You are on page 1of 148

INSTALLATION OF NEW DESALTER TRAIN AT

GC-09, GC-10, GC-19 & GC-21


KOC CONTRACT NO. 18053024

KOC DOC. NO.


18053024/0000/VD- DOCUMENT TITLE PAGE: 1 of 148
ABB/PR/Q/101052
NPCC DOC. NO. INSTALLATION, OPERATION AND
REV.: A
7313-59278A-A003-001 MAINTENANCE MANUALS (IOM)

INSTALLATION OF NEW DESALTER TRAIN AT GC-09, GC-10,


GC-19 & GC-21

KUWAIT OIL COMPANY

NPCC PROJECT NO: 7313

NPCC Purchase Order No.: 7313-2018/59357-A


Equipment / Material: DEASALTER FEED HEATER

Equipment Tag No.

09-FIT-4307 / 09-FIT-4309 / 09-FIT-4310 / 09-FIT-4315 / 09-FIT-4321 / 10-FIT-4307 / 10-FIT-4309 / 10-


FIT-4310 / 10-FIT-4315 / 10-FIT-4321 / 19-FIT-4307 / 19-FIT-4309 / 19-FIT-4310 / 19-FIT-4315 / 19-FIT-
4321 / 21-FIT-4307 / 21-FIT-4309 / 21-FIT-4310 / 12-FIT-4315 / 21-FIT-4321 / 09-FIT-4302 / 09-FIT-4303 /
09-FIT-4304 / 09-FIT-4305 / 09-FIT-4306-A / 09-FIT-4306-B / 29-FIT-4308 / 09-FIT-4311-A / 09-FIT-4311-
B / 09-FIT-4312-A / 09-FIT-4312-B / 09-FIT-4313 / 09-FIT-4314 / 09-FIT-4323 / 09-FIT-4324 / 10-FIT-4301
/ 10-FIT-4302 / 10-FIT-4303 / 10-FIT-4304 / 10-FIT-4305 / 10-FIT-4306-A / 10-FIT-4306-B / 10-FIT-4308 /
10-FIT-4311-A / 10-FIT-4311-B / 10-FIT-4312-A / 10-FIT-4312-B / 10-FIT-4313 / 10-FIT-4314 / 10-FIT-
4323 / 10-FIT-4324 / 10-FIT-4301 / 19-FIT-4302 / 19-FIT-4303 / 19-FIT-4304 / 19-FIT-4305 / 19-FIT-4306-
A / 19-FIT-4306-B / 19-FIT-4308 / 19-FIT-4311-A / 19-FIT-4311-B / 19-FIT-4312-A / 19-FIT-4312-B / 19-
FIT-4313 / 19-FIT-4314 / 19-FIT-4323 / 19-FIT-4324 / 21-FIT-3301 / 21-FIT-3302 / 21-FIT-3303 / 21-FIT-
3304 / 21-FIT-3305

Equipment Title: Indicating Transmitters

INSTALLATION, OPERATION AND MAINTENANCE MANUALS (IOM)


FOR DESALTER FEED HEATER
(Vendor Document No. 4202116967-IOM-001)

Vendor Name: ABB Transmission


and Distribution Limited LLC

G. FLORIO G. FLORIO
R. JUNIOR
A Issued for Approval 09/01/2020

REV DESCRIPTION PREP'D BY REV'D BY APPR’D BY DATE


INSTALLATION OF NEW DESALTER TRAIN AT
GC-09, GC-10, GC-19 & GC-21
KOC CONTRACT NO. 18053024

KOC DOC. NO.


18053024/0000/VD- DOCUMENT TITLE PAGE: 2 of 148
ABB/PR/Q/101052
NPCC DOC. NO. INSTALLATION, OPERATION AND
REV.: A
7313-59278A-A003-001 MAINTENANCE MANUALS (IOM)

REVISION CONTROL SHEET

REV DATE REV. SHTS. DESCRIPTION

A 09/01/2020 1-148 Issued for Approval


INSTALLATION OF NEW DESALTER TRAIN AT
GC-09, GC-10, GC-19 & GC-21
KOC CONTRACT NO. 18053024

KOC DOC. NO.


18053024/0000/VD- DOCUMENT TITLE PAGE: 3 of 148
ABB/PR/Q/101052
NPCC DOC. NO. INSTALLATION, OPERATION AND
REV.: A
7313-59278A-A003-001 MAINTENANCE MANUALS (IOM)

Table of Content
1.0 INTRODUCTION .................................................................................................................................... 4
INSTALLATION OF NEW DESALTER TRAIN AT
GC-09, GC-10, GC-19 & GC-21
KOC CONTRACT NO. 18053024

KOC DOC. NO.


18053024/0000/VD- DOCUMENT TITLE PAGE: 4 of 148
ABB/PR/Q/101052
NPCC DOC. NO. INSTALLATION, OPERATION AND
REV.: A
7313-59278A-A003-001 MAINTENANCE MANUALS (IOM)

1.0 INTRODUCTION

Kuwait Oil Company intends to construct the following facilities in its South and East Kuwait
Gathering Centers (GCs) to sustain the Oil Production of 1.7 Million BOPD in line with Company
Business Guidelines and Strategic Objectives.

One new Desalter Train with the minimum output capacity of 50,000 STBOPD of dry crude oil
each shall be installed at GC-09, 10, 19 & 21.

Major process equipment shall consist of Desalter Feed Pumps, Desalter Feed / Treated Crude
Heat Exchangers, Desalter Feed Heater (Indirect Fired type), Dehydration and Desalter units,
Wash Water Pumps, Wash Water-Oily Water Heat Exchanger, Recycle Brine Pumps, Desalter
Relief Knock-out Drum, Dedicated Drain Sump Vessel and Pumps, Fuel Gas Knock-out Drum,
Chemicals Injection Systems – required for one new Desalter train each at the GCs noted
above along with all associated equipment, piping, valves, subsystems, Electrical systems,
Instrumentation & Control systems and utilities including DCS/ESD PLC/SSLS/F&G/H2S
System modification/configuration works.

Modifications to Wet /Dual Tanks inlet nozzle/Spreader and outlet collector as well as new
nozzles on Dry crude tanks in GC-09, 10 and 19, as required.

Modifications of existing compensating gas lines connected from existing LP gas


scrubber/headers to wet/ dual tanks and dry crude tanks in GC-09, 10, 19 and 21 along with
roof nozzles and PVRVs, for tank breathing requirements, as per API 2000 latest 7th edition.

Modifications to inlet nozzles/spreader on Dry tanks etc. in GC-09, 10 and 19, as required.

Demolition/Re-routing or protection of existing underground services including Pipelines,


Piping, Electrical and Instrument cables in GC-09, 10, 19 and 21, as shown in drawings.

Associated facilities and Utilities shall be added /upgraded to meet the new requirements.
Fresh water & potable water supply in GCs can be from one network, to be verified during each
GC site survey.
Main utilities i.e. wash water, fuel gas, fresh water, potable water supply, required for the new
facilities, shall be from the respective existing facilities. However, Instrument air and Plant air
requirement shall be met from the nearest available tie-in point of existing instrument air/plant
air header. Power supply shall be obtained from the existing electrical network.
Each GC shall have DG set package with 3125 KVA DG set at GC-19 and 1000 KVA DG set
each at GC-09, GC-10 & GC-21. DG set will be in a new building at each GC.

A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N

266 HART
Pressure transmitters

Engineered solutions for all


applications

Measurement made easy

266 models Introduction For more information


The 2600T family provides comprehensive range of Further publications for 2600T series pressure
top quality pressure measurement products, products are available for free download from
specifically designed to meet the widest range of www.abb.com/pressure
applications ranging from arduous conditions in
offshore oil and gas to the laboratory environment
of the pharmaceutical industry.
The Company
We are an established world force in the design and manufacture of measurement products for industrial process control, flow
measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support
worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined with
acontinuous program of innovative design and development to incorporate the latest technology.

2 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


Contents

Table of contents

1 Introduction............................................................. 5 5 Mounting............................................................... 12
1.1 Instruction manual structure......................................... 5 5.1 General..................................................................... 12
1.2 Models covered by this manual.................................... 5 5.2 IP protection & designation........................................ 12
1.3 Product description..................................................... 5 5.3 Mounting the transmitter............................................ 12
5.3.1 Transmitter factory configuration consideration .. ... 12
2 Safety...................................................................... 6 5.3.2 Hazardous area considerations ............................ 12
2.1 General safety information........................................... 6 5.4 Pressure Equipment Directive (PED) (2014/68/EU)...... 13
2.2 Improper use.............................................................. 6 5.4.1 Devices with PS >200.......................................... 13
2.3 Technical limit values................................................... 6 5.4.2 Devices with PS ≤200 bar.................................... 13
2.4 Warranty provision....................................................... 6 5.5 Mounting a DP sensor transmitter (266DSH/266MST/
2.5 Use of instruction........................................................ 6 266RST/266DRH/266MRT/266RRT) ............................... 13
2.6 Operator liability.......................................................... 7 5.5.1 Bracket mounting (optional).................................. 14
2.7 Qualified personnel. ..................................................... 7 5.5.2 B2 Pipe and wall mounting bracket details............ 17
2.8 Returning devices....................................................... 7 5.5.3 B5 Flat type bracket details.................................. 18
2.9 Disposal..................................................................... 7 5.6 Mounting a P style pressure transmitter...................... 19
2.10 Information on WEEE Directive 2012/19/UE (Waste 5.6.1 B6 and B7 Barrel housing bracket details.. ............ 21
Electrical and Electronic Equipment).................................. 7 5.6.2 B7 DIN Housing bracket details............................ 22
2.11 Transport and storage............................................... 7 5.7 Transmitter housing rotation....................................... 23
2.12 Safety information for electrical installation................. 7 5.8 Integral display rotation............................................. 23
2.13 Safety information for inspection and maintenance...... 7 5.9 Display removal......................................................... 23
5.10 Impulse piping connection for standard instruments.. 23
5.11 Process connections considerations........................ 24
3 Transmitter overview............................................... 8
5.12 Kynar inserts connection......................................... 24
3.1 Transmitter components overview................................ 8
5.13 Screw torques for models with Kynar inserts............ 24
3.2 Range & Span consideration. ....................................... 9
5.14 Installation recommendations................................... 25
5.14.1 Steam or clean liquids flow measurement.. .......... 25
4 Opening the box.................................................... 10
5.14.2 Gas or liquid flow measurement.......................... 25
4.1 Identification............................................................. 10
5.14.3 Liquid level on closed tanks (dry leg)................... 26
4.2 Optional wired-on SST plate (I1). ................................ 11
5.14.4 Liquid level on closed tanks (wet leg).................. 26
4.3 Handling................................................................... 11
5.14.5 Liquid level measurement with open tanks.......... 26
4.4 Storage.................................................................... 11
5.14.6 Pressure measurement on a tank........................ 27
5.14.7 Pressure measurement of a liquid in a pipe......... 27
5.14.8 Pressure measurement of a vapor in a pipe......... 28
5.14.9 Pressure measurement of a gas in a pipe............ 28

6 Transmitter wiring.................................................. 29
6.1 Cable connection...................................................... 29
6.2 Analogue output (HART) transmitter wiring................. 29
6.3 Supply requirement................................................... 30
6.4 Wiring procedure....................................................... 30
6.5 Electrical connection via connectors........................... 30
6.5.1 Harting connector on DIN housing........................ 30
6.5.2 Assembling and connecting the socket connector.31
6.6 Grounding................................................................. 31
6.7 Surge protector equipped terminal block (optional)..... 31
6.8 Common mode voltages............................................ 31

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 3


Contents
7 Commissioning...................................................... 32 9 Error messages..................................................... 61
7.1 Analogue and HART Communication models. ............. 32 9.1 LCD Display.............................................................. 61
7.2 Standard setting for normal operation 9.2 Error states and alarms............................................. 61
3.8 mA / 20.5 mA........................................................... 32
7.3 Standard setting for error detection (alarm) 10 Maintenance........................................................ 64
3.7 mA / 21 mA.............................................................. 32 10.1 Returns and removal............................................... 64
7.4 Write Protection........................................................ 32 10.2 Pressure transmitter sensor..................................... 64
7.4.1 Write protection activation via external push button.32 10.3 Removing/Installing the process flanges................... 64
7.4.2 Write protection activation via dip switch............... 33 10.4 Pressure transducer replacement............................. 65
7.5 Correcting the lower range value / zero shift............... 33 10.5 Electronic replacement............................................ 65
7.6 Set lower range value................................................ 33 10.6 Electronic upgrade from Standard to Advanced HART..65
7.7 Correct the zero shift................................................. 33
7.8 Installing/Removing the external push buttons (option R1).33
11 Hazardous Area considerations.......................... 66
7.9 Local display.. ........................................................... 34
11.1 Ex Safety aspects and IP Protection (Europe)........... 66
7.10 Installing/Removing the LCD display. ........................ 34
11.1.1 Entities for “L5” option display with TTG
7.11 Securing the housing cover in flameproof areas........ 34
technology).................................................................. 70
11.2 Ex Safety aspects and IP Protection (North America).70
8 Operation............................................................... 35 11.2.1 Applicable standards.......................................... 70
8.1 Local push buttons functionality (option R1)............... 35 11.2.2 Classifications.................................................... 70
8.2 Factory settings ....................................................... 35
8.3 Configuration types................................................... 35
8.4 Configuring the transmitter without an LCD HMI......... 35
8.5 LRV and URV configuration (4 ... 20 mA ranging)........ 35
8.6 HMI as feedback of the local push button operations.. 36
8.7 Correction of zero shift with PV Zero Bias / Offset....... 36
8.8 Hardware settings..................................................... 36
8.8.1 Advanced HART.................................................. 36
8.8.2 Standard HART................................................... 37
8.9 Configuration using the LCD HMI with keypad ........... 37
8.10 LCD (L1 and LS option) activation considerations..... 38
8.11 Through The Glass (TTG) (L5 option) activation......... 38
8.12 Activation procedure for LCDs................................. 38
8.13 HMI menu structure. ................................................ 38
8.13.1 Easy Set-up - Standard HART version................ 40
8.13.2 Easy Set-up - Advanced and Safety HART version..41
8.13.3 Device Set-up. ................................................... 42
8.13.4 Display.............................................................. 46
8.13.5 Process Alarm................................................... 50
8.13.6 Calibrate.. .......................................................... 51
8.13.7 Totalizer.. ........................................................... 51
8.13.8 Diagnostics....................................................... 54
8.13.9 Device Info........................................................ 55
8.13.10 Communication................................................ 56
8.14 Damping (DAMPING)............................................... 57
8.15 Transfer function..................................................... 57
8.15.1 Linear.. .............................................................. 57
8.15.2 Square root....................................................... 57
8.15.3 Square root to the 3rd power............................. 58
8.15.4 Square root to the 5th power.............................. 58
8.15.5 Custom linearization curve.................................. 58
8.15.6 Bidirectional Flow (to be used when the transmitter
is connected to a bidirectional flow element).................. 58
8.15.7 Cylindric lying tank ............................................ 59
8.15.8 Spherical Tank .................................................. 59
8.16 Configuration with PC/laptop or handheld terminal ... 59
8.17 Configuration with graphical user interface (DTM) ..... 60
8.18 Standard and Advanced HART: functionality............. 60
8.19 Advanced HART software revision history................. 60
8.20 Standard HART software revision history.................. 60

4 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


1 Introduction

1 Introduction
1.1 Instruction manual structure
The present manual provides information on installing, operating,
troubleshooting the 266 pressure transmitter. Every section of
the present manual is specifically dedicated to the specific phase
of the transmitter lifecycle starting from the receipt of the
transmitter and its identification, passing to the installation, to the
electrical connections, to the configuration and to the
troubleshooting and maintenance operations.

1.2 Models covered by this manual


The present manual can be used for all the 266 models with
exception done for the 266Cxx and 266Jxx (multivariable
version).

1.3 Product description
The pressure transmitters model 266 is a modular range of field
mounted, microprocessor based electronic transmitters, using
multiple sensor technologies. Accurate and reliable
measurement of differential pressure, gauge and absolute
pressure, flow and liquid level is provided, in the even most
difficult and hazardous industrial environments. Model 266 can
be configured to provide specific industrial output signals
according to 4...20mA with HART digital communication.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 5


2 Safety notes

2 Safety
2.1 General safety information In addition, you must observe the relevant safety regulations
The “Safety” section provides an overview of the safety aspects regarding the installation and operation of electrical systems,
to be observed for operation of the device. and the relevant standards, regulations and guidelines about
explosion protection.
The device has been constructed in accordance with the state
of the art and is operationally safe. It has been tested and left Warning. The device can be operated at high levels of pressure and
the factory in perfect working conditions. The information in the with aggressive media. As a result, serious injury or significant
manual, as well as the applicable documentation and property damage may occur if this device is operated incorrectly.
certificates, must be observed and followed in order to maintain
this condition throughout the period of operation.
2.2 Improper use
Full compliance with the general safety requirements must be
observed during operation of the device. In addition to the It is prohibited to use the device for the following purposes:
general information, the individual sections in the manual — As a climbing aid, e.g., for mounting purposes.
contain descriptions of processes or procedural instructions
with specific safety information. — As a support for external loads, e.g., as a support for
pipes.
Only by observing all of the safety information can you reduce
to the minimum the risk of hazards for personnel and/or — Adding material, e.g., by painting over the name plate or
environment. These instructions are intended as an overview welding/soldering on parts.
and do not contain detailed information on all available models — Removing material, e.g., by drilling the housing.
or every conceivable event that may occur during setup,
operation, and maintenance work. Repairs, alterations and enhancements, or the installation of
replacement parts are only permissible as far as these are
For additional information, or in the event of specific problems described in the manual. Approval by ABB must be requested
not covered in detail by these operating instructions, please for any activities beyond this scope. Repairs performed by
contact the manufacturer. In addition, ABB declares that the ABB-authorized centers are excluded from this.
contents of this manual are not part of any prior or existing
agreements, commitments, or legal relationships; nor are they
2.3 Technical limit values
intended to amend these.
The device is designed for use exclusively within the values
All obligations of ABB arise from the conditions of the relevant stated on the name plates and within the technical limit values
sales agreement, which also contains the solely binding specified on the data sheets.
warranty regulations in full. These contractual warranty
provisions are neither extended nor limited by the information The following technical limit values must be observed:
provided in this manual. — The Maximum Working Pressure may not be exceeded.

Caution. Only qualified and authorized specialist personnel should — The Maximum ambient operating temperature may not
be charged with installation, electrical connection, commissioning, be exceeded.
and maintenance of the transmitter. Qualified personnel are persons — The Maximum process temperature may not be
who have experience in installation, electrical wiring connection, exceeded.
commissioning, and operation of the transmitter or similar devices,
and hold the necessary qualifications such as: — The enclosure method of protection type must be
observed.
— Training or instruction, i.e., authorization to operate and
maintain devices or systems according to safety engineering
2.4 Warranty provision
standards for electrical circuits, high pressures, and aggressive
media Using the device in a manner that does not fall within the scope
of its intended use, disregarding this manual, using
— Training or instruction in accordance with safety engineering underqualified personnel, or making unauthorized alterations,
standards regarding maintenance and use of adequate safety releases the manufacturer from any liability for any resulting
systems. damage. This makes the manufacturer’s warranty null and void.
For safety reasons, ABB draws your attention to the fact that only
sufficiently insulated tools conforming to EN 60900 may be used. 2.5 Use of instruction

Since the transmitter may form part of a safety chain, we Danger – <Serious damage to health/risk to life>. This message
recommend replacing the device immediately if any defects are indicates that an imminent risk is present. Failure to avoid this will
detected. In case of use in Hazardous Area non sparking tools only result in death or serious injury.
must be employed.
Caution – <Minor injuries>. This message indicates a potentially
dangerous situation. Failure to avoid this could result in minor
injuries. This may also be used for property damage warnings.

Important. This message indicates indicates operator tips or


particularly useful information. It does not indicate a dangerous or
damaging situation.

6 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


2 Safety notes
Proper disposal prevents negative effects on people and the
Warning – <Bodily injury>. This message indicates a potentially
environment, and supports the reuse of valuable raw materials.
dangerous situation. Failure to avoid this could result in death or
ABB can accept and dispose of returns for a fee.
serious injury.

2.11 Transport and storage


Attention – <Property damage>. This message indicates a — After unpacking the pressure transmitter, check the
potentially damaging situation. Failure to avoid this could result in device for transport damage.
damage to the product or its surrounding area.
— Check the packaging material for accessories.
2.6 Operator liability — During intermediate storage or transport, store the
Prior to using corrosive and abrasive materials for pressure transmitter in the original packaging only.
measurement purposes, the operator must check the level of For information on permissible ambient conditions for storage
resistance of all parts coming into contact with the materials to and transport, see paragraph “4.4 Storage” and product
be measured. datasheet. Although there is no limit on the duration of storage,
ABB will gladly support you in selecting the materials, but the warranty conditions stipulated on the order
cannot accept any liability in doing so. acknowledgment from the supplier still apply.

The operators must strictly observe the applicable national


2.12 Safety information for electrical installation
regulations with regard to installation, function tests, repairs,
and maintenance of electrical devices. Electrical connections may only be established by authorized
specialist personnel in accordance with the electrical circuit
diagrams. The electrical connection information in the manual
2.7 Qualified personnel must be observed; otherwise, the applicable protection type
Installation, commissioning, and maintenance of the device may be affected. Ground the measurement system according
may only be performed by trained specialist personnel who to requirements.
have been authorized by the plant operator. The specialist
personnel must have read and understood the manual and
2.13 Safety information for inspection and
comply with its instructions. maintenance

2.8 Returning devices Warning – Risk to persons. There is no EMC protection or


Use the original packaging or suitably secure shipping package protection against accidental contact when the housing cover is
if you need to return the device for repair or recalibration open. There are electric circuits within the housing which are
purposes. Fill out the return form (see the end of the document) dangerous if touched. Therefore, the auxiliary power must be
and include this with the device. switched off before opening the housing cover.

According to UE guidelines and other local laws for hazardous


materials, the owner of hazardous waste is responsible for its Warning – Risk to persons. The device can be operated at high
disposal. The owner must observe the proper regulations for pressure and with aggressive media. Any process media released
shipping purposes. may cause severe injuries. Depressurize the pipeline/tank before
opening the transmitter connection.
All devices sent back to ABB must be free from any hazardous
materials (acids, alkalis, solvents, etc.). Corrective maintenance work may only be performed by trained
personnel.
2.9 Disposal — Before removing the device, depressurize it and any
ABB actively promotes environmental awareness and has an adjacent lines or containers.
operational management system that meets the requirements
— Check whether hazardous materials have been used as
of ISO 9001:2015, ISO 14001:2015, and OHSAS 18001:2007.
materials to be measured before opening the device.
Our products and solutions are intended to have minimum
Residual amounts of hazardous substances may still be
impact on the environment and persons during manufacturing,
present in the device and could escape when the device
storage, transport, use and disposal.
is opened.
This includes the environmentally friendly use of natural
— W ithin the scope of operator responsibility, check the
resources. ABB conducts an open dialog with the public
following as part of a regular inspection:
through its publications.
Pressure-bearing walls/lining of the pressure device
This product/solution is manufactured from materials that can
be reused by specialist recycling companies. Measurement-related function
Leak-tightness
2.10 Information on WEEE Directive 2012/19/EU
(Waste Electrical and Electronic Equipment) Wear (corrosion)
This product or solution is subject to the WEEE Directive
2012/19/EU or corresponding national laws. Starting from
August 15th 2018, electrical and electronic equipment marked
with the crossed-out wheeled bin symbol may not be disposed
as unsorted municipal waste. Waste of electrical and electronic
equipment (WEEE) shall be treated separately using the
national collection framework available to customers for the
return, recycling and treatment of WEEE.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 7


3 Transmitter overview

3 Transmitter overview
3.1 Transmitter components overview
3

Figure 1: Differential pressure transmitter components

1 - LCD display with keypad (L1 option)


2 - TTG display with keypad (L5 option)
3 - Integrated digital LCD display (LS option
Figure 2: Gauge / absolute pressure transmitter components
replacing L9 option PHASED OUT)

Important. These two pictures show only two different kinds of transmitters equipped with Barrel type housing. Please consider that DIN
housings are available.

8 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


3 Transmitter overview

3.2 Range & Span consideration


The 2600T Transmitter Specification Sheets provide all information concerning the Range and Span limits in relation to the model
and the sensor code.
The terminology currently used to define the various parameters is as follows:
URL: Upper Range Limit of a specific sensor. The highest value of the measured value that the transmitter can be
adjusted to measure.
LRL: Lower Range Limit of a specific sensor. The lowest value of the measured value that the transmitter can be
adjusted to measure.
URV: Upper Range Value. The highest value of the measured value to which the transmitter is calibrated.
LRV: Lower Range Value. The lowest value of the measured value to which the transmitter is calibrated.
SPAN: The algebraic difference between the Upper and Lower Range Values. The minimum span is the minimum value
that can be used without degradation of the specified performance.
TD: (or Turn Down Ratio) is the ratio between the maximum span and the calibrated span.
The transmitter can be calibrated with any range between the LRL and the URL with the following limitations:
LRL ≤ LRV ≤ (URL - CAL SPAN)
CAL SPAN ≥ MIN SPAN
URV ≤ URL

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 9


4 Opening the box

4 Opening the box


4.1 Identification The certification plate (ref.A) shown here may also be issued
The instrument is identified by the data plates shown in Figure 3. for:
The certification plate (ref. A): contains the certification related — ABB-APR, 32425 Minden, Germany. CE-Identification
parameters for use in Hazardous area. number of the notified bodies to Pressure Equipment Directive:
The Nameplate (ref. B), always made of AISI 316 ss, provides 0045, to ATEX certification: 0044, to IECEx certification: DE/
information concerning the model code, maximum working TUN/QAR06.0012/01.
pressure, range and span limits, power supply, output signal,
— ABB India Limited, 560058 Bangalore, India.
diaphragms material, fill fluid, range limit, serial number, maximum
CE-Identification number of the notified bodies to ATEX
process working pressure (PS) and temperature (TS).
certification: 1725.
The Tag plate, instead, provides customer tag number and
— ABB Engineering Limited, Shanghai 201319, P.R. China.
calibrated range.
CE-Identification number of the notified bodies to ATEX
Both certification and tag plates are supplied self-adhesive certification: 1725.
attached to the electronics housing, as standard. Option I2 allows
to select these plates as metal AISI 316 ss fastened to the
electronics housing with rivets.
The instrument may be used as a pressure accessory (category
III) as defined by the Pressure Equipment Directive 2014/68/EU.
In this case, near the CE mark, you will find the number of the
notified body (0474) that have verified the compliance. 266
pressure transmitters are in compliance with EMC 2004/108/CE*.
The certification plate (ref.A) shown here is issued by ABB
S.p.A, 22016 Tremezzina, Italy, with the numbers:
— FM09ATEX0023X or IECEx FME 16.0002X (Ex d)
— FM09ATEX0024X or IECEx FME 16.0003X (Ex ia)
— FM09ATEX0025X or IECEx FME 16.0004X (Ex ic) (Ex nA)

CE-Identification number of the notified bodies to Pressure


Equipment Directive: 0474, to ATEX certification: 0722, to
IECEx certification: IT/CES/QAR07.0001.

Calib.
Range C

2600T Tag
Number
PRESSURE TRANSMITTER

General Purpose IP67 Max.Supply Voltage 42 Vdc


II 1/2 G Ex db IIC T6 Ga/Gb - II 1/2 D Ex tb IIIC T85°C A
FM09ATEX00023X - IECEx FME16.0002X (-50°C < Ta < +75°C) XP (US) CL I/DIV1/GP ABCD, DIP CL II, III /DIV 1/GP EFG,
ABB S.p.A. Power Supply 42 Vdc / 2W Max FM XP (Canada) CL I/DIV 1/GP BCD, DIP CL II, III /DIV 1/GP EFG,
Tremezzina (Co) Italy C US CL I, ZONE 1, AEx/Ex d IIC T4 Gb -50°C<Ta<+85°C
APPROVED
II 1 G Ex ia IIC T6....T4 Ga - II 1/2 G Ex ia IIC T6 Ga/Gb ENCL 4X T AMB=85°C "Seal not required"
II 1 D Ex ia IIIC T85°C Da for electrical parameters
see DH3173 - "FISCO Field Instrument" IS/Sec. Intrinseque (Entity) CL I, ZONE 0 AEx/Ex ia IIC T6.....T4 Ga
If cable entry point has FM09ATEX0024X and IECEx FME16.0003X FM CL I/DIV 1/GP ABCD IS - CL II/DIV 1/GP EFG - CLIII when
temperature of > 60°C C US conn. per dwg DH 3173 ENCL 4X "FISCO Field Instrument"
APPROVED
II 3 G Ex ic IIC T6....T4 Gc - II 3 D Ex tc IIIC T85°C Dc CL I, ZONE 2 AEx nC IIC T6...T4 Ex nL IIC T6...T4 Gc
for electrical parameters see DH3173 FM CL I/DIV 2/GP ABCD /T6...T4 NIFW when connected per drawing
"FISCO Field Instrument" C US DH 3173 ENCL 4X "FISCO Field Instrument"
0722 FM09ATEX0025X IECEx FME16.0004X
N30067
APPROVED
FM16CA0036X - FM16US0066X
Figure 3: Product identification
* C and F sensors on gauge and absolute pressure transmitters are in compliance with IEC61000-4-6 with B criteria

10 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


4 Opening the box
4.2 Optional wired-on SST plate (I1)
The 266 transmitter can be supplied with the optional “Wired
On Stainless Steel plate” (figure 4) which is permanently laser
printed with a custom text specified in phase of order. The
available space consists in 4 lines with 32 characters per line.
The plate will be connected to the transmitter with a Stainless
Steel wire.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD
Figure 4: 4-line layout of the optional wired-on Stainless Steel plate

4.3 Handling
The instrument does not require any special precautions during
handling although normal good practice should be observed.

4.4 Storage
The instrument does not require any special treatment if stored
as dispatched and within the specified ambient conditions.
There is no limit to the storage period, although the terms of
guarantee remain as agreed with the Company and as given in
the order acknowledgement.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 11


5 Mounting

5 Mounting
specification; no further calibration is required in normal
5.1 General
condition. ABB typically configures 266 pressure transmitters
Study these installation instructions carefully before proceeding. according to the user requirements. A typical configuration
Failure to observe the warnings and instructions may cause a includes:
malfunction or personal hazard. Before installing the
transmitter, check whether the device design meets the — TAG number
requirements of the measuring point from a measurement
technology and safety point of view. — Calibrated span

This applies in respect of the: — Output linearization

— Explosion protection certification — LCD display configuration


— Measuring range 5.3.2 Hazardous area considerations
The transmitter must be installed in hazardous area only if it is
— Gauge pressure stability
properly certified. The certification plate is permanently fixed on
— Temperature (Ambient and Process) the neck of the transmitter top housing. The 266 Pressure
Transmitter Line can have the following certifications:
— Operating voltage
ATEX INTRINSIC SAFETY
The suitability of the materials must be checked as regards
— II 1 G Ex ia IIC T6…T4 Ga IP67
their resistance to the media. This applies in respect of the:
— II 1/2 G Ex ia IIC T6…T4 Ga/Gb; IP67
— Gasket
— II 1 D Ex ia IIIC T85°C Da; IP67
— Process connection, isolating diaphragm, etc.
— II 1/2 D Ex ia IIIC T85°C Da: IP67
In addition, the relevant directives, regulations, standards, and
accident prevention regulations must be observed (e.g., VDE/ ATEX EXPLOSION PROOF
VDI 3512, DIN 19210, VBG, Elex V, etc.). Measurement — II 1/2 G Ex db IIC T6 Ga/Gb Ta = -50°C to +75ºC; IP67
accuracy is largely dependent on correct installation of the
pressure transmitter and, if applicable, the associated —II 1/2 D Ex tb IIIC T85°C Db Ta = -50°C to +75ºC; IP67
measuring pipe(s). As far as possible, the measuring setup ATEX TYPE “N” / EUROPE:
should be free from critical ambient conditions such as large
variations in temperature, vibrations, or shocks. —II 3 G Ex ic IIC T6…T4 Gc IP67
—II 3 D Ex tc IIIC T85°C Dc IP67
Important. If unfavorable ambient conditions cannot be avoided for
reasons relating to building structure, measurement technology, or COMBINED ATEX, ATEX FM and FM Canada:
other issues, the measurement quality may be affected. If a remote
— See detailed classifications
seal with capillary tube is installed on the transmitter, the additional
operating instructions for remote seals and the related data sheets FM Approvals US and FM Approvals Canada:
must be observed.
— Explosionproof (US): Class I, Div. 1, Groups A, B, C, D

5.2 IP protection & designation — Explosionproof (Canada): Class I, Div. 1, Groups B, C, D


The housings for 266 transmitters are certified as conforming to — Dust ignitionproof: Class II, Div. 1, Groups E, F, G
protection type IP66 / IP67 (according to IEC 60529) or NEMA
4X (according to NEMA 250). — Nonincendive: Class I, Div. 2, Groups A, B, C, D

The first number indicates the type of protection the integrated — Intrinsically safe: Class I, II, III, Div. 1, Groups A,B,C,D,E,F, G
electronics have against the entry of foreign bodies, including — Class I, Zone 0, AEx ia IIC T6/T4 (FM US)
dust.
— Class I, Zone 0, Ex ia IIC T6/T4 (FM Canada)
“6” means that the housing is dust-proof (i.e., no ingress of
dust). IEC (Ex):

The second number indicates the type of protection the — See detailed classifications
housing has against the entry of water. NEPSI INTRINSIC SAFETY/CHINA approval Ex ia IIC T4-T6
“6” means that the housing is protected against water; NEPSI FLAMEPROOF/CHINA approval Ex d IIC T6
specifically, powerful jets of water under standardized
conditions. INMETRO BRAZIL - based on ATEX

“7” means that the housing is protected against water; TECHNICAL REGULATION CUSTOM UNION for Russia,
specifically, against the effects of temporary immersion in water Kazakhstan, Belarus - based on EAC
under standardized water pressure and temporal conditions.
Warning - General Risk for model 266 used in zone 0.
5.3 Mounting the transmitter The enclosure contains aluminum and is considered to present a
5.3.1 Transmitter factory configuration consideration potential risk of ignition by impact or friction. Care must be taken into
The 266 pressure transmitter in your hands has been factory account during installation and use to prevent impact or friction.
calibrated to reflect the published declared performance

12 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


5 Mounting
5.4 Pressure Equipment Directive (PED) (2014/68/EU) It is important to mount the transmitter and to lay the process
5.4.1 Devices with PS >200 piping so that gas bubbles, when measuring liquids, or
Devices with a permissible pressure PS >200 bar have been condensate when measuring gases, will flow back to the
subject to a conformity validation. The data label includes the process and not enter the transmitter measuring chamber.
following specifications: Pressure Equipment Directive (PED) Optional Vent/drain valves (code V1/V2/V3) on the transmitter
(2014/68/EU). are located on the sensor flanges.
The transmitter has to be positioned so that these drain/vent
valves will be located higher than the taps on liquid service in
order to allow the venting of entrapped gas or below the taps
on gas service in order to allow the air to vent off or
condensate to drain off. For safety reasons, take care of the
drain/vent valves position so that when the process fluid is
removed during the drain/vent operation it is directed down
and away from technicians. It is recommended to mount the
transmitter to prevent this possible source of damage for
unskilled operators.

Figure 5: 266 nameplate with PED data

Figure 6: Drain/vent valves configuration (respectively V1, V2, V3)


5.4.2 D evices with PS ≤200 bar
Devices with a permissible pressure PS ≤200 bar correspond Important. This message indicates indicates operator tips or
to article 3 paragraph (3). They have not been subject to a particularly useful information. It does not indicate a dangerous or
conformity validation. These instruments were designed and damaging situation.
manufactured acc. to SEP Sound Engineering Practices.

5.5 Mounting a DP sensor transmitter (266DSH/ Important. In case of a High Static differential pressure transmitter,
266MST/266RST/266DRH/266MRT/266RRT) please notice that the Vent/Drain valves can be configured only on
the process axis (V1).
The pressure transmitter models 266DSH, 266MST and
266RST can be mounted directly on the manifold. A mounting
bracket for wall or pipe mounting (2” pipe) is also available as
an accessory. For models 266DRH, 266MRT and 266RRT
always mounting brackets should be used. Ideally, the pressure
transmitter should be mounted in a vertical position to prevent
subsequent zero shifts.

Important. If the transmitter is installed inclined with respect to the


vertical, the filling liquid exerts hydrostatic pressure on the
measuring diaphragm, resulting in a zero shift. In such an event, the
zero point can be corrected via the zero push-button or via the “set
PV to zero” command. Please refer to the [configuration section] for
further details. For transmitters without diaphragm seals, please
read the following considerations on the Vent/Drain valves in the
following relevant paragraph.

Attention − Potential damage to transmitter. In case of a High


Static differential pressure transmitter (266DSH.x.H) please always
open the equalization valve of the manifold (if installed) before
applying pressure to the transmitter. High Static pressure can
damage the sensor causing a zero shift and a serious decrease of
the total performance in terms of accuracy. In this case, please
perform a full sensor trim.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 13


5 Mounting
5.5.1 Bracket mounting (optional)
Different mounting brackets are available please refer to the relevant installation drawing below:

29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)

210 (8.28)
66 (2.60) with plug
78 (3.07) with d/v valve

(0.43)
11
72 (2.83)
89 (3.48)

(*) 113 (4.45)


116 (4.57)
142 (5.59)

Figure 7: Differential Pressure Style transmitter with barrel housing installed on a horizontal pipe with optional bracket (B2)

29 (1.14)
18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
9 (0.35)
91 (3.58)
145 (5.70)
179 (7.02)

210 (8.28)
41.3 (1.63)

66 (2.60) with plug


78 (3.07) with d/v valve
65 (2.53)

54 (2.13)
96.8 (3.81)
100 (3.94) for NACE bolting 102 (4.02) 29 (1.12)

Figure 8: Differential Pressure Style transmitter (High Static option)

14 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


5 Mounting

29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)

210 (8.28)
11 (0.43)
66 (2.60) with plug
72 (2.83) 78 (3.07) with d/v valve
(*) 113 (4.45)
113 (4.43)
123 (4.86)
142 (5.59)

Figure 9: Differential Pressure Style transmitter with barrel housing installed on a vertical pipe with optional bracket (B2)

29 (1.14)
18 (0.71)
197 (7.73)
178 (6.99)
129 (5.06)

113 (4.45)

18 (0.71)

72 (2.83)
87 (3.42)
116 (4.57)
136 (5.35) 183 (7.19) 55 (2.17)

Figure 10: Differential Pressure Style transmitter with DIN housing installed on a Vertical pipe with optional bracket (B2) installation for
AIR/GAS measurements

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 15


5 Mounting

29 (1.14)
18 (0.71)

4.4 (0.17)
65 (2.54)
83 (3.28)

116 (4.57) 87 (3.42)

18 (0.71)
136 (5.35) 183 (7.19) 55 (2.17)

Figure 11: Differential Pressure Style transmitter with barrel housing and Kynar inserts installed on a horizontal pipe with optional
bracket (B2)

29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)

210 (8.28)
1/2 NPT
1/4 or

72 (2.83)
89 (3.48)

54 (2.13) 113 (4.45)


116 (4.57)

Figure 12: Differential Pressure Style transmitter with barrel housing and Kynar inserts installed on a vertical pipe with optional bracket (B2)

16 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


5 Mounting

29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)

210 (8.28)
72 (2.83)
54 (2.13)
113 (4.43) 113 (4.45)
123 (4.86)

Figure 13: Differential Pressure Style transmitter with barrel housing and Kynar inserts installed on a vertical pipe with optional bracket (B2)

5.5.2 B2 Pipe and wall mounting bracket details


All the bolts and nuts supplied are necessary for the installation on pipe. In case of panel or wall installation, the U-bolt and the
U-bolt nuts and washers will not have to be used.
The bolts for panel mounting are not within the scope of supply.
1 – U-bolt
3
2 – U-bolt fixing nuts and washers
2
3 – Transmitter fixing bolts
4 – B2 bracket

Figure 14: Pipe and wall mounting bracket kit (B2)

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 17


5 Mounting

29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)

210 (8.28)
11 (0.43)
117 (4.60)
166 (6.53)

70 (2.75)
84 (3.31)

(*)
70 (2.75) 95 (3.72)
142 (5.59) 174 (6.86)

Figure 15: Differential Pressure Style transmitter with barrel housing installed on a box pipe with optional bracket for SST housing (B5)

5.5.3 B5 Flat type bracket details


1 – U-bolt
3 2 – U-bolt fixing nuts and washers
3 – Transmitter fixing bolts
4 – B5 bracket

Figure 16: Flat type mounting bracket kit (B5)

18 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


5 Mounting
5.6 Mounting a P style pressure transmitter
Important. If the transmitter is installed inclined with respect to the
(266Gxx, 266Axx, 266Hxx, 266Nxx)
vertical, the filling liquid exerts hydrostatic pressure on the
The pressure transmitter can be mounted directly on the measuring diaphragm, resulting in a zero shift. In such an event, the
manifold. zero point can be corrected via the zero push-button or via the “set
A mounting bracket for wall or pipe mounting (2” pipe) is also PV to zero” command. Please refer to the [configuration section] for
available as an accessory. further details. For transmitters without diaphragm seals the Vent /
Drain considerations below should be taken into consideration.
Ideally, the pressure transmitter should be mounted in a
vertical position to prevent subsequent zero shifts.

91 (3.58) 113 (4.45) 29 (1.14)


18 (0.71) 18 (0.71)

145 (5.71)
16 (0.63)

18 (0.71)
54 (2.13)
39 (1.54)
1/2 - 14 NPT
32 (1.26) width across 108 (4.25) 49 (1.93)
72 (2.83) flats of exagon

Figure 17: Model 266H or 266N High overload resistant P-Style transmitter with 1/2-14 NPT male process connection and barrel housing
installed on a 2”pipe with optional bracket (B6 carbon steel or B7 Stainless Steel 316L)

113 (4.45) 29 (1.14)


91 (3.58) 18 (0.71)
18 (0.71)
145 (5.71)
16 (0.63)

18 (0.71)
19 (0.75)

36 (1.42)

32 (1.26) width across


flats of exagon
72 (2.83)
108 (4.25) 49 (1.93)

Figure 18: Model 266H or 266N High overload resistant P-Style transmitter with 1/2-14 NPT female process connection and barrel
housing installed on a 2”pipe with optional bracket (B6 carbon steel or B7 Stainless Steel 316L)

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 19


5 Mounting
113 (4.45) 29 (1.14)
91 (3.58)
18 (0.71) 18 (0.71)

145 (5.71)
283 (11.12)

12 (0.45)
19 (0.74)
23 (0.9) width across
flats of exagon
Ø65 (2.56)
72 (2.83)
116 (4.57) 105 (4.12)

Figure 19: Model 266H or 266N High overload resistant P-Style transmitter with sensor Z with barrel housing installed on a 2”pipe with
optional bracket (B6 carbon steel or B7 Stainless Steel 316L)

Attention − Potential damage to transmitter. In case of an HART gauge pressure transmitter with 1050 bar/15000 psi sensor range
(266HSH.Z or 266GSH.Z) and 1/4” NPT process connection, please always perform sensor low trimming to remove possible zero shift and a
prevent serious decrease of the total performance in terms of accuracy. Sensor low trim can be performed via LCD, DTM or handheld terminals.

113 (4.45) 29 (1.14)


18 (0.71) 18 (0.71) 91 (3.58)
145 (5.71)
51 (1.99) max.

283 (11.12)

Ø65 (2.56)

1/2 - 14 NPT
27 (1.06) width across
flats of exagon
105 (4.12) 72 (2.83)
116 (4.57)

Figure 20: Model 266G or 266A P-Style transmitter with barrel housing installed on a 2”pipe with optional bracket
(B6 carbon steel or B7 Stainless Steel 316L)

20 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


5 Mounting
5.6.1 B6 and B7 Barrel housing bracket details

1 – U-bolt
3 2 – U-bolt fixing washers and nuts
3 – Transmitter fixing bolts
4 – B6 or B7 bracket
5
5 – Fitting adapter (supplied with 266HSH)

Figure 21: Pipe and wall mounting bracket kits for P style transmitter with Barrel housing

128 (5.04) 29 (1.14) 122 (4.80) 30 (1.19)


85 (3.35) 18 (0.71) 18 (0.71)
66 (2.60)

72 (2.83)
145 (5.71)

11 (0.43)
72 (2.83)
18 (0.71)
16 (0.63)
54 (2.13)

1/2 - 14 NPT
39 (1.54)

Ø65 (2.56) 32 (1.26) width across


flats of exagon 117 (4.60)
49 (1.93)
105 (4.13)

Figure 22: Model 266H or 266N Hi overload resistant P-Style transmitter with DIN housing installed on a 2”pipe with optional bracket
(B7 Stainless Steel 316L)

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 21


5 Mounting

128 (5.04) 29 (1.14) 120 (4.72) 30 (1.19)


83 (3.27) 18 (0.71) 18 (0.71)
66 (2.60)

72 (2.83)
145 (5.71)

11 (0.43)
56 (2.20) max.
72 (2.83)

1/2 - 14 NPT
105 (4.13) 22 (0.87) width across
flats of exagon 117 (4.60)

Figure 23: Model 266G or 266A P-Style transmitter with DIN housing installed on a 2”pipe with optional bracket
(B7 Stainless Steel 316L)

5.6.2 B7 DIN Housing bracket details


1 – U-bolt
1
2 – U-bolt fixing bolt and washer
3 – Transmitter fixing bolts
4 4 – B7 bracket

Figure 24: Pipe and wall mounting bracket kit (B7) for P style transmitter with DIN housing

22 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


5 Mounting
5.7 Transmitter housing rotation In case of LS display the removal procedure requires a specific
To improve field access to the wiring or the visibility of the grabbing tool included within spare units, codified with
optional LCD meter, the transmitter housing may be rotated DR3071/DR3072
through 360° and fixed in any position. A stop prevents the
housing from being turned too far. In order to proceed with
housing rotation, the housing stop tang-screw has to be
unscrewed by approximately 1 rotation (do not pull it out) and,
once the desired position has been reached, retightened.

Figure 28: Grabbing area for LS display removal


5.10 Impulse piping connection for standard
instruments
In order for the pipes to be laid correctly, the following points must
be observed:
— The measuring pipes must be as short as possible and free
from sharp bends.
— Lay the impulse piping in such a way that no deposits
accumulate in them. Gradients should not be less than
approx. 8% (ascending or descending).
— The measuring pipes should be blown through with
compressed air or, better yet, flushed through with the
measuring medium before connection.
Figure 25: Housing rotation
— Where a fluid/vaporous measuring medium is being used,
5.8 Integral display rotation the liquid in both measuring pipes must be at the same
In case an optional integral display meter is installed, it is level. If a separating liquid is being used, both measuring
possible to mount the display in four different positions rotated pipes must be filled to the same level (266Dxx and 266Mxx).
clockwise or counterclockwise with 90° steps. To rotate the
— Although it is not absolutely necessary to use balancing
LCD, simply open the windowed cover (Hazardous area
vessels with vaporous measuring media, measures must be
prescriptions must be respected), pull-out the display housing
taken to prevent steam entering the measuring chambers of
from the communication board.. Reposition the LCD connector
the measuring equipment (266Dxx and 266Mxx).
according to the new desired position. Push back the LCD
module on the communication board. Be sure that the 4 plastic — It may be necessary to use condensate vessels, etc., with
fixing locks are properly in place. small spans and vaporous measuring media (266Dxx and
266Mxx).
— If using condensate vessels (steam measurement), you
should ensure that the vessels are at the same elevation in
the differential pressure piping (266Dxx and 266Mxx).
— As far as possible, keep both impulse lines at the same
temperature (266Dxx and 266Mxx).
— Completely depressurize the impulse lines if the medium is a
fluid.
— Lay the impulse lines in such a way that gas bubbles (when
Figure 26: Display rotation measuring fluids) or condensate (when measuring gases)
can flow back into the process line.
5.9 Display removal
To remove the LCD it is necessary to gently grab the entire — Ensure that the impulse lines are connected correctly (High
component from the lower plastic as shown by the picture here and Low pressure sides connected to measuring
below. equipment, seals...).
— Make sure the connection is tight.
— Lay the impulse line in such a way that prevents the medium
from being blown out over the measuring equipment.

Caution. Process leaks may cause harm or result in death. Install


and tighten process connectors and all accessories (including
manifolds) before applying pressure. In case of toxic or otherwise
dangerous process fluid, take any precautions as recommended in
the relevant Material Safety Data Sheet when draining or venting.
Use only a 12 mm (15/32“) hexagonal spanner to tighten the
Figure 27: Grabbing area for display removal
bracket bolts.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 23


5 Mounting
5.11 Process connections considerations
266 differential pressure transmitter process connections on
the transmitter flange are 1/4 - 18 NPT, with a centers distance
of 54mm (2.13in) between the connections. The process
connections on the transmitter flange are on centers to allow
direct mounting to a three-valve or five-valve manifold.
Flange adapter unions with 1/2 - 14 NPT connections are
available as an option. Rotate one or both of the flange
adapters to attain connection centers of 51mm (2.01in), 54mm
(2.13in) or 57mm (2.24in).
To install adapters, perform the following procedure:
1. Position the adapters with the O-ring in place.
2. Bolt the adapters to the transmitter using the bolts
supplied.
3. Tighten the bolts to a torque value of 25Nm (stainless Figure 29: Adapter
steel bolts) or 15Nm (for Stainless steel NACE bolts).
Deviations for models 266Mxx, 266Rxx and for PTFE O-rings:
pretightening hand-tight. Pretightening to 10 Nm. Final
tightening to 50 Nm.
For model 266PSx, 266VSx and 266RSx, it is only possible to
have one adapter, with low pressure side flange without
process connection and drain/vent valve.
For high static model (266DSH.x.H) tighten the bolts to a
torque value of 40 Nm (regardless of the material of the bolts
used). In case of PTFE O-rings, pretightening to 10Nm and final
tightening to 50 Nm.

Important. For 266MST with MWP 60MPa/600bar/8700psi


(order-code A) the maximum allowable pressure for directly
flanged-on shut-off devices (manifolds) and other directly flanged
elements is limited to 41,3MPa (413 bar/5988,5 psi).

5.12 Kynar inserts connection


When connecting Pressure transmitters equipped with kynar
inserts tighten the bolts to 15 Nm max.

5.13 Screw torques for models 266MSx and 266RSx


with Kynar inserts
The following procedures apply to process flange screws and
nuts: Figure 30: Kynar insert

Pretightening to 2 Nm (working crosswise).


Pretightening to 10 Nm (working crosswise) and then tightening
by a tightening angle of 180°, working in two stages of 90° for
each screw, and working crosswise.

24 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


5 Mounting
5.14 Installation recommendations 5.14.2 Gas or liquid (with solids in suspension) flow
Impulse piping configuration depends on the specific measurement
measurement application. — Place the taps to the top or side of the line.
5.14.1 Steam (condensable vapor) or clean liquids flow — Mount the transmitter above the taps.
measurement The process fluid must enter the transmitter primary:
— Place taps to the side of the line.
1. Open equalizing valve (C).
— Mount beside or below the taps.
2. Close low pressure (B) and high pressure (A) valves.
— Mount the drain/vent valve upward.
3. Open gate valves.
— In case of steam application fill the vertical section of the
connecting lines with a compatible fluid through the filling 4. Slowly open high pressure (A) valve to admit process fluid
tees. to both sides of primary.

The process fluid must enter the transmitter primary: 5. Vent or drain the primary unit and then close the valves.

1. Open equalizing valve (C). 6. Open the (B) valve and close the equalizing valve.

2. Close low pressure (B) and high pressure (A) valves.


3. Open gate valves.
4. Slowly open high pressure (A) valve to admit process fluid
to both sides of primary.
5. Vent or drain the primary unit and then close the valves.
6. Open the (B) valve and close the equalizing valve.

Figure 32: Gas or liquid flow measurement (transmitter and manifold)

Caution. Manifolds can be supplied both mounted on pressure


transmitters and loose. In case of integral mounting, consider that:

— All adjustments should be carried out by qualified personnel with


the valve without pressure.

— End connections must not be removed from the body.


Figure 31: Steam or clean liquid flow measurement — Do not use handle wrenches or extensions to operate the
(transmitter and manifold) valves.

— Head units must not be removed once installed.

— Do not cover or remove body marking.

Important. The maximum working temperature of the whole


assembly (manifold and instrument) corresponds to the temperature
limit of the pressure transmitter.

Important. When the manifold is assembled to a 2600T pressure


transmitter with NACE compliance A4-50 Stainless Steel bolts
(available on request), please note that the maximum working
pressure is limited to 210 bar (3045 psi).

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 25


5 Mounting
5.14.3 Liquid level measurements on closed tanks
and non condensable fluids (dry leg)
— Mount the transmitter at the same height or below the
lowest level to be measured.
— Connect the + (H) side of the transmitter to the bottom of
the tank.
— Connect the - (L) side of the transmitter to the upper part
of the tank, above the maximum level of the tank.

Figure 34: Level measurement on closed tank with wet leg

5.14.5 Liquid level measurement with open tanks


— Mount the transmitter at the same height or below the
lowest level to be measured.
— Connect the + (H) side to the bottom of the tank.
— Vent the “–” (L) side of the transmitter to the atmosphere
(in this case a gauge pressure is shown; the (L) side is
already vented to the atmosphere).
Figure 33: Level measurement on closed tank with dry leg

5.14.4 Liquid level measurement with closed tanks and


condensable fluids (wet leg)
— Mount the transmitter at the same height or below the
lowest level to be measured.
— Connect the + (H) side of the transmitter to the bottom of
the tank.
— Connect the - (L) side of the transmitter to the upper part
of the tank.
— Fill the vertical section of the connecting line to the upper
part of the tank with a compatible liquid through the
dedicated filling tee.

Figure 35: Level measurement on open tank with P style transmitter

26 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


5 Mounting
5.14.6 Pressure or absolute pressure measurement 5.14.7 Pressure or absolute pressure measurement
of a tank of a liquid in a pipe
— Place the taps in the upper part of the tank. — Place the tap at the side of the line.
— Mount the transmitter above the elevation of the process — Mount the transmitter (both pressure and differential
tap (both pressure and differential pressure transmitter can pressure transmitters) beside or below the tap for clean
be used). fluids, above the tap for dirty fluids.
— Connect the transmitter to the tank. — Connect the + (H) side of the transmitter to the pipe.

Figure 36: Gauge or absolute pressure measurement on a tank

Figure 37: Gauge or absolute pressure measurement of a liquid in


a pipe. (E: elevaton S: suppression)

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 27


5 Mounting
5.14.8 Pressure or absolute pressure measurement 5.14.9 Pressure or absolute pressure measurement
of a condensable vapor in a pipe of a gas in a pipe
— Place the tap at the side of the line. — Place the tap at the top or side of the line.
— Mount the transmitter (both pressure and differential — Mount the transmitter (both pressure and differential
pressure transmitter) below the tap. pressure transmitter) beside or above the tap.
— Connect the + (H) side of the transmitter to the pipe. — Connect the transmitter to the pipe.
— Fill the vertical section of the connecting line to the tap
with a compatible liquid through the dedicated filling tee.

Figure 38: Gauge or absolute pressure measurement of Figure 39: Gauge or absolute pressure measurement of gas in a pipe
condensable vapor

28 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


6 Transmitter wiring

6 Transmitter wiring
6.1 Cable connection
Warning - General risks. Observe the applicable regulations
governing electrical installation. Connections must only be Depending on the design supplied, the electrical connection is
established in a dead-voltage state. Since the transmitter has no established via a cable entry, M20 x 1.5 or 1/2-14 NPT thread.
switch-off elements, overvoltage protection devices, lightning Connectors related to different protocols are available on
protection, and voltage separation capacity must be provided at the request. The screw terminals are suitable for wire cross
plant (overvoltage/lightning protection is optional). Check that the sections of up to 2.5 mm2 (AWG 14).
existing operating voltage corresponds to the voltage indicated on
the name plate.The same lines are used for both the power supply Important. With Category 3 transmitters for use in “Zone 2”, a
and output signal. In case the surge protection option is present qualified cable gland for this type of protection must be installed by
and the transmitter is installed in a Hazardous area, the transmitter the customer (see the section “Hazardous Area Consideration”). A
has to be power supplied from a voltage source isolated from threads is located in the electronics housing for this purpose. For
mains (galvanic separation). Furthermore the potential equalization transmitters with “Flameproof enclosure” (Ex d) type of protection,
for the entire powering cable must be guaranteed since the intrinsic the housing cover must be secured using the locking screw. The
safety circuit of the transmitter is grounded. screw plug that may have been supplied with the transmitter must
be sealed at the plant using Molykote DX.
Electrical shock can result in death or serious injury. Avoid contact
with the leads and terminals. High voltage that may be present on The installer assumes responsibility for any other type of sealing
leads can cause electrical shock. medium used. At this point, we wish to draw your attention to the
fact that increased force will be required to unscrew the housing
Do NOT make electrical connections unless the electrical code cover after an interval of several weeks.
designation stamped on the transmitter data plate agrees with the
classification of the area in which the transmitter is to be installed. This is not caused by the threads, but instead is due solely to the
Failure to comply with this warning can result in fire or explosion. type of gasket.

6.2 Analogue output (HART) transmitter wiring


1 - Inner ground termination
point

5 2 - External
1 2 ground
termination point
-

+
4 3 - Hand-held communicator
1
- 4 - Line load
+ + 5 - Remote indicator
+ 6 - Power source
7 Locking screw
- 7 2
691HT

- F1 F2 F3 F4

6 REVIE W CONF
PV

SERIAL
LINK

TRI M

A B C D E F G H I
1 2 3

J K L M N O P Q R
4 5 6

S T U V W X Y Z #
7 8 9

@ % & /
0
+
- 3

Figure 40: HART transmitter connection scheme


HART hand-held communicator may be connected at any
wiring termination point in the loop, providing the minimum
resistance is 250 ohm. If this is less than 250 ohm, additional
resistance should be added to allow communications. The
handheld terminal is connected between the resistor and
transmitter, not between the resistor and power source.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 29


6 Transmitter wiring
6.3 Supply requirement
Warning - General risks. Cable, cable gland and unused port plug
For signal/power connection use twisted, stranded pairs of must be in accordance with the intended type of protection (e.g.
wiring no 18 to 22 AWG / 0.8 to 0.35mm2 ø up to 5,000 feet intrinsically safe, explosion proof, etc.) and degree of protection
(1500 meters). Longer loops require larger wire. (e.g. IP6x according to IEC EN 60529 or NEMA 4x). See also the
If a shielded wire is used, the shield should be grounded only at addendum for “EX SAFETY” ASPECTS AND “IP” PROTECTION. In
one end, not both ends. In case of wiring at transmitter end, particular, for explosion proof installation, remove the red temporary
use the terminal located inside the housing marked with the plastic cap and plug the unused opening with a plug certified for
appropriate sign. explosion containment.

The 4 to 20 mA dc output signal and the dc power supply to — If applicable, install wiring with a drip loop. Arrange the
the transmitter are carried from the same pairs of wires. drip loop so the bottom is lower than the conduit
connections and the transmitter housing.
The transmitter operates from 10.5 to 42 V DC with no load
and is protected against reverse polarity connection — Before reassembling covers, the integrity of the cover
O-rings must be checked. If damaged they must be
For Ex ia and other intrinsically safe approval power supply
replaced with an original spare part. A slight grease layer
must not exceed 30 V DC.
should be applied for proper lubrication.
Minimum operating voltage increase to 12.3 V DC with optional
— Put back the housing cover, turn it to seat O-ring into the
surge protector or to 10.8 V DC with optional conformity to
housing and then continue to hand tighten until the cover
NAMUR NE 21 (2004).
contacts the housing metal-to-metal. In Ex-d (Explosion
For maximum power supply voltage please refer to the top Proof) installation, lock the cover rotation by turning the
identification plate of the transmitter. set nut (use the 2mm Allen key supplied with the
instrument).
The actual possible line length of the electrical circuit depends
on the total capacitance and resistance, and can be estimated
using the following formula:
6.5 Electrical connection via connectors
6 6.5.1 Harting connector (HART output versions) on DIN
65 x 10 Cf + 10000
L= – housing
RxC C
3
Where:
L = Line length in meters
R = Total resistance in Ω (ohms)
C = Line capacitance in pF/m
Cf = Maximum internal capacitance of the HART field devices
located in the circuit, in pF
Avoid routing cables with other electrical cables (with inductive
load, etc.) or near large electrical equipment.

6.4 Wiring procedure 1 2
Follow these steps to wire the transmitter: 1 - DIN Housing with Harting angle connector
— Remove the temporary plastic cap from one of the two 2 - DIN Housing with Harting straight connector
electrical connection ports located at both sides in the
upper part of the transmitter housing. 3 - Harting Han 8D socket insert for mating plug supplied
(view of sockets)
— These connection ports may have a 1/2 inch internal
Figure 41: Harting HAN straight and angle connection connectors
NPT-F or M20 threads. Various adaptors and bushings
can be fitted to these threads to comply with plant wiring
(conduit) standards.
— Remove the housing cover of the “field terminals” side.
See the indication on housing. In an Explosion-Proof/
Flame-Proof installation, do not remove the transmitter
covers when power is applied to the unit.
— Run the cable through the cable gland and the open port.
— Connect the positive lead to the + terminal, and the
negative lead to the – terminal.
— Plug and seal the electrical ports. Make sure that when
the installation has been completed, the electrical ports
are properly sealed against entry of rain and/or corrosive
vapors and gases.

30 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


6 Transmitter wiring
6.5.2 Assembling and connecting the socket connector
The socket connector for connecting the cable is supplied
unassembled as an accessory for the transmitter.
— The contacts (2) are crimped or soldered onto the cable
ends (wire cross section of 0.75 … 1 mm² (AWG 18 …
AWG 17)), from which approx. 1.5 … 2 cm (0.59 …
0.79 inch) of the sleeve and approx. 8 mm (0.32 inch) of
the insulation have been stripped; they are then inserted
into the socket (1) from the rear.
— Slide the set screw (6), clamping ring (5), gasket (4), and
housing (3) onto the cable in the order indicated before
assembly (you may have to adjust the gasket (4) to fit the
cable diameter). Figure 43: Ground connection on transmitter housing

Important. Before you press the contacts completely into the 6.7 Surge protector equipped terminal block
socket, check the connection points again. Incorrectly inserted (optional)
contacts can be removed by using a press-out tool (part no.: The pressure transmitter housing with surge protector (code
0949 813), or a standard ballpoint pen as a makeshift tool. Please S2) inside the terminal board must be connected using the
observe the connection diagram included with the plug. grounding terminal (PE), by means of a short connection with
the equipotential bonding.
Equipotential bonding conductor must to have 4.00mm2 of
maximum cross-section.

Important. Test voltage withstand capability can no longer be


ensured when this protective circuit is used.

6.8 Common mode voltages


1 - Socket 266 pressure transmitter operates within the specified levels of
accuracy for common-mode voltages of up to 250V between
2 - Contact lines and housing grounded.
3 - Housing
4 - Gasket (can be cut)
5 - Clamping ring
6 - PG 11 set screw
7 - Cable (diameter 5 - 11 mm or 0.20 - 0.43 inch)
Figure 42: Socket connector components

6.6 Grounding
Pressure transmitter housing should be grounded or earthed in
accordance with national and local electrical codes. Ground
connection is mandatory for surge protector equipped devices
in order to ensure proper functioning.
Protective grounding terminals (PE) are available outside and/or
inside the housing of the transmitter. Both ground terminals are
electrically connected and it up to the user to decide which one
to use. The most effective transmitter case grounding method
is direct connection to earth ground with impedance equal or
less of 5 ohm.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 31


7 Commissioning

7 Commissioning
Once the transmitter has been installed, it is put into operation 7.1 Analogue and HART Communication models
by switching on the operating voltage. If the pressure applied falls within the values indicated on the
Check the following before switching on the operating voltage: name plate, the output current will be between 4 and 20 mA.
If the pressure applied falls outside the set range, the output
— Process connections current will be between 3.5 mA and 4 mA if the range is
undershot or between 20 mA and 22.5 mA if the range is
— Electrical connection
overshot (depending on the respective configuration).
— The impulse line/s and the measuring chamber of the
measuring equipment must be completely filled with the 7.2 Standard setting for normal operation
measuring medium. 3.8 mA / 20.5 mA
The transmitter can then be put into operation. To do this, the In order to prevent errors in flow rate measurements (266Dxx
shut-off valves must be actuated in the following sequence (in and 266Mxx) in the lower range, it is possible to set a “cut off
the default setting, all valves are closed). point” and/or a “lin./sq. root transition point” via the optional
LCD integral displays with keypad or via the graphical user
(Differential models) 266Dxx or 266Mxx interface (DTM).
— Open the shut-off valves on the pressure tap connection.
Unless otherwise specified, the “lin./sq. root transition point” is
— Open the pressure equalization valve of the manifold. set to 5% and the “cutoff” to 6% of the flow rate end value by
the manufacturer; A current that is < 4 mA or > 20 mA may
— Open the positive shut-off valve (on the manifold).
also indicate that the microprocessor has detected an internal
— Open the negative shut-off valve (on the manifold). error. In this case the alarm output can be configured both via
the local LCD with keypad, via an external Hart hand held
— Close the pressure equalization valve.
terminal (ABB DHH805) or via a DTM based configuration tool
To put the transmitter out of operation, carry out the steps in (Asset Vision).
reverse order.
7.3 Standard setting for error detection (alarm)
(Gauge & Absolute models) 266Gxx, 266Axx, 266Hxx, 3.7 mA / 21 mA
266Nxx, 266Pxx, 266Vxx, 266Rxx
The graphical user interface (DTM) or the LCD integral display
— Open the shut-off valve on the pressure tap connection. (if installed) can be used to diagnose the error.
— Open the positive shut-off valve.
Important. A brief interruption in the power supply results in
To put the transmitter out of operation, carry out the steps in initialization of the electronics (program restarts).
reverse order.

Important. For the absolute pressure transmitters model 266ASx, Important. Alarm current
266NSx, 266RSx or 266VSx with sensor range C, F or G, please be — Lower limit: 3.6 mA (configurable from 3.6 to 4 mA)
aware that the measuring equipment will have been overloaded by
— Upper limit: 21 mA (configurable from 20 to 23 mA, limited to
the atmospheric pressure due to the long periods of transport and
22 mA for HART Safety; apply for electronics release 7.1.15 or
storage involved.
later)
For this reason, you will need to allow a starting time of approx. 30
Factory setting: high alarm current (21.0 mA)
minutes for 266Vxx, 266Rxx and 266Nxx models and approx. 3
hours for 266Axx models after commissioning, until the sensor has
stabilized to such an extent that the specified accuracy can be 7.4 Write Protection
maintained. Write protection prevents the configuration data from being
overwritten by unauthorized users.
If, when using “intrinsically safe” transmitters, an ammeter is
connected to the output circuit or a modem is connected in parallel If write protection is enabled, the “Z” and “S” buttons (both
while there is a risk of explosion, the sums of the capacitances and internal or external) are disabled. However, it is still possible to
inductances of all circuits, including the transmitter (see EC-type- read out the configuration data using the graphical user
examination certificate) must be equal to or less than the interface (DTM) or another, similar communication tool. The
permissible capacitances and inductances of the intrinsically safe control unit may be leaded if required.
signal circuit (see EC-type-examination certificate for the supply
7.4.1 Write protection activation via external push button
unit).
When the instrument features the external non-intrusive push
Only passive or explosion-proof devices or indicators may be buttons (digit R1 within instrument code), the write protection
connected. If the output signal stabilizes only slowly, it is likely that function can be performed as follows:
a large damping time constant has been set on the transmitter.
— Remove the identification plate (see figure 3 at chapter 4)
by releasing the holding screw lying on the bottom left
corner.
— Use a suitable screwdriver to press the switch down fully.
— Then turn the switch clockwise by 90°.

Important. To deactivate the switch, push it down slightly and then


turn counterclockwise by 90°.

32 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


7 Commissioning

7.7 Correct the zero shift


The zero shift caused by the installation may be cancelled in
different ways:
— Pressing the “Z” button (under the identification plate on the
top of the transmitter, if present) or the “Zero” internal button
(on the connection board) for few seconds will cause the
output to go at 4 mA.
— It is also possible to align the digital PV value to zero.
To accomplish it raise the dip sw. 3 on the communication
board to the up (1) position and press the zero button.This
functionality will align the PV digital value to 0 and if the
calibrated span it is zero based, the output will go at 4 mA.
— Using the optional LCD with keypad (“Configuration of
the pressure transmitter using the integral LCD HMI” for
further information).
Figure 44: Write-protection pushbutton
7.4.2 Write protection activation via dip switch Important. The procedure described above does not affect the
Standard instruments do not feature the external, non intrusive physical pressure shown; it only corrects the analog output signal.
Zero, Span and Write Protection push buttons. To activate this For this reason, the analog output signal may differ from the
function it is necessary to proceed as detailed below: physical pressure (PV Value) shown on the digital display or the
communication tool. To avoid this discrepancy, correct the zero
— Remove instrument cover and the integrated digital LCD
position shift (zero shift) via the PV-BIAS/OFF-SET functionality.
display (if installed).
— On the connection board, place dip switch 4 in “up” 7.8 Installing/Removing the external push buttons
position. (option R1)
— Loosen the screws that fix the nameplate plate and slide
7.5 Correcting the lower range value / zero shift the plate to gain access to the local adjustments.
During installation of the transmitter, transmitter, zero shifts
— Loosen the push buttons assembly screws (1) holding
caused by mounting (e.g., a slightly oblique mounting position
down the plastic element which is spring loaded.
due to a remote seal, etc.) may occur; these must be corrected.
— Remove the gasket (3) which is positioned below the
Important. The transmitter must have reached its operating pushbutton plastic cover (2).
temperature (approx. 5 min. after startup, if the transmitter has
already reached the ambient temperature) in order to perform zero — The three push buttons (4) and the relevant springs (5)
shift correction. The correction must be made at dp (or p) = 0. can now be removed from their seat.

Important. The button unit must be available for this purpose


(option R1). In case external push buttons are not available, act on
the connection board directly by depressing with a screwdriver the
dedicated internal push buttons. Operating the buttons using a
magnetic screwdriver is not permitted because it may generate
some interferences with the magnetic pickup system.

7.6 Set lower range value


— Apply the lower range value pressure (4 mA) from the
process or from a pressure transducer. The pressure
must be stable and applied with a high level of accuracy Figure 45: External pushbutton assembly components
<< 0.05 % (observing the set damping value).
Important. In case of electronics upgrade from Standard to Advanced
— Press the “Z” button (external pushbutton - option R1) or HART (refer to chapter 10.6), external, non-intrusive push buttons can
the “Zero” command on the connection board of the be installed (if not selected with the option R1) by ordering the
pressure transmitter for few seconds. The output signal commercial code DR1014. Please refer to local ABB representative.
will be is set to 4 mA. The span will remain unchanged.

Important. Setting the lower range value by using the push buttons
is possible if the write protection is not enabled.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 33


7 Commissioning
7.9 Local display The ID of variables (7) is a kind of acronym which identifies the
According to selected HART functionality and LCD display variable currently displayed, with following possibilities.
option, 266 pressure transmitter is equipped with different
display type. Hereafter the possible variants. ID Description
PDP Pressure value before transfer function/linearization
- For HART transmitters with standard functionality (output
ENG Measured value after transfer function (scaled output)
code 7) two different integrated LCD displays are available, as
OUT Analog current value in mA
shown in the following figures. On the left is the version without
selecting option “R1” which feature on-board Zero and Span PV% Analog output in percentage of calibrated range
buttons. On the right is the version if selecting option “R1” TZ1 Counter of totalizer 1
without on-board buttons which are functionally replaced by TZ2 Counter of totalizer 2
the Z and S push buttons located under the nameplate (with BCH Batch counter
dip switch 3 up, Zero and Span buttons act as set PV Bias and ST Sensor teperature
Reset PV Bias respectively, for both version). SP Static Pressure
Measured value after dispaly scaling (HMI transfer function
HMI
and scaling

7.10 Installing/Removing the LCD display


— Unscrew the housing cover of the communication board/
LCD side.

Important. With an Ex d / Flameproof design, please refer to the


section “Securing the housing cover in flameproof areas”.

— L1/L5 display versions can be installed in different positions


For HART transmitters with advanced HART functionality or (90° rotations) and shall be removed as per instructions
Safety HART certified to IEC 61508 (output code 1 or 8) the listed at paragraph 5.9
LCD can be with integrated keypad or with TTG (Through-The-
Glass) activated keypad, having same appearance as follows — LS display installation shall be performed carefully
and with buttons used for menu-controlled configuration. plugging-in transducer connections

All displays feature a LCD dot matrix for clear visualizations. Important. Retighten the housing cover until it is hand-tight. If
Here after a possible view according to selected transmitter necessary, refer to the section “Securing the housing cover in
configuration. flameproof areas”.
2
1

Important. Picture shows L1/L5 display versions. LS windowed


cover is dimensionally different (short) but features the same
threads and requires the same installation practices.
3
7
7.11 Securing the housing cover in flameproof areas
4 Each of the front faces of the electronics housing features a
locking screw (hex-head socket screw) on the bottom side.
6
5
— Install the housing cover to the housing by hand-tightening
it.
— Turn the locking screw counterclockwise to secure the
The HART short tag (1) is shown in the upper left corner by housing cover. This involves unscrewing the screw until the
maximum 8 characters. screw head stops at the housing cover.

The value (2) is displayed with 5 digits, sign and decimal point,
for one line visualization or with 8 digits, sign and decimal point,
for two lines visualization.
The engineering unit (3) can be anyone of HART list.
A bargraph (4) also provide a different format of indication with
relevant percentage for a selectable variable.
The polarity symbol (5) is displayed when high/low pressure
sides of a differential pressure transmitter are configured to
work as “reverse” action, via HART command. Once the
transmitter is connected to the process, it is possible to
change via software the polarity of the process connection
instead than mechanically reverse the impulse lines.
The lock symbol (6) appears when the write protection is
enabled or either the local operation has been disabled or the
device lock has been activated via relevant HART commands.
Figure 46: Windowed front cover and LCD display

34 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


8 Operation

8 Operation
8.1 Local push buttons functionality (option R1) 8.4 Configuring the transmitter without an integral
266 transmitters allow local adjustments via the on-board non LCD HMI
intrusive push buttons, when selected. The push buttons are The “lower range value” and “span” parameters can be set
located under the identification nameplate. To gain access to directly on the transmitter using the external or internal push
the local adjustments release the fixing screws of the buttons.
nameplate and rotate clockwise the identification plate.
The transmitter has been calibrated by the manufacturer based
on the order information. The tag plate contains information on
Warning - Potential damage to parts. Operating the control
the “lower range value” and “upper range value” set. In general,
buttons with a magnetic screwdriver is not permitted.
the following applies:
1 - Identification nameplate The first pressure value (e.g., 0 mbar) is always assigned to the
1
2 - Zero pushbutton 4 mA signal (or 0%), while the second pressure value (e.g., 400
mbar) is always assigned to the 20 mA signal (or 100%). To
3 - Span pushbutton change the transmitter ranging apply the pressure for the
4 - Write-protection “lower range value” and “upper range value” to the measuring
pushbutton equipment. Make sure that the measuring limits are not
2
exceeded.
4
Important. Reducing station with adjustable pressure and
3
reference displays can be used as pressure generators.
When making the connection, please ensure that there are no
residual fluids (for gaseous testing materials) or air bubbles (for fluid
testing materials) in the impulse lines, since these can lead to errors
during inspection. Any potential measuring error for the pressure
generator should be at least three times smaller than the desired
Figure 47: Pushbutton functionalities
measuring error for the transmitter. It is recommended that the
8.2 Factory settings damping is set to 1 second.
Transmitters are calibrated at the factory to full span (0 to URL)
or according to the customer’s span if specified. The calibrated
Important. In case of the 266 transmitter for absolute pressure
range is provided on the name plate whereas the tag number
(266Vxx, 266Rxx, 266Axx and 266Nxx) with a measuring range less
on the additional tag plate. The calibrated range and tag
than or equal 650 mbar abs., please be aware that the measuring
number are provided on the name plate. If this data has not
equipment will have been overloaded by the atmospheric pressure
been specified, the transmitter will be delivered with the
due to the long periods of transport and storage involved. For this
following configuration:
reason, you will need to allow a starting time of approx. 30 minutes
Parameter Factory setting for 266Vxx, 266Rxx and 266Nxx models and 3 hours for 266Axx
Lower Range Value (LRV) (4 mA) Zero models after commissioning, until the sensor has stabilized to such
Upper Range Value (URV) (20 mA) Upper Range Limit (URL) an extent that the specified accuracy can be maintained.
Output transfer function Linear
Damping 1 second
Transmitter failure (alarm) Upscale (21 mA) 8.5 LRV and URV configuration (4 ... 20 mA ranging)
Optional LCD HMI scale 1 line PV and output signal bargraph
— Apply the pressure for the “lower range value” and wait
approx. 30 s until it has stabilized.
Important. All of the configurable parameters here on the left can
easily be modified either via the optional LCD HMI, with a HART — Press the “Z” button (internal or external) for at least 5
handheld terminal or a compatible software solution. Information seconds. This sets the output current to 4 mA.
regarding flange type and material, O-ring materials, and filling — Apply the pressure for the “upper range value” and wait
liquid type is stored inside the non-volatile memory of the device. approx. 30 s until it has stabilized.
— Press the “S” button (internal or external) for at least 5
8.3 Configuration types seconds. This sets the output current to 20 mA.
Pressure transmitters can be configured as follows: — If required, reset the damping to its original value.
— Configuration of the parameters for the lower and upper — Record the new settings. The respective parameter will
range values (via Zero and Span push buttons), without be stored in the non-volatile memory 10 seconds after the
an integral LCD HMI. “Z” or “S” buttons are last pressed.
— Configuration of the pressure transmitter using the
integral LCD HMI with keypad (menu-controlled). Important. This configuration procedure only changes the
4 … 20 mA current signal; it does not affect the physical process
— Configuration with a handheld terminal. pressure (PV value) also shown on the digital display or user
— Configuration using a PC/laptop via the graphical user interface. To avoid potential discrepancies, you can use follow the
interface (DTM). procedure below. After performing a correction, you must check the
device configuration.

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8.6 HMI as feedback of the local push button 8.8 Hardware settings
operations 8.8.1 Advanced HART
As consequence of the operations described in the section 8.5, There are 6 dip switches located on this kind of secondary
when the Z or S buttons are released, the feedback of the electronics.
executed operation is displayed in the bottom of the LCD
(same position as per diagnostic messages): Switch 1 and 2 allow the REPLACE MODE for sensor or
secondary electronics.
Message Description
Switch 3 identifies the external push buttons functionalities:
! Oper Done The push button operation has been successfully executed
Zero/Span adjustments or PV Bias-Offset / PV Bias Reset.
! Proc Too The Pressure measured in input is too low and not
Low acceptable for the requested operation Switch 4 and 5 are for Fail Low/Fail High selection.
! Proc Too The Pressure measured in input is too high and not Switch 6: not used.
High acceptable for the requested operation
The electronic label explains how to perform all the possible
! New URV The Zero (Z) operation cannot be accepted because the
selection. All operations with the dip switches should be carried
Error URV would be shifted outside the Upper Sensor limit out when the transmitter is powered off so as to upload new
The Span (S) operation cannot be accepted because the configurations at instrument start-up.
! Span Error new URV would be too close to the LRV and their
Replace mode (switches 1 and 2)
difference lower than the Minimum Span value
! Oper The push button operation has been refused because the Usually switches 1 and 2 are down in “0” position. They are
Disabled Write Protection is enabled. moved when a replace operation is required.
! LRV Too New LRV is too low and not acceptable for the requested Switch 1 up in “1” position is required before power up the
Low operation transmitter, when user needs to replace the electronics or the
LRV Too New LRV is too high low and not acceptable for the sensor.
High requested operation Switch 2 down in “0” position allows the replace of the
URV Too New URV is too low and not acceptable for the requested secondary electronics. It must be moved in this position before
Low operation power up the transmitter.
URV Too New URV is too high and not acceptable for the requested
Switch 2 up in “1” position indicates that a new sensor has been
High operation installed.
Device is armed to accept HART command 73 “Find
AFTER ANY REPLACE OPERATION MOVE DOWN IN “0”
Armed Device”. This message can be triggered only during the
POSITION THE RELEVANT SWITCHES.
device wakeup operation
Push buttons mode (switch 3)
8.7 Correction of zero shift caused by installation Dip switch 3 is set at the factory on “0” position. This means
with PV Zero Bias / Offset that the external push buttons perform the zero/span
— Raise the dip switch 3 in 1 (up) position. adjustments. If the user puts this switch on “1” position, the
— Press the “Z” button. This sets the output current to zero push buttons will modify the PV Bias-Offset and the span
4 mA, the digital PV value will be set to 0 (zero). push button will reset the PV Bias-Offset value.

— To reset the PV zero bias setting, press the “S” button. Fail mode (switch 4 and 5)
Should the user modify the factory-defined parameters for the
Important. When the transmitter has been rezeroed following the fail safe output condition in case of transmitter failure, it is
above procedure, a zero bias/offset value is applied and stored in necessary to enable the modification by putting dip switch 4 on
the transmitter memory. “1” position. Consequently, it is necessary to choose whether
the output has to go Upscale or Downscale.
Important. This action can be performed both by using the
external, non-intrusive push buttons (option R1) and the on-board Dip switch 5:
buttons of the integrated LCD display, which become respectively on “0” position the output is driven upscale (High alarm 21mA)
associated to B and R letters in the lower corners, as shown in
figure 48b. on “1” position the output is driven downscale (Low alarm 3.6mA)

Important. For Standard HART version, after releasing Z and S


buttons (on LCD or external) during range values configuration or
PV to zero bias/Reset PV bias setting, the transmitter displays a
message to confirm or abort the operation, showing Yes and No in
the bottom corners of the display. Proceed accordingly by acting
on the corresponding button: Z for NO and S for YES.

Figure 48a: Dip switches position on Advanced HART


communication board

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8.8.2 Standard HART 8.9 Configuration of the pressure transmitter
Standard HART protocol is available on 266Dxx, 266Hxx (with using the optional LCD HMI with keypad (menu-
the exception of ranges V and Z), 266Nxx. Standard HART controlled)
version of 266 features 4 dip switches on the integrated LCD The integral LCD option (L1 or L5 option) is connected on the
display. 266 Advanced HART communication board. It can be used to
visualize the process measured variables as well as to configure
Switch 1 and 2 are for Fail Low/Fail High selection.
the display and the transmitter.
Switch 3 identifies the external push buttons functionalities:
In addition, diagnostic information is provided. To access the
Zero/Span adjustments or PV Bias-Offset / PV Bias Reset
functionality of the HMI an activation procedure needs to be
(Z and S letters in the lower corners of display change
carried out. The keypad activation procedure is different
respectively to B and R).
between the TTG (Through-The-Glass) L5 option and the
Switch 4 allows user to enable the write protection. conventional L1 option integral LCD.

Dip switch functions are as follows:


Fail mode (switch 1 and 2)
By moving dip switch 1 in up position, operator can enable
hardware failure direction functionality of dip switch 2.
Hardware failure direction selection cannot be modified trhough
LCD, HART Handheld terminals or DTM.
If the user wants to modify the factory-defined parameter for
the fail safe output condition in case of transmitter failure, it is
necessary to put dip switch 2 in up position. Consequently, the
output will go Downscale. Here below fail safe values:
in down position the output is driven upscale (High alarm 21mA)
Figure 49: Display keypad of L1 and L5 LCD display options
in up position the output is driven downscale (Low alarm 3.6mA)
Push buttons mode (switch 3) The keys (1) , (4) , (2) and (3) are available for the
Dip switch 3 is set at the factory in down position. This means menu-controlled configuration.
that the external push buttons perform the zero/span — The menu/submenu name is shown at top of LCD display.
adjustments. If the user puts this switch on up position, the
zero push buttons will modify the PV Bias-Offset and the span — The number/line of the currently selected menu item is
push button will act on the PV Bias-Offset value. displayed in the upper right of the LCD display.

Write lock (switch 4) — A scroll bar is located on the right edge of the LCD
display which shows the relative position of the currently
If the user wants to protect the configuration from unauthorized selected menu item within the menu.
writing, dip switch 4 has to be moved up in up position. Dip
switch 4 is unused when option R1 is selected for Standard — Both of the keys (1) and (4) can have various
HART version and the write protection is by external button. functions. The meaning of these buttons is displayed
below in the LCD display above the respective button.
— You can browse through the menu or select a number
within a parameter value using both keys (2) and
(3) . The button (4) selects the desired menu item.
Button (1) functionalities Meaning
Exit Exit menu
Back Back one submenu
Cancel Exit without saving selected parameter value
Select next position for entering numerical val-
Next
ues or letters

Button (4) functionalities Meaning


Select Select submenu/parameter
Edit Edit parameter
Save selected parameter and display
Ok
stored parameter value
Figure 48a: Dip switches on integrated LCD display with on-board The integrated LCD display (LS option) is located in the housing
buttons and dip switch 3 “up” compartment with windowed cover of 266 Standard HART
version. It can be used to visualize the process measured
variables as well as to configure the transmitter as allowed only
by the relevant “Easy Setup menu” which is the only menu
Important. Integrated LCD display available for Standard HART
available for Standard HART version.
version can feature the Zero and Span push buttons. If the
Standard HART version is selected in association with opton R1, Configuration is performed by the on-board buttons which are
the Zero, Span and Write Protect buttons are installed in the factory present when option “R1” is not selected or by external Z and
below instrument identification plate, as shown in figure 45. S push buttons under nameplate when “R1” is selected.
In addition, diagnostic information is provided.

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8.10 LCD (L1 and LS option) activation 8.13 HMI menu structure


considerations Standard HART version features only the Easy Setup menu in a
Gain access to the display by unscrewing the windowed cover. dedicated structure, different from other HART versions. Once
Please observe the Hazardous area prescription before
accessed the menu should be completed until the last step
proceeding with the cover removal. For activation, see below.
HART Revision is reached, then to return to the normal display
view. For each step follow the instructions on the screen and
8.11 Through The Glass (TTG) (L5 option) activation
considerations consider that for alfa/numeric parameters it is required to move
The TTG technology allows the user to activate the keypad on digit by digit until the right bottom corner display OK. Pressing
HMI without the need of opening the windowed cover of the the right on-board button or the external S pushbutton the
transmitter. The capacitive pick-ups detect the presence of a operation is confirmed, while pressing the left on-board button
finger in front of the respective button activating the specific or the external Z pushbutton the display change to CANCEL to
command. At the transmitter power-on the HMI automatically abort the operation by the associated button (right/S).
calibrate its sensitivity, it is mandatory for proper functioning of
the TTG HMI that the cover is properly tightened at power-on. Important. After 30 seconds without action on on-board buttons or
In case the cover has been removed to access the external Z/S pushbuttons, the Standard HART transmitter
communication board, it is recommended to power off and automatically exit the configuration menu.
power-on again the transmitter once the windowed cover has
For Advanced HART and Safety HART versions the HMI menu
been set in place and properly tightened.
is divided in the following sections which can be selected by
Important. Do not operate TTG display (L5 option) for 30 seconds acting on the keys (2) and (3) , once on the display the
after transmitter power-on. During this period of time, the
desired sub-menu icon will be visualized, confirm your selection
transmitter is calibrating the capacitive switches.
with the [SELECT] key (4) .

8.12 Activation procedure for LCDs Follow the instruction on the screen to perform the
The LCD displays L1 and L5 selectable for Advanced HART configuration of the different parameters.
and Safety HART versions features 4 push buttons (see figure
49) that allow the navigation through the various functions.
— Press simultaneously the buttons (2) and (3) until
two icons will appear at the bottom corners of the display.
— Press the button (4) under the right icon within one
second to access the HMI menu or press the left button
(1) to access the instantaneous diagnostic messages.
For TTG display, in case of pressing not correct the following
display will appear with “!” marks in the corners. This menu allows the verification and the parameterization of
the basic configuration of the 266 pressure transmitter. The
menu driven structure will guide you to the choice of the
interface language, the tag number configuration, the
engineering units, the URV and LRV (Upper range value and
lower range value), the transfer function (linear or square root)
the damping time, the auto set zero (set the input measured
value to 4 mA and the PV value to 0), the display visualization
mode (the value that need to be visualized on the LCD).
For Standard HART version, to access to configuration menu
press simoultaneously the Z and S buttons, on-board of LS
display or external under the nameplate, two icons will appear
at the bottom corners of the display. Press then for 2 s. the
right button or external S pushbutton to access the menu or
press the left button or external Z pushbutton to access signals
view or diagnostic messages. Without action on buttons
associated to bottom icons after few seconds the transmitter
return to normal operation displaying letters in the corners.
This menu allows the verification and the parameterization of the
entire device The menu driven structure includes the write
protection enabling, process variable settings (unit, LRV and URV),
transfer function selection (linearization type and low flow) and
output scaling (unit according to the measurement and LRV/URV).
The last selectable sub-menu allows user to reset all the
parameters to the default configuration.

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— Forward/Reverse: totalizer 1 will monitor the forward flow,
whereas totalizer 2 the reverse flow.
— Forward – Reverse: the value you will see on the display
by applying this mode is the difference between forward
and reverse flow rate.
— Forward + Reverse: the value you will see on the display
by applying this mode is the sum of forward and reverse
flow rate.
This menu allows the set-up of different functions relevant to Another important setting is the conversion factor which is to
the display itself. The menu driven structure will guide you be used if the totalized unit is not directly related to the scaled
through the choice of some functional aspects as the display one (i.e. m3/h totalized in kg). Conversion factor is basically a
language and contrast. Moreover, it is possible to choose in multiplier.
details what you want to see on the display: one or two lines User will be able to add/ change/delete the password as well
with or without bargraph. Inside this menu there is the as to reset all totalizers.
possibility of setting a protection password (security) and the
display scaling (linearization type, unit, LRV, URV). Display
revision number available.

This menu allows you to monitor diagnostics messages related


to pressure variable, output current, output percentage, scaled
output, static and sensor pressure. The menu driven structure
This menu allows the parameterization of the process alarm. will also guide you through the loop test (set 4 and 20 mA and
The menu driven structure will guide you through the choice of set the output value).
the fail safe functions such as the saturation limits, the fail level
(upscale or downscale) and the fails safe type which is set as
software at the factory. Software fail safe type means that fail
direction can be set via DD, DTM or display. If hardware is
selected, the software settings are disabled and user has to
use the dip switches on the electronic board.

This menu gives you all information about the device. The
menu driven structure will show you what is the sensor type,
the hardware and software revisions, the high and low sensor
limits as well as the minimum applicable span.

This menu allows the local calibration of the instrument. The


menu driven structure will guide you through the choice of
pressure sensor trimming (low or high), the output setting (set
to 4 or 20 mA) and at the end you can reset these parameters
(to factory sensor trimming, to user sensor trimming or to
factory output trimming).

The last section of this structured and driven menu gives you
the possibility of changing the communication tag and the
MULTI-DROP mode with HART address numbers of the device
From software release rev. 7.2.1 it also allowed to select the
HART revision between HART 5 and HART 7.

This menu allows the set-up of the on-board totalizer. To have


the totalizer running, a flow unit must be selected in advance
and then it must be placed in “run” status. Different modes can
be selected:
Normal: standard totalization for the forward flow rate.
— Batch: this kind of setting can be used on totalizer 1 only.
You need to set a pre-defined value. When totalization
reaches that value, the totalizer will re-start from zero and
the batch number increases by one.

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8.13.1 Easy Set-up -Standard HART version

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8.13.2 Easy Set-up - Advanced HART and Safety HART versions

Press key (4) and select the language. After


entering the settings, press key (1) to move to
the next menu item.

Once in the alphabetic menu use Next (1) key


to position the cursor on the character that
you want to change. Scroll the character list
with (2) + (3), once on the selected one press
“next” key (1) once completed press “ok” (4).

Press the (4) key Scroll the eng. units list with
(2) + (3) and select with (4) key. Press the (1)
key to move to the next menu item.

Press the (4) key and set LRV value.


After entering the settings, press the (1) key
to move to the next menu item.

Press the (4) key and set LRV value.


After entering the settings, press the (1) key
to move to the next menu item.
In the configuration level, use the (2)
+ (3) keys to scroll to the “Easy Set-
Press the (4) key and select the transfer
up” menu item and select it by
function from the list with (2) + (3).
pressing the (4) key.
After entering the settings, press the “ok” (1)
key to move to the next menu item.

Press the (4) key and set the damping. After


entering the settings, press the (1) key to
move to the next menu item.

This function set to zero the PV value and to 4 mA the analogue output.
Simply press “ok” (4) key to activate the PV to zero function. Press Next (1) key
to move to the next menu item. ABB suggest user should perform this specific
command only after the installation and configuration phases are complete

This function allows the selection of the LCD


visualization. Select between the list and
confirm with “ok” (1) key.

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8.13.3 Device Set-up

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8.13.4 Display

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8.13.5 Process Alarm
This menu allows the complete configuration of the analogue output in case of saturation and alarm. The output signal will range
from 4 to 20 mA in case the process variable is within the calibrated span limits. In case the process variable (PV) will be below
the LRV (lower range value) the signal will be driven to the “Low Saturation” limit (which is configurable), in case the PV will be
above the URV (upper range value) the signal will be driven to the “High Saturation” limit (which is configurable too).
In case the transmitter diagnostic detects a failure the signal will be driven upscale or downscale according to the user
preferences (the failure direction is selected via the dip switch 4 and 5 on the communication board). The exact value to which the
signal will be driven can be configured via the above menu (Alarm limits). As a convention the Low Alarm limit must be < the Low
Saturation limit and the High Alarm limit must be > than the High Saturation limit.

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8.13.6 Calibrate

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8.13.7 Totalizer

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8.13.8 Diagnostics

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8.13.9 Device Info

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8.13.10 Communication

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8.14 Damping (DAMPING)
Pressure transmitter output signals that are noisy as a result of
the process can be smoothed (damped) electrically.
The additional time constant can be set between 0 s and 60 s
in increments of 0.0001 s. Damping does not affect the value
shown on the digital display as a physical unit. It only affects
the parameters derived from this, such as the analog output
current, free process variable, input signal for the controller,
and so on.
The damping adjustment can be performed in different ways:
— Via the the local HMI:
Enter the menu: > Device Setup > Output Scaling > Figure 50: Linear output
Damping.
8.15.2 Square root
Set the damping to the desired value. Using this function, the relation between the indicator scele /
output value and the input value is square root.
— Via the Asset Vision Basic Software:
To avoid the extremely high gain errors with the input value
See Asset Vision Software Operating Instructions.
approaching 4 mA, the indicator scale / output value is equal to
— Via the Hand Held Terminal: Zero Point up to a programmable CUTOFF value. Cutoff value
can be customized between 0% and 20%, referred to the
See relevant operating instruction.
indicator scale / output range; default value is 6%.

8.15 Transfer function The indicator scale / output value can then be linear with
The 266 Pressure Transmitter provides a selection of output proper slope and intercept zero up to a programmable LIN
functions, as follows: POINT value. The linearization point value could either be 0% or
in between 5% and 20% referred to the indicator scale / output
— Linear for differential, gauge and absolute pressure or range; default value is 5%. Square root transfer funtion is finally
level measurements. applied.
— Sq. Root (x) for flow measurements using restriction type Y
primary element, like orifice plate, integral orifice, Venturi
or Dall tube and similar.
Y= √ X

— Sq. Root (x3) for open channel flow measurements using


rectangular or trapezoidal weir.
LINEAR
— Sq. Root (x5) for open channel flow measurements using POINT

V-notch (triangular) weir.


— Bidirectional Flow.
CUTOFF Y= mX
— Custom linearization table.
— Cylindrical lying tank.
— Spherical tank. Y= 0 X

These output functions can be activated using a Configuration


Figure 51: Square-Root transfer functions
Tool (Digital LCD Integral Display, Hand Held Communicator or
PC based software as Asset Vision Basic). The transfer function
can be applied to the analog signal 4 to 20 mA only or also to
the indication (in engineering units).vant operating instruction.
8.15.1 Linear
Using this function, the relationship between the input
(measured value), expressed in % of the calibrated span and
the output is linear (i.e.: at 0% input, corresponds 0% output -
4mA, at 100% input corresponds 100% output - 20mA).
No further settings are possible here.

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8.15.3 Square root to the 3rd power 8.15.5 Custom linearization curve
The x3 Square root Transfer function can be used for open The custom linearization curve transfer function it is used
channel (see figures on the right) flow measurement using ISO typically for volumetric level measurement in tanks with an
1438 rectangular weirs (Hamilton Smith, Kindsvater-Carter, irregular shape. It can be registered to a freely identifiable
Rehbock formulas) or trapezoidal weirs (Cippoletti formulas) and transfer function with a maximum of 22 base points. The first
ISO 1438 Venturi flumes. In these types of devices the relationship point is always the zero point, the last is always the final value.
between the flow and the developed head h (the differential Neither of these points can be altered.
pressure measured by the transmitter) is proportional to h3/2 or
A maximum of 20 points can be freely entered in between.
square root of h3.
These points have to be defined by extrapolating the tank filling
Other types of Venturi or Parshall flume do not follow this
table data and reducing them to 22 points.Once identified the
relationship. Using this function, the output is proportional to the
22 points they will need to be uploaded into the device by
square root of the third power of the input signal in % of the
either using an HART hand held terminal or a proper
calibrated span: the instrument gives an output proportional to the
configuration software like Asset Vision Basic.
rate of flow calculated using the above mentioned formulas.
8.15.6 Bidirectional Flow (to be used when the transmitter
is connected to a bidirectional flow element)
The bidirectional function, applied to the transmitter input (x)
expressed in percentage of the calibrated span, has the
following form:

Output = ½ + ½ sign (x) ∙ x ½

where “x” and “Output” should be normalized in the range 0 to


1 for calculation purpose, with the following Output meaning:

— Output = 0 means Analog out 4 mA;


— Output = 1 means Analog out 20 mA.

This function can be used for flow measurement purpose when


the flow is in both the directions and the primary elements are
designed to perform this type of measure.

As an example, if we have a bidirectional flow measurement


application with the following data:

Max reverse flow rate: -100 l/h


Max flow rate: +100 l/h

The differential pressure generated by the flow primary is for the


maximum flow rate 2500 mmH2O, for the max reverse flow rate
2500 mmH2O.

The transmitter will have to be configured as follows:

Calibrated span: 4mA = LRV = -2500mmH2O


Figure 52: Tanks (respectively rectangula weir, trapezoidal weir and
20mA = URV = +2500mmH2O
V-notch weir)
Transfer function: Bidirectional flow
8.15.4 Square root to the 5th power
The x5 Square root Transfer function can be used for open
Once configured as above the transmitter will deliver:
channel flow measurement using ISO 1438 Vnotch (triangular)
weirs (see figure on the right) where the relationship between flowrate 100 l/h reverse: output= 4 mA
the flow and the developed head h (the differential pressure
measured by the transmitter) is proportional to h5/2 or square no flowrate: output= 12 mA
root of h5.
Flow rate 100 l/h: output= 20 mA
Using this function, the output (in % of the span) is proportional
to the square root of the fifth power of the input signal in % of
the calibrated span: the instrument (it gives an output
proportional to the rate of flow calculated using the Kingsvater-
Shen formula).

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8.15.7 Cylindric lying tank The 266 transmitters can be configured by either one of the
This function is used to measure the volumetric level into a following device.
cylindrical horizontal tank with flat ends.
— Hand Held terminals like the ABB 691HT, ABB DHH800-
The transmitter calculates the volume from the measured filling MFC, Emerson Process 375 and 475 provided the 266
level. EDD has been downloaded and enabled in the terminal.

8.15.8 Spherical Tank — ABB Asset Vision Basic, a new free of charge software
This function is used to measure the volumetric level into a configurator downloadable at www.abb.com/
spherical tank. Instrumentation.

The transmitter calculates the volume from the measured filling — Any DTM based software for HART instruments
level. configuration provided it is compatible with EDD or DTM.

8.16 Configuration with the PC/laptop You can use a handheld terminal to read out or configure/
or handheld terminal calibrate the transmitter. If a communication resistor is installed in
the connected supply unit, you can clamp the handheld terminal
A graphical user interface (DTM) is required for configuration of
directly along the 4 ... 20 mA line. If no communication resistor is
the transmitter via PC or laptop. For operating instructions,
present (min. 250 Ω), you will need to install one in the line. The
please refer to the software description.
handheld terminal is connected between the resistor and
transmitter, not between the resistor and supply unit.

A - Transmitter
B - S
 upply unit (communication resistor
not provided in supply unit)

Figure 53: Communication setup with handheld terminal


A - Transmitter
B - S
 upply unit (communication resistor
not provided in supply unit)

Figure 54: Connection examples with communication resistor in the connection line

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For additional information, refer to the operating instructions 8.19 Advanced HART software revision history
included with the handheld terminal.
Revision Release
Description
If the transmitter has been configured in the factory according From To date
to customer specifications for the measuring point, all you have 7.1.11 First release 09/2009
to do is mount the transmitter as prescribed (to correct Bug Fixing:
potential zero shifts, refer to the section “Correcting the zero
— microbar and millitor units added
shift”), and switch it on. The measuring point will now be ready
— HART command 35 bug fixed. By HART
for use.
specificaiton #35 unit should not be set pv unit
If, however, you wish to make changes to the configuration, a — if the local indicator was not mounted, only
handheld terminal or - preferably - a graphical user interface
one operation via push buttons was performed
(DTM) is required. This DTM tool renders the device fully
— MWP diagnosis classification become
configurable. It supports both the HART protocol and
PROFIBUS PA fieldbus protocol, and can be run on a PC or 7.1.11 7.1.12 Maintenance instead of Off-Specification 06/2010
laptop, or as part of an automation system. Where Improvements:
FOUNDATION Fieldbus is concerned, the device description — replacement functionality improved
(DD), which can be loaded onto various configuration tools, is — internal improvements to reduce factory
required for configuration purposes. configuration
Refer to the installation manual provided with the software for — more/stronger checks about process variables
the steps required to install the operating tool. The most goodness
important parameters can be set via the path “Parametrize_ — HART response time reduced (30%)
Differential Pressure Measurement”. Improvements:
The program offers the option of configuring, polling, and 7.1.12 7.1.14 — factory configuration speeded up 01/2011
testing the transmitter. — service detailed diagnosis implemented
Bug Fixing:
In addition, offline configuration can be performed by means of
— sensor trimming via local display was
an internal database.
performend only in kPa
Each configuration step is subject to a plausibility check. You — diagnosis “Replace Error” no more shown
can call up context-sensitive help at any time by pressing the
7.1.14 7.1.15 — unit strings on display (Nm3, bbl, t) were wrong 01/2013
“F1” key. Immediately after you have received the transmitter or
New Features:
before you change the configuration, we recommend that you
save the existing configuration data to a separate data storage — new language (French & Spanish) on local
medium, via the path “File_Save”. indicator
— sensor polarity invertion
8.17 Configuration with the graphical user interface 7.1.15 7.2.1 HART 7 implementation 11/2015
(DTM) - System requirements 7.1.15 7.1.16 New Features:

— Operating control program (e.g., ABB Asset Vision Basic (HART 5) — Temperature alarm enabled by user
10/2018
version 1.00.17 or higher) 7.2.1 7.2.2 — oscillation alarm control
(HART 7) — switching of alarm for wrong power supply
— DTM (Device Type Manager; graphical user interface)
— Operating system (depending on the respective control 8.20 Standard HART software revision history
program) Revision Release
Description
To operate the Asset Vision Basic please refer to the relevant From To date
operating instruction. 7.1.50 First release 02/2013
7.1.51 Internal release not published
8.18 Standard and Advanced HART: functionality 7.1.52 Internal release not published
266 Pressure Transmitters can be codified with: Bug Fixing:
— HART burst mode
— Advanced HART and 4 to 20 mA
— correcting Custom unit visualization on LCD
— Standard HART and 4 to 20 mA 7.1.52 7.1.53 Improvements: 01/2014

— HART and 4 to 20 mA Safety, certified to IEC 61508 — boot loader performance


— HART secondary response code
Advanced and Standard HART feature some differencies in
— Electronics temperature reading
terms of functionality.
7.1.53 7.1.54 Integrated LCD firmware integration 07/2014
Functionality 266 Advanced HART 266 Standard HART 7.1.54 7.1.55 Bug fixing on EEPROM 10/2014
Configuration via HMI On board Not available 7.1.55 7.1.56 Obsolete Microprocessor replacement 06/2016
SIL certified On board Not available 7.1.56 7.2.50 HART 7 Introduction 10/2016
PILD On board On board 7.1.56 7.1.74
Several bug fixing
Trend On board Not available (HART 5)
10/2018
Totalizer On board On board 7.2.50 7.2.54 Several bug fixing and certification
Service Port On board Not available (HART 7) HART burst mode removed
Electronic replacement On board Not available
Intermediate releases for internal tests not published

60 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


9 Error messages

9 Error messages
9.1 LCD Display messages
The LCD HMI in case of transmitter errors or malfunctioning is capable of displaying specific error/fault messages to help the user
in identifying the problem and resolve it. In case of an alarm, a message consisting of an icon and text appears at the bottom of
the process display, as shown hereafter. Use the (1) key to call up the information level. Use the “Diagnostics” menu to call up the
error description with a help text. In the error description, the error number is displayed in the second line (M028.018). Two further
lines are used to describe the error. The device status is divided into four groups. The message text beside this icon in the display
provides information about where to look for the error. There are the following areas: Electronic, Sensor, Configuration, Operanting
and Process.

Icon Description

Error / Failure

Functional check (e.g. during simulation )

Out of Spec (e.g. operating with empty meter pipe)

Maintenance required

9.2 Error states and alarms


— Communication Board / Electronic related error messages.

Error message Tx LCD message Possible cause Suggested action Tx response


F116.023 Electronic Memory Failure Electronic memory corrupted. The electronic must be replaced. Analog Signal to Alarm
A DAC (digital to outpt converter) trimming
The output circuit could be broken
F108.040 Output ReadBack Failure should be performed and if the error persists Analog Signal to Alarm
or not correctly calibrated.
the communication board must be replaced.
Power off and on the transmitter and check if
Data exchange between the sensor
M030.020 Electronic Interface Error the error persists. If yes replace the no effect
and the electronic is incorrect.
communication board as soon as possible.
Writings to the electronic non-
NV Electronic Memory Burn The communication board should be replaced
M026.024 Volatile Memory has not been no effect
Error as soon as possible.
successful.
Perform an Output Trimming and if the error
The D to A converter is not properly
F106.035 Unreliable Output Current persists the communication board must be Analog Signal to Alarm
Calibrated/Trimmed.
replaced. (see NOTE below)
The Device is not properly
F106.035 Unreliable Output Current Check the device configuration. Analog Signal to Alarm
configured.
The analog output for the Primary Use a HART configurator (DTM - Hand held) to
C090.033 Analog Output Fixed Variable is derived by the value place device back in to normal operating mode no effect
simulated in input. (Remove the analog output simulation).

Note for the calibration of the current output by the user.


For 266 Transmitters with SW.-Rev. </= 7.1.15 and alarm current
setting to ‘low alarm’ The calibration of the current output by the
user requires to perform the calibration procedure with a suitable
configuration tool (DTM, EDD, FIM) and to finalize the procedure by
saving the process with “save configuration as default”.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 61


9 Error messages
— Sensor related error messages

Error message Tx LCD message Possible cause Suggested action Tx response


Check cable connection,
The sensor signal is not being updated correctly as a
check sensor and if problem Analog Signal to
F120.016 Sensor Invalid result of an electronics failure, sensor error or a poorly
persists, the sensor must be Alarm
connected sensor cable.
replaced.
The sensor model/version is no longer compatible with Analog Signal to
F120.016 Sensor Invalid The sensor must be replaced.
the connected electronic version. Alarm
Analog Signal to
F118.017 Sensor Memory Fail Sensor memory corrupted. The sensor must be replaced.
Alarm
Mechanical damage to the sensor. Loss of fill fluid from Analog Signal to
F114.000 P-dP Sensor Fail The sensor must be replaced.
the cell, ruptured diaphragm, broken sensor. Alarm
Static Pressure The circuitry for the sampling of the static pressure has Analog Signal to
F112.001 The sensor must be replaced.
Sensor Fail failed. Alarm
Sensor Temperature The circuitry for the sampling of the temperature has Analog Signal to
F110.002 The sensor must be replaced.
Fail failed. Alarm
NV Sensor Memory Writings to the sensor non-Volatile Memory was not The sensor should be replaced
M028.018 no effect
Burn Error successful. as soon as possible.

— Configuration related error messages.

Error message Tx LCD message Possible cause Suggested action Tx response


Use a HART configurator (DTM - Hand held) to place
Input Simulation The P-dP Value produced in output is
C088.030 device back in to normal operating mode (Remove no effect
Active derived by the value simulated in input.
the input simulation).
The Static Pressure Value produced in Use a HART configurator (DTM - Hand held) to place
Input Simulation
C088.030 output is derived by the value simulated in device back in to normal operating mode (Remove no effect
Active
input. the input simulation).
The Sensor Temperature Value produced Use a HART configurator (DTM - Hand held) to place
Input Simulation
C088.030 in output is derived by the value simulated device back in to normal operating mode (Remove no effect
Active
in input. the input simulation).
Refer to the Instruction manual to
Use a HART configurator (DTM - Hand held) to
M014.037 Configuration Error understand the possible cause of this no effect
correct the configuration.
error.
The replacement operation must be executed: Move
the SW 1 of the electronics in position 1 = Enable
The Electronics or the Sensor have been
replace mode -Select the SW 2 the element that has
M020.042 Replace Info changed but the replacement operation no effect
been changed between new Sensor or new
has not been executed.
electronics -Power Cycle the device -Move the SW 1
of the electronics in position 0.
The replacement operation must be executed: Only
the data of the electronics can be copied into the
The Electronics or the Sensor have been
sensor-Move the SW 1 to Enable replace mode
M020.042 Replace Info changed and a replacement operation for no effect
(1)-Select with the SW 2 to New Sensor (1)-Power
a new sensor has to be executed.
Cycle the device-Move the SW 1 to Disable replace
mode (0).

The Electronics or the Sensor have been Change the replacement direction (if possible)-The
changed. SW 1 is already set to Enable replace mode (1)-Select
M020.042 Replace Info no effect
The replacement has been enabled but with the SW 2 to New Sensor (1)-Power Cycle the

with a wrong direction (SW 2 = 0). device-Move the SW 1 to Disable replace mode (0).

62 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


9 Error messages
— Operation related error messages

Error message Tx LCD message Possible cause Suggested action Tx response


Check the Voltage at the terminal block and if it is not
Power Supply The Device Power Supply is close to the lowest
M024.036 within the valid range check the external power no effect
Warning acceptable limit.
supply.
Check the Voltage at the terminal block and if it is not
Power Supply The Device Power Supply is close to the highest
M024.036 within the valid range check the external power no effect
Warning acceptable limit.
supply.
Electronic The Electronics temperature is out of its lower
The Electronics should be replaced as soon as
M022.041 Temperature Out of acceptable limit . The circuitry for the sampling of no effect
possible.
Limits the Electronics Temperature has failed.
Electronic The Electronics temperature is out for its Higher
The Electronics should be replaced as soon as
M022.041 Temperature Out of acceptable limit. The circuitry for the sampling of no effect
possible.
Limits the Electronics Temperature has failed.

— Process related error messages.

Error message Tx LCD message Possible cause Suggested action Tx response


This effect could be produced by other equipment on the The compatibility of pressure transmitter
process, (valves…..). Exceeding the pressure range can model and process conditions has to be
F104.032 Pressure Overrange no effect
cause reduced accuracy or mechanical damage to the checked. A different transmitter type could
diaphragm material and may require calibration/replacement. be required.
The compatibility of pressure transmitter
The measurement range has not been correctly calculated model and process conditions has to be
F102.004 P-dP Out Of Limits no effect
OR an incorrect transducer model has been selected. checked. Probably a different transmitter
type is required.
The static pressure of the process exceeds the limit of the
The compatibility of pressure transmitter
sensor. Exceeding the Static Pressure can reduce accuracy,
Static Pressure Out model and process conditions has to be
F100.005 mechanically damage the diaphragm and may require no effect
of Limits checked. Probably a different transmitter
calibration/replacement. An incorrect transducer model
type is required.
could have been selected.

The temperature of the process environment affects the The compatibility of pressure transmitter
Sensor Temperature pressure transmitter; Excess temperature can reduce model and process conditions has to be
S054.006 no effect
Out of Limits accuracy, degrade device components and may require checked. A different installation type could
calibration/replacement. be required e.g. use of remote seals.

The static pressure of the process exceeds the max working


The compatibility of pressure transmitter
Max Working Pressure supported by the transmitter. Exceeding the Max
S052.031 model and process conditions has to be no effect
Pressure Exceeded Working Pressure can mechanically damage the process
checked.
connections (flanges, pipes….) and/or be dangerous.
The analog output for the Primary Variable is beyond its Low
Analog Output scaling limit and no longer represents the true applied Adjust the Saturation Limit or the working
F098.034 no effect
Saturated process. The Analog Output (4-20 mA) is saturated to the range if possible.
configured Saturation Limit Low.
The analog output for the Primary Variable is beyond its High
Analog Output scaling limit and no longer represents the true applied Adjust the Saturation Limit or the working
F098.034 no effect
Saturated process. The Analog Output (4-20 mA) is saturated to the range if possible.
configured Saturation Limit High.

One (HIGH or LOW) or both connections between the Check valves and impulse line.

M018.038 PILD Output pressure sensor and the process is blocked either by Clean impulse line if necessary and initiate no effect
plugging or closed valves. PILD training.

PILD-Changed Op. Process conditions have changed to an extent that new A new Training is necessary for this new
M016.039 no effect
Conditions settings for the PILD algorithm are needed. process condition.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 63


10 Maintenance

10 Maintenance
If transmitters are used as intended under normal operating 10.2 Pressure transmitter sensor
conditions, no maintenance is required. It is sufficient to check Essentially maintenance is not required for the transmitter
the output signal at regular intervals (in accordance with the sensor. Anyway the following items should be checked
operating conditions), as described in the instructions in the periodically:
section “Operation resp. Configuration of the transmitter”. If
— Check the integrity of the pressure boundary (no cracks
deposits are expected to accumulate, the measuring
should be visible on the process connection or on the
equipment should be cleaned on a regular basis, in accordance
process flanges.
with the operating conditions. Cleaning should ideally be
carried out in a workshop. — Check that there is no leakage from the sensor/flange
interface or from the vent/drain valves.
Important. In case of aggressive environment and any critical
condition, ABB recommends to check O-rings periodically. In case — The process flanges bolts (for 266DSx/MSx/PSx/VSx/RSx
of damage, user shall replace them with original spare parts. models) should not show excessive rust.

Repair and maintenance activities may only be performed by In case one of the check points above fails, please replace the
authorized customer service personnel. damaged part with an original spare part.

When replacing or repairing individual components, original The use of non original spare parts makes the warranty void. In
spare parts must be used. case you want ABB to perform the repair, please send back the
transmitter to your local ABB office complete with the return
Attention – Potential damage to parts. The electronic form that you find in this manual appendix and include it with
components of the printed circuit board can be damaged by static the device.
electricity (observe ESD guidelines). Make sure that the static
electricity in your body is discharged when touching electronic 10.3 Removing/Installing the process flanges
components. If a remote seal is mounted on the measuring
1. Slacken the process flange screws by working on each in
equipment, it must not be removed (please refer to the dedicated
document). a crosswise manner (hexagon head, SW 17 mm
(0.67inch) for 266DS/266PS/266VS or SW 13 mm (0.51
inch) / SW 17 mm (0.67 inch) for 266MS/266RS).
Warning – <Bodily injury>. Explosion-proof transmitters must be
either repaired by the manufacturer or approved by a certified 2. Carefully remove the process flange, making sure that the
expert following repair work Observe the relevant safety precautions isolating diaphragms are not damaged in the process.
before, during and after repair work. Only disassemble the
transmitter to the extent necessary for cleaning, inspection, repairs, 3. Use a soft brush and a suitable solvent to clean the
and replacement of damaged components. isolating diaphragms and - if necessary - the process
flange.
10.1 Returns and removal 4. Insert the new process flange O-rings in the process
Defective transmitters sent to the repairs department must, flange.
wherever possible, be accompanied by your own description of
the fault and its underlying cause. 5. Attach the process flange to the measuring cell.

Warning – General risks. Before removing or disassembling the The surfaces of both process flanges must be at the same level
device, check for hazardous process conditions such as pressure and at a right angle to the electronics housing (with the
on the device, high temperatures, aggressive or toxic media, and exception of vertical process flanges).
so on. Read the instructions in the sections “Safety” and “Electrical
6. Check that the process flange screw thread can move
connection”, and perform the steps outlined there in reverse order.
freely: Manually turn the nut until it reaches the screw
head. If this is not possible, use new screws and nuts.

7. Lubricate the screw thread and seats of the screw


connection.

8. While performing the preliminary and final tightening of the


bolts, please act in a crosswise manner.

Attention – Potential damage to parts. Do not use sharp or


pointed tools.
Do not damage the insolating diaphragms.

Important. In the case of oil and grease-free designs, clean the


measuring chambers again if necessary once the process flange
has been installed.

64 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


10 Maintenance
— Respect the below table indications for reinstalling the process flanges.

Transmitter model and range Procedure


Viton Gaskets All bolting Use a torque wrench to tighten the bolts to a torque of 25 Nm.
Carbon Steel NACE Use a torque wrench to tighten the process flange nuts to a torque of 40 Nm, let the flange
266DSH / PSH / VSH and Stainless Steel stabilize for an hour, unscrew the nuts and tighten again to 25 Nm.
PTFE Gaskets
Stainless Steel Use a torque wrench to tighten the process flange nuts to a torque of 25 Nm, let the flange
NACE stabilize for an hour and perform the final tightening to 25 Nm.
Viton Gaskets All bolting Use a torque wrench to tighten the bolts to a torque of 31 Nm.
266DSH.x.H
Use a torque wrench to tighten the process flange nuts to a torque of 40 Nm, let the flange
(High static option) PTFE Gaskets All bolting
stabilize for an hour, unscrew the nuts and tighten again to 31 Nm.
Use a torque wrench to tighten the process flange screws/nuts to a torque of 14 Nm. Please be
266DSH range A
All gaskets All bolting aware that in case of bottom work disassembly and reassembly the original performances can not
(1KPa)
be guarantee anymore.
266DSH / 266PSH
All gaskets All bolting Use a torque wrench to tighten the process flange screws/nuts to a torque of 15 Nm
with Kynar inserts
First, use a torque wrench to tighten the process flange screws/nuts to a joining torque of
— MJ = 2 Nm (0.2 kpm), working in a crosswise manner.
266MSx / 266RSx — Then tighten them with a torque MJ = 10 Nm (1.0 kpm), working in a crosswise manner
MWP ≤ 41Mpa / All gaskets All bolting — Then tighten them fully by turning each nut or screw again (in a crosswise manner) by the
410bar / 5945 psi tightening angle A = 180°, working in two stages of 90° each.
Some transmitter versions are using screws with size M10. If this screws are used the
tightening angle A = 270°, working in three stages of 90° each.
First, use a torque wrench to tighten the process flange screws/nuts to a joining torque of
266MSx / 266RSx — MJ = 2 Nm (0,2 kpm), working in a crosswise manner.
MWP 60Mpa / Perbunan All bolting — Then tighten them with a torque MJ = 10 Nm (1,0 kpm), working in a crosswise manner
600bar / 8700 psi — Then tighten them fully by turning each nut or screw again (in a crosswise manner) by the
tightening angle A = 180°, working in two stages of 90° each.

10.4 Pressure transducer replacement 10.5 Electronic replacement


If the pressure transducer needs to be replaced proceed as If the electronic module needs to be replaced proceed as follows:
follows:
1. Insulate the transmitter from the process by acting on the
1. Insulate the transmitter from the process by acting on the manifolds or on the insulation valves.
manifolds or on the insulation valves.
2. Open the vent valves to allow sensor depressurization.
2. Open the vent valves to allow sensor depressurization.
3. Disconnect the power supply and disconnect the wiring.
3. Disconnect the power supply and disconnect the wiring.
4. Open the communication board compartment cover and
4. Disconnect the transmitter from the bracket unscrewing the remove the LCD display (if installed).
fixing bolts.
5. Remove the communication board and gently disconnect
5. Open the communication board compartment cover. the connector.
6. The communication board is connected to the sensor via a 6. Connect the sensor flat cable to the new electronic module
flat cable and a connector. Remove the communication with dip switch 1 in up position.
board and gently disconnect the connector.
7. Connect the transmitter to power supply, wait ten seconds
7. Release the tang screw until nd rotate the housing until its and lower dip-switch 1 to 0 position. 266 can reconfigure
complete removal. itself with the previous configured parameters thanks to the
auto-configuration functionality.
8. Unscrew the fixing bolts from the transducer and remove
the process flanges.
10.6 Electronic upgrade from Standard to Advanced
9. The orings placed between the diaphragm and the flange HART
(Viton or PTFE) must be replaced after every disassembly.
Attention. In case of electronic upgrade from Standard to
10. Reassemble the flanges following the steps above in reverse Advanced HART it is necessary to perform a full transmitter
order. reconfiguration since all customized data will be lost.
11. The 266 can reconfigure itself with the previous configured
parameters thanks to the auto-configuration functionality. To upgrade the electronic module, proceed as follows:

12. Before powering on the transmitter raise dip-switches 1 and 1. Follow all points listed in the previous paragraph from 1 to 5.
2 in up position. Connect the transmitter to power supply, 2. Connect the larger flat to the new electronic which have to
wait ten seconds and lower dip-switched 1 and 2. feature dip-switches 1 and 2 in up position.
13. After installing the transmitter on the bracket and connecting 3. Connect the transmitter to power supply, wait ten
it to the manifold, perform a PV zero bias. seconds and lower dip-switched 1 and 2.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 65


11 Hazardous area considerations

11 Hazardous Area considerations


11.1 Ex Safety aspects and IP Protection (Europe) Certificate IECEx Ex ia IIC T4/T5/T6 and Ex ia IIIC T85°C Da
According to ATEX Directive (European Directive 2014/34/EU IECEx certificate number
and relative European Standards which can assure compliance
with Essential Safety Requirements, i.e., EN 60079-0 (General IECEx FME 16.0003X (Tremezzina, Minden, Bangalore,
requirements) EN 60079-1 (Flameproof enclosures “d”) EN Shanghai products)
60079-11 (Equipment protection by intrinsic safety “i”) the
pressure transmitters of the 2600T SERIES have been certified
for the following group, categories, media of dangerous Important. The number close to the CE marking of the transmitter
atmosphere, temperature classes, types of protection. safety label identifies the Notified Body which has responsibility for
Examples of application are also shown below by simple the surveillance of the production.
sketches.
a) Certificate ATEX II 1 G Ex ia IIC T4/T5/T6 Ga and II 1 D Ex ia The other marking refers to the protection type used according
IIIC T85°C Da to relevant EN standards:
FM Approvals certificate number — Ex ia: Intrinsic safety, protection level “a”
FM09ATEX0024X (Tremezzina, Minden, Bangalore and — IIC: Gas group
Shangai products)
— T4: Temperature class of the transmitter
(corresponding to 135°C max) with a Ta from -50°C to
+85°C
The meaning of ATEX code is as follows:
— T5: Temperature class of the transmitter
— II : Group for surface areas (not mines) (corresponding to 100°C max) with a Ta from -50°C to
— 1 : Category +40°C
— T6: Temperature class of the transmitter
— G : Gas (dangerous media)
(corresponding to 85°C max) with a Ta from -50°C to +40°C
— D: Dust (dangerous media)
About the applications, this transmitter can be used in “Zone 0”
— T85°C: Maximum surface temperature of the transmitter (Gas) and “Zone 20” (Dust) classified areas (continuous hazard)
enclosure with a Ta (ambient temperature) +40°C for Dust as it is shown on the following sketches.
(not Gas) with a dust layer up to 50 mm depth.

Application for pressure transmitter Ex ia categories 1Ga and 1Da


Application with Gas Application with Dust
Zone 0 Zone 20

266 Tx Category 1Ga Ex ia 266 Tx Category 1Da IP6x Ex ia

Note: the transmitter must be Note: the protection is mainly


connected to a supply assured by the “IP” degree
(associated apparatus) associated to the low power
certified [Ex ia] from supply. This can either be
[ia] or [ib] certified [Ex ia]

66 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


11 Hazardous area considerations
b) Certificate ATEX II 1/2 G Ex ia IIC T4/T5/T6 Ga and II 1/2 D Certificate IECEx Ex ia IIC T4/T5/T6 and Ex ia IIIC T85°C Da
Ex ia IIIC T85°C Da
IECEx certificate number
FM Approvals certificate number IECEx FME 16.0003X (Tremezzina, Minden, Bangalore,
FM09ATEX0024X (Tremezzina, Minden, Bangalore and Shangai products)
Shanghai products) The other marking refers to the protection type used
according to relevant EN standards:
Important. This ATEX Category depends on the application
(see below) and also on the intrinsic safety level of the — Ex ia: Intrinsic safety, protection level “a”
transmitter supply (associated apparatus) which can
sometimes suitably be [ib] instead of [ia]. As it is well known, — IIC: Gas group
the level of an intrinsic safety system is determined by the
— T4: Temperature class of the transmitter
lowest level of the various apparatus used, i.e., in the case of
(corresponding to 135°C max) with a Ta from -50°C to +85°C
[ib] supply, the system takes over this level of protection.
— T5: Temperature class of the transmitter
The meaning of ATEX code is as follows: (corresponding to 100°C max) with a Ta from -50°C to +40°C

— II: Group for surface areas (not mines) — T6: Temperature class of the transmitter
(corresponding to 85°C max) with a Ta from -50°C to +40°C
— 1/2: Category - It means that only a part of the
transmitter complies with category 1 and a second part About the applications, this transmitter can be used in Zone “0”
complies with category 2 (see next application sketch). (Gas) classified areas (continuous hazard) with its “process
part” only, whereas the remaining part of the transmitter, i.e. its
— G: Gas (dangerous media) enclosure, can be used in Zone 1 (Gas), only (see sketch
below). Reason of this is the process part of the transmitter
— D: Dust (dangerous media) (normally called primary transducer) that provides inside
— T85°C: Maximum surface temperature of the transmitter separation elements to seal off the electrical sensor from the
enclosure with a Ta from -50°C to +40°C for Dust (not continuously hazardous process, according to the EN 60079-1.
Gas) with a dust layer up to 50 mm depth. T85°C: as About Dust application, the transmitter is suitable for “Zone 21”
before for Dust for a Ta +85°C. according to the EN 60079-0 and EN 60079-11 as it is shown
on the relevant part of the sketches.

Application for pressure transmitter Ex ia categories 1/2Ga and 1/2Da


Application with Gas Application with Dust

Tank Silo

Zone “0” Zone “20”


Zone “1” Zone “21”

Primary transducer

266 Tx
Dangerous Category 1/2 Ga Ex ia Dangerous 266 Tx
medium medium Category 1/2 Da Ex ia
(process) (process)

Zone “0” / Zone “1” sepa-


ration element

Note: the transmitter can be connected to either [ib] or [ia] Note: the protection is mainly assured by the “IP” degree
supply (associated apparatus)certified [Ex ia] associated to the low power from supply. This can either be [ia]
Note for “Primary transducer”: see the certification for or [ib]
exceptions

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 67


11 Hazardous area considerations
c) Certificate ATEX II 1/2 G Ex db IIC T6 Ga/Gb and II 1/2 D Ex Certificate IECEx Ex db IIC T6 Ga/Gb and Ex tb IIIC T85°C Db,
tb IIIC T85°C Db Ta= -50°C to +75°C - IP67
Ta = -50°C to +75ºC – IP67 IECEx certificate number
FM Approvals Certificate number IECEx FME 16.0002X (Tremezzina, Minden and Shanghai
products)
FM09ATEX0023X (Tremezzina, Minden, Bangalore and
Shanghai products) The other marking refers to the protection type used according
to relevant EN Standards:

— Ex d: Explosion proof
The meaning of ATEX code is as follows:
— IIC: Gas group
— II: Group for surface areas (not mines)
— T6: Temperature class of the transmitter (corresponding to
— 1/2: Category - It means that only a part of the
85°C max) with a Ta from -50°C to +75°C
transmitter complies with category 1 and a second part
complies with category 2 (see next application sketch).
About the applications, this transmitter can be used in Zone “0”
— G: Gas (dangerous media) (Gas) classified areas (continuous hazard) with its “process
part” only, whereas the remaining part of the transmitter, i.e. its
— D: Dust (dangerous media) enclosure, can be used in Zone 1 (Gas), only (see sketch
below). Reason of this is the process part of the transmitter
— T85°C: Maximum surface temperature of the transmitter
(normally called primary transducer) that provides inside
enclosure with a Ta (ambient temperature) +75°C for Dust
separation elements to seal off the electrical sensor from the
(not Gas) with a dust layer up to 50 mm depth.
continuously hazardous process, according to the EN 60079-1.

Important. The number close to the CE marking of the transmitter About Dust application, the transmitter is suitable for “Zone 21”
safety label identifies the Notified Body which has responsibility for according to the EN 60079-1 as it is shown on the relevant
the surveillance of the production. part of the sketches.

Application for pressure transmitter Ex d categories 1/2G and 1/2D


Application with Gas Application with Dust

Tank Silo

Zone “0” Zone “1” Zone “20” Zone “21”

Primary transducer

266 Tx
Dangerous Dangerous
266 Tx Category 1/2 Db Ex tb
medium medium
Category 1/2 Ga Ex d
(process) (process)

Zone “0” / Zone “1”


separation element

IP code
About the degree of protection provided by the enclosure of the pressure transmitter, the 2600T SERIES has been certified IP67
according to EN 60529 standard. The first characteristic numeral indicates the protection of the inside electronics against ingress
of solid foreign objects including dusts.
The assigned “6” means an enclosure dust-tight (no ingress of dust).
The second characteristic numeral indicates the protection of the inside electronics against ingress of water.
The assigned “7”means an enclosure water-protected against a temporary immersion in water under standardized conditions of
pressure and time.

68 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


11 Hazardous area considerations
According to ATEX Directive (European Directive 2014/34/EU and
Important. When installed this transmitter must be supplied by a
relative Standards which can assure compliance with Essential
voltage limiting device which will prevent the rated voltage of 42 V
Safety Requirements, i.e., EN 60079-0 (General requirements) EN
d.c. being exceeded.
60079-15 (Specification for electrical apparatus with type of
protection “n”), the pressure transmitters of the 2600T SERIES
have been certified for the following group, categories, media of About the applications, this transmitter can be used in Zone 2
dangerous atmosphere, temperature classes, types of protection. (Gas) (unlikely/infrequent hazard) as it shown on the following
Examples of application are also shown below by simple skecth (left side).
sketches.
— II 3D Ex tD A22 IP67 T85°C
d) Certificate ATEX II 3 G Ex ic IIC T4/T5/T6 Gc IP67 and II 3 D Ex
tc IIIC T85°C Dc — II: Group for surface areas (not mines)

Ta = -50°C to +75°C - IP67 — 3: Category of equipment

FM Approvals Certificate number — D: Gas (Dangerous media)

FM09ATEX0025X (Tremezzina, Minden, Bangalore and — Ex tc: type of protection “tc” means protection by enclosure
Shanghai products) technique
The meaning of Atex code is as follows : — IP67: degree of protection of the transmitter acc. EN60529
— II: Group for surface areas (not mines) — T85°C: Maximum surface temperature of the transmitter
enclosure with a Ta from -50°C to +40°C for Dust (not Gas)
— 3: Category of equipment
About the applications, this transmitter can be used in Zone 22
— G: Gas (Dangerous media)
(Dust) (unlikely/infrequent hazard) as it shown on the following
— Ex nL: type of protection “n” with “energy limitation” skecth (right side).
— IIC: gas group
— T4: Temperature class of the transmitter (which corresponds
to 135°C max) with a Ta from -50°C to +85°C
— T5: Temperature class of the transmitter (which corresponds
to 100°C max) with a Ta from -50°C to +40°C
— T6: Temperature class of the transmitter (which corresponds
to 85°C max) with a Ta from -50°C to +40°C

Important. It is the technical support for the ABB Declaration of


Conformity.

Application for pressure transmitter Ex ic categories 3Gc and 3Dc

Application with Gas Application with Dust

Zone 2 Zone 22

266 Tx Category 3Gc Ex ic 266 Tx Category 3Dc IP6x


Ex tc

Note: the transmitter must Note: the protection is mainly


be connected to a supply assured by the “IP” degree
with 42V d.c. max output associated to the low power
voltage as above indicated.
from supply.
The Ii of the transmitter is
less than 25 mA.

Important - Note for pressure transmitter with combined approval. Before installation of the Transmitter, the customer should
permanently mark his chosen Protection Concept on the safety label. The transmitter can only be used with according to this Protection
Concept for the whole life. If two or more types of protection box (on safety label) are permanent marked, the pressure transmitter must be
removed from hazardous classified locations. The selected Type of Protection is allowed to be changed only by manufacturer after a new
satisfactory assessment.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 69


11 Hazardous area considerations
11.1.1 Entities for “L5” option 11.2.2 Classifications
(display with TTG technology) The 2600T Series pressure transmitters have been certified by
HART Version with “L5” option (display TTG) FM Approvals for the following Class, Divisions and Gas
Ui= 30Vdc Ci= 5nF Li= uH groups, hazardous classified locations, temperature class and
Temperature Temperature Minimum Maximum Imax Power types of protection.
Class - Gas Class - Dust amb. °C amb. °C mA W
T4 T135°C -50°C +60°C 100 0,75
— Explosionproof (US) for Class I, Division 1, Groups A, B, C
T4 T135°C -50°C +60°C 160 1 and D, hazardous (classified) locations.
T5 T100°C -50°C +56°C 100 1,75
T6 T85°C -50°C +44°C 50 0,4
— Explosionproof (Canada) for Class I, Division 1, Groups B,
C and D, hazardous (classified) locations.
PROFIBUS Version with “L5” option (display TTG) — Dust Ignition proof for Class II, III Division 1, Groups E, F
Ui= 17,5 Vdc Ii= 360 mA Pi= 2,52 W Ci= 5nF Li= 10 uH
Temperature Temperature Minimum Maximum
and G, hazardous (classified) locations.
Class - Gas Class - Dust amb. °C amb. °C — Suitable for Class II, III, Division 2, Groups F and G,
T4 T135°C -50°C +60°C hazardous (classified) locations.
T5 T100°C -50°C +56°C
T6 T85°C -50°C +44°C — NonIncendive for Class I, Division 2, Groups A, B, C and
D, in accordance with Nonincendive field wiring
FF / FISCO Version with “L5” option (display TTG) requirements for hazardous (classified) locations.
Ui= 17,5 Vdc Ii= 380 mA Pi= 5,32 W Ci= 5nF Li= 10 uH
Temperature Temperature Minimum Maximum — Intrinsically Safe for use in Class I, II and III, Division 1,
Class - Gas Class - Dust amb. °C amb. °C Groups A, B, C, D, E, F, and G in accordance with Entity
T4 T135°C -50°C +60°C requirements for hazardous (classified) locations.
T5 T100°C -50°C +56°C
T6 T85°C -50°C +44°C — Temperature class T4 to T6 (dependent on the maximum
input current and the maximum ambient temperature).
11.2 Ex Safety aspects and IP Protection — Ambient Temperature range -40°C to +85°C (dependent
(North America)
on the maximum input current and the maximum
11.2.1 Applicable standards temperature class).
According to FM Approvals Standards which can assure
compliance with Essential Safety Requirements. — Electrical Supply range Minimum 10.5 Volts, Maximum 42
Volts (dependent on the type of protection, maximum
FM 3600: Electrical Equipment for use in Hazardous ambient temperature, maximum temperature class and
(Classified) Locations, General Requirements. communication protocol).
FM 3610: Intrinsically Safe Apparatus and Associated — Type 4X applications Indoors/Outdoors.
Apparatus for Use in Class I, II, III, Division 1,
and Class I, Zone 0 & 1 Hazardous (Classified) For a correct installation in field of 2600T Series pressure
Locations. transmitters please see the related control drawing.
FM 3611: Nonincendive Electrical Equipment for Use in Note that the associated apparatus must be FM approved.
Class I and II, Division 2 and Class III Division 1
and 2 Hazardous (Classified) Locations.
FM 3615: Explosionproof Electrical Equipment.
FM 3810: Electrical and Electronic Test, Measuring and
Process Control Equipment.
NEMA 250: Enclosure for Electrical Equipment (1000 Volts
Maximum).

70 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 71
72 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters
Products and customer support
ABB’s portfolio for valve automation: Customer support
− Continuous electrical actuators and pneumatic actuators We provide a comprehensive after sales service via a
Worldwide Service Organization.
− Electro-pneumatic, pneumatic, and digital positioners
Contact one of the following offices for details on your nearest
− I/P signal converters Service and Repair Centre.

ABB’s pressure measurement:


ABB S.p.A.
− Absolute, gauge and differential pressure transmitters
Via Vaccani, 4 Loc. Ossuccio
− IEC 61508 SIL2/3 certified pressure transmitters and switches 22016 Tremezzina (Co) – Italy
− Multivariable transmitters Tel: +39 0344 58111
Fax: +39 0344 56278
− Interface level/density transmitters
− Pressure measurement remote seals ABB Automation Product GmbH
Schillerstrasse 72
− Pressure measurement accessories
D-32425 Minden – Germany
− Pneumatic pressure transmitters Tel: +49 551 905534
Fax: +49 551 905555
ABB’s temperature measurement:
− Universal temperature sensors ABB Inc.
− High-temperature sensors 125 E. County Line Road
Warminster, PA 18974 – USA
− Temperature sensors for sanitary applications
Tel: +1 215 6746000
− Mineral isolated temperature sensors Fax: +1 215 6747183
− Thermowells
ABB Inc.
− Temperature transmitters 3450 Harvester Road
− IEC 61508 SIL2/3 certified temperature sensors and Burlington, Ontario L7N 3W5 – Canada
transmitters Tel: +1 905 6810565
Fax: +1 905 6812810
ABB’s portfolio of recorders and controllers:
− Process controllers and indicators ABB India Limited
− Videographic recorders Peenya Industrial Area, Peenya
Bangalore, Karnataka 560058 – India
− Paper chart recorders Tel: +91 80 4206 9950
− Field mountable indicators and controllers Fax: +91 80 2294 9389

ABB’s portfolio of level measurement: ABB Engineering (Shanghai) Ltd.


− Magnetic level gauges No. 4528, Kangxin Highway, Pudong New District,
Shanghai 201319 - P.R. China
− Magnetostrictive and guided wave radar level transmitters
Tel: +86 21 6105 6666
− Laser and scanner level transmitters Fax +86 21 6105 6677
− Ultrasonic, capacitance and vibrating fork level transmitters
and switches
Client Warranty
− Rotating paddle and thermal dispersion level switches
Prior to installation, the equipment referred to in this manual
− IEC 61508 SIL2/3 certified level transmitters must be stored in a clean, dry environment, in accordance
with the Company‘s published specification. Periodic checks
ABB’s portfolio of device management: must be made on the equipment‘s condition. In the event of a
− Fieldbus and wireless solutions failure under warranty, the following documentation must be
provided as substantiation:
− Scalable asset & device management
— A listing evidencing process operation and alarm logs at
− Asset vision software time of failure.
− Mobility handhelds — Copies of all storage, installation, operating and
maintenance records relating to the alleged faulty unit.

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 73


Intentionally blank

74 OI/266/HART-EN Rev. M | 2600T Series Pressure transmitters


Intentionally blank

2600T Series Pressure transmitters | OI/266/HART-EN Rev. M 75



ABB Ltd. ABB S.p.A.
Measurement & Analytics Measurement & Analytics
Howard Road St. Neots Via Luigi Vaccani 4
Cambridgeshire PE19 8EU 22016 Tremezzina (CO)
UK Italy
Tel: +44 (0)1480 475321 Tel: +39 0344 58111
Fax: +44 (0)1480 217948

ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

abb.com/pressure

OI/266/HART-EN Rev. M  11.2018


We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2018
All rights reserved 3KXP000002R4201

A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N

Model 266HSH low power consumption (1 to 5 VDC)


Gauge pressure transmitters

Engineered solutions for all


applications

Measurement made easy

— Introduction For more information


266HSH low power
consumption
The 2600T family provides comprehensive range of Further publications for 2600T series pressure
top quality pressure measurement products, products are available for free download from
specifically designed to meet the widest range of www.abb.com/pressure
applications ranging from arduous conditions in
offshore oil and gas to the laboratory environment
of the pharmaceutical industry.
The Company
We are an established world force in the design and manufacture of measurement products for industrial process control, flow
measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support
worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
The quality, accuracy and performance of the Company’s products result from over 100 year experience, combined with a
continuous program of innovative design and development to incorporate the latest technology.

2 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


Contents

Index
1 Introduction........................................................... 4 7 Commissioning.................................................... 17
1.1 Instruction manual structure.......................................... 4 7.1 Write Protection.......................................................... 17
1.2 Models covered by this manual...................................... 4 7.1.1 Write protection activation via dip switch.............. 17
1.3 Product description....................................................... 4 7.2 Correcting the lower range value / zero shift................. 17
7.3 Securing the housing cover in flameproof areas............ 17
2 Safety..................................................................... 5
2.1 General safety information............................................. 5 8 Operation............................................................. 18
2.2 Improper use................................................................. 5 8.1 Factory settings ......................................................... 18
2.3 Technical limit values..................................................... 5 8.2 Configuration types..................................................... 18
2.4 Warranty prevision......................................................... 5 8.3 Configuring the transmitter with LCD keys.................... 18
2.5 Use of instruction.......................................................... 5 8.4 LRV and URV configuration (1 ... 5 V ranging).............. 18
2.6 Operator liability............................................................ 6 8.5 Activation procedure for the integrated LCD................. 19
2.7 Qualified personnel........................................................ 6 8.6 HMI as feedback of the local push button operations... 19
2.8 Returning devices......................................................... 6 8.7 HMI menu structure..................................................... 19
2.9 Disposal........................................................................ 6 8.7.1 Easy Set-up......................................................... 20
2.10 Information on WEEE Directive 2012/19/UE................. 6 8.8 Hardware settings: dip-switch functionality................... 21
2.11 Transport and storage................................................. 6 8.9 Damping..................................................................... 21
2.12 Safety information for electrical installation................... 6 8.10 Transfer function........................................................ 21
2.13 Safety information for inspection and maintenance....... 6 8.10.1 Linear................................................................ 21
8.10.2 Custom linearization curve.................................. 22
3 Transmitter overview.. ............................................ 7
8.10.3 Cylindrical lying tank .......................................... 22
3.1 Transmitter components overview.................................. 7
8.10.4 Spherical Tank .................................................. 22
3.2 Range & Span consideration.......................................... 8
8.11 Configuration with the PC or HHT ............................. 22
4 Opening the box.................................................... 9
9 Error messages. . .................................................. 23
4.1 Identification.................................................................. 9
9.1 LCD Display................................................................ 23
4.2 Optional wired-on SST plate (I1)..................................... 9
9.2 Error states and alarms............................................... 23
4.3 Handling....................................................................... 9
4.4 Storage......................................................................... 9 10 Maintenance...................................................... 25
10.1 Returns and removal................................................. 25
5 Mounting.............................................................. 10 10.2 Pressure transmitter sensor....................................... 25
5.1 General....................................................................... 10
10.3 Pressure transducer replacement............................... 25
5.2 IP protection & designation.......................................... 10
10.4 Electronic replacement.............................................. 25
5.3 Mounting the transmitter............................................. 10
5.3.1 Transmitter factory configuration consideration ..... 10 11 Hazardous area consideration........................... 26
5.3.2 Hazardous area considerations ............................ 10 11.1 Ex Safety aspects and IP Protection (North America).. 26
5.4 Pressure Equipment Directive (PED) (2014/68/EU)........ 10 11.1.1 Applicable standards.......................................... 26
5.4.1 Devices with PS >200.......................................... 10 11.1.2 Classifications.................................................... 26
5.4.2 Devices with PS ≤200 bar.................................... 10
Trouble Sheet. . ........................................................ 27
5.5 Mounting a P style pressure transmitter....................... 11
5.5.1 B1 and B2 Barrel housing bracket details............. 13 Return Report......................................................... 28
5.6 Transmitter housing rotation........................................ 13
5.7 Impulse piping connection for standard instruments..... 13

6 Transmitter wiring................................................ 14
6.1 Cable connection........................................................ 14
6.2 Analogue output (HART) transmitter wiring................... 14
6.3 Supply requirement..................................................... 15
6.4 Wiring procedure......................................................... 15
6.5 Grounding................................................................... 16
6.6 Surge protector equipped terminal block (optional)....... 16
6.7 Common mode voltages............................................. 16

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 3


1 Introduction

1 Introduction
1.1 Instruction manual structure
The present manual provides information on installing, operating,
troubleshooting the 266 pressure transmitter. Every section of
the present manual is specifically dedicated to the specific phase
of the transmitter lifecycle starting from the receipt of the
transmitter and its identification, passing to the installation, to the
electrical connections, to the configuration and to the
troubleshooting and maintenance operations.

1.2 Models covered by this manual


The present manual can be used for 266HSH Low Power
consumption pressure transmitter.

1.3 Product description


The pressure transmitters model 266 is microprocessor-based,
electronic field device. Accurate and reliable measurement of
gauge pressure is provided even in the most difficult and
hazardous industrial environments.

4 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


2 Safety notes

2 Safety
2.1 General safety information In addition, you must observe the relevant safety regulations
The “Safety” section provides an overview of the safety aspects regarding the installation and operation of electrical systems,
to be observed for operation of the device. and the relevant standards, regulations and guidelines about
explosion protection.
The device has been constructed in accordance with the state
of the art and is operationally safe. It has been tested and left Warning. The device can be operated at high levels of pressure and
the factory in perfect working conditions. The information in the with aggressive media. As a result, serious injury or significant
manual, as well as the applicable documentation and property damage may occur if this device is operated incorrectly.
certificates, must be observed and followed in order to maintain
this condition throughout the period of operation.
2.2 Improper use
Full compliance with the general safety requirements must be
observed during operation of the device. In addition to the It is prohibited to use the device for the following purposes:
general information, the individual sections in the manual — As a climbing aid, e.g., for mounting purposes
contain descriptions of processes or procedural instructions
with specific safety information. — As a support for external loads, e.g., as a support for pipes.

Only by observing all of the safety information can you reduce — Adding material, e.g., by painting over the name plate or
to the minimum the risk of hazards for personnel and/or welding/soldering on parts
environment. These instructions are intended as an overview — Removing material, e.g., by drilling the housing.
and do not contain detailed information on all available models
or every conceivable event that may occur during setup, Repairs, alterations, and enhancements, or the installation of
operation, and maintenance work. replacement parts, are only permissible as far as these are
described in the manual. Approval by ABB must be requested
For additional information, or in the event of specific problems for any activities beyond this scope. Repairs performed by
not covered in detail by these operating instructions, please ABB-authorized centers are excluded from this.
contact the manufacturer. In addition, ABB declares that the
contents of this manual are not part of any prior or existing
2.3 Technical limit values
agreements, commitments, or legal relationships; nor are they
intended to amend these. The device is designed for use exclusively within the values
stated on the name plates and within the technical limit values
All obligations of ABB arise from the conditions of the relevant specified on the data sheets.
sales agreement, which also contains the solely binding
warranty regulations in full. These contractual warranty The following technical limit values must be observed:
provisions are neither extended nor limited by the information — The Maximum Working Pressure may not be exceeded.
provided in this manual.
— The Maximum ambient operating temperature may not be
Caution. Only qualified and authorized specialist personnel should exceeded.
be charged with installation, electrical connection, commissioning, — The Maximum process temperature may not be
and maintenance of the transmitter. Qualified personnel are persons exceeded.
who have experience in installation, electrical wiring connection,
commissioning, and operation of the transmitter or similar devices, — The housing protection type must be observed.
and hold the necessary qualifications such as:
2.4 Warranty prevision
— Training or instruction, i.e., authorization to operate and
maintain devices or systems according to safety engineering Using the device in a manner that does not fall within the scope
standards for electrical circuits, high pressures, and of its intended use, disregarding this manual, using
aggressive media underqualified personnel, or making unauthorized alterations,
releases the manufacturer from any liability for any resulting
— Training or instruction in accordance with safety engineering damage. This makes the manufacturer’s warranty null and void.
standards regarding maintenance and use of adequate safety
systems. 2.5 Use of instruction
For safety reasons, ABB draws your attention to the fact that only Danger – <Serious damage to health/risk to life>. This message
sufficiently insulated tools conforming to DIN EN 60900 may be indicates that an imminent risk is present. Failure to avoid this will
used. result in death or serious injury.
Since the transmitter may form part of a safety chain, we
recommend replacing the device immediately if any defects are Caution – <Minor injuries>. This message indicates a potentially
detected. In case of use in Hazardous Area non sparking tools only dangerous situation. Failure to avoid this could result in minor
must be employed. injuries. This may also be used for property damage warnings.

Important. This message indicates operator tips or particularly


useful information. It does not indicate a dangerous or damaging
situation.

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 5


2 Safety notes
Proper disposal prevents negative effects on people and the
Warning – <Bodily injury>. This message indicates a potentially
environment, and supports the reuse of valuable raw materials.
dangerous situation. Failure to avoid this could result in death or
ABB can accept and dispose of returns for a fee.
serious injury

2.11 Transport and storage


Attention – <Property damage>. This message indicates a — After unpacking the pressure transmitter, check the device
potentially damaging situation. Failure to avoid this could result in for transport damage.
damage to the product or its surrounding area.
— Check the packaging material for accessories.
2.6 Operator liability — During intermediate storage or transport, store the
Prior to using corrosive and abrasive materials for pressure transmitter in the original packaging only.
measurement purposes, the operator must check the level of For information on permissible ambient conditions for storage
resistance of all parts coming into contact with the materials to and transport, see “Technical data”. Although there is no limit
be measured. on the duration of storage, the warranty conditions stipulated
ABB will gladly support you in selecting the materials, but on the order acknowledgment from the supplier still apply.
cannot accept any liability in doing so.
2.12 Safety information for electrical installation
The operators must strictly observe the applicable national
regulations with regard to installation, function tests, repairs, Electrical connections may only be established by authorized
and maintenance of electrical devices. specialist personnel in accordance with the electrical circuit
diagrams. The electrical connection information in the manual
must be observed; otherwise, the applicable protection type
2.7 Qualified personnel may be affected. Ground the measurement system according
Installation, commissioning, and maintenance of the device to requirements.
may only be performed by trained specialist personnel who
have been authorized by the plant operator. The specialist
2.13 Safety information for inspection and
personnel must have read and understood the manual and maintenance
comply with its instructions.
Warning – Risk to persons. There is no EMC protection or
2.8 Returning devices protection against accidental contact when the housing cover is
Use the original packaging or suitably secure shipping package open. There are electric circuits within the housing which are
if you need to return the device for repair or recalibration dangerous if touched. Therefore, the auxiliary power must be
purposes. Fill out the return form (see the end of the document) switched off before opening the housing cover.
and include this with the device.
According to EC guidelines and other local laws for hazardous Warning – Risk to persons. The device can be operated at high
materials, the owner of hazardous waste is responsible for its pressure and with aggressive media. Any process media released
disposal. The owner must observe the proper regulations for may cause severe injuries. Depressurize the pipeline/tank before
shipping purposes. opening the transmitter connection.

All devices sent back to ABB must be free from any hazardous Corrective maintenance work may only be performed by trained
materials (acids, alkalis, solvents, etc.). personnel.
— Before removing the device, depressurize it and any
2.9 Disposal adjacent lines or containers.
ABB actively promotes environmental awareness and has an
— Check whether hazardous materials have been used as
operational management system that meets the requirements
materials to be measured before opening the device.
of EN ISO 9001:2015 and EN ISO 14001:2015. Our products
Residual amounts of hazardous substances may still be
and solutions are intended to have minimum impact on the
present in the device and could escape when the device is
environment and persons during manufacturing, storage,
opened.
transport, use and disposal.
— Within the scope of operator responsibility, check the
This includes the environmentally friendly use of natural
following as part of a regular inspection:
resources. ABB conducts an open dialog with the public
through its publications. Pressure-bearing walls/lining of the pressure device
This product/solution is manufactured from materials that can Measurement-related function
be reused by specialist recycling companies.
Leak-tightness
2.10 Information on WEEE Directive 2012/19/EU Wear (corrosion)
(Waste Electrical and Electronic Equipment)
This product or solution is subject to the WEEE Directive
2012/19/EU or corresponding national laws. Starting from
August 15th 2018, electrical and electronic equipment marked
with the crossed-out wheeled bin symbol may not be disposed
as unsorted municipal waste. Waste of electrical and electronic
equipment (WEEE) shall be treated separately using the
national collection framework available to customers for the
return, recycling and treatment of WEEE.

6 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


3 Transmitter overview

3 Transmitter overview
3.1 Transmitter components overview

Figure 1: Gauge pressure transmitter components

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 7


3 Transmitter overview
3.2 Range & Span consideration
The 2600T Transmitter Specification Sheets provide all
information concerning the Range and Span limits in relation to
the model and the sensor code.
The terminology currently used to define the various
parameters is as follows:
URL: Upper Range Limit of a specific sensor. The highest
value of the measured value that the transmitter can
be adjusted to measure.
LRL: Lower Range Limit of a specific sensor. The lowest
value of the measured value that the transmitter can
be adjusted to measure.
URV: Upper Range Value. The highest value of the
measured value to which the transmitter is calibrated.
LRV: Lower Range Value. The lowest value of the
measured value to which the transmitter is calibrated.
SPAN: The algebraic difference between the Upper and
Lower Range Values. The minimum span is the
minimum value that can be used without degradation
of the specified performance.
TD: (or Turn Down Ratio) is the ratio between the
maximum span and the calibrated span.
The transmitter can be calibrated with any range between the
LRL and the URL with the following limitations:
LRL ≤ LRV ≤ (URL - CAL SPAN)
CAL SPAN ≥ MIN SPAN
URV ≤ URL

8 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


4 Opening the box

4 Opening the box


4.1 Identification
The instrument is identified by the data plates shown in Figure 3. The certification plate (ref. A): contains the certification related
parameters for use in Hazardous area.
The Nameplate (ref.B), always made of AISI 316 ss, provides information concerning the model code, maximum working pressure,
range and span limits, power supply, output signal, diaphragms material, fill fluid, range limit, serial number, maximum process
working pressure (PS) and temperature (TS).
The Tag plate, instead, provides customer tag number and calibrated range.
Both certification and tag plates are supplied self-adhesive attached to the electronics housing, as standard. Option I2 allows to
select these plates as metal AISI 316 ss fastened to the electronics housing with rivets or screws
The instrument may be used as a pressure accessory (category III) as defined by the Pressure Equipment Directive 2014/68/EU. In
this case, near the CE mark, you will find the number of the notified body (0474) that have verified the compliance. 266 pressure
transmitters are in compliance with EMC Directive 2004/108/CE.
B

Calib.
Range C

2600T Tag
Number
PRESSURE TRANSMITTER

General Purpose IP66/67 ENCL Type 4X Max.Supply Voltage 30 Vdc A


ABB S.p.A.
Lenno (Co) Italy
XP (US) CL I/DIV1/GP ABCD, DIP CL II, III /DIV1/GP EFG,
FM
C US XP (Canada) CL I/DIV1/GP BCD, DIP CL II, III /DIV1/GP EFG,
APPROVED CL I, ZONE 1, AEx/Ex d IIC T4 -50°C<Ta<+85°C
ENCL Type 4X T AMB=85°C "Seal not required"

Figure 2: Product identification

4.2 Optional wired-on SST plate (I1) 4.3 Handling


The 266 transmitter can be supplied with the optional The instrument does not require any special precautions during
“Wired-On Stainless Steel plate” (figure 4) which is permanently handling although normal good practice should be observed.
laser printed with a custom text specified in phase of order. The
available space consists in 4 lines with 32 characters per line. 4.4 Storage
The plate will be connected to the transmitter with a Stainless The instrument does not require any special treatment if stored
Steel wire. as dispatched and within the specified ambient conditions.
There is no limit to the storage period, although the terms of
guarantee remain as agreed with the Company and as given in
the order acknowledgement.
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA Model 266HSH Storage temperature limits

BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB With LCD –40 and 85 °C (–40 and 185 °F)

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD
Figure 3: 4-line layout of the optional wired-on Stainless Steel plate

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 9


5 Mounting

5 Mounting
5.1 General 5.3 Mounting the transmitter
Study these installation instructions carefully before proceeding. 5.3.1 Transmitter factory configuration consideration
Failure to observe the warnings and instructions may cause a The 266 pressure transmitter in your hands has been factory
malfunction or personal hazard. Before installing the calibrated to reflect the published declared performance
transmitter, check whether the device design meets the specification; no further calibration is required in normal
requirements of the measuring point from a measurement condition. ABB typically configures 266 pressure transmitters
technology and safety point of view. according to the user requirements. A typical configuration
includes:
This applies in respect of the:
— Explosion protection certification — TAG number

— Measuring range — Calibrated span

— Gauge pressure stability — Output linearization


— Temperature — LCD display configuration
— Operating voltage 5.3.2 Hazardous area considerations
The transmitter must be installed in hazardous area only if it is
The suitability of the materials must be checked as regards properly certified. The certification plate is permanently fixed on
their resistance to the media. This applies in respect of the: the neck of the transmitter top housing. The 266 Pressure
— Gasket Transmitter Line can have the following certifications:

— Process connection, isolating diaphragm, etc. FM Approvals US and FM Approvals Canada (option code EB):
— Explosionproof (US): Class I, Div. 1, Groups A, B, C, D
In addition, the relevant directives, regulations, standards, and
accident prevention regulations must be observed (e.g., VDE/ Class I, Zone 1 AEx d IIC T4
VDI 3512, DIN 19210, VBG, Elex V, etc.). Measurement — Explosionproof (Canada): Class I, Div. 1, Groups B, C, D
accuracy is largely dependent on correct installation of the
pressure transmitter and, if applicable, the associated Class I, Zone 1 Ex d IIC T4
measuring pipe(s). As far as possible, the measuring setup — Dust Ignitionproof: Class II, Div. 1, Groups E, F, G
should be free from critical ambient conditions such as large
variations in temperature, vibrations, or shocks.
Warning – General Risk for model 266 used in zone 0. Model
266 enclosure contains aluminum and is considered to present a
Important. If unfavorable ambient conditions cannot be avoided for
reasons relating to building structure, measurement technology, or potential risk of ignition by impact or friction. Care must be taken into
other issues, the measurement quality may be affected. If a remote account during installation and use to prevent impact or friction.
seal with capillary tube is installed on the transmitter, the additional
operating instructions for remote seals and the related data sheets 5.4 Pressure Equipment Directive (PED) (2014/68/EU)
must be observed. 5.4.1 Devices with PS >200
Devices with a permissible pressure PS >200 bar have been
5.2 IP protection & designation subject to a conformity validation. The data label includes the
following specifications:
The housings for 266 transmitters are certified as conforming to
protection type IP66 / IP67 (according to IEC 60529) or NEMA
Type 4X (according to NEMA 250).
The first number indicates the type of protection the integrated
electronics have against the entry of foreign bodies, including
dust.
“6” means that the housing is dust-proof (i.e., no ingress of
dust). The second number indicates the type of protection
the integrated electronics have against the entry of water.
The second number indicates the type of protection the
integrated electronics have against the entry of foreign
bodies, including water.
“6” means that the housing is protected against water;
specifically, powerful jets of water under standardized
conditions.
“7” means that the housing is protected against water;
specifically, against the effects of temporary immersion in Figure 4: 266 nameplate with PED data
water under standardized water pressure and temporal 5.4.2 Devices with PS ≤200 bar
conditions. Devices with a permissible pressure PS ≤200 bar correspond
to article 3 paragraph (3). They have not been subject to a
conformity validation. These instruments were designed and
manufactured acc. to SEP Sound Engineering Practices.

10 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


5 Mounting
5.5 Mounting a P style pressure transmitter
Important. If the transmitter is installed inclined with respect to the
The pressure transmitter can be mounted directly on the vertical, the filling liquid exerts hydrostatic pressure on the
manifold. measuring diaphragm, resulting in a zero shift. In such an event, the
A mounting bracket for wall or pipe mounting (2” pipe) is also zero point can be corrected via the “set PV to zero” command.
available as an accessory. Please refer to the configuration section for further details. Vent /
Drain considerations below should also be taken into consideration.
Ideally, the pressure transmitter should be mounted in a
vertical position to prevent subsequent zero shifts.

91 (3.58) 113113 (4.45)


(4.45) 29 (1.14)
18 (0.71)
18 (0.71) 18 (0.71)18 (0.71)

145 (5.71)
145 (5.71)
16 (0.63)

18 (0.71)
(0.63)

18 (0.71)
39 (2.13)

54 (2.13)
(1.54)

16
54
39 (1.54)
32 (1.26) width across
1/2 - 14 NPT flats of exagon
32 (1.26) width across 108 (4.25) 49 (1.93)
72 (2.83) flats of exagon 108 (4.25) 49 (1.93)

Figure 5 Model 266HSH with 1/2-14 NPT male process connection and barrel housing installed on a 2”pipe with optional bracket (B6
carbon steel or B7 Stainless Steel 316L) for sensor P, Q and S

91 (3.58) 18 (0.71) 113 (4.45) 18 (0.71)


145 (5.71)
16 (0.63)

18 (0.71)
19 (0.75)

36 (1.42)

32 (1.26) width across


flats of exagon
72 (2.83)
108 (4.25) 49 (1.93)

Figure 6: Model 266HSH with 1/2-14 NPT female process connection and barrel housing installed on a 2”pipe with optional bracket (B6
carbon steel or B7 Stainless Steel 316L) for sensor P, Q and S

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 11


5 Mounting

91 (3.58) 18 (0.71) 113 (4.45) 18 (0.71)

145 (5.71)
16 (0.63)

18 (0.71)
52 (2.05)
27 (1.06) width
across flats

72 (2.83)
108 (4.25)

Figure 7: Model 266HSH with 1/2-14 NPT male process connection and barrel housing installed on a 2”pipe with optional bracket (B6
carbon steel or B7 Stainless Steel 316L) for sensor W

91 (3.58)
18 (0.71) 113 (4.45) 18 (0.71)

145 (5.71)
16 (0.63)
18 (0.71)
72 (2.83)

40 (1.58)

36 (1.42) width across flats


65 (2.56)

72 (2.83) 108 (4.25)

Figure 8: Model 266HSH with 1/2-14 NPT female process connection and barrel housing installed on a 2”pipe with optional bracket (B6
carbon steel or B7 Stainless Steel 316L) for sensor W

12 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


5 Mounting
5.5.1 B1 and B2 Barrel housing bracket details 5.7 Impulse piping connection for standard
instruments
In order for the pipes to be laid correctly, the following points
3
must be observed:
— The measuring pipes must be as short as possible and
free from sharp bends.

5 — Lay the impulse piping in such a way that no deposits


accumulate in them. Gradients should not be less than
approx. 8% (ascending or descending).
— The measuring pipes should be blown through with
1
compressed air or, better yet, flushed through with the
4 measuring medium before connection.
— Completely depressurize the impulse lines if the medium
is a fluid.
— Lay the impulse lines in such a way that gas bubbles
(when measuring fluids) or condensate (when measuring
gases) can flow back into the process line.
— Ensure that the impulse lines are connected correctly
2
— Make sure the connection is tight.
— Lay the impulse line in such a way that prevents the
1 – U-bolt medium from being blown out over the measuring
equipment.
2 – U-bolt fixing washers and nuts
3 – Transmitter fixing bolts Caution. Process leaks may cause harm or result in death. Install
and tighten process connectors and all accessories (including
4 – B1 or B2 bracket manifolds) before applying pressure. In case of toxic or otherwise
5 – Fitting adapter (supplied with 266HSH) dangerous process fluid, take any precautions as recommended in
Figure 9: Pipe and wall mounting bracket kits for P style the relevant Material Safety Data Sheet when draining or venting.
transmitter with Barrel housing Use only a 12 mm (15/32“) hexagonal spanner to tighten the
bracket bolts.
5.6 Transmitter housing rotation
To improve field access to the wiring or the visibility of the
optional LCD meter, the transmitter housing may be rotated
through 360° and fixed in any position. A stop prevents the
housing from being turned too far. In order to proceed with
housing rotation, the housing stop tang-screw has to be
unscrewed by approximately 1 rotation (do not pull it out) and,
once the desired position has been reached, retightened.

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 13


6 Transmitter wiring

6 Transmitter wiring
6.1 Cable connection
Warning - General risks. Observe the applicable regulations
governing electrical installation. Connections must only be Depending on the design supplied, the electrical connection is
established in a dead-voltage state. Since the transmitter has no established via a cable entry or 1/2-14 NPT thread. The screw
switch-off elements, overvoltage protection devices, lightning terminals are suitable for wire cross sections of up to 2.5 mm2
protection, and voltage separation capacity must be provided at the (AWG 14).
plant (overvoltage/lightning protection is optional). Check that the
existing operating voltage corresponds to the voltage indicated on Important. With Category 3 transmitters for use in “Zone 2”, a
the name plate. The same lines are used for both the power supply qualified cable gland for this type of protection must be installed by
and output signal. In case the surge protection option is present the customer (see the section “Hazardous Area Consideration”). An
and the transmitter is installed in a Hazardous area, the transmitter M20 x 1.5 threads is located in the electronics housing for this
has to be power supplied from a voltage source isolated from purpose. For transmitters with “Flameproof enclosure” (Ex d) type
mains (galvanic separation). Furthermore the potential equalization of protection, the housing cover must be secured using the locking
for the entire powering cable must be guaranteed since the intrinsic screw. The screw plug that may have been supplied with the
safety circuit of the transmitter is grounded. transmitter must be sealed at the plant using Molykote DX.

Electrical shock can result in death or serious injury. Avoid contact The installer assumes responsibility for any other type of sealing
with the leads and terminals. High voltage that may be present on medium used. At this point, we wish to draw your attention to the
leads can cause electrical shock. fact that increased force will be required to unscrew the housing
cover after an interval of several weeks.
Do NOT make electrical connections unless the electrical code
designation stamped on the transmitter data plate agrees with the This is not caused by the threads, but instead is due solely to the
classification of the area in which the transmitter is to be installed. type of gasket.
Failure to comply with this warning can result in fire or explosion.

6.2 Analogue output (HART) transmitter wiring


1 - Power source

5 2 - Hand-held
4 communicator
3 - External
ground termination
- point
6 + - +
4 - Internal
- + + ground termination
3
point
5 - Line load
1 6 - 1 to 5 V DC
out (Voltmeter)

Figure 10: HART transmitter connection scheme


HART hand-held communicator may be connected or between
the terminals Vout/COMM and PWR- or at the terminal blocks
of the voltmeter.

14 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


6 Transmitter wiring
6.3 Supply requirement
Warning - General risks. Cable, cable gland and unused port plug
For signal connection use, wiring no 18 to 22 AWG / 0.8 to must be in accordance with the intended type of protection (e.g.
0.35mm2 ø up to 164 feet (50 meters). Longer loops require intrinsically safe, explosion proof, etc.) and degree of protection
larger wire. For power connection use, wiring no 18 to 22 AWG (e.g. IP6x according to IEC EN 60529 or NEMA 4x). See also the
/ 0.8 to 0.35mm2. addendum for “EX SAFETY” ASPECTS AND “IP” PROTECTION. In
The 1 to 5 V dc output signal and the dc power supply to the particular, for explosion proof installation, remove the red temporary
transmitter are separated. plastic cap and plug the unused opening with a plug certified for
explosion containment
The supply voltage at the transmitter terminals must be
between the limits of 8 and 30 V dc. — If applicable, install wiring with a drip loop. Arrange the
drip loop so the bottom is lower than the conduit
For Ex ia approval power supply must not exceed 30 Vdc.
connections and the transmitter housing.
For maximum power supply voltage please refer to the top
— Put back the housing cover, turn it to seat O-ring into the
identification plate of the transmitter.
housing and then continue to hand tighten until the cover
contacts the housing metal-to-metal. In Ex-d (Explosion
6.4 Wiring procedure Proof) installation, lock the cover rotation by turning the
Follow these steps to wire the transmitter: set nut (use the 2mm Allen key supplied with the
instrument).
— Remove the temporary plastic cap from one of the two
electrical connection ports located at both sides in the
upper part of the transmitter housing.
— These connection ports may have a 1/2 inch internal NPT
or M20 threads. Various adaptors and bushings can be
fitted to these threads to comply with plant wiring
(conduit) standards.
— Remove the housing cover of the “field terminals” side.
See the indication on the label on top of the housing.
In an Explosion-Proof/Flame-Proof installation, do not
remove the transmitter covers when power is applied to
the unit.
— Run the cable through the cable gland and the open port.
— Connect the POWER supply, the positive lead to the
PWR+ terminal, and the negative lead to the
PWR– terminal.
— Connect the signal_out 1-5V, the positive lead to the
Vout/COMM+ terminal and the negative lead to the
PWR– terminal.
— Plug and seal the electrical ports. Make sure that when
the installation has been completed, the electrical ports
are properly sealed against entry of rain and/or corrosive
vapors and gases.

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 15


6 Transmitter wiring
6.5 Grounding
Pressure transmitter housing should be grounded or earthed in
accordance with national and local electrical codes. Ground
connection is mandatory for surge protector equipped devices
in order to ensure proper functioning.
Protective grounding terminals (PE) are available outside and/or
inside the housing of the transmitter. Both ground terminals are
electrically connected and it up to the user to decide which one
to use. The most effective transmitter case grounding method
is direct connection to earth ground with impedance equal or
less of 5 ohm.

Figure 11: Ground connection on transmitter housing

6.6 Surge protector equipped terminal block


(optional)
The pressure transmitter housing with surge protector (code
S2) inside the terminal board must be connected using the
grounding terminal (PE), by means of a short connection with
the equipotential bonding.
Equipotential bonding conductor must to have 4 mm2 of
maximum cross-section.

Important. Test voltage withstand capability can no longer be


ensured when this protective circuit is used.

6.7 Common mode voltages


266 pressure transmitter operates within the specified levels of
accuracy for common-mode voltages of up to 250V between
lines and housing grounded and up to 150V not grounded.

16 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


7 Commissioning

7 Commissioning
Once the transmitter has been installed, it is put into operation 7.2 Correcting the lower range value / zero shift
by switching on the operating voltage. During installation of the transmitter, caused by mounting (e.g.,
Check the following before switching on the operating voltage: a slightly oblique mounting position, etc.) may occur; these
must be corrected.
— Process connections
— Electrical connection Important. The transmitter must have reached its operating
temperature (approx. 5 min. after startup, if the transmitter has
— The impulse line/s and the measuring chamber of the already reached the ambient temperature) in order to perform zero
measuring equipment must be completely filled with the shift correction. The correction must be made at P = 0.
measuring medium.
The transmitter can then be put into operation. To do this, the 7.3 Securing the housing cover in flameproof areas
shut-off valves must be actuated in the following sequence (in Each of the front faces of the electronics housing features a
the default setting, all valves are closed). locking screw (hex-head socket screw) on the bottom side.
Gauge model — Install the housing cover to the housing by hand-
— Open the shut-off valve on the pressure tap connection tightening it.
— Open the positive shut-off valve. — Turn the locking screw counterclockwise to secure the
housing cover. This involves unscrewing the screw until
To put the transmitter out of operation, carry out the steps in the screw head stops at the housing cover.
reverse order.

Important. If, when using “intrinsically safe” transmitters, an


ammeter is connected to the output circuit or a modem is
connected in parallel while there is a risk of explosion, the sums of
the capacitances and inductances of all circuits, including the
transmitter (see EC-type-examination certificate) must be equal to
or less than the permissible capacitances and inductances of the
intrinsically safe signal circuit (see EC-type-examination certificate
for the supply unit).
Only passive or explosion-proof devices or indicators may be
connected. If the output signal stabilizes only slowly, it is likely that
a large damping time constant has been set on the transmitter.

7.1 Write Protection


Write protection prevents the configuration data from being
overwritten by unauthorized users.
If write protection is enabled, the buttons located in the lower
part of the display are disabled and a lock icon appears.
However, it is still possible to read out the configuration data
using a communication tool like a handheld terminal. The
control unit may be leaded if required.
7.1.1 Write protection activation via dip switch
To activate this function it is necessary to proceed as detailed
below:
— Remove instrument windowed cover.
— On the connection board, place dip switch 4 in “up” position.

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 17


8 Operation

8 Operation
8.1 Factory settings 8.4 LRV and URV configuration (1 ... 5 V ranging)
Transmitters are calibrated at the factory to the customer’s — Apply the lower range value for pressure (1 V) from the
specified measuring range. The calibrated range is provided on process or from a pressure generator. The pressure must
the name plate whereas the tag number on the additional tag be stable and applied with a high level of accuracy
plate. The calibrated range and tag number are provided on the << 0.05 % (observing the set damping value).
name plate. If this data has not been specified, the transmitter — Remove instrument windowed cover.
will be delivered with the following configuration:
— Press “Z” LCD key for few seconds. Operator will be
Parameter Factory setting
asked about proceeding with the operation in progress.
Lower Range Value (LRV) (1V) Zero
Upper Range Value (URV) (5V) Upper Range Limit (URL)
By depressing “Yes” a small screwdriver icon will appear
Output transfer function Linear on the bottom of the LCD. Depressing “Yes” for two
Damping 1 second seconds will set the the output signal to 1 V. A
Transmitter failure (alarm) Upscale (5.4V) confirmation string (“Oper Done”) will be shown on device
Optional LCD HMI scale 1 line PV main screen (for additional string messages, refer to
section ”8.6 HMI as feedback of the local push button
Important. Every configurable parameters listed here above can operations”). The span will remain unchanged.
easily be modified with an HART handheld terminal running proper
EDD file. Information regarding materials, filling liquid type, etc. is
stored inside the non-volatile memory of the device.

8.2 Configuration types


Pressure transmitters can be configured as follows:
— Configuration of the parameters for the lower and upper
range values via LCD keys.
— Configuration with a handheld terminal

8.3 Configuring the transmitter with LCD keys


The “lower range value” and “span” parameters can be set
directly on the transmitter using the LCD keys.
The transmitter has been calibrated by the manufacturer based
on the order information. The tag plate contains information on
the “lower range value” and “upper range value” set. In general,
the following applies:
The first pressure value (e.g., 0 mbar) is always assigned to the
1V signal (or 0%), while the second pressure value (e.g., 400
mbar) is always assigned to the 5V signal (or 100%). To change
the transmitter ranging apply the pressure for the “lower range
value” and “upper range value” to the measuring equipment.
Make sure that the measuring limits are not exceeded.

Important. Reducing station with adjustable pressure and


reference displays can be used as pressure generators.
When making the connection, please ensure that there are no
residual fluids (for gaseous testing materials) or air bubbles (for fluid
testing materials) in the impulse lines, since these can lead to errors
during inspection. Any potential measuring error for the pressure Figure 12: Operating with the display keypad
generator should be at least three times smaller than the desired
measuring error for the transmitter. It is recommended that the — Apply the pressure for the “upper range value” and wait
damping is set to 1 second. approx. 30 s until it has stabilized.
— Press “S” LCD key to set the output current to 5V and
adjust the Span. As described above, operator will be
asked about proceeding with the operation in progress. A
confirmation message will be shown at the end of Span
adjustment.
— Record the new settings. The respective parameter will be
stored in the non-volatile memory 20 seconds after the
confirmation has been given.

18 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


8 Operation
8.6 HMI as feedback of the local push button
Important. This configuration procedure only changes the 1 … 5V
operations
signal; it does not affect the physical process pressure (PV value)
also shown on the digital display or user interface. After performing As consequence of the operations described in the section 8.2,
a correction, you must check the device configuration. when the Z or S buttons are released, the feedback of the
executed operation is displayed in the bottom of the LCD
(same position as per diagnostic messages):
Important. Setting the lower range value by using this button is
Message Description
possible if the write protection is not enabled.
! Oper Done The push button operation has been successfully executed
! Proc Too The Pressure measured in input is too low and not
8.5 Activation procedure and considerations for the
integrated LCD Low acceptable for the requested operation

The integral LCD HMI is integrated to the 266 communication ! Proc Too The Pressure measured in input is too high and not

board. It can be used to visualize the process measured High acceptable for the requested operation
variables as well as to configure the display and the transmitter. ! New URV The Zero (Z) operation cannot be accepted because the
Error URV would be shifted outside the Upper Sensor limit
In addition, diagnostic information is provided. To access the
The Span (S) operation cannot be accepted because the
functionality of the HMI the following activation procedure
needs to be carried out: ! Span Error new URV would be too close to the LRV and their
difference lower than the Minimum Span value
— Keys “Z” and “S” need to be pressed simuoltaneously for
! Oper The push button operation has been refused because the
5 seconds to initiate the configurable mode.
Disabled Write Protection is enabled.
— Press key “S” to access the menu. Key “Z” give direct ! LRV Too New LRV is too low and not acceptable for the requested
access to the diagnostics visualization. Low operation
LRV Too New LRV is too high low and not acceptable for the
High requested operation
URV Too New URV is too low and not acceptable for the requested
Low operation
URV Too New URV is too high and not acceptable for the requested
High operation
Device is armed to accept HART command 73 “Find
Armed Device”. This message can be triggered only during the
device wakeup operation

8.7 HMI menu structure


Follow the instruction on the screen to perform the
configuration of the different parameters.
Figure 13: Display keypad
Integrated LCD display allows the verification and the
— The menu / submenu name is displayed above in the LCD
parameterization of the basic configuration of the 266 pressure
display.
transmitter. The menu driven structure will guide you to the
— The number / line of the currently selected menu item is choice of the interface language, the engineering units, the LRV
displayed in the upper right of the LCD display. and URV (Lower range value and Upper range value), the
transfer function, the damping time and the display line 1
— A scroll bar is located on the right edge of the LCD visualization mode (the value that need to be visualized on the
display which shows the relative position of the currently LCD).
selected menu item within the menu.
— Both of the keys can have various functions.
The meaning of these buttons is displayed below in the
LCD display above the respective button.
Button (1) functionalities Meaning
Exit Exit menu
Back Back one submenu
Exit without saving the selected parameter
Cancel
value
Select next position for entering numerical
Next
values or letters

Button (4) functionalities Meaning


Select Select submenu/parameter
Edit Edit parameter
Save selected parameter and display
Ok
stored parameter value

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 19


8 Operation
8.7.1 Easy Set-up
The firtst entry of the Easy Set up menu allows users
to select display language. Five selections are
possible: English, French, German, Spanish and
Italian.

Users can select here the engineering unit by


pressing ‘Ok’ ‘Next’ key is to be used to move to the
next menu item.

These two subsequent entries allow users to set the


Lower Range Value (LRV) and Upper Range Value
(URV). If the inserted value exceeds the limits,
warning messages come out.

By browsing this menu, users can select the


linearization type. Four selections are available:
Linear, Custom Linearization Curve, Cylindrical Lying
Tank and Spherical Tank.

Setting the desired value for damping allows the user


to filter out unwanted noise on the signal
transmission. Increasing damping will make the
instrument slower in its response to step changes.
Value can go from 0 to 60 seconds.

This submenu allows user to set the display view.


One or two lines with our without bargraph are the
options users can choose among. In addition it is
possible to assign a defined value to be shown to
each line.

This function allow users to erase the bias if applied


through the following submenu. Simply press “ok”
key to reset the Bias.

This function set to zero the PV value and to 1 V the


analogue output. Simply press “ok” key to activate
the PV to zero function.

20 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


8 Operation
8.8 Hardware settings: dip-switch functionality 8.9 Damping (DAMPING)
There are 4 dip switches located on the electronic module with Pressure transmitter output signals that are noisy as a result of
integrated LCD. the process can be smoothed (damped) electrically.
Switch 1 and 2 allow the REPLACE MODE for sensor or The additional time constant can be set between 0 s and 60 s
secondary electronics. in increments of 0.01 s. Damping does not affect the value
shown on the digital display as a physical unit. It only affects
Switch 3 for Fail Low/Fail High selection.
the parameters derived from this, such as the analog output
Switch 4 is the hardware write protection. current, free process variable, input signal for the controller,
and so on.
Two labels placed on the inner part of the windowed cover
clearly explain how to perform all the possible selection, but The damping adjustment can be performed in different ways:
please remember that all the operations with the dip switches
— Via the the local HMI:
should be carried out when the transmitter is powered off so as
to upload new configurations at instrument start-up. Enter the menu: > Device Setup > Output Scaling >
Damping
Replace mode (switch 1 and 2)
Set the damping to the desired value.
— Via the Asset Vision Basic Software:
See Asset Vision Software Operating Instructions
— Via the Hand Held Terminal
Usually switches 1 and 2 are down in “0” position. See relevant operating instruction
They are moved when a replace operation is required.
8.10 Transfer function
Switch 1 up in “1” position is required before power up the The 266 Pressure Transmitter provides a selection of output
transmitter, when user needs to replace the electronics or the functions, as follows:
sensor.
— Linear for gauge and absolute pressure or level
Switch 2 down in “0” position allows the replace of the measurements
secondary electronics. It must be moved in this position before
power up the transmitter. — Custom linearization table

Switch 2 up in “1” position indicates that a new sensor has — Cylindrical lying tank
been installed. — Spherical tank
AFTER ANY REPLACE OPERATION IT IS RECOMMENDED TO These output functions can be activated using a Configuration
MOVE DOWN IN “0” POSITION THE RELEVANT SWITCHES. Tool (Digital LCD Integral Display, Hand Held Communicator or
Fail mode (switch 3) PC based software as Asset Vision Basic). The transfer function
If the user wants to modify the factory-defined parameter for can be applied to the analog signal 1 to 5 V only or also to the
the fail safe output condition in case of transmitter failure, it is indication (in engineering units).
necessary to put dip switch 3 on “1” position. Consequently, 8.10.1 Linear
the output will go Downscale. Here below fail safe values: Using this function, the relationship between the input
on “0” position the output is High (5.4V) (measured value), expressed in % of the calibrated span and
the output is linear (i.e.: at 0% input, corresponds 0% output -
on “1” position the output is Low (0.9V) 1 V, at 100% input corresponds 100% output - 5 V).
Write lock (switch 4) No further settings are possible here.
If the user wants to protect the configuration from unauthorized
writing, dip switch 4 has to be moved up in “1” position.

Figure 13: Linear output

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 21


8 Operation
8.10.2 Custom linearization curve
The custom linearization curve transfer function it is used
typically for volumetric level measurement in tanks with an
irregular shape. It can be registered to a freely identifiable
transfer function with a maximum of 22 base points. The first
point is always the zero point, the last is always the final value.
Neither of these points can be altered.
A maximum of 20 points are entered in between by the
instrument itself considering as 0% the LRV and as 100% the
URV.
8.10.3 Cylindrical lying tank
This function is used to measure the volumetric level into a
cylindrical horizontal tank with flat ends.
The transmitter calculates the volume from the measured filling
level.
8.10.4 Spherical Tank
This function is used to measure the volumetric level into a
spherical tank.
The transmitter calculates the volume from the measured filling
level.

8.11 Configuration with the PC or HHT


The 266 transmitters can be configured by either one of the
following device.
— Hand Held terminals like the ABB DHH805, Emerson
Process 375 and 475 provided the 266 EDD has been
downloaded and enabled in the terminal.
You can use a handheld terminal to read out or configure/
calibrate the transmitter. If a communication resistor is installed
in the connected supply unit, you can clamp the handheld
terminal directly along the 1 ... 5V line.
For additional information, refer to the operating instructions
included with the handheld terminal.
If the transmitter has been configured in the factory according
to customer specifications for the measuring point, all you have
to do is mount the transmitter as prescribed (to correct
potential zero shifts, refer to the section “Correcting the zero
shift”), and switch it on. The measuring point will now be ready
for use.
If, however, you wish to make changes to the configuration, a
handheld terminal is required.

22 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


9 Error messages

9 Error messages
9.1 LCD Display
The LCD HMI in case of transmitter errors or malfunctioning is capable of displaying specific error/fault messages to help the user
in identifying the problem and resolve it. In case of an alarm, a message consisting of an icon and text appears at the bottom of
the process display. Use the (1) key to call up the information level. Use the “Diagnostics” menu to call up the error description
with a help text. In the error description, the error number is displayed in the second line (M028.018). Two further lines are used to
describe the error. The device status is divided into four groups. The message text beside this icon in the display provides
information about where to look for the error. There are the following areas: Electronic, Sensor, Configuration, Operating and
Process.

Icon Description

Error / Failure

Functional check (e.g. during simulation )

Out of Spec (e.g. operating with empty meter pipe)

Maintenance required

9.2 Error states and alarms


— Communication Board / Electronic related error messages.

Error message Tx LCD message Possible cause Suggested action Tx response


F116.023 Electronic Memory Failure Electronic memory corrupted The electronic must be replaced Analog Signal to Alarm
Writings to the electronic non-
NV Electronic Memory Burn The communication board should be replaced
M026.024 Volatile Memory has not been no effect
Error as soon as possible
successful

—Sensor related error messages

Error message Tx LCD message Possible cause Suggested action Tx response


Check cable connection,
The sensor signal is not being updated correctly as a
check sensor and if problem Analog Signal to
F120.016 Sensor Invalid result of an electronics failure, sensor error or a poorly
persists, the sensor must be Alarm
connected sensor cable.
replaced.
Analog Signal to
F118.017 Sensor Memory Fail Sensor memory corrupted The sensor must be replaced
Alarm
Mechanical damage to the sensor. Loss of fill fluid from Analog Signal to
F114.000 P-dP Sensor Fail The sensor must be replaced
the cell, ruptured diaphragm, broken sensor. Alarm
Static Pressure The circuitry for the sampling of the static pressure has Analog Signal to
F112.001 The sensor must be replaced
Sensor Fail failed. Alarm
Sensor Temperature The circuitry for the sampling of the temperature has Analog Signal to
F110.002 The sensor must be replaced
Fail failed. Alarm
NV Sensor Memory Writings to the sensor non-Volatile Memory was not The sensor should be replaced
M028.018 no effect
Burn Error successful as soon as possible.

—Configuration related error messages.

Error message Tx LCD message Possible cause Suggested action Tx response


Use a HART configurator (DTM - Hand held) to place
Input Simulation The P-dP Value produced in output is
C088.030 device back in to normal operating mode (Remove no effect
Active derived by the value simulated in input
the input simulation)
The Static Pressure Value produced in Use a HART configurator (DTM - Hand held) to place
Input Simulation
C088.030 output is derived by the value simulated in device back in to normal operating mode (Remove no effect
Active
input the input simulation)

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 23


9 Error messages

The Sensor Temperature Value produced Use a HART configurator (DTM - Hand held) to place
Input Simulation
C088.030 in output is derived by the value simulated device back in to normal operating mode (Remove no effect
Active
in input the input simulation)
The replacement operation must be executed: Move
the SW 1 of the electronics in position 1 = Enable
The Electronics or the Sensor have been
replace mode -Select the SW 2 the element that has
M020.042 Replace Info changed but the replacement operation no effect
been changed between new Sensor or new
has not been executed
electronics -Power Cycle the device -Move the SW 1
of the electronics in position 0

Use a HART configurator (DTM - Hand held) to place


Analog Output The analog output for the Primary Variable
C090.033 device back in to normal operating mode (Remove no effect
Fixed is derived by the value simulated in input.
the analog output simulation)

— Operation related error messages

Error message Tx LCD message Possible cause Suggested action Tx response


Electronic The Electronics temperature is out of its lower
The Electronics should be replaced as soon as
M022.041 Temperature Out of acceptable limit. The circuitry for the sampling of no effect
possible.
Limits the Electronics Temperature has failed.
Electronic The Electronics temperature is out for its Higher
The Electronics should be replaced as soon as
M022.041 Temperature Out of acceptable limit. The circuitry for the sampling of no effect
possible.
Limits the Electronics Temperature has failed.

— Process related error messages.

Error message Tx LCD message Possible cause Suggested action Tx response


This effect could be produced by other equipment on the The compatibility of pressure transmitter
process, (valves…..). Exceeding the pressure range can model and process conditions has to be
F104.032 Pressure Overrange no effect
cause reduced accuracy or mechanical damage to the checked. A different transmitter type could
diaphragm material and may require calibration/replacement. be required
The compatibility of pressure transmitter
The measurement range has not been correctly calculated model and process conditions has to be
F102.004 P-dP Out Of Limits no effect
OR an incorrect transducer model has been selected. checked. Probably a different transmitter
type is required.
The static pressure of the process exceeds the limit of the
The compatibility of pressure transmitter
sensor. Exceeding the Static Pressure can reduce accuracy,
Static Pressure Out model and process conditions has to be
F100.005 mechanically damage the diaphragm and may require no effect
of Limits checked. Probably a different transmitter
calibration/replacement. An incorrect transducer model
type is required.
could have been selected.

The temperature of the process environment affects the The compatibility of pressure transmitter
Sensor Temperature pressure transmitter; Excess temperature can reduce model and process conditions has to be
S054.006 no effect
Out of Limits accuracy, degrade device components and may require checked. A different installation type could
calibration/replacement. be required e.g. use of remote seals.

The static pressure of the process exceeds the max working


The compatibility of pressure transmitter
Max Working Pressure supported by the transmitter. Exceeding the Max
S052.031 model and process conditions has to be no effect
Pressure Exceeded Working Pressure can mechanically damage the process
checked.
connections (flanges, pipes….) and/or be dangerous
The analog output for the Primary Variable is beyond its Low
Analog Output scaling limit and no longer represents the true applied Adjust the Saturation Limit or the working
F098.034 no effect
Saturated process. The Analog Output (1-5V) is saturated to the range if possible.
configured Saturation Limit Low.
The analog output for the Primary Variable is beyond its High
Analog Output scaling limit and no longer represents the true applied Adjust the Saturation Limit or the working
F098.034 no effect
Saturated process. The Analog Output (1-5V) is saturated to the range if possible.
configured Saturation Limit High.

24 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


10 Maintenance

10 Maintenance
If transmitters are used as intended under normal operating 10.3 Pressure transducer replacement
conditions, no maintenance is required. It is sufficient to check If the pressure transducer needs to be replaced proceed as
the output signal at regular intervals (in accordance with the follows:
operating conditions), as described in the instructions in the 1. Insulate the transmitter from the process by acting on the
section “Operation resp. Configuration of the transmitter”. If manifolds or on the insulation valves
deposits are expected to accumulate, the measuring equipment
2. Open the vent valves to allow sensor depressurization
should be cleaned on a regular basis, in accordance with the
operating conditions. Cleaning should ideally be carried out in a 3. Disconnect the power supply and disconnect the wiring
workshop. Repair and maintenance activities may only be 4. Disconnect the transmitter from the bracket unscrewing the
performed by authorized customer service personnel. When fixing bolts.
replacing or repairing individual components, original spare parts
5. Open the communication board/HMI compartment cover
must be used.
6. The communication board is connected to the sensor via a
Attention – Potential damage to parts. The electronic flat cable and a connector. Remove the communication
components of the printed circuit board can be damaged by static board and gently disconnect the connector
electricity (observe ESD guidelines). Make sure that the static
7. Release the tang screw completely and rotate the housing
electricity in your body is discharged when touching electronic
until its complete removal
components. If a remote seal is mounted on the measuring
equipment, it must not be removed (please refer to the dedicated 8. The 266 can reconfigure itself with the previous configured
document). parameters thanks to the auto-configuration functionality.
9. Before powering on the transmitter raise dip-switches 1 and
Warning – <Bodily injury>. Explosion-proof transmitters must be 2 in up position. Connect the transmitter to power supply,
either repaired by the manufacturer or approved by a certified wait ten seconds and lower dip-switched 1 and 2.
expert following repair work. Observe the relevant safety
precautions before, during and after repair work. Only disassemble 10. After installing the transmitter on the bracket and
the transmitter to the extent necessary for cleaning, inspection, connecting it to the manifold, perform a PV zero bias.
repairs, and replacement of damaged components.
10.4 Electronic replacement
10.1 Returns and removal If the electronic module needs to be replaced proceed as follows:
Defective transmitters sent to the repairs department must, 1. Insulate the transmitter from the process by acting on the
wherever possible, be accompanied by your own description manifolds or on the insulation valves.
of the fault and its underlying cause.
2. Open the vent valves to allow sensor depressurization.
Warning – General risks. Before removing or disassembling the 3. Power the transmitter off by disconnecting the wiring.
device, check for hazardous process conditions such as pressure
4. Open the windowed cover and gently remove the electronic
on the device, high temperatures, aggressive or toxic media, and
module with integrated LCD by acting on the removal slots
so on. Read the instructions in the sections “Safety” and “Electrical
placed on the external part of the module itself (see picture
connection”, and perform the steps outlined there in reverse order.
below). This operation shall be carried out very carefully by
using a dedicated removing tool or a thin, flat screwdriver.
10.2 Pressure transmitter sensor
Essentially maintenance is not required for the transmitter sensor.
Anyway the following items should be checked periodically:

— Check the integrity of the pressure boundary (no cracks


should be visible on the process connection or on the
process flanges.

— Check that there is no leakage from the sensor or from the


vent/drain valve.

In case one of the check points above fails, please replace the
damaged part with an original spare part. Please contact your
local ABB office for spare parts support information or refer to
the spare part list. The use of non-original spare parts makes the Figure 14: Slot for electronic module removal
warranty void. In case you want ABB to perform the repair, 5. Gently disconnect the sensor flat cable from the rear of the
please send back the transmitter to your local ABB office electronic module.
complete with the return form that you find in this manual 6. Connect the sensor flat cable to the new electronic module
appendix and include it with the device. with dip switch 1 in up position.
7. Connect the transmitter to power supply, wait ten seconds
Attention – Potential damage to parts. Do not use sharp or and lower dip-switch 1 to 0 position. 266 can reconfigure
pointed tools. Do not damage the insolating diaphragms. itself with the previous configured parameters thanks to the
auto-configuration functionality.

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 25


11 Hazardous area considerations

11 Hazardous area consideration


11.1 Ex Safety aspects and IP Protection (North America)
11.1.1 Applicable standards
According to FM Approvals Standards which can assure compliance with Essential Safety Requirements
FM 3600: Electrical Equipment for use in Hazardous (Classified) Locations, General Requirements.
FM 3615: Explosionproof Electrical Equipment.
FM 3810: Electrical and Electronic Test, Measuring and Process Control Equipment.
NEMA 250: Enclosure for Electrical Equipment (1000 Volts Maximum)

11.1.2 Classifications
The 2600T Series pressure transmitters have been certified by FM Approvals for the following Class, Divisions and Gas groups,
hazardous classified locations, temperature class and types of protection.
— Explosionproof (US) for Class I, Division 1, Groups A, B, C and D, hazardous (classified) locations and Class I, Zone 1 AEx d IIC T4
— Explosionproof (Canada) for Class I, Division 1, Groups B, C and D, hazardous (classified) locations and Class I, Zone 1 Ex d IIC T4
— Dust Ignition proof for Class II, III Division 1, Groups E, F and G, hazardous (classified) locations.
— Suitable for Class II, III, Division 2, Groups F and G, hazardous (classified) locations.
— Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature).
— Ambient Temperature range -50°C to +85°C (dependent on the maximum input current and the maximum temperature class).
— Electrical Supply range Minimum 8 Volts, Maximum 30 Volts.
— Type 4X applications Indoors/Outdoors.

26 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


ABB TROUBLE SHEET

WARRANTY REPAIR REPAIR ORDER

Rejection or discrepancy Reports copy attached not available

 IDENTIFICATION

Customer

Purchase order No

Plant

Name of person to contact

Instrument Tag No

Model

Serial Number

 OPERATING CONDITIONS
Specify location, environmental conditions, type of service and approximate number of operating hours or
date of installation if known

 REASON FOR RETURN

 DANGEROUS FLUIDS
In case of toxic or otherwise dangerous fluid, please attach the relevant Material Safety Data Sheet

Trouble found during. Installation Commissioning Maintenance


At start up On service

Shipping information for the return of the equipment

Material returned for factory repair should be sent to the nearest ABB Service Center; transportation charges prepaid by the Purchaser

Please enclose this sheet duty completed to cover letter and packing list

Date Signature Originator

ABB Inc.
Process Automation Division
7051 Industrial Boulevard
Bartlesville, Oklahoma 74006, USA
Tel: +1 918 338 4888
Fax: +1 918 338 4699

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 27


RETURN REPORT – No.: _ _ _ _ _ _ _ _
 *) Please always fill in. Otherwise the case will not be handled as return

CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH (C.O.S.H.H.)

Decontamination declaration - EQUIPMENT RETURNED FOR REPAIR, CALIBRATION OR CREDIT

From

Description
Return authorization no.
Model number
Serial number

A) The above equipment has not been in contact with any material which is hazardous to health.

The above equipment has been in contact with the material(s) noted below but that it has now been
B)
completely de-contaminated and is now safe to handle and dismantle without any special precautions.
Material(s) which have been in contact with this equipment:

If A) or B) are not applicable full instructions for the safe handling of this equipment for disposal must be
C)
supplied.

Please delete A), B) or C) above as applicable, complete the signature section below, then send the completed
declaration either with the returned items, or by fax for the attention of the Calibration & Repair Centre.
Note – no action to examine or repair equipment will be undertaken until a valid COSHH declaration has been
received, completed by an authorized officer of the end user company.

Signed
Name
Position
Date

ABB S.p.A
Process Automation Division
Uffici Commerciali / Sales Office:
Via Statale, 113 - 22016 Lenno (CO) Italy
Tel. +39 0344 58 111
Fax +39 0344 56 278
e-mail: abb.instrumentation@it.abb.com

28 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


Intentionally blank

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 29


Intentionally blank

30 OI/266/LowP-EN Rev. B | 2600T Series Pressure transmitters


Products and customer support
ABB’s portfolio for valve automation: Customer support
− Continuous electrical actuators and pneumatic actuators We provide a comprehensive after sales service via a
Worldwide Service Organization.
− Electro-pneumatic, pneumatic, and digital positioners
Contact one of the following offices for details on your nearest
− I/P signal converters Service and Repair Centre.

ABB’s pressure measurement:


ABB S.p.A.
− Absolute, gauge and differential pressure transmitters
Via Statale 113,
− IEC 61508 SIL2/3 certified pressure transmitters and switches 22016 Lenno (Co) – Italy
Tel: +39 0344 58111
− Multivariable transmitters
Fax: +39 0344 56278
− Interface level/density transmitters
− Pressure measurement remote seals ABB Automation Product GmbH
Schillerstrasse 72
− Pressure measurement accessories
D-32425 Minden – Germany
− Pneumatic pressure transmitters Tel: +49 551 905534
Fax: +49 551 905555
ABB’s temperature measurement:
− Universal temperature sensors ABB Inc.
− High-temperature sensors 125 E. County Line Road
Warminster, PA 18974 – USA
− Temperature sensors for sanitary applications Tel: +1 215 6746000
− Mineral isolated temperature sensors Fax: +1 215 6747183
− Thermowells
ABB Inc.
− Temperature transmitters 3450 Harvester Road
− IEC 61508 SIL2/3 certified temperature sensors and Burlington, Ontario L7N 3W5 – Canada
transmitters Tel: +1 905 6810565
Fax: +1 905 6812810
ABB’s portfolio of recorders and controllers:
− Process controllers and indicators ABB India Limited
Peenya Industrial Area, Peenya
− Videographic recorders
Bangalore, Karnataka 560058 – India
− Paper chart recorders Tel: +91 80 4206 9950
− Field mountable indicators and controllers Fax: +91 80 2294 9389

ABB’s portfolio of level measurement: ABB Engineering (Shanghai) Ltd.


− Magnetic level gauges No.5, Lane 369, Chuangye Rd., Pudong District,
Shanghai 201319 - P.R. China
− Magnetostrictive and guided wave radar level transmitters
Tel: +86 21 6105 6666
− Laser and scanner level transmitters Fax +86 21 6105 6677
− Ultrasonic, capacitance and vibrating fork level transmitters
and switches
Client Warranty
− Rotating paddle and thermal dispersion level switches
Prior to installation, the equipment referred to in this manual
− IEC 61508 SIL2/3 certified level transmitters must be stored in a clean, dry environment, in accordance
with the Company‘s published specification. Periodic checks
ABB’s portfolio of device management: must be made on the equipment‘s condition. In the event of a
− Fieldbus and wireless solutions failure under warranty, the following documentation must be
provided as substantiation:
− Scalable asset & device management
— A listing evidencing process operation and alarm logs
− Asset vision software at time of failure.
− Mobility handhelds — Copies of all storage, installation, operating and
maintenance records relating to the alleged faulty unit.

2600T Series Pressure transmitters | OI/266/LowP-EN Rev. B 31



ABB Ltd. ABB S.p.A.
Measurement & Analytics Measurement & Analytics
Howard Road St. Neots Via Luigi Vaccani 4
Cambridgeshire PE19 8EU 22016 Tremezzina (CO)
UK Italy
Tel: +44 (0)1480 475321 Tel: +39 0344 58111
Fax: +44 (0)1480 217948

ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

abb.com/pressure

OI/266/LowP-EN Rev. B  12.2018


We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2018
All rights reserved

A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N

JDF200
Field indicator

Engineered solutions for all


applications

Measurement made easy

JDF200 indicator Introduction For more information


Model JDF200 field indicator provides simple and Further publications for JDF200 field indicator are
low cost remote indication of a process variable on available for free download from www.abb.com/
an easy to read meter, ensuring the most useful pressure
display for any specific application..
1 The Company
We are an established world force in the design and manufacture of measurement products for industrial process control, flow
measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support
worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined with
acontinuous program of innovative design and development to incorporate the latest technology.

2 OI/JDF200-EN Rev. E | 2600T Series


Contents
1.1 Index

1.2 1. Introduction................................................... 4 1.8 7 Operation...................................................... 13


1.1 Instruction manual structure..........................................4 7.1 Configuration using the LCD with keypad.....................13
1.2 Models covered by this manual......................................4 7.2 Conventional LCD (L1 option) .....................................13
1.3 Product description.......................................................4 7.3 LCD menu structure....................................................13
7.3.1 Easy Set-up.........................................................15
1.3 2 General safety information. . ............................ 5
7.3.2 Device Set-up......................................................18
2.1 Improper use.................................................................5
7.3.3 Process Alarm.....................................................19
2.2 Technical limit values.....................................................5
7.3.4 Diagnostics..........................................................20
2.3 Warranty provision.........................................................5
7.3.5 Device Info...........................................................20
2.4 Use of instructions........................................................5
7.3.6 Display................................................................20
2.5 Operator liability............................................................6
7.4 Output functions.........................................................21
2.6 Qualified personnel........................................................6
7.4.1 Linear..................................................................21
2.7 Returning devices.........................................................6
7.4.2 Square root..........................................................21
2.8 Disposal........................................................................6
7.4.3 Square root to the 3rd power.................................21
2.9 Information on WEEE Directive 2012/19/EU...................6
7.4.4 Square root to the 5th power.................................21
2.10 Transport and storage.................................................6
7.4.5 Custom linearization curve....................................21
2.11 Safety information for electrical installation...................6
7.4.6 Cyclindrical lying tank...........................................21
2.12 Safety information for inspection and maintenance.......6
7.4.7 Spherical tank......................................................21
1.4 3 Field indicator overview.................................. 7 7.5 Software release history..............................................21
3.1 Field indicator components overview.............................7
1.9 8 Error messages............................................. 22
1.5 4 Opening the box............................................. 8 8.1 LCD Display...................................................................22
4.1 Identification..................................................................8 8.2 Error states and alarms...................................................22
4.2 Optional wired-on SST plate (I1).....................................8
1.10 9 Maintenance............................................... 23
4.3 Handling.......................................................................8
9.1 Returns and removal......................................................23
4.4 Storage.........................................................................8
9.2 Basic maintenance activities...........................................23
1.6 5 Mounting......................................................... 9
1.11 10 Hazardous Area considerations................ 24
5.1 General.........................................................................9
10.1 Ex Safety aspects and IP Protection (Europe)................24
5.2 IP protection & designation............................................9
10.1.1 Entities......................................................................28
5.3 General mounting information........................................9
5.3.1 Transmitter factory configuration consideration .......9 1.12 11 Requirements for installation & use in US &
Canada................................................................... 29
5.3.2 Hazardous area considerations ..............................9
11.1 General.....................................................................29
5.4 Mounting JDF200 field indicator ....................................9
11.2 Environmental Conditions..........................................29
5.4.1 Bracket mounting................................................10
11.3 Entities......................................................................29
5.4.2 BB Stainless steel U-bolt for pipe fixing.................10
11.4 Instructions for cleaning.............................................29
5.5 Securing the housing cover in flameproof areas............10
11.5 Insulation for secondary circuits derived from MAINS
1.7 6 Field indicator wiring.................................... 11 CIRCUITS of OVERVOLTAGE CATEGORY II up to 300 V........29
6.1 Cable connection........................................................11 11.6 Ex Safety aspects and IP Protection (US)...................30
6.2 Supply requirement.....................................................12 11.6.1 Applicable standards..........................................30
6.3 Wiring procedure.........................................................12 11.6.2 Classifications....................................................30
6.4 Grounding...................................................................12 11.6.3 Special conditions..............................................30
11.7 Ex Safety aspects and IP Protection (Canada)............31
11.7.1 Applicable standards..........................................31
11.7.2 Classifications....................................................31
11.7.3 Special conditions..............................................31
11.8 ETL marking and entities...........................................32

1.13 Trouble Sheet................................................. 33

2600T Series | OI/JDF200-EN Rev. E 3


1 Introduction

2 1. Introduction
2.1 1.1 Instruction manual structure
The present manual provides information on installing, operating,
troubleshooting the JDF200 Field Indicator. Every section of the
present manual is specifically dedicated to the specific phase of
the field indicator lifecycle starting from its receipt and
identification, passing to the installation, to the electrical
connections, to the configuration and to the troubleshooting and
maintenance operations.

2.2 1.2 Models covered by this manual


The present manual can be used for JDF200 Field Indicator.

2.3 1.3 Product description


Model JDF200 Field Indicator provides simple and low cost remote
indication of a process variable on an easy to read LCD display.
Two types of connection configurations are described.
One involves the indicator coupled to an associated transmitter
terminal block. The other uses the indicator as a junction box in the
4 to 20 mA line between transmitter and receiver.

4 OI/JDF200-EN Rev. E | 2600T Series


2 General safety information

3 2 General safety information


The “Safety” section provides an overview of the safety aspects 3.1 2.1 Improper use
to be observed for operation of the device. It is prohibited to use the device for the following purposes:
The device has been constructed in accordance with the state — As a climbing aid, e.g., for mounting purposes
of the art and is operationally safe. It has been tested and left
the factory in perfect working conditions. The information in the — As a support for external loads, e.g., as a support for pipes.
manual, as well as the applicable documentation and — Adding material, e.g., by painting over the name plate or
certificates, must be observed and followed in order to maintain welding/soldering on parts
this condition throughout the period of operation.
— Removing material, e.g., by drilling the housing.
Full compliance with the general safety requirements must be
observed during operation of the device. In addition to the Repairs, alterations, and enhancements, or the installation of
general information, the individual sections in the manual replacement parts, are only permissible as far as these are
contain descriptions of processes or procedural instructions described in the manual. Approval by ABB must be requested
with specific safety information. for any activities beyond this scope. Repairs performed by
ABB-authorized centers are excluded from this.
Only by observing all of the safety information can you reduce
to the minimum the risk of hazards for personnel and/or
3.2 2.2 Technical limit values
environment. These instructions are intended as an overview
and do not contain detailed information on all available models The device is designed for use exclusively within the values
or every conceivable event that may occur during setup, stated on the name plates and within the technical limit values
operation, and maintenance work. specified on the data sheets.

For additional information, or in the event of specific problems The following technical limit values must be observed:
not covered in detail by these operating instructions, please — The Maximum ambient operating temperature may not be
contact the manufacturer. In addition, ABB declares that the exceeded.
contents of this manual are not part of any prior or existing
agreements, commitments, or legal relationships; nor are they — The housing protection type must be observed.
intended to amend these.
3.3 2.3 Warranty provision
All obligations of ABB arise from the conditions of the relevant
sales agreement, which also contains the solely binding Using the device in a manner that does not fall within the scope
warranty regulations in full. These contractual warranty of its intended use, disregarding this manual, using
provisions are neither extended nor limited by the information underqualified personnel, or making unauthorized alterations,
provided in this manual. releases the manufacturer from any liability for any resulting
damage. This makes the manufacturer’s warranty null and void.
Caution. Only qualified and authorized specialist personnel should
be charged with installation, electrical connection, commissioning, 3.4 2.4 Use of instructions
and maintenance of the field indicator. Qualified personnel are Danger – <Serious damage to health/risk to life>. This message
persons who have experience in installation, electrical wiring indicates that an imminent risk is present. Failure to avoid this will
connection, commissioning, and operation of the field indicator or result in death or serious injury.
similar devices, and hold the necessary qualifications such as:
— Training or instruction, i.e., authorization to operate and Caution – <Minor injuries>. This message indicates a potentially
maintain devices or systems according to safety engineering dangerous situation. Failure to avoid this could result in minor
standards for electrical circuits, high pressures, and injuries. This may also be used for property damage warnings.
aggressive media
Important. This message indicates indicates operator tips or
— Training or instruction in accordance with safety engineering particularly useful information. It does not indicate a dangerous or
standards regarding maintenance and use of adequate safety damaging situation.
systems.
For safety reasons, ABB draws your attention to the fact that only Warning – <Bodily injury>. This message indicates a potentially
sufficiently insulated tools conforming to DIN EN 60900 may be dangerous situation. Failure to avoid this could result in death or
used. serious injury

Since the field indicator may form part of a safety chain, we Attention – <Property damage>. This message indicates a
recommend replacing the device immediately if any defects are potentially damaging situation. Failure to avoid this could result in
detected. In case of use in Hazardous Area non sparking tools only damage to the product or its surrounding area.
must be employed.

In addition, you must observe the relevant safety regulations


regarding the installation and operation of electrical systems,
and the relevant standards, regulations and guidelines about
explosion protection.

2600T Series | OI/JDF200-EN Rev. E 5


2 General safety information
3.5 2.5 Operator liability 3.11 2.10 Transport and storage
Prior to using corrosive and abrasive materials for — After unpacking the field indicator, check the device
measurement purposes, the operator must check the level of for transport damage.
resistance of all parts coming into contact with the materials to
— Check the packaging material for accessories.
be measured.
— During intermediate storage or transport, store the field
ABB will gladly support you in selecting the materials, but
indicator in the original packaging only.
cannot accept any liability in doing so.
For information on permissible ambient conditions for storage
The operators must strictly observe the applicable national
and transport, see “Technical data”. Although there is no limit
regulations with regard to installation, function tests, repairs,
on the duration of storage, the warranty conditions stipulated
and maintenance of electrical devices.
on the order acknowledgment from the supplier still apply.

3.6 2.6 Qualified personnel


3.12 2.11 Safety information for electrical
Installation, commissioning, and maintenance of the device installation
may only be performed by trained specialist personnel who
Electrical connections may only be established by authorized
have been authorized by the plant operator. The specialist
specialist personnel in accordance with the electrical circuit
personnel must have read and understood the manual and
diagrams. The electrical connection information in the manual
comply with its instructions.
must be observed; otherwise, the applicable protection type
may be affected. Ground the measurement system according
3.7 2.7 Returning devices to requirements.
Use the original packaging or suitably secure shipping package
if you need to return the device for repair. Fill out the return 3.13 2.12 Safety information for inspection and
form (see the end of the document) and include this with the maintenance
device.
Warning – Risk to persons. There is no EMC protection or
According to EC guidelines and other local laws for hazardous protection against accidental contact when the housing cover is
materials, the owner of hazardous waste is responsible for its open. There are electric circuits within the housing which are
disposal. The owner must observe the proper regulations for dangerous if touched. Therefore, the auxiliary power must be
shipping purposes. switched off before opening the housing cover.
All devices sent back to ABB must be free from any hazardous
materials (acids, alkalis, solvents, etc.). Corrective maintenance work may only be performed by trained
personnel.
3.8 2.8 Disposal — Before removing the device, remove power supply.
ABB actively promotes environmental awareness and has an
operational management system that meets the requirements — Check whether hazardous materials have been used in
of DIN EN ISO 9001:2015, EN ISO 14001:2015 and the surroundings before opening the device. Residual
BS-OHSAS 18001:2007. Our products and solutions are amounts of hazardous substances may still be present in
intended to have minimum impact on the environment and the device and could escape when the device is opened.
people during manufacturing, storage, transport, use and — Within the scope of operator responsibility, check the
disposal. following as part of a regular inspection:
This includes the environmentally friendly use of natural Measurement-related function
resources. ABB conducts an open dialog with the public
through its publications. Leak-tightness

This product/solution is manufactured from materials that can


be reused by specialist recycling companies.

3.9 2.9 nformation on WEEE Directive 2012/19/EU


(Waste Electrical and Electronic Equipment)

3.10 This product or solution is subject to the WEEE Directive


2012/19/EU or corresponding national laws. Starting from
August 15th 2018, electrical and electronic equipment marked
with the crossed-out wheeled bin symbol may not be disposed
as unsorted municipal waste. Waste of electrical and electronic
equipment (WEEE) shall be treated separately using the
national collection framework available to customers for the
return, recycling and treatment of WEEE.
Proper disposal prevents negative effects on people and the
environment, and supports the reuse of valuable raw materials.
ABB can accept and dispose of returns for a fee.

6 OI/JDF200-EN Rev. E | 2600T Series


3 Transmitter overview

4 3 Field indicator overview


4.1 3.1 Field indicator components overview

1
1 - LCD display with keypad (L1 option)
2 - Terminal block / conversion board
Figure 1: Field Indicator components

2600T Series | OI/JDF200-EN Rev. E 7


4 Opening the box

5 4 Opening the box


5.1 4.1 Identification
The instrument is identified by the plates shown below.
The Nameplate provides information concerning: product code, input signal, tag and product serial number (see Ref. A).
Please refer to this number when making enquiries.
The Safety Marking plate provides information of Ex protection; it is filled with necessary Ex information only when the indicator is required
for hazardous area installation (see Ref. B).
An additional nameplate is reporting a warning message for reference to the Operating Instruction (see Ref. C)
The optional, additional wired-on SST Tag plate (ref. C - code I2) can be filled with customized data.
JDF200 field indicator is in compliance with EMC 2014/30/UE.
The certification plate (ref.A) shown here is issued by ABB S.p.A, 22016 Tremezzina, Italy, with the numbers:
— IECEx ITS 16.0048X (for Ex ia, Ex d and Ex nA)
— ITS 16 ATEX 10165X (for Ex ia, Ex d)
— ITS 16 ATEX 10166X (for Ex nA)
A

B
ABB S.p.A.
Lenno (Co) Italy

General Purpose IP67 ENCL Type 4X.

Figure 2: Product identification

5.2 4.2 Optional wired-on SST plate (I1) 5.3 4.3 Handling


The 266 transmitter can be supplied with the optional “Wired The instrument does not require any special precautions during
On Stainless Steel plate” (figure 4) which is permanently laser handling although normal good practice should be observed.
printed with a custom text specified in phase of order. The
available space consists in 4 lines with 32 characters per line. 5.4 4.4 Storage
The plate will be connected to the transmitter with a Stainless The instrument does not require any special treatment if stored
Steel wire. as dispatched and within the specified ambient conditions.
There is no limit to the storage period, although the terms of
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA guarantee remain as agreed with the Company and as given in
the order acknowledgement.
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
Model JDF200 Storage temperature limits
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
With LCD –40 and 85 °C (–40 and 185 °F)
DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD
Figure 4: 4-line layout of the optional wired-on Stainless Steel plate

8 OI/JDF200-EN Rev. E | 2600T Series


5 Mounting

6 5 Mounting
6.1 5.1 General EXPLOSION PROOF:
Study these installation instructions carefully before proceeding. ATEX Europe (code E2) approval
Failure to observe the warnings and instructions may cause a II 2G Ex db IIC Tx Gb and II 2D Ex tb IIIC Tx Db IP67
malfunction or personal hazard. Before installing the field IECEx (code E9) approval
instrument, check whether the device design meets the Ex db IIC Tx Gb and Ex tb IIIC Tx Db IP67
requirements of the measuring point from a measurement
technology and safety point of view. This applies in respect of the: Type “n” and Intrinsically safe Ex ic:
ATEX Europe (code E3 ) type examination
— Explosion protection certification II 3G Ex nA IIC Tx Gc and II 3G Ex ic IIC Tx Gc and II 3D Ex tc IIIC
— Temperature Tx Dc IP67
IECEx (code ER) type examination
— Operating voltage and current Ex nA IIC Tx Gc and Ex ic IIC Tx Gc and Ex tc IIIC Tx Dc IP67
In addition, the relevant directives, regulations, standards, and Intertek US (cod. EV) and Intertek Canada (cod. EU):
accident prevention regulations must be observed (e.g., VDE/VDI — Explosionproof
3512, DIN 19210, VBG, Elex V, etc.). As far as possible, the setup US: Class I, Div. 2, Groups A, B, C, D T6...T4
should be free from critical ambient conditions such as extreme
Class II, Div 2 Groups F, G T6...T4
temperatures, vibrations, or shocks.
Class I, Zone 1 AEx d IIC T6...T4 Gb
Important. If unfavorable ambient conditions cannot be avoided for Class II, Div 1 Groups E, F, G T6...T4, Zone 20 AEx ta IIIC
reasons relating to building structure, measurement technology, or T85°C...T135°C Da
other issues, product quality may be affected. Canada: Ex d IIC T6...T4 Gb
Ex tb IIIC T85°C...T135°C Db
Ex ta IIIC Tx Da IP67
6.2 5.2 IP protection & designation
The housings for JDF200 Field Indicator The field indicator is dust — Non-sparking
and sand tight and protected against immersion effect as defined US: Class I, Zone 2 AEx nA IIC T6...T4 Gc
by IEC60529 to IP67 or by NEMA Type 4X. Class I, Div 2 Groups ABCD T6...T4
The first number indicates the protection of the electronics against Canada: Ex nA IIC T6...T4 Gc
the entry of foreign bodies, including dust. — Intrinsically safe
US: Class I, Zone 0 AEx ia IIC T6...T4 Ga
“6” means that the housing is dust-proof (i.e., no ingress of
Class I, Division 1 Groups A, B, C, D T6...T4
dust). The second number indicates the type of protection
the integrated electronics have against the entry of water. Class II, Division 1 Groups E, F, G T6...T4
When connected per drawing No. DH3260
The second number indicates the protection of the electronics Class I, Division 2 Groups A, B, C, D T6...T4
against the entry of foreign bodies, including dust.
Class I, Zone 2 AEx ic IIC T6...T4 Gc
“7” means that the housing is protected against water; specifically, When connected per drawing No. DH3260
against the effects of temporary immersion in water under Canada: Ex ia IIC T6...T4 Ga
standardized water pressure and temporal conditions. Ex ia IIIC T85°C...T135°C Da
When connected per drawing No. DH3260
6.3 5.3 General mounting information Ex ic IIC T6...T4 Gc
6.3.1 5.3.1 Transmitter factory configuration consideration When connected per drawing No. DH3260
The field indicator in your hands has been manufactured to reflect — Enclosure type 4X
the published specification. ABB configures JDF200 field indicator
COMBINED ATEX (cod. EW = E1+E2+E3), (cod. E7 = E1+E2)
according to the user requirements. A configuration includes:
COMBINED ATEX, cNRTLus, IECEx Approvals
— TAG number (cod. E5 = EW+EV+EU+EI)
— LCD display configuration COMBINED NRTL Approvals US and Canada
— Scaling range — Intrinsically safe (code EJ)
— Explosionproof (code EK)
6.3.2 5.3.2 Hazardous area considerations — Nonincendive (code EL)
The field indicator can be installed in hazardous area only if
certified. The certification plate is permanently fixed on the field COMBINED IECEx (cod. EH = E8+E9), (cod. EI = E8+E9+ER)
indicator housing. JDF200 can have the following certifications:
6.4 Warning - General risk for JDF200 used in zone
INTRINSIC SAFETY: 0
ATEX Europe (code E1) approval
Model JDF200 enclosure contains aluminium and is considered to
II 1G Ex ia IIC Tx Ga and II 1D Ex ta IIIC Tx Da IP67 and
present a potential risk of ignition by impact or friction. Care must
II 1D Ex ia IIIC Tx Da IP67.
be taken into account during installation and use to prevent
IECEx (code E8) approval
impact or friction.
Ex ia IIC Tx Ga and Ex ta IIIC Tx Da IP67 and Ex ia IIIC Tx Da IP67

6.5 5.4 Mounting JDF200 field indicator


The field indicator model JDF200 can be mounted directly a wall

2600T Series | OI/JDF200-EN Rev. E 9


5 Mounting
6.5.1 5.4.1 Bracket mounting
Mounting bracket is available as standard please refer to the relevant installation drawing below in mm (inch.):
121 (4.76)
130 (5.12)
91 (3.58) 100 (3.93)

54 (2.13)

31 (1.22)
120 (4.72)
107 (4.21)

54 (2.13)

107 (4.21)

26 (1.02)
55 (2.17)

Figure 3: JDF200 field indicator installed on a horizontal or vertical pipe with optional bracket

6.5.2 5.4.2 BB Stainless steel U-bolt for pipe fixing 6.6 5.5 Securing the housing cover in flameproof
The U-bolt and nuts supplied are necessary for the installation areas
on pipe. In case of panel or wall installation, the U-bolt and the The front face of the field indicator housing features a locking
U-bolt nuts and washers will not have to be used. screw (hex-head socket screw) on the top right-end corner
The bolts for panel mounting are not within the scope of (see picture 5).
supply.
— Install the cover on the housing by hand- tightening it.

— Turn the locking screw counterclockwise to secure the


housing cover. This involves unscrewing the screw until

Figure 4: Pipe and wall mounting bracket kit (B2)

Figure 5: Housing cover locking screws

10 OI/JDF200-EN Rev. E | 2600T Series


6 Transmitter wiring

7 6 Field indicator wiring


7.1 6.1 Cable connection
Warning - General risks. Observe the applicable regulations governing electrical installation. Connections must only be established in a
dead-voltage state. JDF200 field indicator has overvoltage/lightening according to IEC 61326 (higher capacity must be provided at the
plant). Check that the existing operating voltage corresponds to the needed voltage. The same lines are used for both the power supply and
output signal. Furthermore the potential equalization for the entire powering cable must be guaranteed since the intrinsic safety circuit of the
field indicator is grounded.
Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals. High voltage that may be present on leads
can cause electrical shock. Do NOT make electrical connections unless the electrical code designation agrees with the classification of the
area in which the field indicator is to be installed. Failure to comply with this warning can result in fire or explosion.

Access to the signal terminals is gained by removing the integral LCD display.
To remove the LCD, first unscrew the housing cover by turning it. Unplug the LCD by pulling it out gently. On the field indicator
housing two connection ports for cable glands or conduit fittings are provided. These ports are protected with plastic plugs for
transit purpose. The unused port plastic plug must be replaced for Hazardous Area installations with flameproof (explosion proof)
protection (see relevant warning). Depending on the design supplied, the electrical connection is established via a cable entry,
M20 x 1.5 or 1/2-14 NPT thread. The screw terminals are suitable for wire cross sections of up to 2.5 mm2 (AWG 14).

Important. With Category 3 field indicators for use in “Zone 2”, a qualified cable gland for this type of protection must be installed by the
customer (see the section “Hazardous Area Consideration”). An M20 x 1.5 or 1/2-14 NPT thread is located in the electronics housing for this
purpose. For field indicators with “Flameproof enclosure” (Ex d) type of protection, the housing cover must be secured using the locking
screw. At this point, we wish to draw your attention to the fact that increased force will be required to unscrew the housing cover after an
interval of several weeks. This is not caused by the threads, but instead is due solely to the type of gasket.

Important. For Hazardous Areas installations, at least six (6) threads on the cover must be engaged in order to meet flameproof
(explosion-proof) requirements.

The field indicator can be connected in accordance with the following two configurations:
— Indicator only, i.e. coupled to the transmitter’s terminal block.
— Junction box, i.e. inserted in any point of the 4 to 20 mA line connecting the transmitter to its receiver/power supply.

JDF200 wiring scheme as remote indicator

Note. Remote indicator wiring scheme not


applicable for 266 pressure transmitters with surge
protection option (code S2).
+
TX

+ Note. JDF200 to be used as indicator with all
- devices ensuring minimum voltage drop on the “ext.
meter” terminal.

JDF200 Transmitter

JDF200 wiring scheme as junction box

+

TX
+
-

Transmitter JDF200
Figure 6: Field indicator connection schematics

2600T Series | OI/JDF200-EN Rev. E 11


6 Transmitter wiring
7.2 6.2 Supply requirement
Warning - General risks for JDF200 cable glands.
For signal/power connection use twisted, stranded pairs of
wiring no 18 to 22 AWG / 0.8 to 0.35mm2 ø up to 5,000 feet Cables, cable glands and unused port plugs must be in accordance
(1500 meters). Longer loops require larger wire. If a shielded with the intended type of protection (e.g. intrinsically safe, explosion
wire is used, the shield should be grounded only at one end, proof, etc.) and degree of protection (e.g. IP6x according to IEC EN
not both ends. In case of wiring at transmitter end, use the 60529 or NEMA Type 4x). See also the addendum for “EX SAFETY”
terminal located inside the housing marked with the appropriate ASPECTS AND “IP” PROTECTION.
sign. In particular, for explosion proof installations, remove the red
JDF200 is connected in series with the 4...20 mA loop and temporary plastic caps and plug the unused openings with a plug
takes its power supply from the loop itself regarless from the certified for explosion containment
selected connection scheme (as per paragraph 6.1 Cable
connection) . The minimum supply voltage must be — If applicable, install wiring with a drip loop. Arrange the
dimensioned considering the voltage drop on the indicator. drip loop so the bottom is lower than the conduit
connections and the field indicator housing.
The maximum voltage drop on JDF200 is 2,4Vdc at 22mA.
Therefore, the minimum supply voltage from the loop can be — Put back the housing cover, turn it to seat O-ring into the
calculated as detailed below: housing and then continue to hand tighten until the cover
contacts the housing metal-to-metal. In Ex-d (Explosion
Min. loop voltage = 2,4Vdc + MinVTx + (Rloop * 22mA) Proof) installation, lock the cover rotation by turning the
set nut (use the 2mm Allen key supplied with the
Where:
field indicator).
MinVTx is the transmitter minimum supply voltage
7.4 6.4 Grounding
Rloop is the resistance on the loop (in ohms) Field indicator housing should be grounded or earthed in
JDF200 field indicator minimum operating current is 3,2mA. In accordance with national and local electrical codes.
case of lower currents, the display turns off not impacting the Protective grounding terminals (PE) are available outside and/or
loop. inside the housing. Both ground terminals are electrically
Field indicator maximum operating current is 23mA. in case of connected and it up to the user to decide which one to use.
higher currents, the display will show 23 mA. The most effective field indicator case grounding method is
direct connection to earth ground with impedance equal or less
JDF200 can withstand up to 400mA for a short period of time of 5 ohm.
without damage.
Note. In case of certification for the North America, internal
Important. For EX ia and Intrinsically Safe installations, power and external grounding points are properly marked with “G”.
supply must not exceed 30 Vdc as well as the values stated
in paragraphs 10.1.1 and 10.1.2.

Note. Avoid routing cables with other electrical cables (with


inductive load, etc.) or near large electrical equipment.

7.3 6.3 Wiring procedure


Follow these steps to wire the field indicator:
— Remove the temporary plastic cap from one of the two
electrical connection ports located at both sides in the
upper part of the field indicator housing.
— These connection ports may have a 1/2 inch internal NPT
or M20 threads. Various adaptors and bushings can be
fitted to these threads to comply with plant wiring
(conduit) standards.
— Remove the housing cover.
In an Explosion-Proof/Flame-Proof installation, do not Figure 7: Ground connection on field indicator housing
remove the field indicator cover when power is applied to
the unit.
— Run the cable through the cable gland and the open port.
— Connect the positive lead to the + terminal, and the
negative lead to the – terminal.
— Plug and seal the electrical ports. Make sure that when
the installation has been completed, the electrical ports
are properly sealed against entry of rain and/or corrosive
vapors and gases.

12 OI/JDF200-EN Rev. E | 2600T Series


7 Operation

8 7 Operation
8.1 7.1 Configuration of the field indicator using the Button (1) functionalities Meaning
optional integral LCD with keypad (menu-controlled) Exit Exit menu
Back Back one submenu
The integral LCD is connected on the field indicator electronic Exit without saving the selected parameter
board. It can be used to visualize the process measured Cancel
value
variables as well as to configure the display. Select next position for entering numerical val-
Next
In addition, diagnostic information is provided. To access the ues or letters
functionality of the LCD an activation procedure needs to be
carried out. The keypad activation procedure is the same for Button (4) functionalities Meaning
the TTG (Trough The Glass) version and the conventional LCD. Select Select submenu/parameter
Edit Edit parameter
Save selected parameter and display stored
Ok
parameter value

8.2 7.2 Conventional LCD (L1 option)


Gain access to the display by unscrewing the windowed cover.
Please observe the Hazardous area prescription before
proceeding with the cover removal. For activation, see
instructions below.

8.3 7.3 LCD menu structure


The LCD menu is divided in the following sections which can
be selected by acting on the keys (2) and (3) , once on
the display the desired sub-menu icon will be visualized,
confirm your selection with the [SELECT] key (4) .
Figure 8: Display keypad
Follow the instruction on the screen to perform the
configuration of the different parameters.
The keys (1) , (4) , (2) and (3) are available for the
menu-controlled configuration.
— The menu / submenu name is displayed above in the LCD
display.
— The number/line of the currently selected menu item is
displayed in the upper right of the LCD display.
— A scroll bar is located on the right edge of the LCD
display which shows the relative position of the currently
selected menu item within the menu.
— Both of the keys (1) and (4) can have various
functions.
The meaning of these buttons is displayed below in the
LCD display above the respective button.
— You can browse through the menu or select a number
within a parameter value using both keys (2)
and (3) . The button (4) selects the desired menu
item.

2600T Series | OI/JDF200-EN Rev. E 13


7 Operation

This menu allows the verification and the parameterization of This menu allows you to monitor diagnostics messages
the basic configuration of the JDF200 field indicator. The menu counters related to signal alarms or saturations.
driven structure will guide you to the choice of the interface
language, the tag number configuration, the decimal point
position, the process variable to be shown and the relevant
settings (engineering unit, zero point, full scale and linearization
type if flow variables are selected).

This menu allows the visualization of the serial number of


JDF200, its hardware and software revisions. Tag number
setting is available.

This menu allows the set-up of different functions relevant to


the display itself. The menu-driven structure will guide you
through the choice of some functional aspects as the display
language and contrast. Moreover, it is possible to choose in
details what you want to see on the display: one or two lines
with bargraph. Display scaling (high and low trimming) can be
performed accessing a dedicated section of this sub-menu.
Inside this menu there is the possibility of enabling and setting
a password for security reasons.

This menu allows the parameterization of the process alarm.


The menu-driven structure will guide you through the setting of
saturation and alarm limits as well as the customization of
alarm messages. Service menu is to be used by ABB personnel only and allows
JDF200 detailed configuration visualization.

14 OI/JDF200-EN Rev. E | 2600T Series


7 Operation
8.3.1 7.3.1 Easy

2600T Series | OI/JDF200-EN Rev. E 15


7 Operation

16 OI/JDF200-EN Rev. E | 2600T Series


7 Operation

2600T Series | OI/JDF200-EN Rev. E 17


7 Operation
8.3.2 7.3.2 Device

18 OI/JDF200-EN Rev. E | 2600T Series


7 Operation
8.3.3 7.3.3 Process

2600T Series | OI/JDF200-EN Rev. E 19


7 Operation
8.3.4 7.3.4

8.3.5 7.3.5 Device

8.3.6 7.3.6
 

20 OI/JDF200-EN Rev. E | 2600T Series


7 Operation
8.4 7.4 Output functions 8.4.3 7.4.3 Square root to the 3 power rd

JDF200 provides a selection of output functions, as follows: Using this function, the relation between the indicator scale /
output value and the input value is square root to the 3rd power.
— Linear (default setting)
8.4.4 7.4.4 Square root to the 5 th power
— Sq. Root (x)
Using this function, the relation between the indicator scale /
— Sq. Root (x3) output value and the input value is square root to the 5th power.

— Sq. Root (x5) 8.4.5 7.4.5 Custom linearization curve


Using this function, the relation between the indicator scale /
— Custom linearization table.
output value and the input value is identified by a table with a
— Cylindrical lying tank. maximum of 22 points (input, output), in between 0% and 100%.
The first point is alway 0% and the last is 100%. The predefined
— Spherical tank. table can be uploaded at factory as option on request.
These output functions can be activated through the LCD 8.4.6 7.4.6 Cyclindrical lying tank
menu.
Using this function, the relation between the indicator scale /
output value and the input value is identified by a polynomial
Important. Before selecting a transfer function different than
proxy describing the cylindrical lying tank shape.
“linear”, the input value (4...20 mA) should be verified to be linear
with the process primary variable otherwise the indication on the 8.4.7 7.4.7 Spherical tank
display will be affected by a double operation. Using this function, the relation between the indicator scale /
output value and the input value is identified by a polynomial
8.4.1 7.4.1 Linear proxy describing the spherical tank shape.
Using this function, the relation between the indicator scale /
output value and the input value is linear (i.e. 4 mA input 8.5 7.5 Software release history
corresponds 0% indicator scale, at 20 mA input corresponds
100% indicator scale). Revision Release
Description
From To date
1.0.6 First release 04/2016
Bug Fixing:
— Corrected bug that caused the ‘%’ unit not to
be applied to any linearization type different
from “Linear”
1.0.6 1.1.0 — Corrected bug of Spanish HMI menus. 05/2016
Improvements
— Differentiation between Transmitter alarms and
Process alarms.
— Static dataclasses objects reviewed.
Figure 9: Linear Output

8.4.2 7.4.2 Square root


Using this function, the relation between the indicator scele /
output value and the input value is square root.
To avoid the extremely high gain errors with the input value
approaching 4 mA, the indicator scale / output value is equal to
Zero Point up to a programmable CUTOFF value. Cutoff value
can be customized between 0% and 20%, referred to the
indicator scale / output range; default value is 6%.
The indicator scale / output value can then be linear with proper
slope and intercept zero up to a programmable LIN POINT value.
The linearization point value could either be 0% or in between
5% and 20% referred to the indicator scale / output range;
default value is 5%. Square root transfer funtion is finally applied.
Y

Y= √ X

LINEAR
POINT

CUTOFF Y= mX

Y= 0 X

Figure 10: Square root transfer function

2600T Series | OI/JDF200-EN Rev. E 21


8 Error messages

9 8 Error messages


9.1 8.1 LCD Display
The LCD HMI in case of errors or malfunctioning is able to display specific error/fault messages to help the user in identifying the
problem and resolve it. In case of an alarm, a message consisting of an icon and text appears at the bottom of the display. Use
the left-hand navigation key to call up the information level. Use the “Diagnostics” menu to call up the error description with a help
text. The device status is divided into three groups. The message text beside this icon in the display provides information about
where to look for the error. There are the following areas: Electronic, Operation and Process.

Icon Description

Error / Failure

Functional check

Maintenance required

9.2 8.2 Error states and alarms


— Communication Board / Electronic related error messages.

Error message LCD message Possible cause Suggested action


F255.004 Electronic Memory Failure Electronic NV memory corrupted The electronic must be replaced
Power off and on the field indicator and check if the error persists. If yes
F250.003 Output ReadBack Failure Voltage reference failure
replace the communication board as soon as possible.
Power off and on the field indicator and check if the error persists. If yes
F245.002 Electronic Interface Error Voltage reference failure
replace the communication board as soon as possible.

—Operation related error messages.

Error message LCD message Possible cause Suggested action


Power off and on the field indicator and check if the error persists. If yes
C110.005 NV memory malfunctioning
replace the communication board as soon as possible.

—Process related error messages

Error message LCD message Possible cause Suggested action


Input current exceeding HiHi or LoLo
F240.000 Check cable connection, check connected device and/or process.
alarm limits
Input current exceeding LoHi or HiLo
C150.001 Check cable connection, check connected device and/or process.
alarm limits

22 OI/JDF200-EN Rev. E | 2600T Series


9 Maintenance

10 9 Maintenance
If the field indicator is used as intended under normal operating 10.2 9.2 Basic maintenance activities
conditions, no maintenance is required. It is sufficient to check Essentially maintenance is not required for JDF200 field
the output signal at regular intervals (in accordance with the indicator. Anyway the following items should be checked
operating conditions). If deposits are expected to accumulate, periodically:
the equipment should be cleaned on a regular basis, in
accordance with the operating conditions. Cleaning should — Check the integrity of the housing and covers (no cracks
ideally be carried out in a workshop. should be visible).

Repair and maintenance activities may only be performed by — Check that there is no tear or corrosion on electrical
authorized customer service personnel. connection(s).

When replacing or repairing individual components, original In case one of the check points above fails, please replace the
spare parts must be used. damaged part with an original spare part.

Please contact your local ABB office for spare parts support
Attention – Potential damage to parts. The electronic information or refer to the spare part list.
components of the printed circuit board can be damaged by static
electricity (observe ESD guidelines). Make sure that the static The use of non original spare parts makes the warranty void. In
electricity in your body is discharged when touching electronic case you want ABB to perform the repair, please send back the
components. field indicator to your local ABB office complete with the return
form that you find in this manual appendix and include it with
Warning – <Bodily injury>. Explosion-proof field indicator must be the device.
either repaired by the manufacturer or approved by a certified
expert following repair work. Observe the relevant safety Attention – Potential damage to parts. Do not use sharp or
precautions before, during and after repair work. Only disassemble pointed tools.
the field indicator to the extent necessary for cleaning, inspection,
repairs, and replacement of damaged components.

10.1 9.1 Returns and removal


Defective field indicator sent to the repairs department must,
wherever possible, be accompanied by your own description of
the fault and its underlying cause.

Warning – General risks. Before removing or disassembling the


device, check for hazardous process conditions such as high
temperatures, aggressive or toxic media, and so on. Read the
instructions in the sections “Safety” and “Electrical connection”,
and perform the steps outlined there in reverse order.

2600T Series | OI/JDF200-EN Rev. E 23


10 Hazardous area considerations

11 10 Hazardous Area considerations


11.1 10.1 Ex Safety aspects and IP Protection (not Gas) with a dust layer up to 50 mm depth.
(Europe)
According to ATEX Directive (European Directive 2014/34/UE of Certificate IECEx Ex ia IIC Tx Ga and Ex ia IIIC Tx Da IP67
26 February 2014) and relative European Standards which can ATEX certificate number
assure compliance with Essential Safety Requirements, i.e.,
EN 60079-0 (General requirements) EN 60079-1 (Flameproof ITS 16 ATEX 10165X
enclosures “d”) EN 60079-11 (Equipment protection by intrinsic IECEx certificate number
safety “i”) EN 60079-26 (Equipment with equipment protection
level -EPL- Ga) the field indicator has been certified for the IECEx ITS 16.0048X
following group, categories, media of dangerous atmosphere,
temperature classes, types of protection. Examples of Important. The number close to the CE marking of the field
application are also shown below by simple sketches. indicator safety label identifies the Notified Body which has
responsibility for the surveillance of the production.
a) Certificate 1G Ex ia IIC Tx Ga and II 1D Ex ia IIIC Tx Da IP67
INTERTEK Approvals certificate numbers The other marking refers to the protection type used according
to relevant EN standards:
ITS 16 ATEX 10165X
— Ex ia: Intrinsic safety, protection level “Ga”
IECEx ITS 16.0048X
— IIC: Gas group
The meaning of ATEX code is as follows:
— T4: Temperature class of the field indicator
— II : Group for surface areas (not mines)
(corresponding to 135°C max) with a Ta from -50°C to +85°C
— 1 : Category — T5: Temperature class of the field indicator
— G : Gas (dangerous media) (corresponding to 100°C max) with a Ta from -50°C to +40°C
— T6: Temperature class of the field indicator
— D: Dust (dangerous media)
(corresponding to 85°C max) with a Ta from -50°C to +40°C
— Tx°C: Maximum surface temperature of the transmitter
About the applications, this field indicator can be used in “Zone
enclosure with a Ta (ambient temperature) +40°C for Dust

Application for field indicator Ex ia categories 1G and 1D


Application with Gas Application with Dust
Zone 0 Zone 20

JDF200 Category 1G Ex ia JDF200 Category 1D IP6x (Ex ia)

Note: the field indicator must Note: the protection is mainly


be connected to a supply assured by the “IP” degree
(associated apparatus) associated to the low power
certified [Ex ia] from supply. This can either be
[ia] or [ib] certified [Ex ia]

Warning. When the equipment is used in zone 20, using only an application with type of protection Ex ta, it is necessary to limit the current
as indicated in the following table. In case of use together with an Ex ia application is not needed to limit the current.
For example the current can be limited with a fuse, as indicated in the table, installed in the control panel.

T4/T135 T4/T135 T5/T100 T6/T85


-50°C < Ta < +85°C -50°C < Ta < +70°C -50°C < Ta < +40°C -50°C < Ta < +40°C
V= 30 Vdc V= 30 Vdc V= 30 Vdc V= 30 Vdc
Limited at 58mA Limited at 95mA Limited at 58mA Limited at 28mA
Fuse : 50mA Fuse : 90mA Fuse : 50mA Fuse : 25mA

24 OI/JDF200-EN Rev. E | 2600T Series


10 Hazardous area considerations
b) Certificate ATEX II 1D Ex ta IIIC Tx Da IP67 Certificate IECEx Ex ta IIIC Tx Da IP67

INTERTEK Approvals certificate number ATEX certificate number

ITS 16 ATEX 10165X ITS 16 ATEX 10165X

IECEx ITS 16.0048X IECEx certificate number


IECEx ITS 16.0048X
Important. This ATEX Category depends on the application
(see below) and also on the intrinsic safety level of the The other marking refers to the protection type used according
field indicator supply (associated apparatus) which can to relevant EN standards:
sometimes suitably be [ib] instead of [ia]. As it is well known,
— Ex ia: Intrinsic safety, protection level “a”
the level of an intrinsic safety system is determined by the
lowest level of the various apparatus used, i.e., in the case of — IIC: Gas group
[ib] supply, the system takes over this level of protection.
— T4: Temperature class of the field indicator
The meaning of ATEX code is as follows: (corresponding to 135°C max) with a Ta from -50°C to +85°C

— II: Group for surface areas (not mines) — T5: Temperature class of the field indicator
(corresponding to 100°C max) with a Ta from -50°C to +40°C
— 1: Category - It means that only a part of the transmitter
— T6: Temperature class of the field indicator
complies with category 1 (see next application sketch).
(corresponding to 85°C max) with a Ta from -50°C to +40°C
— G: Gas (dangerous media)
About the applications, this field indicator can be used in Zone
— D: Dust (dangerous media) “0” (Gas) classified areas (continuous hazard).
— Tx°C: Maximum surface temperature of the transmitter About Dust application, the field indicator is suitable for “Zone
enclosure with a Ta from -50°C to +40°C for Dust (not 21” according to the EN 60079-0 and EN 60079-11 as it is
Gas) with a dust layer up to 50 mm depth. T85°C: as shown on the relevant part of the sketches.
before for Dust for a Ta +85°C.
Application for field indicator Ex ta category 1 D
Application with Gas Application with Dust
Tank
Silo

Zone “1” Zone “21”


Zone “0” Zone “20”

JDF200 field indicator JDF200 field indicator


Category 1 G Ex ia Category 1 D Ex ia

Dangerous Dangerous
medium medium
(process) (process)

Note: the field indicator can be connected to either [ib] or [ia] Note: the protection is mainly assured by the “IP” degree
supply (associated apparatus)certified [Ex ia] associated to the low power from supply. This can either be [ia]
or [ib]

2600T Series | OI/JDF200-EN Rev. E 25


10 Hazardous area considerations
c) Certificate ATEX II 2G Ex db IIC Tx Gb and Certificate IECEx Ex db IIC Tx Gb and Ex tb IIIC Tx Db IP67
II 2D Ex tb IIIC Tx Db IP67 ATEX certificate number
INTERTEK Approvals Certificate number ITS 16 ATEX 10165X
ITS 16 ATEX 10165X IECEx certificate number
IECEx ITS 16.0048X IECEx ITS 16.0048X
The meaning of ATEX code is as follows: The other marking refers to the protection type used according
to relevant EN Standards:
— II: Group for surface areas (not mines)
— Ex d: Explosion proof
— 2: Category - It means that the field indicator complies
with category 2 (see next application sketch). — IIC: Gas group

— G: Gas (dangerous media) — Tx: Temperature class of the transmitter


(corresponding to 85°C max) with a Ta from -50°C to +75°C.
— D: Dust (dangerous media)
— Tx°C: Maximum surface temperature of the field About the applications, this field indicator can be used in Zone
indicator enclosure with a Ta (ambient temperature) +75°C “0” (Gas) classified areas (continuous hazard)
for Dust (not Gas) with a dust layer up to 50 mm depth. About Dust application, the transmitter is suitable for “Zone 21”
according to the EN 60079-1 as it is shown on the relevant
Important. The number close to the CE marking of the field part of the sketches.
indicator safety label identifies the Notified Body which has
responsibility for the surveillance of the production.

Application for field indicator Ex d categories 2G and 2D


Application with Gas Application with Dust

Tank Silo

Zone “1” Zone “21”


Zone “0” Zone “20”

JDF200 field indicator JDF200 field indicator


Category 2 G Ex db Category 2 D Ex tb

Dangerous Dangerous
medium medium
(process) (process)

IP code
About the degree of protection provided by the enclosure of the field indicator has been certified IP67 according to EN 60529
standard. The first characteristic numeral indicates the protection of the inside electronics against ingress of solid foreign objects
including dusts.
The assigned “6” means an enclosure dust-tight (no ingress of dust).
The second characteristic numeral indicates the protection of the inside electronics against ingress of water.
The assigned “7”means an enclosure water-protected against a temporary immersion in water under standardized conditions of
pressure and time.

26 OI/JDF200-EN Rev. E | 2600T Series


10 Hazardous area considerations
According to ATEX Directive (European Directive 2014/34/UE of
Important. When installed this field indicator must be supplied by a
26 February 2014) and relative Standards which can assure
voltage limiting device which will prevent the rated voltage of 42 V
compliance with Essential Safety Requirements, i.e., EN 60079-0
d.c. being exceeded.
(General requirements) EN 60079-11 (Specification for electrical
apparatus with type of protection “n”) JDF200 has been certified
for the following group, categories, media of dangerous About the applications, this field indicator can be used in Zone 2
atmosphere, temperature classes, types of protection. Examples (Gas) (unlikely/infrequent hazard) as it shown on the following
of application are also shown below by simple sketches. skecth (left side)

d) Certificate ATEX II 3G Ex nA IIC Tx Gc and II 3G Ex ic IIC Tx Gc — II 3D Ex tc IIIC Tx Dc IP67


and II 3D Ex tc IIIC Tx Dc IP67
— II: Group for surface areas (not mines)
ITS 16 ATEX 10166X
— 3: Category of equipment
IECEx ITS 16.0048X
— D: Dust (Dangerous media)
The meaning of Atex code is as follows :
— Ex tc: type of protection “tc” means protection by enclosure
— II 3G Ex nA IIC T4/T5/T6 (for T4 = -50°C < Ta < +85°C) technique
(for T5 and T6 = -50°C < Ta < +40°C)
— IIIC: for Dust application
— II: Group for surface areas (not mines)
— Tx: Temperature class of the transmitter
— 3: Category of equipment
— Dc: Energy Protection Level
— G: Gas (Dangerous media)
— IP67: degree of protection of the transmitter acc. EN60079
— Ex nA: type of protection “n” with “No Sparking” technique
About the applications, this transmitter can be used in Zone 22
— Ex ic: type of protection “n” with “No Sparking” technique (Dust) (unlikely/infrequent hazard) as it shown on the following
skecth (right side)
— IIC: gas group

— Tx: Temperature class of the transmitter (which


corresponds to 135°C max) with a Ta from -50°C to +85°C

Important. It is the technical support for the ABB Declaration of


Conformity

Application for field indicator Ex nA categories 3G and 3D


Application with Gas Application with Dust
Zone 2 Zone 22

JDF200 Category 3G Ex nA JDF200 Category 3D IP6x


Note: the field indicator must (Ex nA)
be connected to a supply with
42V d.c. max output voltage
as above indicated. The Imax Note: the protection is mainly
of the field indicator is shown assured by the “IP” degree
in chart 10.1.2 “Entities for Ex associated to the low power
D and Ex nA”. from supply.

Important - Note for field indicator with combined approval. Before installation of the field indicator, the customer should permanent
mark his chosen Protection Concept on the safety label. The field indicator can only be used with according to this Protection Concept for
the whole life. If two or more types of protection box (on safety label) are permanent marked, the field indicator must be removed from
hazardous classified locations. The selected Type of Protection is allowed to be changed only by manufacturer after a new satisfactory
assessment.

2600T Series | OI/JDF200-EN Rev. E 27


10 Hazardous area considerations
11.1.1 10.1.1 Entities

Ex ia IIC Tx Ga -50°C < Ta < +85°C -50°C < Ta < +70°C -50°C < Ta < +40°C -50°C < Ta < +40°C
Ex ia IIIC Tx Da IP67 Ui= 30 Vdc Ui= 30 Vdc Ui= 30 Vdc Ui= 30 Vdc
Ii= 100 mA Ii= 160 mA Ii= 100 mA Ii= 50 mA

Ex ta IIIC Tx Da IP67* -50°C < Ta < +85°C -50°C < Ta < +70°C -50°C < Ta < +40°C -50°C < Ta < +40°C
V= 30 Vdc V= 30 Vdc V= 30 Vdc V= 30 Vdc

Ex db IIC Tx Gb -50°C < Ta < +75°C N/A -50°C < Ta < +75°C -50°C < Ta < +75°C
II 2D Ex tb IIIC Tx Db IP67 V= 42Vdc V= 42Vdc V= 42Vdc

Ex nA IIC Tx Gc -50°C < Ta < +75°C -50°C < Ta < +70°C -50°C < Ta < +40°C -50°C < Ta < +40°C
Ex tc IIIC Tx Dc IP67 V= 42Vdc V= 30Vdc V= 42Vdc V= 42Vdc

-50°C < Ta < +75°C -50°C < Ta < +70°C -50°C < Ta < +40°C -50°C < Ta < +40°C
Ex ic IIC Tx Gc Ui= 42Vdc Ui= 30Vdc Ui= 42Vdc Ui= 42Vdc
Ii= 100 mA Ii= 160 mA Ii= 40 mA Ii= 40 mA

*The current limitation is applicable only if the equipment is used only with the Ex ta type of protection. See details in the
instruction manual.

28 OI/JDF200-EN Rev. E | 2600T Series


11 Requirements for installation and use in US and Canada

12 11 Requirements for installation and use in US and Canada


12.1 11.1 General

Important - Note for field indicator with combined approval. Before installation of the field indicator, the customer should permanent
mark his chosen Protection Concept on the safety label. The field indicator can only be used with according to this Protection Concept for
the whole life. If two or more types of protection box (on safety label) are permanent marked, the field indicator must be removed from
hazardous classified locations. The selected Type of Protection is allowed to be changed only by manufacturer after a new satisfactory
assessment.

12.2 11.2 Environmental Conditions


JDF200 is designed to be safe under the following conditions:
— Outdoor use
— Altitude up to 2000 m
— Mains supply voltage fluctuation up to ± 10% of the nominal voltage
— No temporary overvoltages occurring on the mains supply
— Pollution degree 2
— Maximum relative humidity 80 % for temperatures up to 31 °C decreasing linearly to 50 % relative humidity at 40 °C
— Transient overvoltages up to the levels of Overvoltage Category II

12.3 11.3 Entities
Nominal voltage drop 2,4 Vdc.
For ordinary location, it is necessary to use a fuse with If ≤ 400mA or current limiter. See table at paragraph 11.8 for reference.

12.4 11.4 Instructions for cleaning


Clean the external enclosure with soft rag and, if it is necessary, use mild cleaning solution and rains with clear water.
If deposits are expected to accumulate, the equipment should be cleaned on a regular basis, in accordance with the operating
conditions. Cleaning should ideally be carried out in a workshop.

12.5 11.5 Insulation for secondary circuits derived from MAINS CIRCUITS of OVERVOLTAGE CATEGORY II
up to 300 V
The power supply of the loop must be achieved by a transformer in which the primary windings are separated from the secondary
windings by REINFORCED INSULATION, DOUBLE INSULATION or a sceen connected to the PROTECTIVE CONDUCTOR
TERMINAL.

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11 Requirements for installation and use in US and Canada
12.6 11.6 Ex Safety aspects and IP Protection (US)

Important. For ambient temperature range from -50°C to -40°C before installation permanentely protect window cover from accidental impact.

12.6.1 
12.6.2 11.6.1 Applicable standards
According to Intertek here is the list of Standards which can assure compliance with Essential Safety Requirements
UL 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, General Requirements
UL 60079-0: Electrical Equipment for use in Hazardous (Classified) Locations, General Requirements.
UL 60079-1: Electrical Equipment for use in Hazardous (Classified) Locations, protection by flameproof enclosures “d”.
UL 60079-11: Electrical Equipment for use in Hazardous (Classified) Locations, protection by intrinsic safety “i”.
UL 60079-15: Electrical Equipment for use in Hazardous (Classified) Locations, protection by intrinsic safety “n”.
UL 60079-31 Electrical Equipment for use in Hazardous (Classified) Locations, dust ignition protection by enclosure “t”.
12.6.3 11.6.2 Classifications
The field indicator has been certified for the following Class, Divisions and Gas groups, hazardous classified locations, temperature
class and types of protection.
— Explosionproof (US) for Class I, Division 2, Groups A, B, C and D, hazardous (classified) locations, Class I Zone 1 AEx d IIC
Tx Gb, as Ex d type of protection.
— Dust ignition proof for Class II, III Division 1, Groups E, F and G, hazardous (classified) locations, as Ex ta type of protection.
— Suitable for Class II, III, Division 2, Groups F and G, hazardous (classified) locations as Ex tb type of protection.
— NonIncendive for Class I, Division 2, Groups A, B, C and D, in accordance with Nonincendive field wiring
requirements for hazardous (classified) locations, as Ex ic type of protection.
— Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G in accordance with Entity
requirements for hazardous (classified) locations, as Ex ia and Ex iaD type of protection..
— Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature). See table
at paraghraph 11.8 for reference.
— Ambient Temperature range -40°C to +85°C (dependent on the maximum input current and the maximum temperature
class), and -50°C to +85°C when protected by impact because the impact test was made at 2J.
— Electrical Supply range Minimum 4 mA, Maximum 20 mA.
— Type 4X applications Indoors/Outdoors.

For a correct installation in field of JDF200 field indicator please see the related control drawing No DH3260
12.6.4 11.6.3 Special conditions
Installation cables suitable dor specific maximum temperature are indicated in the table here below:

The ambient temperature is not indicated on the label but on this user manual.
The enclosure can be made in aluminium. The installation of the equipment must take this into account with respect of impact and
friction sparking for it to be suitable dor Group II fro EPL Ga. That is not indicated on the label but only in this user manual.
The final user can chose the level of protection of the equipment when the equipment is with the option E5, EJ, EK or EL on the
type of code for Hazardous areas certifications. When thge selection is made, it is not possible to change it. The same procedure
has to applied for all the other codes when it is present a multiple choice for the type of protection.

Important. When installed with a conduit, a seal shall be installed within 50mm of the enclosure.

30 OI/JDF200-EN Rev. E | 2600T Series


11 Requirements for installation and use in US and Canada
12.7 11.7 Ex Safety aspects and IP Protection (Canada)

Important. For ambient temperature range from -50°C to -40°C before installation permanentely protect window cover from accidental impact.

12.7.1 
12.7.2 11.7.1 Applicable standards
According to Intertek here is the list of Standards which can assure compliance with Essential Safety Requirements
CSA 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, General Requirements
CSA 60079-0: Electrical Equipment for use in Hazardous (Classified) Locations, General Requirements.
CSA 60079-1: Electrical Equipment for use in Hazardous (Classified) Locations, protection by flameproof enclosures “d”.
CSA 60079-11: Electrical Equipment for use in Hazardous (Classified) Locations, protection by intrinsic safety “i”.
CSA 60079-15: Electrical Equipment for use in Hazardous (Classified) Locations, protection by intrinsic safety “n”.
CSA 60079-31 Electrical Equipment for use in Hazardous (Classified) Locations, dust ignition protection by enclosure “t”.
12.7.3 11.7.2 Classifications
The field indicator has been certified for the following Class, Divisions and Gas groups, hazardous classified locations, temperature
class and types of protection.
— Explosionproof (Canada) for zone 1 gas, group IIC, hazardous (classified) locations.
— Dust ignition proof for Class II, III Division 1, Groups E, F and G, hazardous (classified) locations, as Ex ta type of protection.
— Suitable for Class II, III, Division 2, Groups F and G, hazardous (classified) locations.
— NonIncendive for Class I, Division 2, Groups A, B, C and D, in accordance with Nonincendive field wiring
requirements for hazardous (classified) locations, as Ex ic type of protection.
— Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G in accordance with Entity
requirements for hazardous (classified) locations.
— Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature).See table
at paraghraph 11.8 for reference.
— Ambient Temperature range -40°C to +85°C (dependent on the maximum input current and the maximum temperature
class), and -50°C to +85°C when protected by impact because the impact test was made at 2J.
— Electrical Supply range Minimum 4 mA, Maximum 20 mA.
— Type 4X applications Indoors/Outdoors.

For a correct installation in field of JDF200 field indicator please see the related control drawing No DH3260
12.7.4 11.7.3 Special conditions
Installation cables suitable dor specific maximum temperature are indicated in the table here below:

The ambient temperature is not indicated on the label but on this user manual.
The enclosure can be made in aluminium. The installation of the equipment must take this into account with respect of impact and
friction sparking for it to be suitable dor Group II fro EPL Ga. That is not indicated on the label but only in this user manual.
The final user can chose the level of protection of the equipment when the equipment is with the option E5, EJ, EK or EL on the
type of code for Hazardous areas certifications. When the selection is made, it is not possible to change it. The same procedure
has to applied for all the other codes when it is present a multiple choice for the type of protection.

Important. When installed with a conduit, a seal shall be installed within 50mm of the enclosure.

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11 Requirements for installation and use in US and Canada
12.8 11.8 ETL marking and entities
— Conforms to UL 61010-1, UL 60079-0, UL 60079-1, UL 60079-11, UL 60079-15 and UL 60079-31
— Certified with CSA C22.2.61010-1, CSA C22.2.60079-0, CSA C22.2.60079-11, CSA C22.2.60079-15 and
CSA C22.2.60079-31
ETL approval Type of protection T4/T135 T4/T135 T5/T100 T6/T85
CL I, Zone 0 AEx ia IIC T6...T4 Ga
CL I, Div 1 GP ABCD T6...T4
US -40°C<Ta<+85°C -40°C<Ta<+70°C -40°C<Ta<+40°C -40°C<Ta<+40°C
CL II, Div 1 GP EFG T6...T4
When connected per DWG DH3260 Ui/Vmax= 30 Vdc Ui/Vmax= 30 Vdc Ui/Vmax= 30 Vdc Ui/vmax= 30 Vdc
Ii/Imax= 100 mA Ii/Imax= 160 mA Ii/Imax= 100 mA Ii/Imax= 50 mA
Ex ia IIC T6...T4 Ga Pi/Pmax= 0.75 W Pi/Pmax= 1 W Pi/Pmax= 1,75 W Pi/Pmax= 0.4 W
Canada Ex ia IIIC T85°C...T135°C Da
When connected per DWG DH3260
CL II, Div 1 GP EFG T6...T4 -50°C<Ta<+85°C -50°C<Ta<+70°C -50°C<Ta<+40°C -50°C<Ta<+40°C
US*
Zone 20 AEx ta IIIC T85°C...T135°C Da Ui/Vmax = 30Vdc Ui/Vmax = 30Vdc Ui/Vmax = 30Vdc Ui/Vmax = 30Vdc
Canada* Ex ta IIIC Tx Da IP67 Ii/Imax = 58 mA* Ii/Imax = 95 mA* Ii/Imax = 58 mA* Ii/Imax = 28 mA*

CL I, Div 2 GP ABCD T6...T4


US CL II, Div 2 GP FG T6...T4 -40°C<Ta<+75°C -40°C<Ta<+75°C -40°C<Ta<+75°C
CL I, Zone 1 AEx d IIC T6...T4 Gb Ui/Vmax = 42Vdc N/A Ui/Vmax = 42Vdc Ui/Vmax = 42Vdc
Ex d IIC T6...T4 Gb Ii/Imax = 100 mA Ii/Imax = 100 mA Ii/Imax = 100 mA
Canada
Ex tb IIIC T85°C...T135°C Db
CL I, Zone 2 AEx nA IIC T6...T4 Gc -40°C<Ta<+75°C -40°C<Ta<+70°C -40°C<Ta<+40°C -40°C<Ta<+40°C
US
CL I, Div 2 GP ABCD T6...T4 Ui/Vmax = 42Vdc Ui/Vmax = 30Vdc Ui/Vmax = 42Vdc Ui/Vmax = 42Vdc
Canada Ex nA IIC T6...T4 Gc Ii/Imax = 100 mA Ii/Imax = 160 mA Ii/Imax =  40 mA Ii/Imax = 40 mA

CL I, Div 2 GP ABCD T6...T4


US CL I, Zone 2 AEx ic IIC T6...T4 Gc -40°C<Ta<+75°C -40°C<Ta<+70°C -40°C<Ta<+40°C -40°C<Ta<+40°C
When connected per DWG DH3260 Ui/Vmax= 42Vdc Ui/Vmax= 30Vdc Ui/Vmax= 42Vdc Ui/Vmax= 42Vdc
Ii/Imax= 100 mA Ii/Imax= 160 mA Ii/Imax= 40 mA Ii/Imax= 40 mA
Ex ic IIC T6...T4 Gc Pi/Pmax= 1 W Pi/Pmax= 1 W Pi/Pmax= 1 W Pi/Pmax= 1 W
Canada
When connected per DWG DH3260

*The current limitation is applicable only if the equipment is used only with the Ex ta type of protection (CL II Div 1 GP EFG T6...T4
and Zone 20 AEx ta IIIC T85°C…T135°C Da for US and Ex ta IIIC Tx Da IP67 for Canada)

32 OI/JDF200-EN Rev. E | 2600T Series


2600T Series | OI/JDF200-EN Rev. E 33
RETURN REPORT – No.: _ _ _ _ _ _ _ _
ABB *) Please always fill in. Otherwise the case will not be handled as return

CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH (C.O.S.H.H.)

Decontamination declaration - EQUIPMENT RETURNED FOR REPAIR, CALIBRATION OR CREDIT

From

Description
Return authorization no.
Model number
Serial number

A) The above equipment has not been in contact with any material which is hazardous to health.

The above equipment has been in contact with the material(s) noted below but that it has now been
B)
completely de-contaminated and is now safe to handle and dismantle without any special precautions.
Material(s) which have been in contact with this equipment:

If A) or B) are not applicable full instructions for the safe handling of this equipment for disposal must be
C)
supplied.

Please delete A), B) or C) above as applicable, complete the signature section below, then send the completed
declaration either with the returned items, or by fax for the attention of the Calibration & Repair Centre..
Note – no action to examine or repair equipment will be undertaken until a valid COSHH declaration has been
received, completed by an authorized officer of the end user company.

Signed
Name
Position
Date

ABB S.p.A
Process Automation Division
Uffici Commerciali / Sales Office:
Via Statale, 113 - 22016 Lenno (CO) Italy
Tel. +39 0344 58 111
Fax +39 0344 56 278
e-mail: abb.instrumentation@it.abb.com

34 OI/JDF200-EN Rev. E | 2600T Series


13 Products and customer support
13.1 ABB’s portfolio for valve automation: 13.7 Customer Support
− Continuous electrical actuators and pneumatic actuators We provide a comprehensive after sales service via a
Worldwide Service Organization.
− Electro-pneumatic, pneumatic, and digital positioners
Contact one of the following offices for details on your nearest
− I/P signal converters Service and Repair Centre.

13.2 ABB’s pressure measurement:


ABB S.p.A.
− Absolute, gauge and differential pressure transmitters
Via Luigi Vaccani 4,
− IEC 61508 SIL2/3 certified pressure transmitters and switches 22016 Tremezzina (Co) – Italy
− Multivariable transmitters Tel: +39 0344 58111
Fax: +39 0344 56278
− Interface level/density transmitters
− Pressure measurement remote seals ABB Automation Product GmbH
Schillerstrasse 72
− Pressure measurement accessories
D-32425 Minden – Germany
− Pneumatic pressure transmitters Tel: +49 551 905534
Fax: +49 551 905555
13.3 ABB’s temperature measurement:
− Universal temperature sensors ABB Inc.
− High-temperature sensors 125 E. County Line Road
Warminster, PA 18974 – USA
− Temperature sensors for sanitary applications
Tel: +1 215 6746000
− Mineral isolated temperature sensors Fax: +1 215 6747183
− Thermowells
ABB Inc.
− Temperature transmitters 3450 Harvester Road
− IEC 61508 SIL2/3 certified temperature sensors and Burlington, Ontario L7N 3W5 – Canada
transmitters Tel: +1 905 6810565
Fax: +1 905 6812810
13.4 ABB’s portfolio of recorders and controllers:
− Process controllers and indicators ABB India Ltd.
− Videographic recorders Plot Nos 5 & 6 2nd Phase,
Peenya Industrial Area 560058,
− Paper chart recorders Bangalore, Karnataka, India
− Field mountable indicators and controllers Tel: +91 1800 420 0707

13.5 ABB’s portfolio of level measurement: ABB Engineering (Shanghai) Ltd.


− Magnetic level gauges No.5, Lane 369, Chuangye Rd., Pudong District,
Shanghai 201319 - P.R. China
− Magnetostrictive and guided wave radar level transmitters
Tel: +86 21 6105 6666
− Laser and scanner level transmitters Fax +86 21 6105 6677
− Ultrasonic, capacitance and vibrating fork level transmitters
and switches
13.8 Client Warranty
− Rotating paddle and thermal dispersion level switches
Prior to installation, the equipment referred to in this manual
− IEC 61508 SIL2/3 certified level transmitters must be stored in a clean, dry environment, in accordance
with the Company‘s published specification. Periodic checks
13.6 ABB’s portfolio of device management: must be made on the equipment‘s condition. In the event of a
− Fieldbus and wireless solutions failure under warranty, the following documentation must be
provided as substantiation:
− Scalable asset & device management
— A listing evidencing process operation and alarm logs
− Asset vision software at time of failure.
− Mobility handhelds — Copies of all storage, installation, operating and
maintenance records relating to the alleged faulty unit.

2600T Series | OI/JDF200-EN Rev. E 35



ABB Ltd. ABB S.p.A.
Measurement & Analytics Measurement & Analytics
Howard Road St. Neots Via Luigi Vaccani 4
Cambridgeshire PE19 8EU 22016 Tremezzina (CO)
UK Italy
Tel: +44 (0)1480 475321 Tel: +39 0344 58111
Fax: +44 (0)1480 217948

ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

abb.com/pressure

OI/JDF200-EN Rev. E  12.2018


We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2018
All rights reserved

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