcing to at least ISO 4406 is, necessary forthe hydraulle fu. For permissible temperatures, seethe data sheet 1 Fil and air bleed the axial piston unt va the aporooriate por, see chapter “nstalaion position’. The hydraulic ines of the system ‘must also be file. 2. Test the direeton of rotation ofthe engine. To do this, rotate the engine bret atthe lowest rotational speed (inching). Make sure that direction of rotation ofthe axial piston unt matches the details, fon the name plate, se2 also chapter” Praduct identification’ 3. Operate he axial piston pump ata lower speed (starter speed for Intemal combustion engines or inching operation for electic ‘enginea) until the pump ayatom fa completly filed and bled. To Ingpec, oran te nycraulle tui at he case dain port anwar unt itdraing without bubbles, 4. Make certain tht all ports ar ether connected to pipes or plugged according to the genera creuit diagram. coe. = Testing the hydraulic fuid supply 1D The axial piston urit must always have 2 euffcient supply of yaraute Nc. 1D For his reason, the supply of hydraulic fuid must be ensured at tho ster ofthe commiesioning process. 12 When you fest the hysrauie fu supply, constantly monitor the noise development and check the hydraulic fid level in the tank Ifthe axial piston unit becomes louder (cavitation) or the case drain fui is cischarged with bubbles, this an indication that the axial picton untie not being sufiienty supplied with hydraulic uta 1D. Notes on troubleshooting can be found in chapter" “Troubleshooting” To test me nyaraute nud suppyy: 1. Allow the engine to run atthe slowest speed. The axial piston uit must be operated withoutload. Pay attertion o eakage and neise. 2. Check the avial piston unit's case drain ine during the test. The cease eran uid should not contain any bubbles, 3. Check the suction pressure al port "S* of the axa piston pump. Refer io data sheet RE $2050 fr the permissible vale. 4A. Cheek the case drain pressure at connected port "Ks" or "Ke Refer fo data sheet for ine permissible value. orere Performing functional test ‘Once you have tested the hydrauli uid supply, you must perform ‘a functional test on the machine or system. The funcional test ‘should be perfommed according to the instrucfons of the machine fo eyatom manufacturer ‘The anal piston unt checked for tunctonal eapabitty before

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