Professional Documents
Culture Documents
G. FLORIO G. FLORIO
R. JUNIOR
A Issued for Approval 09/01/2020
Table of Content
1.0 INTRODUCTION .................................................................................................................................... 4
INSTALLATION OF NEW DESALTER TRAIN AT
GC-09, GC-10, GC-19 & GC-21
KOC CONTRACT NO. 18053024
1.0 INTRODUCTION
Kuwait Oil Company intends to construct the following facilities in its South and East Kuwait
Gathering Centers (GCs) to sustain the Oil Production of 1.7 Million BOPD in line with Company
Business Guidelines and Strategic Objectives.
One new Desalter Train with the minimum output capacity of 50,000 STBOPD of dry crude oil
each shall be installed at GC-09, 10, 19 & 21.
Major process equipment shall consist of Desalter Feed Pumps, Desalter Feed / Treated Crude
Heat Exchangers, Desalter Feed Heater (Indirect Fired type), Dehydration and Desalter units,
Wash Water Pumps, Wash Water-Oily Water Heat Exchanger, Recycle Brine Pumps, Desalter
Relief Knock-out Drum, Dedicated Drain Sump Vessel and Pumps, Fuel Gas Knock-out Drum,
Chemicals Injection Systems – required for one new Desalter train each at the GCs noted
above along with all associated equipment, piping, valves, subsystems, Electrical systems,
Instrumentation & Control systems and utilities including DCS/ESD PLC/SSLS/F&G/H2S
System modification/configuration works.
Modifications to Wet /Dual Tanks inlet nozzle/Spreader and outlet collector as well as new
nozzles on Dry crude tanks in GC-09, 10 and 19, as required.
Modifications to inlet nozzles/spreader on Dry tanks etc. in GC-09, 10 and 19, as required.
Associated facilities and Utilities shall be added /upgraded to meet the new requirements.
Fresh water & potable water supply in GCs can be from one network, to be verified during each
GC site survey.
Main utilities i.e. wash water, fuel gas, fresh water, potable water supply, required for the new
facilities, shall be from the respective existing facilities. However, Instrument air and Plant air
requirement shall be met from the nearest available tie-in point of existing instrument air/plant
air header. Power supply shall be obtained from the existing electrical network.
Each GC shall have DG set package with 3125 KVA DG set at GC-19 and 1000 KVA DG set
each at GC-09, GC-10 & GC-21. DG set will be in a new building at each GC.
—
A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N
266 HART
Pressure transmitters
Table of contents
1 Introduction............................................................. 5 5 Mounting............................................................... 12
1.1 Instruction manual structure......................................... 5 5.1 General..................................................................... 12
1.2 Models covered by this manual.................................... 5 5.2 IP protection & designation........................................ 12
1.3 Product description..................................................... 5 5.3 Mounting the transmitter............................................ 12
5.3.1 Transmitter factory configuration consideration .. ... 12
2 Safety...................................................................... 6 5.3.2 Hazardous area considerations ............................ 12
2.1 General safety information........................................... 6 5.4 Pressure Equipment Directive (PED) (2014/68/EU)...... 13
2.2 Improper use.............................................................. 6 5.4.1 Devices with PS >200.......................................... 13
2.3 Technical limit values................................................... 6 5.4.2 Devices with PS ≤200 bar.................................... 13
2.4 Warranty provision....................................................... 6 5.5 Mounting a DP sensor transmitter (266DSH/266MST/
2.5 Use of instruction........................................................ 6 266RST/266DRH/266MRT/266RRT) ............................... 13
2.6 Operator liability.......................................................... 7 5.5.1 Bracket mounting (optional).................................. 14
2.7 Qualified personnel. ..................................................... 7 5.5.2 B2 Pipe and wall mounting bracket details............ 17
2.8 Returning devices....................................................... 7 5.5.3 B5 Flat type bracket details.................................. 18
2.9 Disposal..................................................................... 7 5.6 Mounting a P style pressure transmitter...................... 19
2.10 Information on WEEE Directive 2012/19/UE (Waste 5.6.1 B6 and B7 Barrel housing bracket details.. ............ 21
Electrical and Electronic Equipment).................................. 7 5.6.2 B7 DIN Housing bracket details............................ 22
2.11 Transport and storage............................................... 7 5.7 Transmitter housing rotation....................................... 23
2.12 Safety information for electrical installation................. 7 5.8 Integral display rotation............................................. 23
2.13 Safety information for inspection and maintenance...... 7 5.9 Display removal......................................................... 23
5.10 Impulse piping connection for standard instruments.. 23
5.11 Process connections considerations........................ 24
3 Transmitter overview............................................... 8
5.12 Kynar inserts connection......................................... 24
3.1 Transmitter components overview................................ 8
5.13 Screw torques for models with Kynar inserts............ 24
3.2 Range & Span consideration. ....................................... 9
5.14 Installation recommendations................................... 25
5.14.1 Steam or clean liquids flow measurement.. .......... 25
4 Opening the box.................................................... 10
5.14.2 Gas or liquid flow measurement.......................... 25
4.1 Identification............................................................. 10
5.14.3 Liquid level on closed tanks (dry leg)................... 26
4.2 Optional wired-on SST plate (I1). ................................ 11
5.14.4 Liquid level on closed tanks (wet leg).................. 26
4.3 Handling................................................................... 11
5.14.5 Liquid level measurement with open tanks.......... 26
4.4 Storage.................................................................... 11
5.14.6 Pressure measurement on a tank........................ 27
5.14.7 Pressure measurement of a liquid in a pipe......... 27
5.14.8 Pressure measurement of a vapor in a pipe......... 28
5.14.9 Pressure measurement of a gas in a pipe............ 28
6 Transmitter wiring.................................................. 29
6.1 Cable connection...................................................... 29
6.2 Analogue output (HART) transmitter wiring................. 29
6.3 Supply requirement................................................... 30
6.4 Wiring procedure....................................................... 30
6.5 Electrical connection via connectors........................... 30
6.5.1 Harting connector on DIN housing........................ 30
6.5.2 Assembling and connecting the socket connector.31
6.6 Grounding................................................................. 31
6.7 Surge protector equipped terminal block (optional)..... 31
6.8 Common mode voltages............................................ 31
1 Introduction
1.1 Instruction manual structure
The present manual provides information on installing, operating,
troubleshooting the 266 pressure transmitter. Every section of
the present manual is specifically dedicated to the specific phase
of the transmitter lifecycle starting from the receipt of the
transmitter and its identification, passing to the installation, to the
electrical connections, to the configuration and to the
troubleshooting and maintenance operations.
1.3 Product description
The pressure transmitters model 266 is a modular range of field
mounted, microprocessor based electronic transmitters, using
multiple sensor technologies. Accurate and reliable
measurement of differential pressure, gauge and absolute
pressure, flow and liquid level is provided, in the even most
difficult and hazardous industrial environments. Model 266 can
be configured to provide specific industrial output signals
according to 4...20mA with HART digital communication.
2 Safety
2.1 General safety information In addition, you must observe the relevant safety regulations
The “Safety” section provides an overview of the safety aspects regarding the installation and operation of electrical systems,
to be observed for operation of the device. and the relevant standards, regulations and guidelines about
explosion protection.
The device has been constructed in accordance with the state
of the art and is operationally safe. It has been tested and left Warning. The device can be operated at high levels of pressure and
the factory in perfect working conditions. The information in the with aggressive media. As a result, serious injury or significant
manual, as well as the applicable documentation and property damage may occur if this device is operated incorrectly.
certificates, must be observed and followed in order to maintain
this condition throughout the period of operation.
2.2 Improper use
Full compliance with the general safety requirements must be
observed during operation of the device. In addition to the It is prohibited to use the device for the following purposes:
general information, the individual sections in the manual — As a climbing aid, e.g., for mounting purposes.
contain descriptions of processes or procedural instructions
with specific safety information. — As a support for external loads, e.g., as a support for
pipes.
Only by observing all of the safety information can you reduce
to the minimum the risk of hazards for personnel and/or — Adding material, e.g., by painting over the name plate or
environment. These instructions are intended as an overview welding/soldering on parts.
and do not contain detailed information on all available models — Removing material, e.g., by drilling the housing.
or every conceivable event that may occur during setup,
operation, and maintenance work. Repairs, alterations and enhancements, or the installation of
replacement parts are only permissible as far as these are
For additional information, or in the event of specific problems described in the manual. Approval by ABB must be requested
not covered in detail by these operating instructions, please for any activities beyond this scope. Repairs performed by
contact the manufacturer. In addition, ABB declares that the ABB-authorized centers are excluded from this.
contents of this manual are not part of any prior or existing
agreements, commitments, or legal relationships; nor are they
2.3 Technical limit values
intended to amend these.
The device is designed for use exclusively within the values
All obligations of ABB arise from the conditions of the relevant stated on the name plates and within the technical limit values
sales agreement, which also contains the solely binding specified on the data sheets.
warranty regulations in full. These contractual warranty
provisions are neither extended nor limited by the information The following technical limit values must be observed:
provided in this manual. — The Maximum Working Pressure may not be exceeded.
Caution. Only qualified and authorized specialist personnel should — The Maximum ambient operating temperature may not
be charged with installation, electrical connection, commissioning, be exceeded.
and maintenance of the transmitter. Qualified personnel are persons — The Maximum process temperature may not be
who have experience in installation, electrical wiring connection, exceeded.
commissioning, and operation of the transmitter or similar devices,
and hold the necessary qualifications such as: — The enclosure method of protection type must be
observed.
— Training or instruction, i.e., authorization to operate and
maintain devices or systems according to safety engineering
2.4 Warranty provision
standards for electrical circuits, high pressures, and aggressive
media Using the device in a manner that does not fall within the scope
of its intended use, disregarding this manual, using
— Training or instruction in accordance with safety engineering underqualified personnel, or making unauthorized alterations,
standards regarding maintenance and use of adequate safety releases the manufacturer from any liability for any resulting
systems. damage. This makes the manufacturer’s warranty null and void.
For safety reasons, ABB draws your attention to the fact that only
sufficiently insulated tools conforming to EN 60900 may be used. 2.5 Use of instruction
Since the transmitter may form part of a safety chain, we Danger – <Serious damage to health/risk to life>. This message
recommend replacing the device immediately if any defects are indicates that an imminent risk is present. Failure to avoid this will
detected. In case of use in Hazardous Area non sparking tools only result in death or serious injury.
must be employed.
Caution – <Minor injuries>. This message indicates a potentially
dangerous situation. Failure to avoid this could result in minor
injuries. This may also be used for property damage warnings.
3 Transmitter overview
3.1 Transmitter components overview
3
Important. These two pictures show only two different kinds of transmitters equipped with Barrel type housing. Please consider that DIN
housings are available.
Calib.
Range C
2600T Tag
Number
PRESSURE TRANSMITTER
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD
Figure 4: 4-line layout of the optional wired-on Stainless Steel plate
4.3 Handling
The instrument does not require any special precautions during
handling although normal good practice should be observed.
4.4 Storage
The instrument does not require any special treatment if stored
as dispatched and within the specified ambient conditions.
There is no limit to the storage period, although the terms of
guarantee remain as agreed with the Company and as given in
the order acknowledgement.
5 Mounting
specification; no further calibration is required in normal
5.1 General
condition. ABB typically configures 266 pressure transmitters
Study these installation instructions carefully before proceeding. according to the user requirements. A typical configuration
Failure to observe the warnings and instructions may cause a includes:
malfunction or personal hazard. Before installing the
transmitter, check whether the device design meets the — TAG number
requirements of the measuring point from a measurement
technology and safety point of view. — Calibrated span
The first number indicates the type of protection the integrated — Intrinsically safe: Class I, II, III, Div. 1, Groups A,B,C,D,E,F, G
electronics have against the entry of foreign bodies, including — Class I, Zone 0, AEx ia IIC T6/T4 (FM US)
dust.
— Class I, Zone 0, Ex ia IIC T6/T4 (FM Canada)
“6” means that the housing is dust-proof (i.e., no ingress of
dust). IEC (Ex):
The second number indicates the type of protection the — See detailed classifications
housing has against the entry of water. NEPSI INTRINSIC SAFETY/CHINA approval Ex ia IIC T4-T6
“6” means that the housing is protected against water; NEPSI FLAMEPROOF/CHINA approval Ex d IIC T6
specifically, powerful jets of water under standardized
conditions. INMETRO BRAZIL - based on ATEX
“7” means that the housing is protected against water; TECHNICAL REGULATION CUSTOM UNION for Russia,
specifically, against the effects of temporary immersion in water Kazakhstan, Belarus - based on EAC
under standardized water pressure and temporal conditions.
Warning - General Risk for model 266 used in zone 0.
5.3 Mounting the transmitter The enclosure contains aluminum and is considered to present a
5.3.1 Transmitter factory configuration consideration potential risk of ignition by impact or friction. Care must be taken into
The 266 pressure transmitter in your hands has been factory account during installation and use to prevent impact or friction.
calibrated to reflect the published declared performance
5.5 Mounting a DP sensor transmitter (266DSH/ Important. In case of a High Static differential pressure transmitter,
266MST/266RST/266DRH/266MRT/266RRT) please notice that the Vent/Drain valves can be configured only on
the process axis (V1).
The pressure transmitter models 266DSH, 266MST and
266RST can be mounted directly on the manifold. A mounting
bracket for wall or pipe mounting (2” pipe) is also available as
an accessory. For models 266DRH, 266MRT and 266RRT
always mounting brackets should be used. Ideally, the pressure
transmitter should be mounted in a vertical position to prevent
subsequent zero shifts.
29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)
210 (8.28)
66 (2.60) with plug
78 (3.07) with d/v valve
(0.43)
11
72 (2.83)
89 (3.48)
Figure 7: Differential Pressure Style transmitter with barrel housing installed on a horizontal pipe with optional bracket (B2)
29 (1.14)
18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
9 (0.35)
91 (3.58)
145 (5.70)
179 (7.02)
210 (8.28)
41.3 (1.63)
54 (2.13)
96.8 (3.81)
100 (3.94) for NACE bolting 102 (4.02) 29 (1.12)
29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)
210 (8.28)
11 (0.43)
66 (2.60) with plug
72 (2.83) 78 (3.07) with d/v valve
(*) 113 (4.45)
113 (4.43)
123 (4.86)
142 (5.59)
Figure 9: Differential Pressure Style transmitter with barrel housing installed on a vertical pipe with optional bracket (B2)
29 (1.14)
18 (0.71)
197 (7.73)
178 (6.99)
129 (5.06)
113 (4.45)
18 (0.71)
72 (2.83)
87 (3.42)
116 (4.57)
136 (5.35) 183 (7.19) 55 (2.17)
Figure 10: Differential Pressure Style transmitter with DIN housing installed on a Vertical pipe with optional bracket (B2) installation for
AIR/GAS measurements
29 (1.14)
18 (0.71)
4.4 (0.17)
65 (2.54)
83 (3.28)
18 (0.71)
136 (5.35) 183 (7.19) 55 (2.17)
Figure 11: Differential Pressure Style transmitter with barrel housing and Kynar inserts installed on a horizontal pipe with optional
bracket (B2)
29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)
210 (8.28)
1/2 NPT
1/4 or
72 (2.83)
89 (3.48)
Figure 12: Differential Pressure Style transmitter with barrel housing and Kynar inserts installed on a vertical pipe with optional bracket (B2)
29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)
210 (8.28)
72 (2.83)
54 (2.13)
113 (4.43) 113 (4.45)
123 (4.86)
Figure 13: Differential Pressure Style transmitter with barrel housing and Kynar inserts installed on a vertical pipe with optional bracket (B2)
29 (1.14)
91 (3.58) 18 (0.71) 58 (2.28) 55 (2.17) 18 (0.71)
179 (7.02)
210 (8.28)
11 (0.43)
117 (4.60)
166 (6.53)
70 (2.75)
84 (3.31)
(*)
70 (2.75) 95 (3.72)
142 (5.59) 174 (6.86)
Figure 15: Differential Pressure Style transmitter with barrel housing installed on a box pipe with optional bracket for SST housing (B5)
145 (5.71)
16 (0.63)
18 (0.71)
54 (2.13)
39 (1.54)
1/2 - 14 NPT
32 (1.26) width across 108 (4.25) 49 (1.93)
72 (2.83) flats of exagon
Figure 17: Model 266H or 266N High overload resistant P-Style transmitter with 1/2-14 NPT male process connection and barrel housing
installed on a 2”pipe with optional bracket (B6 carbon steel or B7 Stainless Steel 316L)
18 (0.71)
19 (0.75)
36 (1.42)
Figure 18: Model 266H or 266N High overload resistant P-Style transmitter with 1/2-14 NPT female process connection and barrel
housing installed on a 2”pipe with optional bracket (B6 carbon steel or B7 Stainless Steel 316L)
145 (5.71)
283 (11.12)
12 (0.45)
19 (0.74)
23 (0.9) width across
flats of exagon
Ø65 (2.56)
72 (2.83)
116 (4.57) 105 (4.12)
Figure 19: Model 266H or 266N High overload resistant P-Style transmitter with sensor Z with barrel housing installed on a 2”pipe with
optional bracket (B6 carbon steel or B7 Stainless Steel 316L)
Attention − Potential damage to transmitter. In case of an HART gauge pressure transmitter with 1050 bar/15000 psi sensor range
(266HSH.Z or 266GSH.Z) and 1/4” NPT process connection, please always perform sensor low trimming to remove possible zero shift and a
prevent serious decrease of the total performance in terms of accuracy. Sensor low trim can be performed via LCD, DTM or handheld terminals.
283 (11.12)
Ø65 (2.56)
1/2 - 14 NPT
27 (1.06) width across
flats of exagon
105 (4.12) 72 (2.83)
116 (4.57)
Figure 20: Model 266G or 266A P-Style transmitter with barrel housing installed on a 2”pipe with optional bracket
(B6 carbon steel or B7 Stainless Steel 316L)
1 – U-bolt
3 2 – U-bolt fixing washers and nuts
3 – Transmitter fixing bolts
4 – B6 or B7 bracket
5
5 – Fitting adapter (supplied with 266HSH)
Figure 21: Pipe and wall mounting bracket kits for P style transmitter with Barrel housing
72 (2.83)
145 (5.71)
11 (0.43)
72 (2.83)
18 (0.71)
16 (0.63)
54 (2.13)
1/2 - 14 NPT
39 (1.54)
Figure 22: Model 266H or 266N Hi overload resistant P-Style transmitter with DIN housing installed on a 2”pipe with optional bracket
(B7 Stainless Steel 316L)
72 (2.83)
145 (5.71)
11 (0.43)
56 (2.20) max.
72 (2.83)
1/2 - 14 NPT
105 (4.13) 22 (0.87) width across
flats of exagon 117 (4.60)
Figure 23: Model 266G or 266A P-Style transmitter with DIN housing installed on a 2”pipe with optional bracket
(B7 Stainless Steel 316L)
Figure 24: Pipe and wall mounting bracket kit (B7) for P style transmitter with DIN housing
The process fluid must enter the transmitter primary: 5. Vent or drain the primary unit and then close the valves.
1. Open equalizing valve (C). 6. Open the (B) valve and close the equalizing valve.
Figure 38: Gauge or absolute pressure measurement of Figure 39: Gauge or absolute pressure measurement of gas in a pipe
condensable vapor
6 Transmitter wiring
6.1 Cable connection
Warning - General risks. Observe the applicable regulations
governing electrical installation. Connections must only be Depending on the design supplied, the electrical connection is
established in a dead-voltage state. Since the transmitter has no established via a cable entry, M20 x 1.5 or 1/2-14 NPT thread.
switch-off elements, overvoltage protection devices, lightning Connectors related to different protocols are available on
protection, and voltage separation capacity must be provided at the request. The screw terminals are suitable for wire cross
plant (overvoltage/lightning protection is optional). Check that the sections of up to 2.5 mm2 (AWG 14).
existing operating voltage corresponds to the voltage indicated on
the name plate.The same lines are used for both the power supply Important. With Category 3 transmitters for use in “Zone 2”, a
and output signal. In case the surge protection option is present qualified cable gland for this type of protection must be installed by
and the transmitter is installed in a Hazardous area, the transmitter the customer (see the section “Hazardous Area Consideration”). A
has to be power supplied from a voltage source isolated from threads is located in the electronics housing for this purpose. For
mains (galvanic separation). Furthermore the potential equalization transmitters with “Flameproof enclosure” (Ex d) type of protection,
for the entire powering cable must be guaranteed since the intrinsic the housing cover must be secured using the locking screw. The
safety circuit of the transmitter is grounded. screw plug that may have been supplied with the transmitter must
be sealed at the plant using Molykote DX.
Electrical shock can result in death or serious injury. Avoid contact
with the leads and terminals. High voltage that may be present on The installer assumes responsibility for any other type of sealing
leads can cause electrical shock. medium used. At this point, we wish to draw your attention to the
fact that increased force will be required to unscrew the housing
Do NOT make electrical connections unless the electrical code cover after an interval of several weeks.
designation stamped on the transmitter data plate agrees with the
classification of the area in which the transmitter is to be installed. This is not caused by the threads, but instead is due solely to the
Failure to comply with this warning can result in fire or explosion. type of gasket.
5 2 - External
1 2 ground
termination point
-
+
4 3 - Hand-held communicator
1
- 4 - Line load
+ + 5 - Remote indicator
+ 6 - Power source
7 Locking screw
- 7 2
691HT
- F1 F2 F3 F4
6 REVIE W CONF
PV
SERIAL
LINK
TRI M
A B C D E F G H I
1 2 3
J K L M N O P Q R
4 5 6
S T U V W X Y Z #
7 8 9
@ % & /
0
+
- 3
The 4 to 20 mA dc output signal and the dc power supply to — If applicable, install wiring with a drip loop. Arrange the
the transmitter are carried from the same pairs of wires. drip loop so the bottom is lower than the conduit
connections and the transmitter housing.
The transmitter operates from 10.5 to 42 V DC with no load
and is protected against reverse polarity connection — Before reassembling covers, the integrity of the cover
O-rings must be checked. If damaged they must be
For Ex ia and other intrinsically safe approval power supply
replaced with an original spare part. A slight grease layer
must not exceed 30 V DC.
should be applied for proper lubrication.
Minimum operating voltage increase to 12.3 V DC with optional
— Put back the housing cover, turn it to seat O-ring into the
surge protector or to 10.8 V DC with optional conformity to
housing and then continue to hand tighten until the cover
NAMUR NE 21 (2004).
contacts the housing metal-to-metal. In Ex-d (Explosion
For maximum power supply voltage please refer to the top Proof) installation, lock the cover rotation by turning the
identification plate of the transmitter. set nut (use the 2mm Allen key supplied with the
instrument).
The actual possible line length of the electrical circuit depends
on the total capacitance and resistance, and can be estimated
using the following formula:
6.5 Electrical connection via connectors
6 6.5.1 Harting connector (HART output versions) on DIN
65 x 10 Cf + 10000
L= – housing
RxC C
3
Where:
L = Line length in meters
R = Total resistance in Ω (ohms)
C = Line capacitance in pF/m
Cf = Maximum internal capacitance of the HART field devices
located in the circuit, in pF
Avoid routing cables with other electrical cables (with inductive
load, etc.) or near large electrical equipment.
6.4 Wiring procedure 1 2
Follow these steps to wire the transmitter: 1 - DIN Housing with Harting angle connector
— Remove the temporary plastic cap from one of the two 2 - DIN Housing with Harting straight connector
electrical connection ports located at both sides in the
upper part of the transmitter housing. 3 - Harting Han 8D socket insert for mating plug supplied
(view of sockets)
— These connection ports may have a 1/2 inch internal
Figure 41: Harting HAN straight and angle connection connectors
NPT-F or M20 threads. Various adaptors and bushings
can be fitted to these threads to comply with plant wiring
(conduit) standards.
— Remove the housing cover of the “field terminals” side.
See the indication on housing. In an Explosion-Proof/
Flame-Proof installation, do not remove the transmitter
covers when power is applied to the unit.
— Run the cable through the cable gland and the open port.
— Connect the positive lead to the + terminal, and the
negative lead to the – terminal.
— Plug and seal the electrical ports. Make sure that when
the installation has been completed, the electrical ports
are properly sealed against entry of rain and/or corrosive
vapors and gases.
Important. Before you press the contacts completely into the 6.7 Surge protector equipped terminal block
socket, check the connection points again. Incorrectly inserted (optional)
contacts can be removed by using a press-out tool (part no.: The pressure transmitter housing with surge protector (code
0949 813), or a standard ballpoint pen as a makeshift tool. Please S2) inside the terminal board must be connected using the
observe the connection diagram included with the plug. grounding terminal (PE), by means of a short connection with
the equipotential bonding.
Equipotential bonding conductor must to have 4.00mm2 of
maximum cross-section.
6.6 Grounding
Pressure transmitter housing should be grounded or earthed in
accordance with national and local electrical codes. Ground
connection is mandatory for surge protector equipped devices
in order to ensure proper functioning.
Protective grounding terminals (PE) are available outside and/or
inside the housing of the transmitter. Both ground terminals are
electrically connected and it up to the user to decide which one
to use. The most effective transmitter case grounding method
is direct connection to earth ground with impedance equal or
less of 5 ohm.
7 Commissioning
Once the transmitter has been installed, it is put into operation 7.1 Analogue and HART Communication models
by switching on the operating voltage. If the pressure applied falls within the values indicated on the
Check the following before switching on the operating voltage: name plate, the output current will be between 4 and 20 mA.
If the pressure applied falls outside the set range, the output
— Process connections current will be between 3.5 mA and 4 mA if the range is
undershot or between 20 mA and 22.5 mA if the range is
— Electrical connection
overshot (depending on the respective configuration).
— The impulse line/s and the measuring chamber of the
measuring equipment must be completely filled with the 7.2 Standard setting for normal operation
measuring medium. 3.8 mA / 20.5 mA
The transmitter can then be put into operation. To do this, the In order to prevent errors in flow rate measurements (266Dxx
shut-off valves must be actuated in the following sequence (in and 266Mxx) in the lower range, it is possible to set a “cut off
the default setting, all valves are closed). point” and/or a “lin./sq. root transition point” via the optional
LCD integral displays with keypad or via the graphical user
(Differential models) 266Dxx or 266Mxx interface (DTM).
— Open the shut-off valves on the pressure tap connection.
Unless otherwise specified, the “lin./sq. root transition point” is
— Open the pressure equalization valve of the manifold. set to 5% and the “cutoff” to 6% of the flow rate end value by
the manufacturer; A current that is < 4 mA or > 20 mA may
— Open the positive shut-off valve (on the manifold).
also indicate that the microprocessor has detected an internal
— Open the negative shut-off valve (on the manifold). error. In this case the alarm output can be configured both via
the local LCD with keypad, via an external Hart hand held
— Close the pressure equalization valve.
terminal (ABB DHH805) or via a DTM based configuration tool
To put the transmitter out of operation, carry out the steps in (Asset Vision).
reverse order.
7.3 Standard setting for error detection (alarm)
(Gauge & Absolute models) 266Gxx, 266Axx, 266Hxx, 3.7 mA / 21 mA
266Nxx, 266Pxx, 266Vxx, 266Rxx
The graphical user interface (DTM) or the LCD integral display
— Open the shut-off valve on the pressure tap connection. (if installed) can be used to diagnose the error.
— Open the positive shut-off valve.
Important. A brief interruption in the power supply results in
To put the transmitter out of operation, carry out the steps in initialization of the electronics (program restarts).
reverse order.
Important. For the absolute pressure transmitters model 266ASx, Important. Alarm current
266NSx, 266RSx or 266VSx with sensor range C, F or G, please be — Lower limit: 3.6 mA (configurable from 3.6 to 4 mA)
aware that the measuring equipment will have been overloaded by
— Upper limit: 21 mA (configurable from 20 to 23 mA, limited to
the atmospheric pressure due to the long periods of transport and
22 mA for HART Safety; apply for electronics release 7.1.15 or
storage involved.
later)
For this reason, you will need to allow a starting time of approx. 30
Factory setting: high alarm current (21.0 mA)
minutes for 266Vxx, 266Rxx and 266Nxx models and approx. 3
hours for 266Axx models after commissioning, until the sensor has
stabilized to such an extent that the specified accuracy can be 7.4 Write Protection
maintained. Write protection prevents the configuration data from being
overwritten by unauthorized users.
If, when using “intrinsically safe” transmitters, an ammeter is
connected to the output circuit or a modem is connected in parallel If write protection is enabled, the “Z” and “S” buttons (both
while there is a risk of explosion, the sums of the capacitances and internal or external) are disabled. However, it is still possible to
inductances of all circuits, including the transmitter (see EC-type- read out the configuration data using the graphical user
examination certificate) must be equal to or less than the interface (DTM) or another, similar communication tool. The
permissible capacitances and inductances of the intrinsically safe control unit may be leaded if required.
signal circuit (see EC-type-examination certificate for the supply
7.4.1 Write protection activation via external push button
unit).
When the instrument features the external non-intrusive push
Only passive or explosion-proof devices or indicators may be buttons (digit R1 within instrument code), the write protection
connected. If the output signal stabilizes only slowly, it is likely that function can be performed as follows:
a large damping time constant has been set on the transmitter.
— Remove the identification plate (see figure 3 at chapter 4)
by releasing the holding screw lying on the bottom left
corner.
— Use a suitable screwdriver to press the switch down fully.
— Then turn the switch clockwise by 90°.
Important. Setting the lower range value by using the push buttons
is possible if the write protection is not enabled.
All displays feature a LCD dot matrix for clear visualizations. Important. Retighten the housing cover until it is hand-tight. If
Here after a possible view according to selected transmitter necessary, refer to the section “Securing the housing cover in
configuration. flameproof areas”.
2
1
The value (2) is displayed with 5 digits, sign and decimal point,
for one line visualization or with 8 digits, sign and decimal point,
for two lines visualization.
The engineering unit (3) can be anyone of HART list.
A bargraph (4) also provide a different format of indication with
relevant percentage for a selectable variable.
The polarity symbol (5) is displayed when high/low pressure
sides of a differential pressure transmitter are configured to
work as “reverse” action, via HART command. Once the
transmitter is connected to the process, it is possible to
change via software the polarity of the process connection
instead than mechanically reverse the impulse lines.
The lock symbol (6) appears when the write protection is
enabled or either the local operation has been disabled or the
device lock has been activated via relevant HART commands.
Figure 46: Windowed front cover and LCD display
8 Operation
8.1 Local push buttons functionality (option R1) 8.4 Configuring the transmitter without an integral
266 transmitters allow local adjustments via the on-board non LCD HMI
intrusive push buttons, when selected. The push buttons are The “lower range value” and “span” parameters can be set
located under the identification nameplate. To gain access to directly on the transmitter using the external or internal push
the local adjustments release the fixing screws of the buttons.
nameplate and rotate clockwise the identification plate.
The transmitter has been calibrated by the manufacturer based
on the order information. The tag plate contains information on
Warning - Potential damage to parts. Operating the control
the “lower range value” and “upper range value” set. In general,
buttons with a magnetic screwdriver is not permitted.
the following applies:
1 - Identification nameplate The first pressure value (e.g., 0 mbar) is always assigned to the
1
2 - Zero pushbutton 4 mA signal (or 0%), while the second pressure value (e.g., 400
mbar) is always assigned to the 20 mA signal (or 100%). To
3 - Span pushbutton change the transmitter ranging apply the pressure for the
4 - Write-protection “lower range value” and “upper range value” to the measuring
pushbutton equipment. Make sure that the measuring limits are not
2
exceeded.
4
Important. Reducing station with adjustable pressure and
3
reference displays can be used as pressure generators.
When making the connection, please ensure that there are no
residual fluids (for gaseous testing materials) or air bubbles (for fluid
testing materials) in the impulse lines, since these can lead to errors
during inspection. Any potential measuring error for the pressure
generator should be at least three times smaller than the desired
Figure 47: Pushbutton functionalities
measuring error for the transmitter. It is recommended that the
8.2 Factory settings damping is set to 1 second.
Transmitters are calibrated at the factory to full span (0 to URL)
or according to the customer’s span if specified. The calibrated
Important. In case of the 266 transmitter for absolute pressure
range is provided on the name plate whereas the tag number
(266Vxx, 266Rxx, 266Axx and 266Nxx) with a measuring range less
on the additional tag plate. The calibrated range and tag
than or equal 650 mbar abs., please be aware that the measuring
number are provided on the name plate. If this data has not
equipment will have been overloaded by the atmospheric pressure
been specified, the transmitter will be delivered with the
due to the long periods of transport and storage involved. For this
following configuration:
reason, you will need to allow a starting time of approx. 30 minutes
Parameter Factory setting for 266Vxx, 266Rxx and 266Nxx models and 3 hours for 266Axx
Lower Range Value (LRV) (4 mA) Zero models after commissioning, until the sensor has stabilized to such
Upper Range Value (URV) (20 mA) Upper Range Limit (URL) an extent that the specified accuracy can be maintained.
Output transfer function Linear
Damping 1 second
Transmitter failure (alarm) Upscale (21 mA) 8.5 LRV and URV configuration (4 ... 20 mA ranging)
Optional LCD HMI scale 1 line PV and output signal bargraph
— Apply the pressure for the “lower range value” and wait
approx. 30 s until it has stabilized.
Important. All of the configurable parameters here on the left can
easily be modified either via the optional LCD HMI, with a HART — Press the “Z” button (internal or external) for at least 5
handheld terminal or a compatible software solution. Information seconds. This sets the output current to 4 mA.
regarding flange type and material, O-ring materials, and filling — Apply the pressure for the “upper range value” and wait
liquid type is stored inside the non-volatile memory of the device. approx. 30 s until it has stabilized.
— Press the “S” button (internal or external) for at least 5
8.3 Configuration types seconds. This sets the output current to 20 mA.
Pressure transmitters can be configured as follows: — If required, reset the damping to its original value.
— Configuration of the parameters for the lower and upper — Record the new settings. The respective parameter will
range values (via Zero and Span push buttons), without be stored in the non-volatile memory 10 seconds after the
an integral LCD HMI. “Z” or “S” buttons are last pressed.
— Configuration of the pressure transmitter using the
integral LCD HMI with keypad (menu-controlled). Important. This configuration procedure only changes the
4 … 20 mA current signal; it does not affect the physical process
— Configuration with a handheld terminal. pressure (PV value) also shown on the digital display or user
— Configuration using a PC/laptop via the graphical user interface. To avoid potential discrepancies, you can use follow the
interface (DTM). procedure below. After performing a correction, you must check the
device configuration.
— To reset the PV zero bias setting, press the “S” button. Fail mode (switch 4 and 5)
Should the user modify the factory-defined parameters for the
Important. When the transmitter has been rezeroed following the fail safe output condition in case of transmitter failure, it is
above procedure, a zero bias/offset value is applied and stored in necessary to enable the modification by putting dip switch 4 on
the transmitter memory. “1” position. Consequently, it is necessary to choose whether
the output has to go Upscale or Downscale.
Important. This action can be performed both by using the
external, non-intrusive push buttons (option R1) and the on-board Dip switch 5:
buttons of the integrated LCD display, which become respectively on “0” position the output is driven upscale (High alarm 21mA)
associated to B and R letters in the lower corners, as shown in
figure 48b. on “1” position the output is driven downscale (Low alarm 3.6mA)
Write lock (switch 4) — A scroll bar is located on the right edge of the LCD
display which shows the relative position of the currently
If the user wants to protect the configuration from unauthorized selected menu item within the menu.
writing, dip switch 4 has to be moved up in up position. Dip
switch 4 is unused when option R1 is selected for Standard — Both of the keys (1) and (4) can have various
HART version and the write protection is by external button. functions. The meaning of these buttons is displayed
below in the LCD display above the respective button.
— You can browse through the menu or select a number
within a parameter value using both keys (2) and
(3) . The button (4) selects the desired menu item.
Button (1) functionalities Meaning
Exit Exit menu
Back Back one submenu
Cancel Exit without saving selected parameter value
Select next position for entering numerical val-
Next
ues or letters
8.12 Activation procedure for LCDs Follow the instruction on the screen to perform the
The LCD displays L1 and L5 selectable for Advanced HART configuration of the different parameters.
and Safety HART versions features 4 push buttons (see figure
49) that allow the navigation through the various functions.
— Press simultaneously the buttons (2) and (3) until
two icons will appear at the bottom corners of the display.
— Press the button (4) under the right icon within one
second to access the HMI menu or press the left button
(1) to access the instantaneous diagnostic messages.
For TTG display, in case of pressing not correct the following
display will appear with “!” marks in the corners. This menu allows the verification and the parameterization of
the basic configuration of the 266 pressure transmitter. The
menu driven structure will guide you to the choice of the
interface language, the tag number configuration, the
engineering units, the URV and LRV (Upper range value and
lower range value), the transfer function (linear or square root)
the damping time, the auto set zero (set the input measured
value to 4 mA and the PV value to 0), the display visualization
mode (the value that need to be visualized on the LCD).
For Standard HART version, to access to configuration menu
press simoultaneously the Z and S buttons, on-board of LS
display or external under the nameplate, two icons will appear
at the bottom corners of the display. Press then for 2 s. the
right button or external S pushbutton to access the menu or
press the left button or external Z pushbutton to access signals
view or diagnostic messages. Without action on buttons
associated to bottom icons after few seconds the transmitter
return to normal operation displaying letters in the corners.
This menu allows the verification and the parameterization of the
entire device The menu driven structure includes the write
protection enabling, process variable settings (unit, LRV and URV),
transfer function selection (linearization type and low flow) and
output scaling (unit according to the measurement and LRV/URV).
The last selectable sub-menu allows user to reset all the
parameters to the default configuration.
This menu gives you all information about the device. The
menu driven structure will show you what is the sensor type,
the hardware and software revisions, the high and low sensor
limits as well as the minimum applicable span.
The last section of this structured and driven menu gives you
the possibility of changing the communication tag and the
MULTI-DROP mode with HART address numbers of the device
From software release rev. 7.2.1 it also allowed to select the
HART revision between HART 5 and HART 7.
Press the (4) key Scroll the eng. units list with
(2) + (3) and select with (4) key. Press the (1)
key to move to the next menu item.
This function set to zero the PV value and to 4 mA the analogue output.
Simply press “ok” (4) key to activate the PV to zero function. Press Next (1) key
to move to the next menu item. ABB suggest user should perform this specific
command only after the installation and configuration phases are complete
8.15 Transfer function The indicator scale / output value can then be linear with
The 266 Pressure Transmitter provides a selection of output proper slope and intercept zero up to a programmable LIN
functions, as follows: POINT value. The linearization point value could either be 0% or
in between 5% and 20% referred to the indicator scale / output
— Linear for differential, gauge and absolute pressure or range; default value is 5%. Square root transfer funtion is finally
level measurements. applied.
— Sq. Root (x) for flow measurements using restriction type Y
primary element, like orifice plate, integral orifice, Venturi
or Dall tube and similar.
Y= √ X
8.15.8 Spherical Tank — ABB Asset Vision Basic, a new free of charge software
This function is used to measure the volumetric level into a configurator downloadable at www.abb.com/
spherical tank. Instrumentation.
The transmitter calculates the volume from the measured filling — Any DTM based software for HART instruments
level. configuration provided it is compatible with EDD or DTM.
8.16 Configuration with the PC/laptop You can use a handheld terminal to read out or configure/
or handheld terminal calibrate the transmitter. If a communication resistor is installed in
the connected supply unit, you can clamp the handheld terminal
A graphical user interface (DTM) is required for configuration of
directly along the 4 ... 20 mA line. If no communication resistor is
the transmitter via PC or laptop. For operating instructions,
present (min. 250 Ω), you will need to install one in the line. The
please refer to the software description.
handheld terminal is connected between the resistor and
transmitter, not between the resistor and supply unit.
A - Transmitter
B - S
upply unit (communication resistor
not provided in supply unit)
Figure 54: Connection examples with communication resistor in the connection line
— Operating control program (e.g., ABB Asset Vision Basic (HART 5) — Temperature alarm enabled by user
10/2018
version 1.00.17 or higher) 7.2.1 7.2.2 — oscillation alarm control
(HART 7) — switching of alarm for wrong power supply
— DTM (Device Type Manager; graphical user interface)
— Operating system (depending on the respective control 8.20 Standard HART software revision history
program) Revision Release
Description
To operate the Asset Vision Basic please refer to the relevant From To date
operating instruction. 7.1.50 First release 02/2013
7.1.51 Internal release not published
8.18 Standard and Advanced HART: functionality 7.1.52 Internal release not published
266 Pressure Transmitters can be codified with: Bug Fixing:
— HART burst mode
— Advanced HART and 4 to 20 mA
— correcting Custom unit visualization on LCD
— Standard HART and 4 to 20 mA 7.1.52 7.1.53 Improvements: 01/2014
9 Error messages
9.1 LCD Display messages
The LCD HMI in case of transmitter errors or malfunctioning is capable of displaying specific error/fault messages to help the user
in identifying the problem and resolve it. In case of an alarm, a message consisting of an icon and text appears at the bottom of
the process display, as shown hereafter. Use the (1) key to call up the information level. Use the “Diagnostics” menu to call up the
error description with a help text. In the error description, the error number is displayed in the second line (M028.018). Two further
lines are used to describe the error. The device status is divided into four groups. The message text beside this icon in the display
provides information about where to look for the error. There are the following areas: Electronic, Sensor, Configuration, Operanting
and Process.
Icon Description
Error / Failure
Maintenance required
The Electronics or the Sensor have been Change the replacement direction (if possible)-The
changed. SW 1 is already set to Enable replace mode (1)-Select
M020.042 Replace Info no effect
The replacement has been enabled but with the SW 2 to New Sensor (1)-Power Cycle the
with a wrong direction (SW 2 = 0). device-Move the SW 1 to Disable replace mode (0).
The temperature of the process environment affects the The compatibility of pressure transmitter
Sensor Temperature pressure transmitter; Excess temperature can reduce model and process conditions has to be
S054.006 no effect
Out of Limits accuracy, degrade device components and may require checked. A different installation type could
calibration/replacement. be required e.g. use of remote seals.
One (HIGH or LOW) or both connections between the Check valves and impulse line.
M018.038 PILD Output pressure sensor and the process is blocked either by Clean impulse line if necessary and initiate no effect
plugging or closed valves. PILD training.
PILD-Changed Op. Process conditions have changed to an extent that new A new Training is necessary for this new
M016.039 no effect
Conditions settings for the PILD algorithm are needed. process condition.
10 Maintenance
If transmitters are used as intended under normal operating 10.2 Pressure transmitter sensor
conditions, no maintenance is required. It is sufficient to check Essentially maintenance is not required for the transmitter
the output signal at regular intervals (in accordance with the sensor. Anyway the following items should be checked
operating conditions), as described in the instructions in the periodically:
section “Operation resp. Configuration of the transmitter”. If
— Check the integrity of the pressure boundary (no cracks
deposits are expected to accumulate, the measuring
should be visible on the process connection or on the
equipment should be cleaned on a regular basis, in accordance
process flanges.
with the operating conditions. Cleaning should ideally be
carried out in a workshop. — Check that there is no leakage from the sensor/flange
interface or from the vent/drain valves.
Important. In case of aggressive environment and any critical
condition, ABB recommends to check O-rings periodically. In case — The process flanges bolts (for 266DSx/MSx/PSx/VSx/RSx
of damage, user shall replace them with original spare parts. models) should not show excessive rust.
Repair and maintenance activities may only be performed by In case one of the check points above fails, please replace the
authorized customer service personnel. damaged part with an original spare part.
When replacing or repairing individual components, original The use of non original spare parts makes the warranty void. In
spare parts must be used. case you want ABB to perform the repair, please send back the
transmitter to your local ABB office complete with the return
Attention – Potential damage to parts. The electronic form that you find in this manual appendix and include it with
components of the printed circuit board can be damaged by static the device.
electricity (observe ESD guidelines). Make sure that the static
electricity in your body is discharged when touching electronic 10.3 Removing/Installing the process flanges
components. If a remote seal is mounted on the measuring
1. Slacken the process flange screws by working on each in
equipment, it must not be removed (please refer to the dedicated
document). a crosswise manner (hexagon head, SW 17 mm
(0.67inch) for 266DS/266PS/266VS or SW 13 mm (0.51
inch) / SW 17 mm (0.67 inch) for 266MS/266RS).
Warning – <Bodily injury>. Explosion-proof transmitters must be
either repaired by the manufacturer or approved by a certified 2. Carefully remove the process flange, making sure that the
expert following repair work Observe the relevant safety precautions isolating diaphragms are not damaged in the process.
before, during and after repair work. Only disassemble the
transmitter to the extent necessary for cleaning, inspection, repairs, 3. Use a soft brush and a suitable solvent to clean the
and replacement of damaged components. isolating diaphragms and - if necessary - the process
flange.
10.1 Returns and removal 4. Insert the new process flange O-rings in the process
Defective transmitters sent to the repairs department must, flange.
wherever possible, be accompanied by your own description of
the fault and its underlying cause. 5. Attach the process flange to the measuring cell.
Warning – General risks. Before removing or disassembling the The surfaces of both process flanges must be at the same level
device, check for hazardous process conditions such as pressure and at a right angle to the electronics housing (with the
on the device, high temperatures, aggressive or toxic media, and exception of vertical process flanges).
so on. Read the instructions in the sections “Safety” and “Electrical
6. Check that the process flange screw thread can move
connection”, and perform the steps outlined there in reverse order.
freely: Manually turn the nut until it reaches the screw
head. If this is not possible, use new screws and nuts.
12. Before powering on the transmitter raise dip-switches 1 and 1. Follow all points listed in the previous paragraph from 1 to 5.
2 in up position. Connect the transmitter to power supply, 2. Connect the larger flat to the new electronic which have to
wait ten seconds and lower dip-switched 1 and 2. feature dip-switches 1 and 2 in up position.
13. After installing the transmitter on the bracket and connecting 3. Connect the transmitter to power supply, wait ten
it to the manifold, perform a PV zero bias. seconds and lower dip-switched 1 and 2.
— II: Group for surface areas (not mines) — T6: Temperature class of the transmitter
(corresponding to 85°C max) with a Ta from -50°C to +40°C
— 1/2: Category - It means that only a part of the
transmitter complies with category 1 and a second part About the applications, this transmitter can be used in Zone “0”
complies with category 2 (see next application sketch). (Gas) classified areas (continuous hazard) with its “process
part” only, whereas the remaining part of the transmitter, i.e. its
— G: Gas (dangerous media) enclosure, can be used in Zone 1 (Gas), only (see sketch
below). Reason of this is the process part of the transmitter
— D: Dust (dangerous media) (normally called primary transducer) that provides inside
— T85°C: Maximum surface temperature of the transmitter separation elements to seal off the electrical sensor from the
enclosure with a Ta from -50°C to +40°C for Dust (not continuously hazardous process, according to the EN 60079-1.
Gas) with a dust layer up to 50 mm depth. T85°C: as About Dust application, the transmitter is suitable for “Zone 21”
before for Dust for a Ta +85°C. according to the EN 60079-0 and EN 60079-11 as it is shown
on the relevant part of the sketches.
Tank Silo
Primary transducer
266 Tx
Dangerous Category 1/2 Ga Ex ia Dangerous 266 Tx
medium medium Category 1/2 Da Ex ia
(process) (process)
Note: the transmitter can be connected to either [ib] or [ia] Note: the protection is mainly assured by the “IP” degree
supply (associated apparatus)certified [Ex ia] associated to the low power from supply. This can either be [ia]
Note for “Primary transducer”: see the certification for or [ib]
exceptions
— Ex d: Explosion proof
The meaning of ATEX code is as follows:
— IIC: Gas group
— II: Group for surface areas (not mines)
— T6: Temperature class of the transmitter (corresponding to
— 1/2: Category - It means that only a part of the
85°C max) with a Ta from -50°C to +75°C
transmitter complies with category 1 and a second part
complies with category 2 (see next application sketch).
About the applications, this transmitter can be used in Zone “0”
— G: Gas (dangerous media) (Gas) classified areas (continuous hazard) with its “process
part” only, whereas the remaining part of the transmitter, i.e. its
— D: Dust (dangerous media) enclosure, can be used in Zone 1 (Gas), only (see sketch
below). Reason of this is the process part of the transmitter
— T85°C: Maximum surface temperature of the transmitter
(normally called primary transducer) that provides inside
enclosure with a Ta (ambient temperature) +75°C for Dust
separation elements to seal off the electrical sensor from the
(not Gas) with a dust layer up to 50 mm depth.
continuously hazardous process, according to the EN 60079-1.
Important. The number close to the CE marking of the transmitter About Dust application, the transmitter is suitable for “Zone 21”
safety label identifies the Notified Body which has responsibility for according to the EN 60079-1 as it is shown on the relevant
the surveillance of the production. part of the sketches.
Tank Silo
Primary transducer
266 Tx
Dangerous Dangerous
266 Tx Category 1/2 Db Ex tb
medium medium
Category 1/2 Ga Ex d
(process) (process)
IP code
About the degree of protection provided by the enclosure of the pressure transmitter, the 2600T SERIES has been certified IP67
according to EN 60529 standard. The first characteristic numeral indicates the protection of the inside electronics against ingress
of solid foreign objects including dusts.
The assigned “6” means an enclosure dust-tight (no ingress of dust).
The second characteristic numeral indicates the protection of the inside electronics against ingress of water.
The assigned “7”means an enclosure water-protected against a temporary immersion in water under standardized conditions of
pressure and time.
FM09ATEX0025X (Tremezzina, Minden, Bangalore and — Ex tc: type of protection “tc” means protection by enclosure
Shanghai products) technique
The meaning of Atex code is as follows : — IP67: degree of protection of the transmitter acc. EN60529
— II: Group for surface areas (not mines) — T85°C: Maximum surface temperature of the transmitter
enclosure with a Ta from -50°C to +40°C for Dust (not Gas)
— 3: Category of equipment
About the applications, this transmitter can be used in Zone 22
— G: Gas (Dangerous media)
(Dust) (unlikely/infrequent hazard) as it shown on the following
— Ex nL: type of protection “n” with “energy limitation” skecth (right side).
— IIC: gas group
— T4: Temperature class of the transmitter (which corresponds
to 135°C max) with a Ta from -50°C to +85°C
— T5: Temperature class of the transmitter (which corresponds
to 100°C max) with a Ta from -50°C to +40°C
— T6: Temperature class of the transmitter (which corresponds
to 85°C max) with a Ta from -50°C to +40°C
Zone 2 Zone 22
Important - Note for pressure transmitter with combined approval. Before installation of the Transmitter, the customer should
permanently mark his chosen Protection Concept on the safety label. The transmitter can only be used with according to this Protection
Concept for the whole life. If two or more types of protection box (on safety label) are permanent marked, the pressure transmitter must be
removed from hazardous classified locations. The selected Type of Protection is allowed to be changed only by manufacturer after a new
satisfactory assessment.
ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183
abb.com/pressure
—
We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2018
All rights reserved 3KXP000002R4201
—
A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N
Index
1 Introduction........................................................... 4 7 Commissioning.................................................... 17
1.1 Instruction manual structure.......................................... 4 7.1 Write Protection.......................................................... 17
1.2 Models covered by this manual...................................... 4 7.1.1 Write protection activation via dip switch.............. 17
1.3 Product description....................................................... 4 7.2 Correcting the lower range value / zero shift................. 17
7.3 Securing the housing cover in flameproof areas............ 17
2 Safety..................................................................... 5
2.1 General safety information............................................. 5 8 Operation............................................................. 18
2.2 Improper use................................................................. 5 8.1 Factory settings ......................................................... 18
2.3 Technical limit values..................................................... 5 8.2 Configuration types..................................................... 18
2.4 Warranty prevision......................................................... 5 8.3 Configuring the transmitter with LCD keys.................... 18
2.5 Use of instruction.......................................................... 5 8.4 LRV and URV configuration (1 ... 5 V ranging).............. 18
2.6 Operator liability............................................................ 6 8.5 Activation procedure for the integrated LCD................. 19
2.7 Qualified personnel........................................................ 6 8.6 HMI as feedback of the local push button operations... 19
2.8 Returning devices......................................................... 6 8.7 HMI menu structure..................................................... 19
2.9 Disposal........................................................................ 6 8.7.1 Easy Set-up......................................................... 20
2.10 Information on WEEE Directive 2012/19/UE................. 6 8.8 Hardware settings: dip-switch functionality................... 21
2.11 Transport and storage................................................. 6 8.9 Damping..................................................................... 21
2.12 Safety information for electrical installation................... 6 8.10 Transfer function........................................................ 21
2.13 Safety information for inspection and maintenance....... 6 8.10.1 Linear................................................................ 21
8.10.2 Custom linearization curve.................................. 22
3 Transmitter overview.. ............................................ 7
8.10.3 Cylindrical lying tank .......................................... 22
3.1 Transmitter components overview.................................. 7
8.10.4 Spherical Tank .................................................. 22
3.2 Range & Span consideration.......................................... 8
8.11 Configuration with the PC or HHT ............................. 22
4 Opening the box.................................................... 9
9 Error messages. . .................................................. 23
4.1 Identification.................................................................. 9
9.1 LCD Display................................................................ 23
4.2 Optional wired-on SST plate (I1)..................................... 9
9.2 Error states and alarms............................................... 23
4.3 Handling....................................................................... 9
4.4 Storage......................................................................... 9 10 Maintenance...................................................... 25
10.1 Returns and removal................................................. 25
5 Mounting.............................................................. 10 10.2 Pressure transmitter sensor....................................... 25
5.1 General....................................................................... 10
10.3 Pressure transducer replacement............................... 25
5.2 IP protection & designation.......................................... 10
10.4 Electronic replacement.............................................. 25
5.3 Mounting the transmitter............................................. 10
5.3.1 Transmitter factory configuration consideration ..... 10 11 Hazardous area consideration........................... 26
5.3.2 Hazardous area considerations ............................ 10 11.1 Ex Safety aspects and IP Protection (North America).. 26
5.4 Pressure Equipment Directive (PED) (2014/68/EU)........ 10 11.1.1 Applicable standards.......................................... 26
5.4.1 Devices with PS >200.......................................... 10 11.1.2 Classifications.................................................... 26
5.4.2 Devices with PS ≤200 bar.................................... 10
Trouble Sheet. . ........................................................ 27
5.5 Mounting a P style pressure transmitter....................... 11
5.5.1 B1 and B2 Barrel housing bracket details............. 13 Return Report......................................................... 28
5.6 Transmitter housing rotation........................................ 13
5.7 Impulse piping connection for standard instruments..... 13
6 Transmitter wiring................................................ 14
6.1 Cable connection........................................................ 14
6.2 Analogue output (HART) transmitter wiring................... 14
6.3 Supply requirement..................................................... 15
6.4 Wiring procedure......................................................... 15
6.5 Grounding................................................................... 16
6.6 Surge protector equipped terminal block (optional)....... 16
6.7 Common mode voltages............................................. 16
1 Introduction
1.1 Instruction manual structure
The present manual provides information on installing, operating,
troubleshooting the 266 pressure transmitter. Every section of
the present manual is specifically dedicated to the specific phase
of the transmitter lifecycle starting from the receipt of the
transmitter and its identification, passing to the installation, to the
electrical connections, to the configuration and to the
troubleshooting and maintenance operations.
2 Safety
2.1 General safety information In addition, you must observe the relevant safety regulations
The “Safety” section provides an overview of the safety aspects regarding the installation and operation of electrical systems,
to be observed for operation of the device. and the relevant standards, regulations and guidelines about
explosion protection.
The device has been constructed in accordance with the state
of the art and is operationally safe. It has been tested and left Warning. The device can be operated at high levels of pressure and
the factory in perfect working conditions. The information in the with aggressive media. As a result, serious injury or significant
manual, as well as the applicable documentation and property damage may occur if this device is operated incorrectly.
certificates, must be observed and followed in order to maintain
this condition throughout the period of operation.
2.2 Improper use
Full compliance with the general safety requirements must be
observed during operation of the device. In addition to the It is prohibited to use the device for the following purposes:
general information, the individual sections in the manual — As a climbing aid, e.g., for mounting purposes
contain descriptions of processes or procedural instructions
with specific safety information. — As a support for external loads, e.g., as a support for pipes.
Only by observing all of the safety information can you reduce — Adding material, e.g., by painting over the name plate or
to the minimum the risk of hazards for personnel and/or welding/soldering on parts
environment. These instructions are intended as an overview — Removing material, e.g., by drilling the housing.
and do not contain detailed information on all available models
or every conceivable event that may occur during setup, Repairs, alterations, and enhancements, or the installation of
operation, and maintenance work. replacement parts, are only permissible as far as these are
described in the manual. Approval by ABB must be requested
For additional information, or in the event of specific problems for any activities beyond this scope. Repairs performed by
not covered in detail by these operating instructions, please ABB-authorized centers are excluded from this.
contact the manufacturer. In addition, ABB declares that the
contents of this manual are not part of any prior or existing
2.3 Technical limit values
agreements, commitments, or legal relationships; nor are they
intended to amend these. The device is designed for use exclusively within the values
stated on the name plates and within the technical limit values
All obligations of ABB arise from the conditions of the relevant specified on the data sheets.
sales agreement, which also contains the solely binding
warranty regulations in full. These contractual warranty The following technical limit values must be observed:
provisions are neither extended nor limited by the information — The Maximum Working Pressure may not be exceeded.
provided in this manual.
— The Maximum ambient operating temperature may not be
Caution. Only qualified and authorized specialist personnel should exceeded.
be charged with installation, electrical connection, commissioning, — The Maximum process temperature may not be
and maintenance of the transmitter. Qualified personnel are persons exceeded.
who have experience in installation, electrical wiring connection,
commissioning, and operation of the transmitter or similar devices, — The housing protection type must be observed.
and hold the necessary qualifications such as:
2.4 Warranty prevision
— Training or instruction, i.e., authorization to operate and
maintain devices or systems according to safety engineering Using the device in a manner that does not fall within the scope
standards for electrical circuits, high pressures, and of its intended use, disregarding this manual, using
aggressive media underqualified personnel, or making unauthorized alterations,
releases the manufacturer from any liability for any resulting
— Training or instruction in accordance with safety engineering damage. This makes the manufacturer’s warranty null and void.
standards regarding maintenance and use of adequate safety
systems. 2.5 Use of instruction
For safety reasons, ABB draws your attention to the fact that only Danger – <Serious damage to health/risk to life>. This message
sufficiently insulated tools conforming to DIN EN 60900 may be indicates that an imminent risk is present. Failure to avoid this will
used. result in death or serious injury.
Since the transmitter may form part of a safety chain, we
recommend replacing the device immediately if any defects are Caution – <Minor injuries>. This message indicates a potentially
detected. In case of use in Hazardous Area non sparking tools only dangerous situation. Failure to avoid this could result in minor
must be employed. injuries. This may also be used for property damage warnings.
All devices sent back to ABB must be free from any hazardous Corrective maintenance work may only be performed by trained
materials (acids, alkalis, solvents, etc.). personnel.
— Before removing the device, depressurize it and any
2.9 Disposal adjacent lines or containers.
ABB actively promotes environmental awareness and has an
— Check whether hazardous materials have been used as
operational management system that meets the requirements
materials to be measured before opening the device.
of EN ISO 9001:2015 and EN ISO 14001:2015. Our products
Residual amounts of hazardous substances may still be
and solutions are intended to have minimum impact on the
present in the device and could escape when the device is
environment and persons during manufacturing, storage,
opened.
transport, use and disposal.
— Within the scope of operator responsibility, check the
This includes the environmentally friendly use of natural
following as part of a regular inspection:
resources. ABB conducts an open dialog with the public
through its publications. Pressure-bearing walls/lining of the pressure device
This product/solution is manufactured from materials that can Measurement-related function
be reused by specialist recycling companies.
Leak-tightness
2.10 Information on WEEE Directive 2012/19/EU Wear (corrosion)
(Waste Electrical and Electronic Equipment)
This product or solution is subject to the WEEE Directive
2012/19/EU or corresponding national laws. Starting from
August 15th 2018, electrical and electronic equipment marked
with the crossed-out wheeled bin symbol may not be disposed
as unsorted municipal waste. Waste of electrical and electronic
equipment (WEEE) shall be treated separately using the
national collection framework available to customers for the
return, recycling and treatment of WEEE.
3 Transmitter overview
3.1 Transmitter components overview
Calib.
Range C
2600T Tag
Number
PRESSURE TRANSMITTER
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD
Figure 3: 4-line layout of the optional wired-on Stainless Steel plate
5 Mounting
5.1 General 5.3 Mounting the transmitter
Study these installation instructions carefully before proceeding. 5.3.1 Transmitter factory configuration consideration
Failure to observe the warnings and instructions may cause a The 266 pressure transmitter in your hands has been factory
malfunction or personal hazard. Before installing the calibrated to reflect the published declared performance
transmitter, check whether the device design meets the specification; no further calibration is required in normal
requirements of the measuring point from a measurement condition. ABB typically configures 266 pressure transmitters
technology and safety point of view. according to the user requirements. A typical configuration
includes:
This applies in respect of the:
— Explosion protection certification — TAG number
— Process connection, isolating diaphragm, etc. FM Approvals US and FM Approvals Canada (option code EB):
— Explosionproof (US): Class I, Div. 1, Groups A, B, C, D
In addition, the relevant directives, regulations, standards, and
accident prevention regulations must be observed (e.g., VDE/ Class I, Zone 1 AEx d IIC T4
VDI 3512, DIN 19210, VBG, Elex V, etc.). Measurement — Explosionproof (Canada): Class I, Div. 1, Groups B, C, D
accuracy is largely dependent on correct installation of the
pressure transmitter and, if applicable, the associated Class I, Zone 1 Ex d IIC T4
measuring pipe(s). As far as possible, the measuring setup — Dust Ignitionproof: Class II, Div. 1, Groups E, F, G
should be free from critical ambient conditions such as large
variations in temperature, vibrations, or shocks.
Warning – General Risk for model 266 used in zone 0. Model
266 enclosure contains aluminum and is considered to present a
Important. If unfavorable ambient conditions cannot be avoided for
reasons relating to building structure, measurement technology, or potential risk of ignition by impact or friction. Care must be taken into
other issues, the measurement quality may be affected. If a remote account during installation and use to prevent impact or friction.
seal with capillary tube is installed on the transmitter, the additional
operating instructions for remote seals and the related data sheets 5.4 Pressure Equipment Directive (PED) (2014/68/EU)
must be observed. 5.4.1 Devices with PS >200
Devices with a permissible pressure PS >200 bar have been
5.2 IP protection & designation subject to a conformity validation. The data label includes the
following specifications:
The housings for 266 transmitters are certified as conforming to
protection type IP66 / IP67 (according to IEC 60529) or NEMA
Type 4X (according to NEMA 250).
The first number indicates the type of protection the integrated
electronics have against the entry of foreign bodies, including
dust.
“6” means that the housing is dust-proof (i.e., no ingress of
dust). The second number indicates the type of protection
the integrated electronics have against the entry of water.
The second number indicates the type of protection the
integrated electronics have against the entry of foreign
bodies, including water.
“6” means that the housing is protected against water;
specifically, powerful jets of water under standardized
conditions.
“7” means that the housing is protected against water;
specifically, against the effects of temporary immersion in Figure 4: 266 nameplate with PED data
water under standardized water pressure and temporal 5.4.2 Devices with PS ≤200 bar
conditions. Devices with a permissible pressure PS ≤200 bar correspond
to article 3 paragraph (3). They have not been subject to a
conformity validation. These instruments were designed and
manufactured acc. to SEP Sound Engineering Practices.
145 (5.71)
145 (5.71)
16 (0.63)
18 (0.71)
(0.63)
18 (0.71)
39 (2.13)
54 (2.13)
(1.54)
16
54
39 (1.54)
32 (1.26) width across
1/2 - 14 NPT flats of exagon
32 (1.26) width across 108 (4.25) 49 (1.93)
72 (2.83) flats of exagon 108 (4.25) 49 (1.93)
Figure 5 Model 266HSH with 1/2-14 NPT male process connection and barrel housing installed on a 2”pipe with optional bracket (B6
carbon steel or B7 Stainless Steel 316L) for sensor P, Q and S
18 (0.71)
19 (0.75)
36 (1.42)
Figure 6: Model 266HSH with 1/2-14 NPT female process connection and barrel housing installed on a 2”pipe with optional bracket (B6
carbon steel or B7 Stainless Steel 316L) for sensor P, Q and S
145 (5.71)
16 (0.63)
18 (0.71)
52 (2.05)
27 (1.06) width
across flats
72 (2.83)
108 (4.25)
Figure 7: Model 266HSH with 1/2-14 NPT male process connection and barrel housing installed on a 2”pipe with optional bracket (B6
carbon steel or B7 Stainless Steel 316L) for sensor W
91 (3.58)
18 (0.71) 113 (4.45) 18 (0.71)
145 (5.71)
16 (0.63)
18 (0.71)
72 (2.83)
40 (1.58)
Figure 8: Model 266HSH with 1/2-14 NPT female process connection and barrel housing installed on a 2”pipe with optional bracket (B6
carbon steel or B7 Stainless Steel 316L) for sensor W
6 Transmitter wiring
6.1 Cable connection
Warning - General risks. Observe the applicable regulations
governing electrical installation. Connections must only be Depending on the design supplied, the electrical connection is
established in a dead-voltage state. Since the transmitter has no established via a cable entry or 1/2-14 NPT thread. The screw
switch-off elements, overvoltage protection devices, lightning terminals are suitable for wire cross sections of up to 2.5 mm2
protection, and voltage separation capacity must be provided at the (AWG 14).
plant (overvoltage/lightning protection is optional). Check that the
existing operating voltage corresponds to the voltage indicated on Important. With Category 3 transmitters for use in “Zone 2”, a
the name plate. The same lines are used for both the power supply qualified cable gland for this type of protection must be installed by
and output signal. In case the surge protection option is present the customer (see the section “Hazardous Area Consideration”). An
and the transmitter is installed in a Hazardous area, the transmitter M20 x 1.5 threads is located in the electronics housing for this
has to be power supplied from a voltage source isolated from purpose. For transmitters with “Flameproof enclosure” (Ex d) type
mains (galvanic separation). Furthermore the potential equalization of protection, the housing cover must be secured using the locking
for the entire powering cable must be guaranteed since the intrinsic screw. The screw plug that may have been supplied with the
safety circuit of the transmitter is grounded. transmitter must be sealed at the plant using Molykote DX.
Electrical shock can result in death or serious injury. Avoid contact The installer assumes responsibility for any other type of sealing
with the leads and terminals. High voltage that may be present on medium used. At this point, we wish to draw your attention to the
leads can cause electrical shock. fact that increased force will be required to unscrew the housing
cover after an interval of several weeks.
Do NOT make electrical connections unless the electrical code
designation stamped on the transmitter data plate agrees with the This is not caused by the threads, but instead is due solely to the
classification of the area in which the transmitter is to be installed. type of gasket.
Failure to comply with this warning can result in fire or explosion.
5 2 - Hand-held
4 communicator
3 - External
ground termination
- point
6 + - +
4 - Internal
- + + ground termination
3
point
5 - Line load
1 6 - 1 to 5 V DC
out (Voltmeter)
7 Commissioning
Once the transmitter has been installed, it is put into operation 7.2 Correcting the lower range value / zero shift
by switching on the operating voltage. During installation of the transmitter, caused by mounting (e.g.,
Check the following before switching on the operating voltage: a slightly oblique mounting position, etc.) may occur; these
must be corrected.
— Process connections
— Electrical connection Important. The transmitter must have reached its operating
temperature (approx. 5 min. after startup, if the transmitter has
— The impulse line/s and the measuring chamber of the already reached the ambient temperature) in order to perform zero
measuring equipment must be completely filled with the shift correction. The correction must be made at P = 0.
measuring medium.
The transmitter can then be put into operation. To do this, the 7.3 Securing the housing cover in flameproof areas
shut-off valves must be actuated in the following sequence (in Each of the front faces of the electronics housing features a
the default setting, all valves are closed). locking screw (hex-head socket screw) on the bottom side.
Gauge model — Install the housing cover to the housing by hand-
— Open the shut-off valve on the pressure tap connection tightening it.
— Open the positive shut-off valve. — Turn the locking screw counterclockwise to secure the
housing cover. This involves unscrewing the screw until
To put the transmitter out of operation, carry out the steps in the screw head stops at the housing cover.
reverse order.
8 Operation
8.1 Factory settings 8.4 LRV and URV configuration (1 ... 5 V ranging)
Transmitters are calibrated at the factory to the customer’s — Apply the lower range value for pressure (1 V) from the
specified measuring range. The calibrated range is provided on process or from a pressure generator. The pressure must
the name plate whereas the tag number on the additional tag be stable and applied with a high level of accuracy
plate. The calibrated range and tag number are provided on the << 0.05 % (observing the set damping value).
name plate. If this data has not been specified, the transmitter — Remove instrument windowed cover.
will be delivered with the following configuration:
— Press “Z” LCD key for few seconds. Operator will be
Parameter Factory setting
asked about proceeding with the operation in progress.
Lower Range Value (LRV) (1V) Zero
Upper Range Value (URV) (5V) Upper Range Limit (URL)
By depressing “Yes” a small screwdriver icon will appear
Output transfer function Linear on the bottom of the LCD. Depressing “Yes” for two
Damping 1 second seconds will set the the output signal to 1 V. A
Transmitter failure (alarm) Upscale (5.4V) confirmation string (“Oper Done”) will be shown on device
Optional LCD HMI scale 1 line PV main screen (for additional string messages, refer to
section ”8.6 HMI as feedback of the local push button
Important. Every configurable parameters listed here above can operations”). The span will remain unchanged.
easily be modified with an HART handheld terminal running proper
EDD file. Information regarding materials, filling liquid type, etc. is
stored inside the non-volatile memory of the device.
The integral LCD HMI is integrated to the 266 communication ! Proc Too The Pressure measured in input is too high and not
board. It can be used to visualize the process measured High acceptable for the requested operation
variables as well as to configure the display and the transmitter. ! New URV The Zero (Z) operation cannot be accepted because the
Error URV would be shifted outside the Upper Sensor limit
In addition, diagnostic information is provided. To access the
The Span (S) operation cannot be accepted because the
functionality of the HMI the following activation procedure
needs to be carried out: ! Span Error new URV would be too close to the LRV and their
difference lower than the Minimum Span value
— Keys “Z” and “S” need to be pressed simuoltaneously for
! Oper The push button operation has been refused because the
5 seconds to initiate the configurable mode.
Disabled Write Protection is enabled.
— Press key “S” to access the menu. Key “Z” give direct ! LRV Too New LRV is too low and not acceptable for the requested
access to the diagnostics visualization. Low operation
LRV Too New LRV is too high low and not acceptable for the
High requested operation
URV Too New URV is too low and not acceptable for the requested
Low operation
URV Too New URV is too high and not acceptable for the requested
High operation
Device is armed to accept HART command 73 “Find
Armed Device”. This message can be triggered only during the
device wakeup operation
Switch 2 up in “1” position indicates that a new sensor has — Cylindrical lying tank
been installed. — Spherical tank
AFTER ANY REPLACE OPERATION IT IS RECOMMENDED TO These output functions can be activated using a Configuration
MOVE DOWN IN “0” POSITION THE RELEVANT SWITCHES. Tool (Digital LCD Integral Display, Hand Held Communicator or
Fail mode (switch 3) PC based software as Asset Vision Basic). The transfer function
If the user wants to modify the factory-defined parameter for can be applied to the analog signal 1 to 5 V only or also to the
the fail safe output condition in case of transmitter failure, it is indication (in engineering units).
necessary to put dip switch 3 on “1” position. Consequently, 8.10.1 Linear
the output will go Downscale. Here below fail safe values: Using this function, the relationship between the input
on “0” position the output is High (5.4V) (measured value), expressed in % of the calibrated span and
the output is linear (i.e.: at 0% input, corresponds 0% output -
on “1” position the output is Low (0.9V) 1 V, at 100% input corresponds 100% output - 5 V).
Write lock (switch 4) No further settings are possible here.
If the user wants to protect the configuration from unauthorized
writing, dip switch 4 has to be moved up in “1” position.
9 Error messages
9.1 LCD Display
The LCD HMI in case of transmitter errors or malfunctioning is capable of displaying specific error/fault messages to help the user
in identifying the problem and resolve it. In case of an alarm, a message consisting of an icon and text appears at the bottom of
the process display. Use the (1) key to call up the information level. Use the “Diagnostics” menu to call up the error description
with a help text. In the error description, the error number is displayed in the second line (M028.018). Two further lines are used to
describe the error. The device status is divided into four groups. The message text beside this icon in the display provides
information about where to look for the error. There are the following areas: Electronic, Sensor, Configuration, Operating and
Process.
Icon Description
Error / Failure
Maintenance required
The Sensor Temperature Value produced Use a HART configurator (DTM - Hand held) to place
Input Simulation
C088.030 in output is derived by the value simulated device back in to normal operating mode (Remove no effect
Active
in input the input simulation)
The replacement operation must be executed: Move
the SW 1 of the electronics in position 1 = Enable
The Electronics or the Sensor have been
replace mode -Select the SW 2 the element that has
M020.042 Replace Info changed but the replacement operation no effect
been changed between new Sensor or new
has not been executed
electronics -Power Cycle the device -Move the SW 1
of the electronics in position 0
The temperature of the process environment affects the The compatibility of pressure transmitter
Sensor Temperature pressure transmitter; Excess temperature can reduce model and process conditions has to be
S054.006 no effect
Out of Limits accuracy, degrade device components and may require checked. A different installation type could
calibration/replacement. be required e.g. use of remote seals.
10 Maintenance
If transmitters are used as intended under normal operating 10.3 Pressure transducer replacement
conditions, no maintenance is required. It is sufficient to check If the pressure transducer needs to be replaced proceed as
the output signal at regular intervals (in accordance with the follows:
operating conditions), as described in the instructions in the 1. Insulate the transmitter from the process by acting on the
section “Operation resp. Configuration of the transmitter”. If manifolds or on the insulation valves
deposits are expected to accumulate, the measuring equipment
2. Open the vent valves to allow sensor depressurization
should be cleaned on a regular basis, in accordance with the
operating conditions. Cleaning should ideally be carried out in a 3. Disconnect the power supply and disconnect the wiring
workshop. Repair and maintenance activities may only be 4. Disconnect the transmitter from the bracket unscrewing the
performed by authorized customer service personnel. When fixing bolts.
replacing or repairing individual components, original spare parts
5. Open the communication board/HMI compartment cover
must be used.
6. The communication board is connected to the sensor via a
Attention – Potential damage to parts. The electronic flat cable and a connector. Remove the communication
components of the printed circuit board can be damaged by static board and gently disconnect the connector
electricity (observe ESD guidelines). Make sure that the static
7. Release the tang screw completely and rotate the housing
electricity in your body is discharged when touching electronic
until its complete removal
components. If a remote seal is mounted on the measuring
equipment, it must not be removed (please refer to the dedicated 8. The 266 can reconfigure itself with the previous configured
document). parameters thanks to the auto-configuration functionality.
9. Before powering on the transmitter raise dip-switches 1 and
Warning – <Bodily injury>. Explosion-proof transmitters must be 2 in up position. Connect the transmitter to power supply,
either repaired by the manufacturer or approved by a certified wait ten seconds and lower dip-switched 1 and 2.
expert following repair work. Observe the relevant safety
precautions before, during and after repair work. Only disassemble 10. After installing the transmitter on the bracket and
the transmitter to the extent necessary for cleaning, inspection, connecting it to the manifold, perform a PV zero bias.
repairs, and replacement of damaged components.
10.4 Electronic replacement
10.1 Returns and removal If the electronic module needs to be replaced proceed as follows:
Defective transmitters sent to the repairs department must, 1. Insulate the transmitter from the process by acting on the
wherever possible, be accompanied by your own description manifolds or on the insulation valves.
of the fault and its underlying cause.
2. Open the vent valves to allow sensor depressurization.
Warning – General risks. Before removing or disassembling the 3. Power the transmitter off by disconnecting the wiring.
device, check for hazardous process conditions such as pressure
4. Open the windowed cover and gently remove the electronic
on the device, high temperatures, aggressive or toxic media, and
module with integrated LCD by acting on the removal slots
so on. Read the instructions in the sections “Safety” and “Electrical
placed on the external part of the module itself (see picture
connection”, and perform the steps outlined there in reverse order.
below). This operation shall be carried out very carefully by
using a dedicated removing tool or a thin, flat screwdriver.
10.2 Pressure transmitter sensor
Essentially maintenance is not required for the transmitter sensor.
Anyway the following items should be checked periodically:
In case one of the check points above fails, please replace the
damaged part with an original spare part. Please contact your
local ABB office for spare parts support information or refer to
the spare part list. The use of non-original spare parts makes the Figure 14: Slot for electronic module removal
warranty void. In case you want ABB to perform the repair, 5. Gently disconnect the sensor flat cable from the rear of the
please send back the transmitter to your local ABB office electronic module.
complete with the return form that you find in this manual 6. Connect the sensor flat cable to the new electronic module
appendix and include it with the device. with dip switch 1 in up position.
7. Connect the transmitter to power supply, wait ten seconds
Attention – Potential damage to parts. Do not use sharp or and lower dip-switch 1 to 0 position. 266 can reconfigure
pointed tools. Do not damage the insolating diaphragms. itself with the previous configured parameters thanks to the
auto-configuration functionality.
11.1.2 Classifications
The 2600T Series pressure transmitters have been certified by FM Approvals for the following Class, Divisions and Gas groups,
hazardous classified locations, temperature class and types of protection.
— Explosionproof (US) for Class I, Division 1, Groups A, B, C and D, hazardous (classified) locations and Class I, Zone 1 AEx d IIC T4
— Explosionproof (Canada) for Class I, Division 1, Groups B, C and D, hazardous (classified) locations and Class I, Zone 1 Ex d IIC T4
— Dust Ignition proof for Class II, III Division 1, Groups E, F and G, hazardous (classified) locations.
— Suitable for Class II, III, Division 2, Groups F and G, hazardous (classified) locations.
— Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature).
— Ambient Temperature range -50°C to +85°C (dependent on the maximum input current and the maximum temperature class).
— Electrical Supply range Minimum 8 Volts, Maximum 30 Volts.
— Type 4X applications Indoors/Outdoors.
IDENTIFICATION
Customer
Purchase order No
Plant
Instrument Tag No
Model
Serial Number
OPERATING CONDITIONS
Specify location, environmental conditions, type of service and approximate number of operating hours or
date of installation if known
DANGEROUS FLUIDS
In case of toxic or otherwise dangerous fluid, please attach the relevant Material Safety Data Sheet
Material returned for factory repair should be sent to the nearest ABB Service Center; transportation charges prepaid by the Purchaser
Please enclose this sheet duty completed to cover letter and packing list
ABB Inc.
Process Automation Division
7051 Industrial Boulevard
Bartlesville, Oklahoma 74006, USA
Tel: +1 918 338 4888
Fax: +1 918 338 4699
From
Description
Return authorization no.
Model number
Serial number
A) The above equipment has not been in contact with any material which is hazardous to health.
The above equipment has been in contact with the material(s) noted below but that it has now been
B)
completely de-contaminated and is now safe to handle and dismantle without any special precautions.
Material(s) which have been in contact with this equipment:
If A) or B) are not applicable full instructions for the safe handling of this equipment for disposal must be
C)
supplied.
Please delete A), B) or C) above as applicable, complete the signature section below, then send the completed
declaration either with the returned items, or by fax for the attention of the Calibration & Repair Centre.
Note – no action to examine or repair equipment will be undertaken until a valid COSHH declaration has been
received, completed by an authorized officer of the end user company.
Signed
Name
Position
Date
ABB S.p.A
Process Automation Division
Uffici Commerciali / Sales Office:
Via Statale, 113 - 22016 Lenno (CO) Italy
Tel. +39 0344 58 111
Fax +39 0344 56 278
e-mail: abb.instrumentation@it.abb.com
ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183
abb.com/pressure
—
We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2018
All rights reserved
—
A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N
JDF200
Field indicator
1.13 Trouble Sheet................................................. 33
2 1. Introduction
2.1 1.1 Instruction manual structure
The present manual provides information on installing, operating,
troubleshooting the JDF200 Field Indicator. Every section of the
present manual is specifically dedicated to the specific phase of
the field indicator lifecycle starting from its receipt and
identification, passing to the installation, to the electrical
connections, to the configuration and to the troubleshooting and
maintenance operations.
For additional information, or in the event of specific problems The following technical limit values must be observed:
not covered in detail by these operating instructions, please — The Maximum ambient operating temperature may not be
contact the manufacturer. In addition, ABB declares that the exceeded.
contents of this manual are not part of any prior or existing
agreements, commitments, or legal relationships; nor are they — The housing protection type must be observed.
intended to amend these.
3.3 2.3 Warranty provision
All obligations of ABB arise from the conditions of the relevant
sales agreement, which also contains the solely binding Using the device in a manner that does not fall within the scope
warranty regulations in full. These contractual warranty of its intended use, disregarding this manual, using
provisions are neither extended nor limited by the information underqualified personnel, or making unauthorized alterations,
provided in this manual. releases the manufacturer from any liability for any resulting
damage. This makes the manufacturer’s warranty null and void.
Caution. Only qualified and authorized specialist personnel should
be charged with installation, electrical connection, commissioning, 3.4 2.4 Use of instructions
and maintenance of the field indicator. Qualified personnel are Danger – <Serious damage to health/risk to life>. This message
persons who have experience in installation, electrical wiring indicates that an imminent risk is present. Failure to avoid this will
connection, commissioning, and operation of the field indicator or result in death or serious injury.
similar devices, and hold the necessary qualifications such as:
— Training or instruction, i.e., authorization to operate and Caution – <Minor injuries>. This message indicates a potentially
maintain devices or systems according to safety engineering dangerous situation. Failure to avoid this could result in minor
standards for electrical circuits, high pressures, and injuries. This may also be used for property damage warnings.
aggressive media
Important. This message indicates indicates operator tips or
— Training or instruction in accordance with safety engineering particularly useful information. It does not indicate a dangerous or
standards regarding maintenance and use of adequate safety damaging situation.
systems.
For safety reasons, ABB draws your attention to the fact that only Warning – <Bodily injury>. This message indicates a potentially
sufficiently insulated tools conforming to DIN EN 60900 may be dangerous situation. Failure to avoid this could result in death or
used. serious injury
Since the field indicator may form part of a safety chain, we Attention – <Property damage>. This message indicates a
recommend replacing the device immediately if any defects are potentially damaging situation. Failure to avoid this could result in
detected. In case of use in Hazardous Area non sparking tools only damage to the product or its surrounding area.
must be employed.
1
1 - LCD display with keypad (L1 option)
2 - Terminal block / conversion board
Figure 1: Field Indicator components
B
ABB S.p.A.
Lenno (Co) Italy
6 5 Mounting
6.1 5.1 General EXPLOSION PROOF:
Study these installation instructions carefully before proceeding. ATEX Europe (code E2) approval
Failure to observe the warnings and instructions may cause a II 2G Ex db IIC Tx Gb and II 2D Ex tb IIIC Tx Db IP67
malfunction or personal hazard. Before installing the field IECEx (code E9) approval
instrument, check whether the device design meets the Ex db IIC Tx Gb and Ex tb IIIC Tx Db IP67
requirements of the measuring point from a measurement
technology and safety point of view. This applies in respect of the: Type “n” and Intrinsically safe Ex ic:
ATEX Europe (code E3 ) type examination
— Explosion protection certification II 3G Ex nA IIC Tx Gc and II 3G Ex ic IIC Tx Gc and II 3D Ex tc IIIC
— Temperature Tx Dc IP67
IECEx (code ER) type examination
— Operating voltage and current Ex nA IIC Tx Gc and Ex ic IIC Tx Gc and Ex tc IIIC Tx Dc IP67
In addition, the relevant directives, regulations, standards, and Intertek US (cod. EV) and Intertek Canada (cod. EU):
accident prevention regulations must be observed (e.g., VDE/VDI — Explosionproof
3512, DIN 19210, VBG, Elex V, etc.). As far as possible, the setup US: Class I, Div. 2, Groups A, B, C, D T6...T4
should be free from critical ambient conditions such as extreme
Class II, Div 2 Groups F, G T6...T4
temperatures, vibrations, or shocks.
Class I, Zone 1 AEx d IIC T6...T4 Gb
Important. If unfavorable ambient conditions cannot be avoided for Class II, Div 1 Groups E, F, G T6...T4, Zone 20 AEx ta IIIC
reasons relating to building structure, measurement technology, or T85°C...T135°C Da
other issues, product quality may be affected. Canada: Ex d IIC T6...T4 Gb
Ex tb IIIC T85°C...T135°C Db
Ex ta IIIC Tx Da IP67
6.2 5.2 IP protection & designation
The housings for JDF200 Field Indicator The field indicator is dust — Non-sparking
and sand tight and protected against immersion effect as defined US: Class I, Zone 2 AEx nA IIC T6...T4 Gc
by IEC60529 to IP67 or by NEMA Type 4X. Class I, Div 2 Groups ABCD T6...T4
The first number indicates the protection of the electronics against Canada: Ex nA IIC T6...T4 Gc
the entry of foreign bodies, including dust. — Intrinsically safe
US: Class I, Zone 0 AEx ia IIC T6...T4 Ga
“6” means that the housing is dust-proof (i.e., no ingress of
Class I, Division 1 Groups A, B, C, D T6...T4
dust). The second number indicates the type of protection
the integrated electronics have against the entry of water. Class II, Division 1 Groups E, F, G T6...T4
When connected per drawing No. DH3260
The second number indicates the protection of the electronics Class I, Division 2 Groups A, B, C, D T6...T4
against the entry of foreign bodies, including dust.
Class I, Zone 2 AEx ic IIC T6...T4 Gc
“7” means that the housing is protected against water; specifically, When connected per drawing No. DH3260
against the effects of temporary immersion in water under Canada: Ex ia IIC T6...T4 Ga
standardized water pressure and temporal conditions. Ex ia IIIC T85°C...T135°C Da
When connected per drawing No. DH3260
6.3 5.3 General mounting information Ex ic IIC T6...T4 Gc
6.3.1 5.3.1 Transmitter factory configuration consideration When connected per drawing No. DH3260
The field indicator in your hands has been manufactured to reflect — Enclosure type 4X
the published specification. ABB configures JDF200 field indicator
COMBINED ATEX (cod. EW = E1+E2+E3), (cod. E7 = E1+E2)
according to the user requirements. A configuration includes:
COMBINED ATEX, cNRTLus, IECEx Approvals
— TAG number (cod. E5 = EW+EV+EU+EI)
— LCD display configuration COMBINED NRTL Approvals US and Canada
— Scaling range — Intrinsically safe (code EJ)
— Explosionproof (code EK)
6.3.2 5.3.2 Hazardous area considerations — Nonincendive (code EL)
The field indicator can be installed in hazardous area only if
certified. The certification plate is permanently fixed on the field COMBINED IECEx (cod. EH = E8+E9), (cod. EI = E8+E9+ER)
indicator housing. JDF200 can have the following certifications:
6.4 Warning - General risk for JDF200 used in zone
INTRINSIC SAFETY: 0
ATEX Europe (code E1) approval
Model JDF200 enclosure contains aluminium and is considered to
II 1G Ex ia IIC Tx Ga and II 1D Ex ta IIIC Tx Da IP67 and
present a potential risk of ignition by impact or friction. Care must
II 1D Ex ia IIIC Tx Da IP67.
be taken into account during installation and use to prevent
IECEx (code E8) approval
impact or friction.
Ex ia IIC Tx Ga and Ex ta IIIC Tx Da IP67 and Ex ia IIIC Tx Da IP67
54 (2.13)
31 (1.22)
120 (4.72)
107 (4.21)
54 (2.13)
107 (4.21)
26 (1.02)
55 (2.17)
Figure 3: JDF200 field indicator installed on a horizontal or vertical pipe with optional bracket
6.5.2 5.4.2 BB Stainless steel U-bolt for pipe fixing 6.6 5.5 Securing the housing cover in flameproof
The U-bolt and nuts supplied are necessary for the installation areas
on pipe. In case of panel or wall installation, the U-bolt and the The front face of the field indicator housing features a locking
U-bolt nuts and washers will not have to be used. screw (hex-head socket screw) on the top right-end corner
The bolts for panel mounting are not within the scope of (see picture 5).
supply.
— Install the cover on the housing by hand- tightening it.
Access to the signal terminals is gained by removing the integral LCD display.
To remove the LCD, first unscrew the housing cover by turning it. Unplug the LCD by pulling it out gently. On the field indicator
housing two connection ports for cable glands or conduit fittings are provided. These ports are protected with plastic plugs for
transit purpose. The unused port plastic plug must be replaced for Hazardous Area installations with flameproof (explosion proof)
protection (see relevant warning). Depending on the design supplied, the electrical connection is established via a cable entry,
M20 x 1.5 or 1/2-14 NPT thread. The screw terminals are suitable for wire cross sections of up to 2.5 mm2 (AWG 14).
Important. With Category 3 field indicators for use in “Zone 2”, a qualified cable gland for this type of protection must be installed by the
customer (see the section “Hazardous Area Consideration”). An M20 x 1.5 or 1/2-14 NPT thread is located in the electronics housing for this
purpose. For field indicators with “Flameproof enclosure” (Ex d) type of protection, the housing cover must be secured using the locking
screw. At this point, we wish to draw your attention to the fact that increased force will be required to unscrew the housing cover after an
interval of several weeks. This is not caused by the threads, but instead is due solely to the type of gasket.
Important. For Hazardous Areas installations, at least six (6) threads on the cover must be engaged in order to meet flameproof
(explosion-proof) requirements.
The field indicator can be connected in accordance with the following two configurations:
— Indicator only, i.e. coupled to the transmitter’s terminal block.
— Junction box, i.e. inserted in any point of the 4 to 20 mA line connecting the transmitter to its receiver/power supply.
JDF200 Transmitter
+
−
TX
+
-
Transmitter JDF200
Figure 6: Field indicator connection schematics
8 7 Operation
8.1 7.1 Configuration of the field indicator using the Button (1) functionalities Meaning
optional integral LCD with keypad (menu-controlled) Exit Exit menu
Back Back one submenu
The integral LCD is connected on the field indicator electronic Exit without saving the selected parameter
board. It can be used to visualize the process measured Cancel
value
variables as well as to configure the display. Select next position for entering numerical val-
Next
In addition, diagnostic information is provided. To access the ues or letters
functionality of the LCD an activation procedure needs to be
carried out. The keypad activation procedure is the same for Button (4) functionalities Meaning
the TTG (Trough The Glass) version and the conventional LCD. Select Select submenu/parameter
Edit Edit parameter
Save selected parameter and display stored
Ok
parameter value
This menu allows the verification and the parameterization of This menu allows you to monitor diagnostics messages
the basic configuration of the JDF200 field indicator. The menu counters related to signal alarms or saturations.
driven structure will guide you to the choice of the interface
language, the tag number configuration, the decimal point
position, the process variable to be shown and the relevant
settings (engineering unit, zero point, full scale and linearization
type if flow variables are selected).
8.3.5 7.3.5 Device
8.3.6 7.3.6
JDF200 provides a selection of output functions, as follows: Using this function, the relation between the indicator scale /
output value and the input value is square root to the 3rd power.
— Linear (default setting)
8.4.4 7.4.4 Square root to the 5 th power
— Sq. Root (x)
Using this function, the relation between the indicator scale /
— Sq. Root (x3) output value and the input value is square root to the 5th power.
Y= √ X
LINEAR
POINT
CUTOFF Y= mX
Y= 0 X
Icon Description
Error / Failure
Functional check
Maintenance required
10 9 Maintenance
If the field indicator is used as intended under normal operating 10.2 9.2 Basic maintenance activities
conditions, no maintenance is required. It is sufficient to check Essentially maintenance is not required for JDF200 field
the output signal at regular intervals (in accordance with the indicator. Anyway the following items should be checked
operating conditions). If deposits are expected to accumulate, periodically:
the equipment should be cleaned on a regular basis, in
accordance with the operating conditions. Cleaning should — Check the integrity of the housing and covers (no cracks
ideally be carried out in a workshop. should be visible).
Repair and maintenance activities may only be performed by — Check that there is no tear or corrosion on electrical
authorized customer service personnel. connection(s).
When replacing or repairing individual components, original In case one of the check points above fails, please replace the
spare parts must be used. damaged part with an original spare part.
Please contact your local ABB office for spare parts support
Attention – Potential damage to parts. The electronic information or refer to the spare part list.
components of the printed circuit board can be damaged by static
electricity (observe ESD guidelines). Make sure that the static The use of non original spare parts makes the warranty void. In
electricity in your body is discharged when touching electronic case you want ABB to perform the repair, please send back the
components. field indicator to your local ABB office complete with the return
form that you find in this manual appendix and include it with
Warning – <Bodily injury>. Explosion-proof field indicator must be the device.
either repaired by the manufacturer or approved by a certified
expert following repair work. Observe the relevant safety Attention – Potential damage to parts. Do not use sharp or
precautions before, during and after repair work. Only disassemble pointed tools.
the field indicator to the extent necessary for cleaning, inspection,
repairs, and replacement of damaged components.
Warning. When the equipment is used in zone 20, using only an application with type of protection Ex ta, it is necessary to limit the current
as indicated in the following table. In case of use together with an Ex ia application is not needed to limit the current.
For example the current can be limited with a fuse, as indicated in the table, installed in the control panel.
— II: Group for surface areas (not mines) — T5: Temperature class of the field indicator
(corresponding to 100°C max) with a Ta from -50°C to +40°C
— 1: Category - It means that only a part of the transmitter
— T6: Temperature class of the field indicator
complies with category 1 (see next application sketch).
(corresponding to 85°C max) with a Ta from -50°C to +40°C
— G: Gas (dangerous media)
About the applications, this field indicator can be used in Zone
— D: Dust (dangerous media) “0” (Gas) classified areas (continuous hazard).
— Tx°C: Maximum surface temperature of the transmitter About Dust application, the field indicator is suitable for “Zone
enclosure with a Ta from -50°C to +40°C for Dust (not 21” according to the EN 60079-0 and EN 60079-11 as it is
Gas) with a dust layer up to 50 mm depth. T85°C: as shown on the relevant part of the sketches.
before for Dust for a Ta +85°C.
Application for field indicator Ex ta category 1 D
Application with Gas Application with Dust
Tank
Silo
Dangerous Dangerous
medium medium
(process) (process)
Note: the field indicator can be connected to either [ib] or [ia] Note: the protection is mainly assured by the “IP” degree
supply (associated apparatus)certified [Ex ia] associated to the low power from supply. This can either be [ia]
or [ib]
Tank Silo
Dangerous Dangerous
medium medium
(process) (process)
IP code
About the degree of protection provided by the enclosure of the field indicator has been certified IP67 according to EN 60529
standard. The first characteristic numeral indicates the protection of the inside electronics against ingress of solid foreign objects
including dusts.
The assigned “6” means an enclosure dust-tight (no ingress of dust).
The second characteristic numeral indicates the protection of the inside electronics against ingress of water.
The assigned “7”means an enclosure water-protected against a temporary immersion in water under standardized conditions of
pressure and time.
Important - Note for field indicator with combined approval. Before installation of the field indicator, the customer should permanent
mark his chosen Protection Concept on the safety label. The field indicator can only be used with according to this Protection Concept for
the whole life. If two or more types of protection box (on safety label) are permanent marked, the field indicator must be removed from
hazardous classified locations. The selected Type of Protection is allowed to be changed only by manufacturer after a new satisfactory
assessment.
Ex ia IIC Tx Ga -50°C < Ta < +85°C -50°C < Ta < +70°C -50°C < Ta < +40°C -50°C < Ta < +40°C
Ex ia IIIC Tx Da IP67 Ui= 30 Vdc Ui= 30 Vdc Ui= 30 Vdc Ui= 30 Vdc
Ii= 100 mA Ii= 160 mA Ii= 100 mA Ii= 50 mA
Ex ta IIIC Tx Da IP67* -50°C < Ta < +85°C -50°C < Ta < +70°C -50°C < Ta < +40°C -50°C < Ta < +40°C
V= 30 Vdc V= 30 Vdc V= 30 Vdc V= 30 Vdc
Ex db IIC Tx Gb -50°C < Ta < +75°C N/A -50°C < Ta < +75°C -50°C < Ta < +75°C
II 2D Ex tb IIIC Tx Db IP67 V= 42Vdc V= 42Vdc V= 42Vdc
Ex nA IIC Tx Gc -50°C < Ta < +75°C -50°C < Ta < +70°C -50°C < Ta < +40°C -50°C < Ta < +40°C
Ex tc IIIC Tx Dc IP67 V= 42Vdc V= 30Vdc V= 42Vdc V= 42Vdc
-50°C < Ta < +75°C -50°C < Ta < +70°C -50°C < Ta < +40°C -50°C < Ta < +40°C
Ex ic IIC Tx Gc Ui= 42Vdc Ui= 30Vdc Ui= 42Vdc Ui= 42Vdc
Ii= 100 mA Ii= 160 mA Ii= 40 mA Ii= 40 mA
*The current limitation is applicable only if the equipment is used only with the Ex ta type of protection. See details in the
instruction manual.
Important - Note for field indicator with combined approval. Before installation of the field indicator, the customer should permanent
mark his chosen Protection Concept on the safety label. The field indicator can only be used with according to this Protection Concept for
the whole life. If two or more types of protection box (on safety label) are permanent marked, the field indicator must be removed from
hazardous classified locations. The selected Type of Protection is allowed to be changed only by manufacturer after a new satisfactory
assessment.
12.3 11.3 Entities
Nominal voltage drop 2,4 Vdc.
For ordinary location, it is necessary to use a fuse with If ≤ 400mA or current limiter. See table at paragraph 11.8 for reference.
12.5 11.5 Insulation for secondary circuits derived from MAINS CIRCUITS of OVERVOLTAGE CATEGORY II
up to 300 V
The power supply of the loop must be achieved by a transformer in which the primary windings are separated from the secondary
windings by REINFORCED INSULATION, DOUBLE INSULATION or a sceen connected to the PROTECTIVE CONDUCTOR
TERMINAL.
Important. For ambient temperature range from -50°C to -40°C before installation permanentely protect window cover from accidental impact.
12.6.1
12.6.2 11.6.1 Applicable standards
According to Intertek here is the list of Standards which can assure compliance with Essential Safety Requirements
UL 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, General Requirements
UL 60079-0: Electrical Equipment for use in Hazardous (Classified) Locations, General Requirements.
UL 60079-1: Electrical Equipment for use in Hazardous (Classified) Locations, protection by flameproof enclosures “d”.
UL 60079-11: Electrical Equipment for use in Hazardous (Classified) Locations, protection by intrinsic safety “i”.
UL 60079-15: Electrical Equipment for use in Hazardous (Classified) Locations, protection by intrinsic safety “n”.
UL 60079-31 Electrical Equipment for use in Hazardous (Classified) Locations, dust ignition protection by enclosure “t”.
12.6.3 11.6.2 Classifications
The field indicator has been certified for the following Class, Divisions and Gas groups, hazardous classified locations, temperature
class and types of protection.
— Explosionproof (US) for Class I, Division 2, Groups A, B, C and D, hazardous (classified) locations, Class I Zone 1 AEx d IIC
Tx Gb, as Ex d type of protection.
— Dust ignition proof for Class II, III Division 1, Groups E, F and G, hazardous (classified) locations, as Ex ta type of protection.
— Suitable for Class II, III, Division 2, Groups F and G, hazardous (classified) locations as Ex tb type of protection.
— NonIncendive for Class I, Division 2, Groups A, B, C and D, in accordance with Nonincendive field wiring
requirements for hazardous (classified) locations, as Ex ic type of protection.
— Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G in accordance with Entity
requirements for hazardous (classified) locations, as Ex ia and Ex iaD type of protection..
— Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature). See table
at paraghraph 11.8 for reference.
— Ambient Temperature range -40°C to +85°C (dependent on the maximum input current and the maximum temperature
class), and -50°C to +85°C when protected by impact because the impact test was made at 2J.
— Electrical Supply range Minimum 4 mA, Maximum 20 mA.
— Type 4X applications Indoors/Outdoors.
For a correct installation in field of JDF200 field indicator please see the related control drawing No DH3260
12.6.4 11.6.3 Special conditions
Installation cables suitable dor specific maximum temperature are indicated in the table here below:
The ambient temperature is not indicated on the label but on this user manual.
The enclosure can be made in aluminium. The installation of the equipment must take this into account with respect of impact and
friction sparking for it to be suitable dor Group II fro EPL Ga. That is not indicated on the label but only in this user manual.
The final user can chose the level of protection of the equipment when the equipment is with the option E5, EJ, EK or EL on the
type of code for Hazardous areas certifications. When thge selection is made, it is not possible to change it. The same procedure
has to applied for all the other codes when it is present a multiple choice for the type of protection.
Important. When installed with a conduit, a seal shall be installed within 50mm of the enclosure.
Important. For ambient temperature range from -50°C to -40°C before installation permanentely protect window cover from accidental impact.
12.7.1
12.7.2 11.7.1 Applicable standards
According to Intertek here is the list of Standards which can assure compliance with Essential Safety Requirements
CSA 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, General Requirements
CSA 60079-0: Electrical Equipment for use in Hazardous (Classified) Locations, General Requirements.
CSA 60079-1: Electrical Equipment for use in Hazardous (Classified) Locations, protection by flameproof enclosures “d”.
CSA 60079-11: Electrical Equipment for use in Hazardous (Classified) Locations, protection by intrinsic safety “i”.
CSA 60079-15: Electrical Equipment for use in Hazardous (Classified) Locations, protection by intrinsic safety “n”.
CSA 60079-31 Electrical Equipment for use in Hazardous (Classified) Locations, dust ignition protection by enclosure “t”.
12.7.3 11.7.2 Classifications
The field indicator has been certified for the following Class, Divisions and Gas groups, hazardous classified locations, temperature
class and types of protection.
— Explosionproof (Canada) for zone 1 gas, group IIC, hazardous (classified) locations.
— Dust ignition proof for Class II, III Division 1, Groups E, F and G, hazardous (classified) locations, as Ex ta type of protection.
— Suitable for Class II, III, Division 2, Groups F and G, hazardous (classified) locations.
— NonIncendive for Class I, Division 2, Groups A, B, C and D, in accordance with Nonincendive field wiring
requirements for hazardous (classified) locations, as Ex ic type of protection.
— Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G in accordance with Entity
requirements for hazardous (classified) locations.
— Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature).See table
at paraghraph 11.8 for reference.
— Ambient Temperature range -40°C to +85°C (dependent on the maximum input current and the maximum temperature
class), and -50°C to +85°C when protected by impact because the impact test was made at 2J.
— Electrical Supply range Minimum 4 mA, Maximum 20 mA.
— Type 4X applications Indoors/Outdoors.
For a correct installation in field of JDF200 field indicator please see the related control drawing No DH3260
12.7.4 11.7.3 Special conditions
Installation cables suitable dor specific maximum temperature are indicated in the table here below:
The ambient temperature is not indicated on the label but on this user manual.
The enclosure can be made in aluminium. The installation of the equipment must take this into account with respect of impact and
friction sparking for it to be suitable dor Group II fro EPL Ga. That is not indicated on the label but only in this user manual.
The final user can chose the level of protection of the equipment when the equipment is with the option E5, EJ, EK or EL on the
type of code for Hazardous areas certifications. When the selection is made, it is not possible to change it. The same procedure
has to applied for all the other codes when it is present a multiple choice for the type of protection.
Important. When installed with a conduit, a seal shall be installed within 50mm of the enclosure.
*The current limitation is applicable only if the equipment is used only with the Ex ta type of protection (CL II Div 1 GP EFG T6...T4
and Zone 20 AEx ta IIIC T85°C…T135°C Da for US and Ex ta IIIC Tx Da IP67 for Canada)
From
Description
Return authorization no.
Model number
Serial number
A) The above equipment has not been in contact with any material which is hazardous to health.
The above equipment has been in contact with the material(s) noted below but that it has now been
B)
completely de-contaminated and is now safe to handle and dismantle without any special precautions.
Material(s) which have been in contact with this equipment:
If A) or B) are not applicable full instructions for the safe handling of this equipment for disposal must be
C)
supplied.
Please delete A), B) or C) above as applicable, complete the signature section below, then send the completed
declaration either with the returned items, or by fax for the attention of the Calibration & Repair Centre..
Note – no action to examine or repair equipment will be undertaken until a valid COSHH declaration has been
received, completed by an authorized officer of the end user company.
Signed
Name
Position
Date
ABB S.p.A
Process Automation Division
Uffici Commerciali / Sales Office:
Via Statale, 113 - 22016 Lenno (CO) Italy
Tel. +39 0344 58 111
Fax +39 0344 56 278
e-mail: abb.instrumentation@it.abb.com
ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183
abb.com/pressure
—
We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2018
All rights reserved