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Journal of Cleaner Production 255 (2020) 120040

Contents lists available at ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

A spatial modeling approach for siting, sizing and economic


assessment of centralized biogas plants in organic waste management
Sedat Yalcinkaya
Izmir Katip Celebi University, Faculty of Engineering and Architecture, Department of Environmental Engineering, Izmir, Turkey

a r t i c l e i n f o a b s t r a c t

Article history: Disposal of organic fraction of municipal solid waste (OFMSW) at landfills and direct application of
Received 23 September 2019 livestock manure onto soil are often restricted by regulations due to environmental concerns. These
Received in revised form regulations require the application of different technologies, such as anaerobic digestion, in the man-
3 January 2020
agement of OFMSW and livestock manure, and creates an opportunity for resource recovery. Since these
Accepted 6 January 2020
waste sources are geographically dispersed, siting and sizing of resource recovery facilities to minimize
Available online 10 January 2020
transfer distances are critical for the sustainable management of these waste. This study aims to
Handling editor: Sandro Nizetic investigate the sizing, siting, and economic feasibility of municipality owned centralized biogas plants in
the management of OFMSW and livestock manure through application of spatial modeling. A stepwise
Keywords: land suitability analysis was performed to determine potential plant sites followed by a location-
Biogas allocation analysis to analyze siting, sizing and transportation costs for increasing number of plants.
OFMSW Finally, an economic assessment was conducted to compare unit cost of electric energy and existing feed-
Manure in tariff for biogas plants. The methodology was applied to the city of Izmir in Turkey. 8 biogas plants
Facility siting
could be built in Izmir with a total installation size of 92 MWe and 10 $ cent/kWh unit cost of electric
GIS
energy. This study represents an important step in the establishment of a local decision support system
Decision support
in Turkey for the utilization of regional bioenergy sources, and organic waste management.
© 2020 Elsevier Ltd. All rights reserved.

1. Introduction opportunity for resource recovery from organic wastes. Such


environmental infrastructures are often owned by municipalities in
Organic fraction of municipal solid waste (OFMSW) and live- Turkey.
stock manure are two major organic waste sources. OFMSW cor- Anaerobic digestion is a biological treatment method used for
responds to half of the total municipal waste by weight in general, the stabilization and recycling of organic wastes. Organic waste is
57% in Izmir Turkey (Ministry of Environment and Urban Planning, degraded by microorganisms in the absence of oxygen and biogas is
2015a). It is also the major source of greenhouse gases emitted from produced. The biogas is burned in cogeneration engines to generate
landfills and leachate. Livestock manure can cause serious pollution electricity and heat energy. Carbon dioxide is produced as a result
in water resources when applied to the soil at rainy seasons and at of the degradation of organic waste, which is 25 times less effective
excessive amounts. For these reasons, disposal of OFMSW at land- greenhouse gas than the methane produced in landfills (European
fills (Ministry of Environment and Urban Planning, 2010) and direct Environment Agency, 2019). Anaerobic digestion not only produces
application of livestock manure onto soil (livestock manure is energy and stabilizes organic wastes, but also reduces greenhouse
currently being applied onto soil without any control) (Ministry of gas emissions. Reducing the amount of solid waste going to landfills
Food Agriculture and Livestock, 2017a) are restricted by laws in and decreasing the nitrate pollution caused by livestock manure in
Turkey. The livestock farms are required to store and properly water resources are other benefits of anaerobic co-digestion of
manage the excess manure by 2021. Similarly, municipalities are organic waste. Digestion of various organic materials together in-
responsible for gradually reducing the amount of OFMSW sent to creases quality and quantity of biogas (Yalcinkaya and Malina,
the landfills by 2025. These regulations require the application of 2015a, 2015b) and improves process stability (Macias-Corral et al.,
different technologies, such as anaerobic digestion, in the man- 2008).
agement of OFMSW and livestock manure, and creates an Since organic waste sources are geographically dispersed, cor-
rect assessment of the bioenergy potentials, siting and sizing of
anaerobic digestion facilities (biogas plants) are crucial for plan-
E-mail address: sedat.yalcinkaya@ikcu.edu.tr. ning. These assessments also help decision makers to minimize

https://doi.org/10.1016/j.jclepro.2020.120040
0959-6526/© 2020 Elsevier Ltd. All rights reserved.
2 S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040

transfer distances and transfer induced CO2 emissions for sustain- Laasasenaho et al. (2019) investigated the use of GIS based spatial
able management of organic waste. Geographic information system analysis to determine optimal locations of biogas plants and wood
(GIS) with multi-criteria decision analysis (MCDA) methods has terminals in the rural Kuudestaan region of Finland. Location
been considered as a suitable approach for evaluating spatial dis- optimization tools in R software and Kernel Density analysis in
tribution of bioenergy potentials, identification of suitable facility ArcGIS were used in their study. Areas with feedstock availabilities
sites and allocation of feedstock sources to potential plants. greater than 100 kW energy equivalent and within a 10 km service
In the literature, there are several studies combine exclusion and area were determined as optimum biogas plant locations. A land
preference analysis that address the identification of suitable fa- suitability analysis was not carried out in this study. Sultana and
cility sites (land suitability analysis). Ma et al. (2005), for instance, Kumar (2012) developed a more comprehensive approach on
proposed a GIS model for land suitability of potential biogas plants siting and sizing of bioenergy facilities processes agricultural
using dairy manure in New York, US. Similar approaches conducted biomass. Their approach includes land suitability analysis, location-
by Zubaryeva et al. (2012) for a wide range of feedstock sources in allocation analysis with road network, and economic assessment.
Lecce province, Italy and by Sharma et al. (2017) for the miscanthus There are also studies used mathematical optimization programs.
feedstock throughout the contiguous US. All three studies utilized For example; Silva et al. (2017) proposed a multiobjective mixed-
GIS to analyze bioenergy production, screen constrained areas and integer linear programming approach to analyze siting and sizing
process preference factors for the land suitability analysis. The biogas plants considering multiobjective nature of the problem.
analytical hierarchy process (AHP), which systematically combines The approach provided unique combinations of optimum solutions
qualitative and quantitative criteria for multi-criteria complex de- for each objective.
cisions (Saaty, 2008), was employed to estimate appropriate Previous studies can be classified into two groups: 1) identifi-
weights to the preference factors based on their relative impor- cation of suitable locations (siting) for bioenergy facilities through
tance. Silva et al. (2014), on the other hand, employed the Electre Tri land suitability analysis and 2) determination of plant capacities
method for the estimation of preference weights. Franco et al. (sizing) through allocation of feedstock sources in addition to
(2015) proposed a fuzzy approach with GIS in land suitability siting. In the previous studies often agricultural residues, energy
analysis for biogas plants. The approach utilized fuzzy weighted crops or livestock manure alone have been utilized as the feedstock
overlap dominance methodology to obtain membership/suitability for energy recovery purposes and OFMSW often ignored or partially
degrees for each preference factor. integrated into the system. On the other hand, integrated man-
Recent studies involve sizing of bioenergy facilities besides agement of these organic wastes with OFMSW can provide
siting. Sliz-Szkliniarz and Vogt (2012) evaluated suitable facility economically more sustainable management. However, waste
locations and plant specific biogas production capacities along with management differs from feedstock collection for energy produc-
economic assessment. Allocation of feedstock sources was per- tion; because waste management requires collection of all waste
formed through proximity analysis without considering the real regardless of an economic service area. This requires the intro-
road network, and MCDA methods were not utilized in site selec- duction of existing solid waste management system into the
tion process. Ho €hn et al. (2014) estimated plant specific biogas modeling process and iterative location-allocation solution to
production capacities, and variation of plant capacities and trans- analyze the impacts of the number and capacity of biogas plants on
portation distance at increasing number of plants. Land suitability the system economics which is missing in the previous studies.
analysis and economic assessment were not conducted in this Therefore, there is still room for research in the development of a
study. Bojesen et al. (2014) investigated the spatial competition for comprehensive modeling approach especially in the context of
feedstock between the existing and planned biogas plants in waste management.
Denmark through service area and location-allocation analyses. This paper aims to develop a comprehensive GIS based multi-
Location-allocation analysis was conducted for a specific number of criteria decision support model for siting, sizing and economic
plants and a land suitability analysis was not carried out in this assessment of municipality owned centralized biogas plants in the
study. The impact of incentives and plant capacity on the siting, management of OFMSW and livestock manure that incorporates
build order and feedstock utilization for biogas injection from the existing solid waste management system. A stepwise spatial
centralized anaerobic digestion facilities into the gas network were analysis procedure was formed integrating the approaches in the
studied for Ireland by O’Shea et al. (2016). An optimization model, literature and considering the environmental and economic factors,
maximizing the net benefits, solved for 42 injection points (po- and existing solid waste management system. Several factors were
tential biogas plant locations). The euclidean distance between considered in the model: preference analysis with AHP to estimate
feedstock sources and potential plant locations was used in the weights, and fuzzy logic approach to calculate membership/suit-
analysis instead of a real road network. Venier and Yabar (2017) ability degrees; allocation of feedstock sources to potential plants
proposed an approach to analyze the optimum number and loca- using the local road network; and relationship between the num-
tion of biogas plants through a scenario analysis based on grouping ber of facilities, transport distances and plant capacities.
feedstock sources inside a buffer zone and statistical clustering of The presented GIS based multi-criteria decision support model
feedstock sources. The authors asserted that there is no other study was implemented by performing a case study for Izmir in order to
conducting optimum siting and sizing of biogas facilities with promote more sustainable planning of organic waste at the
scenario modeling based on cluster analysis. The study does not municipal level.
include a preference analysis for land suitability and economic
assessment. Allocation of feedstock sources to potential plants was 2. Materials and methods
performed based on buffer zones instead of an allocation analysis
using the local road network. Spatial analysis for sizing and siting of The methodology consists of 6 steps: (1) establishing a geo-
biogas plants utilizing multiple agricultural feedstocks in Catania spatial database for organic wastes, (2) analyzing the spatial dis-
province of Sicily was conducted by Valenti et al. (2018). Four po- tribution and recycling potentials of organic wastes, (3)
tential biogas plant sites were selected based on feedstock avail- prescreening process for excluding limited use areas, (4) identifying
ability. A buffer zone analysis with a radius of 45 km around the potential plant sites by multi-criteria decision analysis, (5) p-me-
predetermined 4 potential biogas plant sites was performed to dian solution approach to determine siting, capacity, transportation
determine the service areas and transportation distances. distances and allocation of waste sources to the specified number of
S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040 3

potential plants, (6) evaluating the relationship between the from the Solid Waste Management Authority of Izmir Metropolitan
number of facilities and transport distances to determine the op- Municipality. Livestock numbers, genders, types and birth dates
timum number of plants, and the economic assessment of the data were collected from the Ministry of Agriculture and Forestry at
system to calculate the unit cost of energy. The flowchart describing the neighborhood scale. A detailed land use data were obtained
the stepwise methodology is shown in Fig. 1. from the Ministry of Environment and Urbanization. Land use data
was the primary data source used in designing exclusion criteria.
2.1. Case study Shuttle Radar Topography Mission (SRTM) digital elevation model
(DEM) was used to create slope and evaluate elevation. Open-
The methodology developed in this study was applied in StreetMap data was used to create a local road network. Energy
mainland Izmir, excluding the islands. Izmir is located in western lines and transformers data were purchased from the General
Turkey on the Aegean Sea. The total area of the city is 11,891 km2 Directorate of Mapping.
including metropolitan and urban areas (General Directorate of A large number of data were conducted in this research
Mapping, 2014). It is the 3rd most populous city in Turkey with a including both vector and raster data types. Most of the geospatial
population of 4,320,519 (TUIK, 2019). It consists of 30 districts and data were collected in vector formats in geographic coordinates
1295 neighborhoods. Izmir was identified as one of the major system, World Geodetic System 1984 (WGS 1984). All geospatial
biomass rich cities in Turkey (DBFZ, 2011). One of the major reasons information was transformed to WGS 1984 UTM (Universal Tra-
for choosing Izmir for the case study is that it has the 5th, 3rd and verse Mercator) Zone 35 projected coordinate system in order to
11th largest populations of poultry, cattle and sheep in Turkey, maintain the integrity of raster analyses. The ArcGIS software,
respectively (TUIK, 2016). Large amount of organic waste and version 10 and its spatial analyst and network analyst extensions
dispersed locations of waste sources make planning even more were used in this study.
important for organic waste management in Izmir. Location of the
case study area is shown in Fig. 2. 2.3. Spatial distribution and energy potential of organic waste

2.2. Geodatabase design and generation OFMSW was calculated at neighborhood scale by multiplying
population, waste generation per capita and the ratio of OFMSW in
The first work package includes data acquisition, field works, _
total solid waste. 57.39% of municipal solid waste collected in Izmir
and designing and generating a proper geospatial database. Loca- was classified as OFMSW (food and yard waste) (Ministry of
tion of solid waste transfer stations, service areas, number of ve- Environment and Urban Planning, 2015a). The average amount of
hicles, vehicle capacity and fuel consumption data were obtained _
municipal waste per capita generated in Izmir in 2016 (most recent

Fig. 1. Flowchart describing the stepwise methodology. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)
4 S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040

Fig. 2. The case study area. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

data) was 1.32 kg/person-day (TUIK, 2017). The rate of OFMSW in The value of D was taken as 1000 kg/m3 for all livestock types.
the municipal solid waste and the amount of municipal solid waste Collectible part of the total livestock manure in a farm is expressed
production per capita vary according to the socio-economic struc- as a. Based on the observations obtained from the field studies and
ture of the district/neighborhood. Average values were used for the data from the literature, a values were determined for different
whole district since such data is not available and is not planned to animal types. Field studies were conducted according to animal
be produced within the scope of this project. In the presence of types in the livestock farms considering differences in waste char-
these data, spatial distribution of wastes can be calculated in more acteristics and waste storage methods depending on animal types.
detail and accurately. The amount of livestock manure was calcu- It is considered that the analysis of animal manure characteristics
lated at neighborhood scale as well. The amount of slurry produc- will be a costly and time-consuming process in all farms and that
tion depending on the number, age, gender and type of livestock are the approach presented in the study will be sufficient for waste
shown in Table A1 (Ministry of Food Agriculture and Livestock, management planning at municipal level since similar operating
2017b). conditions are applied for the same type of animals. It was also
The efficiency of converting biogas into electrical energy with observed that it is possible to keep the animals in closed areas and
internal combustion engines varies between 38.1% and 45.7% to collect almost all of the manure in large industrial farms and
depending on the capacity of the engine (General Electric, 2018). poultry houses. A large proportion of manure cannot be collected if
The conversion efficiency was taken as 40% in this study (h ¼ 0.4). small enterprises with insufficient infrastructure or animals graze
Energy potentials of OFMSW through anaerobic digestion was in open areas. Most of the cattle, sheep and goat farms are owned
calculated with Equation (1). N indicates population at neighbor- by small enterprises in Izmir according to the Izmir Directorate of
hood scale; i ¼ index of neighborhoods; n ¼ total number of Provincial Agriculture and Forestry. STS, MLM and a values for
neighborhoods. A is the rate of municipal solid waste production different livestock types are presented in Table 1.
(1.32 kg/person-day) and f is the ratio of OFMSW (%57.39 of total
municipal solid waste). MOFMSW indicates the unit methane gen-
eration for OFMSW. 74 m3 CH4/ton OFMSW was used in this study
X
n X
m
(DBFZ, 2011). Lower heating value for methane (QM) is 37.2 MJ/m3 Energy PotentialLM ¼ Hij  STSj  MLMj  aj  D  QM
(Gomez et al., 2010). i¼1 j¼1

1 week
h
X
n
1 ton 7 day
Energy PotentialOFMSW ¼ Ni  A  f   MOFMSW
1000 kg (2)
i¼1
 QM  h OFMSW and livestock manure availabilities and energy poten-
tials were then added to the attributes table of neighborhoods point
(1)
vector data. Spatial distribution of OFMSW and livestock manure
Energy potentials of livestock manure through anaerobic and energy potential were mapped for the entire city area per-
digestion was calculated with Equation (2). H indicates the amount forming IDW (Inverse Distance Weighted) method on the available
of livestock manure (ton/year) at neighborhood scale; j ¼ index of neighborhood points. IDW calculates the weighted average of the
livestock type; m ¼ total number of livestock type at each neigh- points to be interpolated depending on the distance to the data
borhood; i ¼ index of neighborhoods; n ¼ total number of neigh- points. The weight decreases as you move away from the data
borhoods. STS indicates total solids content and MLM indicates the source, while the weight increases as you approach the source.
methane generation per unit of total solids. STS and MLM values OFMSW and livestock manure availability maps would then be
were indexed with j because their values vary depending on live- used to identify potential facility sites. Areas with high organic
stock type. D is the average density varying for poultry, cattle and waste availability would be preferred for the determination of
dairy cattle between 1009 and 1041 kg/m3 (Lorimor et al., 2004). potential plant locations in the following steps.
S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040 5

Table 1
Total solids content (STS), methane generation (MLM) and collectible ratio (a) for different types of livestock.

Livestock STSa (kg TS/kg manure) MLMa (m3 CH4/kg TS) a


Dairy Cattle > 24 months 0.11 0.14 0.5
Cattle > 24 months 0.11 0.14 0.5
Cattle 12e24 months 0.15 0.14 0.5
Cattle <12 months 0.15 0.14 0.5
Sheep 0.23 0.11 0.5b
Goat 0.32 0.07 0.5b
Poultry 0.16 0.19 0.99
a mez et al., 2010).
(Go
b
(DBFZ, 2011).

2.4. Prescreening analysis with the mathematical methods developed based on classical set
theory. In fuzzy logic, each element of the set receives membership
Prescreening analysis was performed to exclude technically degrees between 0 and 1, and the same element can belong to more
(such as sloped land) and legally unsuitable areas for biogas plants. than one set at the same time. The model that will be developed in
Land use data was the primary data source used in prescreening. this way will be more realistic and will make a more accurate de-
Criteria considered in prescreening analysis were: (1) Protected cision. Therefore, linear fuzzy membership functions with param-
areas, national parks, areas with official protection status, such as eters specific to each preference factor were conducted to analyze
military zones, removed from the study area; (2) the restrictions in spatial membership degrees of each preference factor (Table 2), and
the legislation on biogas plants were complied with (Ministry of a raster map was created for each preference factor. The common
Environment and Urban Planning, 2015b); (3) buffer zones were approach in scaling potential sites among the suitable areas is (after
determined from literature (Silva et al., 2014; Sliz-Szkliniarz and prescreening): performing MCDA, such as AHP, to determine
Vogt, 2012; Sultana and Kumar, 2012) if there is no regulation in weights for preference factors and then performing weighted
the legislation. Excluded and suitable areas with buffer zones are overlay. An additional application in such preference analysis is:
presented in Table A2. Vector based analyses were conducted in generating multiple zones for each preference factor and assigning
prescreening because the geospatial data were collected or pro- a score to each zone based on the influence. It complies with the
duced in vector format. First, buffer areas were created for the areas classical set theory. This study performs a combined preference
to be screened and then removed from the study area to determine analysis using AHP for weighting preference factors, and fuzzy
the suitable areas for potential biogas plant siting. membership functions for spatial scaling of each preference factor.
This method provides an integrated modeling approach and accu-
rate results in site selection process.
2.5. Identifying potential plant sites Finally, the site suitability index (SI) was calculated for each cell
performing a weighted overlay analysis using AHP weights and
Identification of potential plant sites consists of several fuzzy membership rasters as follows:
consecutive steps. First, a preference analysis combining weighting
by AHP and calculating spatial membership degrees with fuzzy X
n
membership functions was performed for each preference factor. SI ¼ Wi  mi (3)
i¼1
Then, a suitability map with an index between 0 and 1 was created
by performing a weighted overlay analysis. Finally, areas with a
where n denotes the total number of preference factors; i is the
suitability index equal or greater than 0.79 were identified as po-
index of preference factors; W stands for the weight reflecting the
tential biogas plant sites (Sultana and Kumar, 2012; Zhang et al.,
relative importance of preference factors; m is the spatial mem-
2015) and converted into point vector data to be used in the next
bership degree (0e1) of preference factors for the cell.
step. All analyses except AHP analysis were performed in ArcGIS.
The influences of all factors are not equal in the site selection. So,
the AHP was used to assign weights to each preference factor
reflecting their relative importance. AHP is a MCDA method based 2.6. Determination of siting, capacity, transportation distances and
on the pairwise comparison of decision factors. Since the theory allocation of waste sources to the specified number of potential
and methodology of AHP were reported in detail by (Saaty, 2008, plants
1980), it was not elaborated in this paper. The first step in AHP is to
establish a hierarchical structure as the objective, criteria, and Determination of siting, capacity, transportation distances and
factors of the model to be analyzed. Although many factors play a allocation of waste sources to the plants are required to determine
role in the selection of biogas plant locations, it is not possible to the optimum number of plants and to make an economic assess-
evaluate all of them due to data availability. The factors evaluated ment. These operations were performed with ArcGIS’s location-
within the scope of the project are categorized as economy, allocation application. The location-allocation application uses
resource availability, and topography. The most commonly used the Dijkstra algorithm for the specified number of facilities to
factors in the literature, regional waste management characteristics generate the origin-destination matrix between facilities and waste
and data availability were considered in the determination of sources and identify the shortest routes. Then, with the p-median
preference factors. The Solid Waste Management Authority of the solution approach, the optimum plant sites necessary for the
Izmir Metropolitan Municipality was contacted for this purpose. transportation of all wastes to the facilities with minimum cost
The preference factors and their weights by the AHP analysis are (minimum travel distance), allocation of waste sources to the
presented in Table 2. plants, and thus the plant capacities and transportation distances,
In classical set theory, each object belongs to a particular set or are determined. The mathematical formulation of the p-median
not (0 or 1). Real world problems cannot be overcome completely problem is as follows (Rolland et al., 1997):
6 S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040

Table 2
Preference factors, AHP weights and minimum and maximum parameters for linear fuzzy membership functions.

Criteria Factor Weight Min Max

Economy Distance to roads 0.1667 1000 m 30 m


Distance to transfer stations 0.1667 10,000 m 0
Distance to wastewater treatment plants 0.0345 1000 m 0
Distance to power line 0.0938 1000 m 100 m
Distance to transformers 0.0938 1000 m 100 m
Distance to agricultural land 0.0546 2000 m 1000 m
Resource availability Livestock manure availability 0.2025 min max
OFMSW availability 0.0675 min max
Topography Slope 0.0589 15% 0
Elevation 0.0237 300 m 0
Land area 0.0374 1 ha 10 ha

fodder cultivated farmlands and parks. Since there is no significant


X
m X
n
commercial value of these products in Turkey, benefit analysis will
min ¼ wi dij zij (4)
i¼1 j¼1
not be applied for these products. However, areas closer to agri-
cultural lands were preferred during the determination of potential
Subject to: plant locations by MCDA in order to ensure the beneficial use of
compost.
X
n Although the management of OFMSW separately from other
zij ¼ 1 c i ¼ 0; 1; 2; …; m; (5) municipal wastes has been defined in the legislation, there are no
j¼1 practices for the collection of OFMSW separately in Turkey. First,
mixed municipal solid waste collected from districts and trans-
zij  yj c i ¼ 0; 1; 2; …; m and j ¼ 0; 1; 2; …; n; (6) ported to transfer stations by district municipalities. Collected
waste is transferred to larger vehicles and compressed at the
X
n transfer stations. Then, they are transported from transfer stations
yj ¼ p; (7) to landfills. Waste collection is carried out by district municipalities,
j¼1 while transfer from transfer stations to landfills and operation of
transfer stations are carried out by the Izmir Metropolitan Munic-
zij ; yj 2 f0; 1g c i ¼ 0; 1; 2; …; m and j ¼ 0; 1; 2; …; n; (8) ipality. The transportation system will remain the same for the solid
waste except transferring OFMSW to the planned biogas plants
Decision variables: instead of landfills. The livestock manure is not included in the
 existing waste management system. They are currently being
1; if waste source i is recycled at a facility located in j applied onto soil without any control. In the planned waste transfer
zij ¼
0; otherwise system, OFMSW will be transferred from transfer stations to biogas
plants by Izmir Metropolitan Municipality. Livestock manure will
 be transported directly from farms to biogas plants at producer’s
1; if a facility opened in j
yi ¼ expense. Therefore, the transfer cost of livestock manure was not
0; otherwise
taken into account. The planned organic waste transfer system is
where n is the total number of suitable facility areas identified in shown in Fig. 3.
the previous work package, p is the number of suitable facility areas The transportation costs were calculated based on the equation
that will be located (p < n); m is the total number of waste sources; below:
i ¼ index of waste sources; j ¼ index of potential facility sites; wi is
the demand weight of the waste source at point i (defined as the
X
m X
n
Qi
amount of waste); dij is the shortest distance between waste source TT ¼ 2  CF  PF  dij  (9)
and potential facility. It is aimed to minimize the total distance V
i¼1 j¼1
(cost) between the facilities and the waste sources with the
objective function shown in Equation (4). Equation (5) requires where j, I, m and n have the same use as previously identified; TT is
each waste source to be assigned to only one facility. Equation (6) the total transportation cost for all biogas plants ($/y); CF is the fuel
forces not to assign a waste source to a plant that is not open. consumption per km (L/km); PF is the fuel price ($/L); dij is the
Equation (7) restricts the number of plants to be opened to p. shortest distance (km) between waste source (transfer station) i
Potential biogas plant sites, waste sources, and road network and potential biogas plant j, calculated in location-allocation
were used as input in the establishment of location-allocation analysis; Q represents the organic waste generation rate (ton/y);
model. The model was then solved for the increasing number of V indicates capacity of transfer vehicle (ton). The equation is
plants (p ¼ 1, 2, 3, 4, 5 …, n). multiplied by 2 because the transfer vehicle will return to transfer
station each time after transferring waste to the potential biogas
2.7. Economic assessment plant. The capacity of the transfer vehicle (V) and the fuel con-
sumption per km (CF) were declared as 27 tons and 0.67 L/km by
An economic assessment was conducted considering costs and the Solid Waste Management Authority of the Izmir Metropolitan
benefits. Cost analysis includes investment, operation, and main- Municipality.
tenance (O&M) and transportation costs. Benefit comes from The unit cost values reported by the International Renewable
electricity generation. Stabilized treatment sludge resulting from Energy Agency (IRENA) were used in the economic assessment
anaerobic digestion can be used as a soil improver and fertilizer in (IRENA, 2012). The investment cost for anaerobic digestion power
S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040 7

Fig. 3. The planned organic waste transfer system. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

systems was reported to be between 2574 and 6104 $/kW. The y); Pe is the annual amount of electric energy produced at plant j
average value (4339 $/kW) was used in this study. It includes the (kWh/y); KF is power plant’s net capacity factor; IT is the internal
equipment, feedstock handling and preparation machinery, engi- consumption rate. The capacity factor and internal consumption
neering and construction, and planning costs. Operation and rate were identified as 91.3% and 5% in a study conducted by the
maintenance costs consist of fixed and variable costs. Fixed O&M Association of Electricity Producers, respectively (Association of
costs were reported to be between 2.1 and 7% of investment cost Electricity Producers, 2018). The unit cost of electric energy was
per year. They consist of labor, scheduled maintenance, routine calculated by dividing the total annual cost to the total annual
component/equipment replacement, insurance, etc. Variable O&M electric energy generation ($/kWh).
costs depend on the energy generation rate of the system and were In order to determine the optimum number of biogas plants,
reported to be 4.2 $/MWh. They consist of unplanned maintenance, total transfer distance - plant number graph was generated by us-
equipment replacement, and incremental servicing costs. The ing location-allocation analysis results for increasing number of
larger the plant, the lower the unit costs in anaerobic digestion plants (p ¼ 1, 2, 3, 4, 5 …, n). The system was accepted to reach
power systems due to the effect of economies of scale. Fixed unit stability when the change in total transportation is less than 5% as
costs were used in this study because cost values depending on the the number of plants increases. The number of plants at this level
plant size were not available. The installation size (capacity, xp) and was considered as the optimum number of plants.
energy generation rate (xe) were determined for each facility by
location-allocation analysis in the previous work package. The cost
equations are presented as follows:
3. Results and discussions
Investment cost, I ($) ¼ 4339 xp (xp, kW) (10)
3.1. Spatial distribution and energy potential of organic waste
O&M cost, O ($/y) ¼ 0.045 I þ 4.2 xe (xe, MWh) (11)
Since the spatial distribution of OFMSW is directly proportional
to the population, the waste density is high in the city center (Izmir
The total annual cost for all biogas plants is calculated by
Bay Area) and district centers and decreases towards rural areas.
Equation (12) as follows:
The spatial distribution of livestock manure, on the other hand,
follows the opposite trend. In rural areas where livestock farming is
X
n
Tc ¼ Ij a þ Oj þ TTj (12) more common, livestock density is high but decreases in city cen-
j¼1 ters. Livestock manure density was calculated to be high in the
_
southeastern districts of Izmir €
(Kiraz, Odemiş, Tire, and Bayındır),
as well as Foça. The northern districts (Bergama, Kınık and Dikili),
ið1 þ iÞT Menderes and Kemalpaşa also have relatively high livestock
a¼ 
ð1 þ iÞT  1 manure density. Energy generation from anaerobic co-digestion of
OFMSW and livestock manure is presented in Fig. 4. The energy
potentials are the highest at areas with human and livestock pop-
where Tc is the total annual cost ($/y); a is the annuitization co-
ulations, such as Foça and the southeastern part of Izmir. High
efficient; I is the investment cost ($); O is the O&M cost ($/y); TT is
energy potentials were also calculated at the city center due to the
the transportation cost ($/y); i is the discount rate; T is the lifetime
high OFMSW availability. The western peninsula (Çeşme, Kar-
of the plant. T is generally calculated as 20 years for biogas plants
mez et al., 2010; IRENA, 2019; Sliz-Szkliniarz and Vogt, 2012). aburun, and Urla) has the least amount of energy potential because
(Go
this region is mainly touristic and have large protected zones
Discount rate was taken as %10 (IRENA, 2019).
(forests).
The total benefit is the revenue from electric energy generation.
Waste availabilities and energy potentials for the study are
The total annual electric energy generation is calculated as:
summarized in Table 3. OFMSW and livestock manure productions
X
n  were calculated as 3242 tons/d and 30,377 m3/d, respectively. The

TR ¼ KF  IT  Pej total plant installation capacity of 92 MWe was calculated from
j¼1 anaerobic co-digestion of OFMSW and livestock manure. 51 MWe of
the installation capacity comes from livestock and 41 MWe was
where TR is the total energy generated annually in all plants (kWh/ calculated from OFMSW.
8 S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040

Fig. 4. Energy potential from anaerobic co-digestion of OFMSW and livestock manure. (For interpretation of the references to color in this figure legend, the reader is referred to the
Web version of this article.)

Table 3 area and forest areas, the current use of land and additional land
Total waste availabilities and plant installation capacities for Izmir. availability were the reasons to choose them.
OFMSW, ton/d 3242

Livestock manure, m3/d 30,377


3.3. Determination of the optimum number of biogas plants and
Collectable livestock manure, m3/d 15,612
Installation capacity from OFMSW, MWe 41 corresponding plant specific energy production capacities and
Installation capacity from livestock manure, MWe 51 transport distances
Total installation capacity, MWe 92
Only one site was chosen from the areas with multiple potential
plant sites in nearby. 14 potential biogas plant sites remained
eventually. Transfer stations representing OFMSW sources and
3.2. Land suitability and potential plant sites neighborhoods with livestock farms representing livestock manure
sources were defined as waste sources in the location-allocation
Prescreening of technically and legally unsuitable areas nar- analysis. 14 potential plant sites, 15 transfer stations, and 898
rowed down the study area to 3% of the total area. The areas that are livestock farms are shown in Fig. 6. Unlike other biomass, all waste
technically and legally unsuitable for biogas plants (excluded area) must be collected in waste management systems. Therefore, a cut
are shown blank in Fig. 5. The suitability of the remaining areas off distance was not set for the location-allocation analysis. Waste
from the prescreening analysis was indexed based on preference amount at each waste source was defined as demand weight. This
factors, and the final land suitability map was prepared (Fig. 5). The overweights the selection of potential sites that are closer to areas
majority of areas with high SI were located close to the areas with with higher waste availability, in case of preference. The location-
high livestock manure, transfer stations, and roads. These 3 pref- allocation analysis was performed for increasing number of
erence factors made 50% of the total weight in site selection. Areas plants from 1 to 14 in the same settings.
with suitability indexes greater than 0.79 were chosen as potential The total transportation distance and number of plants have a
biogas plant sites to ensure economic and environmental sustain- negative exponential relationship as plotted in Fig. 7. The change in
ability. There are sufficient siting options in the northern and transportation distance is significantly great for the first couple of
southeastern regions of Izmir; however, there is limited number of plants. It decreases as the number of plants increases. The system
suitable areas in the western peninsula, central region and city reaches stability between 8 and 14 plants where the change is less
center (Izmir Gulf Region). Therefore, 3 additional sites from the than 5% as the number of plants increase. The effects of number of
western peninsula and 1 from the central region were chosen as plants on transportation cost, average transportation distance, and
potential biogas plant sites in addition to the 16 potential sites with average and minimum plant sizes are shown in Table 4. More than 8
SI > 0.79. These 4 additional sites are solid waste transfer stations. plants drastically decrease the minimum plant size from 7.5 to
Although they are located in restricted areas, such as agricultural 1.3 MW. Therefore, 8 biogas plants were accepted as the optimum
S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040 9

Fig. 5. Land suitability for biogas plants. Potential biogas plant sites (SI > 0.79) and additional sites (TS) are shown with red and yellow dots, respectively. (For interpretation of the
references to color in this figure legend, the reader is referred to the Web version of this article.)

Fig. 6. Potential biogas plant sites (candidate facilities) and waste sources (demand points) in the case study area. (For interpretation of the references to color in this figure legend,
the reader is referred to the Web version of this article.)
10 S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040

closer locations to the major solid waste transfer stations. Plant ID 9


has the greatest average transportation distance because its service
area encompasses the western peninsula where waste sources are
in smaller amounts and dispersedly located.

3.4. Economic assessment

Turkey’s current energy policy aims to increase the share of


renewable energy in total energy production. The share of renew-
able energy in electricity production in Turkey was planned to be at
least 30% until 2023 (Ministry of Energy and Natural Resources,
2014). The government ensures purchase guarantee for the first
ten years by a constant feed-in tariff of 13.3 $ cent/kWh for biomass.
After 10 years, the non-incentive purchase price of $ 4.3 cents/kWh
Fig. 7. Change in total transportation distance with increasing number of plants.
is applied. The average unit cost of electric energy for 20 years was
calculated as 10 $ cent/kWh in this study. It corresponds to the
number of plants considering the effect of economies of scale. Total average value of the IRENA’s calculation of 6e15 $ cent/kWh
transportation cost decreases by half when the number of plants (IRENA, 2012). The breakdown of the calculated unit cost indicates
increases from 1 to 14. This cost does not include the transportation that the investment cost dominates. Investment, O&M and trans-
cost of livestock manure. The maximum transportation distance for portation costs account for 70%, 27%, and 3% of the total unit cost,
manure was calculated as 20 km to have a positive energy input- respectively. It must be reminded that the transportation of live-
output ratio (Po €schl et al., 2010). The average transportation dis- stock manure is not included in unit cost. Transportation cost can
tance decreases from 83.5 to 17.5 km with increasing number of significantly increase with the transportation of manure due to its
plants. The average transportation distance for 8 plants is slightly vast number and dispersedly located sources.
greater than the 20 km limit. This can be decreased if the waste 11 $ cent/kWh is being paid with the existing feed-in tariff for a
sources on the western peninsula are excluded from the system biogas plant with a lifetime of 20 years which is slightly greater
(Fig. 8). There are 37 waste sources located in this part of the study than the unit cost of 10 $ cent/kWh. The average feed-in tariff for
area. The total power obtained from them is just 1.02 MW, while biomass and waste for OECD countries in 2017 was 13.4 and 16.2 $
the average transportation distance is 54.2 km. Onsite composting cent/kWh, respectively (OECD, 2019). The length of purchase
might be a better solution for these waste sources due to their agreement varies between 10 and 25 years. Turkey is one of the
remote locations and low availabilities. three countries having a 10-year length of purchase agreement.
The allocation map for 8 biogas plants is shown in Fig. 8. All 913 Most of the other countries have 15e20 years of agreement lengths.
waste sources were allocated to 8 biogas plants throughout the 13.3 $ cent/kWh (11 $ cent/kWh for 20 years) feed-in tariff for
study area by performing the methodology of Section 2.6. Alloca- biogas in Turkey is relatively less among the OECD countries.
tion lines show the waste source e biogas plant connectivity and
were calculated using the actual road network. Half of the plants 3.5. Sensitivity analysis
are located in the south and southeastern regions. Two plants are
located in the north, 1 in the center close to the city center (Izmir The estimation of the unit cost of energy production was based
Bay Area), and 1 in the west close to the western peninsula. on a number of assumptions. An average value of OFMSW gener-
Plant size, waste composition, number of waste source points, ation for the entire city was considered, average unit values for the
total and average transportation distances for the chosen plant sites calculation of investment and O&M costs were utilized, a 20 year
are presented in Table 5. Half of the biogas plants are located in lifetime was taken into account, a discount rate of 10% was used and
areas where organic waste can be collected in larger amount from a constant fuel cost was considered. These assumptions are key
shorter distances (Plant ID 3, 5, 13 and 14). These are the variables affecting the unit production cost and may involve
economically most feasible plants. Two of the plants digest live- possible uncertainties. Therefore, a sensitivity analysis was carried
stock manure alone (Plant ID 13 and 14). Plant ID 9 and 11 have the out to analyze the extent to which these assumptions affect the
largest sizes, and mainly process OFMSW due to their relatively economic feasibility. The values of these assumptions were

Table 4
The effects of number of plants on transportation cost, average transportation distance, and average and minimum plant sizes.

j Plant ID Transportation cost ($/y) Average Distance (km) Average Size (MW) Minimum Size (MW)

1 11 3,090,835 83.5 92.0


2 3,5 3,229,277 51.7 46.0 36.7
3 2,5,11 2,382,744 37.3 30.7 16.5
4 2,3,5,11 2,101,131 31.4 23.0 8.6
5 2,3,5,6,11 1,919,573 30.3 18.4 8.6
6 2,3,5,6,9,11 1,683,612 25.1 15.3 8.6
7 2,3,5,6,9,11,13 1,683,612 23.2 13.1 8.6
8 2,3,5,6,9,11,13,14 1,683,612 21.4 11.5 7.5
9 2,3,5,6,7,9,11,13,14 1,628,604 20.6 10.2 1.3
10 1,2,3,5,6,7,9,11,13,14 1,628,604 20.0 9.2 1.3
11 1,2,3,5,6,7,9,10,11,13,14 1,575,549 20.2 8.4 1.0
12 1,2,3,4,5,6,7,9,10,11,13,14 1,564,720 19.1 7.7 1.0
13 1,2,3,4,5,6,7,8,9,10,11,13,14 1,531,243 18.5 7.1 0.9
14 1,2,3,4,5,6,7,8,9,10,11,12,13,14 1,507,293 17.5 6.6 0.3
S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040 11

Fig. 8. The location-allocation map for 8 biogas plants. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

Table 5
Plant size, waste composition, number of waste source points, total and average transportation distances for the chosen plant sites.

Plant ID Size (MW) OFMSW (%) Manure (%) Number of Waste Source Total distance (km) Average distance (km)
Points

OFMSW Manure

2 9.8 17 83 1 202 5347 26


3 8.6 33 67 2 85 1574 18
5 12.9 20 80 1 94 1664 18
6 8.9 36 64 3 138 3327 24
9 16.0 87 13 5 100 3500 33
11 19.7 87 13 3 76 1561 20
13 8.7 0 100 0 100 1752 18
14 7.5 0 100 0 103 1544 15

changed from 50% to þ50% in steps of 10%. Fig. 9 shows the results lifetime in their sensitivity analysis. The effect of lifetime is be-
of the sensitivity analysis. tween 27% and 7% within the change 50% to þ50% range.
The greatest effect on the unit cost was observed in investment Feedstock availability (OFMSW and livestock manure) did not show
and O&M costs. Investment and O&M costs were considered a great impact on the unit. Increase in feedstock availability in-
together in the sensitivity analysis. Because they both are affected creases production costs, however, it also increases energy pro-
by the size of plants, and investment cost is involved in the calcu- duction and keeps the unit cost in balance. Fuel cost affects
lation of O&M costs (see Eq. (10) and Eq. (11)). A positive linear transportation costs and has a positive linear relationship with the
relationship was observed between investment and O&M costs and unit cost. It has a relatively small influence on the unit cost since
unit cost. Considering the minimum and maximum values indi- only the transportation of OFMSW is considered in this study.
cated in the economic analysis section, 50% to þ50% range is
acceptable for investment and O&M costs. A similar trend was 4. Conclusions and recommendations
observed in the discount rate. The unit cost significantly increases
with the discount rate. An inverse relationship exists between the In this paper, a GIS based multi-criteria decision support system
plant lifetime and unit cost. The effect of plant lifetime is greater was developed to analyze siting, sizing and economic sustainability
when it is shorter. The lifetime of biogas plants is defined in the of publicly owned centralized biogas plants in organic waste
literature at various intervals. Sultana and Kumar (2012), for management through the integration of environmental and eco-
instance, considered a lifetime of 30 years. Bauen et al. (2010), on nomic factors and existing solid waste management system. First, a
the other hand, used a min of 5 years and a maximum of 20 years of land suitability model was conducted with combined exclusion and
12 S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040

Fig. 9. Cost vs. model parameter sensitivity analysis. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

preference analyses. The preference analysis performs AHP for investments in clean energy technologies are strategically impor-
weighting preference factors and fuzzy membership functions for tant for Turkey to meet the growing energy needs and reduce the
spatial scaling of each preference factor. Then, the areas with pollution caused by organic wastes. In this regard, this study con-
suitability indexes greater than 0.79 were selected as potential stitutes an important step in establishing local decision support
plant sites and used in location-allocation analysis. The results of systems to help reduce costs and protect the environment when
location-allocation analysis for the increasing number of plants planning waste management systems and wisely plan the utiliza-
showed that the change in transportation distance decreased to tion of regional bioenergy sources.
less than 5% after 8 plants and the minimum plant size drastically
decreased from 7.5 to 1.3 MWe. Therefore, 8 biogas plants were Author contribution statement
accepted as the optimum number of plants considering the effect of
economies of scale. Installation sizes, feedstock compositions, total The article was single authored by Sedat Yalcinkaya.
and average distances of individual plants in these 8 selected sites
were also computed. The proposed solution considers only the Declaration of competing interest
economic aspects and environmental constraints, however, this
kind of problem (siting undesirable facilities) includes social con- The authors declare that they have no known competing
cerns as well. Future works may focus on the development of a financial interests or personal relationships that could have
multiobjective model involving economic, environmental and so- appeared to influence the work reported in this paper.
cial impacts. Such a multiobjective approach will certainly enrich
the work. It should be noted that the findings obtained in this study Acknowledgments
are dependent on unpredictable variables that are assumed as
constant, such as municipal solid waste production rate and live- This research was funded by the Scientific and Technological
stock manure production rate. However, the methodology allows Research Council of Turkey (TUBITAK), Grant number 118Y043. The
the adjustment of such variables to include different assumptions. author would like to thank Dr. Osman Kirtiloglu for his help in
Therefore, scenario analysis can be performed in future studies to creating the geodatabase, and to the Solid Waste Management
define different sizes of biogas plants and the economically feasible Authority of the Izmir Metropolitan Municipality for their input to
minimum and maximum feedstock amount for each plant. this research.
The unit cost of electric energy was calculated as 10 $ cent/kWh
for this study, which is slightly less than the 11$ cent/kWh feed-in
Appendix A. Supplementary data
tariff for a biogas plant with lifetime of 20 years. Turkey’s feed-in
tariff for biogas plants utilizing waste and the length of the pur-
Supplementary data to this article can be found online at
chase agreement are less than the average values for OECD coun-
https://doi.org/10.1016/j.jclepro.2020.120040.
tries. Increasing feed-in tariff and extending the length of the
purchase agreement will encourage the installation of new biogas
plants and help environmentally management of organic waste in Nomenclature
the country. In this paper, only the transportation of OFMSW was
considered in the calculation of transportation costs, due to the lack N Population
of regulation in manure management yet. This underestimates the A Rate of municipal solid waste production (kg/person-
true cost of feedstock transportation as well as the unit cost of day)
electric energy. Although the assumption will not change when the f Organic fraction of municipal solid waste ratio
legislation on manure management is implemented because of the MOFMSW Methane generation for OFMSW (m3 CH4/ton)
polluter pays principle, the transportation cost of manure has to be MLM Methane generation for livestock manure (m3 CH4/ton)
taken into account once a transportation system is built. QM Lower heating value for methane (MJ/m3)
The effective planning in organic waste management and i, j Index notation
n, m Total number of elements in an index
S. Yalcinkaya / Journal of Cleaner Production 255 (2020) 120040 13

H Livestock manure (ton/y) optimization, hierarchical clustering, location optimization, and kernel density
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